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Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced...

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Page 1: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Polymer Compounding and Color Specialists

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Page 2: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheTech, Inc.

Leading Thermoplastics Compounder

Reinforced Polypropylenes, TPO’s and Polyamides

Founded 1969

Privately held; Michigan (Ann Arbor) - based

Four manufacturing facilities in Michigan, Ohio and South Carolina

Whitmore Lake, MI – RheTech, Inc. HQ

Fowlerville, MI – RheTech, Inc. Manufacturing

Sandusky, OH – RheTech Colors – RTC

Blacksburg, SC – RheTech Engineered Plastics – REP

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Page 3: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheTech, Inc. Facilities

Whitmore Lake, Michigan

RheTech Headquarters

Engineering and Technical Center

Specialty Extrusion

A2LA Accredited Laboratory

Fowlerville, Michigan

High Volume Output Extrusion

Compounding and Laboratory

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Page 4: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheVision - Bio Reinforced Polyolefin

Polymer Compounding and Color Specialists

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Page 5: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheVision Overview

RheVision is a family of bio fiber reinforced polypropylene /

polyolefin

Also can add post consumer polyolefin into some formulations

Product line is not biodegradable

Majority of our bio fibers are true waste products. They are not

grown for us nor do they take away from food production

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Page 6: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheVision Product Family

RheVision

Natural Fiber Families

Coconut Fiber - CF Series - New Industry

Flax Fiber - FF Series - Expansion from Existing Industry

Hemp Fiber - HF Series - New Industry … Commercial Q1 2015

Paper Powder - RP & PP - New Industry

Rice Hull - RH Series - Extended Industry

Ground and unground

Walnut Shell -WS Series - Expansion from Existing Industry

Wood Fiber - WM & WP Series - Extended Industry

WoodForce -WF Series - Expansion from Existing Industry

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Page 7: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheVision – Green Reinforced Polyolefn

Why did we choose these fibers ? Are others available ?

Availability ready to use

Others are available but are in a raw state

Offer Repeatable Properties

Offer Benefit

Aesthetic

Physical Properties

Compounds are Lighter Than Traditional Mineral Reinforced Products

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Page 8: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Key Benefits - RheVision Molding

Existing Tools Can Be Used.

Materials are medium melt flow

The nature of natural fibers does not give a true reading under typical melt flow conditions

Establish Melt Flow via Spiral Flow Tool

Mold Cool

No Greater than 400 F

Natural fibers will burn.

Overall shorter cycle times because lower temperatures are used.

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Page 9: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheVision Automotive Approvals

Ford Motor

Released a Worldwide Specification For Rice Hull Filled

Grade

Chrysler Corporation

Released Approvals for Wood Filled and Rice Hull

Filled Grades

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Page 10: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

RheVision – Automotive Interiors

Polymer Compounding and Color Specialists

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Page 11: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Target Materials / Interior Applications

Applications That are Currently in Talc Reinforced

Polypropylene

Bins & Glove Box Inner

Arm Rest Inserts

Visor Cores

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Page 12: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Applicable Natural Fibers

Ground Rice Hulls

Physical Attributes Like Ground Minerals

Flax Fiber

Strength

Ground Coconut Shell

Hardness

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Page 13: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Rice Hulls / Husks 13

Page 14: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Flax Fiber 14

Page 15: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Ground Coconut Shell

Course Ground Coconut Shell Fine Ground Coconut Shell

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Page 16: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

10% Talc vs. 10% Ground Rice 16

RTI Nomenclature T10P250 RH10P325

Generic Description

10% Talc Reinforced

10% Ground Rice Hull Reinforced

Filler Content % 10 10

Specific Gravity 0.98 0.96

Tensile Str. (psi) 3,650 3,300

Flexural Mod (psi) 205,000 150,000

N. Izod (ft-lb/in) 1.1 2

HDT @ 66 PSI F 216 190

HDT @ 264 PSI F 129 135

Mold Shrinkage 0.0145 0.0105

Page 17: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

20% Talc vs. 30% Natural Fiber 17

T20P100 P30P100 WP30P315 RH30P100

20% Talc Reinforced, Homopolymer - PP

30% Paper Reinforced, Homopolymer - PP

Pine Wood Fiber Reinforced Copolymer

- PP

30% Ground Rice Hull Reinforced Homopolymer

- PP

20 30 30 30

1.06 1.1 1.02 1.01

4,700 4,600 4,100 4,100

350,000 300,000 420,000 365,000

0.5 0.5 0.7 0.4

253 235 268 279

162 140 170 181

0.012 0.011 0.007 0.0095

RTI Nomenclature

Generic Description

Filler Content %

Specific Gravity

Tensile Str. (psi)

Flexural Mod (psi)

N. Izod (ft-lb/in)

HDT @ 66 PSI F

HDT @ 264 PSI F

Mold Shrinkage

Page 18: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

20% Talc vs. 30% Natural Fiber 18

P30P100 WP30P315

30% Paper Reinforced

30% Pine Wood Reinforced

30 30

1.1 1.02

4,600 4,100

300,000 420,000

.5 0.7

235 268

140 170

0.011 0.007

RTI Nomenclature

Generic Description

Filler Content %

Specific Gravity

Tensile Str. (psi)

Flexural Mod (psi)

N. Izod (ft-lb/in)

HDT @ 66 PSI F

HDT @ 264 PSI F

Mold Shrinkage

RH30P100

30% Ground Rice Hull Reinforced

30

1.01

4,100

365,000

0.4

279

181

0.0095

T20P100

20% Talc Reinforced

20

1.06

4,700

350,000

0.5

253

162

0.012

Page 19: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Glass Fiber Vs Natural Fiber 19

GC20P100 WP50P200

20% Glass Fiber Reinforced

50% Wood Pine Fiber Reinforced

20 50

1.05 1.11

9,900 4650

530,000 735,000

1.3 0.5

315 300

282 250

0.002 0.005

RTI Nomenclature

Generic Description

Filler Content %

Specific Gravity

Tensile Str. (psi)

Flexural Mod (psi)

N. Izod (ft-lb/in)

HDT @ 66 PSI F

HDT @ 264 PSI F

Mold Shrinkage

FF20P100

20% Flax Fiber Reinforced

20

0.97

4650

365,000

0.4

290

184

0.005

GC10P100

10% Glass Fiber Reinforced

10

0.98

7,800

356,000

0.9

300

258

0.005

Page 20: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Natural Fibers with Dow Corning Coupler vs.

Filled Polypropylene

0

5

10

15

20

25

30

35

40

45

Tensile Strength @ Yield MPa

20% Talc Filled PP

40% Ground Coconut ShellPP*

30% Ground Rice Hull

30% Flax Fiber

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* Denotes Impact Modified

Formulation

Page 21: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Natural Fibers with Dow Corning Coupler vs.

Filled Polypropylene

110

115

120

125

130

135

140

145

150

HDT .45 Mpa Degrees C

20% Talc Filled PP

40% Ground Coconut ShellPP*

30% Ground Rice Hull

30% Flax Fiber

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* Denotes Impact Modified

Formulation

Page 22: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Future / Conclusions

University Bio Plastics Research Centers Are Opening

CB2 at Iowa State www.cb2iastate.edu

Supply Base Companies Are Expanding

OEMs are Specifying Natural Fiber / Bio Resins

New Technologies are Emerging to Enhance Natural Fibers

Future is Bright !

Consumers Want Renewable … But Not at a Huge Premium !

More Companies ,Regardless of Size, Have Bio Initiatives

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Page 23: Polymer Compounding and Color Specialists...Compounding and Laboratory 3 RheVision - Bio Reinforced Polyolefin Polymer Compounding and Color Specialists 4 RheVision Overview RheVision

Thank You! 23


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