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Polymer Pencil Mini Plant

Date post: 11-Nov-2014
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Manufacturing Ecofreindly Pencils
4
1 POLYMER PENCIL PRODUCTION A revolutionary new extrusion system that enables a direct time entrepreneur to operate a and run a business,. Nano technology that is taking away the high risk factor of downtime in machines. Build up capacities with demand and keep lines running as per demand. We offer complete package of equipments for manufacturing internationally acceptable pencils. Low Electric consumption Minimum labor force required Entire set-up is very compact Water required only for circulation State of the art control system with moveable remote control cabinet Optional - PLC based control system Consistent quality and production 24 X 7 guaranteed working Virtually maintenance free designing of all the components Preservation of environment due to totally wood-free Pencil manufacturing Simple manufacturing process Very low raw material inventory Nearly waste free manufacturing Homogeneous mixing of casing / body and writing core Easiest sharpening, smooth writing Pencils with lining and glossy finish in one single co-extrusion process Cheapest material formulation using commonly available raw materials Easy market penetration due to market demand
Transcript
Page 1: Polymer Pencil Mini Plant

1

POLYMER PENCIL PRODUCTION

A revolutionary new extrusion system that

enables a direct time entrepreneur to

operate a and run a business,. Nano

technology that is taking away the high risk

factor of downtime in machines. Build up

capacities with demand and keep lines

running as per demand.

We offer complete package of equipments for manufacturing internationally acceptablepencils.

Low Electric consumption

Minimum labor force required

Entire set-up is very compact

Water required only for circulation

State of the art control system with moveable remote control cabinet

Optional - PLC based control system

Consistent quality and production

24 X 7 guaranteed working

Virtually maintenance free designing of all the components

Preservation of environment due to totally wood-free Pencil manufacturing

Simple manufacturing process

Very low raw material inventory

Nearly waste free manufacturing

Homogeneous mixing of casing / body and writing core

Easiest sharpening, smooth writing

Pencils with lining and glossy finish in one single co-extrusion process

Cheapest material formulation using commonly available raw materials

Easy market penetration due to market demand

Page 2: Polymer Pencil Mini Plant

2

High Speed Mixer-Cooler Mixer with

Control Panel (Lead).

It prepares the compound mixer for producing

lead granuales, used in pencils.

High Speed Mixer with Control Panel

(Casing).

This mixture is used to produce the body / shaft of

the pencil.

Pelletizing Extrusion plant with Control

Panel.

This extruder is used to produce granuales for shaft

/ body / casing.

Extruder for Lead.

This extruder machine makes pencil leads.

Page 3: Polymer Pencil Mini Plant

3

Extruder for Casing.

This extruder machine makes pencil

shaft / body / casing.

Extruder for Coating.

This machine is used for coating /

colouring the pencil.

Co-Extrusion Die Head.

This die head is fixed on the casing extruder and attached with another

extruder used for coating / colouring. here the final product comeout.

Cooling Tanks.

These tanks are used for reducing the temperature of the pencil.

Haul-off Catter Puller Unit.

This machine's purpose is to pull the pencil from the co-extruder to the

cooling tanks and further to the cutting units.

Automatic Pencil Cutting Unit (Three Pencil length).

This machine is attached next to the hall-off cutter and cut the pencil sticks in

same sizes.

Collection Tray for Pencils.

After cutting, pencils are collected in the collection tray.

Main Control Heating Cabinet.

This is the master control panel used for controlling the heat energy of

extruders.

Page 4: Polymer Pencil Mini Plant

4

Remote Control Cabinet.

This master control panel controlls the speed limit of the extruders.

Tray Ovens (Two Trays & Ten Trays).

These ovens are used to control the humidity of load and casing granules.

AC Monoblock Pump.

This monoblock pump is used to give vaccum in the chilling tank to give a

better shape to the pencil.

Calibrating Tools.

These are the different sizers to produce the pencils in different shapes i.e.

hexagonal & round ** Certain items are mentioned here which may not be part of the scope of materials to be supplied; Compounding and

formulation units and technology are not part of the scope of supply. Transfer of technology for compounding and sharing

of formulations come at a price under a non disclosure agreement.

***COST OF PROJECT REPORT inR 1500/- Interactive input of local cost and factors .


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