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Polystyrene. How is expanded polystyrene (EPS) foam made ?

Date post: 17-Jan-2016
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Page 1: Polystyrene. How is expanded polystyrene (EPS) foam made ?

polystyrene

Page 2: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 3: Polystyrene. How is expanded polystyrene (EPS) foam made ?

How is expanded polystyrene (EPS) foam made ?

Page 4: Polystyrene. How is expanded polystyrene (EPS) foam made ?

•Styrene is composed of Benzene (liquid) and Ethylene (gas), both of which are petroleum products. EPS begins as a styrene monomer which goes through a process where the styrene monomers link into larger molecules called polystyrene

Page 5: Polystyrene. How is expanded polystyrene (EPS) foam made ?

• Expanded polystyrene or EPS foam is made from polystyrene pellets or beads that are puffed up with steam.

Page 6: Polystyrene. How is expanded polystyrene (EPS) foam made ?

The process is similar to cooking rice with steam.

Page 7: Polystyrene. How is expanded polystyrene (EPS) foam made ?

• When these independent foam beads are in a mold they take the shape of the mold and hold that shape when they dry and cool down.

Page 8: Polystyrene. How is expanded polystyrene (EPS) foam made ?

• The polystyrene beads grow to more than 40 times their original size and when the process is complete the usable EPS is about 98% air* which gives it features that are desired.

Page 9: Polystyrene. How is expanded polystyrene (EPS) foam made ?

• Usually a small amount (approx 4%-6%) pentane or another “blowing agent” is added to the hard polystyrene pellets to enable the expansion process

Page 10: Polystyrene. How is expanded polystyrene (EPS) foam made ?

• A hot knife will only work with polystyrene

An electric slicer is what the prosuse

Page 11: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 12: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 13: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 14: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 15: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 16: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 17: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Another thing to remember is that polystyrene give off various toxic gases when heated. It's not a good idea to breathe polystyrene fumes, either Polyethylene is pretty innocuous

Page 18: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 19: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 20: Polystyrene. How is expanded polystyrene (EPS) foam made ?
Page 21: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Potential Health Effects: Eyes

Contact of powder or fines with eye may cause eye irritation.

Contact with hot or molten material may cause severe thermal injury,

including in extreme contact possible blindness.

Page 22: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Potential Health Effects: Skin

This product may cause irritation to the skin from repetitive handling.

Contact with hot or molten material may cause severe thermal burns.

Contact of powder or fines with skin may cause mild irritation that is increased by mechanical rubbing or if skin is dry

Page 23: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Potential Health Effects: Inhalation

This product may cause irritation to the respiratory system. Overexposure may be harmful

Page 24: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Acute Toxicity

Exposure to high levels

of dusts may be irritating

to the eyes.Skin

with molten or heated material may cause burns. Vapors/heated fumes may be irritating to the respiratory system

Page 25: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Pentanes, mixed - Contact can irritate the eyes and skin causing a rash and a burning sensation. Inhalation can

irritate the nose, throat, and lungs causing coughing, wheezing, and shortness of breath. Inhalation of high

concentrations may result in central nervous system (CNS) depression, causing

headache, dizzines s, nausea ,

Page 26: Polystyrene. How is expanded polystyrene (EPS) foam made ?

• This product can release a gas that is highly flammable in the presence of open flames, lit cigarettes, sparks, static electricity discharges, or heat

Page 27: Polystyrene. How is expanded polystyrene (EPS) foam made ?

Polystyrene foam should not be burned in uncontrolled conditions. In addition to CO2, and CO if there is insufficient

O2 ,


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