FEATURES
bull 3000 Vac Reinforced Insulation
bull 101 Ultra Wide Input Range
bull Hold Up
bull No Minimum Load Required
bull Primary Pulse Output
bull Remote ONOFF
bull Over Current Protection
bull Over Temperature Protection
bull Over Voltage Protection
bull Short Circuit Protection
bull Under Voltage Protection Adjustable
bull RoHS Compliant
bull REACH Compliant
bull CE Marked
bull Railway Approval EN50155 EN45545-2
bull Safety Approval IECULEN62368-1
bull EMC EN55032 EN50121-3-2
SELECTION GUIDE All specifications are typical at 230Vac input full load and 25degC unless otherwise noted
Input RangeVdc
Output VoltageVdc
Output Current at Full Load
A
Input Currentat No Load
mA
Efficiency
Model Number
16 - 160 5 40 35 90 HWC200-72S5AB
16 - 160 12 168 20 92 HWC200-72S12AB
16 - 160 15 134 25 91 HWC200-72S15AB
16 - 160 24 84 30 90 HWC200-72S24AB
16 - 160 28 72 30 89 HWC200-72S28AB
16 - 160 48 42 25 92 HWC200-72S48AB
16 - 160 53 39 30 915 HWC200-72S53AB
DC-DC CONVERTERSINGLE OUTPUT HALF BRICK PACKAGE UP TO 200 WATTSRAILWAY APPLICATIONSHWC200 SERIES
DATA SHEET
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Pin Connection Option A Standard Pin Type B Alternate Pin Type Control and Pin Options P Positive Logic (Negative Logic Standard No Suffix Needed)
Assembly Option TH No thread Through hole type Standard No Suffix Needed
DATA SHEET
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HWC200 SERIES
Input Specifications
Operating input voltage range Vdc
16 Min 72 Typ 160 Max
72Vin(nom) All
Start up voltage Vdc 16 Max UVLO external resistor open
Shutdown voltage Vdc
10 Min 11 Typ 12 Max
UVLO external resistor open
Start up time ms350 Typ
Constant resistive load Power up
350 Typ Remote ONOFF
Input transient voltage Vdc 12 Min 100 mS Max
Input surge voltage Vdc 185 Max 1 second Max
Input filter C type
Remote ONOFF
Referred to 1113153Vin pin
Short or 0 - 12 Vdc Negative logic DC-DC ON
Open or 3 - 12 Vdc (Standard) DC-DC OFF
Open or 3 - 12 Vdc Positive logic DC-DC ON
Short or 0 - 12 Vdc (Option)
-05 Min 1 Max mA Input current of Ctrl pin
15 Typ mA Remote off input current
Output Specifications
Voltage accuracy -1 Min 1 Max
Line regulation -02 Min 02 Max Low line to high line at full load
Load regulation -01 Min 01 Max No load to full load
Voltage adjustability -20 Min 10 Max Single output
Remote sense 10 Max
of Vout(nom) If remote sense is not being used SENSE pins should connect to corresponding polarity Vout pins
Ripple and noise mVp-p
Measured by 20MHz bandwidth
75 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 5Vout
150 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 12Vout15Vout
200 TypWith a 471113153F50V X7R MLCC24Vout 28Vout
300 TypWith a 11113153F100V X7R MLCC48Vout 53Vout
Temperature coefficient ordmC
-002 Min 002 Max
Transient response recovery time μs 250 Typ 25 load step change
Over voltage protection 115 Min 130 Max of Vout(nom) Hiccup mode
Over load protection 120 Min 150 Max of Iout rated Hiccup mode
Short circuit protection Continuous automatics recovery
General Specifications
Isolation voltage Vac1 minute(Reinforced insulation) Input to Output 3000 Min
Input (Output) to Base-Plate 1500 Min
Isolation resistance GΩ 500 Vdc 1 Min
Isolation capacitance pF 1000 Typ
Switching frequency kHz 207 Min 230 Typ 253 Max
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Environmental Specifications
Operating base-plate temperature ordmC With derating -40 Min 105 Max
Maximum case temperature ordmC 105 Max
Over temperature protection ordmC 110 Typ
Storage temperature range ordmC -55 Min 125 Max
Thermal impedance ordmCWModule without assembly option 61 Typ
Only mount on the iron base-plate 28 Typ
Thermal shock MIL-STD-810F
Shock EN61373 MIL-STD-810F
Vibration EN61373 MIL-STD-810F
Relative humidity 5 to 95 RH
Physical Specifications
Design meet safety standard
IEC UL EN62368-1
Railway EN50155 EN45545-2
Weight g (oz) 113 (399)
Dimensions inches (mm) 240 times 228 times 051 (610 times 579 times130 )
Case material Aluminum base-plate with plastic case
Potting material Silicone (UL94 V-0)
MTBF 2305 x 105 hrs MIL-HDBK-217F Full load
Note
1 BASE-PLATE GROUNDING When connect four screw bolts to shield plane the EMI could be reduced
2 The BUS pin is for hold-up time function and it only can be connected to capacitor and the components that Polytron advised Please do not connect to load and use for any other purpose
3 A CBUS must always be used (CBUSNippon Chemi-con KXJ series 1501113147F200V)
CAUTION This power module is not internally fused An input line fuse must always be used
EMC Specifications
Specifications Conditions Level
EMIEN55032 EN50121-3-2
With external componentsClass A
Class B
EMS EN55024 EN50121-3-2 Perf Criteria A
ESD EN61000-4-2 Air plusmn8kV and Contact plusmn6kV Perf Criteria A
Radiated immunity EN61000-4-3 20Vm Perf Criteria A
Fast transient EN61000-4-4plusmn2kV With external components
Perf Criteria A
Surge EN61000-4-5EN55024plusmn2kV and EN50155plusmn2kV With external components
Perf Criteria A
Conducted immunity EN61000-4-6 10Vrms Perf Criteria A
Power frequency magnetic field EN61000-4-8
100Am continuous 1000Am 1 second
Perf Criteria A
Characteristic Curve
HWC200-72S12A Derating Curve
(See Thermal Considerations)
HWC200-72S12A Efficiency vs Input Voltage HWC200-72S12A Efficiency vs Output Load
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
1 All dimensions in inch (mm)
2 Tolerance xxxplusmn002 (xxplusmn05) xxxxplusmn001 (xxxplusmn025)
3 Pin dimension tolerance plusmn0004 (010)
4 The screw locked torque MAX 35kgf-cm034N-m
Mechanical Drawing
LOCATION FUSE RATING(A)
FUSE TYPE
Input line 20 Fast-Acting
BUS Line (Option) 3 Fast-Acting
This power module is not internally fused An input line fuse must always be used
This encapsulated power module can be used in a wide variety of applications ranging from simple stand-alone operation to an integrated part of sophisticated power architecture
To maximum flexibility internal fusing is not included however to achieve maximum safety and system protection always use an input line fuse
The table based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin
Fuse Consideration
PIN A-TYPE B-TYPE DIAMETER
1 -Vin -Vin 004 Inch
2 BUS BUS 004 Inch
3 Ctrl UVLO 004 Inch
4 +Vin +Vin 004 Inch
5 -Vout -Vout 004 Inch
6 -Sense -Sense 004 Inch
7 Trim Trim 004 Inch
8 +Sense +Sense 004 Inch
9 +Vout +Vout 004 Inch
10 UVLO Ctrl 004 Inch
11 Pulse Out Pulse Out 004 Inch
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
All dimensions in inch (mm)
Pad size(lead free recommended)
Through hole 12346781011Φ0051[130] Through hole 59Φ0091[230]
Through hole of mountingΦ0126[320]
Top view pad 12346781011Φ0064[163] Top view pad 59Φ0113[288]
Top view pad of mountingΦ0157[400]
Bottom view pad 12346781011Φ0102[260] Bottom view pad 59Φ0181[460]
Bottom view pad of mountingΦ0252[640]
Recommended Pad Layout
Thermal Considerations
The power module operates in a variety of thermal environments
However sufficient cooling should be provided to help ensure reliable operation of the unit
Heat is removed by conduction convection and radiation to the surrounding Environment
Proper cooling can be verified by measuring the point as the figure below
The temperature at this location should not exceed Maximum Case Temperature
When operating adequate cooling must be provided to maintain the test point temperature at or below Maximum Case Temperature
You can limit this temperature to a lower value for extremely high reliability
Thermal test condition with vertical direction by natural convection (20LFM)
The iron base-plate dimension is 19rdquo times 35rdquo times 0063rdquo (The height is EIA standard 2U)
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Typical Application
Pulse Out
This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating
UVLO
This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold
Hold Up Time
Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors
Nominal Vin V 24 36 48 72 96 110
Start-up Voltage V 15 216 288 432 576 66
Shutdown Voltage V 11 172 243 387 53 613
UVLO Setting Resistor kΩ Open 672 302 131 764 588
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Input Specifications
Operating input voltage range Vdc
16 Min 72 Typ 160 Max
72Vin(nom) All
Start up voltage Vdc 16 Max UVLO external resistor open
Shutdown voltage Vdc
10 Min 11 Typ 12 Max
UVLO external resistor open
Start up time ms350 Typ
Constant resistive load Power up
350 Typ Remote ONOFF
Input transient voltage Vdc 12 Min 100 mS Max
Input surge voltage Vdc 185 Max 1 second Max
Input filter C type
Remote ONOFF
Referred to 1113153Vin pin
Short or 0 - 12 Vdc Negative logic DC-DC ON
Open or 3 - 12 Vdc (Standard) DC-DC OFF
Open or 3 - 12 Vdc Positive logic DC-DC ON
Short or 0 - 12 Vdc (Option)
-05 Min 1 Max mA Input current of Ctrl pin
15 Typ mA Remote off input current
Output Specifications
Voltage accuracy -1 Min 1 Max
Line regulation -02 Min 02 Max Low line to high line at full load
Load regulation -01 Min 01 Max No load to full load
Voltage adjustability -20 Min 10 Max Single output
Remote sense 10 Max
of Vout(nom) If remote sense is not being used SENSE pins should connect to corresponding polarity Vout pins
Ripple and noise mVp-p
Measured by 20MHz bandwidth
75 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 5Vout
150 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 12Vout15Vout
200 TypWith a 471113153F50V X7R MLCC24Vout 28Vout
300 TypWith a 11113153F100V X7R MLCC48Vout 53Vout
Temperature coefficient ordmC
-002 Min 002 Max
Transient response recovery time μs 250 Typ 25 load step change
Over voltage protection 115 Min 130 Max of Vout(nom) Hiccup mode
Over load protection 120 Min 150 Max of Iout rated Hiccup mode
Short circuit protection Continuous automatics recovery
General Specifications
Isolation voltage Vac1 minute(Reinforced insulation) Input to Output 3000 Min
Input (Output) to Base-Plate 1500 Min
Isolation resistance GΩ 500 Vdc 1 Min
Isolation capacitance pF 1000 Typ
Switching frequency kHz 207 Min 230 Typ 253 Max
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Environmental Specifications
Operating base-plate temperature ordmC With derating -40 Min 105 Max
Maximum case temperature ordmC 105 Max
Over temperature protection ordmC 110 Typ
Storage temperature range ordmC -55 Min 125 Max
Thermal impedance ordmCWModule without assembly option 61 Typ
Only mount on the iron base-plate 28 Typ
Thermal shock MIL-STD-810F
Shock EN61373 MIL-STD-810F
Vibration EN61373 MIL-STD-810F
Relative humidity 5 to 95 RH
Physical Specifications
Design meet safety standard
IEC UL EN62368-1
Railway EN50155 EN45545-2
Weight g (oz) 113 (399)
Dimensions inches (mm) 240 times 228 times 051 (610 times 579 times130 )
Case material Aluminum base-plate with plastic case
Potting material Silicone (UL94 V-0)
MTBF 2305 x 105 hrs MIL-HDBK-217F Full load
Note
1 BASE-PLATE GROUNDING When connect four screw bolts to shield plane the EMI could be reduced
2 The BUS pin is for hold-up time function and it only can be connected to capacitor and the components that Polytron advised Please do not connect to load and use for any other purpose
3 A CBUS must always be used (CBUSNippon Chemi-con KXJ series 1501113147F200V)
CAUTION This power module is not internally fused An input line fuse must always be used
EMC Specifications
Specifications Conditions Level
EMIEN55032 EN50121-3-2
With external componentsClass A
Class B
EMS EN55024 EN50121-3-2 Perf Criteria A
ESD EN61000-4-2 Air plusmn8kV and Contact plusmn6kV Perf Criteria A
Radiated immunity EN61000-4-3 20Vm Perf Criteria A
Fast transient EN61000-4-4plusmn2kV With external components
Perf Criteria A
Surge EN61000-4-5EN55024plusmn2kV and EN50155plusmn2kV With external components
Perf Criteria A
Conducted immunity EN61000-4-6 10Vrms Perf Criteria A
Power frequency magnetic field EN61000-4-8
100Am continuous 1000Am 1 second
Perf Criteria A
Characteristic Curve
HWC200-72S12A Derating Curve
(See Thermal Considerations)
HWC200-72S12A Efficiency vs Input Voltage HWC200-72S12A Efficiency vs Output Load
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
1 All dimensions in inch (mm)
2 Tolerance xxxplusmn002 (xxplusmn05) xxxxplusmn001 (xxxplusmn025)
3 Pin dimension tolerance plusmn0004 (010)
4 The screw locked torque MAX 35kgf-cm034N-m
Mechanical Drawing
LOCATION FUSE RATING(A)
FUSE TYPE
Input line 20 Fast-Acting
BUS Line (Option) 3 Fast-Acting
This power module is not internally fused An input line fuse must always be used
This encapsulated power module can be used in a wide variety of applications ranging from simple stand-alone operation to an integrated part of sophisticated power architecture
To maximum flexibility internal fusing is not included however to achieve maximum safety and system protection always use an input line fuse
The table based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin
Fuse Consideration
PIN A-TYPE B-TYPE DIAMETER
1 -Vin -Vin 004 Inch
2 BUS BUS 004 Inch
3 Ctrl UVLO 004 Inch
4 +Vin +Vin 004 Inch
5 -Vout -Vout 004 Inch
6 -Sense -Sense 004 Inch
7 Trim Trim 004 Inch
8 +Sense +Sense 004 Inch
9 +Vout +Vout 004 Inch
10 UVLO Ctrl 004 Inch
11 Pulse Out Pulse Out 004 Inch
DATA SHEET
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HWC200 SERIES
All dimensions in inch (mm)
Pad size(lead free recommended)
Through hole 12346781011Φ0051[130] Through hole 59Φ0091[230]
Through hole of mountingΦ0126[320]
Top view pad 12346781011Φ0064[163] Top view pad 59Φ0113[288]
Top view pad of mountingΦ0157[400]
Bottom view pad 12346781011Φ0102[260] Bottom view pad 59Φ0181[460]
Bottom view pad of mountingΦ0252[640]
Recommended Pad Layout
Thermal Considerations
The power module operates in a variety of thermal environments
However sufficient cooling should be provided to help ensure reliable operation of the unit
Heat is removed by conduction convection and radiation to the surrounding Environment
Proper cooling can be verified by measuring the point as the figure below
The temperature at this location should not exceed Maximum Case Temperature
When operating adequate cooling must be provided to maintain the test point temperature at or below Maximum Case Temperature
You can limit this temperature to a lower value for extremely high reliability
Thermal test condition with vertical direction by natural convection (20LFM)
The iron base-plate dimension is 19rdquo times 35rdquo times 0063rdquo (The height is EIA standard 2U)
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Typical Application
Pulse Out
This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating
UVLO
This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold
Hold Up Time
Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors
Nominal Vin V 24 36 48 72 96 110
Start-up Voltage V 15 216 288 432 576 66
Shutdown Voltage V 11 172 243 387 53 613
UVLO Setting Resistor kΩ Open 672 302 131 764 588
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Environmental Specifications
Operating base-plate temperature ordmC With derating -40 Min 105 Max
Maximum case temperature ordmC 105 Max
Over temperature protection ordmC 110 Typ
Storage temperature range ordmC -55 Min 125 Max
Thermal impedance ordmCWModule without assembly option 61 Typ
Only mount on the iron base-plate 28 Typ
Thermal shock MIL-STD-810F
Shock EN61373 MIL-STD-810F
Vibration EN61373 MIL-STD-810F
Relative humidity 5 to 95 RH
Physical Specifications
Design meet safety standard
IEC UL EN62368-1
Railway EN50155 EN45545-2
Weight g (oz) 113 (399)
Dimensions inches (mm) 240 times 228 times 051 (610 times 579 times130 )
Case material Aluminum base-plate with plastic case
Potting material Silicone (UL94 V-0)
MTBF 2305 x 105 hrs MIL-HDBK-217F Full load
Note
1 BASE-PLATE GROUNDING When connect four screw bolts to shield plane the EMI could be reduced
2 The BUS pin is for hold-up time function and it only can be connected to capacitor and the components that Polytron advised Please do not connect to load and use for any other purpose
3 A CBUS must always be used (CBUSNippon Chemi-con KXJ series 1501113147F200V)
CAUTION This power module is not internally fused An input line fuse must always be used
EMC Specifications
Specifications Conditions Level
EMIEN55032 EN50121-3-2
With external componentsClass A
Class B
EMS EN55024 EN50121-3-2 Perf Criteria A
ESD EN61000-4-2 Air plusmn8kV and Contact plusmn6kV Perf Criteria A
Radiated immunity EN61000-4-3 20Vm Perf Criteria A
Fast transient EN61000-4-4plusmn2kV With external components
Perf Criteria A
Surge EN61000-4-5EN55024plusmn2kV and EN50155plusmn2kV With external components
Perf Criteria A
Conducted immunity EN61000-4-6 10Vrms Perf Criteria A
Power frequency magnetic field EN61000-4-8
100Am continuous 1000Am 1 second
Perf Criteria A
Characteristic Curve
HWC200-72S12A Derating Curve
(See Thermal Considerations)
HWC200-72S12A Efficiency vs Input Voltage HWC200-72S12A Efficiency vs Output Load
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
1 All dimensions in inch (mm)
2 Tolerance xxxplusmn002 (xxplusmn05) xxxxplusmn001 (xxxplusmn025)
3 Pin dimension tolerance plusmn0004 (010)
4 The screw locked torque MAX 35kgf-cm034N-m
Mechanical Drawing
LOCATION FUSE RATING(A)
FUSE TYPE
Input line 20 Fast-Acting
BUS Line (Option) 3 Fast-Acting
This power module is not internally fused An input line fuse must always be used
This encapsulated power module can be used in a wide variety of applications ranging from simple stand-alone operation to an integrated part of sophisticated power architecture
To maximum flexibility internal fusing is not included however to achieve maximum safety and system protection always use an input line fuse
The table based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin
Fuse Consideration
PIN A-TYPE B-TYPE DIAMETER
1 -Vin -Vin 004 Inch
2 BUS BUS 004 Inch
3 Ctrl UVLO 004 Inch
4 +Vin +Vin 004 Inch
5 -Vout -Vout 004 Inch
6 -Sense -Sense 004 Inch
7 Trim Trim 004 Inch
8 +Sense +Sense 004 Inch
9 +Vout +Vout 004 Inch
10 UVLO Ctrl 004 Inch
11 Pulse Out Pulse Out 004 Inch
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
All dimensions in inch (mm)
Pad size(lead free recommended)
Through hole 12346781011Φ0051[130] Through hole 59Φ0091[230]
Through hole of mountingΦ0126[320]
Top view pad 12346781011Φ0064[163] Top view pad 59Φ0113[288]
Top view pad of mountingΦ0157[400]
Bottom view pad 12346781011Φ0102[260] Bottom view pad 59Φ0181[460]
Bottom view pad of mountingΦ0252[640]
Recommended Pad Layout
Thermal Considerations
The power module operates in a variety of thermal environments
However sufficient cooling should be provided to help ensure reliable operation of the unit
Heat is removed by conduction convection and radiation to the surrounding Environment
Proper cooling can be verified by measuring the point as the figure below
The temperature at this location should not exceed Maximum Case Temperature
When operating adequate cooling must be provided to maintain the test point temperature at or below Maximum Case Temperature
You can limit this temperature to a lower value for extremely high reliability
Thermal test condition with vertical direction by natural convection (20LFM)
The iron base-plate dimension is 19rdquo times 35rdquo times 0063rdquo (The height is EIA standard 2U)
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Typical Application
Pulse Out
This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating
UVLO
This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold
Hold Up Time
Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors
Nominal Vin V 24 36 48 72 96 110
Start-up Voltage V 15 216 288 432 576 66
Shutdown Voltage V 11 172 243 387 53 613
UVLO Setting Resistor kΩ Open 672 302 131 764 588
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
1 All dimensions in inch (mm)
2 Tolerance xxxplusmn002 (xxplusmn05) xxxxplusmn001 (xxxplusmn025)
3 Pin dimension tolerance plusmn0004 (010)
4 The screw locked torque MAX 35kgf-cm034N-m
Mechanical Drawing
LOCATION FUSE RATING(A)
FUSE TYPE
Input line 20 Fast-Acting
BUS Line (Option) 3 Fast-Acting
This power module is not internally fused An input line fuse must always be used
This encapsulated power module can be used in a wide variety of applications ranging from simple stand-alone operation to an integrated part of sophisticated power architecture
To maximum flexibility internal fusing is not included however to achieve maximum safety and system protection always use an input line fuse
The table based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin
Fuse Consideration
PIN A-TYPE B-TYPE DIAMETER
1 -Vin -Vin 004 Inch
2 BUS BUS 004 Inch
3 Ctrl UVLO 004 Inch
4 +Vin +Vin 004 Inch
5 -Vout -Vout 004 Inch
6 -Sense -Sense 004 Inch
7 Trim Trim 004 Inch
8 +Sense +Sense 004 Inch
9 +Vout +Vout 004 Inch
10 UVLO Ctrl 004 Inch
11 Pulse Out Pulse Out 004 Inch
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
All dimensions in inch (mm)
Pad size(lead free recommended)
Through hole 12346781011Φ0051[130] Through hole 59Φ0091[230]
Through hole of mountingΦ0126[320]
Top view pad 12346781011Φ0064[163] Top view pad 59Φ0113[288]
Top view pad of mountingΦ0157[400]
Bottom view pad 12346781011Φ0102[260] Bottom view pad 59Φ0181[460]
Bottom view pad of mountingΦ0252[640]
Recommended Pad Layout
Thermal Considerations
The power module operates in a variety of thermal environments
However sufficient cooling should be provided to help ensure reliable operation of the unit
Heat is removed by conduction convection and radiation to the surrounding Environment
Proper cooling can be verified by measuring the point as the figure below
The temperature at this location should not exceed Maximum Case Temperature
When operating adequate cooling must be provided to maintain the test point temperature at or below Maximum Case Temperature
You can limit this temperature to a lower value for extremely high reliability
Thermal test condition with vertical direction by natural convection (20LFM)
The iron base-plate dimension is 19rdquo times 35rdquo times 0063rdquo (The height is EIA standard 2U)
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Typical Application
Pulse Out
This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating
UVLO
This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold
Hold Up Time
Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors
Nominal Vin V 24 36 48 72 96 110
Start-up Voltage V 15 216 288 432 576 66
Shutdown Voltage V 11 172 243 387 53 613
UVLO Setting Resistor kΩ Open 672 302 131 764 588
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
All dimensions in inch (mm)
Pad size(lead free recommended)
Through hole 12346781011Φ0051[130] Through hole 59Φ0091[230]
Through hole of mountingΦ0126[320]
Top view pad 12346781011Φ0064[163] Top view pad 59Φ0113[288]
Top view pad of mountingΦ0157[400]
Bottom view pad 12346781011Φ0102[260] Bottom view pad 59Φ0181[460]
Bottom view pad of mountingΦ0252[640]
Recommended Pad Layout
Thermal Considerations
The power module operates in a variety of thermal environments
However sufficient cooling should be provided to help ensure reliable operation of the unit
Heat is removed by conduction convection and radiation to the surrounding Environment
Proper cooling can be verified by measuring the point as the figure below
The temperature at this location should not exceed Maximum Case Temperature
When operating adequate cooling must be provided to maintain the test point temperature at or below Maximum Case Temperature
You can limit this temperature to a lower value for extremely high reliability
Thermal test condition with vertical direction by natural convection (20LFM)
The iron base-plate dimension is 19rdquo times 35rdquo times 0063rdquo (The height is EIA standard 2U)
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Typical Application
Pulse Out
This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating
UVLO
This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold
Hold Up Time
Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors
Nominal Vin V 24 36 48 72 96 110
Start-up Voltage V 15 216 288 432 576 66
Shutdown Voltage V 11 172 243 387 53 613
UVLO Setting Resistor kΩ Open 672 302 131 764 588
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Typical Application
Pulse Out
This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating
UVLO
This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold
Hold Up Time
Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors
Nominal Vin V 24 36 48 72 96 110
Start-up Voltage V 15 216 288 432 576 66
Shutdown Voltage V 11 172 243 387 53 613
UVLO Setting Resistor kΩ Open 672 302 131 764 588
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down
DATA SHEET
44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020
HWC200 SERIES
Output Voltage Adjustment
Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins
With an external resistor between the Trim and -Sense pin the output voltage set point decreases
With an external resistor between the Trim and +Sense pin the output voltage set point increases
Maximum output deviation is +10 inclusive of remote sense
The external Trim resistor needs to be at least 18W of rated power
Trim Up Equation Trim Down Equation
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown below
Trim Up
Trim Down