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PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If...

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18 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 930-911 Porsche Racing Cells Our 930-911 fuel cells are designed to fit perfectly in the stock location with either a 17 or a 27 gallon fuel capacity. These cells use our Pro Cell Bladder, which is custom built and installed in a custom fabricated .063" aluminum, fully TIG welded, black powder- coated container. The filler, fitting and sender all utilize stock hook up locations. Includes belly pan tray. SA100 - Pro Cell (17 gal./65 Ltr.) SA101 - Pro Cell (27 gal./100 Ltr.) 996 GT3R Porsche Racing Cell This cell comes with our Pro Cell Bladder and is installed in a custom TIG welded .063" aluminum container. The 996 cell includes a specially designed fuel collection system using two internal transfer pumps that scavenge every last drop of fuel and pump it to the reserve and main collector for maximum fuel usage. The 996 cell also includes a custom-built 100mm double dry-break adapter and double dry-break for quick refueling. SA118 - Pro Cell (27 gal./100 Ltr.) NOTE: See page 30 for Porsche Racing Accessories PORSCHE RACING CELLS AND ACC SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is an option. The SFF99 fill plate will replace the double dry-break system with a new plate, -6 vent check valve and flush cap. No matter what series you are in, Fuel Safe has you covered. Certified Porsche Ready The Porsche 997 cell fits in the factory location with minimal modifications. The cell includes our top of the line Pro Cell Bladder and is installed in a custom TIG welded .063 aluminum container. The 997 cell also includes a state of the art collector system utilizing 4 scavenge pumps that fill a reserve tank which overflows into the main collector for maximum fuel usage. The cell comes with a main supply pump, reserve supply pump, main collector low level light indicator, hermetically sealed 16 pin Deutsch electrical connector, template to cut out chassis for fill and supply plates so there is no question where to cut the chassis and cosmetic rings to add a finished look to the cut-outs in the chassis for the fill plate and supply plate, the dual female dry-break with custom adaptor for the quickest refueling, or an optional flush cap if you don’t need quick refueling. PORSCHE RACING CELLS & ACCESS.
Transcript
Page 1: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

18 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

930-911 Porsche Racing Cells Our 930-911 fuel cells are designed to fit perfectly in the stock location with either a 17 or a 27 gallon fuel capacity. These cells use our Pro Cell Bladder, which is custom built and installed in a custom fabricated .063" aluminum, fully TIG welded, black powder-coated container. The filler, fitting and sender all utilize stock hook up locations. Includes belly pan tray. SA100 - Pro Cell (17 gal./65 Ltr.) SA101 - Pro Cell (27 gal./100 Ltr.)

996 GT3R Porsche Racing Cell This cell comes with our Pro Cell Bladder and is installed in a custom TIG welded .063" aluminum container. The 996 cell includes a specially designed fuel collection system using two internal transfer pumps that scavenge every last drop of fuel and pump it to the reserve and main collector for maximum fuel usage. The 996 cell also includes a custom-built 100mm double dry-break adapter and double dry-break for quick refueling.SA118 - Pro Cell (27 gal./100 Ltr.) NOTE: See page 30 for Porsche Racing Accessories

PORSCHE RACING CELLS AND ACCESSORIES

SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is an option. The SFF99 fill plate will replace the double dry-break system with a new plate, -6 vent check valve and flush cap. No matter what series you are in, Fuel Safe has you covered.

Certified Porsche ReadyThe Porsche 997 cell fits in the factory location with minimal modifications. The cell includes our top of the line Pro Cell Bladder and is installed in a custom TIG welded .063 aluminum container. The 997 cell also includes a state of the art collector system utilizing 4 scavenge pumps that fill a reserve tank which overflows into the main collector for maximum fuel usage. The cell comes with a main supply pump, reserve supply pump, main collector low level light indicator, hermetically sealed 16 pin Deutsch electrical connector, template to cut out chassis for fill and supply plates so there is no question where to cut the chassis and cosmetic rings to add a finished look to the cut-outs in the chassis for the fill plate and supply plate, the dual female dry-break with custom adaptor for the quickest refueling, or an optional flush cap if you don’t need quick refueling.

The Porsche 997 cell fits in the factory location with minimal The Porsche 997 cell fits in the factory location with minimal

dry-break with custom adaptor for the quickest refueling, or

PORS

CHE

RACI

NG

CELL

S &

ACC

ESS.

Page 2: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 19

C-2 & C-4 Porsche Racing Cells27 & 32 Gallon Our C-2 and C-4 fuel cells are designed to fit perfectly in the stock location with either a 27 or a 32 gallon capacity. These cells come with our custom Pro Cell Bladder and are installed into a .063" aluminum, fully TIG welded container. Both come equipped with provisions for a double dry break adapter and mounting brackets.SA103 - Pro Cell (27 gal./100 Ltr.)SA104 - Pro Cell (Carrera Cup 32 gal.)

C-2 & C-4 Porsche Racing Cells17 Gallon Our 17 gallon C-2 and C-4 fuel cells are designed to fit perfectly in the stock location. These cells come with our custom Pro Cell Bladder and are installed into a .063" aluminum, fully TIG welded container. The filler and fittings utilize the stock hook up locations and there is a threaded bung to use your stock sending unit. SA102 - Pro Cell (17 gal./65 Ltr.)

356 A/B/C Porsche Racing Cells Fuel Safe fabricates complete Pro Cell 356 A/B type fuel cells with a fully TIG welded aluminum container and can convert your OEM tanks into fuel cells. Fuel Safe’s 356 Type “C” Pro Cell is made to fit perfectly into your stock OEM tank. You have an option of either using your stock filling location or a filler on the top of the cell. SA105 - Pro Cell (12 gal.) Type A/B with T5 Chassis SA106 - Pro Cell (20 gal.) Type A/B with T5 Chassis SA115 - Pro Cell (10 gal.) Type B/C with T6 Chassis (requires customer’s tank)

Standard 6x10 Fill Plate SF6x10P for SA100 & SA101 w/Cap

Porsche Double Dry Break Adapter for SA100/SA101/SA102/SA103/SA104 DDBA225 for 100mm centers DDBF225T-100 - Double Dry Break Valve for DDBA225 Adapter.

6x10 Remote Fill Plate RFP6x10 for SA100 and SA101

PORSCHE RACING CELLS AND ACCESSORIES

C-2 & C-4 Porsche Racing Cells27 356 A/B/C Porsche Racing Cells

PORSCHE RACING CELLS &

ACCESS.

Page 3: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

4 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

Standard Fuel Cell 101(Everything we want you to think about standard fuel cells before you call)

1. What type of fuel will be used (gasoline, alcohol)?2. What is the application, what type of racing?3. What size cell do you need? (NOTE STANDARD SIZES

HAVE CHANGED) 4. Will you be racing where a certification such as SFI or

FIA FT3 is required?5. Will you be filling at the cell or at a fender or with a

dry break?6. If you are remote or dry break filling, what size vent

do you require?7. What size fuel line/s will you require?8. Will there be an in-tank pump? Is there a need for a

return fitting?9. If you will be using more than 80% of your fuel

capacity before refueling, we recommend having a collector installed.

10. Will there be a sender; if so, what Ohm range does your gauge need?

11. Will your cell need a steel or aluminum container or none at all?

12. Standard containers have external flange lids. Options are internal flange & shoe box lid.

Custom Fuel Cell 101(Everything we want you to think about custom fuel cells before you call)

1. Please read Standard Fuel Cell 101 first.2. Polymer (hard “rubber”) custom cells are not

available.3. Fuel Safe Custom Works cells are handmade, and

capacity and complexity are the biggest factors in determining cost.

4. We will require a drawing, model, mockup, or can to build a custom cell.

5. If we are making a bladder to fit your can, you must read and acknowledge the “Customer Container Release”. This can be found at www.fuelsafe.com or call for a faxed or emailed copy.

6. Orientation of the cell as installed in the vehicle is crucial information; please label the drawing accordingly.

7. All plates must be located precisely on drawing. 8. All items on plates must be located and clearly

identified.9. We can draw your cell for you based on your sketch,

but an engineering fee will apply. 10. We need to know if your drawing is for the can or

bladder. If for the can, are they inside or outside dimensions?

11. All plates require a minimum of 0.75” from the edge of plate to edge of the can.

12. Nipples are available but not recommended.13. Internal items such as collectors, pumps, etc. must

be identified. 14. If you know the Fuel Safe part number for items used

in your drawing, please feel free to use them on the drawing.

15. Mounting bracket holes will NOT be drilled by Fuel Safe.

FUEL SAFE RACING SYSTEMS

This is why you need FUEL SAFE

Page 4: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 5

Complete Cell1. Safety Foam Baffling2. Pickup with Filter3. Can (container) 4. Bladder5. Can Lid6. Gasket7. Fill Plate8. Nut-Ring

Components of a Fuel Safe Racing Cell

Standard Fill Style Plate13. In Tank Vent Valve (ITVV08

standard)14. Wire Harness (optional, for in-tank

pump)15. Left Pickup Fitting (dual -8 p/u

standard)16. Threaded Fill Cap/Neck17. Fill Plate18. Right Pickup Fitting (primary

pickup)19. Sender (optional, sender provision

standard)20. Return Fitting (optional)

Remote Fill Style Plate9. Pickup Fitting (90 degree shown)10. Multi Location Fill Plate (6 x 10)11. Fill Valve (45 degree shown)12. Vent (1.25” shown)

Page 5: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

6 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

GLOSSARY OF TERMS

Fuel Cell VocabularyAlcohol - (Methanol, Ethanol) this fuel requires specific materials and aluminum hardware to be treated. This material can be harmful to certain materials such as safety foam and certain bladder materials.

Baffle (bladder material) - Deflects fuel flow in a cell to an area you want it to go for better performance.

Baffling (safety foam)- Slows fuel cell slosh while providing explosion resistance. All Fuel Safe gasoline cells come with foam.

B.C. (Bolt Circle) - A measurement from across a round plate, bolt center to bolt center.

Bottom Ring - In Sprint Cells, a 6 x 10 plate mounted in the cell on the vertical face behind the rear-end.

Bung - A weld in threaded fitting that will accept AN or pipe fittings. Must specify AN or NPT.

Can - The container or enclosure that provides containment and protection to a bladder.

Cell - A safety device, also known as fuel cell, which can also be used to enhance performance of the vehicle.

Check Ball (Check Valve)- A device which allows flow in one direction only.

Collector/Surge Tank - An area within a cell that traps or contains fuel to ensure steady supply and maximum usage.

Dry Break Valves - Valves which form a relatively leak proof connection for rapid refueling (Female on vehicle, Male on fuel supply).

External Flange - Can flange that extends outward and provides a flat surface for bolting the can lid to the can body.

Fill Plate - Bolted assembly that typically has a fill cap or hose attachment for filling a tank.

4 x 6 - A standard size, 12 bolt, oval plate, which actually covers a 4” by 6” hole, the plate measures closer to 5” x 7”.

Heel Flapper - A check valve used in standard fill applications.

Height - The measurement from top to bottom of the bladder or container listed.

Hydrocarbon Fuels (Gasoline, Diesel, AVGAS) - A fuel which requires specific materials to be used in the construction of a fuel cell. This fuel will damage alcohol-specific bladders.

Internal Flange - 1.25” can flange that extends inward to provide a flat surface to bolt on a can access cover (may be on any side, typically on top).

Length - The measurement from right to left of the cell in the car (typically cells are mounted in a vehicle with the longest dimension left to right, your application may differ).

Nipple - A ballistic fabric reinforced flexible outlet or inlet into which a tube can be clamped.

Nutring- A device on the inside of bladder openings that has threads to accept bolts securing a plate.

Pickup (Pick-up, p-u) - The hose and/or fitting through which fuel will be delivered to engine.

Raw - Untreated plates and fittings, no finish applied (should not be used with alcohol).

Remote Fill - A cell which is filled anywhere other than with a cap mounted directly on the cell.

Return - Fitting or hose through which excess fuel is sent back to a cell.

Sender - Fuel level sender, typically an electronic item that sends a signal to your fuel level gauge.

6 x 10 - A standard size 24 bolt oval plate, which actually covers a 6” by 10” hole, the plate measures closer to 7.5” x 11.75”.

Shoebox Lid - Can lid that slips over the perimeter of the can, like a shoe box.

Standard Fill - A cell which is filled through a cap mounted directly on the cell.

Top Pick Up - In Sprint Cells, where the pick up fitting is mounted via a special fitting above the rear-end of the car.

Width - The measurement from front to back of a the cell in the car (typically cells are mounted in a vehicle with the longest dimension left to right, your application may differ).

GLOS

SARY

OF

TERM

S

Page 6: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 877-723-3835 or email [email protected]

Fuel Safe Custom Works Bladders and Containers are engineered to exceed FIA-FT3 or FT-3.5 standards and can be manufactured to almost any size or configuration meeting your specific requirements.

Fuel Safe Custom Works Bladders Long ago Fuel Safe revolutionized the custom fuel cell market by developing our unique seamless Pro Cell bladders, which can be custom fabricated into virtually any shape. We continue to build racing cells for all types of racing with that time proven process and with our Pro Cell Plus, an even stronger bladder for high capacity and Off-Road applications. Fuel Safe Custom Works can produce items specifically for hydrocarbon fuels or alcohol fuels and we are pioneering the development of a true dual-fuel material which will allow the use of hydrocarbons and alcohol based fuels combined to any ratio.

Each Fuel Safe Custom Works bladder is hand made to your design from a drawing, mockup, or supplied container that shows all plate locations and fittings.

Fuel Safe Custom Works also makes state of the art aluminum containers and tanks to your design. Our fabricators are some of the best in the world and the items they produce put the finishing touch on any custom part.

To discuss your custom fuel cell needs, call Fuel Safe Custom Works toll free at 877-723-3835 or email us at [email protected].

Available in Pro Cell, Sportsman, Ultra Cell, Pro Cell Plus and Xtreme Cell constructions.

FUEL SAFE CUSTOM WORKSFU

EL S

AFE

CUST

OM W

ORKS

Available in Pro Cell, Sportsman, Ultra Cell, Pro Cell Plus and Xtreme Cell constructions.

Page 7: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 877-723-3835 or email [email protected]

Spare Tire Fuel CellsCustom fuel bladders to fit your spare tire location.

Custom ContainersCustom Aluminum Containers built to your specifications.

Custom Alcohol BladdersCustom Alcohol Fuel Bladders for all applications.

Vintage CellsCustom fuel bladders to fit within your original fuel tank and minimize modifications.

Custom Vintage Warbird Bladders. Built to your specifications.

Prototype Race Cells Prototype Race Car fuel cells to meet FIA FT-3 and FT-3.5 specifications

Formula Car CellsOur Formula Car Cells are custom built to meet your requirements.

FUEL SAFE CUSTOM W

ORKS

23

Prototype Race Cells

Page 8: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 27

FUEL SAFE FILLERS & CAPS

Filler Necks and Caps1-1/2" to 3" steel filler necks and caps to fabricate your own fuel inlet system.FN150 - 1-1/2" O.D. threaded filler neck (uses FC175 cap)FN225 - 2-1/4" x 7/8" O.D. filler neckFN225A - 2-1/4" x 1-1/4" O.D. aluminum filler neckFN225L - 2-1/4" x 2-3/4" filler neckFN250 - 2-1/2" Coarse thread steel fill neckFN250A - 2-1/2" Coarse thread aluminum fill neckFN300L - 3" x 3" O.D. filler neckFC175 - 1-3/4" threaded filler cap - non-ventedFC225 - 2-1/4" filler cap - non-ventedFC250C - 2-1/2" threaded cap - coarse - non-ventedFC300 - 3" filler cap - non-vented

FENDER FILLERS

Aircraft Style Flush CapAFC300A - 3", 12 Bolt (4-3/4" B.C.)AFC300B - 3", 9 Bolt (4" B.C.)AFC200A - 2" 6 Bolt (3" B.D.)AFC200B - 2" 6 Bolt (3" B.C.) w/2" and 2-1/4"

Remote FlangeAFC175A - 1-3/4", 6 Bolt (2-1/2" B.C.)AFC175B - 1-3/4" with weld in neck/flangeFA300-300 - 3" Hose Fender AdapterFA300-225 - 2.25" Hose Fender Adapter

NOTE: Add (-L) to part number for locking cap

4" Cap & 4" to 3" Off-Road NeckFN400 - 4" remote neck fits 3" hoseFC400 - 4" bail capCTF400 - 4" bail cap flange. 12 bolt (5-3/8" B.C.)

NOTE: Remote neck does not come with cap. Must be ordered separately.

FILLER NECKS AND CAPS

OFF-ROAD

FUEL SAFE FILLERS & CAPS

4" Cap & 4" to 3" Off-Road Neck

Recessed Remote Fender FillerRecessed remote fender fillers make refueling easier. Mount in remote location such as on fenders or decks.RFF225 - 2-1/4" neck (red cap)RFF300 - 3" neck (silver cap)

Recessed Fender Filler KitKit contains: (1) recessed fender filler, 2 ft. of filler hose, 2 ft. of aluminum tubing and (4) hose clamps.RFK225 - 2-1/4" I.D. hoseRFK300 - 3" I.D. hose

Filler Necks and Caps

Page 9: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

28 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

FUEL SAFE FILL PLATES AND FILL VALVESPro Cell, Sportsman Cell, Enduro Cell, Ultra Cell, Core Cell and Race Safe Cell Fill PlatesFILL PLATES WITH CAPS

SF6X10A – 6x10 Fill Plate w/ 2-1/2" Threaded Filler Cap & Flapper Valve

MULTI-LOCATION AND REMOTE FILL PLATES

SF6X10B – 6x10 Fill Plate w/ 2-1/4" Filler Twist Cap & Flapper Valve

SF6X10D – 6x10 Fill Plate w/ 4" Bail Cap

SF6X10E – 6x10 Fill Plate w/Dual (-8) Pickup, SIngle (-8) Vent, & Sender Provision

SF4X6D – 4x6 Fill Plate w/ 2-1/2" Threaded Cap & Flapper Valve

SF4X6B – 4x6 Fill Plate w/ 2-1/4" Filler Cap & Flapper Valve

SF4X6C – 4x6 Fill Plate w/ 2-1/4" Filler Cap, Tall Neck, & Flapper Valve

SFP240 – Standard Light Weight 4x6 Fill Plate w/ 2.4" Flush Cap

SFP270 – Light Weight 4x6 Fill Plate w/ 2.7" Flush Cap

ML6X10A – w/ 1/2" Vent Valve ML6X10B – w/ 1" Vent ValveML6X10C – w/ 1-1/4" Vent ValveML6X10D – w/ 1-3/4" Vent Valve

ML6X10E – w/ Offset FillerML6X10E-S – w/ Offset Filler &

Sender Provision (pictured)

RFM6X10 – 2-1/4" Remote Fill Plate w/ -8 Vent Check Valve for Stock Refuelling locations (for early Mustang ’64-1/2 to ’70)

RF390B – 4X6 Remote Fill Plate w/ 3" Flapper Valve & 1" Vent

RF390A – 4X6 Remote Fill Plate w/ 3" Flapper Valve

RF4X6A – 4X6 Remote Fill Plate w/ 2-1/4" Flapper Valve

DR345 – 6x10, 45° 3" Dual Remote Fill Plate w/ 1" Vent

DR250 – 6x10, Dual 2-1/4" Remote Fill Plate w/ Fill & Vent Check Valves for Dual Dry Break

NOTE: All Multi-Location Plates need a fill valve to complete the assembly

FUEL

SAF

E FI

LL P

LATE

S &

FIL

L VA

LVES

w/ 1" Vent Valve ML6X10E – w/ Offset Filler

RF390A – 4X6 Remote Fill Plate w/

RFM6X10 – 2-1/4" Remote Fill

SFP240 – Standard Light Weight

Page 10: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 29

FUEL SAFE FILL PLATES AND FILL VALVESREMOTE FILL VALVES

NOTE: For Custom Fill Plates or Fill Valves,

please call one of our highly qualified sales staff

at 1-800-433-6524

QF245 – 2-1/4" Roll Over Valve (4-3/4" B.C.)

QF345 – 3" Roll Over Valve (4-3/4" B.C.)

FV290A-C – 2-1/4" Roll Over Valve w/Twist on Cap (4-3/4" B.C.)

FV290B-C – 2-1/2" Roll Over Valve w/Threaded Cap (4-3/4" B.C.)

FV245A – 2-1/4" 45° Roll Over Valve (4-3/4" B.C.)

FV290A – 2-1/4" 90° Roll Over Valve (4-3/4" B.C.)

FV245B – 2-1/2" 45° Roll Over Valve (4-3/4" B.C.)

FV290B – 2-1/2" 90° Roll Over Valve (4-3/4" B.C.)

FV390 – 3" 90° Roll Over Valve (4-3/4" B.C.)

CTR225-45 – 2-1/4" 45° Roll Over Valve (5-3/8" B.C.)

CTR225-90 – 2-1/4" 90° Roll Over Valve (5-3/8" B.C.)

CTR300-90 – 3" 90° Roll Over Valve (5-3/8" B.C.)

For use alone or with Multi-Location Plates

FUEL SAFE FILL PLATES & FILL VALVES

FV245A – 2-1/4" 45° Roll Over Valve FV245B – 2-1/2" 45° Roll Over Valve FV390 – 3" 90° Roll Over Valve

Page 11: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

30 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

Dry Break Valves - Redhead® Tank MountDBF225-B - Female 4" B.C.DBF225-C - Female 4-3/4" B.C.

Dry Break Valve - Redhead®

DBM125A - Male 1-1/2" dry break valveDBF125-A - Female 1-1/2" tank mountDBF125-B - Female 1-1/2" remote mount

Double Dry Break Valves - Redhead®

DDBM225R-100 – Male Probe Redhead®, 100mm center.

DDBM225R-4.5 – Male Probe Redhead®, 4.5” center.

DDBF225R-100 – Female Receptacle Redhead®, 100mm center.

DDBF225R-4.5 - Female Receptacle Redhead®, 4.5” center.

Dry Break Rebuild Kits1HDW40 - Redhead Male 2-1/4"1HDW39 - Redhead Female 2-1/4"PP125M - Redhead Male 1-1/2"PP125F - Redhead Female 1-1/2"

Dry Break Valves - Redhead®

Mounts in various locations, this valve makes refueling safe and easy. It automatically closes when male probe is withdrawn to prevent fuel spillage. Flows at a rate of approximately 2 gallons per second.DBF300R - Female 2-1/4"DBM200R - Male 2-1/4"

FUEL SAFE REFUELING VALVES AND ACCESSORIESFU

EL S

AFE

REFU

ELIN

G VA

LVES

& A

CCES

S

Dry Break Valves - Redhead®Dry Break Valves - Redhead®Dry Break Valves - RedheadDry Break Valve - Redhead®Dry Break Valve - Redhead®Dry Break Valve - Redhead Dry Break Valves - Redhead®Dry Break Valves - Redhead®Dry Break Valves - Redhead

Page 12: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 31

2-1/4" and 3" Rubber Elbows45° and 90° tough, rubber elbows for use with remote fill plates.RE90 - 3" - 90°RE45 - 3" - 45°RE90 - 2-1/4" - 90°RE45 - 2-1/4" - 45°

Aluminum Dump CanDC011A - 11 gallon Dump Can, a must where

quick refueling is required.DC011AD - 11 Gallon Double Dry Break Dump

Can (pictured)DC005AD - 5 Gallon Double Dry Break Dump

Can

Quick Fill Dump CansDump cans give you a choice of 2-1/4" and 2-1/2" spouts, a must where quick refueling is required.DC011R - 11 gallon - RedDC011W - 11 gallon - White

HosesFiller and vent hoses from 1/4" to 3". (All sold per foot)CFH300 - 3" I.D. clear filler hoseCFH300W - 3" I.D. clear filler hose w/wire

reinforcementCFH250 - 2-1/2" I.D. clear filler hoseCFH250W - 2-1/2" I.D. clear filler hose w/wire

reinforcementBFH250 - 2-1/2" I.D. reinforced black filler hoseCFH225 - 2-1/4" I.D. clear filler hoseCFH225W - 2-1/4" I.D. clear filler hose w/wire

reinforcementBFH225 - 2-1/4" I.D. reinforced black filler hoseCFH200 - 2" I.D. clear filler hoseCFH200W - 2" I.D. clear filler hose w/wire

reinforcementCVH175 - 1-3/4" I.D. clear vent hoseCVH175W - 1-3/4" I.D. clear vent hose w/wire

reinforcementCVH125 - 1-1/4" I.D. clear vent hoseCVH100 - 1" I.D. clear vent hoseCVH100W - 1" I.D. clear vent hose w/wire

reinforcementCVH100N - 1" I.D. clear vent hose w/nylon

reinforcementPUH06 - 3/8" I.D. (-6) Pick-Up HosePUH08 - 1/2" (-8) Pick-Up HosePUH10 - 5/8" I.D. (-10) Pick-Up HosePUH12 - 3/4" I.D. (-12) Pick-Up Hose

NOTE: All Black Hose “BFH” is only available in 10 foot lengths.

Refueling Vent BottleDesigned to be used during refueling with dry break systems. Can be used for filling or to catch vent overflow.DC006 - 5 gallon/20 liter

FUEL SAFE REFUELING VALVES AND ACCESSORIESFUEL SAFE REFUELIN

G VALVES & ACCESS

Refueling Vent BottleHoses

Page 13: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

32 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

Fuel Pick-Up KitKit contains 2 ft. of hose, (1) swivel hose barb, (1) bulkhead fitting and (1) filter.FP180 - 3/8" - 6 ANFP181 - 1/2" - 8 ANFP182 - 5/8" - 10 AN (no filter)FP183 - 3/4" - 12 AN (no filter)

In-tank Fuel Pump AssemblyFPHP - High Pressure (95 PSI) 70gpH PumpFPLP - Low Pressure (4-6 PSI) 35gpH PumpFSHP - Filter Fits FPHPFSLP - Filter Fits FPLP

Bosch 44 PumpFP044 - High Pressure (72 PSI), High Volume

(200GPH). Pump can be used in or out of a fuel cell.

1HDW52 - Nylon Adapter for FSHP to attach filter to FP044 for In-Tank use.

Corner Pick-up AssemblyDesigned for use where maximum fuel pick-up is required. Its unique design allows the fuel line to pick up the last drop of fuel. A must in limited gallonage classes.CP38 - 3/8"CP12 - 1/2"CP58 - 5/8"

Wiring HarnessWH05M4 - Wire hardness, male, hermetically

sealed, positive locking.WH05F4 - Wire harness, female, hermetically

sealed, positive lockingWH04F4 - Female wire harness bulkhead,

4-wireWH04M4 - Male wire harness bulkhead, 4-wireWH04F2 - Female 2-wireWH04M2 - Male 2-wire

Billet Low Profile Pick-upBPU06 - Billet Low Profile Pick-up -6 ANBPU08 - Billet Low Profile Pick-up -8 ANBPU010 - Billet Low Profile Pick-up -10 ANLPP06 - Plastic Low Profile Pick-up -6 ANLPP08 - Plastic Low Profile Pick-up -8 ANLPP10 - Plastic Low Profile Pick-up -10 AN

NOTE: Requires attachment in bladder.

Fuel Pick-Up FilterFS38 - 3/8" Horizontal ScreenFS12 - 1/2" Horizontal ScreenFS06 - 3/8" Vertical ScreenFS08 - 1/2" Vertical Screen

FUEL SAFE FUEL PUMPS, COLLECTORS AND PICK-UP ACCESSORIES

WH05M4

WH04F4

WH04F2

WH05F4

WH04M4

Vertical

Horizontal

Stainless 35 Micron In-Line FiltersFF200A - 4" Billet w/ (-6) AN FilterFF200B - 4" Billet w/ (-8) AN FilterFF250A - 6" Billet w/ (-6) AN FilterFF250A - 6" Billet w/ (-8) AN FilterFU

EL S

AFE

PUM

PS, C

OLLE

CTOR

S, A

CCES

S

Bosch 44 PumpIn-tank Fuel Pump Assembly

LP

HP

WH04M2

Page 14: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 33

Collectors have been used with great success by top teams in all types of racing to extend runs by using the available fuel or for running lighter loads during qualifying, and you can get the same benefits. Collectors are also a must for most fuel injected and in-tank pump applications to ensure a good fuel supply.

FUEL SAFE FUEL PUMPS, COLLECTORS AND PICK-UP ACCESSORIES

Surge Tank Collector (Plastic)ST100 - Surge Tank Collector w/ (3) Ball Check

Valves.ST100-B - Surge Tank Collector w/ (3) Trap

Doors.ST100A-B - Surge Tank Collector w/ (3) Trap

Doors. Specify Size (-6), (-8), or (-10).ST100-LP - w/ Low Pressure Pump and Wire

Harness.ST100-HP - w/ High Pressure Pump and Wire

Harness.ST100-HPB - w/ (3) Ball Check Valves, Bosch

044 (FP044) High Pressure Pump, and Wire Harness. (Pictured)

ST100-HPB-B - w/ (3) Trap Doors, Bosch 044 (FP044) High Pressure Pump, and Wire Harness.

ST100-6 - (-6) FittingST100-8 - (-8) FittingST100-10 - (-10) FittingCV100 - 1” Surge Tank Check Valve.

NOTES: Fuel pump can be mounted in any Surge Tank or Collector. Custom Surge Tanks available.

Trap Door Check ValvesTD100 - (-22) 1-3/8" Round Check ValveTD125 - 1-1/4" Trap Door Check Valve

AluminumTD150A - 1-1/2" Trap Door Check Valve

AluminumTD150P - 1-1/2" Trap Door Check Valve Molded

Nylon

Surge Tank Collectors (Urethane/Nylon)ST100B - Corner Collector with (2) Ball Check

ValvesST100C - Center Collector with (3) Ball Check

ValvesST100D - Corner Box Collector with (2) Ball

Check ValvesST100E - Center Collector w/(3) Ball Check

Valves and Directional FinsST100B-B - Corner Collector w/(1) Trap DoorST100C-B - Center Box Collector with (3) Trap

DoorsST100D-B - Corner Box Collector with (2) Trap

DoorsST100E-B - Center Collector w/(3) Trap Doors

and Directional Fins.

NOTES: Fuel pump can be mounted in any Surge Tank or Collector. Custom Surge Tanks available.

Fuel Collector Systems All Fuel Safe Custom Works fuel cells and all of our standard cells are available with fuel collector systems. Fuel Collectors come in the standard styles shown on this page or can be custom built for many applications, either to your design, or our knowledgeable Custom Works team can help you to design exactly what would be the best for your specific application. Fuel collectors can be made with directional fins, baffle walls, trap doors and ball style check valves, or a combination of all of these for the best performance and scavenging ability to get every available drop of fuel or even for controlling weight transfer and chassis loading for improved handling.

FUEL SAFE PUMPS, COLLECTORS, ACCESS

Page 15: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

34 We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected]

Discriminator ValvesThe ultimate in fuel venting. This valve offers automatic shut-off when refueling and eliminates the need for a catch can. Also offers positive shut-off in case of a rollover. In-tank discriminator valves also available. (From left to right)ITDV - Intank Discriminator Valve

(must be welded in tank) Specify Size (-8, -10, -12, or -16)

DV100 - 1"DV175 - 1-3/4"

Large Diamenter Vent Check ValveMounts in bladder. These valves offers positive shut-off and faster refueling. (From left to right)ITV100 - 1" Check ValveITV175 - 1-3/4" Check ValveITV100-NF - 1" Weld-in Check Valve

In Hose Vent Roll Over ValveRV38 - 3/8" Roll Over Vent Valve

Blank Aluminium Plates1PLA05 - 12 Bolt Oval - 4"x6"1PLA13 - 24 Bolt Oval - 6"x10"1PLA14 - 12 Bolt Circle - 4-3/4" B.C.1PLA16 - 10 Bolt Circle - 3-1/8" B.C.1PLA18 - 6 Bolt 2-15/16" B.C.1PLA30 - 6 Bolt Circle - 2" B.C.1PLA34 - 5 Bolt (Sending Unit)1PLA62 - 4 Bolt Circle - 1-5/8" B.C.1PLA75 - 16 Bolt 6" B.C.

GasketsFrom 4 hole bolt circle to 24 bolt oval.1GAS97 - 24 Bolt Oval - 6"x10"1GAS98 - 12 Bolt Oval - 4"x6"1GAS78 - 12 Bolt Circle - 4-3/4" B.C.1GAS79 - 12 Bolt Circle - 5-3/8" B.C.1GAS07 - 10 Bolt Circle - 3-1/8" B.C.1GAS77 - 9 Bolt Circle - 4" B.C.1GAS75 - 6 Bolt Circle - 2-15/16" B.C.1GAS76 - 6 Bolt Circle - 2" B.C.1GAS69 - 5 Bolt Circle (Sending Unit)1GAS74 - 4 Bolt Circle - 1-5/8" B.C.1GAS23 - 16 Bolt Circle (6" B.C.)GA110A - Gasket kit for SA110A & CGA110B - Gasket kit for SA110BGK118 - Gasket Kit for SA118GK997 - Gasket Kit for SA997

NOTE: Nylon washers available (-4) through (-16)

Fuel Cell Air Vent FiltersVF38 - 3/8"VF12 -1/2"VF100 - 1"VF175 - 1-3/4"

FUEL SAFE VENT VALVES AND MISCELLANEOUS ACCESSORIES

Vent Check ValvesITVV08 - 1/2" Vent Check Valve for

remote fill. Mounts in fill plate. Offers positive shut-off.

ITVV08S - 1/2" Vent Check Valve w/spring for standard fill. Mounts in fill plate. Offers positive shut-off.

ITVV06 - 3/8" Vent Check Valve for remote fill. Mounts in fill plate. Offers positive shut-off.

ITVV06S - 3/8" Vent Check Valve w/spring for standard fill. Mounts in fill plate.

ILVV06 - 3/8" In-Line Vent Check Valve offers positive shut-off.

ILVV08 - 1/2" In-Line Vent Check Valve offers positive shut-off.

ILVV06-90 - 3/8" 90° Vent Check Valve offers positive shut-off.

ITVV08-90 - 1/2" 90° Vent Check Valve offers positive sht-off.

FUEL

SAF

E VE

NT

VALV

ES &

MIS

C

Vent Check Valves Discriminator Valves In Hose Vent Roll Over

Page 16: PORSCHE RACING CELLS AND ACCESSORIES · PORSCHE RACING CELLS AND ACCESSORIES SFF99 Fill Plate If you don’t need a dry-break system for your 996/997 Fuel Safe fuel cell, here is

We’re here to help! Call our friendly sales staff with any questions at 800-433-6524 or email [email protected] 35

Fuel Volume Displacement BlocksDB050 - 1/2 gal. Block - 8-3/4" x 3-1/2" x 3-1/2"DB025 - 1/8 gal. Block - 2-7/8" x 2-7/8" x 3-3/8"

Custom sizes also available

Fuel and Vent Hook Up FittingsHose Barbs, 45° and 90° fittings to hook up your fuel cell as quickly and safely as possible.HF90 - AN 90° Hose BarbHF45 - AN 45° Hose BarbHF00 - AN Straight Hose Barb

Specify (-4), (-6), (-8), (-10) or (-12) fittingNOTE: Add “L” after “HF” in part number for light weight fitting.

(example: HFL45-8)

Low Level SensorsFor positive indication of low fuel levels.1ELE07 - 6" length1ELE13 - 12" length1ELE08 - 24" length1ELE51 - Float Switch (350 Milliamp)1ELE52 - LED 12 Volt Panel Light

Electronic Sending Unit and GaugeElectronic fuel level sending units are specially designed for fuel cells and bladders. No moving parts make these units very durable. Sending units can be shortened to fit your cell and recalibrated for accuracy. Must specify OHM range (empty to full) when ordering.SU006 - 6" - can be shortened to 3-1/2"SU012 - 12" can be shortened to 6-1/2"SU024 - 24" - can be shortened to 12-1/2"GA200 - Gas Gauge

NOTES: Add (-L) to part # for fully adjustable low level light assembly (example: SUO12-L)

Dip StickEconomy Fuel Gauge, check your fuel level by a twist of a nut. Specify length needed.DS08

FUEL SAFE VENT VALVES AND MISCELLANEOUS ACCESSORIES

Bulkhead FittingsBHF00-4 - (-4) Straight Bulkhead Fitting w/

washer and nutBHF00-6 - (-6) Straight Bulkhead Fitting w/

washer and nutBHF00-8 - (-8) Straight Bulkhead Fitting w/

washer and nutBHF00-10 - (-10) Straight Bulkhead Fitting

w/washer and nutBHF00-12 - (-12) Straight Bulkhead Fitting

w/washer and nutBHF90-4 - (-4) 90° Bulkhead Fitting w/washer

and nutBHF90-6 - (-6) 90° Bulkhead Fitting w/washer

and nutBHF90-8 - (-8) 90° Bulkhead Fitting w/washer

and nutBHF90-10 - (-10) 90° Bulkhead Fitting w/washer

and nutBHF90-12 - (-12) 90° Bulkhead Fitting w/washer

and nut

FUEL SAFE VENT VALVES &

MISC

Bulkhead FittingsFuel Volume Displacement Blocks

Low Level Sensors

BHF90-10

BHF90-12


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