Portable Machines and Gas Equipment - KOIKEKoike Aronson utilizes a unique flow adjustment system....

Portable Machinesand

Gas Equipment

COMPANY Koike Aronson, Inc./Ransome is headquartered in Arcade, NY. We are a proud supplier of advanced cutting machines, welding positioning equipment,

mechanical, electrical, and software engineers with over 250 combined years of design, process, and technical experience. Their knowledge allows us to apply proven designs to customer needs and to develop new technology for custom applications. AutoCAD, SolidWorks, and Cosmos software are used to optimize designs for standard products and to create custom solutions for specialized equipment. Our electrical and mechanical systems are designed to industrial standards for strength, reliability, and safety.

The dedicated service technicians of our Field Service Department work as a team to keep machines running at top performance. This starts with sending pre-installation documentation to prepare our customers for machine delivery, installation, and training. Our website is filled with helpful information including the KAR Club, which offers numerous tips on troubleshooting, tuning your machine, and machine maintenance.

portable cutting/welding machines, and gas apparatus. Our knowledgeable staff can assist you with virtually all your needs in metal fabrication. Koike Aronson/Ransome cutting machines can be customized to fit most requirements, and our welding and positioning equipment can be made to accept work pieces of nearly any size.

Cutting Machine Assembly

Our manufacturing area consists of a machine shop, saw shop, two assembly shops, a burn shop, and a weld shop. Handling nearly all manufacturing in-house helps us maintain our extremely high quality. Our factory uses 5S, a lean tool directive, that increases productivity through tidiness and improved organizational practices. We have the capacity to run three shifts with approximately 100 employees per shift. Machining capabilities range anywhere from a small nut to a large weldment. Most importantly, we use our own products to build our customers’ machines. The Engineering Department is comprised of

The Business Unit and Customer Service Representatives of Koike Aronson/Ransome offer our customers well over 170 years of combined experience. They work with our many distributors and manufacturer sales representatives to make sure you get quality products and the right equipment for your application. We encourage feedback, and are ready to work with you to keep your machine productive for many years.

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World Class Service Support We have the technicians, training, and engineering support to keep your machine running like new for years to come.

TABLE OF CONTENTS

GAS APPARATUS 4 CUSTOM REGULATORS

6 ACCUFLOW™ MIG

8 ACCUFLOW™ MIG/TIG

10 SENTINEL SAFETY-Z™12 SUPER SENTINEL™14 SENTINEL PLUS™16 SILVER ARRESTOR-Z™18 GLOBAL SENTINEL™20 TORCH SERIES

22 SNAP VALVE™24 CUTTING TIPS

GENERAL ACCESSORIES30 ROCK LIGHTER

30 TIP CLEANER

30 TIP FIXING NUT

PORTABLE CUTTING31 HAND TORCHES

35 HANDY AUTO™ SERIES

37 IK-12 BEETLE™39 IK-12 NEXT™45 PICLE-1-II™47 AUTO PICLE-S™49 IK-93 HAWK™51 EDGE-CUT™53 CIR-CUT I/II™55 IK-54D™57 IK-70™59 KHC-600D™61 MINI-MANTIS II™63 IK-72T™

CNC CUTTING67 PNC-12 EXTREME

PORTABLE WELDING71 IK-72W-1™ /IK-72 MULTI II™74 WEL-HANDY MINI STRONG™78 WEL-HANDY MULTI NEXT™

BENCHTOP POSITIONER82 LD-R™ SERIES

ADDITIONAL PRODUCTS87 CUTTING MACHINE LINE

88 WELDING POSITIONER MACHINE LINE

4

CUSTOM REGULATORS Standard Single Stage Regulators

Features and Benefits � Compact

Easy to use in just about any area.

� Versatile Effective for use in hand work or semi-au-tomated cutting machines.

� Highly Visible Bright colors stand out saving time in identifying fuel and oxygen.

� Four Models Oxygen - CGA 540 Acetylene - CGA 300 Acetylene - CGA 510 LPG - CGA 510

� Easy to Use Gauges are easy to read and adjustment knobs allow smooth pressure settings even with gloved hands.

The Custom series regulators are designed to maintain pressure settings for cutting, welding and heating work. The bright red and green regulators allow the operator to quickly identify red for fuel and green for oxygen. It is recommended to use flashback arrestors such as the Silver Sentential or Sentinel Plus for added protection.

Recommended equipment

We recommend the Koike Sentinel Plus flashback arrestor to prevent dangerous and damaging backfires and flashbacks from reaching the regulators or gas supply. A unique gas supply interrupt feature shuts down the gas supply and prevents secondary accidents; while an indicator alerts the user of the abnormal operation. A simple quick slide ring resets the system.

Custom Regulator Type and Specification

Sentinel Plus Flashback Arrestor (see pg 15)

For Oxygen Gas Part # ZA3232950

For Fuel Gas Part # ZA3232992

5

Part# GasPressure Gauge Delivery

Pressure Range

Capacity WeightInlet Outlet

CUSTOM101 OXYGEN CGA-540

4000 psi (281 kgf/cm2)

355 psi (25kgf/cm2)

0-213 psi (0-15 kgf/cm2)

882 ft3/h (25 Nm3/h)

2.2 lb (1kg)

CUSTOM202 ACETYLENE CGA-300

355 psi (25 kgf/cm2)

30 psi (2.1 kgf/cm2)

0-18 psi(0-1.3 kgf/cm2)

176 ft3/h (5 Nm3/h)

2.2 lb (1kg)

CUSTOM202A ACETYLENE CGA-510



0-18 psi(0-1.3 kgf/cm2)

176 ft3/h (5 Nm3/h)

2.2 lb (1kg)

CUSTOM206 LPG CGA-510



0-18 psi(0-1.3 kgf/cm2)

176 ft3/h (5 Nm3/h)

2.2 lb (1kg)

Part# Gas Capacity Weight

ZA3232950 Oxygen882 ft3/h

(25 Nm3/h)1.1 lb (.5kg)

ZA3232992 Fuel141ft3/h

(4 Nm3/h)1.1 lb (.5kg)

ACCUFLOW™ MIG Gas Flow Regulator for MIG Welding

6

Features and Benefits � Precise Gas Flow Control

This exclusive flow select system allows accurate gas flow control by simply adjusting the dial, saving both time and gas.

� No Flow Tube No worries about flow tube needing to be upright to function, ball centering inaccura-cies or tube breakage.

� Chrome Plated Durable finish on fittings provides corrosion resistance.

� Piston System Design The pressure regulating mechanism is free from pressure variation, ensuring high accu-racy and durability.

� Triple Filters Three inlet gas filters prevent dirt and grit from entering the system.

� Compact and Lightweight Only 1.3 lb (.59kg), easy enough to carry just about anywhere.

The flow rate of the shield gas is adjustable with just a touch versus flow meter type regulators. The Accu-Flow helps to reduce gas waste by allowing the operator to set the exact flow setting quickly and easily.

Specifications

Flow Rate Setting Scale

Regulation Dial

Flow Rate Set Point

Gas Outlet

MIX-3.0

Cylinder Pressure Gauge

Gas Inlet

Option: Global Sentinel Inert Couplings A-Set - Quick Coupling Set for Flow Meter Outlet to Hose

Set Model Socket Plug LSP-3SMF Part#ZA4234020

LSP-3SFM Part#ZA4234023

LS-3SM CGA-032 5/8” - 18 UNF Part#ZA4233020

LS-3SF CGA-032 5/8” - 18 UNF Part#ZA4233021

OP-3SF CGA-032 5/8” - 18 UNF Part#ZA4233022

OP-3SM CGA-032 5/8” - 18 UNF Part#ZA4233023

7

MIX-30

Gas CO2 and Argon

Flow Rate Regulation Method

Flow Selector System

Flow Rate Range 19-63 CFH, 10 Step Setting (0, 19, 23, 27, 31, 36, 42, 48, 53, 53 CFH)


250kg/cm2 (3,500 lb/in2)

Delivery Pressure 28psi (2 bar)

Weight 1.3 lb (.59kg)

Connection Table Inlet Outlet

CGA 580 (.960-14-RH-EXT

5/8 -18 RHF)

Model Descriptions

Part#

Accu-Flow Series MIX-30 Regulator MIX-30 CO2 + Argon (MIG Welding) DC120133

Set Model Socket Plug B-Set - Coupling Set for Hose to Welding Unit

8

ACCUFLOW™ MIG/TIG Argon Regulator for TIG or MIG Welding

Features and Benefits � Two Models Available

AR-16 allows accurate setting of low volume gas settings. AR-30 allows high volume gas settings.

� No Flow Tube No worries about flow tube needing to be upright to function, ball centering inaccuracies or tube breakage.

� Piston System Design The pressure regulating mechanism is free from pressure variation, ensuring high accuracy and durability.

� Triple Filters Three inlet gas filters prevent dirt and grit from entering the system.

� Compact and Lightweight Only 1.3 lb (.59kg), easy enough to carry just about anywhere.

The Accu-Flow for TIG or MIG welding from Koike Aronson utilizes a unique flow adjustment system. The flow rate of argon gas is adjustable with just a touch versus flow meter type regulators. The Accu-Flow helps to reduce gas waste by allowing the operator to set the exact flow setting quickly and easily, thus preventing excessive use of expensive Argon gas.

Specifications

Option: Global Sentinel Inert Couplings A-Set - Quick Coupling Set for Flow Meter Outlet to Hose

Set Model Socket Plug

LSP-3SMF Part#ZA4234020

LSP-3SFM Part#ZA4234023

Flow Rate Setting Scale

Flow Rate Set Point

How to Operate 1.) Before opening cylinder valve, set the scale division at “0.” 2.) Turn the dial clockwise to increase flow rate gradually. 3.) For setting flow rate, match the corresponding scale division of dial with the scale set point. At “0” the gas does not flow. 4.) Return setting to “0” after use. 5.) To terminate operation, close the cylinder valve and discharge gas from inside regulator by turning the dial clockwise then back to “0”. If desired disconnect regulator from the cylinder.

LS-3SM CGA-032 5/8” - 18 UNF Part#ZA4233020

LS-3SF CGA-032 5/8” - 18 UNF Part#ZA4233021

Regulation Dial

Gas Outlet

Cylinder Pressure Gauge Gas Inlet

OP-3SF CGA-032 5/8” - 18 UNF Part#ZA4233022

OP-3SM CGA-032 5/8” - 18 UNF Part#ZA4233023

9

AR-16 AR-30

Gas Argon

Flow Rate Regulation Method

Flow Selector System

Flow Rate Range 18-33 CFH10 Step Setting (0, 8, 10, 12

14, 16, 21, 25, 29, 33 CHF)

19-63 CFH, 10 Step Setting

(0, 19, 23, 27, 31, 36, 42, 48, 53, 63 CFH)


3,500 lb/in2

(250kg/cm2)

Delivery Pressure 28psi (2 bar)

Weight 1.3 lb (.59kg)

Models Description

Part#

Accu-Flow Series Regulators AR16 (Argon Series) TIG Welding 2141006

AR30 (Argon Series) TIG Welding 2141014

Connections Type of Thread

Inlet Connection CGA 580 (0.960-14-RH-EXT)

Outlet Connection 5/8-18 RHF

Set Model Socket Plug B-Set - Coupling Set for Hose to Welding Unit

10

SENTINEL SAFETY-Z™ Quick Release Connectors

Features and Benefits � Excellent Reverse - Flow Prevention

High quality reverse - flow valve helps to prevent the possibility of gases mixing; when a backfire occurs it shuts off pressure to the torch.

� Reverse Disconnect Prevents coupler from accidentally releasing. Will not come apart with a straight pull as required by OSHA Standard No. 1915.55 (F) (5).

� Safer Plugs and Sockets Each connector is color coded for quick con-nections to oxygen and fuel lines, while the specially designed fittings prevent reversing the gas lines during setup.

� Tight Sealing Two unique seal packings provided between plug and socket assures tight sealing.

The Sentinel Safety-Z uses a unique reverse disconnect feature that will not come a part with a straight pull. This feature prevents accidental release of the coupler even when pulled over the edges of steel plates. The Sentinel Safety-Z is designed for heavy use such as shipbuilding, steel service centers, construction, metal fabrication, educational institutes and demolition.

For Oxygen For Fuel GasSocket for Regulator Socket for Connecting Hose Socket for Regulator Socket for Connecting Hose

GS-1

Thread Size: US9/16-18UNF (R.H.T.)

AS-1


GS-2

Thread Size: US9/16-18UNF (L.H.T.)

AS-2


Plug for Connecting Hose Plug for Machine or Torch Plug for Connecting Hose Plug for Machine or Torch

ZAP-1


ZOP-1


ZAP-2


ZOP-2


Specifications

Quick Release Connectors

The high quality reverse - flow valve helps to prevent the possibility of gases mixing. When a backfire occurs it shuts off pressure to the torch.

The Sentinel Safety-Z releases the connector using a unique reverse discon-nect. This safety feature helps to prevent accidentally release of the coupler.

A

B C Sentinel Safety-Z Regulator to Hose A

B

C

Sentinel Safety-Z Hose to Hose

Sentinel Safety-Z Hose to Torch

11

Maximum Working Pressure Oxygen Fuel

142 lb/in2 (9.8 bar) 28 lb/in2 (1.9 bar)

Check Valve Working Pressure

0.2 lb/in2 (0.014 bar)

Endurance Test 30,000 cycles

Z-Pack Safety Z Set Complete (WZO and WZG set)

ZA3232000

WZO Double Pack ZOSP1&ZOSP2 (torch to hose set)

ZA3232260

WZG Double Pack ZGSP1& ZGSP2 (regulator to hose set)

ZA3232220

WZA Doble Pack ZASP1 & ZASP2 (hose to hose set)

ZA3232240

ZGSP1 #7 Socket & #13 Plug (regulator to hose oxy set)

ZA3232020

ZGSP 2 #8 Socket & #14 Plug (regulator to hose fuel set)

ZA3232040

ZOSP 1 #1 Socket & #18 Plug (torch to hose oxy set)

ZA3232060

ZOSP 2 #2 Socket & #19 Plug (torch to hose fuel set)

ZA3232080

ZASP 1 #1 Socket & #13 Plug (hose to hose oxy set)

ZA3232030

ZASP 2 #2 Socket & #14 Plug (hose to hose fuel set)

ZA3232050

AS 1 #1 Socket (hose side oxy socket only)

ZA3232061

AS 2 #2 Socket (hose side fuel socket only)

ZA3232081

GS 1 #7 Socket (regulator side oxy socket only)

ZA3232021

GS 2 #8 Socket (regulator side fuel socket only)

ZA3232041

ZAP 1 #13 Plug (hose side oxy plug only)

ZA3232022

ZAP 2 #14 Plug (hose side fuel plug only)

ZA3232042

ZOP 1 #18 Plug (torch side oxy plug only)

ZA3232062

ZOP 2 #19 Plug (torch side fuel plug only)

ZA3232082

AS 1L #1 Locking Socket (hose side oxy socket only

ZA3232161

AS 2L #2 Locking Socket (hose side fuel socket only)

ZA3232181

12

SUPER SENTINEL™ Direct Coupling & Flashback Arrestor

Features and Benefits � Coupler and Flashback Arrestor

The unique combination of flashback arrestor and coupler protects the end user from flashbacks and allows quick assembly and removal of the torch from gas hoses.

� Excellent Reverse - Flow Prevention High quality reverse -flow valve helps to prevent the possibility of gases mixing; when a backfire occurs it shuts off pressure to the torch.

� Reverse Disconnect Prevents coupler from accidentally releasing. Will not come apart with a straight pull as required by OSHA standard No.1915.55 (F)(5).

� Tight Sealing Two unique seal pickings provided between plug and socket assures tight sealing.

The Super Sentinel is engineered to add safety and convenience to hand cutting and welding torches. The Koike sentinel series coupler are renowned for safety, quality and longevity. The combination coupler and flashback arrestor is one of the smallest on the market fitting most torches without the need for adapters. Each coupler is designed for heavy duty use in industries such as shipbuilding, steel service centers, construction, metal fabrication, educational institutions and demolition.

Model Part#

ZOSP-1 (LT) & ZOSP-2 (LT) Set (complete locking type Arrestor set)

ZA3232190

ZOSP 1 #1 Socket & #20 Plug (arrestor set for oxygen)

ZA3232270

ZOSP 2 #2 Socket & #21 Plug (arrestor set for fuel)

ZA3232290

ZOP-1A #20 Plug (arrestor only oxygen torch side)

ZA3232272

ZOP-2A #21 Plug (arrestor only fuel torch side)

ZA3232292

Specifications

Direct Coupling & Flashback Arrestor

Note: This product is in compliance with OSHA Standard No. 1915.55 (F) (5)

SCHEMATIC DIAGRAM OF THE SUPER SENTINEL

It is recommended to use the Super Sentinel in series with the Sentinel Plus on gas supply.

Maintenance and Inspection It is important to follow all instructions for use of the product. Inspect and maintain the unit after each backfire or flashback has occurred and follow maintenance procedures described in the included product manual.

13

Maximum Flow Rate For Fuel GasFor Oxygen Normal

1 Nm3/h, Pressure loss 0.2 kg/cm2 (2.8 psig) 10 Nm3/h,

Pressure loss 2 kg/cm2 (28 psig) up to size 4 cutting tips

Installation Direct coupling to cutting/welding

Working Pressure For Fuel Gas For Oxygen

0.8 kg/cm2(11.2 psig) or less 9 kg/cm2 (128 psig) or less

(normal operation pressure is indicted)

Applicable Gas For Fuel Gas For Oxygen

Acetylene or LPG

14

SENTINEL PLUS™ Flashback Arrestor

Features and Benefits � Excellent Reverse- Flow Prevention

High quality reverse flow check valve prevents dangerous counter flow of gases when a backfire occurs.

� Flashback Arrestor Anti-flash elements diffuse flames and absorbs heat energy from flashback.

� Gas Supply Interrupt Secondary accidents from backfires and flashback are prevented by shutting off the gas supply to the Sentinel Plus.

� Abnormal Operation Indicator In case of abnormal operation a red indicator will alert the operator of trouble.

� Re-settable Unique sliding outer ring allows user to quickly put the unit back in service after the abnormal operation indicator has been tripped.

The Sentinel Plus patented flashback system helps prevent dangerous and damaging backfires and flashbacks from reaching the regulator or gas supply while alerting the operator of abnormal operation. Each Sentinel Plus Unit is constructed of the highest quality products and manufactured in our state of the art factory to provide the operator with around the clock protection.

GA1 GA2

Type of Gas Oxygen

Acetylene, Ethylene, LNG, LPG, Hydrogen, & other general weld-ing and cutting gases

Maximum Pressure 1.0-9.0 kgf/cm2 0.1-1.3 kgf/cm2

Maximum Flow Rate 25,000 nl/h 882ft3/h

4,000 nl/h 141ft3/h

Connecting Form Regulator Fitting, internal STD “B”

UNF 9/16-18 (R.H.T.)

Regulator Fitting, internal STD “B”

UNF 9/16-18 (L.H.T.)

Total Length 3.9 in (98.5mm) 3.9 in (98.5mm)

Weight .49lb (224g) .49lb (224g)

Specifications

Features of Sentinel Plus Flashback Arrestor In the case of a flashback, flames are diffused through anti-flash elements. The heat energy is absorbed and the flame is extinguished.

Backflow Prevention In order to prevent backfire, a preventive valve is installed for preventing gas counter-flow. This assures that the gases will not mix. Gas Supply Interrupt Prevention of secondary accidents. In the case of impact waves due to abnormal pressures from a backfire or backflow, valves located at a primary stage terminate the gas supply to prevent danger.

Resettable Indicator Red indicator displays when abnormality occurs. When red indicator is displayed, a simple single operation resets the unit.

Operation Mode Normal Mode Flashback has occurred

For Oxygen Gas Part # ZA3232950

For Fuel Gas Part # ZA3232992

Maintenance and Inspection It is important to follow all instructions for use of the product. Inspect and maintain the unit after each backfire or flashback has occurred and follow maintenance procedures described in the included product manual.

15

Models Descriptions Sentinel Plus Flashback Arrestor (Regulator Side)

Part#

GA1 Oxygen ZA3232950

GA2 Fuel Gas ZA3232992

Set of GA1 and GA2 SPFASET

16

SILVER ARRESTOR - Z ™ Flashback Arrestor/Gas Hose Coupler

Features and Benefits � Check Valve

Reverse gas flow prevention valve.

� Flashback Arrestor Filter Sintered metal composition creates a cool down below ignition temperature.

� Thermal Cut-off Thermal detector activates at 203°F (95°C).

� Gas Hose Coupler Sentinel quick release allows quick connecting and disconnecting of hoses.

� Reverse Disconnect Prevents accidental coupler release. Will not come a part with a straight pull as required by OSHA Standard No. 1915.55 (F)(5).

� Auto Gas Shut-off Automatic shut off of gases on both the plug and socket side when the plug is removed. Prevents gas release from hoses and gas supply side.

The Silver Arrestor Z- Set is engineered for the most demanding workplace. The unique design fits many applications including large multiple use gas manifolds. The 5 in 1 combination flashback arrestor meets strict U.S. Department of Labor standards for required protection in portable gas use and in fixed gas manifold systems. Made of high quality materials and tested to ensure long safe operation.

Model SILVER-Z OXY SET SILVER-Z FUEL SET

Part# S1C13081 S1C13082

Gas Oxygen Acetylene, Ethylene, LNG, LPG, Hydrogen

Operating Pressure 14.5 ~ 130.5 lb/in2 1.45 ~ 18.85/in2

Max Flow Rate 882.8 ft3 (25,000 NL/H) 105.9 ft3 (3,000 NL/H)

Primary Side UNF 9/16 - 18 RHT (CGA-022) UNF 9/16 - 18 LHT (CGA-023)

Secondary Side No. 13 hose side plug No. 14 hose side plug

Length 3 1/4 in (83mm) 3 1/4 in (83mm)

Weight ⋲15.6 oz (160g) ⋲15.6 oz (160g)

Check Valve Reverse gas flow protection

Arrestor FilterSintering metal filter creates a cool down below ignition temperature.

Prevents re-ignition on inlet side.

Temperature Cut Off Valve If temperature exceeds 203°F (95°C) the supply of gas is stopped by a non-reusable valve.

Specifications

Reverse flow Check Valve

Temperature activated Cutoff Valve

Sintering Metal Filter

Normal Gas Flow

The sintering metal filter cools the flame down to below the ignition temperature. The temperature activated cutoff valve is activated thermally to close at the moment the internal temperature exceeds 203°F (95°C). The check valve prevents reversed gas flow from the distribution line or single cylinder. This check valve will not allow gases to mix.


Flashback

Temperature Activated Cutoff Valve

Hose Burn Back

Reverse Flow Check Valve

Heat

Heat


Reverse Gas Flow

17

18

GLOBAL SENTINEL™ Inert Coupling Series for Welding

Features and Benefits � Inert Gas Coupler

Designed for use with inert gases and other gases specific to the welding process.

� Chrome Plated Finish Durable chrome plating provides corrosion resistance and ensures smooth coupling.

� Single Push System with Safety Lock Easily push plug into socket; resets auto-matically; safety lock assures coupler won’t accidentally disconnect.

� Auto Gas Shut-Off Insert plug for gas and remove to shut-off.

� Tight Sealing Two unique seal packings provided between plug and socket assures tight sealing.

The Global Sentinel Inert couplers have been designed to provide quick setup and removal of welding equipment. A simple safety lock assures the single push system a precise and sound fit. The automatic gas plug gives you easy control when you need it and shuts off automatically when the plug is removed.

Regulator to Hose

Hose to Equipment

A-Set - Quick Coupling Set for Flow Meter Outlet to Hose Set Model

LSP-3SMF Part# ZA4234020

B-Set - Coupling Set for Hose to Welding Unit Set Model LSP-3SFM Part# ZA4234023

Socket ZA4233020 LS-3SM CGA-032 5/8” - 18 UNF

Socket LS-3SF CGA-032 5/8” - 18 UNF Part# ZA4233021

OP-3SF CGA-032 5/8” - 18 UNF Part# ZA4233022

OP-3SM CGA-032 5/8” - 18 UNF Part# ZA4233023

Plug

Plug

19

Specifications

Maximum working pressure

For inert gas 142psi (9.8 bar)

Endurance Test (by UL) 50,000 repetitions

Inert Coupling Series for Welding

Models Part#

LSP-3SMF (Regulator to Hose) “A” Set ZA4234020

LSP-3SFM (Hose to Equipment) “B” Set ZA4234023

OP-3SF Plug (Regulator to Hose) ZA4233022

LS-3SM Socket (Hose to Equipment) ZA4233020

OP-3SM Plug (Hose to Equipment) ZA4233023

LS-3SF Socket (Hose to Equipment) ZA4233021

TORCH SERIES

20

Machine Torches and Accessories

Features and Benefits � Twin Tip Holder

The Twin Tip Holder for all Koike 100 Series torches allows converting a single oxy fuel cutting torch into dual cutting torches. The Twin Tip Holder can be used to cut narrow width flat bar with a single torch, high accuracy is possible by reducing thermal distortion, and it is a common practice to employ multiple torches with dual tips to improve efficiency on smaller parts.

� Torch Bevel Attachment The torch bevel attachment can be added to current Koike tips and used to do multiple axis bevels by simply turning the tip in the desired direction of cut. An angular gauge is also stamped into the unit for ease of use and accuracy.

The line of Koike products includes the cost efficient Koike 300L & 500L torches and cutting tips. They are ideal for heavy duty, high quality cutting in industries such as steel service centers, shipyards, salvage, construction, and other general purposes uses. All machine torches and accessories are built to the highest standards, then stringently tested to ensure safety and long work life.

300L 500L Twin Tip Holder Torch Bevel Attachment

Part numberZA3251018

(Torch holder, Part#ZS61108)

ZA3251006 (Torch holder, Part#ZS61108)

ZA3312001 3311001

Torch lengths 16 5/8 in (422mm)

24 1/2 in (622mm)

5 13/16 in (148mm)

3 in (77mm)

Cutting thickness 1/8 - 10 in (5-300mm)

1/8 - 12 in (5-300mm)

1/8 - 6 in (5-152mm)

1/8 - 12 in (5-300mm)

Cutting tip type Fuel Gas Use

All 100 Series Tips Most Fuel Gases




Hose Connection** B Type (9/16 - 18 UNF) RHT/LHT

B Type (9/16 - 18 UNF) RHT/LHT Screw in Adapter Screw in Adapter

Please see page 24, Cutting Tips for information on cutting tip. Use cutting speeds, operating pressures and gas flow rates.

**Flashback arrestors are highly recommended for additional safety.

Specifications Machine Torch and Accessories

Torch Bevel Attachment

Twin Tip Holder

21

300L & 500L Machine Torches

SNAP VALVE™ Gas Valve

22

Features and Benefits � Five types Available

Designed for use with many Koike portable cutting machines.

� Set Pre-heat Flame Allows operator to set preheating flame just once; gases can then be turned on and off with just the snap of the valves; allows less experienced operators to make quality cuts.

� Quickly Turns Gases On and Off Saves gases and time by not requiring the torch valves to be adjusted each time before and after a cut.

� Chrome Plated Provides corrosion resistance and increased durability.

� Easy Grip Valves Allows gloved hands to quickly turn gases on and off.

� The Choice of Professionals Used by professionals to reduce cutting time and gas costs in metal fabrication, shipyards, tank building, steel service centers and other related industries.

The Snap Valve Set is highly recommended by current Koike portable customers. The Snap Valve saves time and gas waste by allowing the operator to set the preheating flame just once. Lighting the torch and gas shutoff are just a snap of the valves, up for gases on and down for gases off. Three hose input torches such as the IK-12 NEXT sets have the option of using the Snap Valve to control the cutting oxygen. The Snap Valve even allows less experienced cutting operators to perform high quality cuts every time, once the preheat flames are set the first time.

Specifications

IK-12 MAX3/1 Torch* IK-12 MAX3/2 Torch* IK-12 MAX3 300L Torch*

Auto Picle-S Picle-1-II IK-72T

23

Dimensions L x H x W 5 1/8 x 1 7/8 x 2 7/8 in (131 x 47 73 mm)

Weight Main Valve Body Mounting Hardware

2.64 lb (1.2 kg) 0.77 lb (350g)

Model Descriptions

Part#

Snap Valve I SNAPVALVEI

Snap Valve II SNAPVALVEII

Portable model selection Part#

IK-12 NEXT/1 Torch* SNAPVALVEI

IK-72T, Picle-1-II SNAPVALVEI

IK-12 NEXT /2 Torch* SNAPVALVEII

IK-12 NEXT 300L Torch* SNAPVALVEV

*Also compatible with the legacy series IK-12 MAX3

*Also compatible with the legacy series IK-12 MAX3

CUTTING TIPS

24

The Trademark for High Quality Cutting

Features and Benefits � Sharp, high quality cuts

� Small kerf

� Limited upper edge melt

� Limited upper edge slag

� Limited under slag

� Steady and safe cutting operation

� Cutting with small gas consumption

� Variety of selections - Standard cutting tips - Divergent high-speed tips - Out-mixing heavy duty tips - Speciality tips

Excellent quality management

All Koike 100 Series cutting tips are designed to mix the fuel and the oxygen used for preheating inside the cutting tip. This is recognized as one of the safest methods. The Koike D7 cutting tips are one of the most technically advanced cutting tips available, pro-viding safety and accuracy while saving money in time and gas costs. Our high speed D7 Series of Cutting tips with a divergent tip increase cutting speed by up to 28% over standard tips and Gas consumption is reduced up to 26%. A stainless steel liner helps them last up to 5 times longer.

The trademark of Quality All genuine KOIKE cutting tips are marked with KOIKE Japan logo.

Designed for High Quality Cutting

Koike Divergent Tips

� State-of-the-Art design The cutting oxygen outlet of Koike High-speed Nozzles forms a divergent shape, designed through a high technical calculation to accelerate cutting oxygen flow up to two times faster than the speed of sound.

� Productivity Cutting speed is increased by up to 28% over standard nozzles.

� Cost efficiency Due to faster cutting speeds, gas consumption is reduced up to 26%.

� Durability Stainless steel insert at the nozzle tip improves the life of the nozzle and ensures long lasting performance.

� 100% ignition tested All Divergent Nozzles are flame tested prior to packaging, ensuring every nozzle to perform as designed. Carbon adherence may remain on a new nozzle, but it is the sign of our quality.

Designed to perform.

Commitment to research, design, manufacturing and inspection

� Design Each KOIKE cutting nozzle is designed for proper gas efficiency and to provide the highest cutting accuracy.

� Quality Made in Japan. Koike’s top level production facility and quality management system ensure each cutting nozzle to be of Koike quality.

� Safety All 100 series cutting nozzles are designed to help prevent damaging flashbacks and backfires into the torch.

Jet speed Mach <1.0

KOIKE Standard Straight Tip

Jet speed D7: Mach 2.0

Strong cutting oxygen stream from a Divergent tip: Photo taken from Koike in-house performance test. Cutting tip at 10 13/16 in (275mm) above the plate, Tip 106-D7#0.

KOIKE High-speed Divergent Tip

Slow-speed Divergent Tip

Jet speed Mach 1.0<2.0

KOIKE EPOCH Thick Cutting Straight Tip

Jet speed Mach <1.0

Stainless steel liner

25

InchesPlate

ThicknessTip No.

Cutting Speed in/min

Oxygen PSIG Cutting Preheat*

Fuel PSIG

Kerf Width

1/16 000 30 20 20 2.8 0.03 1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 3.6 0.08

1 2 17 45 45 3.6 0.081-1/2 3 14 45 45 3.6 0.09

2 4 12.5 45 45 4.3 0.11

1-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.124 6 8 55 55 5.7 0.145 6 7 55 55 5.7 0.146 7 6 65 65 5.7 0.168 7 5 65 65 5.7 0.1710 8 3 65 65 5.7 0.2312 8 2 65 65 5.7 0.27

106 Standard Tip

� Koike Standard tips

� Suitable for both hand and machine cutting

Propane

106-HC Standard Tip

� Koike Standard tips

� Suitable for both hand and machine cutting

106-D7 High Speed Divergent Tip

� Divergent technology (7 Bar cutting oxygen)

� Stainless steel inner tube.

106-M Heavy Pre-heat Tip

� Suitable for bevel and chamfer cutting.

26

Propane

Propane

Propane

Metric *Preheat oxygen pressure for 3 hose torch only Pressure kg/cm2 Consumption Nl/hr.

Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed mm/min

5 00 1.5 0.2 690 1180 310 660

5 - 10 0 2.0 0.2 1200 1180 310 660 - 550

10 - 15 1 2.5 0.2 2100 1180 310 550 - 490

15 - 30 2 3.0 0.25 3400 1370 360 490 - 400

30 - 40 3 3.0 0.25 4300 1370 360 400 - 350

40 - 50 4 3.5 0.3 6500 1860 490 350 - 320

50 - 100 5 4.0 0.3 11000 1860 490 320 - 200

100 - 150 6 4.0 0.3 15000 3040 800 200 - 150

150 - 250 7 4.5 0.4 22000 3720 980 150 - 80

250 - 300 8 4.5 0.4 28000 3720 980 80 - 45

InchesPlate

ThicknessTip No.



Fuel PSIG

Kerf Width

1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 3.6 0.08

1 2 17 45 45 3.6 0.081-1/2 3 14 45 45 3.6 0.09

2 4 12.5 45 45 4.3 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.12

Metric *Preheat oxygen pressure for 3 hose torch onlyPressure kg/cm2 Consumption Nl/hr.

Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas


5 00 1.5 0.2 690 1180 310 660

5 - 10 0 2.0 0.2 1200 1180 310 660 - 550

10 - 15 1 2.5 0.2 2100 1180 310 550 - 490

15 - 30 2 3.0 0.25 3400 1370 360 490 - 400

30 - 40 3 3.0 0.25 4300 1370 360 400 - 350

40 - 50 4 3.5 0.3 6500 1860 490 350 - 320

50 - 100 5 4.0 0.3 11000 1860 490 320 - 200

InchesPlate

ThicknessTip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 2.8 0.03 1/4 0 29 100 30 2.8 0.04 3/8 0 27 100 30 2.8 0.05 1/2 1 25 100 40 2.8 0.05 3/4 2 22 100 45 3.6 0.06

1 2 20 100 45 3.6 0.071-1/2 3 18 100 45 3.6 0.08

2 4 16 100 45 4.3 0.102-1/2 5 14 100 55 4.3 0.11

3 5 12.5 100 55 4.3 0.114 6 10 100 55 5.7 0.135 6 9 100 55 5.7 0.146 7 7 100 65 5.7 0.148 7 5.5 100 65 5.7 0.1810 8 4 100 65 5.7 0.2012 8 3 100 65 5.7 0.24

Metric *Preheat oxygen pressure for 3 hose torch only

Pressure kg/cm2 Consumption Nl/hr.

Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas


5 00 7.0 0.2 750 1180 310 750

5 - 10 0 7.0 0.2 1100 1180 310 750 - 680

10 - 15 1 7.0 0.2 2500 1180 310 680 - 600

15 - 30 2 7.0 0.25 3800 1370 360 600 - 500

30 - 40 3 7.0 0.25 5400 1370 360 500 - 450

40 - 50 4 7.0 0.3 7300 1860 490 450 - 400

50 - 100 5 7.0 0.3 10000 1860 490 400 - 260

100 - 150 6 7.0 0.3 14000 3040 800 260 - 180

150 - 250 7 7.0 0.4 22000 3720 980 180 - 100

250 - 300 8 7.0 0.4 35000 3720 980 100 - 70

InchesPlate

ThicknessTip No.


Oxygen PSIG Cutting Preheat

Fuel PSIG

Kerf Width

1/8 00 27 20 20 2.8 0.04

1/4 0 24 30 30 2.8 0.05

3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 2.8 0.112-1/2 5 11 55 55 3.6 0.12

3 5 10 55 55 3.6 0.124 6 8 55 55 3.6 0.145 6 7 55 55 3.6 0.146 7 6 65 65 4.3 0.16

8 7 5 65 65 4.3 0.17



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas


5 00 1.5 0.2 690 1710 450 660

5 - 10 0 2.0 0.2 1200 1710 450 660 - 550

10 - 15 1 2.5 0.2 2100 1710 450 550 - 490

15 - 30 2 3.0 0.2 3400 2470 650 490 - 400

30 - 40 3 3.0 0.2 4300 2470 650 400 - 350

40 - 50 4 3.5 0.2 6500 2470 650 350 - 320

50 - 100 5 4.0 0.25 11000 2890 760 320 - 200

100 - 150 6 4.0 0.25 15000 3570 940 200 - 150

150 - 250 7 4.5 0.3 22000 3990 1050 150 - 80

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 2.8 0.04 1/4 0 29 100 30 2.8 0.05 3/8 0 27 100 30 2.8 0.06 1/2 1 25 100 40 2.8 0.07 3/4 2 22 100 45 2.8 0.08

1 2 20 100 45 2.8 0.081-1/2 3 18 100 45 2.8 0.09

2 4 16 100 45 2.8 0.112-1/2 5 14 100 55 3.6 0.12

3 5 12.5 100 55 3.6 0.124 6 10 100 55 3.6 0.145 6 9 100 55 3.6 0.146 7 7 100 65 4.3 0.168 7 5.5 100 65 4.3 0.1710 8 4 100 65 4.3 0.2312 8 3 100 65 4.3 0.27



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed

mm/min

5 00 7.0 0.2 750 1710 450 7505 - 10 0 7.0 0.2 1100 1710 450 750 - 68010 - 15 1 7.0 0.2 2500 1710 450 680 - 60015 - 30 2 7.0 0.2 3800 2470 650 600 - 50030 - 40 3 7.0 0.2 5400 2470 650 500 - 45040 - 50 4 7.0 0.2 7300 2470 650 450 - 40050 - 100 5 7.0 0.25 10000 2890 760 400 - 260100 - 150 6 7.0 0.25 14000 3570 940 260 - 180150 - 250 7 7.0 0.3 22000 3990 1050 180 - 100250 - 300 8 7.0 0.3 35000 3990 1050 100 - 70

InchesPlate

ThicknessTip No.



Fuel PSIG

Kerf Width

4 300 10 60 7 4.3 0.238 300 6.5 65 7 4.3 0.3112 300 5 70 10 7.1 0.39


Plate Thickness

Tip No.

OxygenPreheat Oxygen

Fuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed

mm/min100 300 4.0 0.5-0.6 0.3-0.4 27 3.3-4.0 2.3-2.7 250-290200 300 4.5 0.5-0.6 0.3-0.4 30 3.3-4.0 2.3-2.7 170-190300 300 5.0 0.6-0.7 0.4-0.5 32 4.0-4.8 2.7-3.1 130-150

InchesPlate

ThicknessTip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 1.4 - 4.3 0.03 1/4 0 29 100 30 2.9 - 4.3 0.04 3/8 0 27 100 30 2.9 - 4.3 0.05 1/2 1 25 100 40 2.9 - 4.3 0.05 3/4 2 22 100 45 2.9 - 4.3 0.06

1 2 20 100 45 2.9 - 4.3 0.071-1/2 3 18 100 45 2.9 - 4.3 0.08

2 4 16 100 45 2.9 - 5.7 0.102-1/2 5 14 100 55 2.9 - 5.7 0.11

3 5 12.5 100 55 2.9 - 5.7 0.114 6 10 100 55 5.0 - 7.1 0.135 6 9 100 55 5.0 - 7.1 0.146 7 7 100 65 5.0 - 7.1 0.14

Metric *Preheat oxygen pressure for 3 hose torch onlyPressure kg/cm2

Plate Thickness

Tip No.

OxygenFuel Gas


5 00 7.0 0.1 - 0.25 7505 - 10 0 7.0 0.1 - 0.25 750 - 68010 - 15 1 7.0 0.1 - 0.25 680 - 60015 - 30 2 7.0 0.1 - 0.25 600 - 50030 - 40 3 7.0 0.1 - 0.25 500 - 45040 - 50 4 7.0 0.15 - 0.3 450 - 40050 - 100 5 7.0 0.15 - 0.3 400 - 260100 - 150 6 7.0 0.15 - 0.3 260 - 180

106-M7

� Suitable for bevel and chamfer cutting.

� Divergent technology (7 Bar cutting oxygen)

� Stainless steel inner tube

High-Speed Heavy Preheat Tip Propane

EPOCH-300 Thick plate cutting Tips

▪ For Epoch Torch only

▪ Very safe, out-mixing tips

2VKP7 Victor™ Style High-speed Tips

▪ Divergent technology (7 Bar cutting oxygen)

▪ Stainless steel inner tube

Propane

Propane

27


Pressure kg/cm2Plate

ThicknessTip No.

OxygenFue Gas


5 00 7.0 0.1 - 0.25 7505 - 10 0 7.0 0.1 - 0.25 750 - 68010 - 15 1 7.0 0.1 - 0.25 680 - 60015 - 30 2 7.0 0.1 - 0.25 600 - 50030 - 40 3 7.0 0.1 - 0.25 500 - 45040 - 50 4 7.0 0.15 - 0.3 450 - 40050 - 100 5 7.0 0.15 - 0.3 400 - 260100 - 150 6 7.0 0.15 - 0.3 260 - 180150 - 250 7 7.0 0.20 - 0.4 180 - 110250 - 300 8 7.0 0.15 - 0.3 110 - 100

InchesPlate

ThicknessTip No.



Fuel PSIG

Kerf Width

1/8 00 27 20 20 2.1 0.04 1/4 0 24 30 30 2.1 0.05 3/8 0 22 30 30 2.1 0.06 1/2 1 21 40 40 2.1 0.07 3/4 2 18 45 45 2.1 0.08

1 2 17 45 45 2.1 0.081-1/2 3 14 45 45 2.1 0.09

2 4 12.5 45 45 2.1 0.112-1/2 5 11 55 55 2.1 0.12

3 5 10 55 55 2.1 0.124 6 8 55 55 2.1 0.145 6 7 55 55 2.1 0.146 7 6 65 65 2.1 0.168 7 5 65 65 2.1 0.1710 8 3 65 65 2.1 0.2312 8 2 65 65 2.1 0.27


Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed

mm/min5 00 1.5 0.15 690 1000 600 660

5-10 0 2.0 0.15 1200 1000 600 660-55010-15 1 2.5 0.15 2100 1200 700 550-49015-30 2 3.0 0.15 3400 1200 700 490-40030-40 3 3.0 0.15 4300 1350 800 400-35040-50 4 3.0 0.15 6500 1350 800 350-32050-100 5 4.0 0.15 11000 1700 1000 320-200100-150 6 4.0 0.15 15000 1700 1000 200-150

InchesPlate

ThicknessTip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 2.1 0.03 1/4 0 29 100 30 2.1 0.04 3/8 0 27 100 30 2.1 0.05 1/2 1 25 100 40 2.1 0.05 3/4 2 22 100 45 2.1 0.06

1 2 20 100 45 2.1 0.071-1/2 3 18 100 45 2.1 0.08

2 4 16 100 45 2.1 0.102-1/2 5 14 100 55 2.1 0.11

3 5 12.5 100 55 2.1 0.114 6 10 100 55 2.1 0.135 6 9 100 55 2.1 0.146 7 7 100 65 2.1 0.148 7 5.5 100 65 2.1 0.1810 8 4 100 65 2.1 0.2012 8 3 100 65 2.1 0.24


Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed

mm/min5 - 10 0 7.0 0.15 1100 1350 800 750-68010 - 15 1 7.0 0.15 2500 1500 900 680-60015 - 30 2 7.0 0.15 3800 1500 900 600-50030 - 40 3 7.0 0.15 5400 1700 1000 500-45040 - 50 4 7.0 0.15 7300 1700 1000 450-40050 - 100 5 7.0 0.15 10000 850 1100 400-260100 - 150 6 7.0 0.20 14000 2200 1300 260-180

OKP7

▪ For Oxweld® type torch.

107

▪ Koike standard tips

▪ Suitable for both hand and

machine cutting

107D7



28

Divergent High Speed Tip (only for Oxweld® type torch)

Standard tips

Divergent High Speed Tips (7 bar)

Propane

Natural gas

Natural gas

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 1.4 - 4.3 0.03 1/4 0 29 100 30 2.9 - 4.3 0.04 3/8 0 27 100 30 2.9 - 4.3 0.05 1/2 1 25 100 40 2.9 - 4.3 0.05 3/4 2 22 100 45 2.9 - 4.3 0.06

1 2 20 100 45 2.9 - 4.3 0.071-1/2 3 18 100 45 2.9 - 4.3 0.08

2 4 16 100 45 2.9 - 5.7 0.102-1/2 5 14 100 55 2.9 - 5.7 0.11

3 5 12.5 100 55 2.9 - 5.7 0.114 6 10 100 55 5.0 - 7.1 0.135 6 9 100 55 5.0 - 7.1 0.146 7 7 100 65 5.0 - 7.1 0.148 7 5.5 100 65 5.0 - 7.1 0.1810 8 4 100 65 5.0 - 7.1 0.2012 8 3 100 65 5.0 - 7.1 0.24

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/16 000 30 20 20 2.8 0.03 1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 3.6 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.124 6 8 55 55 5.0 0.145 6 7 55 55 5.0 0.146 7 6 65 65 5.7 0.168 7 5 65 65 5.7 0.1710 8 3 65 65 5.7 0.2312 8 2 65 65 5.7 0.27



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed mm/

min5 00 1.5 0.2 690 410 370 660

5 - 10 0 2.0 0.2 1200 410 370 660 - 55010 - 15 1 2.5 0.2 2100 480 430 550 - 49015 - 30 2 3.0 0.2 3400 480 430 490 - 40030 - 40 3 3.0 0.2 4300 480 430 400 - 35040 - 50 4 3.5 0.25 6500 550 500 350 - 32050 - 100 5 4.0 0.3 11000 690 630 320 - 200100 - 150 6 4.0 0.35 15000 770 700 200 - 150150 - 250 7 4.5 0.4 22000 1060 960 80 - 45

102



machine cutting

Standard Tips Acetylene

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 3.6 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.12



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed mm/

min5 - 10 0 5.0 0.2 1600 520 470 700-62510 - 15 1 5.0 0.2 2400 600 550 625-55015 - 30 2 5.0 0.2 3600 600 550 550-47530 - 40 3 5.0 0.2 4800 600 550 475-42540 - 50 4 5.0 0.2 5600 750 680 425-35050 - 100 5 5.0 0.2 8800 860 780 350-250

102HC Standard tips



machine cutting

Acetylene

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 2.8 0.03 1/4 0 29 100 30 2.8 0.04 3/8 0 27 100 30 2.8 0.05 1/2 1 25 100 40 2.8 0.05 3/4 2 22 100 45 2.8 0.06

1 2 20 100 45 2.8 0.071-1/2 3 18 100 45 2.8 0.08

2 4 16 100 45 2.8 0.102-1/2 5 14 100 55 3.6 0.11

3 5 12.5 100 55 3.6 0.114 6 10 100 55 4.3 0.135 6 9 100 55 4.3 0.146 7 7 100 65 4.3 0.148 7 5.5 100 65 4.3 0.1810 8 4 100 65 5.7 0.2012 8 3 100 65 5.7 0.24



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed mm/

min5 00 7.0 0.2 750 520 470 750

5 - 10 0 7.0 0.2 1100 520 470 750-68010 - 15 1 7.0 0.2 2500 600 550 680-60015 - 30 2 7.0 0.2 3800 600 550 600-50030 - 40 3 7.0 0.2 5400 600 550 500-45040 - 50 4 7.0 0.2 7300 750 680 450-40050 - 100 5 7.0 0.25 10000 860 780 400-260100 - 150 6 7.0 0.3 14000 950 860 260-180150 - 250 7 7.0 0.3 22000 1330 1210 180-100250 - 300 8 7.0 0.4 35000 1600 1450 100-70

102D7



High Speed Divergent Tips (7 bar) Acetylene

29

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/8 00 27 20 20 2.9 0.04 1/4 0 24 30 30 2.9 0.05 3/8 0 22 30 30 2.9 0.06 1/2 1 21 40 40 2.9 0.07 3/4 2 18 45 45 3.6 0.08

1 2 17 45 45 3.6 0.081 1/2 3 14 45 45 3.6 0.09

2 4 12.5 45 45 5.0 0.112 1/2 5 11 55 55 5.0 0.12

3 5 10 55 55 5.0 0.124 6 8 55 55 5.0 0.145 6 7 55 55 5.0 0.146 7 6 65 65 5.0 0.168 7 5 65 65 5.0 0.17



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed mm/

min5 00 1.5 0.2 690 800 460 660

5 - 10 0 2.0 0.2 1200 800 460 660-55010 - 15 1 2.5 0.2 2100 800 460 550-49015 - 30 2 3.0 0.25 3400 900 500 490-40030 - 40 3 3.0 0.25 4300 900 500 400-35040 - 50 4 3.5 0.35 6500 1200 660 350-32050 - 100 5 4.0 0.35 11000 1200 660 320-200100 - 150 6 4.0 0.35 15000 2200 1280 200-150150 - 250 7 4.5 0.35 22000 2200 1280 150-80



Plate Thickness

Tip No.

OxygenFuel Gas

Cutting Oxygen

Preheat Oxygen

Fuel Gas

Cutting Speed mm/

min5 00 1.5 0.2 690 800 460 660

5 - 10 0 2.0 0.2 1200 800 460 660-55010 - 15 1 2.5 0.2 2100 800 460 550-49015 - 30 2 3.0 0.25 3400 900 500 490-40030 - 40 3 3.0 0.25 4300 900 500 400-35040 - 50 4 3.5 0.35 6500 1200 660 350-32050 - 100 5 4.0 0.35 11000 1200 660 320-200100 - 150 6 4.0 0.35 15000 2200 1280 200-150150 - 250 7 4.5 0.35 22000 2200 1280 150-80

Inches

Plate Thickness

Tip No.



Fuel PSIG

Kerf Width

1/8 00 31.5 100 20 2.9 0.03 1/4 0 29 100 30 2.9 0.04 3/8 0 27 100 30 2.9 0.05 1/2 1 25 100 40 2.9 0.05 3/4 2 22 100 45 3.6 0.06

1 2 20 100 45 3.6 0.071 1/2 3 18 100 45 5.0 0.08

2 4 16 100 45 5.0 0.102 1/2 5 14 100 55 5.0 0.11

3 5 12.5 100 55 5.0 0.114 6 10 100 55 5.0 0.135 6 9 100 55 5.0 0.146 7 7 100 65 5.0 0.148 7 5.5 100 65 5.0 0.1810 8 4 100 65 5.0 0.2012 8 3 100 65 5.0 0.2412 8 2 65 65 5.7 0.27

103

▪ Koike standard tips ▪ Suitable

for both hand and machine cutting

Standard High Speed Tips (7 bar) MAPP™, HPG™, & CHEMTANE2™

General Oxy-fuel Cutting Accessories

103D7 Divergent High Speed Tips (7 bar)



30

MAPP™, HPG™, & CHEMTANE2™

� “Rock Lighter” Pistol-shaped igniter. Easy operation

� “Tip Cleaner” A set of 10 nozzle cleaning wires and one file plate. Suitable for cleaning Koike cutting nozzles. Metal casing to protect wires from bending.

� Tip fixing Nut Tip fixing nut for Koike portable and hand torches, except IK-82 series and Epoch torch.

Accessory Part#

Rock Light 1138305500

Accessory Part#

Tip Cleaner ZS30311

Accessory Part#

Tip Fixing Nut ZS05020

HAND TORCHES Heavy Duty Gas Cutting Torches

Features and Benefits

� Tip mixing system

� Precisely balanced

� Heavy ribbed round handle

� Internal tip nut

� Easy grip gas valves

Each cutting torch is designed with the op-erator in mind. Built to the highest standards, then stringently abused to ensure safe; long life operation. Designed for the operator that never wants to buy another torch again for use in industries such as metal fabrication, shipyards, salvage, construction and other general purpose uses.

31

Ergonomics

Precisely balanced, long lasting hand torches

� Tip mixing system Genuine Koike tips use a inner tip mixing system based on the venturi effect this prevents fuel gas from being able to mix with oxygen and going back into the torch handle. If a flashback occurs the tip will fail instead of the whole torch. We are so sure we will guarantee the torch for life against a sustained flashback.

� Precisely balanced A heavy handle used to offset the weight of the torch over the length of the body ensures an equally balanced pivot point. Reduces fatigue while keeping the operator at a safe distance from the flame.

� Heavy ribbed round handle Torch uses heavy ribs that are designed to be more comfortable when used with heavy gloves and work apparel. It gives the operator a sure grip when grasping the torch at any angle.

� Internal tip nut Protects threads in torch head

� Easy grip gas valves Allows gloved hands to quickly and accurately set preheat flame.

SILVER-CUT Series � Lightweight and compact, well balanced heavy duty hand cutting torch

� Chrome plated

� Triangular tube configuration for greater strengths.

� Cut lever designed to be controlled by operators thumb instead of trigger finger. Reduces fatigue while giving operator more precise control over the cut stream.

32

SILVERCUT 250

SILVERCUT250

Torch lengths 19 1/2 in (495mm)

Weight 2 lb (1.0 kg)

Cutting capacity Max. 9 3/16 in (250 mm)

Torch head angle 90°

Fuel gas type Any medium pressure fuel gas

Types Connection Part#

SILVERCUT250“B” Type

(9/16 in - 18UNF) RHT/LHT

SILVERCUT250

MK Series | Professional Series Extreme Duty

� Robust, Heavy duty hand cutting torch.

� Three stainless steel tubes provide strength and durability while keeping gases separated until they can be mixed safely in the cutting nozzle.

� Precision cutting oxygen lever with lock function. (excl. MK-36)

� Die forged head, increased strengths and service life.

MK-250

MK-300

33

MK-150

Torch lengths 18-3/8 in (466mm)

Weight 2 lb (0.9 kg)

Cutting capacity Max. 6 in (150 mm)


Torch connection B type (9/16 in -18UNF) RHT/LHT


MK-250

Torch lengths 21 in (525mm) Standard

Weight 3.3 lb (1.5 kg)


Torch head angle 75°, 90°, & 180°



MK-300

Torch lengths 26.4 in (661mm)






Types Part#

MK-150 90° Head DA228803

Types Part#

MK-250 75° Head 3091330

MK-250 90° Head 3091229

MK-250 180° Head 3091331

Types Part#

MK-300 90° Head 3091344

MK-150

MK-36 | Scrap Torch Series

34

MK-48

MK-36

Torch lengths 36 in (915mm)



Torch head angle 75° and 90°



Types Part#MK-36 75° Head ZA3091209

MK-36 90° Head ZA3091208

MK-48Torch lengths 48 in (1220mm)



Torch head angle 75° and 90°



Types Part#MK-48 75° Head 3091224

MK-48 90° Head DA212812

Handy Auto

Handy Auto Plus

HANDY AUTO™ Series Portable Motorized Hand Torch

Features and Benefits � Motorized oxy-fuel hand torch

Controlled movement and speed in every positions, on horizontal plate, pipe, or even vertical surfaces. Ensures exact cutting height through entire workpiece.

� All position drives Allows cutting in any position from any direction.

� Quick change attachments Single hand changeover (spring lever actuated)

� Light weight Easily operated like a hand torch 3.7 lb (3.5kg) (Handy Auto) 5.9 lb (2.7kg) (Handy Auto Plus)

� Auto Ignition (Handy Auto Plus)

� One click gas shut-off (Handy Auto Plus)

� Flame pre-set valves (Handy Auto Plus)

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Handy Auto KIT Handy Auto Plus KIT

Cutting Thickness ¼ ~ 1 ¼ in (5 ~ 30mm)

Cutting Speed 6 ~ 20 ¾ in/min (150 ~ 530 mm/min)

Speed control method Transistor control

Drive system Friction drive gear driven

Power source AC 110 - 220V

Input power DC 12V

Bevel wheel assembly bevel angle

22 ~ 45°

Small circle attachment cutting diameter

Ø1 ~ 4½ in (Ø30 ~ 120mm)

Machine Length 19 ¾ in (500mm)

20 ½ in (525mm)

Weight 5.9 lb (2.7kg) 7.7 lb (3.5kg)

Auto ignition function —

Pre-set valves —

Flame shut-off function —

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Two Models

� Machine-line cutting results with hand torch handling

� Modular attachment system

� Tool-free attachment replacement

� Set of basic attachments included*

* Every Professional Kit comes with a basic set of attachments to cut straight, bevel, and small circle.

Handy Auto with additional features � Auto ignition

� One-click gas shutoff

� Flame pre-set valves

� Set of basic attachments included.

Accessories Optional Accessories

Type and Specification Specification Types

: possible

Accessory Part# Descriptions

Straight guide rail ZS30104 Straight cutting guide rail 20in (500mm)

Large circle cutting attachment ZS30106Cutting diameter 4 ½ ~ 19 ½ in

(120~500 mm)

X-Large circle attachment ZS30130Use with Large circle cutting attachment

to increase cutting diameter to 39 1/2 in (1,000mm)

Model Part#

Handy Auto KIT (Acetylene) ZA4011104

Handy Auto KIT (LPG/NG/MPS) ZA4011105

Handy Auto Professional KIT (Acetylene) ZA4011103

Handy Auto Professional KIT (LPG/NG/MPS) ZA4011102

Handy Auto PLUS (Acetylene) ZA61001963

Handy Auto Plus (LPG/NG/MPS) ZA61001951

Machine body Cutting Tips

Small circle attachment Standard tool set

Standard wheel assembly Steel carrying case

Beveling wheel assembly

Auxiliary wheel assembly

Guide lever

AC adaptor with cable

System Components & Options

Handy Auto Handy Auto Plus

IK-12 BEETLE™


� Multi-use oxy-fuel machine Performs high quality straight, circle and bevel cuts. Includes 1 torch and 3 cutting tips.

� Stepless Drive System Maintains a constant travel speed. Also allows for speed change while in operation without effecting cut quality. Excessive heat does not impede machine operation.

� Lightweight Aluminum Body At only 20.9 lb (9.5kg), easy to carry and use yet rugged enough to be a true workhorse.

� Simple Operation All functions are controlled by the forward/off/reverse switch, clutch lever and speed adjustment knob.

� Extendable 72 in (1800mm) straight rail Simple rail connections that snap together. No need to purchase costly rail connectors.

The IK-12 Beetle is an affordable, portable, oxy-fuel cutting machine. It is known around the world as one of the best portable cutting machines in the industry.

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Portable Oxy-fuel Cutting Machine

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High quality cuts with simple operation Stepless Drive System

The Stepless Drive System equipped on the IK-12 Beetle guarantees the constant and stable movement of the machine, providing sharp, clean cuts. The travel functions (forwards, backwards, stop) are activated only by one operation element. The clutch control ensures trouble-free positioning of the machine. Bevel cutting is achieved by simply adjusting the torch holder at the bottom edge of the plate. A gear rack/bevel drive ensures precise positioning of the machine torch (Y-and-Z-axis).

Optional Accessories

Specification Types

System Components

Accessories

Accessory Description Part#

Circle cutting bar set 1-1/2 to 96 inch diameter (50-2400mm)

ZS31858

72 in (1800mm) Track Cut longer parts ZM30400


Cutting speed 6 - 32 in/min (150-800 mm/min)

Bevel angle 0-45°

Drive system Single cone system

Motor Condenser-induction

Input power AC110V / AC220V

Dimensions L 13-3/4 x W 6-7/8 x H 5-1/2 in (L 350 x W 175 x H 140mm)

Weight 20.9 lb (9.5kg)

IK-12 Beetle (Acetylene) KIT 110V IK12S100102

IK-12 Beetle (LPG) KIT 110V IK12S100106

(1) IK-12 Beetle Machine Unit 220V (1) Oxy-fuel torch (3) Cutting tips Model 102 or 106

TBCA24030

Size 0, 1, & 2

Machine body with torch set

Cutting tips (102HC or 106HC, Size #0,1,2)

Power cable

Standard tool set

Operation manual

Type and Specification

IK-12 NEXT™ Portable Welding and Gas/Plasma Cutting

Features and Benefits � IK-12 NEXT is the latest model of

straight line cutting & welding carriages Designed to replace the rugged IK-12 Max3, one of the most popular and longest selling cutting carriages in the fabrication industry.

� Multi-fuction control panel The new digital control panel enables the operator to acurately set a wide range of parameters as they relate to each process. With the use of a LCD display, set-up time is greatly reduced and made more repeatable.

� Power train Allows for extremely accurate positioning and ensures continuous drive speed and pulling force that is not compromised by power fluctuations or varying load weight.

� Multi-purpose cutting and welding Machine comes standard with the ability to interface to most power sources. Whether cutting or welding, the IK-12 NEXT has a built-in control that will send command signals directly to an attached power source interlock switch.

The IK-12 NEXT is an incredibly strong, versatile tractor that is specifically designed to be compatible with most applications. With the ability to adapt to each proces, the machine is versatile but still retains a simplistic operating system.

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Post Bar (1-9/16 in dia) Compatible with previous machine “IK-12 Max3.” Existing torch sets can be used. Arc control toggle switch Used to send signal to welder or plasma power source; On/Off or momentary.

Digital display Used to view speeds and set parameters (imperial or metric units of measure). Mechanical clutch Used to engage/disengage drive transmission while jogging machine. Heat emission mechanism (Patented) Bottom of machine is ergonomically designed to displace heat, up to 45% of all heat effect can be deflected from the machine.

Weaving control connector Sends signal to weaver attachment. Input power connector Combines power input with an interface switch to reduce to the amount of wires required. Function Dial

Single knob will change all parameters to control the machine. Data input dial Used to input speeds and parameters in conjunction with function dial.

Running direction toggle switch Used to set the direction of the tractor Creep Button (Patented) Used to slow down the machine at the beginning and the end of a cut; primarily for thick plate cutting.

Newly equipped with welding and plasma cutting capabilities

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Since 1951 when the first model was released in Japan, Koike’s IK-12 series machines have been serving professionals who demand the highest quality in plate cutting. The IK-12 Max3 was equipped with a double cone stepless drive system to maximize the reliability in cutting. Electrical and mechanical components, grease, soldering and wiring were carefully selected to ensure long service life in the most heavy-duty working environment.

History | The Original IK-12 MAX3

The first generation. Japan, 1951

MODELS DESCRIPTIONS PART#

Two torch unit with mechanical torch height control on each torch unit. Allows same functions as S-200 but includes a plate tracking system used to maintain accurate plate distance from workpiece. Allows for more accurate beveling.

SP-200 Set Acetylene Kit SP-200 Set LPG Kit

MAX3SP200102 MAX3SP200106

Each kit includes: (1)IK-12 NEXT Unit (1)SP-200 (2) Torch Set (1)6 ft Rail (3)Cutting Tips Sizes 0, 1, 2 (1)Safety-Z Coupling Set

20506283 ZA4052020 ZM30400 ZTIP102# OR ZTIP106# ZA3232260

Two torch unit with mechanical torch height control on a single tracking system. Commonly used for V-grooves or plate edge beveling; maintains angle of two torches for accurate Y & X bevel cuts.





Triple torch on a single tracking system. Commonly used for maintaining angle of three torches for accurate Y, X, and K bevel cuts; used for heavy plate beveling.



Each kit includes: (1)IK-12 NEXT Unit (1)SP-400 (3) Torch Set (1)6 ft Rail (3)Cutting Tips Sizes 0,1,2) (1)Safety-Z Coupling Set

20506283 ZA4052022 ZM30400 ZTIP102 OR ZTIP106, 0,1,2 ZA3232260

Heavy duty torch designed to cut up to 10 in (2540mm) plate thickness or where a large stand-off is needed.

300L Torch Kit 300LKIT

1/6 -12 in (3-300mm) with 100 series tips

MODELS DESCRIPTIONS PART#

Standard one torch unit; commonly used for plate stripping or performing compound bevel work.

S-100 Set Acetylene Kit S-100 Set LPG Kit

MAX3S100102 MAX3S100106

Each kit includes: (1)IK-12 NEXT Unit (1) S-100 Torch Set w/ Snap Valve (1)6 ft Rail (3)Cutting Tips Sizes 0, 1, 2 (1)Safety-Z Coupling Set

20506283 BCG25001 ZM30400 ZTIP102# OR ZTIP106# ZA3232260

Standard two torch unit; dual torch head commonly used for plate stripping or performing compound bevel work.

S-200 Set Acetylene Kit S-200 Set LPG Kit

MAX3S200102 MAX3S200106

Each kit includes: (1)IK-12 NEXT Unit (1)S-200 (2) Torch Set (1)6 ft Rail (3)Cutting Tips Sizes 0, 1, 2 (1)Safety-Z Coupling Set


One torch unit with mechanical torch height control. Also allows same functions as above but includes a plate tracking system used to maintain accurate plate distance from workpiece and allows for more accurate beveling.





IK12MAX3W Welding Kit Requires Welding Mfg. remote pendant) Each kit includes: (1)Machine Unit 20506283 (1)Welding torch holder kit ZA4404110 (1)6 ft Rail ZM30400

IK12MAX3P Plasma Kit (Customer must provide plasma unit) Each kit includes: (1)Machine Unit 20506283 (1)Plasma torch holder kit 1115110100 (1)6 ft Rail ZM30400

� A type welding holder set

� Pendulum Weaver Weaving unit increasing welding deposition with fewer passes. Numerical control for swing width and speed.

� Plasma holder set Allows torch to tilt +/- 45° for easy and accurate positioning.

Plasma cutting

Torch set for butt welding

IK-12 NEXT has arc stablization inside, which allows for programmable piercing.

Welding �

is a single torch clamp that will give torch angle and tilt in all directions.

Allows torch to tilt +/- 45° for easy and accurate positioning.

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Standard rail 6 ft (1800mm) Part#ZM30400 • Extendable 6 ft (1800mm) rail • Built of special steel to ensure longevity • Easy connection/no tools needed

Heavy-duty heat resistant rail 6 ft (1800mm) Part#ZS30407 • Extendable, robust structure rail that does not bend. • Recommended when cutting thick plate over 2 in (150mm)

Circle cutting rail Part#BCD19109• Cutting diameter:

Inside: Ø 1-9/16 - 14-3/16 in (40-360mm)

Outside: 30-5/16 - 45-¼ in (770-1150 mm) with standard length cross bar.

• Counter weight recommended

Circle cutting attachment

Part#ZS31858

• Cutting diameter

Ø15-3/4 to 94-1/2 in (400-2400mm)

Snap valve B-type Part#61003655

• Single action gas on/off

• Increases productivity by eliminating flame adjustments each time after cut.

Twin torch attachment Part#ZA3312001

• Enables 2-torch parallel cutting by attaching to a torch.

• Torch distance 1-1/13 -11-13/16 in (30-300mm)

Extended post bar Part#60032374

• 11.8 in (300mm) long stand

• Allows torch head to raise above machine

Longer Cross Bar Applications

Cross Bars Part#

13.7 in (350mm) ZS30300

19.6 in (500mm) ZS30321

31.5 in (800mm) ZS30424

47.4 in (1200mm) ZS30426

98.4 in (2500mm) ZS30429

Holders • (1) Plasma torch holder Part#ZM61278• (2) Oxy-Fuel Torch Holder Part#ZS61108 • (3) MIG Gun Torch Holder Part#61000676 • (4) Subarc clamp Part#1115992900

1 2

3

4

Vertical slide bar Part#ZS30390 (6in); ZS30430 (10in); ZS30433 (16in) • Extends torch up/down stroke, used when cutting from the side of plate.

Snap Valve Part#SNAPVALVEI: 1 torch Part#SNAPVALVEII: 2 torches Part#SNAPVALVEV: 300L Torch

• Single action gas on/off

• 2 models; single or two torches

Torch bevel attachment Part#3311001 • Accurate bevel cutting with angle indicator• Cuts bevel without tilting the torch

Part Number 20506283

Specifications of Carriage

Travel speed 1.5~94 in/min

Motor type 24V DC Encoder type

Power input Single phase AC100~240V 50Hz-60Hz

Body weight 18.7 lb.

Max. load weight 110 lb.

Carriage dimensions 17 in x 8.7 in x 6.3 in

Gas Cutting

Straight cutting Includes 72 in rail (connectable type)

Circle cutting Optional circle track or large diameter circle cutting attachment

Bevel cutting Standard with all head types

Plasma Cutting

Plasma arc interlocking start Included

Arc test 3 position On/Off/Test

Dwell time 0.0~10.0 sec

Welding

Position Butt weld, fillet weld weave weld with option

Weld interlock Automatic upon start

Arc test 3 positione On/Off/Test

Dwell time 0~10.0 sec

Weaving

Swing speed (in/min) 15.7~59

Swing range (in/min) 0~3.9

Left/Middle/Right stop time (sec)

0.0~10.0 second

Specifications & Compatibility Chart

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Torch Set S-100 SP-100 S-200 SP-200 SP-300 SP-400 300L

Part# BCG25001 ZA4052019 ZA4052018 ZA4052020 ZA4052021 ZA4052022 300LKIT

Max. cutting thickness 4 in. (100mm) 4 in. (100mm) 4 in. (100mm) 4 in. (100mm) 4 in. (100mm) 4 in. (100mm) 12 in. (300mm)

Number of torch 1 1 2 2 2 3 1

Mechnical height control — • — • • • —

Standard pipe bar length 14 in. (350mm) 14 in. (350mm) 20 in. (500mm) 20 in. (500mm) 20 in. (500mm) 20 in. (500mm) 20 in. 500mm)

Vertical torch stroke 3 in. (80mm) 6 in. (150mm) 3 in. (80mm) 6 in. (150mm) 6 in. (150mm) 6 in. (150mm) —

Cutting type • • • • • • •

• • • • • • •

— — • • — — —

— — • • — — —

— — • • — • —

— — • • • • —

— — — — • • —

Optional torch accessories —

Long pipe bar • • • • • • •

Long slide bar • • • • — — —

Snap Valve • • • • — — —

Pre-set stop valve • • • • — — —

•: possible

Cutting & Welding

Description Note Part Number

IK-12 Straight rail 6 ft (1.8m) Standard rail 6 ft (1.8m) ZM30400

IK-12 Epoch rail 6 ft (1.8m) Thick plate cutting rail 6 ft (1.8m) ZM30407

Circle rail Cutting diameter ø1.5-14 in (40-360mm), ø30-45 in (770-1150 mm) BCD19109

IK-12 Circle cutting attachment Cutting diameter ø15-94 in (400-2400 mm) ZS31858

Pipe arm 350L Length: 13.7 in (350mm) F type/E type 1 torch standard ZS30300

Pipe arm 500L Length: 19.6 in (500mm) Other torch set Standard ZS30321

Pipe arm 600L Length: 23.6 in (600mm) ZS30422




Stand (standard) Post Bar Length: 3.3 in (84mm), Standard ZS30204

Counterweight Weight: 6.6 lb (3kg) ZS30346

Oxy-fuel to Plasma Conversion Plasma torch holder package ZM61278

Vertical Slide Bar 10 in. vertical slide bar ZS30430

Vertical Slide Bar 16 in. vertical slide bar ZS30433

Tracer guide Tracer guide for IK-93 & Max3 (bevel edge of plate without track) ZS36959

Accessories

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PICLE-1-II™ Manual Pipe Cutting Machine


� Manual pipe cutting machine No electricity needed to cut pipe; ideal for field use.

� Flexible cutting Bevel or straight cut on steel pipe.

� Interlocking chain link system Swiftly adapts to any pipe diameter by adding or subtracting links.

� Extremely smooth feed Worm gear with low ratio transmission.

� Bevel accurately Bevel collar has angle indicator for easy and accurate bevel setting.

� Lightweight At only 18.7 lb (8.5kg), this unit is easy to carry, operate and maintain.

� Very low maintenance

The Picle-1-II is a manually operated pipe cutting machine for cutting and beveling pipes. Equipped with a chain and worm gear drive system with a low ratio transmission, leads to an absolutely frictionless feel.

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Cutting thickness Up to 3 in (50mm)

Cutting speed Manually adjusted

Cutting diameter (with included chain)

Ø 4 - 24 in (114-600mm)

Torch up/down stroke 2 in (50mm)

Torch lateral stroke 4 in (100mm)

Bevel angle 0 ~ 45°

Drive system Worm gear and chain

Input power Not required

DimensionsL16 x W8-¼ x H16 in

(L410 x W210 x H410mm)

Weight 18.7 lb (8.5kg)

Model Part#

Picle-1-II TBGA25003


Chain link (80 pcs. For 24 in (600mm) pipe diameter)

Cutting tips (102HC or 106HC, Sizes#0, 1, 2)

Standard tool set

Operation manual

Extremely smooth feed Quality pipe cutting without electrical power PICLE-1-II’s extremely smooth feed makes the machine handy and easy to operate. The drive chain is comprised of durable, interlocking links that can easily be added or removed for quick change of pipe diameters. A graduated bevel collar ensures accurate bevel setting. The control valves for fuel, preheat and cutting oxygen are positioned from heat yet conveniently placed for easy operator use.


Extension chain 40 in (1M)


Chain links can be adjusted easily for various pipe diameters.

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System Components

Accessory Part # Description

Extension chain 40 in (1M) ZS31131 40 in (1M) 34 chain links

AUTO PICLE-S™ Mechanized Pipe Cutting Machine


� Capacity Cuts up to 60 in (1500mm) diameter pipe accurately used for cutting pipe vertically.

� Motorized oxy-fuel pipe cutter Automatically bevel cuts or straight cuts on steel pipe.

� Remote Control Pendant Easy operation from a distance.

� Special Fixed Rail Tip Guide System Mechanical torch guiding; provides high cutting accuracy.

� Interlocking link chain system Swiftly adapts to any pipe diameter.

� On/Off drive clutch Position and align machine quickly.

The Auto Picle-S is a motorized oxy-fuel pipe cutting machine with a remote control. The optional guide rail provides high cutting accuracy, particularly suitable for large pipes. Countless professionals from fabricators and scrap yards to boiler makers and tank manufactures have used Koike pipe cutting machines to improve their production capacities while maximizing accuracies and secondary operations.

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Extension chain 40 in (1M) ZS31131 40 in (1M) chain links

Guide rail 600L ZA4152101 For pipe diameter 14-24 in (400-600mm)





Cutting speed4-28 in/min

(100-700 mm/min)

Cutting diameter4-24 in (114-600mm)Over 24 in

(600mm) additional chain is needed


Drive system Worm gear and chain

Input power AC 110V / AC220V

DimensionsL10-¾ x W9-3/16 x H16 in

(L270 x W230 x H400mm)

Weight 33 lb (15kg)

Model Part#

Auto Picle -S 110V ZA4152009

Auto Picle -S 220V 4152011

Automatic motorized pipe cutting A sharp, clean cut for small to large diameter pipes The Auto Picle-S is an oxy-fuel pipe cutting machine equipped with motor and robust gear system . Together with the interlocking transmission chain links, the Auto Picle-S will travel smoothly around the pipe in all positions. Cutting operations are carried out from a handy remote control. Micro speed adjustments can easily be done while cutting. The slide bar torch system allows for flexible torch positioning. When used with the optional guide rail, this system automatically guides the torch along the rail, providing high accuracy cutting on large diameter pipes.

Accessories Optional accessories


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Handheld pendant

Optional guide rail provides for high accuracy cutting, particularly suitable for large pipes. Each guide rail is provided

with additional chain links for maximum pipe diameter.

IK-93 HAWK™ Mechanized Plate Beveler


� Pistol grip Ergonomically designed grip provides comfort-able handling of the machine.

� Centralized control All functions including the cutting oxygen, clutch operation and speed adjustment are located at the grip for ease of operation with one hand.

� Multiple use oxy-fuel cutting machine All straight line, hand guide, circle and plate edge beveling can be done by changing torch position.

� Compact and lightweight Machine weighs only 16 lb (7.2kg). Together with the slim body and handling grip, the machine can be carried from plate to plate easily.

� Bevel collar Torch angle can be set accurately using the graduated bevel collar.

The IK-93 Hawk is a portable gas cutting machine developed primarily for the purpose of high quality straight line, hand guided cutting. In addition to featuring high cutting quality, it also demonstrates unprecedented smooth operation and mobility while beveling most surfaces.

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Model Part#

IK-93 Hawk (Acetylene) KIT 110V IK93102

IK-93 Hawk (LPG) KIT 110V IK93106

Machine body with torch set (including slide bar)

Cutting tips (102HC or 106HC, Size# 0, 1, 2)

Power cable

Standard tool set

Operation manual

High quality multi-purpose cutting Machine handle with centralized controls

IK-93 Hawk is designed with the emphasis on ease of operation with one hand. Its centralized control features a convenient speed adjustment dial, travel switch, clutch and cutting oxygen operation lever. A single wheel guide system provides maximum maneuverability, making it easy to change machine travel direction during cutting. The narrow and lightweight IK-93 rail is easily carried and placed and the angle indicator on the torch holder ensures highly accurate bevel cuts. .

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System Components


Extension rail 72 in (1800mm)

ZA4012301 Cut longer parts


Cutting speed 4-40 in/min (100-1000 mm/min)

Bevel angle 0-45°

Clutch Trigger type mechanical clutch

Speed control Control IC

Heat shieldDouble shielded for extreme thermal

protection

Input power AC 110V

Dimensions (excl. torch unit)L14.9 x W5.1 x H8.3 in

(L380 x W130 x H210mm)

Weight 16 lb (7.5kg)

EDGE-CUT™ Trackless Multi Contour Plate Beveling


� Trackless beveling Bevels plate edge top and bottom, up to 45 degrees without need for track. For V, X, Y, and K bevel welding preparation on the edge.

� Pre-set flame Unique Koike preset stop valve allows saving flame settings and quickly turns gases on and off.

� Pistol grip handle The operator can control forward / reverse, clutch and speed adjustment with just one hand.

� Compact and lightweight Although the machine is equipped with two torches and gas unit, it only weighs 26.5 lb (12kg), it can be easily moved from one plate to another.

� Multi purpose By removing the caster on the bottom of the machine, straight cutting can be done by use of the optional rail.

The IK-93 Edge-Cut is a double-torch, track-less plate edge beveling machine that performs sharp bevel cuts. The machine is equipped with two specialized torch units each with a gradated angle indicator, which ensures accurate torch angle settings.

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Lightweight, trackless oxy-fuel beveling Machine handle with centralized controls

The Edge-Cut is designed in cooperation with the shipbuilding industry to meet the need for simple, yet effective plate edge preparation. The Edge-Cut performs high quality single or double bevels without the need for a rail. V- Grooves essential for full penetration welds can be performed with just one pass. Ease of set up and constant speed ensures high quality cutting even during long distance runs. The Koike Snap Valve allows pre-setting of flames to reduce setup time while reducing gas waste.

Accessories

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Optional Accessories


System Components


Extension rail 72 in (1800mm) ZA4012301 Cut longer parts

Circle cutting attachment ZS31858Cutting diameter:

Ø 3.9— 43.3 in (Ø 100 - 1100 mm)

Tracer Guide ZS36959For bevel cuts along the plate edge. Counter

weight recommended.

Cutting thickness 1/8 - 4 in (5-100mm) Linear

Cutting speed 4-40 in/min (100-1000 mm/min)

Bevel angle 0-45°

Clutch Trigger type mechanical clutch

Speed control Control IC

Heat shield Double shielded for extreme thermal protection

Input power AC 110V

Dimensions (excl. torch unit)

L14.9 x W5.1 x H8.3 in (L380 x W130 x H210mm)


Model Part#

IK-93 Hawk Machine 61003711

Machine body with torch set (including slide bar)

Cutting tips (102HC or 106HC, Size# 0, 1, 2)

Power cable

Standard tool set

Operation manual

CIR-CUT I/II™ Portable Circle Cutting Machine

Features and Benefits � Oxy-fuel circle cutting machine

Bevel or straight cut circles or holes. � Rotating gas manifold

Slip coupling ensures tangle-free hoses for ease of use.

� Electro Magnet Holds the machine to surface, enables vertical surface cutting (Cir-Cut II).

� Excellent cutting capacity Circle diameters ranging from Ø 1-½ - 7-7/8 in (Ø 40 - 200mm) cutting thickness up to 1-3/16 in (30mm) and beveling 0˚‐45˚.

� Lightweight and compact 25 lb (11.3kg) compact body with a large lifting handle makes the machine extremely portable.

� Centering pin Ensures accurate and easy positioning of the machine.

The Cir-Cut II is a portable automatic oxy-fuel circle cutting machine, designed to cut or bevel circles on flat or vertical surfaces, and any angles in between. High quality results done quickly and easily makes this Koike machine a must in your inventory for hole cutting.

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Versatile circle cutting machine On flat and vertical surfaces

The Cir-Cut II is specially designed to maximize productivity of circle and hole cutting on flat and vertical surfaces.

The 25 lb (11.3kg) compact body is made of a robust die-cast aluminium. The 600 lb/f (300 kg/f) electro magnet allows the machine to be positioned in the vertical position. A tangle-free rotational gas manifold puts no load on the torch, providing an excellent smooth feed throughout the cut.

A radius indicator on the cross feed bar and bevel angle indicator on the torch ensures high quality cuts can be achieved with minimal setup time.

Vertical surface


System Components

Bevel cutting

Cutting thickness 3/16 - 1-3/16 in (5-30mm)

Cutting diameter Ø1-½ - 7-7/8 in (Ø 40-200mm)

Torch rotation speed 0.6 - 6.0 rpm

Bevel angle 0 - 45°

Machine securing Electromagnet 660 lb (300kg)

Input power AC 110V

DimensionsL 16-1/8 x W 17-¾ x H 15-9/16 in

(L410 x W450 x H395 mm)


Model Part#

Cir-Cut I package 110V (Permanent Magnet; Horizontal use only)

ZA4201102

Cir-Cut II Package 110V (Electro Magnet)

ZA4201104


Centering pin

Cutting tips (102HC or 106HC, size #0, 1, 2)

Power cable

Standard tool set

Operation manual

Shown with circle cutting attachment

✓ Follows existing patterns✓ No CAD experience needed ✓ Customizable steel templates

IK-54D™


� Ball Transfer Base Allows easy positioning of the unit on the plate.

� 3-Part Body Construction The machine consists of the tracing pantograph, Up down height bar, and the cutting head.

� Magnetic Roller 3/8” (10mm) diameter standard roller follows the shape of a steel template fixed to the template holder and accurately guides the torch; 6, 8, 15 and 20mm available and allows various cut sizes with the same template. Small rollers available for more intricate parts

� Circle Cutting Option (shown above) Cut circles without a template 2.4 - 16 in (60-400mm) diameter.

� Cut Around Base of Machine For larger part cutting.

� Light Weight 72.5 lb (33kg), easy enough to carry just about anywhere.

The IK-54D is a precise quality constructed, hard-working gas shape cutter built for high production. It is compact and simple to operate, this machine excels at repetitive work, continuously producing accurate flame cuts by following a steel template. A powerful magnetic roller smoothly guides the cutting torch around any shape, cutting steel plate up to 4 inches thick. The Koike IK-54D offers all the convenient features of more expensive models with all the dependability and efficiency needed for your applications.

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Portable Shape Cutting Machine

Operations

Template manufacturing is a simple process and as shown in the diagrams below, allowance is easily made for the diameter of the tracing roller as well as for kerf, with both external and internal templates. Once constructed, the template is quickly attached to the holder with a suitable size tip. The direction changeover switch is then flipped to either right or left handed rotation. Power travels to the magnetic roller motor where speed can be adjusted from 4 to 39½ in/min. (100 to 1,000mm/min).

Large Template Adapter Template Cutting


Magnet Roller

IK-54D Features

1. Arm 2. Template Holder 3. Template 4. Magnet Roller 5. Magnet Head 6. Motor 7. Speed Control Dial 8. Power Switch (Counter-clockwide- Stop-Clockwise) 9. Auto Switch (Off-On) 10. Torch

IK-54D w/ Circle Cutting Attachment

External Template

Allowance Kerf Magnetic Roller

Internal Template

Kerf Allowance

1. Motor 2. Clutch Lever 3. Speed Reduction Unit 4. Rotator 5. Slide Bar (w/ graduated pipe) 6. Rotator Holder 7. Rotation Spindle 8. Stop 9. Circle Diameter Adjustment Handle 10. Circle Cutting Socket

Specification

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Types

System Components

Cutting Range Standard Circle Diameter Using Attachment Square Side Using Attachment

1¼ - 27½ in ø (30-70mm ø) 24-67 in ø (600-1700mm ø) 1¼ - 27 ½ in ø (30-70mm ø)

20-48 in (500-1200mm)

Cutting Thickness 1/8 - 4 in (3-100mm)

Cutting Speed4-39½ in/min

(100-1000mm/min)

Cutting Accuracy±0.02 in (0.5mm) over 19¾ in ø

(500 mm ø) cutting

Speed Control PWM control system

Motor DC Shunt motor 5W

Power Source 110V / 220V, (60 Hz)

Weight 72.5 lb (33kg)

Magnetic Roller Diameter ½ in ø (10mm ø)

Model Part #

IK-54D Kit for Acetylene 110V IK54D102

Includes: (1) IK-54D Machine Unit ZA4101005

(1) Stand ZA4101006

(1) Counterweight ZM4101007

(1) Oxy-fuel Torch

(3) Cutting Tips; 102 for Acetylene Sizes 0, 1, & 2

(1) Safety-Z Coupling Set ZA3232260

IK-54D Kit for LPG 110V IK54D106

Includes: (1) IK-54D Machine Unit (110V) ZA4101005

(1) Stand ZA4101006

(1) Counterweight ZM4101007

(1) Oxy-fuel Torch

(3) Cutting Tips; 106 for LPG Sizes 0, 1, & 2

(1) Safety-Z Coupling Set ZA3232260

IK-54D Machine 220V ZA4101004

Machine body Oxy-Fuel Torch

Stand Cutting tips

Counterweight Safety-Z coupling set

IK-70™ Portable Wide-Range Circle Cutting Machine


� Oxy-fuel circle cutting machine Bevel or straight cut circles or holes.

� Rotating gas manifold Slip coupling ensures tangle-free hoses for ease of use.

� Excellent cutting capacity Circle diameters ranging from Ø6-40 in (Ø150 - 1000mm), cutting thickness up to 2 in (50m m ) an d b evelin g 0˚ ‐ 45˚ .

� Centering pin Allows accurate and easy positioning of the machine.

The IK-70 is designed for quality flame cut circles in a wide range of sizes. Operation, versatility, and ease of use have all been built into this precision machine. Central controls, convenient clutch lever, variable mode operations are just some of the features.

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Cutting thickness9/16 - 2 in

(15-50mm)

Cutting speedØ 6 - 40 in

(Ø 150-1000mm)

Torch rotation speed 0.04 - 1.5 rpm

Bevel angle 0 - 45°

Slope cutting angle 0 - 90°

Machine securing Stand with counter weight

Input power AC 110V

Weight (incl. counter weight) 121 lb (55kg)

Model Part#

IK-70 w/ 1 Torch Acetylene Kit 110V IK70102

IK-70 w/ 1 Torch LPG Kit 110V IK70106


Machine stand

Counter weight

Cutting Tips (102HC or 106HC, Size#0, 1, 2)

Power cable

Standard tool set

Operation manual

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Precision circle cutting of various sizes Easy Operation, Versatile Cutting

Operating the IK-70 is very easy. Adjust the speed by simply turning the knob on the control box. The cutting direction, stop and change switch are all conveniently located in the same area. Select the optimum cutting speed range by shifting the 3-position clutch lever on the front of the gear box. Change from high to low speed smoothly while cutting. Shift the clutch to the stop position and easily adjust the torch position. The specially designed stand allows stability and flexibility in the field. Vertical position is also easily obtained by turning the handle on the stand. Cutting precision can be achieved from 0 - 45° angles by adjusting the arm joint to desired torch position.

Vertical surface Angled plate cutting


System Components

Bevel cutting

KHC-600D™ Pipe Saddle Cutting Machine


� Automatic oxy-fuel pipe cutting Automatically bevel or straight cut holes into pipe; great for flanges or T-joints.

� Infinite rotational gas manifold Tangle-free gas manifold eliminates tension to the torch during cutting, ensuring accurate, sharp and clean cuts.

� H-lever handle Torch height is automatically maintained to work distance based on function of H-lever; very easy setup with only two adjustments.

� On/Off drive clutch � Flat plate circle cutting

Can be used for circle cutting on flat plate.

The KHC-600D is ideally suited for cutting high precision T-joint circles including any hole that crosses the side of the pipe for piping sys-tems, high pressure vessels and heat exchangers. Developed with Koike Advanced Technology, the KHC-600D is a compact design that is light weight and easy to operate. In addition to cut-ting circles and bevel in flat plate, the machine can cut a vessel from the inside or out.

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Small diameter pipe fixture BFC29101Fixture for small diameter pipes

less than 18 in

Cutting thickness ¼ - 1-¼ in (5-30mm)

Torch rotation speed 0.12 ~ 1.2 rpm

Cutting diameterØ 3-1/8 ~ 23-5/8 in

(80 ~ 600mm)

Torch up/down stroke 0 ~ 4 in (0 ~ 100mm)

Torch revolving radius R 1.5 ~ 12 in (40 ~ 300mm)


Speed control Control with dial operation

Pipe ratio branch: main 1:2 and above

Input power AC 110V

Dimension L41 x W20 x H30 in

(L1050 x W500 x H760mm)

Weight 57 lb (26kg)

Model Part#

KHC-600D 110V ZA4203010

Machine body including support leg


Power cable

Standard tool set

Operation manual

T-Joint pipe hole cutting High quality cuts with easy operation

The KHC-600D increases the quality and productivity of T-joint pipe hole cutting. Cutting nozzle to work distance is automatically maintained mechanically, without the cutting nozzle touching the plate. Very easy to setup with just two adjustments. The rotating gas manifold is used on the main gas connection, keeping hoses from becoming tangled during operation; gives unimpeded 360° degree rotation.

Accessories Optional accessories


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System Components

MINI MANTIS-II™ H-Beam Cutting Machine


� Three rail sizes Makes web and flange cutting easy and efficient.

� Adjustable rail and rack bar angle Allows diagonal cuts on web and flange.

� Flame pre-set function Set preheat only once which saves time and gas cut stream turns on with machine motion.

� 4-Way jog direction control Controls both flange and web cutting with one direction switch.

� Long flange bar option For cutting of longer flanges up to 27-9/16 in (700 mm).

� Lightweight and portable The body and vertical units weigh 33 lb (15kg); easy to carry and use in tight spaces.

The Mini-Mantis II is a semi-automatic gas cutting unit for rapid and precise cutting of H-beam web and flange. With its multi axis head, nearly every angle can be met on any axis.

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Cutting thickness 3/16 - 1 3/16 in (5-30mm)

Cutting speed 4 - 27 ½ in (100-700mm)


Speed control Dial operation

Drive methodWeb:

Friction rollerFlange: Rack and Pinion

Input power AC 110V

Dimension (incl. Vertical unit)

L 13-¾ x W 13-¾ x H 34-5/8 in (L350 x W350 x H880mm)

Weight 33 lb (15kg)

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Accessories


Semi-automated H-beam cutting

Optional accessories

Ideal for various types of H-beam steel

The Mini-Mantis II provides high-precision diagonal cuts that are clean and sharp. Two motors drive the torch for both web and flange cutting. No need to turn and mark the workpiece. Right angle cutting capacity

Specification

▪ Web cutting (“A” in the diagram)6 - 24 in (150 - 600mm): 600-ST rail 6 - 35 in (150 - 900mm): 900-ST rail 35 - 59 in (900 - 1500mm): 1500-ST rail

▪ Flange cutting (“B” in the diagram) 6 - 15-¾ in (150 - 400mm): Standard 6 - 27-½ in (150 - 700mm): With optional Slide bar 1200L

A

B

Types

System Components

Diagonal cutting capacity ▪ 30 degrees maximum for both web and flange cutting.


Slide bar 1200L ZS32027 27-½ in (700mm) vertical stroke for flange cutting

Extension 1118064700 Vertical extension bar

Models Description

Part#

(1) Mini-Mantis II Horizontal Drive Unit (1) Mini-Mantis II Vertical Drive Unit (1) Oxy-fuel Torch (3) Cutting tips Model 102 or 106 (1) Safety-Z Coupling Set*Requires Rail, please choose from Rail Options

ZA425100501

Size 0, 1, and 2ZA3232260

*Rail Options

600L Standard Rail - 24 in (600mm) ZA4251201

900L Rail - 36 in (900mm) ZA4251202

1500L Rail - 60 in (1500mm) ZA4251203

Machine body

ST-400 Vertical unit with torch unit

Power cables

Standard tool set

Operation manual

IK-72T ™ All Position Oxy-fuel Cutting Machine


� All position oxy-fuel cutting Cuts flat, bent, curved or twisted steel plates in all positions and directions.

� Permanent magnet rails Secures rail to plate; allows the machine to be used vertically.

� Selectable rail configuration There are three unique rail types; all rails can be connected to each other by use of our rail connector kit.

� Clutch lever Allows quick positioning of machine on rail.

� Amazingly lightweight Only 8.8 lb (4.5kg) and compact; machine can be carried easily to anywhere.

The IK-72T cuts various types of steel including channel, curved plate and angled steel members. Made of aluminium alloy, the IK-72T is lightweight and easy to use. A graduated bevel collar is provided for beveling. Simply adjust the scales to precise bevel angle. So small and compact that it fits into most tight spaces.

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Complete Series Shown

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High quality cutting in all positions

The IK-72T is ideal for industries which require out-of-position cutting such as ship-vessel, and tank-building and repair. There are three different types of rails available.

� The straight 1D rail made of robust aluminium, allowing straight cutting on flat plate in out-of-place positioning.

� The double-plane 2D rail has a flexible steel strip inside, which makes the rail unable to bend sideways. Ideal for applications which require a straight line over a curved surface such as tank or vessel.

� Triple plane 3D rail is flexible in every direction and suitable for applications which require a bend and a twist on the same work piece

All rails are delivered with magnets, enabling cuts in vertical and horizontal position. For maximum adhesion and reduction of rail movement. (Rails can be purchased with or without magnets. Ask a representative for details).

Flexibility and versatility

With its aluminium alloy body coupled with a robust gear system, the machine was designed to be extremely light, yet durable in heavy duty working environment. ▪ Light weight: 8.8 lb (4.5kg) ▪ Rack and pinion drive system ▪ Single-action mechanical clutch system allows for quick machine positioning along the rail.

Portability

Curved line cutting on a bent plate using 3D rail

Welding preparation performed with 2D rail

Accessory Part #

1D Rail 60 in (1500mm) TBPJ64025

2D Rail 40 in (1000mm) ZS31680


Accessories Rail selections


1D Rail 60 in (1,500mm) ▪ For flat plate ▪ Aluminum straight rail ▪ Ideal for line cutting applications ▪ 4 permanent magnets

2D Rail 40 in (1,000mm) ▪ For curved plate ▪ Flexible rubber injection molded with steel plate liner ▪ Maximum curve radius 98 in (2,000mm) ▪ 5 permanent magnets

3D Rail 40 in (1,000mm) ▪ For curved and twisted plates ▪ Flexible rubber injection molded spring. Bends and twists in any direction ▪ Maximum bending radius 36 in (914mm) ▪ 5 permanent magnets

On/Off Rail Magnet

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Rail connector ZS33107Parts to connect

1D rail to 2D/3D rail.

On/Off Magnet base kit 1138520200* Changes rail magnets to on/off type


Cutting speed 6-28 in/min (150-700mm)

Type of drive Worm gear driven


Driving method Rack and Pinion

Input power AC 110V / AC 220V

Model Part #

IK-72T Machine Body 110V TBJA21002

IK-72T Machine Body 220V TBJA24014

Machine body


Power supply

Standard tool set

Operation manual


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Specifications Types

Overhead cutting made possible with strong permanent magnets.

System Components

PNC-12 EXTREME™ Portable CNC Cutting Machine

Features and Benefits � Oxy-fuel and plasma cutting

Achieve high precision cuts from gauge mate-rial up to 4” mild steel. With the simple press of a button, The machine can be configured to either process.

� Easy operation Simple CNC controller with parameters that can be changed to achieve high quality cuts while saving consumable life.

� Rigid linear guiding system with precision ground linear guides and a struc-turally compact design, The machine offers the strongest rails in its class.

� Robust box beam longitudinal rail C-channel rail provides extra stability and du-rability in heavy duty working environment. Far more accurate than common aluminum rails.

� Auto Nesting CAD/CAM software Every PNC-12 Extreme package comes standard with Koike original CAD/CAM software with your choice of ProNest LT or Flashcut software.

PNC-12 Extreme is a flexible, productive, and affordable CNC cutting solution designed to provide high quality cuts using oxy/fuel and plasma cutting technology.

The machine is a great starting point for any entry level fabrication shop, Garage builder or large production company with limited space.

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Designed with Koike quality standard Flexible cutting

Oxy-Fuel configuration � Achieve high precision cuts from 3/16 in to 4 in mild steel.

Oxy-fuel parameters allow for adjustable pierce height and puddle jump to reduce premature tip failure.

Plasma configuration � System works with most non-hi frequency plasma

systems up to 125 AMP.

� Maximum cutting thickness with plasma is 1in.

� Power source sold separately.

Reliability and performance Cross bar design � Large crossbar provides a wider, more stable platform to reduce

flexion at higher speeds. The wire way also adds to the rigidity of the beam by being integrated to back side, giving it another point of structure.

� Cross bar compartments are separated from CNC for better dust protection for electrical parts.

� Plasma lead and cables are placed in metal square pipe for added spatter protection.

Longitudinal rail � Robust steel welded construction.

� Designed to maximize durability in heavy-duty working environment.

� Lightweight welded channel design provides an extremely strong base that resists flexion and provides a stable platform for the entire machine to ride on.

� Linear blocks are securely fixed onto a thick, long aluminium base that fully covers entire length of the machine body.

Koike D420 Controller � Simple and easy to use.

� Accepts most standard G code via integrated USB port

� 48 pre-installed shape patterns

� Numerous functions including nesting, plate alignment, mirroring, pierce point selection, and more.

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Cutting Capability and standard features Oxy-fuel cutting

Three solenoid valves Three individual station gas solenoids provide accurate pressures to adjusting valves right at the torch.

Piercing sequence Adjustable piercing sequence allows optimum pierce control for increased productivity and reduced consumable life. Cross bar with integrated gas lines Prevents fuel and oxygen lines from being exposed to cutting debris and hot slag.

Plasma cutting

Arc voltage control � Automatically detects live arc voltage and makes neces-

sary torch height adjustments during cutting. Allows for precise plasma torch height thus eliminating severe edge bevels.

Torch collision protection � Magnetic torch breakaway system will dislocate from

magnets and stop the machine immediately when it senses a part tip up.

Initial torch height control � Initial height sensor is implemented in the torch break

away system, allowing fast and accurate torch initial height adjustment. Ohmic contact is not necessary. This is useful when a plate has a protective coating.

Internal torch cable carrier � Cable carrier mounted on the cross bar allows easy

handling of plasma torch cables during operation. Fits most torch leads up to 125 AMPS.

Plasma power source � Most air plasma systems up to 125A with 1-3/8”

(35mm) diameter torch. 1-3/4” torch holder is also available (non-high frequency).

Flexibility � A variety of optional accessories are available.

The machine can be reconfigured to Oxy-fuel at any time when needed.

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PNC-12 Extreme Series Description

1111066002 110V Unit 4’x4’

1111066004 110V Unit 4’x8”

1111066006 110V Unit 5’x10’

1111066003 220V Unit 4’x4’

1111066005 220V Unit 4’x8”

1111066007 220V Unit 5’x10’

Plasma Requirements

0818312900PNC10/12 Plasma Interface cable

for customer provided plasma

Welded Cutting Table | Water or Downdraft (3” Material)

1118019404 4’x4’ Pre-assembled cutting table



Welded Cutting Table | Water or Downdraft (1” Material)




Basic Features

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Software Flashcut Software ▪ 0868659755

Flashcut Pro Software (Artistic package) ▪ 0868659756

Hypertherm Software (NestMaster) ▪ 0868659749

Gas to Plasma Conversion Kit � Used to change an Oxy-Fuel configured machine to

Plasma configuration. Included: Arc Voltage Control (AVC) unit, Plasma torch holder with integrated torch breakaway system and initial height sensor, all required cables.

� Plasma power source not included.

Plasma to Gas Conversion Kit � Used to change a Plasma configured machine to oxy-fuel

configuration. Included: Koike oxy-fuel torch unit with solenoid valves and gas connections, cutting tips starter pack (3 pieces HC type 012).

Oxy-fuel Plasma

Plasma Oxy-fuel

Pre-assembled plasma interface cable and machine interfacing is supplied, when plasma systems are purchased (together with a PNC-12 Extreme) from Koike Aronson.

Part#

0818297601

T8900124701

0818297506

0818313502

0818295005

0818314000

Description

Powermax 65 Machine Torch w/ 25 ft leads (½ in (13mm) thick) Powermax 45 Machine Torch w/ 25 ft leads (3/8 in (10mm) thick)

Powermax 105 Machine Torch w/ 25 ft leads (¾ in (19mm) thick Powermax 85 Machine Torch w/ 25 ft leads (5/8 in (16mm) thick)

Powermax 125 Machine Torch w/25 ft leads (1 in (25.4mm) thick) *includes T8900124701

1-¾ in (44mm)Torch clamp for Powermax 125

Plasma Power Source

CNC Machines*All PNC units include (1) PNC Machine unit and rail, (1) Hypertherm software package, (1) Koike Oxy/Fuel Torch, & (3) Cutting Tips

IK-72W-1 ™ & IK-72 MULTI II Rail Traveling Carriage for All Position Welding


� Light weight IK-72W-1: 8.8lb (4.5kg). IK-72 Multi II: 11.5lb (5.2kg)

� Extremely compact size Allows machine to work where most equipment will not fit.

� Strong gear system Allows for use in vertical or overhead position.

The IK-72 Series is used for straight, butt and fillet welding in horizontal and vertical positions using all rail types. For curved and twisted plate use the available 2D and 3D rails. By using the same rail system as the IK-72T, cutting and welding can be done with the same system in a convenient and lightweight package. You can essentially cut and weld the same seam without having to reset your guide rails.

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Accessory Part #


2D Rail 40 in (1000mm) ZS31680


3D Rail 40 in (1,000mm) ▪ For curved and twisted plates ▪ Flexible rubber injection molded spring. ▪ Bends and twists in any direction ▪ Maximum bending radius 36 in (914mm) ▪ 5 permanent magnets

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IK-72 Multi II Features and Benefits

� Machine Function Dial Used to easily manipulate machine functions from one single source. Developed by welders to be functional and easy to understand.

� Back Step Function Automatically pauses machine for dwell then backs up to finish crater cap.

� Limit Switch Function Besides the standard shutoff function the limit switches also have a ‘move to position’ function, which allows the operator to position the machine, by simply pushing the limit switch in the direction of desired movement (Patent Pending).

Rail selections

� Encoder drive motor and control Ensures precise motion and reduces inconsistencies from power and weight fluctuations.

� Weaving control unit Plug and play weaving attachment can be added to your machine without the need for any additional interfacing or costly operating controls.

Accessories

1D Rail 60 in (1,500mm) ▪ For flat plate ▪ Aluminum straight rail ▪ Ideal for line cutting applications ▪ 4 permanent magnets



Rail connector ZS33107Parts to connect

1D rail to 2D/3D rail.

On/Off Magnet base kit 1138520200* Changes rail magnets to on/off type

2D Rail 40 in (1,000mm) ▪ For curved plate ▪ Flexible rubber injection molded with steel plate liner ▪ Maximum curve radius 36 in (914mm) ▪ 5 permanent magnets

IK-72W-1™ IK-72 Multi II™

Machine Weight 8.8 lb (4.5kg) 11.5lb (5.2kg)

Travel speed 13/16 ~ 23-5/8 in/min (20 ~ 600mm/min) .25 IPM - 27 IPM

Guiding method IK-72 rail system (1, 2, 3 dimensional rail)

Driving method Rack and pinion

Torch adjustment Up/Down 1-¾ in (45mm)

Forward/Backward 1-¾ in (45mm)

Automatic stop function Limit switch on each end of carriage

Welding method Continuous , Stitch, Weave option available

Power & signal cable Welder signal cable integrated with machine power cable

Welder signal cable integrated with machine power cable

Torch holder diameter 5/8 ~ 13/16 in (16 ~ 20mm)

Position adjustment by limit switch No Tractor can be moved into position by depressing the limit switch

Power AC 115V/220V50/60 Hz Single Phase 1AMP

Model Part# Description

IK-72W-1 TBPJ6404004 W-1 Welding Carriage

IK-72 Multi II TBPJ6405403 Multi II Track Welding Carriage

Machine body

Power & signal cable

Rail mounting bracket for limit switch (2pcs)

Allen keys (2pcs)

Operation manual

Type and Specification Specifications

Types System Components

Triple-plane curve welding at the bow of a ship using triple-plane curved rail Welding the material for a round tank, double plane rail application

Using a triple-plane curved rail

Using a double-plane curved rail Using a straight rail

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WEL-HANDY MINI STRONG™ Compact Welding Carriage for Continuous Welding


▪ Compact Lightweight and easy to assemble. ▪ Motor Feedback Control Maintains consistent speeds throughout weld.

▪ Electronic Overload Protection Shuts down welder and machine simultaneously. ▪ Carrying Handle With integrated magnet detachment mechanism.▪ Permanent Magnet 77 lb (35kg) attachable/detachable magnet. ▪ Limit Switches Automatic stop or machine jog. ▪ Guide Rollers Highly adjustable on flex-mounts.

Designed to perform a consistent, perfect weld. The Wel-Handy Mini Strong is a compact welding carriage that was designed to go where most welding carriages could not. With its 10 inch footprint and impressive pulling capacity of 77 lb, it is sure to be found in some of the roughest welding terrain. The initial feature of this unit, is its ability to take a welding gun and pinpoint the exact parameters needed to perform a consistent perfect weld. Each machine with the help of even an inexperienced welder can perform basic repetitive fillet welds and butt joints by allowing the operator to focus directly on the welding process and secondary operations. By controlling the exact consistency of the weld bead, you can ensure time savings and reduce consumption of gases and filler metal commonly found in over-welding of components.

Advanced control panel offers simplified operation Basic left and right direction switch and volume-type speed control knob. Speed can be monitored on the digital display panel.

Constant speed control verified by motor feedback The advanced controller on the WEL-HANDY MINI STRONG has adopted an advanced motor feedback control with the use of a servo drive. This maintains a constant carriage traveling speed under any load. Changes in load, either from the weight of welding equipment or a transition to a vertical position will not slow down the carriage or allow its speed to fluctuate. This guarantees the machine will provide consistent, high quality welds from the beginning to the end.

When excessive load is applied to the carriage, the machine will stop traveling and automatically turn off the welding arc which greatly reduces the chance of machine components breakage and excessive material damage commonly referred to as a run-away-arc. The overload detection feature was designed to protect the machine’s internal and external components and offer increased reliability by acting as a fail-safe for inexperienced operators. Carriage position adjustment without lifting (patent pending) Allows the operator the ability to position the carriage in place without the need to continuously move the machine once adhered to the plate. The machine will travel into position without firing an arc when either limit switch is being pressed. Precise start position adjustment can be achieved in a much more accurate and timely manner.

Automatic stop by limit switch The WEL-HANDY MINI STRONG is equipped with limit switches on either end of the machine. When a limit switch is pressed during welding the machine stops travelling and automatically turns off the welding signal. An experienced operator can use this benefit to run multiple systems at one time. This is most commonly found where many similar welds are being done within a confined environment allowing the operator to pass back and forth between machines.

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Mechanical components Lifting handle with magnet detachment mechanism � Magnet disengages just by pulling the lifting handle away from the

workpiece. The articulated lifting device is designed to reduce the force necessary to disengage the lifting magnet while still giving a robust lift point after disengagement. An added benefit for operators running the machine on several processes throughout the day.

Strong permanent magnet power 77 lb (35kg)

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Vertical fillet welding

Widely adjustable guide roller positions � Flexible guide roller height adjustment and wheel positioning.

� Guide roller can be flipped over to position on the back of the machine as well as configured to work in a hanging configuration.

� Enables the WEL-HANDY MINI STRONG to weld in horizontal, vertical and overhang welding positions with ease and allows the operator the comfort of remote access to confined spaces.

Machine weight 16.5 lb (7.5kg)

Traction force 35.2 lb (16kg)

Travel speed 4-39 in/min (100-1000mm/min)

Guiding system Fillet tracking guide roller

Stand off (plate to base plate) ¼ in (5.5mm)

Magnet detachment mechanism Lifting handle integrated

Driving method 4-wheel driving rubber roller (chain transmission)

Magnet type 77 lb (35kg) permanent magnet

Torch adjustment Torch angle 40 ~ 55°

Up/Down 1-¾ in (45mm)

Forward/Backward 1-¾ in (45mm)

Automatic stop function Limit switch on each end of carriage

Unwelded lengths (start & end total)Approx. 10-¼ in (260mm)

5.125” on either end

Welding method Continuous welding

Power & signal cable Power and signal integrated Y-branch cable

Torch holder diameter 5/8 - 13/16 in (16 ~ 20mm)

Input powerDC24V

(AC100-240V/DC24V AC Switching power supply included)

Model Part#

Wel-Handy Mini Strong DC24V 61007281

Machine body

Power & signal cable

Allen keys (2pcs)

Operation manual

Type and Specification Specification

Type

System Components

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WEL-HANDY MULTI NEXT™

84

Compact Welding Carriage for Semi-Automated Welding

Features and Benefits � Multi position guide rollers ensure proper

alignment with work piece

� Perform straight line, stitch and weave type welds with the same carriage

� Strong enough for overhead applications

� Built in interface to welder.

� Does not require additional cabling for weaver

� Machine will pause and perform a back step while welding. Ensures exact wire deposition throughout the weld

� Enhanced limit switch features. Stops the machine at the end of each weld but Doubles as a jog to position with a single press of the switch

� Encoder drive motor and control

� Multiple torch mounting configurations.

� Optional weaving unit (plug and play)

Revolutionary new drive system. Compatible with all NEXT series machines. With respect to previous models, Koike has been continuously upgrading their fleet of portable equipment. “NEXT” was dubbed as a new platform for the next generation of cutting and welding carriages. Across the line, Koike has made improvements to their existing fleet by adding intuitive controls and the ability to duplicate your needed process, with no regards to employee’s performance or education. We feel that the Wel-Handy Multi Next is a much needed staple in every welder’s toolbox.

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Model Description Wel-Handy Multi NEXT

Part Number K20503814

Magnet type Neodymium rare earth magnet applies up to 120 lbs of adhesion strength depending on saturation. 1/4 in. plate minimum 110 lb (50kg)

Driving system Four wheel drive rubber tires, motor encoder with planetary gearbox

Traction 4-wheel drive, solid rubber tires

Ground clearance 7/32 in (5.5mm)

Magnet Engagement Side mounted mechanical lift off actuation

Travel speed 2~60 in/min (50~1500mm/min)

Arc stablization time (sec) 0~10.0

Guide type Mechanical force utilizing brass guide wheels

Types of welds Fillet, V-Groove, Overhead, Out of Position, Submerged Arc, Dual Torch

Welding interface Utilizes power cord to send input signal to welder automatically

Limit switch Allows for automatic stop and jog to position

Arc test Momentary switch- ensures machine connectivity

Crater fill with back-step Programmable time, distance and speed to ensure adequate weld size

Stitch Momentary, On/Off Set by distance

Weaving

Weaving speed

15.7~60 in/min (400~1500 mm/min)

Weaving width (mm)

0~3.9 in (0~100 mm)

Stop time on Left, Middle, Right

0~10 seconds

Body weight 19.4 lb (8.8kg)

External dimensions Width x Depth x Height

11x11x9.8 in (280x280x250 mm)

Input power supply Single-phase AC100~240V 50Hz/60Hz

Sub-arc Torch Kit Part#WHMSUBL15 (Lincoln) | Part#WHMSUBM15 (Miller) Several options are available for sub-arc use with wire sizes ranging from 1/16 to 3/32 inch. Applications that previously may have been unachievable using larger and heavier mechanized system can now be accomplished with this compact sub arc welding option. The Sub Arc Torch Option can be used together with the Corner Welding Kit.

Magnetic Guide Wheels Part# K115976304 Commonly used to follow an uneven gusset or a flange in the workpiece.

Miller Adaptor Part#0868583600 Used to adapt standard Wel-Handy interface plug to Miller equipment (Lincoln interface standard)

Weaver Unit WU-3R Part#1148081500 Compact, low profile weave system that bolts directly to the machine. Does not require any additional cabling to operate or interface. Has adjustable weave length and frequency to accommodate most applications.

Options

Designed and built for extreme work conditions � Designed with the help of our certified in-house welders.

The Wel-Handy was developed to accomplish several different processes, as well as, being easy to operate. Ease of operation being the first and most influencing factor.

� Easy setup No guide rails required. The Wel-Handy drives into the fillet plate while placing consistent pressure into the root guaranteeing accurate welds every time.

� TACK welding is now standard The new multi function controller allows operators to switch from continuous welding to stitch welding with a simple turn of the function dial.

� Excellent durability Maintenance free, single piece aluminium die cast body protected by copper heat shields. Resist slag penetration due to their normal cooling traits.

� 110 lb permanent magnet Ensures strong pulling power during horizontal and vertical welding. The magnet can easily be detached from the plate by a lever.

� Low Center of gravity Provides stable performance even while climbing a vertical surface.

� Durable roller and arm Guide rollers are made of brass and are mounted to a single-piece of carbon steel for higher durability. Roller is protected against spatter due to its cooling traits.

� Heat resistant rubber drive wheels Specialized rubber composition provides good grip while reducing the need for replacement due to premature wear. Tested to 350°F.

� Sealed non-ferrous casting Die-cast body with stainless steel bottom plate ensures all drive mechanisms are completely sealed from heat and elements commonly found in the welding environment.

Perform consistent welds every time no matter what your experience is. With constant tip to work distance being automatically configured by the machine; the only thing to monitor is your wire feed rate and your carriage speed.

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� 4-Wheel drive system Provides consistent traction and transmits the power to the plate efficiently.

� Dust proof electrical switches Reduces the impact of dust and other contaminants from entering costly electrical components.

� Limit switches at each end of the carriage Automatic shutdown at the end of the weld. Limit switches can be used to adjust machine starting position by pressing in the direction you would like to travel.

� Tack Counting Can input the number of tacks to perform and the machine will stop

Wel-Handy Multi Series Application Guide

Type of Application

Fillet Weld

Butt Weld

Stitch

Vertical Weld

Horizontal Position

Overhead Position

Out of Position

Contour Weld

Oscillation

Dual Pass

Overhanging Weld

Sub-Arc

Wel-Handy Mini Strong

Part#61007281

x

x

_

x

_

Add Corner Kit + Guide Roller Extension

Add Magnetic Wheel Kit

_

_

_

Wel-Handy Multi Next

Part# K20503814

x

x

x

x

x

x

Add Corner Kit + Guide Roller Extension

Add + Follower Kit or Magnetic Wheel Kit

Add + WU-5R Weaver

Add + Twin Torch

Add + Miller Subarc Kit or Large torch holder

x x

_

87

1

2

3

4

5

67

8

9

Limit Switch Located at either end of machine. Used to turn off the tractor and welding power supply simultaneously. Includes “jog to point technology;” simply press the limit in the direction of desired travel and the machine will move to your starting position.

9

Smooth action cross slide Allows for up to 4” of movement in either axis. A smooth action ball screw is used to reduce imperfec-tions when changing weld height and distance. Heavy ribbed knobs allow for extreme torque with gloved hands.

8

Quick release torch clamp Allows for a wide range of torches. Diameter size ranges from .5” to 1.5.” Has extra heavy ribs on tension knob to allow for extreme torque with gloved hands.

7

Guide Rollers Multi use position guide rollers allow for more flexibility than common types. Rollers can be flipped, dropped or spun into various positions in front of the machine or behind. Designed to work around obstacles in a fillet plate. Rollers can be used as a box and beam guide when placed into the negative position. Will move 1” below the base of the machine.

6

Rotary data dial Main component used to set parameters. Developed by certified in-house welders to be completely transparent for data input. Reduces time and research needed to setup proper machine control.

5Digital LED Display Allows accurate and precise parameter input. Allows each welder to use the same parameters regardless of experience. Visible in low light conditions.

1

Detachable carrying handle Used to lift machine. Doubles as a support to control the welding lead.

2

Mechanical magnet lift off Utilizes mechanical force to reduce pry-off torque needed to separate the magnet from the workpiece. Has 3 positions; On (completely saturated)/Off (no magnetic force applied)/Partial saturation (used to hold machine around a vessel).

3

Brass guide wheels Used to guide the machine along a fillet plate. Brass composition reduces heat effect and spatter build up due to its natural cooling traits.

4

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Picture: shown with optional equipment

Picture: shown with optional equipment82

LD-R™ SERIES Portable Bench Top Positioner’s Features and Benefits

� Three Models Available LD-60R 132 lb/60kg, LD-150R 330lb/150kg, LD-300R 660lb/300kg.

� Ergonomic Operator Controls Remote operation control box and detachable foot control allow an operator to create a more ergonomic work station.

� 0 ~ +/-135 Degree Tilt Angle Wide range allows operator to position difficult to weld parts.

� Precision Machined Table Full length clamping slots and concentric centering groves provide for quick and easy mounting of parts.

� Self Locking Worm Gear Table tilt is adjusted by one-hand operation and automatically held in place (LD-60R uses tilt lever and friction brake).

The LD-R model positioners are designed and manufactured to provide stable positioning control on a wide range of rotation speeds. From slow to high speed only the load weight needs to be taken into consideration when selecting a model. A precision digital drive system quickly responds to changes needed in work piece or changes in circumferential welding speed. Keeps consistency with all operators when documenting digital read out parameters.

L-Torch Stand Part# ZA4401003

The LD-R Series Built in the Aronson Tradition

The LD-R control employs an infinite adjusting speed dial that works in conjunction with the digital speed indicator above, giving the operator complete control over rotational speed with a numbered read-out for consistent motion. Doubles as a directional switch. Includes a removable on/off type foot switch for hands free operation.

Highly insulated control system reduces the impact of noise generated during TIG welding while ensuring stable table rotation; thus improving both work efficiency and welding quality.

Wide assortment of optional accessories are available, to assist in the automation of welding work (torch stand, automatic welding controller, work chuck, weaving unit, torch holder, etc).

L - Torch Stand supports welding torches and assures accurate Welding. Counter weighted boom allows the operator to balance the weight of the work leads and gun ensuring a lightweight feel while adjusting in the vertical position. Locking horizontal and vertical adjustments allow quick locating of attachments. Rotating vertical column for fast loading/unloading of parts.

S - Torch Stand is more economical solution for holding position of a welding gun or tooling. Where the need of fine tuned adjustments is not necessarily required. Lever lock design allows for quick and accurate one time positioning.

WP Series - 3 jaw welding chuck with self centering scroll type operation allows for fast set-up of cylindrical shapes. The chuck can go from the open position to the locked position with the simple turn of the adjusting/lock lever.

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LD-300R LD-150R LD-60R

Part number LD300RSET LD150RSET LD60RSET

Power supply (V) AC Single-phase 110V AC Single-phase 110V AC Single-phase 110V

Allowable welding current 500A 500A 500A

External dimensions (WxDxH) in (mm)22 7/16 x 29 1/2 x 20 7/8 (570 x 750 x 530)

19 7/8 x 20 ¼ x 17 1/8 (505 x 515 x 435)

15 3/4 x 22 13/16 x 15 3/16 (400 x 580 x 385)

LD-R weight lb (kg) 298 (135) 132 (60) 66 (30)

Shipping weight lb (kg) 340 (155) 182 (82) 100 (45)

Max. horizontal load lb (kg) 660 (300) 330 (150) 132 (60)

Max. vertical load lb (kg) 485 (200) 265 (120) 66 (30)

Table diameter in (mm) Ø 17 3/4 (450) Ø 15 (380) Ø 113/4 (300)

Table rotation Min (rpm) 0.23 0.15 0.42

Max. (rpm) 4.6 6.2 20 Table tilt angle (°) 0 to 90 0 to 90 0 to +/-135 Max. Table rotation torque (kgf mm) 694 (8000) 260 (3000) 130 (1500)

Max. Table tilt torque (kgf mm) Manual Manual Manual A: Allowable eccentricity of center of gravity at max. Vertical load in(mm)

1 9/16 (40) 1 (25) 2 (50)

B: Allowable height of center of gravity during max. Vertical load in(mm)

5 15/16 (150) 4 5/16 (110) 5 15/16 (150)

C: Table sizes in(mm) 17 3/4 (451) 15 (381) 11 3/4 (299)

Cw: Max. Clamping Ø in(mm) 16 1/8 (410) 13 3/4 (349) 10 3/4 (273)

Cx: Number of slots and width in(mm) 6 / 1/2 (13.4) 6 / 7/16 (10.3) 6 / 7/16 (10.3)

D: Slot thickness ½ (13) 11/16 (18) 7/16 (11)

E: Pilot hole Ø & Depth in(mm) 3/4 x 1/8 (19 x 3.9) 1 13/16 x 1/4 (46 x 6.3) 1 x 3/8 (25.4 x 9.5)

DE: Inherent Overhang in(mm) 3 7/8 (99) 3 7/8 (99) 3 7/8 (99) F: Table flat height in(mm) 20 7/8 (530) 17 1/8 (435) 15 13/16 (402)

G: Horizontal (tilt) axis height in(mm) 17 (432) 13 1/4 (337) 11 5/8 (295)

H: Length overall in(mm) 29 ½ (750) 20 1/4 (514) 20 ½ (521)

J: Width overall in(mm) 23 1/4 (591) 20 ½ (521) 15 3/4 (400)

Type and Specification Specifications

84

LD-60R B

A

Model and specifications are subject to change without notice.

LD-150R & LD-300R

Part# Description

ZA4404110 A) Torch holder assembly (less mounting bracket below) torch shown not included.

0868333200 B) Mounting bracket to L-Torch Stand

Options WP-(3 Jaw Chuck) & L-Torch Stand

Ø D

1 Ø

D2

Ø D

3

A

Insi

de Ø

X

Chu

ckin

g C

apac

ity

Mount Plate 1/4” x 3 15/16” x 3 15/16” (6 x 100 x 100mm)

2 3/8” (60mm) Square tube

7 1/8 ~ 35 7/8”

(181 ~ 911mm) Reach range

28 ¾”

(730mm) Reach

Crosshead has cam roller guides

13 ¾” (349mm) 42 7/8” (1089mm) Boom length

360° Rotation lock

21 5/8” (549mm)

Out

side

Ø Y

C

huck

ing

Cap

acity

Lock for lift Lock for reach Manual boom traverse

14 1/4”

2 3/8” (60mm) Square tube 3 3/8” (86mm) Diagonal 22 lbs. (9.90kgs) Load

Mount Plate 1/4” x 3 1/2” x 4 11/16” (6 x 89 x 119mm) each end

15 ¼ - 41 ¼ “ (387 ~ 1048mm)

Lift range

P

Assembly Bolt

2- M6

WP- (3 Jaw Chuck)

48 7/8” (1241mm)

3 ½ ” (89mm)

Cable

Counter weight for boom

Guide rod

Leveling screws (4)

85

B

Model Part #Ø D1

in(mm)Ø D2

in(mm)Ø D3

in(mm)A

in(mm)B

in(mm)

Inside Ø X Chucking Capacity

Outside Ø Y Chucking Capacity

Assembly Bolt

Weight lb(kg)

WP-200 W03001107 7/8 (200)

4 3/4 (120)

3 1/8 (80)

2 3/4 (69)

15 3/4 (400)

13/16 ~ 5 1/8 (20~130)

4 5/16 ~ 8 1/4 (110~210)

M8-40mm Qty (3)

13.22 (6)

WP-300 W030021011 13/16 (300)

5 15/16 (150)

3 15/16 (100)

2 3/4 (69)

18 7/8 (480)

3 1/8~7 1/2 (80~190)

6 11/16 - 11 (170-280)

M8-45mm Qty (3)

26.46 (12)

WP-400 W030031015 3/4 (400)

9 13/16 (250)

6 11/16 (170)

3 3/4 (95)

23 5/8 (600)

4 3/4~9 3/16 (120~250)

9 13/16~1415/16 (250-380)

M10-55mm Qty (3)

48.50 (22)

Made in USA. At Work Worldwide

MANUFACTURING PROCESSES

86

LOGISTICS

ASSEMBLING

Koike Customer Visit Program See How Koike

Can Make Metal More Profitable For You

Koike Aronson’s Customer Visit Program was introduced to provide those looking to purchase equipment the opportunity to come visit us, meet our people, and tour

our complete manufacturing facility. Your visit to our facility is on us. All expenses paid for including: airfare,

transportation, room and meals. Call a Koike Representative for details and schedule your appointment today!

Phone: (585) 492-2400 Toll Free: (800) 252-5232

Fax: (585) 457-3517 www.koike.com

SAWING / MACHINING

PAINTING

BURNING

WELDING/FABRICATING

CUTTING MACHINE LINE By: Koike Aronson, Inc./Ransome Arcade, New York USA

Plasma & Oxy-fuel Cutting Machines

Fiber & CO2 Laser Cutting Machines

Water jet Cutting Machines

87

WELDING POSITIONING MACHINE LINE By: Koike Aronson, Inc./Ransome Arcade, New York USA

Turning Rolls

Tilt/Turn Welding Positioners

Headstocks/Tailstocks

Manipulator, Universal Balance, Retrofit/Rebuilds

88

©KOIKE ARONSON, INC 2019 ALL RIGHTS RESERVED

www.koike.com

PGA 10/19 KENG

Headquarters 635 W. Main Street

PO BOX 307 Arcade, NY 14009

Phone (585) 492-2400 Toll-free (800) 252-5232

Fax (585) 457-3517

Koike Aronson Brasil Estrada dos Romeiros, 6116 -Galpão 97

Santana de Parnaíba - SP Brasil CEP: 06513-001

Tel +55 [11] 4780-7341

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