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POSITIVE DISPLACEMENT PUMP TEST REPORT

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PUMP MAKE: GASO PERFORMANCE CURVE PUMP MODEL: 5350-L END USER SPEED DESCRIPTION: QUINTUPLEX PUMP REDUCED SPEED SERIAL NUMBER: 46078 VARIABLE SPEED POWER AND EFFICIENCY CURVES NPSH REQUIRED CURVE HYDROSTATIC TEST ( Water filled to MAWP x 1.5 ) LOW PRESSURE PNEUMATIC TEST ( Air filled to 50 psi ) POSITIVE DISPLACEMENT PUMP TEST REPORT EQUIPMENT TESTED TESTS REQUIRED WORK ORDER # 10632 10671.xlsx WO 10671 Page 1
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Page 1: POSITIVE DISPLACEMENT PUMP TEST REPORT

PUMP MAKE: GASO PERFORMANCE CURVE

PUMP MODEL: 5350-L END USER SPEED

DESCRIPTION: QUINTUPLEX PUMP REDUCED SPEED

SERIAL NUMBER: 46078 VARIABLE SPEED

POWER AND EFFICIENCY CURVES

NPSH REQUIRED CURVE

HYDROSTATIC TEST

( Water filled to MAWP x 1.5 )

LOW PRESSURE PNEUMATIC TEST

( Air filled to 50 psi )

POSITIVE DISPLACEMENT PUMP TEST REPORT

EQUIPMENT TESTED TESTS REQUIRED

WORK ORDER # 10632

10671.xlsx WO 10671 Page 1

Page 2: POSITIVE DISPLACEMENT PUMP TEST REPORT

Issues and corrective action

Preparations for shipping

Summary

Raw data in table format

Raw data in graph format

10

11

Testing check list 4

Equipment details 5

Accessory details 6

Test P & ID ( piping and instrumentation diagram ) 7

Scope of test 8

Pump performance curve 9

TABLE OF CONTENTS

DESCRIPTION PAGE NUMBER

Description of testing 3

Cover page 1

Table of contents 2

FLIR ( forward looking infrared radar ) images Appendix C

12

Appendix A

Appendix B

Testing standards and acronyms, abbreviations, and symbols Appendix E

Appendix DTest instrument list

10671.xlsx WO 10671 Page 2

Page 3: POSITIVE DISPLACEMENT PUMP TEST REPORT

DESCRIPTION OF TESTINGPERFORMANCE TESTINGPositive Displacement Pumps - Testing will be done at 25, 50, 75 and 100 percent of the rated pump speed

and at pressures as near to the rated pressure as possible. The measured quantities will be used to generate

a pump performance curve. Where possible, the pump will be tested at the speed at which the end user will

operate the pump. In some cases the pump will be tested at a reduced speed and affinity laws and other

statistical methods will be used to generate a curve at the end user speed. If possible, tests shall be run at

both the rated discharge pressure with reduced speed and at the rated speed with reduced discharge

pressure.

10671.xlsx WO 10671 Page 3

Page 4: POSITIVE DISPLACEMENT PUMP TEST REPORT

Create a detailed testing plan including a shut down plan for an emergency.

TESTING CHECK LIST

Determine which tests are required and review the requirements of each type of test.

Pump performance

End user speed

Reduced speed

Variable speed

Power and efficiency

Minimum NPSH required

Hydrostatic test

Low pressure pneumatic test

Obtain and review the specifications and IOM for each piece of equipment to be tested.

Verify that all required tests can be safely completed with our existing test facility.

Verify that any required photos or videos have been recorded and placed in the project folder.

Check with project manager and confirm that all testing requirements have been met before

beginning disassembly and removal of equipment from test facility.

Review the testing plan with the project manager and revise if necessary.

Inspect the equipment to be tested and ensure that it is complete, fully functional, and safe to

operate. Verify that all controls and safeties have been tested, programmed, and calibrated

during assembly.

Set up the equipment to be tested in the test facility. Connect the equipment to the test loop,

charge pump, data acquisition system, and safety interlock.

Prior to actual testing run a short trial test to check the function of data acquisition, data base,

and test report generation systems. Save the trial test data, trial test data base, and trial test

reports to the project folder.

Review the test results with the project manager and perform additional testing if necessary.

Project manager: ____Matt Schrock______

Verify that the safety interlock functions correctly and reliably.

Complete each of the required tests. After each test complete the automatically generated test

report. Save the test data, test data base, and test reports to the project folder.

10671.xlsx WO 10671 Page 4

Page 5: POSITIVE DISPLACEMENT PUMP TEST REPORT

Stock number

Make

Model

Serial number

Type

Materials

Horsepower

Maximum operating speed

Number of stages

Impeller diameter

Flush plan

Number of plungers or pistons

Size of plungers or pistons

Stroke length

Integral gearbox

Integral gearbox gear ratio

Suction connection 6" NPT

Discharge connection 2" NPT

Radial bearings

Thrust bearings

Bearing lubrication type

Bearing lubrication capacity

Oil type

Oil capacity

SEALSShaft seal type

END USER REQUIREMENTSService speed 500 RPM

Horsepower at service speed 126 HP

Lip Seal

5 Gal

80-90

5 Gal

Splash

126 HP

500 RPM

Ball

Ball

No

None

CONNECTIONS

BEARINGS AND LUBRICATION

EQUIPMENT DETAILS

PUMPS, GENERAL INFORMATION

None

3"

3.5"

CENTRIFUGAL PUMP ONLYNone

None

POSITIVE DISPLACEMENT PUMP ONLY5

Gaso

59082

5350-L

46078

Plunger pump

Aluminum Bronze

10671.xlsx WO 10671 Page 5

Page 6: POSITIVE DISPLACEMENT PUMP TEST REPORT

Stock number

Make

Model

Serial number

Type

Horsepower

Maximum operating speed

Stock number

Make

Model

Serial number

Stock number

Make

Model

Serial number

Stock number

Make

Model

Serial number

Stock number

Make

Model

Serial number

Stock number

Make

Model

Serial number

Model number / size ( suction )

Maximum charge ( suction )

Model number / size ( discharge )

Maximum charge ( discharge )

Electric

125 HP

1800 RPM

None

ACCESSORY DETAILSDRIVER, GENERAL INFORMATION

57718

125 HP

Reliance

1MAF36744-G7-SP

None

None

None

None

TRANSMISSION, GENERAL INFORMATIONNone

None

None

None

None

None

None

CLUTCH, GENERAL INFORMATIONNone

COUPLING, GENERAL INFORMATION

GEARBOX, GENERAL INFORMATIONNone

None

None

None

None

None

LUBRICATOR, GENERAL INFORMATION

None

None

None

PULSATION STABILIZER / DAMPENER, GENERAL INFORMATIONNone

None

10671.xlsx WO 10671 Page 6

Page 7: POSITIVE DISPLACEMENT PUMP TEST REPORT

TEST P & ID

10671.xlsx WO 10671 Page 7

Page 8: POSITIVE DISPLACEMENT PUMP TEST REPORT

This package was brought in and set up. Once the piping and the wiring were connected, we ran a bump test to

check if everything was running correctly and the direction of rotation.

The test was ran at 4 different speeds, 60, 55, 50 and 45 Hz. Four pressures were recorded at each speed. The max

pressure for each speed was found by checking the Amp draw rating for the motor and slowly bringing the pressure up

until that Amp draw was reached on the VFD. Using the max pressure for each speed, it was reduced by 25, 50 and

75%.

The package was ran for approximatly 2.5 hrs in the Power Zone Test Bay. It was tore down and moved out to the

storage area until needed.

SCOPE OF TEST

PERFORMANCE TESTING

10671.xlsx WO 10671 Page 8

Page 9: POSITIVE DISPLACEMENT PUMP TEST REPORT

FLOW Pressure ( gpm ) (psi)

60 Hz 238 727 50 Hz 204 601

242 534 205 450

244 363 206 303

245 181 207 149

55 Hz 222 650 45 Hz 185 602

224 489 186 449

225 325 187 301

226 163 188 150

DATA AND CALCULATED VALUES USED FOR CURVE GENERATION

POSITIVE DISPLACEMENT PUMP PERFORMANCE CURVE

100

150

200

250

300

350

400

450

500

550

600

650

700

750

175 190 205 220 235 250 265

Dif

fere

nti

al

Pre

ssu

re

Flow (gpm)

10671

368 RPM

410 RPM

450 RPM

490 RPM

2.4%

Volumetric Loss3.4%

Volumetric Loss

4.2%

Volumetric Loss

6.1%

Volumetric Loss

10671.xlsx WO 10671 Page 9

Page 10: POSITIVE DISPLACEMENT PUMP TEST REPORT

ISSUE:

The pony rods got very hot, quickly

CORRECTIVE ACTION:

We checked the oil level in the PE and found it was low. After adding oil to the correct level the pony rods were

cooled with the oil.

ISSUES AND CORRECTIVE ACTION

10671.xlsx WO 10671 Page 10

Page 11: POSITIVE DISPLACEMENT PUMP TEST REPORT

PREPARATIONS FOR SHIPPING

This package was tore down, cleaned up and moved out. It is ready for when needed.

Weight - 5720 Lbs

Dimensions - 62W - 150L - 45H

10671.xlsx WO 10671 Page 11

Page 12: POSITIVE DISPLACEMENT PUMP TEST REPORT

SUMMARY

Testing Setup - The set up for testing was accomplished without any issues

Pre-Test Check - A bump test was run to see if everything, electrical and mechanical, were operating correctly.

Everything was satisfatory.

Testing Results - Data was collected at 4 different speeds to show where all this pump can be run. The results were

satisfatory to the Power Zone Test Bay standards.

Conclusion - The test was succesfull. Everything ran to the expected end. All tests were conducted in compliance with

all applicable standards and the test results were within the limits required by the applicable testing standards. Testing

was completed on 11 January 2018.

10671.xlsx WO 10671 Page 12

Page 13: POSITIVE DISPLACEMENT PUMP TEST REPORT

TIME PT1 FM1 PT2 TT1 PT3 ST2 VT2 QT1 PT4 MARK( m/d/yyyy h:mm:ss ) ( psi ) ( gpm ) ( psi ) (degrees F) ( psi ) ( rpm ) ( ips ) ( ft lbs ) ( psi ) 1=mark

1/12/2018 17:36:01 4 0 4 59 4 0 0.005 0 4 0

1/12/2018 17:35:00 4 0 4 59 4 3 0.015 0 4 0

1/12/2018 17:34:01 4 0 4 59 4 7 0.126 0 4 0

1/12/2018 17:33:00 4 0 4 59 4 8 0.127 0 4 0

1/12/2018 17:32:00 4 0 4 59 4 7 0.129 0 4 0

1/12/2018 17:31:00 4 0 4 59 4 6 0.143 0 4 0

1/12/2018 17:30:01 4 0 4 59 4 5 0.165 0 4 0

1/12/2018 17:29:00 4 0 4 59 4 363 0.17 0 4 0

1/12/2018 17:28:00 4 0 4 59 4 364 0.245 0 4 0

1/12/2018 17:27:00 4 0 4 59 4 358 0.268 0 4 0

1/12/2018 17:26:00 4 0 4 59 4 361 0.462 0 4 0

1/12/2018 17:25:00 4 0 4 59 4 362 0.648 0 4 0

1/12/2018 17:24:00 4 0 4 59 4 358 0.347 0 4 0

1/12/2018 17:23:00 4 0 4 59 4 355 0.092 0 4 0

1/12/2018 17:22:00 4 0 4 59 4 356 0.468 0 4 0

1/12/2018 17:21:00 4 0 4 59 4 360 0.216 0 4 0

1/12/2018 17:20:00 4 0 4 59 4 373 0.115 0 4 0

1/12/2018 17:19:00 4 0 4 59 4 403 0.095 0 4 0

1/12/2018 17:18:00 4 0 4 59 4 405 0.121 0 4 0

1/12/2018 17:17:00 4 0 4 59 4 402 0.431 0 4 0

1/12/2018 17:16:00 4 0 4 59 4 401 0.924 0 4 0

1/12/2018 17:15:00 4 0 4 59 4 400 0.614 0 4 0

1/12/2018 17:14:00 4 0 4 59 4 399 0.738 0 4 0

1/12/2018 17:13:00 4 0 4 59 4 398 0.867 0 4 0

1/12/2018 17:12:00 4 0 4 59 4 397 0.705 0 4 0

1/12/2018 17:11:00 4 0 4 59 4 399 0.889 0 4 0

1/12/2018 17:10:00 4 0 4 59 4 401 0.937 0 4 0

1/12/2018 17:09:01 4 0 4 59 4 400 1.012 0 4 0

1/12/2018 17:08:00 4 0 4 59 4 445 1.016 0 4 0

1/12/2018 17:07:01 4 0 4 59 4 444 0.816 0 4 0

1/12/2018 17:06:00 4 0 4 59 4 442 0.103 0 4 0

1/12/2018 17:05:00 4 0 4 59 4 443 0.542 0 4 0

1/12/2018 17:04:00 4 0 4 59 4 448 0.195 0 4 0

1/12/2018 17:03:00 4 0 4 59 4 436 0.187 0 4 0

1/12/2018 17:02:00 4 0 4 59 4 452 0.159 0 4 0

1/12/2018 17:01:00 4 0 4 59 4 447 1.005 0 4 0

1/12/2018 17:00:00 4 0 4 59 4 435 1.003 0 4 0

1/12/2018 16:59:00 4 0 4 59 4 445 1.404 0 4 0

1/12/2018 16:58:00 4 0 4 59 4 441 1.013 0 4 0

1/12/2018 16:57:00 4 0 4 59 4 444 0.928 0 4 0

1/12/2018 16:56:00 4 0 4 57 4 446 1.497 0 4 0

1/12/2018 16:55:00 4 0 4 57 4 433 1.537 0 4 0

1/12/2018 16:54:00 4 0 4 57 4 486 0.967 0 4 0

1/12/2018 16:53:00 4 0 4 57 4 485 1.685 0 4 0

1/12/2018 16:52:00 4 0 4 57 4 484 1.592 0 4 0

RAW DATA IN TABLE FORMAT

10671.xlsx WO 10671 Appendix A13

Page 14: POSITIVE DISPLACEMENT PUMP TEST REPORT

1/12/2018 16:51:00 4 0 4 57 4 483 0.14 0 4 0

1/12/2018 16:50:00 4 0 4 57 4 484 1.476 0 4 0

1/12/2018 16:49:00 4 0 4 57 4 483 1.626 0 4 0

1/12/2018 16:48:00 4 0 4 57 4 484 1.159 0 4 0

1/12/2018 16:47:00 4 0 4 57 4 480 1.692 0 4 0

1/12/2018 16:46:00 4 0 4 57 4 481 1.478 0 4 0

1/12/2018 16:45:00 4 0 4 57 4 480 1.377 0 4 0

1/12/2018 16:44:00 4 0 4 57 4 474 1.256 0 4 0

1/12/2018 16:43:00 4 0 4 57 4 468 1.298 0 4 0

1/12/2018 16:42:00 4 0 4 57 4 470 1.228 0 4 0

1/12/2018 16:41:00 4 0 4 57 4 471 1.615 0 4 0

1/12/2018 16:40:00 4 0 4 57 4 472 1.3 0 4 0

1/12/2018 16:39:00 4 0 4 57 4 484 1.303 0 4 0

1/12/2018 16:38:00 4 0 4 57 4 485 1.485 0 4 0

1/12/2018 16:37:00 4 0 4 57 4 487 1.344 0 4 0

1/12/2018 16:36:00 4 0 4 57 4 486 1.396 0 4 0

1/12/2018 16:35:00 4 0 4 57 4 484 1.725 0 4 0

1/12/2018 16:34:00 4 0 4 57 4 485 1.466 0 4 0

1/12/2018 16:33:00 4 0 4 57 4 487 1.433 0 4 0

1/12/2018 16:32:00 4 0 4 57 4 488 1.466 0 4 0

1/12/2018 16:31:00 4 0 4 57 4 485 0.653 0 4 0

1/12/2018 16:30:00 4 0 4 57 4 484 1.302 0 4 0

1/12/2018 16:29:00 4 0 4 57 4 486 0.844 0 4 0

1/12/2018 16:28:00 4 0 4 57 4 488 1.381 0 4 0

1/12/2018 16:27:00 4 0 4 57 4 484 1.145 0 4 0

1/12/2018 16:26:00 4 0 4 57 4 486 0.981 0 4 0

1/12/2018 16:25:00 4 0 4 57 4 487 0.663 0 4 0

1/12/2018 16:24:00 4 0 4 57 4 484 0.337 0 4 0

1/12/2018 16:23:00 4 0 4 57 4 485 0.558 0 4 0

1/12/2018 16:22:00 4 0 4 57 4 486 0.592 0 4 0

1/12/2018 16:21:00 4 0 4 57 4 485 0.302 0 4 0

1/12/2018 16:20:00 4 0 4 57 4 486 1.14 0 4 0

1/12/2018 16:19:00 4 0 4 57 4 484 0.629 0 4 0

1/12/2018 16:18:00 4 0 4 57 4 485 0.663 0 4 0

1/12/2018 16:17:00 4 0 4 57 4 487 0.555 0 4 0

1/12/2018 16:16:00 4 0 4 57 4 485 0.653 0 4 0

1/12/2018 16:15:00 4 0 4 57 4 487 0.243 0 4 0

1/12/2018 16:14:00 4 0 4 57 4 488 0.615 0 4 0

1/12/2018 16:13:00 4 0 4 55 4 486 0.277 0 4 0

1/12/2018 16:12:00 4 0 4 55 4 324 0.418 0 4 0

1/12/2018 16:11:00 4 0 4 55 4 168 0.253 0 4 0

1/12/2018 16:10:00 4 0 4 55 4 5 0.279 0 4 0

1/12/2018 16:09:00 4 0 4 55 4 4 0.534 0 4 0

1/12/2018 16:08:00 4 0 4 55 4 5 0.274 0 4 0

1/12/2018 16:07:00 4 0 4 55 4 4 0.745 0 4 0

1/12/2018 16:06:00 4 0 4 55 4 5 0.254 0 4 0

1/12/2018 16:05:00 4 0 4 55 4 4 0.311 0 4 0

1/12/2018 16:04:00 4 0 4 55 4 5 0.447 0 4 0

1/12/2018 16:03:00 4 0 4 55 4 4 0.342 0 4 0

10671.xlsx WO 10671 Appendix A14

Page 15: POSITIVE DISPLACEMENT PUMP TEST REPORT

1/12/2018 16:02:00 4 0 4 55 4 5 0.434 0 4 0

1/12/2018 16:01:00 4 0 4 55 4 6 0.291 0 4 0

1/12/2018 16:00:00 4 0 4 55 4 5 0.278 0 4 0

1/12/2018 15:59:00 4 0 4 55 4 6 0.044 0 4 0

1/12/2018 15:58:00 4 0 4 55 4 5 0.011 0 4 0

1/12/2018 15:57:00 4 0 4 55 4 6 0.006 0 4 0

1/12/2018 15:56:00 4 0 4 55 4 5 0.007 0 4 0

1/12/2018 15:55:00 4 0 4 55 4 6 0.006 0 4 0

1/12/2018 15:54:00 4 0 4 55 4 10 0.013 0 4 0

1/12/2018 15:53:00 4 0 4 55 4 0.011 0 4 0

1/12/2018 15:52:00 4 0 4 55 4 0.007 0 4 0

1/12/2018 15:51:00 4 0 4 55 4 0.013 0 4 0

1/12/2018 15:50:00 4 0 4 55 4 0.008 0 4 0

1/12/2018 15:49:00 4 0 4 55 4 0.01 0 4 0

1/12/2018 15:48:00 4 0 4 55 4 0.012 0 4 0

1/12/2018 15:47:00 4 0 4 55 4 0.008 0 4 0

1/12/2018 15:46:00 4 0 4 55 4 0.009 0 4 0

1/12/2018 15:45:00 4 0 4 55 4 -0.004 0 4 0

1/12/2018 15:44:00 4 0 4 55 4 0.009 0 4 0

1/12/2018 15:43:00 4 0 4 55 4 0.005 0 4 0

1/12/2018 15:42:01 4 0 4 55 4 0.014 0 4 0

1/12/2018 15:41:00 4 0 4 55 4 0.01 0 4 0

1/12/2018 15:40:00 4 0 4 55 4 0.005 0 4 0

1/12/2018 15:39:00 4 0 4 55 4 0.011 0 4 0

1/12/2018 15:38:00 4 0 4 57 4 0.004 0 4 0

1/12/2018 15:37:00 4 0 4 57 4 0.002 0 4 0

1/12/2018 15:36:00 4 0 4 57 4 0.003 0 4 0

1/12/2018 15:35:00 4 0 4 57 4 0.002 0 4 0

1/12/2018 15:34:00 4 0 4 57 4 0.006 0 4 0

1/12/2018 15:33:00 4 0 4 57 4 0 4 0

1/12/2018 15:32:00 4 0 4 57 4 0 4 0

1/12/2018 15:31:00 4 0 4 57 4 0 4 0

1/12/2018 15:30:00 4 0 4 57 4 0 4 0

1/11/2018 21:42:00 4 0 4 62 4 0 4 0

1/11/2018 21:41:00 4 0 4 62 4 0 4 0

1/11/2018 21:40:00 4 0 4 62 5 0 5 0

1/11/2018 21:39:00 4 0 5 62 5 0 150 1

1/11/2018 21:38:00 4 0 27 62 27 0 192 0

1/11/2018 21:37:00 4 0 29 62 27 0 310 0

1/11/2018 21:36:00 4 0 28 62 27 0 461 0

1/11/2018 21:35:00 4 0 27 62 27 0 619 1

1/11/2018 21:34:00 4 0 27 62 27 0 34 0

1/11/2018 21:33:01 4 0 28 62 27 0 309 0

1/11/2018 21:32:00 4 0 28 62 27 0 39 1

1/11/2018 21:31:00 4 0 29 62 27 0 150 0

1/11/2018 21:30:00 4 0 28 62 27 0 457 0

1/11/2018 21:29:00 4 0 29 62 27 0 451 1

1/11/2018 21:28:00 4 0 28 62 27 0 451 0

1/11/2018 21:27:00 4 0 27 62 27 0 515 0

10671.xlsx WO 10671 Appendix A15

Page 16: POSITIVE DISPLACEMENT PUMP TEST REPORT

1/11/2018 21:26:00 4 0 27 62 27 0 575 0

1/11/2018 21:25:00 4 0 27 62 27 0 442 1

1/11/2018 21:24:00 4 0 27 62 27 0 159 0

1/11/2018 21:23:00 4 0 31 62 27 0 160 0

1/11/2018 21:22:00 4 0 28 62 28 0 320 0

1/11/2018 21:21:00 4 0 28 62 27 0 356 1

1/11/2018 21:20:00 4 0 27 62 27 0 496 0

1/11/2018 21:19:00 4 0 25 62 27 0 637 0

1/11/2018 21:18:00 4 0 24 62 27 0 672 0

1/11/2018 21:17:00 4 0 25 60 27 0 147 1

1/11/2018 21:16:00 4 0 24 62 27 0 176 0

1/11/2018 21:15:00 4 0 28 62 27 0 172 0

1/11/2018 21:14:00 4 0 27 62 27 0 349 0

1/11/2018 21:13:00 4 0 26 60 27 0 357 0

1/11/2018 21:12:00 4 0 26 62 27 0 552 1

1/11/2018 21:11:00 4 0 27 60 27 0 532 0

1/11/2018 21:10:00 4 0 26 60 27 0 548 0

1/11/2018 21:09:00 4 0 26 60 27 0 722 0

1/11/2018 21:08:00 4 0 26 60 27 0 694 0

1/11/2018 21:07:01 4 0 26 60 27 0 289 0

1/11/2018 21:06:00 4 0 29 60 27 0 117 1

1/11/2018 21:05:00 4 0 30 60 27 0 98 0

1/11/2018 21:04:00 4 0 26 60 27 0 80 0

1/11/2018 21:03:00 4 0 26 60 27 0 107 1

1/11/2018 21:02:00 4 0 29 60 27 0 82 0

1/11/2018 21:01:00 4 0 27 60 27 0 91 0

1/11/2018 21:00:00 4 0 29 60 27 0 82 1

1/11/2018 20:59:00 4 0 27 60 27 0 76 0

1/11/2018 20:58:00 4 0 29 60 27 0 115 0

1/11/2018 20:57:00 4 0 28 60 27 0 92 0

1/11/2018 20:56:00 4 0 27 60 27 0 112 1

1/11/2018 20:55:00 4 0 28 60 27 0 105 0

1/11/2018 20:54:00 4 0 27 60 27 0 69 0

1/11/2018 20:53:00 4 0 26 60 27 0 58 0

1/11/2018 20:52:00 4 0 28 60 27 0 57 0

1/11/2018 20:51:00 4 0 28 60 27 0 57 1

1/11/2018 20:50:00 4 0 26 60 25 0 15 0

1/11/2018 20:49:00 4 0 28 60 26 0 5 0

1/11/2018 20:48:00 4 0 27 60 26 0 5 1

1/11/2018 20:47:00 4 0 4 60 4 0 4 0

1/11/2018 20:46:00 4 0 4 60 4 0 4 0

1/11/2018 20:45:00 4 0 4 60 4 0 4 0

1/11/2018 20:44:00 4 0 4 60 4 0 4 0

1/11/2018 20:43:00 4 0 4 60 4 0 5 1

1/11/2018 20:42:00 4 0 4 60 4 0 4 0

1/11/2018 20:41:00 4 0 4 60 4 0 4 0

1/11/2018 20:40:00 4 0 4 60 4 0 5 0

1/11/2018 20:39:00 4 0 4 60 4 0 4 1

1/11/2018 20:38:00 4 0 4 60 4 0 4 0

10671.xlsx WO 10671 Appendix A16

Page 17: POSITIVE DISPLACEMENT PUMP TEST REPORT

1/11/2018 20:37:00 4 0 4 60 4 0 5 0

1/11/2018 20:36:00 4 0 4 60 4 0 5 0

1/11/2018 20:35:00 4 0 4 60 4 0 5 0

1/11/2018 20:34:00 4 0 4 60 4 0 5 0

1/11/2018 20:33:00 4 0 4 60 4 0 5 0

1/11/2018 20:32:00 4 0 4 60 4 0 5 0

1/11/2018 20:31:00 4 0 4 60 4 0 5 0

1/11/2018 20:30:00 4 0 4 60 4 0 4 0

1/11/2018 20:29:00 4 0 4 60 4 0 5 0

1/11/2018 20:28:00 4 0 4 60 4 0 5 0

1/11/2018 20:27:00 4 0 4 60 4 0 5 0

1/11/2018 20:26:00 4 0 4 60 4 0 5 0

1/11/2018 20:25:00 4 0 4 60 4 0 5 0

1/11/2018 20:24:00 4 0 4 60 4 0 5 0

1/11/2018 20:23:00 4 0 4 60 4 0 5 1

1/11/2018 20:22:00 4 0 4 60 4 0 5 0

1/11/2018 20:21:00 4 0 4 60 4 0 5 0

1/11/2018 20:20:00 4 0 4 60 4 0 5 0

1/11/2018 20:19:00 4 0 4 60 4 0 5 0

1/11/2018 20:18:00 4 0 4 60 4 0 4 1

1/11/2018 20:17:00 4 0 4 60 4 0 5 0

1/11/2018 20:16:00 4 0 4 60 4 0 5 0

1/11/2018 20:15:00 4 0 4 60 4 0 5 0

1/11/2018 20:14:00 4 0 4 60 4 0 5 0

1/11/2018 20:13:00 4 0 4 60 4 0 15 0

1/11/2018 20:12:00 4 0 4 60 4 0 15 0

1/11/2018 20:11:00 4 0 4 60 4 0 15 0

1/11/2018 20:10:00 4 0 27 60 27 0 15 0

1/11/2018 20:09:00 4 0 27 60 27 0 15 0

1/11/2018 20:08:00 5 0 27 60 27 0 14 0

1/11/2018 20:07:00 4 0 29 60 27 0 26 0

1/11/2018 20:06:00 4 2 27 60 27 0 27 0

1/11/2018 20:05:01 4 2 27 60 27 0 18 0

1/11/2018 20:04:01 4 2 26 60 27 0 4 0

1/11/2018 20:03:00 4 3 26 60 27 0 1 0

1/11/2018 20:02:00 4 2 20 60 18 0 1 0

1/11/2018 20:01:01 4 2 20 60 18 0 1 0

1/11/2018 20:00:00 4 3 4 60 4 0 1 0

1/11/2018 19:59:00 4 2 4 60 4 0 1 0

1/11/2018 19:58:00 4 2 4 60 0 0 1 0

1/11/2018 19:57:00 4 2 4 60 0 0 1 0

1/11/2018 19:56:00 4 2 4 60 0 0 1 0

10671.xlsx WO 10671 Appendix A17

Page 18: POSITIVE DISPLACEMENT PUMP TEST REPORT

RAW DATA IN GRAPH FORMAT

0

1

2

3

4

5

6

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

PT

1

(psi

)

DATE / TIME

Time vs PT1

0

0.5

1

1.5

2

2.5

3

3.5

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

FM

1

(gp

m)

DATE / TIME

Time vs FM1

10671.xlsx WO 10671 Appendix B18

Page 19: POSITIVE DISPLACEMENT PUMP TEST REPORT

0

5

10

15

20

25

30

35

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

PT

2

(psi

)

DATE / TIME

Time vs PT2

54

55

56

57

58

59

60

61

62

63

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

TT

1

(de

gre

es

Fa

hre

nh

eit

)

DATE / TIME

Time vs TT1

10671.xlsx WO 10671 Appendix B19

Page 20: POSITIVE DISPLACEMENT PUMP TEST REPORT

S

0

5

10

15

20

25

30

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

PT

3

(psi

)

DATE / TIME

Time vs PT3

0

100

200

300

400

500

600

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

SP

EE

D

(rp

m)

DATE / TIME

Time vs ST2

10671.xlsx WO 10671 Appendix B20

Page 21: POSITIVE DISPLACEMENT PUMP TEST REPORT

-0.2

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

VIB

RA

TIO

N

(in

che

s p

er

seco

nd

)

DATE / TIME

Time vs VT2

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

TO

RQ

UE

(f

oo

t p

ou

nd

s)

DATE / TIME

Time vs QT1

10671.xlsx WO 10671 Appendix B21

Page 22: POSITIVE DISPLACEMENT PUMP TEST REPORT

0

100

200

300

400

500

600

700

800

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

PT

4

(psi

)

DATE / TIME

Time vs PT4

0

0.2

0.4

0.6

0.8

1

1.2

16:48:00 19:12:00 21:36:00 0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 12:00:00 14:24:00 16:48:00 19:12:00

MA

RK

(1

= m

ark

)

DATE / TIME

Time vs MARK

10671.xlsx WO 10671 Appendix B22

Page 23: POSITIVE DISPLACEMENT PUMP TEST REPORT

FLIR (FORWARD LOOKING INFRARED RADAR) IMAGES

PHOTO FLIR1 - FLIR IMAGE OF PUMP FLUID END

PHOTO FLIR2 - PHOTO OF PUMP FLUID END

10671.xlsx WO 10671 Appendix C23

Page 24: POSITIVE DISPLACEMENT PUMP TEST REPORT

PHOTO FLIR3 - FLIR IMAGE OF PUMP CRADLE AREA

PHOTO FLIR4 - PHOTO OF PUMP CRADLE AREA

10671.xlsx WO 10671 Appendix C24

Page 25: POSITIVE DISPLACEMENT PUMP TEST REPORT

PHOTO FLIR6 - PHOTO OF MOTOR

PHOTO FLIR5 - FLIR IMAGE OF MOTOR

10671.xlsx WO 10671 Appendix C25

Page 26: POSITIVE DISPLACEMENT PUMP TEST REPORT

PHOTO FLIR7 - FLIR IMAGE OF PUMP FLUID END

PHOTO FLIR8 - PHOTO OF PUMP FLUID END

10671.xlsx WO 10671 Appendix C26

Page 27: POSITIVE DISPLACEMENT PUMP TEST REPORT

PHOTO FLIR9 - FLIR IMAGE OF PUMP CRADLE AREA

PHOTO FLIR10 - PHOTO OF PUMP CRADLE AREA

10671.xlsx WO 10671 Appendix C27

Page 28: POSITIVE DISPLACEMENT PUMP TEST REPORT

PHOTO FLIR12 - PHOTO OF MOTOR

PHOTO FLIR11 - FLIR IMAGE OF MOTOR

10671.xlsx WO 10671 Appendix C28

Page 29: POSITIVE DISPLACEMENT PUMP TEST REPORT

ID

FM1

FM2

PT1

PT2

PT3

PT4

PT5

QT1

ST1

ST2

TT1

VT1

VT2

12 October 2015TransmitterSchneider Electric, Accutech

TBUAAITJ1N00B

ST2 and

VT2

Not used

Monarch Instrument, ROS-W with Wayjun

DIN11-IAP-F1-P2-A4

0 - 60000 rpm Unknown

FM1 and

FM2

Schneider Electric, Accutech

TBUAAITJ1N00B

Transmitter 22 July 2015

Hansford Sensors, HS-420I0250202 0-1.000 ips Unknown

None

0 - 2500 psig 12 October 2015

ISOIL MS 1000 with ML 110 converter

Not used

Binsfeld, TorqueTrak 10K, TT10K 0 - 10000 lb / feet 26 April 2016

TEST INSTRUMENT LIST

Unknown

0 - 4000 gpm Unknown

0 - 30 psig 22 July 2015

LAST CALIBRATEDRANGE

Siemens Sitrans FM Magflo Mag 3100 with

Sitrans FM Mag 6000

Schneider Electric, Accutec

TBUAGPTJ1N00S030A

DESCRIPTION

0 - 5000 gpm

Not applicableNot used

0 - 100 psig

Schneider Electric, Accutec

TBUAGPTJ1N00S1K0A

0 - 1000 psig

Schneider Electric, Accutec

TBUAGPTJ1N00S2K5A

Schneider Electric, Accutech

TBUATCTJ1N00S1B020

32 - 1400 Degrees

Fahrenheit

7 August 2017

None Not applicable

None Not applicable

Schneider Electric, Accutec

TBUAGPTJ1N00S100A

12 October 2015

12 October 2015

10671.xlsx WO 10671 Appendix D29

Page 30: POSITIVE DISPLACEMENT PUMP TEST REPORT

ANSI / HI 6.6

ANSI / HI 9.1 - 9.5

ANSI / HI 9.6.4

ANSI / HI 14.6

ISO 9906

ISO 13709

HI 20.3

HI 40.6

ANSI / HI 14.6

ISO 9906

ANSI / HI 14.6

ISO 9906

ASME B31.1 Pressure Piping Code

Positive Displacement Pumps - ReciprocatingAPI Standard 674

Rotodynamic Pump Efficiency Prediction

API Standard 610

Rotodynamic pumps - Hydraulic performance acceptance tests

Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries

Centrifugal pumps for petroleum, petrochemical and natural gas industries

American National Standard for Rotodynamic Pumps for Hydraulic

Performance Acceptance tests

Rotodynamic pumps - Hydraulic performance acceptance tests

NPSH REQUIRED TESTING

HYDROSTATIC TESTING

LOW PRESSURE PNEUMATIC TESTING

American National Standard for Rotodynamic Pumps for Hydraulic

Performance Acceptance tests

Rotodynamic pumps - Hydraulic performance acceptance tests

TESTING STANDARDS

PERFORMANCE TESTING

The testing described in this report was done in accordance with all, or part of, the current version of the

following standards. Exceptions to standards are noted in the Scope of Test section.

Hydraulic Institute Standard for Methods for Rotodynamic Pump Efficiency

Testing

POWER AND EFFICIENCY TESTING

ASME PTC 8.2 Centrifugal Pumps

Reciprocating Tests

General Guidelines

American National Standard for Rotodynamic Pumps for Hydraulic

Performance Acceptance tests

American National Standard for Rotodynamic Pumps for Vibration

Measurement and Allowable Values

10671.xlsx WO 10671 Appendix E30

Page 31: POSITIVE DISPLACEMENT PUMP TEST REPORT

ANSI

dBA

F

FLIR

ft lbs

gpm

hp

Hz

"

ips

ISO

JSA

MAWP

NPSH

NPSHR

#

P & ID

psi

psig

PZE

rpm

ACRONYMS, ABBREVIATIONS, AND SYMBOLS

American National Standards Institute

A-weighted decibels

Fahrenheit

Forward Looking Infrared Radiometer

foot pounds

gallons per minute

horsepower

Hertz

inches

inches per second

International Organization for Standardization

Job Safety Analysis

Maximum Allowable Working Pressure

Net Positive Suction Head

Power Zone Equipment

revolutions per minute

Net Positive Suction Head Required

pounds

Piping and Instrumentation Diagram

pounds per square inch

pounds per square inch gauge

10671.xlsx WO 10671 Appendix E31


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