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Training of Samsung Analysts for Production of Rituximab Natalie Serdahl
Vacaville QC-SAT
To enable Samsung Biologics in Incheon, Korea to produce Rituximab, the five analysts from the facility will complete either their training runs on the reference standard or engineering runs. Once their results and method are approved by their trainers, they can move forward to begin qualification runs in Korea.
Q12261 Q12334 Q12335 Q12345 Q12347 Q12350
Bomi Seol
ChangUp Oh
SungHwa Cho
EunJi Joe
Hana Jung
Tue Wed Thur Fri
7/21/2014 7/22/20147/23/201
4 7/24/2014 7/25/2014
Q12350 Training Day
1: Susan
Q12334 Training
Day 1: Jeff Demo,
prep with Side by
Side Testing
Q12350 Training Day
2: Susan
Q12334 Training Day 2:
Finish up analyst training
run, write up
Q12261 Demo and
Q+A: Susan
Q12335 Training Day 1: Bruce
Demo, Q+A and Analyst prep
samples for 1st run
Q12347 Training Day 1: Vanessa Theory in
am, training run 1 in pm
Q12345 Training w/ Jeff
(abbreviated)
Q12347 Training Day 2: Vanessa
Training run 1
Q12335 Training Day 3: Complete,
analyze and writeup 1st run
with Bruce
Q12350 Training Day 3: Susan
Q12335 Training Day 2: Analysts
load and run
Mon Tue Wed Thur Fri
7/28/2014 7/29/20147/30/201
4 7/31/2014 8/1/2014
Q12347 Training Day 3: Wrap up
training run, integration
and writeup in am,
training run #2 Day 1 in
pm
All methods practice
runs, sandbox,
critical reagent
prep, etc.
All methods practice runs, sandbox, critical
reagent prep, etc.
All methods practice runs, sandbox, critical reagent
prep, etc.SSF SSF and Flight out of SFO
(noon)
Q12261 Clarity Opalescence and Coloration of LiquidsQ12334 Ion-Exchange ChromatographyQ12335 Peptide MapQ12345 Size Exclusion ChromatographyQ12347GlycanQ12350 SDS-PAGE
Task
Q12350 SDS-PAGE: Bovine Serum Albumin (BSA) control was over loaded into the gel causing data results to be unreadable and out of SOP range.
Q12347 Glycan: All peak concentrations in results were lower than specified in SOPs.
Q12334 IEC: Fab domains were on the low side of the specified SOP range.
Purpose
Previous Issues
Training ScheduleResults
Equipment Differences
Acknowledgements Manager: Gary La RoweSusan LinJeff ChouBruce MarVanessa Ridgney-CruzJose GoinPatricia Lufburrow
IntroductionRituximab is a genetically engineered monoclonal antibody directed against the CD20 antigen used to treat non-Hodgkins Lymphoma.
Required by Genentech
Available at Samsung
Impact Solution
Q12261 2100AN IS Laboratory Turbidimeter
2100 AN Models are different, AN IS is more sensitive than the AN
AN IS will need to be purchased at Samsung
Q12334 Waters HPLC 2695 with 2487/2489 UV
Waters UPLC H-Class
Differing HPLC systems
Purchase new HPLC system
Q12335 1.0 mL ASI Dynamic Mixer
Not available Required to perform assay
Purchase
Q12345 Waters HPLC 2695 with 2487/2489 UV
Waters UPLC H Class
Differing HPLC systems
Purchase new HPLC system
Q12347 Beckman PA800 Beckman PA800 plus
PA800 plus is newer and has same capability
Method validation and transfer must occur to run Assay on this machine
5415C Micro-centrifuge
5415R Micro-centrifuge
Different model, same capability
N/A
Water Bath 37°C and 55°C
Water bath controlled from 25 to 75 +/- 2°C
Different model, same capability
N/A
Q12350
Gel Dryer Assembly Not available Required to perform assay
Purchase
Light Box Not available Required to perform assay
Purchase
Samsung Biologics in Incheon, Korea has contracted with Roche to begin production of Rituximab because the worldwide demand for the drug remains high. To be produced and distributed Samsung, Analysts from the site will come to Vacaville Quality Control for two weeks to receive training and approval on the assays.
Can Perform
SungHw Cho
EunJi Joe
Hana Jung
Bomi Seol
ChangUp Oh
ConclusionThe five Analysts successfully completed the training schedule and were approved for the assays they were assigned. Some completed engineering runs while other completed training runs on the reference standard. They are scheduled to return to Samsung to finish engineering runs and begin qualification runs by October of 2014. If equipment and method transfers go as planned, the production of Rituximab should begin in 2015.