Power Connectors · Connectors for Aluminium Busbar TEE CONNECTORS (T) Busbar and Conductor 40...

Power Connectors

Copper and Aluminium Power Connectors 33, 66 and 132kV

Up to 2000amps

tel: 01384 404488 | www.alcomet.net

UNIT 5 GIBBONS INDUSTRIAL PARK,

DUDLEY ROAD, KINSWINFORD, WEST

MIDLANDS, DY6 8XF

www.alcomet.net

Tel: 01384 404488 Fax: 01384 404477

Power Connectors | 33, 66 and 132 kV ranges

Alcomet are continually striving to provide quality and excellence, always aiming to ‘make the difference’ for our customers. Which is why, when our customers told us they were struggling with long lead times for power connectors, we listened.

Alcomet have launched a range of power connectors for use on 33, 66 and 132kV sites up to 2000amp.

As the electrical industry seeks to minimise cost without compromising on quality and continuity of service provision, Alcomet understand the importance of speedy service, whilst providing cost effective solutions.

Our technical support is available 24 / 7 to assist with any queries.

As an endorsement of quality and excellence, HM Queen Elizabeth II honoured Alcomet with a Queens Award for Enterprise: Innovation, expressly for the development and launch of the Guardian Security Range.

We continue to work with the electrical market, responding to its needs and making a difference for our customers.

Power Connectors

2For more information about Alcomet’s Power Connector Range contact us: [email protected] |

CONTENTSConnectors for Copper Busbar 3-6Rigid to Palm 3

Expansion to Palm 3

Rigid to Stem 4

Expansion to Stem 4

Tee Connectors 5

Bespoke Arrangements 6

Connectors for Aluminium Busbar 7-13Rigid to Palm 7

Expansion to Palm 8

Rigid to Stem 9

Expansion to Stem 10

Stranded Aluminium Conductor to Palm 11

Stranded Aluminium Conductor to Stem 12

Tee Connectors 13

Accessories 15-18Component Parts 15

Conductors 16

Earthing Spigots 17

Power Connector Installation Kit 18

Busbar End Caps 18

Post Insulators 18


Standard RangeRD / EXP Busbar (dia) Palm Drilling Rating (amps) Part Ref

RD4 50mm 63PCDSL 1600 APC00376



RD4 76mm 127PCDSL 2000 APC00377

EXP1 50mm 76PCDSL 800 APC00005





For sizes and arrangements not listed above please call 01384 404488

Connectors for Copper Busbar

Palm Drilling56PCDSL Radial slots to suit 4 holes 14mm dia 40mm centres63PCDSL Radial slots to suit 4 holes 14mm dia 45mm centres70PCDSL Radial slots to suit 4 holes 14mm dia 50mm centres76PCDSL Radial slots to suit 4 holes 14mm dia 54mm centres127PCDSL Radial slots to suit 4 holes 18mm dia 90mm centres

Other sizes are available, contact our team on 01384 404488 for more information.

Our standard universal range is supplied with 45o slots, in-line slots are available upon request.

Busbar 25mm dia copper busbar38mm dia copper busbar50mm dia copper busbar76mm dia copper busbar

RIGID TO PALM (RD)

EXPANSION TO PALM (EXP)

RD3

RD4

EXP1

EXP4



RIGID TO STEM(RD)

Standard RangeRD / EXP Busbar (dia) Stem Details Rating (amps) Drawing Ref

RD6 50mm 30mm 1600 APC00010

RD6 50mm 40mm 1600 APC00381

RD6 76mm 30mm 2000 APC00382

RD6 76mm 50mm 2000 APC00383

EXP5 50mm 30mm 800 APC00020

EXP8 50mm 30mm 1600 APC00384

EXP8 50mm 40mm 1600 APC00385

EXP8 76mm 30mm 2000 APC00386

EXP8 76mm 50mm 2000 APC00387


Stem Details25CUST 25mm dia Plain Copper Stem30CUST 30mm dia Plain Copper Stem35CUST 35mm dia Plain Copper Stem40CUST 40mm dia Plain Copper Stem50CUST 50mm dia Plain Copper Stem


EXPANSION TO STEM(EXP)


RD5

RD6

EXP5

EXP8

Other sizes are available, contact our team on 01384 404488 for more information. Our standard universal range is supplied with 45o slots, in-line slots are available upon request.


Standard RangeConnector Busbar (dia) A Busbar (dia) B Rating (amps) Part Ref

T4 50mm 40mm 1600 APC00388

T4 50mm 50mm 1600 APC00009

T4 76mm 50mm 2000 APC00389

T4 76mm 76mm 2000 APC00085




TEE CONNECTORS(T)

B

A

Through Busbar (A)Branch Busbar (B)

DID YOU KNOW?We also sell individual component parts

We stock a range of individual component parts for power connectors.

For more information see pages 15 - 16, or call our sales team on 01384 404488

T4



BESPOKE ARRANGEMENTS

Expansion to Expansion to Stem

Rigid to Rigid to Stem

Universal Expansion to Stem

Rigid to Rigid to PalmExpansion to Rigid to Palm

Universal Expansion to Palm Universal Rigid to Palm

Universal Rigid to Stem

We offer a wide range of bespoke arrangements, for more information call our technical team on 01384 404488


Standard RangeRD Busbar (dia) Palm Drilling Rating (amps) Part RefRD 60mm 56PCDSL 1200 APC00369

RD 60mm 63PCDSL 1200 APC00129










Connectors for Aluminium Busbar




Busbar 60mm dia aluminium busbar90mm dia aluminium busbar

RIGID TO PALM (RD)

8For more information about Alcomet’s Power Connector s: [email protected] |


Standard RangeEXP Busbar (dia) Palm Drilling Rating (amps) Drawing RefEXP 60mm 56PCDSL 1200 APC00304

EXP 60mm 63PCDSL 1200 APC00126










EXPANSION TO PALM (EXP)






Standard RangeRD Busbar (dia) Stem Details Rating (amps) Part RefRD 60mm 30mm CU 1200 APC00371

RD 60mm 35mm CU 1200 APC00310

RD 60mm 38mm CU 1200 APC00240

RD 60mm 40mm CU 1200 APC00239

RD 60mm 30mm AL 1200 APC00311

RD 60mm 35mm AL 1200 APC00312

RD 60mm 40mm AL 1200 APC00191

RD 90mm 30mm CU 2000 APC00169

RD 90mm 35mm CU 2000 APC00305

RD 90mm 38mm CU 2000 APC00306

RD 90mm 40mm CU 2000 APC00307

RD 90mm 30mm AL 2000 APC00308

RD 90mm 35mm AL 2000 APC00309

RD 90mm 40mm AL 2000 APC00179



RIGID TO STEM(RD)

Stem Details30CUST 30mm dia Plain Copper Stem35CUST 35mm dia Plain Copper Stem38CUST 40mm dia Plain Copper Stem40CUST 50mm dia Plain Copper Stem30ALST 30mm dia Plain Aluminium Stem35ALST 35mm dia Plain Aluminium Stem40ALST 40mm dia Plain Aluminium Stem





Standard RangeEXP Busbar (dia) Stem Details Rating (amps) Drawing RefEXP 60mm 30mm CU 1200 APC00317

EXP 60mm 35mm CU 1200 APC00318



EXP 60mm 30mm AL 1200 APC00321













EXPANSION TO STEM(EXP)



Standard RangeRD Conductor (dia) Palm Drilling Rating (amps) Part RefRD 40mm 56PCDSL 1200 APC00332












STRANDED ALUMINIUM CONDUCTOR TO PALM(RD)

Palm Drilling56PCDSL Slots to suit 4 holes 14mm dia 40mm centres63PCDSL Slots to suit 4 holes 14mm dia 45mm centres70PCDSL Slots to suit 4 holes 14mm dia 50mm centres76PCDSL Slots to suit 4 holes 14mm dia 54mm centres127PCDSL Slots to suit 4 holes 18mm dia 90mm centres


Our standard universal range is supplied with 45o slots, inline slots are available upon request.

ConductorsAluminium Conductors 40 - 40.2mm dia, 1200amps58 - 58.8mm dia, 2000amps


Standard Range

Connector Conductor / Busbar (dia) (A)

Conductor / Busbar (dia) (B) Rating (amps) Part Ref

T 60 60 1200 APC00127

T 60 40 1200 APC00328

T 60 UND 1200 APC00054

T 90 40 1200 APC00186

T 90 58 2000 APC00108

T 90 60 1200 APC00327

T 90 90 2000 APC00326

T 90 UND 2000 APC00374



TEE CONNECTORS(T)

Busbar and Conductor40 40.2mm Stranded Aluminium Conductor58 58.5mm Stranded Aluminium Conductor60 60mm dia Aluminium Busbar 1200amps90 90mm dia Aluminium Busbar 2000ampsUND Undrilled Palm


A

B

Through Busbar (A)Branch Busbar (B)



Standard RangeRD Conductor (dia) Stem Details Rating (amps) Drawing RefRD 40mm 30mm CU 1200 APC00340

RD 40mm 35mm CU 1200 APC00341

RD 40mm 38mm CU 1200 APC00342

RD 40mm 40mm CU 1200 APC00343

RD 40mm 30mm AL 1200 APC00344

RD 40mm 35mm AL 1200 APC00345

RD 40mm 40mm AL 1200 APC00372

RD 58mm 30mm CU 2000 APC00346

RD 58mm 35mm CU 2000 APC00347

RD 58mm 38mm CU 2000 APC00348

RD 58mm 40mm CU 2000 APC00349

RD 58mm 30mm AL 2000 APC00350

RD 58mm 35mm AL 2000 APC00351

RD 58mm 40mm AL 2000 APC00373


STRANDED ALUMINIUM CONDUCTOR TO STEM(RD)



ConductorsAluminium Conductors 40 - 40.2mm dia, 1200amps58 - 58.8mm dia, 2000amps

Call today and speak to one of our advisors about Alcomet Tubular Busbar and Accessories

• Standard Sizes Available: 60mm x 4mm 90mm x 6mm 90mm x 10mm • 6101AT6 - Electrical Grade

• Standard Sizes Available: 25mm - 100mm o.d • C101 - Electrical Grade • We can bend tubular busbar or cut to

length

• We also stock Post Insulators, Earthing Spigots, End Caps and Aluminium Stranded Conductor

Tubular Busbar and Accessories

t: 01384 404488f: 01384 404477

e: [email protected]

Alcomet offer a wide range of tubular busbar and accessories for use on 33, 66, 132 kV substations.Aluminium Tubular Busbar

Copper Tubular Busbar


Accessories

Support PlatesSupport plates can be drilled to suit your requirements or left undrilled, to be drilled on site. The following are standard configurations, for sizes or arrangements not listed call our technical team on 01384 404488.

Ref Description56PCDSL Radial slots to suit 4 Holes 14mm dia on 40mm centres

63PCDSL Radial slots to suit 4 Holes 14mm dia on 45mm centres

70PCDSL Radial slots to suit 4 Holes 14mm dia on 50mm centres

76PCDHL 4 Holes 14mm dia on 54mm centres

76PCDHL90 4 Holes 14mm dia on 54mm centres drilled to 90o arrangement

76PCDSL Radial slots to suit 4 holes 14mm dia on 54mm centres

76PCDSL90 Radial slots to suit 4 holes 14mm dia on 54mm centres drilled to 90o arrangement

127PCDSL Radial slots to suit 4 holes 18mm dia on 90mm centres

N1-14 1 Hole 14mm dia

N1-18 1 Hole 18mm dia

N2-1445 2 Holes 14mm dia on 45mm centres

LaminationsManufactured from HDHC C101 copper our laminations are available in L400 for 800amps and H500 for 1000amps.

Fixings and fasteners are also available. Speak to our technical team for more information.

45o radial slots 90o radial slots (in-line slots)

Alcomet’s team of skilled designers and fabrication specialists are available 24/7 to offer advice and support. We can provide bespoke solutions suit your requirements.

Need individual component parts? We stock a wide range of component parts available for next day delivery. Speak to our team for more information.


Accessories

ClampsAluminium and Copper clamps manufactured to the ENA 41-11 and ENA 41-16 specifications.

We stock a wide range of clamps.

Copper:20mm to 76mm

Aluminium:25mm to 90mm

ConductorsAlcomet stock a range of copper and aluminium conductors including:

Flat barCopper:Sizes range from 12.5mm (1/2”) x 3mm (1/8”) to 200mm (7 7/8”) x 10mm (2/5”) Aluminium:Sizes range from 50mm (2”) x 6mm (1/4”) to 200 ( 7 7/8”) x 12mm (1/2”)

Tubular BusbarCopper:Sizes range from 19mm (3/4”) to 100mm (4”) OD Aluminium:Sizes range from 12.5mm (1/2”) to 140mm (5 1/2”) OD

Stranded ConductorStranded Copper:6 - 500mm2 Stranded Aluminium:19mm dia40.2mm dia 58.8mm dia


Accessories

Earthing SpigotsThe aluminium clamp and spigot system is designed to be permanently fitted to new or existing substation busbar.

It accommodates up to five line end clamps suitable for 38mm diameter busbar, reducing the need to use the heavier range of clamps.

The aluminium spigot has a 60o adjustment angle, allowing the spigot to remain horizontal when attached to angled busbar, allowing clamps to be installed with ease.

The aluminium earthing spigot is designed to be installed easily, either during the initial erection of a substation busbar system or subsequently, as an enhancement to an existing system.

Designed to be lightweight, it is possible for the spigot to be installed by one person.

The machined clamps are supplied in two halves which are bolted together around the busbar using the supplied fasteners and are tightened to prescribed torque settings.

A 38mm diameter spigot and corona shield, common to all spigot clamps and busbar sizes, is bolted onto the clamp. This is then positioned horizontally, before tightening to the prescribed torque setting.

The earthing spigots fully comply to the requirements of the UK Electricity Supply Industry.

Product benefits include:

• Quick and easy to install

• Suitable for new builds or retro upgrades

• No accessories required

• Reduces manual handling risk

• Reduces need for heavy line end clamps

• Reduces outage time

Our spigots for 140mm busbar and larger are all approved to National Grid Standard EGI code BC4MO021.


Accessories

Power Connector Installation KitsOur Power Connector Installation Kit comes complete with all the additional consumable components used to install power connectors.

Each kit contains:

Steel Wire Brush

Disposable Gloves

Scotch Bright Pads

Degreaser Spray

Sealastic

Rustillo

Busbar End CapsWe stock internal and external Busbar End Caps to suit Aluminium and Copper tubular busbar.Available in a range of sizes for more information contact our sales team.

Post InsulatorsMade from high quality materials our post insulators are available in 33, 66 and 132 kV ranges. For our technical specification or more information contact our team on 01384 404488.


Temporary Portable Earthing

• Manufactured in the UK

• Quick delivery

• Our standard range includes:

-Circuit Main Earths

-Field Earths

-IV Drain Earths

-Bridging Earths and Repair Kits

-Other leads and accessories are available

Your safety is important to us• Each lead is resistance tested and is

dispatched with a unique ID label and date tested tag

• We offer a FREE 12 month test and service on all new leads

For a cost effective, safe and reliable service choose Alcomet


Oil Circuit Breaker Contacts

Trenchlite® GRP Systems

Metal Theft Protection

Portable Earth Leads Earthing Products Stranded

Conductor

Power Connectors Substation Products

Triton Portable Earthing Device

Registered

UVDB

Power Connectors

We are constantly reviewing and updating our products, for the latest information please call us on: 01384 404488 or visit our website at: www.alcomet.net

Alcomet Limited, Unit 5, Gibbons Industrial Park, Dudley Road, Kingswinfrod, West Midlands, DY6 8XF. UK

© 2018 Alcomet Limited.

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Power Connectors · Connectors for Aluminium Busbar TEE CONNECTORS (T) Busbar and Conductor 40...

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