power controller v3

power controller v3-upp

ceia reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices and conditions of sale

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power controller v3integrated controller of heating cycles

� programming and management of up to two independent sections, each controlling:

> a CEIA Power Cube generator

> a CEIA SH/SL series non-contact

temperature pyrometer or external

thermocouples and sensors

> an antioxidant gas diffuser

� multi-language “on-line help”

� high-definition graphic display

� internal memory with up to 100 work programs capability

� automatic check of the correct matching of the generator inductor

� auxiliary analog inputs to control

the power supplied by the generators

� auxiliary analog outputs proportional to the

temperature measured by the pyrometers

� rs-232 serial interface for connecting

to plc or external logic

� large interfacing capability:

18 inputs and 18 outputs overall

� programming and use compatible

with the power controller version 2

� “status” key for direct reading of

generators working parameters

� “Quick access” key for fast programming

of user parameters

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the power controller v3 is a computerized industrial control unit housed in a robust stainless steel container, designed for automatic and semi-automatic management of heating cycles carried out using ceia power cube induction generators and optical pyrometers

The Power Controller v3 is a comput-erized industrial control unit housed in a robust stainless steel container, designed for automatic and semi-automatic management of heating cycles carried out using CEIA Power Cube Induction Generators and Opti-cal Pyrometers.

The Controller comes with a set of four predefined programs. All oper-ating parameters for each phase of the heating cycle can be programmed within a wide range of values. This allows maximum flexibility in setting the heating and cooling times, the power supplied by the induction gen-erators and the operating tempera-tures for the piece being worked on.

Together with the CEIA optical temperature sensors (SH/SL series), the CEIA Power Controller v3 allows

the creation of efficient induction soldering systems and achievement of completely repeatable, economi-cal heating processes and finished products.

An RS-232 serial interface allows connection to a PLC, PC or external logic for remote loading and running of operating programs. The optocou-pler-type static inputs have program-mable P/N logic, and together with the static outputs use a programmable auxiliary voltage of 12/24 V.

ApplicAtion of locAlized heAt treAtment

A bAR-GRAPH INDICATOR ON THE DISPLAy SCREEN Of THE CEIA CONTROL UNITS SHOwS THE CORRECT SIzE Of THE INDUCTOR.

ALTERATIONS IN OPERATING CONDITIONS, SUCH AS LOAD VARIATIONS OR mODIfICATIONS TO THE SHAPE Of THE HEATING COIL, ARE DISPLAyED IN REAL TImE.

A SERVICE mENU, ACCESSED by PRESSING THE ENTER KEy, DISPLAyS A SUmmARy Of THE INTERNAL GENERATOR OPERATING PARAmETERS

high-definition graphic display

control unitpower controller v3

PARAMETERS GEN 1 VSUPPLY= 395V PIN = 99% VCOIL = 53% TH2O = 26C FH2O = HEADS TUNING

1) S L2) S L

MIN MAX

1>T= 700.0 C S L TIME=----s POW.=10%

2>T= 175.5 C S L TIME= 8.4s POW.= 92%

power controller v3

3457 3457

sg101 sg101

es35 es35

hh10 hh10

sh23 sh23

shxx/sl shxx/sl

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typical application of the power controller v3 unit. electrical connections diagram and part coding

AUtomAtic SolderinG StAtion

code description

hh10 Heating head

es35 Precision support for head

shxx/sl Temperature sensor

sg101 Gas diffuser

sh23 Optical sensor base

3457 Activating pedal

ceia power cube generator

ceia power cube generator

costruzioni elettroniche industriali automatismi

Zona Ind.le 54/G, 52041 Viciomaggio - Arezzo (ITALY)Tel. +39 0575-418214 Fax +39 0575-418287 E-mail: powercube@ceia-spa.com

CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices and conditions of sale

w w w . c e i a . n e t

heating system set-up Alternating between the two heads (if connected to a single Power Cube generator)Simultaneously on two heads (if connected to two Power Cube generators)Capable of driving Power Cube generators in continuous operation

management and control

Activation of cycle: via external contact or RS-232Control and Time Programming of 2 antioxidant gas diffusers and 2 heating headsRegulation: heating power; soldering temperature (resolution 0,1°C); antioxidant gas supply timesControl of the temperature of the article being processed: via optical temperature sensors, thermocouple or external sensors

predefined programs ManualTimer A: fully time-programmable cycle phases with controlled-temperature holding timeTimer B: fully time-programmable cycle phases with programmable heating time and optional temperature controlTimer C: fully time-programmable cycle phases, heating programmable with two times and two power levelsSynchronized: as timer A, with holding time synchronized by an external event

control inputs 2 inputs for the connection of CEIA optical temperature sensors2 insulated digital inputs for connecting the cycle activation pedals2 insulated digital inputs for halting the operating cycle2 insulated digital inputs for external flowmeter2 insulated digital synchronization inputs for temperature holding timer2 0-10V inputs for power controlling (0-10V, 0-20mA, 4-20mA programmable)2 insulated inputs (RS232) for connection to external programmable units4 insulated auxiliary digital inputs

outputs for activation of external slave devices

2 serial outputs for connecting and managing two independent Power Cube generators2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for activation of antioxidant gas diffusers2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for “Generator operating” signals2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for “Article at correct temperature” signals2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for activation of rapid cooling gas diffusers2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for “End of cycle” signals1 output for system ready signal (relay output)2 0-10V outputs for temperature reading (0-10V, 0-20mA, 4-20mA programmable)2 0-10V outputs for power reading (0-10V, 0-20mA, 4-20mA programmable)2 auxiliary open collector outputs2 auxiliary relay outputs

self-diagnosis Check of temperature and on the cooling water presenceCorrect inductor dimensioning checkInternal malfunctionPower Cube missed connectionSupply voltage too highSupply voltage too lowGenerators parameter screenshot Phase missing (if connected to 90, 180, 360 and 720 Power Cube Generators)Working cycle malfunctionReading/writing malfunction of internal memory cells

internal memory 100 working parameter sets can be storedpower supply and power

Power supply voltage: 230 Vac ±10% 1~ 50/60 HzMaximum absorbed power: 60 W

operating conditions Operating temperature: + 5 to + 55 °CStorage temperature: - 25 to + 70 °CRelative humidity: 0-95% (without condensation)

container Stainless steel constructionDimensions (WxDxH): 275 mm x 265 mm x 140 mmWeight: 6 kg

safety features Insulation from the mains voltageLow operating voltage; no risk for the operatorComplies with international standards currently applicable for Electrical Safety (EN 60204-1) and Electromagnetic Compatibility (EN 61000-6-2, EN 61000-6-4)

technical datapower controller v3

DP040K0011v1000UK-54059