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POWER INDUSTRY Efficient and safe Power generation solutions Reduce risk / Improve quality / Increase reliability
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Page 1: Power Industry - Mitsubishi Electric

Power Industryefficient and safePower generation solutions

reduce risk / Improve quality / Increase reliability

Page 2: Power Industry - Mitsubishi Electric

Power generation in today’s challenging world

Mitsubishi Electric offers innovative technologies that are vital in meeting the conflicting challenges caused by global urbanisation, scarce resources and climate change. We provide products, solutions and services for more efficient and sustainable power generation, making energy affordable for the global society and at the same time profitable for operators.

We strive to reduce CO2 emissions through innovation. Our technology drives drives higher power plant efficiency and grid structures, including a significant reduction in harmful emissions. Successful integration of zero (or low) carbon renewable power generation into a sustainable energy mix is vital for meeting the energy challenges of tomorrow.

We are working towards the creation of a low carbon, recycling based society by applying our wide ranging, advanced technologies to increase resource utilisation efficiency. Mitsubishi Electric’s technologies allow all parts of the energy supply – to be optimised to ensure inexpensive power to fuel national growth, jobs and prosperity – from electricity production, through distribution to consumption.

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Page 3: Power Industry - Mitsubishi Electric

ChallengesThe current electrical energy market is heavily shaped by concerns over the integration and impacts of renewable energy sources (RES), Smart Power Grid and grid stability (particularly related to pan-European interconnects).

Additional considerations are; meeting emission targets and other statutory and regulatory pressures, from EU and national governments.

The last thing power generators need having taken plant build or upgrade decisions, is additional headaches during the Plan, Design, Build and Operational phases.

Mitsubishi Electric’s vast experience and breadth of proven automation technologies provide the peace of mind that the plant will be built on time, within budget and produce the first kWh of energy on the scheduled date.

standardsThe power generation industry is governed and regulated by standards prefixed by; IEC, IEEE, DIN, VGB, AGA, ASTM or ISO.

Mitsubishi Electric equipment, processes and services meet these standards so as an EPC, responsible for constructing power generation assets, or as the owner/operator, you can rely on our expertise and compliance and adherence to the applicable standards.

Mitsubishi in powerMitsubishi Electric was founded in 1921 to produce electric motors for ocean going vessels.

Since the 1930s Mitsubishi Electric has been manufacturing, installing and maintaining electric power generation equipment.

By the 1980s the company established itself as a pioneer in the development of automation equipment, advanced air conditioning systems, photovoltaic powered satellites and nuclear power generation. today Mitsubishi Electric is a global giant, with operations in over 30 countries, with 124,000 employees and consolidated net sales of more than US$ 39.3 billion (as per Annual Report 2013).

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Page 4: Power Industry - Mitsubishi Electric

the lifecycle partner for your power plant

A partner to trustMitsubishi Electric can deliver the full scope of technologies for all lifecycle stages of power and energy generation assets.

Design, Build and Operate phases for all types of asset. This covers:

� Conventional fossil-fuel thermal stations - Gas - Coal - Oil

� Alternatively fuelled - Waste to Energy

� Renewable production assets - Biomass - Biogas - Anaerobic Digestion

� Renewable sources - Geo-thermal, - Wind, - PV - Hydro power

With close to 100 years of manufacturing electrical products and our extensive global experience of working with steam boiler manufacturers, steam and gas turbine suppliers, as well as electricity take-off network owners, we are able to offer everything from:

� DCS and Process Automation - Certified to VGB R170 A, B and C

� LV to HV switchgear - MCC to grid connection

� ESD and Safety Instrumented Systems - Up to SIL 3

� Plant instrumentation - Including CEMS package

� High integrity systems - Cyber security in the core design

� Turbine and Generator Control

� Power factor (PF) correction

� HVAC, Lifts and Elevators

� ERP connectivity

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Page 5: Power Industry - Mitsubishi Electric

Plan and design phase

Benefit from our expertiseMitsubishi Electric’s Power Generation Competence Centre can assist EPCs, End-users and Plant Owners by providing the following services:

� Electrical, Instrumentation & Control (EI&C) design deliverables:

- grid connectivity (MV switchgear and transformers)

- turbine/generator control - fuel-feed and combustion - material-handling automation - flue-gas cleaning control and

continuous emissions monitoring - surveillance (CEMS) - specification of measurement &

instrumentation (M&I)

� Preparation of budgetary and AFE-grade cost estimates for EI&C supply

� Assistance with EI&C scoping, preliminary bills of materials

� Preparation of Requests for Information (RFIs) and Requests for Quotation (RFQs)

� Hazard and Operability (HAZOP) assessments

� Preparation of Requests for Information (RFIs) and Requests for Quotation (RFQs)

� Pre and post award evaluation and validation of technical designs

� Evaluation of alternative vendor RFI / RFQ responses

� Support with the optimisation of price / performance ratio of the systems

� Consulting on buildings - control-room and rack-room design

including HVAC - Preliminary Project Execution Plan

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Page 6: Power Industry - Mitsubishi Electric

Build Phase

Peace of MindThe time between getting approval for expenditure (AFE) and producing the first unit of power is critical to any project’s cash flow.

Managing the construction project to ensure on-schedule, on-budget and in-quality completion is vital to avoid penalties, cost overruns and most importantly a rapid, safe start-up of the production asset to operate reliably and sustainably at its design throughput.

Mitsubishi Electric’s Power Generation Competence Centre supplies only IPMA certified professional project managers to competently steer your project.

EPCs and plant owners can be assured of:

� Proven project delivery methodology, - meeting exacting VGB standards

� Safeguards to ensure highest delivered engineering quality, through - reusability (e.g. DCS control functions), - meticulous change management - clearly defined roles and interfacing responsibilities

� Automation System Integrators are provided with “packaged knowledge” - VGB-certified control & operator function blocks - significantly reduced risk and cost

� Process simulation to provide - Rigorous validation of the control & SIS operation - Pre-commissioning checks - Operator training

� Simultaneous, online engineering by multiple engineers

� Fastest possible commissioning time and generation of “first energy”

� Faster achievement of design production rates

� Shorter time to revenue / positive project cash flow

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Page 7: Power Industry - Mitsubishi Electric

operational Phase

The continued, reliable and safe operation of the plant is key to ensuring on-going plant profitability and meeting investors’ return on investment (ROI) expectations.

Mitsubishi’s process automation and con-trol technologies, integrated into a high-availability system, ensure the on-going achievement of;

� Continuous asset management, through the use of dynamic condition monitoring and advanced predictive maintenance techniques

� Safe, reliable plant operation based on a high-availability DCS, with automated backup and restore functions

� Optimised production – enhanced control schemes to ensure maximum power production under all load conditions, including advanced control using fuzzy logic algorithms

� Continuous improvement cycles, in which all control modifications can be fully validated and proven before implementation

� Change-managed improvements: any and all changes are audit trailed, while the “as-built” control scheme can be called up at any time directly from the controllers for hard-copy archiving

� Consistent, controlled engineering of automation objects, based on a library of templates

� Centralised, remote monitoring and calibration of field instrumentation (HART) to reduce engineering and maintenance costs

� Auto calculation of specific utilisation and consumption with long term trends to detect creeping deterioration and track continuous improvement

� Calculated and auto-deviation surveillance of the production asset’s operational and financial performance with online analysis and reporting on clear management dashboards, related to; - compliance-relevant data - maintenance - efficiency - availability KPIs - financial and environmental trends,

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Page 8: Power Industry - Mitsubishi Electric

effortless lifetime upgrades

Benefits to our clients � Improved CAPEX price-performance

due to - purchasing efficiencies - reduction in the number of suppliers - reduction in the number technical interfaces

� Increased efficiency by control of processes across multiple units

� Efficient plant control due to single operation and monitoring system for all components

� Maximum plant availability due to automated procedures and integration of all technological components

� Increased economic efficiency due to the optimised use of fuel and extended durability

� Enhanced operator effectiveness - Ergonomically designed control and monitoring system - Intelligent data archiving - Data filtering for efficient operation

� Improved scalability of the solution allowing simple systems to grow into distributed systems

Whether upgrading only the fuel handling or feedwater preparation plant, or looking for a provider that will handle everything related to the electrical, instrumentation and control for the entire power generation facility, Mitsubishi’s solutions can be scaled to suit your requirements. Upgrades can be phased in order to keep budgets manageable.

For example, replace the outdated bespoke “black box” control systems on utility units with just one PMSXpro DCS node and automation station, knowing that more nodes can be added when budget and turnarounds allow. Good migration strategies from Mitsubishi Electric, make this process easy and readily achievable.

All systems throughout the plant will be on the same current software and hardware revision, not only giving the generation asset a new lease of life but with the additional benefits of efficiency, better management information, compliance reporting and asset management that is built in to our systems. Track this automation upgrade with selective swap-outs of end-of-life switchgear, motor drives or instrumentation and it is clear why Mitsubishi Electric is the correct partner for your new or ageing power plant.

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Page 9: Power Industry - Mitsubishi Electric

All from a single sourcePower plants are operated, monitored, and controlled by process management systems. PMSX®pro has been designed to fully meet all requirements in terms of availability, efficiency, expandability, and flexibility. It also features a high level of harmonised hardware and software, and includes a finely tuned range of standardised automation equipment.

The process management concept adapts to the plant‘s process engineering structure. Maximum safety, utmost availability, and flexible expandability are obtained by structuring the plant horizontally into function units with specific control and automation tasks. In this way, we achieve a clearly structured, hierarchical and therefore transparent plant structure. Process-related redundancies are not cancelled by the control system.

For efficient plant and maintenance management, PMSX®pro provides consistent, plant-wide configuration and parametrisation from a central point. The possibility of calling dynamic function diagrams, and consistent forwards documentation ensure that operators always have a clear process overview even under critical operating conditions, which permits a fast and confident response. Further more, the integrated Help Function plus powerful tools for diagnostics, simulation and quality assurance, assist personnel in efficient plant operation.

Benefits at a glance � Distributed system architecture and

freely scalable topology

� Utmost reliability and availability – up to 99.9% per annum

� Active and passive redundancies at all levels

� Safe and overriding process control

� Designed according to strictest VGB standards

� Dynamic function diagrams launched directly from process graphics

� Extremely powerful archiving functions

� Intelligent and consecutive alarm management

� Time stamping in the distributed input module groups

� Inputs monitored for broken leads and short circuit

� Automatic backup and recovery function

� Comprehensive Asset Management tools

� Use of proven, standardised technology

� Expandable without interrupting plant operation

� Secure linking to other networks, and remote access via a firewall

designed for power

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Page 10: Power Industry - Mitsubishi Electric

At a glance

Mitsubishi electric’s capability in the power industryMitsubishi Electric offers a full-spectrum of services and technology for equipping, automating and controlling;

� Energy from waste (EFW) incineration plants

� District heating plants

� Critical infrastructure standby power plants

� Anaerobic Digestion Process Plant

� Conventional fossil fired power generation plants (Gas, oil and coal)

� Biomass and biogas CHP plants

� Wind and Hydropower generation plant

Mitsubishi technology covers the entire Electrical Instrumentation & Control (EI&C) scope;

� Plant Instrumentation

� Control and automation

� Electrical (LV, MV & HV)

� Variable Speed Drives

� Safety Instrumented System (SIS)

� Generator Supervision and Protection

� Turbine control

� Condition based asset management

� SCADA

� Power Factor Correction

� Substation Automation Systems (SAS) including RTUs

Company:

Energy Supply Centre for Munich Airport

Location: Munich, Germany

• Supply centre for electric power, heat and refrigeration

• Mission-critical, high-availability energy supply

• Keeping 35 million passengers per year moving safely and comfortably

• PMSXpro DCS and services

Company:

Cogeneration and waste incineration plant Iserlohn

Location: Iserlohn, Germany

• 3 incineration lines

• 295,000 tpa waste combusted

• Full EI&C scope

• PMSXpro DCS

• Services (from spec to start up)

• Continuous Emissions Monitoring System and compliance reporting

• Control room ergonomics and redesign

some of our recent success stories

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Page 11: Power Industry - Mitsubishi Electric

A world of automation solutions

A name to trustSince its beginnings in 1870, some 45 companies use the Mitsubishi name, covering a spectrum of finance, commerce and industry.

The Mitsubishi Electric brand name is recognised around the world as a symbol of premium quality.

Mitsubishi Electric Corporation represents space development, transportation, semiconductors, energy systems, communications and information processing, audio visual equipment, home electronics, building and energy management and automation systems,

We have 237 factories and laboratories worldwide in over 121 countries.

This is why you can rely on Mitsubishi Electric solutions – because we know first-hand about the need for reliable, efficient, easy-to-use equipment.

As one of the world’s leading companies with a global turnover of 4 trillion Yen (approximately $40 billion), employing over 120,000 people, Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the highest quality products.

service and supportAs with any activity, maintaining the quality and operational function of your equipment is essential. Downtime from any operational failure is never good news. In today’s tough business conditions returning to full production as soon as possible is critical. At Mitsubishi Electric we aim to deliver industry leading levels of service and support that will provide cost savings, improved machine availability and system uptime to our customers and minimise implementation risk.

We provide a professional on-site service through our System Service Team and Service Agent network and offer a tailored range of service contracts for single and multisite companies, on an annual or project basis called our 3 Diamond Service.

� Dedicated technical support

� 24/7 on site engineer call-out availability

� Annual maintenance visits

� Extended warranty

� Technical manual library

� Multi-vendor product support

� Legacy product survey and risk assessment

� Commissioning service

� Repair services

Inverters & VSDs

SAP/Enterprise connectivity

LV SwitchgearBurner Mgmt & Safety instr. systems

Distributed control system

Asset Management

MV SwitchgearMeasurement & instrumentation

HV Switchgear

Programmable Logic Control (PLC)

Gen Protection & Synchro-closing

HVAC

some of our recent success stories

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Page 12: Power Industry - Mitsubishi Electric

Mitsubishi ElEctric EuropE b.V. GERMANYGothaer straße 8D-40880 Ratingenphone: +49 (0)2102 / 486-0Mitsubishi ElEctric EuropE b.V. CzECh REp.radlická 751/113e Avenir business parkCz-158 00 praha 5phone: +420 251 551 470Mitsubishi ElEctric EuropE b.V. FRANCE25, boulevard des bouvetsF-92741 Nanterre Cedexphone: +33 (0)1 / 55 68 55 68Mitsubishi ElEctric EuropE b.V. IRELANDWestgate business park, ballymountIRL-Dublin 24phone: +353 (0)1 4198800Mitsubishi ElEctric EuropE b.V. ITALYViale colleoni 7 palazzo sirioI-20864 Agrate Brianza (MB)phone: +39 039 / 60 53 1Mitsubishi ElEctric EuropE b.V. poLANDul. Krakowska 50pL-32-083 Balicephone: +48 (0) 12 630 47 00

Mitsubishi ElEctric EuropE b.V. NEThERLANDsNijverheidsweg 23a3641Rp Mijdrechtphone: +31 297250350Mitsubishi ElEctric EuropE b.V. RussIA52, bld. 3 Kosmodamianskaya nab 8 floorRu-115054 Moscowphone: +7 495 / 721 2070Mitsubishi ElEctric EuropE b.V. spAINcarretera de rubí 76-80 Apdo. 420E-08190 sant Cugat del Vallés (Barcelona)phone: +34 (0) 93 / 5653131Mitsubishi ElEctric EuropE b.V. (scANdiNAViA) swEDENFjelievägen 8sE-22736 Lundphone: +46 (0) 8 625 10 00Mitsubishi ElEctric turKEy TuRkEYElEKtriK ÜrÜNlEri A.Ş. Fabrika otomasyonu Merkezi Şerifali Mahallesi Nutuk sokak No.5TR-34775 Ümraniye-İsTANBuLphone: +90 (0)216 / 526 39 90Mitsubishi ElEctric EuropE b.V. uktravellers laneuk-hatfield, herts. AL10 8XBphone: +44 (0)1707 / 28 87 80Mitsubishi ElEctric EuropE b.V. uAEdubai silicon oasisunited Arab Emirates - Dubaiphone: +971 4 3724716

too KAzproMAVtoMAtiKA kAzAkhsTANul. zhAMbylA 28,kAz-100017 karagandaphone: +7 7212 / 50 10 00

i.c. systEMs ltd. EGYpT23 Al-saad-Al-Alee st.EG-sarayat, Maadi, Cairophone: +20 (0) 2 / 235 98 548Girit cElAdoN ltd. IsRAEL12 h’aomanut streetIL-42505 Netanyaphone: +972 (0)9 / 863 39 80ilAN & GAVish ltd. IsRAEL24 shenkar st., Kiryat ArietIL-49001 petah-Tikvaphone: +972 (0)3 / 922 18 24cEG libAN LEBANoNcebaco center/block A Autostrade dorA Lebanon-Beirut phone: +961 (0)1 / 240 445cEG sAudi ArAbiA sAuDI ARABIAp.o. box 15955,Riyadh 11454, saudi Arabiaphone: +966 1-477-0149

Adroit tEchNoloGiEs souTh AFRICA20 Waterford office park 189 Witkoppen roadzA-Fourwaysphone: + 27 (0)11 / 658 8100

MITsuBIshI ELECTRIC EuRopE B.V. EuRopEAN DIsTRIBuToR EuRopEAN DIsTRIBuToR EuRAsIAN DIsTRIBuToR

MIDDLE EAsT DIsTRIBuToR

souTh AFRICA DIsTRIBuToR

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EuRopEAN DIsTRIBuToR

SPS_Adressen_UK croatia no beijer.indd 1 05/09/2014 14:15

Global partner. Local friend.

Mitsubishi Electric Europe B.V. / FA - European Business Group / Gothaer Straße 8 / D-40880 Ratingen / Germany / Tel.: +49(0)2102-4860 / Fax: +49(0)2102-4861120 / [email protected] / https://eu3a.mitsubishielectric.com

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Art. no. 279444-A / 09.2014 / Specifications subject to change / All trademarks and copyrights acknowledged.


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