POWER OFFERINGS - Honeywell Process · PDF fileSanjay Deshmukh POWER OFFERINGS 20-Oct-2016....

Unified Power Plant Automation SolutionsPOWER OFFERINGSSanjay Deshmukh

20-Oct-2016

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Power Vertical Offerings

Customer Needs:• Sustained Process Performance & improved plant

uptime• Process Safety• Operator & Asset Effectiveness• Control System Obsolescence & Plant Security• Load Management & Substation Automation

Honeywell Solutions:• Experion PKS & Efficiency Enhancement Solutions• Industrial Power Management System and SCADA• Safety Manager for Burner Management System• UniSim OTS & Performance Monitoring Solutions• Turbine Control Solutions• Fire & Gas, CIP Solutions, Gas Metering

Products Offered:• DCS – Experion PKS; BMS – Safety Manager; • Control Edge PLC; Field Instruments, CCTV • Operator Training Simulator - UniSim• Efficiency & Performance Enhancement Solutions• Elster Gas Portfolio

Integrated Automation for Power Plant


Power Business In HPS

• Utility Power Plant

• Industrial Captive Power Plant

• Merchant Power Plant

• Renovation of C&I System

• Pulverized Coal Fired TPS

• CFBC Boiler TPS

• Biomass Based TPS

• Combined Cycle Power Plant

• Coal Gasification

• Geo Thermal Energy

• Hydro Power Plant

• Wind & Solar Energy

Global Power Business

Power Technologies Served

Market Segments Served

0

20

40

60

80

100

120

140

160

180

2010 2011 2012 2013 2014

Orders in M$

78

160158148

86


Profile of customers served by HPS

• Bharat Heavy Electrical Ltd (BHEL)

• Thermax, India

• Skoda Power (Doosan)

• SEC, China

• SEPCO, China

• Doosan Heavy Electric

•

Power Equipment Manufacturers

• L&T Limited

• Reliance Infra

• Shanghai Electric Co China

• MHI Japan

• Tata Projects

• Doosan

• Hyundai

• GS E&C

• Lanco Infra

Power EPCs

• NTPC Limited

• Tata Power

• Jindal Steel & Power

• Glow Energy

• Reliance Energy

• Reliance Industries

• Dukes Energy

• Reliant Energy

• Progress Energy

• Sasol

• Fortum Power

• Saudi Electric Corp

• Eskom

• Nuon Magnum

• Conoco Philips

• Fortum Power

• Abu Qir

Power Plant Owners


Recent Power Success• Nuon Magnum 1200MW CC

• Reliance Rosa 600MW

• Reliance Butibori 600MW

• HPGCL Yamuna Nagar 600MW

• WangQu 1200MW

• BALCO 540MW

• ESKOM Grootvlei 1200MW

• SEC Quarayyah 2500MW

• ConocoPhillips 1300 CCGT/CHP

• NTPC Talcher 2000MW

• BP Grangemouth 600 CHP

• Sasol 2000 MW CHP

• Bobov Dol 610 MW

• ConocoPhillips 760 Mw CC

• Repsol Sines 600 MW CHP

• Reliance Samalkot 2400MW CC

• Maritza 350 MW

• NUON 4000 MW

• Fortum 500 MW

• NTPC Vallur 1500MW

• NTPC Bongaigaon 1000MW

• NTPC Singrauli 1000MW

• NTPC Ramagundam 1500MW

• NTPC Unchahar 500MW

• WBPDCL Kolaghat 2x210MW


Unique Enterprise-Wide Approach

• Enhanced

safety,

reliability,

efficiency, &

sustainability

• Highest asset

availability

• Lowest risk

• Lowest cost of

ownership

• Regulatory

compliance

• Maximum

lifecycle value

Honeywell's

enterprise-wide

capabilities in

power help you

achieve:

• Field Instruments &

Sensors

• Gas Metering Solutions

• Safety Systems

• Burner Management

• Plant DCS

• Fire & Gas Monitoring

• Emissions & Environmental

Management

• Turbo-Machinery Control

• Co-ordinated Control with

Boiler

• Interface with AVR, Synch &

Protection system

• Power Management System

• IEC61850 compliant Electrical

Control System

• SCADA

• Project Engineering & MAC

• Physical & Cyber Security

• MES & ERP Integration

• Simulation

• Lifecycle Services

• Facility Energy Management

• Performance Monitoring &

Optimization


Developing products and software to increase accuracy, efficiency,

reliability for a lowest total cost of ownership

• Modular designs

• Advanced displays

• Easy and intuitive Honeywell

User Experience

• Faster, easier maintenance

• Lower inventory costs

• Integrated with control

system

Field and Measurement Devices

SMART Tx for Pressure,Temp, Level, Flow & Analyzers


Experion PKS C300 for Power

• Key Features

- C300 Controller

- Fieldbus Interface Module (FIM)

- Control Firewall For Security

- 13 Power Function Blocks

- New Trending

- Backup & Restore

- Procedural Operations

- Industry standard interfaces

- SOE – 1 msec

- C300 Sim

- Alarm Shelving & Suppression

- Remote I/O Capabilities

- Universal IO Module

- Safety System Integration


Designed-Vertical Space Efficient Hardware

• Integrated wiring to reduce footprint

• Two tier wiring for easy installation and maintenance

• Optionally redundant to maximize availability

• Uniform heat management to increase product life


Power Function Blocks

Better Performance for Power Plant Control Application

Water & Steam Properties – ASME/ IFC-97 Compliant

• Designed to Address Specific Functions Used in Power

Plant Process Control Strategies

• Specifically Targeted for Use by Power Gen Customers,

Potential for Use in Other Industry Segments also

• Major Benefits to End User

- Enhanced Performance of Control Strategies

- Reduced Time for Configuration & Testing

- Lesser Need for Control Processing Hardware

- Ease of Logic De-bugging

- Simplified Logic Documentation

http://www.latrobe.vic.gov.au/WebFiles/Image Library/Yallour-Power-Station.jpg

http://www.latrobe.vic.gov.au/WebFiles/Image Library/Yallour-Power-Station.jpg


Boiler Protection System/ Burner Management

System

Not just product but - TUV certified factory and engineers too

• Safety Manager safety system solution which permits the safe

start up, operation, and shut down of the multiple-burner

furnace section of a boiler

• Based on a standard package, customized for the

characteristics of each boiler type

• Goals:

• Personnel safety

- Furnace protection

- Increase reliability, operator availability

- Major Functions:

- Automatically place burners and igniters in service

- Monitor flame conditions

- Remove burners and igniters from service

• Meets the applicable codes and standards for safety

controllers and/or burner management applications (NFPA,

85/86, ISA S84.01, TUV and IEC 61508)

Safety Mandating use of Certified BMS Systems


Turbine Control in EPKS

C

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D

T

2

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HYDRAULICSSP

IOTA

M

M

M

M

S

P

M

S

P

M

SVP

IOTA

S

V

P

M

S

V

P

M

Speed

Protection

Servo

Valve

Positioner

Steam

Control Valve

Servo Valve

“Slow Down”

“Shut Down”

C300 C300

G1

G2

New EnhaGenLin FB

for valve characterization

Local

Indication

IOLink

20 ms CEE

Base Cycle

C

o

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l

1

C

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l

2

L

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D

T

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L

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D

T

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HYDRAULICSSP

IOTA

M

M

M

M

S

P

M

S

P

M

SVP

IOTA

S

V

P

M

S

V

P

M

Speed

Protection

Servo

Valve

Positioner

Steam

Control Valve

Servo Valve

“Slow Down”

“Shut Down”

C300 C300

G1

G2

New EnhaGenLin FB

for valve characterization

Local

Indication

IOLink

20 ms CEE

Base Cycle

• Speed Protection Module with 2.5ms scan time & onboard signal validation and

over-speed protection

• Servo Valve Positioning Module which can support wide range of servo valves.

Positioning loop latency of <10ms

• C300 with 20ms Control Execution Cycle Time

A P B T


ControlEdge PLC - Differentiators

12

ControlEdge PLC

UIO

Experion Integration

Cyber Security

Estimation Tool

Proven Platform

Control with an Edge

Best solution fit for offsite plants, Water Treatment, Coal/ Ash Handling

Aligning with Industry 4.0 requirements – IIoT Ready


Integrated Industrial Security and F&G Solutions

Intrusion Detection

Radar Surveillance

Access Control

Video Surveillance

Common HMI

Leveraging the Broader Honeywell Portfolio

Flame & Smoke Det

Camera System

Toxic Gas Detector

Sounders & Beacons

F&G System SIL-3


One Multi-functional and Scalable Network Supporting:

Integrated “OneWireless” Solutions

• Automated Field Inspection

• Asset Tracking

• Inventory Management

• People Location

• Construction Phase Asset Tracking

• Corrosion Monitoring

• Mobile Workers

• Energy Management

• Equipment Reliability

• Extended Control Network

Delivering Wireless Solutions, ISA compliant


Experion Process Knowledge System For Power

Redundant

Global Database & Historian

Experion Server

Integrated

Supervisory Control

ACE

Regulatory, Logic

Sequential & Model

Based Controls

C200, C300

& Profit Loop

Redundant and / or

Remote I/O

Plant Asset

Management

Asset Manager

Plant Wide

Data Warehouse

PHD

Remote Operations

Experion Station

Video as a Process Sensor

Digital Video Manager

Casual User

Secure Read Only

Process Display

Web Server

eServer

Desktop Access

for Business

Applications

Web Browsers

Web-based Human Interface

Experion Station

ASM Operator Effectiveness

Energy Efficiency

Solutions

Adv Energy Solutions

Field Mobility

Mobile PKS

Wireless

Access

Ergonomic

Operator Consoles

Icon Series

Advanced Applications Network

Business Network

Field Rounds

Automation

IntelaTrac PKS

Video Ethernet

Enterprise Wide Business &

Process Data

Workcenter

Firewall

Supervisory Control Network

Wireless

Transmitters

SIL 3 Safety

System

Safety Manager

Integrated

Physical Security

Enterprise

Building

Integrator

Plant Simulation

UniSim

Investment Protection

for TPS/TDC

Experion on LCN

Process

Manager

Basic

Controller

Local Control Network

ControlEdge

PLC

~

Boiler, Turbine & Balance Of Plant Control

Various

Offsite/

Utility Plants

PMIO

Chassis

IO

C200C300

GPS Master

Clock & NTP

ServerLVS

Terminal

Server

Third Party

Interfaces

Unmatched Capability To Offer Unified Power Plant Automation


PLC

FTE

C300

ACE

Stations

ExperionServer

Station

PLC

FTE

C300

ACE

Stations

ExperionServer

Station

PLC

FTE

C300

ACE

Stations

ExperionServer

Station

Central Control

Location Experion Clusters

DSA

Distributed System Architecture – Large System

Effortless integration between Experion Clusters

Great benefit for centralized operation and interoperability

SM SM SM


I/O

IED

Redundant Experion Server

Station

I/O

CDAFTE Network

IED IEDIED

C300

EIM

EIM

IEC 61850 for Power Management

• IEC61850 MMS support carried forward

• Full IED SOE support 10ms with Event Recovery

• Supports PRP Network without REDBOX

• Support EIM Redundancy with Private Path

Experion with direct access to IED data

• Current & voltage measurements, status, interlocking information etc.

• Transmitting / receiving of IEDs open and close commands

• Intelligent Electronic Device (IED) representation

• Experion system features - graphics, faceplates, alarms and event lists, including time-stamped, alarms / events (SOE) and historian

IEC61850 Network

Experion PKS as Electrical Control & Management System (ECMS)

IEC61850 Electrical Management with EIM


Collaboration - Integration and Orion Console

ASM Compliant


Gas transport, distribution &

metering

• Power Plant Metering Solutions

• Gas turbo expanders

• Gas distribution/metering

• Gas reducing stations

• Standardized Skid Mounted

Metering

• Major energy companies are

customers RWE, E-ON, EnBw ,

Nuon and Vattenfall.

Elster is now part of Honeywell


Installs

525+ Sites

2,000+ Training Models

1,000+ Studies

Select Customers

Saudi Electricity Company, ESKOM, Tata

Power, Glow Energy, Reliance Energy,

Green River Energy, Petronas

Fact

Honeywell has the largest installed base of

operator training simulators in the process

industries.

• Solutions to deliver curriculum,

criteria, tools and practices defining

operator competency

• Experiential training for skills

development

• Knowledge transfer and thinking

exercises that promote good

operators decisions

• Improves financial performance

through safety, reliability and efficient

operations

What Is It?

• UniSim® Operations Suite

• UniSim® Competency Suite

Key Products

Replicate the performance of your best operator every day, every shift

Operator Competency – UniSim Simulator


Simplify Open Systems: Integrated Solution

Innovative, Integrated Solutions Unlock and Sustain Business Benefits

Reduced cost of

ownership

Fitting all the pieces together

Experion PKS


Benefits Of Advanced Integrated Control

• Better coordination among various plant sub systems

• Common hardware and software platforms

• Common pool of maintenance spares

• Common engineering, diagnostic and documentation console

• Ease of operation and training

• Common operator interface for the entire plant

• Effective and consolidated data reporting and archiving

Reduced Schedule, Reduced Risk and Reduced Cost


Our Credentials


Largest IGCC project in the world under construction

Jazan Saudi Arabia 2400 MW IGCC – Largest in the

world

• 2400 MWe power

• Hydrogen and syngas generation

• Shell gasification license

• De-Sulphurisation

• Close to 100.000 IO

• Largest OTS in the world

• working with 5 EPC´s


What was the Customer Challenge?

• First Supercritical power plant to be built by GLOW (end user)

• Requirement of an integrated solution from sensors to DCS to Plant information system

• Steady and rugged control system

• Unified control platform for safety system and DCS.

• Support of strong engineering team

Company OverviewGHECO One Thailand 660MW Supercritical Project

Why was Honeywell Selected?

• Excellent Product Fit for full Scope (Automation, Safety, Plant information system)

• Local Engineering & Service capabilities in Korea as well as in Thailand

• One Honeywell concept projected to EPC contractor(Doosan) and End-user(GLOW,Thailand)

First Supercritical unit in the region using EPKS

What did We Offer?

• Experion PKS

• C300 Controller

• C series IO’s

• Safety Manager

• Process Historian

• Plant performance Monitor


NTECL Vallur 3x500MW – Project Outline

• Located in the Southern Indian State of

Tamilnadu

• NTPC Tamil Nadu Energy Company

Limited, a joint venture between NTPC

Limited and Tamilnadu State Electricity

Company TANGEDCO

• 3x500 MW w/ Experion PKS

operational since 2012

Station C&I package scope spans from field sensors to

CCR

• Station C&I package awarded to Honeywell in 2009

• Unit-1 started commercial operation in 2012, Unit-2 in 2013 and Unit-3 in 2015

• Order value was approximate 11M USD

• Honeywell’s Scope of Work – Field to Control Room

- DCS/ Video Walls/ LAN/ WAN/ GPS

- Mosaic Panel/ Desk

- Power Supply Systems

- Vibration/ Coal Bunker Level Monitors

- PA/ HART Maintenance System

- Sensors/ Transmitters

- Flue Gas/ Steam & Water Analyzers

- Field Enclosures/ Erection Hardware

- Cables/ Junction Boxes


• Saudi Electricity Corporation, a State owned company formed in 1998

• QPP Located in the Eastern Province of the Kingdom of Saudi Arabia

• Supplies to Eastern Province & Other Interconnected Grids

• Oil & Gas Fired Station

• Phase-I - 2x625 MW operational since 1988

• Phase-II – 2x625 MW operational since 1990

• Control System Upgrade Award to Honeywell in 2004

• At US$ 11.7M – The Largest revamp Contract in Middle East

• Phased Deliveries in 2005/ 06

• Commissioning Schedule – (4) Units in succession from Sep-06 to Apr-07

• Existing Control System- Bailey Network 90 – Automatic Plant

Control System (Closed Loops)

- Omron PLC w/ Hardwired Drive Logic –Function Group Control/ Burner Control/ Boiler Protection/ Turbine Protection

- Shimadzu - Turbine Control (EHC)

- Mitsubishi - DAS

- (2) Control Rooms – Each for (2) Units

Saudi Electricity Corporation (SEC) Qurayyah Power

Project Outline

Replication of Existing Functionality- Key to Success


ESKOM South Africa Grootvlei – Project Outline

C&I System Revival thru’ High Value Engineering

• Located near Balfour in Mpumalanga Province

• Originally Built in Late 1960’s as 6x200 MW Power Station

• Shut down in 1990 & Mothballed

• Coal fired

• To be Returned to Service by 2008 to Supply Peaking Power (1130 MW) to Eskom Grid

• Control & Instrumentation Refurbishment Award to Honeywell in 2005

• At US$ 47M – The Largest Power Gen Main Automation Contract for Honeywell

• Phased Deliveries in 2006/ 07

• Commissioning Schedule – (6) Units in succession from Dec-06 to Aug-08

• Honeywell’s Scope of Work- EPKS/ FSC Systems

- Third Party Integration

- Actuators/ Control Valves

- Transmitters/ Analyzers


- Custom Consoles & Furniture

- Control Room Design/ Refurbishment

- Cables/ Cable Trays, Telemetry

- Operator Training Simulator


NTPC India Ramagundam 3x500MW C&I R&M Project

New Bench Mark in Power Plant C&I Refurbishment Project

• Located 225KM from Hyderabad in Andhra Pradesh, India

• Originally Built in Late 1980’s by BHEL with BHEL make boiler and Siemens KWU Turbine

• Project awarded in 2013

• First 500MW unit in India to go for complete C&I refurbishment including turbine control

• First 500MW unit to have unified control system for boiler, turbine, BOP and offsite plant

• First 500MW unit where OEM control systems are replaced by third party DCS

• Honeywell’s Scope of Work

- EPKS DCS for unified plant control

- EPKS SM for Boiler and Turbine Protection

- EPKS DCS for Turbine EHG control

- Transmitters/ Analyzers

- VMS & TSI system


- Custom Consoles & Furniture

- Cables/ Cable Trays/ LIE/ LIR

• Project engineering completed in record nine months, starting with extensive site survey

• Unit lighted up in 35 days and synchronized in record 38 days as against contractual 45 days of outage

• At pick time more than 300 contract resources and 50+ Hon resources mobilized at site

• 16000 IO, 27 controllers, 4 SM, 400KM cable, 2000+ instruments installed, commissioned in 35 days


Old look of control room

NTPC Ramagundam Transformation New look of control room

Unique strength in C&I refurbishment of old power stations


Geothermal Power Plant – Sauerlach, Germany

• Plant type: Geothermal ORC

turbogenerator unit

• Heat source: geothermal water at

140°C, 110L/s

• Total electric power: 5.1MW MWel

plus thermal decoupling for district

heating

• District Heating: 4MW thermal power

• Total Energy Impact: >40,000 MWh/pa

• CO2 saving: 36,000T pa

• ORC Unit supplied by: Turboden S.r.l.

• ORC Working Fluid: 245fa (74T )

• End Customer: SWM - StadtWerke

München (public utilities company)

• Location: Bavaria, Germany

• Plant operational: Q4 2011

Sustainable Green Power with ORC Fluid


Renewable Energy

Geothermal Power

Olkaria Kenia

• 200 MW largest geothermal

plant in Kenia

Sustainable Green Power

Hydro Power

ESB Ireland

• DSA &

SCADA


Technology and Innovation

22,000technologists worldwide

97research & engineering facilities

32,000patents granted or pending

Developing

solutions for the

world’s toughest

challenges


What Makes Us Different?

A broad portfolio from field sensor to board room ERP providing a more complete and integrated solution

Better Technology

Better Delivery

Best in class project execution of large integrated solutions

-World-class project delivery: majority of projects on-budget, on- time

-Best-in-class safety record-Global delivery and support in over 90 countries - Necessary domain expertise to deliver quantifiable business benefits

focused on delivering results not products

-Expert staff with experience to help you get results-Performance-based contracting

Better Lifecycle Support

Sustaining benefits from automation investments

-Never leave a customer behind. Upgrade at customers pace.

-Over 3,000 services professionals worldwide


THANKS FOR YOUR TIME TODAY

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POWER OFFERINGS - Honeywell Process · PDF fileSanjay Deshmukh POWER OFFERINGS 20-Oct-2016....

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