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Chapter 9Chapter 9Costing and Control ofCosting and Control of
LabourLabour
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COSTING AND CONTROL OFLABOUR
Accounting for Labour
Labour Turnover
Special Problems Relating to
Accounting for Labour
Efficiency Rating Procedures
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LabourLabourLabour is the physical/mental effort expended in the
production of a product.
Labour costs can be broken down into direct and indirect,based on the employees relationship with the finished
product.
Total labour costs are based on elements other than just
wages paid. The additional costs include bonus payments,vacation pay, pension costs and other fringe benefits
including employees contribution to health, life and other
insurance.
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Accounting for LabourAccounting for Labour
(i) Time-keeping
(ii) Computation
of total Payroll
(iii) Allocation of
payroll costs
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Time-keeping
(ii) It determines how the labour - hours were spentso that proper distribution can be made inthe cost records.
The timekeeping function involves two major
activities in labour costing and control.
(i) It accumulates the total number of hours worked
by each worker so as to calculate his earnings.
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The two source-documents commonly usedin time keeping are
(b) Labour Job Ticket
(b) Labour Job Ticket
(a) Time or Clock Card
(a) Time or Clock Card
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(b) Labour Job Ticket(b) Labour Job Ticket
Labour Job Ticket
Employee..
Shift.
Job number
Nature of work..
Units completed
Department .
Date
Time started Time stopped Hours worked Rate Amount
Approved by
Figure 2: Labour Job Payroll
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Computation of Total PayrollComputation of Total Payroll
The payroll department computes the total payroll including the gross
amount earned and the net amount payable to employees
after deduction of taxes and so on.
Payroll Sheet
Week ..
Employee Hours worked Rate Gross pay Deduction Net pay
Figure 3: Payroll Summary
It distributes the payroll and maintains records of employees earnings,
wage rate and job classification. The procedure is that the time
cards are entered on the payroll sheet/summary.
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Allocation of Payroll CostsAllocation of Payroll CostsOn the basis of the time cards and job tickets, the cost accounting
departments allocate the total payroll costs to individualjobs/departments/products.
Journal Entries to Record Labour Costs
(A) To record the payroll:
Work-in-process Inventory (direct labour) Dr
Factory Overhead Control (indirect labour) Dr
To Payroll Payable
(B) To record deductions and payment of payroll (wages):
Payroll Payable Dr
To Employee Deductions Payable
To Cash (to employees)
(C) To record fringe benefits costs (pension, insurance, and so on):
Factory Overhead Control Dr
To Employee Benefits Payable
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SPECIAL PROBLEMS RELATING TOSPECIAL PROBLEMS RELATING TO
ACCOUNTING FOR LABOURACCOUNTING FOR LABOUR
The accounting for labour involves special problems
that are not encountered in the accounting for
materials. They are
Workers/employees taxes
Shift premiums
Overtime
Idle time
Minimum guaranteed wage and incentive plans.
Employer taxes and fringe benefits
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Workers Taxes
Employers are required to deduct income taxes as well as socialsecurity payments, such as provident fund/pension
contributions, which are remitted to government/
social security organisations on a
monthly/quarterly basis.
Fringe Benefit Costs
Employers are required to pay a matching contribution towards
provident/pension funds of workers. They also bear the cost
of workmans compensation and insurance to provide
funds to employees who are injured on the job.
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Example 1
Journalise the following payroll cost for the week ending April 15:
Factory payroll:Direct labour-Job 10
Indirect labour
Other payroll:
Salesmens salaries
Administrative salariesGross payroll
Social security contribution payable
(employees contribution)
Social security contributions payable
(employers contribution)Income-tax deducted at source
Employees pension fund (paid by
employer)
Rs 1,80,000
1,44,000
1,45,800
70,200
Rs 3,24,000
________
2,16,0005,40,000
37,800
37,8001,35,000
39,960
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Solution
Assuming all employers contribution and fringe benefits are recorded on a
weekly basis, the following journal entries would be made on April 15:
(a) To record the payroll:
Work-in-process InventoryJob 10Dr
Factory Overhead Control (indirect labour) Dr
Selling Expenses Control Dr
Administrative Expenses Control Dr
To Payroll Payable
Rs 1,80,000
1,44,000
1,45,800
70,020
Rs 5,40,000(b) To record employee taxes and pay the payroll:
Payroll Payable Dr
To Employee Income Taxes Payable
To Employee Social Security Contribution
Payable
To Cash (to employees residual balance)
5,40,000
1,35,000
37,800
3,67,200
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(c) To record employer contribution and fringe benefit costs:
Factory Overhead Control (Rs 3,24,000 14.4 %*) Dr
Selling Expenses Control (Rs 1,45,800 14.4%) Dr
Administrative Expenses Control
(Rs 70,200 14.4%) Dr
To Employer Social Security Contribution payable
To Employers Pension Fund
Rs 46,656
20,995
10,109
Rs 37,800
39,960
(d) To pay on a periodic basis all taxes/contribution and fringe
benefit liabilities:
Employee Income Taxes Payable Dr.
Employee Social Security Contribution Payable Dr.
Employer Social Security Contribution Payable Dr.
Employer Pension Fund Contribution Payable Dr.
To Cash
1,35,000
37,800
37,800
39,960
2,50,560* (Rs 37,800 + Rs 39,960)/Rs 5,40,000 = 14.4%
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Shift Premium
The shift premium/differential refers to the payment of higher hourly rates
for working in less desirable evening/night shift(s). It is charged to factoryoverhead control rather than work-in-process, and spread over all units
produced because they are not caused by specific units. If day shift rate is
Rs 65 per hour and the night shift rate for the same job is Rs 70, for a
worker working 50-hours week in the night shift, the entry would be:
Work-in-process Inventory (50 hours Rs 65) Dr
Factory Overhead Control-Shift Premium
(50 hours Rs 5/hour) Dr
To Payroll Payable (50 hours Rs 70/hour)
Rs 3,250
250
Rs 3,500
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Overtime Premium
Regular earnings represent the total hours worked, including overtime
hours multiplied by the regular pay rate. But a higher rate may
be paid for overtime work. This is called overtime premium.
Accounting TreatmentRandom Scheduling of Jobs
Work-in-process InventoryJob No.(Total hours worked Normal hourly rate) Dr
Factory Overhead Control-Overtime Premium
(Overtime hours Overtime premium rate) Dr
To Payroll Payable
Requirements of a Specific Job
Work-in-processJob No. Dr
To Payroll Payable
Negligence/Poor Workmanship
Work-in-process InventoryJob No. Dr
Loss from Overtime Premium Dr
To Payroll Payable
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Idle Time
Idle time results from payment when workers have no work.
If idle time is normal for the production process and is unavoidable, the cost of idle
time is charged to factory overhead control and the entry is:
Work-in-process InventoryJob No.
(Hours worked Rate per hour) Dr
Factory Overhead Control-Idle Time (Hours Hourly rate) Dr
To Payroll Payable
If idle time is caused by negligence/inefficiency, it is charged to a loss account and
the entry would be:
Work-in-process Inventory Dr
Loss from Idle Time Dr
To Payroll Payable
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Minimum Guaranteed Wage andMinimum Guaranteed Wage and
Incentive PlansIncentive Plans
The incentive/bonus plans vary in format and
applications. They fall into two categories.
(1) Differential price rate schemes
(i) Taylor Differential Piece Rate
(ii) Merrick Differential Piece Rate
(iii) Gantt Task and Bonus Plan
(2) Premium bonus plans
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Taylor Differential Piece Rate System
Under the Taylor Differential Piece Rate System, there
are two piece wage rates: a low rate for output below
standard performance and a higher rate applicable toworkers where production is above standard. The
efficiency of a worker may be determined as a
percentage of (i) time allowed for a job to the actual
time taken or (ii) actual output to standard output within
a specified time.
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Example 2
Assuming the following facts, calculate the earnings of workers under
Taylor Differential Piece Rate System:
Standard time per piece; 20 minutes
Normal rate per hour, Rs 9
In a 9-hour day, A produces 25 units and B produces 30 units.
Differential to be applied: 80 per cent of piece rate below standard and
120 per cent above standard.
Solution
Efficiency of A = 92.6 per cent = (25/27) 100
B = 111 per cent = (30/27) 100
Piece rate of A = 0.80 Rs 3 = Rs 2.4
B = 1.2 Rs 3 = Rs 3.6
Earnings of A = 25 Rs 2.40 = Rs 60
B = 30 Rs 3.60 = Rs 108
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Merrick Differential Piece Rate System
Merrick Differential Piece Rate System is a modification
of/improvement over the Taylor Differential Piece Rate
System. It uses three piece rates. Normal piece
rates are paid when output is upto 83 per cent of the
standard output; 110 per cent of normal piece rates are
paid for output between 83100 per cent; 120 per cent is
paid if the output exceeds 100 per cent.
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Example 3
From the under-mentioned facts, calculate the earnings of A, B and C
under the Merrick Differential Piece Rate System:
Normal piece rate (upto 83 per cent of high task output), Rs 10 per unit;
High task, 40 units per week
Output for the week: A, 32 units; B, 37 units; C, 42 units.
Solution
Efficiency of A = (32 100) 40 = 80 per cent
B = (37 100) 40 = 92.5 per cent
C = (42 100) 40 = 105 per cent
Wages of A = 32 Rs 10 = Rs 320B = (37 Rs 10 110) 100 = Rs 407
C = (42 Rs 10 120) 100 = Rs 504
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Gantt Task and Bonus Plan
Gantt Task and Bonus Plan is a mixture of a guaranteed
time rate with a bonus and piece rate plan using the
differential plan when output is below standard(efficiency below 100 per cent), time rate is guaranteed.
In case of output at standard level (100 per cent
efficiency) bonus at the rate of 20 per
cent on time rate is payable while a higher piece rate on
the whole output is paid if output exceeds standard.
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Example 4
Calculate the wages of A, B and C under the Gantt Task and Bonus Plan
from the facts given below:
Time rate, Rs 10 per hour for 40-hours week
Standard production, 40 units per week
Piece rate above standard output, Rs 12
Weekly output: A, 32 units; B, 37 units; C, 42 units
Solution
Wages:
A = Rs 400 (40 Rs 10): output below standard (32 units)
B = Rs 400 (40 Rs 10): output below standard (37 units)
C = Rs 504 (42 Rs 12): output above standard (42 units)
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Premium Bonus PlansPremium Bonus Plans
Under the time rate basis of wage payment, additional
production beyond normal level benefits theemployer(s); with piece rate system, the
benefit goes to the employee(s).
Bonus plans are a mid-way in the sense that the savingsare shared between them. These plans include (i)
Halsey/Halsey-Weir Plan and (ii) Rowan Plan.
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Halsey Premium Plan
Under the Halsey Premium Plan the earnings andbonus of a worker is computed as below.
Earnings = (Time taken rate) + [0.50 (Standard time
Time taken) Rate]
Bonus = [0.50 (Standard time Time taken) Rate].
Halsey-Weir Premium Plan
Halsey-Weir Premium Plan is similar to Halsey Plan
with the difference that the bonus/premium is usually
applied on 33.33 : 66.67 basis.
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Example 5
The standard time for Job Exe is 6 hours while the time given to complete
the work is 10 hours. The wage rate is Rs 4 per hour. If the job is completed
in 8 hours, compute the earnings per hour using Halsey Premium and
Halsey-Weir Premium plans.
Solution
Computation of Wages and Earnings per Hour
Halsey premium Halsey-Weir plan
Total wages(8 Rs 2) + 0.50
(2 Rs 2) =Rs 18
(8 Rs 2) + 0.333 (2
Rs 2) =Rs 17.33
Earningsper hour
(Rs 18 8) = 2.25 (Rs 17.33 8) = 2.17
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Rowan Plan
According to the Rowan Plan earnings and bonus are
computed as below:
Workers earnings = (Time taken Rate per hour) + [(Standard
time Time taken) Standard time] Time taken Rate Perhour.
Bonus = (Time taken Time allowed) Time saved Time
rate.
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Example 6
From the under mentioned facts, calculate bonus, total earnings, and rate of
earnings per hour under the Rowan plan:
Time allowed, 6 hours
Time taken, 4 hours
Hourly rate, Rs 3
Solution
Bonus = [(4/6) 2 Rs 3 = Rs 4*
Earnings = (4 Rs 3) + Rs 4* or 4* [(6 4) 6] 4 Rs 3
Earnings per hour = Rs 16 4 = Rs 4
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Solution
Standard pointsActual points
Points saved
Bonus earned
Total earnings
= 8 60 = 480 (B)= (120 480) 100 = 576 (B)
= 576 480 = 96 0.75 = 72
= (72 Rs 3) 60 = Rs 3.60
= (8 Rs 3) + Rs 3.60 (bonus) = Rs 27.60
Example 7
From the information given below, compute bonus and total earnings
according to Bedaux Point Plan:
Standard production for 8 hours daily = 100 (number)Actual production for hours daily = 120 (number)
Hourly wage rate = Rs 3
Bedaux Point Plan
Under this plan, a guaranteed hourly rate is paid until standard
production is achieved, and a premium or additional wage is paid
for units in excess of standard.
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Labour TurnoverLabour TurnoverLabour turnover is the rate at which employees leaveemployment. It has implications for labour cost.
SEPARATION METHOD
FLUX METHOD
REPLACEMENT METHOD
The objective should be to keep the labour
turnover at minimal.
Labour turnover can be measured in three ways.
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According to the Separation Method
Labour turnover = [Employees leaving (number of
separations) in a period Average number of workersemployed] 100.
According to Flux/Separation-cum-Replacement Method
Labour turnover = [(Number of employees leaving) + Numberof employees joining/replacements against vacancies of
those leaving (new employees) Average number
employed)] 100.
According to Replacement/Net labour Turnover Method
Labour turnover = (Number of workers replaced in a period
Average number employed) 100.
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Example 8: The information relating to the workforce of Premier
Industries Ltd during the latest month is listed below:
Number of workers in the beginning and end of the month 19,000
and 21,000 respectively;
During the month workers discharged, 600 and left on their own,
200;
During the month workers engaged, 2,000 out of which workers
appointed against vacancies caused by separation, 400 and on
account of expansion, the remaining 1,600.
Compute the monthly labour turnover rate and the equivalent annual
rates under the three methods of labour turnover measurement.
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1.Separation Method:
Labour turnover rate = (800 100) 20,000* = 4 per cent *(19,000+ 21,000) 2
Equivalent annual turnover = (4 365 days) 30 days = 48.67 per
cent
2. Flux Method:
Labour turnover rate = (800 + 400) 20,000* = 6 per cent
Equivalent annual rate = (6 365) 30 = 73 per cent
3. Replacement Method:
Labour turnover rate = (400 100) 20,000* = 2 per cent
Equivalent annual rate = (2 365) 30 = 24.33 per cent
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Causes of Labour TurnoverCauses of Labour Turnover
The causes of labour turnover may be avoidable in the sense that
with suitable measures they can be eliminated or avoided.
Labour turnover = [Employees leaving (number of separations) in a
period Average number of workers employed]
100.
The labour turnover cost consists of two elements, that is,
preventive cost and replacement.
The replacement can be computed in either of two ways:
(i) Separation and replacement method and (ii) Profit forgone
method.
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Separation and Replacement Method
Under separation and replacement method, the specific costs
associated with separation (turnover) and replacements
(recruitment/training) are accumulated.
The separation costs include terminal pay, gratuity andother benefits.
The replacement costs include costs associated with
selection/training of new employees.
Another relevant cost is the lost contribution in terms of sales
less additional variable cost due to labour cost of lost hours due
to replacement, and increase in material and variable overhead
costs due to increase in potential sale.
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Example 9
From the information given below, calculate the cost of labour turnover, usingseparation and replacement method:
Income Statement for the Year Ended March 31, Current YearSales Rs 4,00,000
Variable costs:
Materials Rs 1,00,000
Direct labour 80,000
Variable overheads 80,000 2,60,000Contribution 1,40,000
Less fixed overheads 90,000
Profit before tax 50,000
The direct labour-hours worked during the period were 20,300 of which 500
hours pertained to new workers on training. Only 40 per cent of traineestime was productive. As replacement of workers left was delayed for sometime, 600 productive hours were lost.
The company incurred direct costs as a consequence of separation/replacements detailed below: Separation, Rs 4,000; Selection,Rs 6,000, and Training, Rs 10,000.
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Profit Foregone Method
According to profit foregone method, the cost of labour turnover
equals the profit foregone in terms of the difference between
the actual profit for the period and the estimated profit
that would have been earned had no labour
turnover occurred.
Alternatively, contribution lost due to labour turnover and costs
incurred consequent on labour turnoverequal profit foregone.
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Example 10
The sales of Premier Industries Ltd in the previous year aggregated
Rs 1,66,06,600 and the P/V (profit - volume) ratio was 20 per cent.
The actual hours worked was 4.45 lakh. The actual direct hours
included 30,000 hours attributable to training of new recruits of
which 50 per cent represented unproductive hours. As a result of
delays in filling vacancies caused by labour turnover, 1,00,000
potentially productive hours were lost.
The cost associated with labour turnover were: (i) Settlement costdue to leaving, Rs 87,640; (ii) Recruitments cost, Rs 53,480; (iii)
Selection costs, Rs 25,500, and (iv) Training costs, Rs 60,980.
Assuming the potential production loss consequent upon labour
turnover could have been sold at the prevailing price, find the profitforegone in the previous year on account of labour turnover.
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Solution
Determination of Profit Foregone
Contribution foregone (working note) Rs 7,72,400
Settlement cost 87,640
Recruitment cost 53,480
Selection cost 25,500
Training cost 60,980
Total 10,00,000
Working Note
Determination of contribution foregone:
Actual hours worked 4,45,000
Less unproductive hours (0.50 30,000) 15,000Actual productive hours 4,30,000
Sales lost (Rs 1,66,06,600 4,30,000 hours) 1,00,000
hours Rs 38,62,000
Contribution lost (Rs 38,62,000 0.20, P/V ratio) 7,72,400
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Treatment of LabourTreatment of Labour
Turnover CostTurnover CostLabour turnover costs are usually treated as factory
overhead costs. While the preventive costs are
distributed among different departments, thereplacements costs are shared by the department(s)
affected by the labour turnover.
The personnel department prepares a labour turnover report periodically to minimise turnover by
taking appropriate measures.
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Labour Turnover Report Date..............
Month Cumulative sincebeginning of year
Last year
Number of employees
Employees leavingLabour turnover (%)
Reasons for leaving:
Avoidable:
..................
..................
..................
Total
Percentage
Unavoidable:
..................
..................
..................
TotalPercentage
Number of replacements
Percentages
Figure 4: Labour Turnover Report
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Efficiency Rating ProceduresEfficiency Rating Procedures
Job Evaluation
Job evaluation is the systematic technique of analysis and assessment of
jobs to ascertain their comparative labour/job worth. It grades all jobs
with reference to their main characteristics so that the relative meritof each job in terms of work value may be ascertained. Its focus is on
jobs and it has nothing to do with the rating of the employees.
Merit RatingAs a systematic method of determining the relative worth of employees,
merit rating is the comparative appraisal of the individual merits of an
employee. It rates an employees performance through some
norms/standards.
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Job Evaluation MethodsJob Evaluation MethodsJOB RANKING METHOD
According to the job ranking method, different jobs are evaluated and
ranked on the basis of relative difficulty in performance and
responsibilities.
JOB GRADING METHOD
Under the job grading method, a predetermined/hypotheticalscale/standard of job value is determined on the basis of education,
experience, skill, responsibilities and so on and each job is placed in
suitable grade(s)/class(es).
POINT/FACTOR RANKING METHOD
According to the point/factor ranking method, each job is analysed in
terms of job factors consisting of elements like basic skills and
knowledge, mental and physical efforts, responsibilities, working
conditions and so on. Each job is assigned points/weightage.