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Power tools for industrial applications
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Page 1: Power tools for industrial applications - HAN Industria General.pdf · POWER TOOLS FOR INDUSTRIAL APPLICATIONS CONTENTS ... Atlas Copco tools, no product leaves our plant until it

Power tools for industrial applications

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P O W E R T O O L S F O R I N D U S T R I A L A P P L I C A T I O N S

C O N T E N T S

Atlas Copco – Your productivity partner ......................................................2

Step up your productivity ............................................................................4

Light deburring, die grinding and engraving ................................................6

Sanding, surface preparation and polishing ................................................8

Heavy deburring, trimming and internal grinding ....................................10

Heavy rough grinding and cutting off ........................................................12

Medium rough grinding and rough sanding ..............................................14

Brazor electric grinders. For rough applications ..........................................16

Weld flux removal and multi purpose scaling ............................................18

Chipping ......................................................................................................20

Drilling ........................................................................................................22

Drilling and tapping ....................................................................................24

Zero-fault tightening is only five steps away............................................26

Impact wrenches. M6–M45 ........................................................................28

Impact wrenches. Torque control M8–M22 ................................................30

Screwdrivers. Direct drive and slip clutch M1.6–M6 ................................32

Screwdrivers. Shut-off clutch M1.6–M6 ....................................................34

ErgoPulse nutrunners. Non shut-off type M5–M16 ....................................36

ErgoPulse nutrunners. Shut-off type M5–M20 ..........................................38

Pulsor. Monitoring impulse tools..................................................................40

Angle nutrunners. Shut-off type M2.5–M16 ..............................................42

Pistol grip nutrunners. Shut-off and stall type ............................................44

Tensor DL/SL electric screwdrivers ............................................................46

Tensor DS electric nutrunners ....................................................................48

Tensor S/ST transducerised electric nutrunners ..........................................50

ETX nutrunners ............................................................................................52

Torque arms ..................................................................................................54

ACTA 3000 ..................................................................................................56

Bits and power sockets ..............................................................................58

Air hoists and trolleys ..................................................................................62

Air motors ....................................................................................................64

Installation proposals ..................................................................................66

Declaration of noise and vibration emission ..............................................75

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Tools supplier or productivity partner? The choice is yours.

What do you expect from a tools supplier? To start with, you need one who canprovide a tool with the right specification and performance for each application.

Secondly, the tools must be ergonomically designed and built to withstandrugged industrial environments. Finally, you need the comprehensive technicalsupport and service that only the world leader in industrial power tools canprovide.

In Atlas Copco you have more than a tools supplier. You have a team of specialists who support your efforts to cut production times and improve production efficiency.

Find and order the optimum tool –easilyWe know the importance of finding theoptimum tool for each application withthe minimum of time and effort. That’swhy this catalogue is application-oriented, to make it easy for you to findthe tools you need. It also contains anInstallation Proposal for each tool. Thisgives you a list of the airline accessoriesneeded to get the tool up and running,with a few ordering numbers coveringthem all. You can also access toolselection guides at our web sitewww.atlascopco.com/tools

Innovation based on solid experience Our track record speaks for itself whenit comes to improving the efficiency oftool design through innovation andtechnical expertise. For example, AtlasCopco was the first to introduce lubri-cation-free tools and screwdrivers withair supply from above. We have nearly300 active basic patents and registereddesigns. There are nearly 3,000 productsin our range. More than 40% of thesehave been launched the past four years.

Nowhere else will you have a betterpossibility to finding exactly the righttool for your application.

Global service, local presenceWith Atlas Copco as your supplier, you get more than quality tools with high performance and built-inserviceability. You have the compre-hensive support of a company thatdevelops, manufactures and marketshand-held power tools through ownsales companies and independent distributors in some 140 countriesworldwide. With fully equippedCustomer Centers spread around theworld, this global organisation isdedicated to serving you, wherever you are.

Fast deliveryPlace an order with your local AtlasCopco office before 4 p.m. local time.Your new tools or spare parts will bedespatched the same day from ourcentral tool warehouse in Belgium.Our network of regional warehousesenables us to offer a similar service tocustomers in other parts of the world.

Service programs geared to yourspecific needsContinuous monitoring and service of each power tool is a cost-efficient way to optimise your production and enhance availability. We have three standard service programs, suited to dif-ferent situations and needs.

Gold service is a complete service programme, tailored to the need of the majority of our tools

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and equipment. Gold Service is onlyavailable with the purchase of a newtool. Silver service is intended for toolsalready in use on the production line.Bronze service is specially developedfor tools not covered by a scheduledmaintenance programme. Atlas Copcocan also offer calibration service forassembly tools.

Tested and documentedTo ensure that you always get 100%

efficiency and functionality from Atlas Copco tools, no product

leaves our plant until it has been thoroughly tested to

meet strict standards of quality and performance.

Advanced equipment isused to check power,

speed, accuracy and air consumption.Every tool is accom-

panied by easy-to-follow technical docu-mentation in 12 lan-

guages.

Ergonomics means built-in productivityAtlas Copco has a long tradition ofergonomic tool design. Our tools havewhat it takes to reduce the strain on theoperator, minimise noise and vibration,and ensure a clean, healthy environment.This approach to tool design has been anintegral part of our business philosophyfor the best part of fifty years. That’swhy you can be sure that an Atlas Copcotool will give you a high level of relia-bility and durability and consistentperformance over time.

See main catalogue for complete rangeThis catalogue contains a selected range of Atlas Copco tools. For furthermodels, please see our main catalogue,Industrial Power Tools.

Truly innovative. Atlas Copco launches more new productseach year than any other tool supplier.

Order-driven production. Our plant in Sweden is one of the mostefficient of its kind. A dedicated workforcekeeps throughput times short.

Rapid deliveries. All orders received before 4 pm are dispatched the same day from our centralwarehouse in Belgium.

Maximizing uptime.Our service programmes are uniqueamong tool suppliers.

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Working with material removal tools? Want to raise your produc-tivity? Speed up your operation by switching to light, powerfultools and accessories from Atlas Copco. As these pages show, it’sa sure way of getting immediate, quantifiable productivity gains.But it pays to look at all aspects of your process. Tool selection,workstation design and the working environment all have animpact on the productivity of your operators.

Good ergonomics is good economics

Putting the operator first is a basicAtlas Copco philosophy. This is whyour tools are light in relation to thepower they provide. It’s why theyhave auto-balancers to minimizevibration, silencers to reduce noiselevels, and handle and triggerdesigns that provide comfortableworking positions. Our tools aredesigned to be used day in day outwithout putting unnecessary strainon the operator.

Look at the process as a whole

However, ergonomics does not just lie in the design of the tool. Itpays to take a holistic view of your

process, your tool, accessories andinstallation. Look at the application– are you using the right tool for thejob? Review the entire workstation.It may be possible to make animprovement in the configurationthat would lead to higher individualproductivity.

Consult Atlas Copco. We havethe application know-how to helpyou choose the right tool andaccessories for the job.

The tool is a small, but vital investment

Looked at the cost of your grindingoperations lately? On average thetool only accounts for about 5% oftotal costs. In many countries,labour costs account for up to 60%.

So it pays to invest in ergonomicallydesigned tools with least physicalimpact on the operator. Also, sinceabrasives account for as much as30%, it’s worth investing in Atlas Copco grinders. Wheel consumption is often lower than for other makes.

Process times are crucial to productivity

Tools offering a high material re-moval rate, such as Atlas Copco’sLSV 38, are an excellent investmentsince their high performance cutsprocess times and raises operatorproductivity.

It pays to take a holistic view of yourprocess. Are you using the right tool andaccessories for the job?

Typical distribution of costs in a grindingoperation (labour costs are lower in somecountries).

Material removal rate test – Atlas Copco LSV 38 vs. competitors.

0

10

20

30

40

50

60

70

80 Removal rate, grams of steelin two minutes. LSV 38 20%higher than competing tool.

The toolOther costs Competitor 1 Competitor 2 LSV 38

Operator 1 Operator 2 Operator 3AbrasivesLabour costs

Step up your productivity!

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Air line upgrade

Why not start by upgradingyour air line? A pressuredrop of just 1 bar reduces the material removal rate,and the process time in-creases to compensate forthe loss. Atlas Copco air lineaccessories ensure correctair pressure. Quick couplingsprovide pressure drop. Our high-performance hoseis up 50% lighter thanconventional hoses.

Productivity increase: 20%

Ergonomic design, vane motors

Equipped with vane motors,Atlas Copco LSV 48 grindersare light, powerful andergonomically designed toavoid uncomfortableworking positions for theoperator, thus raisingindividual productivity.

Productivity increase: 25%

Turbine grinding

Tried turbine grinding yet?The high power-to-weightratio and high rate of mater-ial removal provided by Atlas Copco GTG 21 turbinegrinders, combined withtheir ergonomic design,make them a pleasure towork with.

Productivity increase: 15%

The ultimate grinding experience!

Weighing in at only 3.8 kg, and with the same airconsumption as traditionalpneumatic grinders, theenormous power of Atlas Copco GTG 40 turbinegrinders ensures the ulti-mate grinding experience. They provide the highest rate of material removal of any grinders on the market today. Try runningone of these to a standstill!

Productivity increase: 115%

Take your first step today. Why wait when thereare major productivity gains to be made?

Take your productivityto a higher level

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ApplicationsDie grinding and engraving with mountedpoints. Deburring of castings and generalfiling with rotary burrs in ferrous and nonferrous materials.

The toolsThe high-speed model LSF 07 is ideal formany precision die-making applications.The high speed makes it perfect for work in different material and the well-balancedgrip makes it easy to control in detailedwork.

The 17-series is ideal for die grindingand engraving and the more powerful 28-series for deburring of e.g. castings. LSF17 and LSF 28 die grinders have a uniquevibration damping design in both short andextended tools. This cuts burr consumptionby at least 20% and prevents vibrationsfrom being transferred to the operator´shand. The speed governor enables highperformance with low tool weight. Asilencer keep sound level below 75 dB(A)on LSF 17 and below 78 dB(A) on LSF 28.

Rpm selectionThe speed depends on the diameter of theburr head, the material to be ground andthe material in the rotary burr. For example,Ø 3, 6 and 12 mm head diameter of rotaryburr, recommended rpm for work invarious types of material is:

Recommended rpm: Unhardened Soft materials

Hardened steel. Softer Wood, Brass,steel. Tough materials Plastic,

Burr head Ø materials cast iron Aluminium

Up to 3 mm– TC 65 000 65 000 85 000Up to 6 mm– TC 43 000 43 000 43 000– HSS – 20 000 30 000

Up to 12 mm– TC 30 000 30 000 30 000– HSS – – 20 000

TC: Tungsten carbide tipped rotary burr.HSS: High speed steel burrs. Use a fine cut burr for hard and/ortough materials and a coarse cut burr for stainless steel, softmaterials or light alloy.

For mounted points, follow the recommendation applicable to theparticular mounted point.

The high speed LSF 07 should be used with tungsten carbide burronly or with mounted points having the corresponding max rpm.LSF 07 can be used with max 4 mm burr head.

Shaft diameterLSF 07 has a 3 mm collet as standard. A 1/8" collet is available as optionalequipment. The most common shaftdiameter of the burr is 6 mm. The LSF is therefore delivered with a 6 mm collet(some versions are available with a1/4"collet). Other dimensions are availableas an optional accessory. When the burrhead diameter is 12 mm or more, it is recommended to choose a shaft diameter of 8 mm. Rotary burrs for LSF 07 has Ø 3 mm shaft.

Light deburring, die grinding and engraving

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If your rotary burrs quickly look like theone on the left, then it’s time to change toan LSF 28 die grinder. Effective vibrationdampening significantly extends theworking life of rotary burrs and reducesyour cost of operation while also improvingcomfort and control.

Installation Proposal. See page 68. Installation Proposal. See page 68.IP 3IP 3

Use the extended model for internal grindingand for grinding in difficult-to-reach areas.The extension part is also vibration dampedfor low consumption of burrs.

Technical dataModel LSF28 LSF28 LSF28

S250 E-1 S180 E-1 S150 E-1

Ordering No. 8423 1235 60 8423 1235 05 8423 1235 61Free speed rpm 25 000 18 000 15 000Power 860 W 820 W 700 WAir connection BSP 3/8" BSP 3/8" BSP 3/8"Max air cons. 18.5 l/s 17.4 l/s 15.0 l/sRec. air hose Ø 10 mm 10 mm 10 mmWeight 1.25 kg 1.25 kg 1.25 kgLength 335 mm 335 mm 335 mmAccessories included: 6 mm collet, collet wrenches,exhaust hose, 1/4" air hose nipple, 0.6 m air hose completewith ErgoNIP 10 connector.

Die grinder LSF 28 extended

An angle head model is often the best choicewhen grinding bottom areas in cavities and forsimilar operations.

Technical dataModel LSV28 S150-1

Ordering No. 8423 0125 54Free speed rpm 15 000Power 680 WAir connection BSP 3/8"Rec. air hose Ø 10 mmWeight 1.15 kgLength 250 mmAccessories included: 6 mm collet, collet wrenches,exhaust hose, 1/4" air hose nipple, 0.6 m air hosecomplete with ErgoNIP 10 connector.

Die grinder LSV 28 angle

Installation Proposal. See page 68.Installation Proposal. See page 68.

Unique vibration damping

IP 2IP 3

Collets Ø Ordering No. Spindle extension Ordering No.

3mm 4150 0081 00 Length 75 mm (3") 4150 0674 008 mm 4150 0074 001/8" 4150 0082 001/4" 4150 0076 001/8" 4150 1822 00 For LSFFront exhaust kit for LSF 17, short model 4150 0131 90

Model Ordering No.

17-series 4081 0026 9028-series 4081 0130 90LSF 07 4081 0243 90

Optional accessoriesDie grinder LSF 17 extended

The short model is the best choice in mostcases. It is easily operated and convenient tohold.

Technical dataModel LSF28 LSF28 LSF28

S250-1 S180-1 S150-1

Ordering No. 8423123511 8423123504 8423123564Free speed rpm 25 000 18 000 15 000Power 860 W 820 W 700 WAir connection BSP 3/8" BSP 3/8" BSP 3/8"Max air cons. 18.5 l/s 17.4 l/s 15.0 l/sRec. air hose Ø 10 mm 10 mm 10 mmWeight 0.75 kg 0.75 kg 0.75 kgLength 210 mm 210 mm 210 mmAccessories included: 6 mm collet, collet wrenches,exhaust hose, 1/4" air hose nipple, 0.6 m air hose completewith ErgoNIP 10 connector.

Die grinder LSF 28 short

Service kits

Use the extended model for internal grindingand for grinding in difficult-to-reach areas.The extension part is also vibration dampedfor low consumption of burrs.

Technical dataModel LSF17 LSF17 LSF17

S430E-1 S300E-1 S200E-1

Ordering No. 8423 1225 26 8423 1225 18 8423 1225 00Free speed rpm 43 000 30 000 20 000Power 300 W 280 W 250 WAir connection BSP 1/4" BSP 1/4" BSP 1/4"Rec. air hose Ø 8 mm 8 mm 8 mmAir consumption 9 l/s 9 l/s 8 l/sWeight 0.6 kg 0.6 kg 0.6 kgLength 270 mm 270 mm 270 mmAccessories included: 6 mm collet, collet wrenches, 1.0 mair hose complete with ErgoNIP 10 connector, exhaust hose,1/4" air hose nipple, hose clamp.

IP14Installation Proposal. See page 68. Installation Proposal. See page 68.IP 2

The short model is the best choice in mostcases. It is easily operated and convenient tohold thanks to the collet guard. Vibrationdamped for low burrconsumption.

Technical dataModel LSV17 S200-1 HD

Ordering No. 8423 0111 17Free speed rpm 20 000Power 250 WAir connection BSP 1/4”Rec. air hose Ø 8 mmAir consumption 9 l/sWeight 0.7 kgLength 197 mmAccessories included: 6 mm collet, collet wrenches, 1.0 mair hose complete with ErgoNIP 10 connector, exhausthose, 1/4" air hose nipple, hose clamp.

Technical dataModel LSF07 S850

Ordering No. 8423 1222 03Free speed rpm 87 000Power 100 WWeight 0.4 kgLength 170 mmAccessories included: 3 mm collet, collet wrench, air hosewith ErgoNIP 10 connector. Exhaust hose with silencer.

Die grinder LSF 17 Angle die grinder LSV 17

An angle head model is often the best choicewhen grinding bottom areas in cavities and forsimilar operations.

Technical dataModel LSF17 LSF17 LSF17

S430-1 S300-1 S200-1

Ordering No. 8423 1224 27 8423 1224 19 8423 1224 01Free speed rpm 43 000 30 000 20 000Power 300 W 280 W 250 WAir connection BSP 1/4" BSP 1/4" BSP 1/4"Rec. air hose Ø 8 mm 8 mm 8 mmAir consumption 9 l/s 9 l/s 8 l/sWeight 0.4 kg 0.4 kg 0.4 kgLength 170 mm 170 mm 170 mmAccessories included: 6 mm collet, collet wrenches,1.0 m air hose complete with ErgoNIP 10 connector,exhaust hose, 1/4" air hose nipple, hose clamp.

High speed die grinder LSF 07

Well balanced pencil grip for precisionapplications. The LSF 07 has a powerfulvane motor and yet a small grip size.

IP 2 IP 2 Installation Proposal. See page 70

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ApplicationsDry sanding and surface preparation,such as removing handling marks andsmoothing down welds on car bodies andother sheet metal objects.

Rust and paint removal with fiber discs onsheet metal objects. Sanding and smooth-ing down the surface on wood, metal andnon-ferrous objects and on glass fiber re-inforced plastic.

Polishing, grindline removing, reducingsurface roughness. The lubrication freemodels leave no oil mist in the exhaust airor on the sanded surface. They are there-fore very suitable for high quality surfacepreparation in connection with paintingoperations, etc.

Rpm selectionFollow the recommendations given by themanufacturer of the abrasive which isused in each application. The recommen-ded working speed is usually between 50 – 75% of the maximum permissiblespeed of the abrasive. The following ex-ample is given for fiber discs, diameter180 mm, by one manufacturer of abra-sives:

For material Recommended rpm

Steel and metal 5,300 – 6,300Stainless steel 3,200 – 4,200Aluminium, copper etc. 3,700 – 5,300

For LSV 17, the following speed anddimension of the abrasive disc isrecommended:

Peripheral speed of the discLSV 17 20–30 m/s * 40–60 m/s **

8 000 rpm dia. 40 – 60 mm dia. 80 mm12 000 rpm dia. 32 – 50 mm dia. 60 – 80 mm20 000 rpm dia. 20 – 30 mm dia. 38 – 60 mm

* coated abrasive, e.g. Speed-Lok from Norton.** nylon coated abrasive e.g. Roloc from 3M

Sanding, surface preparation and polishing

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Technical dataModel LSO30 LSO30 LSO31

S070-2 S070-3 S070-3

Ordering No. 8423 0360 08 8423 0360 16 8423 0362 79Dust extraction No No Self suction Pad size 75x100 mm 93 x170 mm 93x170 mm

Accessories included: Air hose nipple, hose clamp, dust bag,evacuation hose and perforating plate (31 and 32).

Technical dataModel LSV28 LSV28 LSV28 LSV28 LSV38 LSV38

S060 S040 ST034 S021 S085 S066

Ordering No. 8423 0125 30 8423 0126 22 8423 0135 80 8423 0125 19 8423 0130 69 8423 0170 73Ordering No. M 14 8423 0125 64 – – – 8423 0130 72 8423 0130 77Power 730 W 620 W 710 W 680 W 1.3 kW 1.3 kWFree speed 6 000 rpm 4 000 rpm 3 400 rpm 2 100 rpm 8 500 rpm 6 600 rpmAir connection BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8"Rec. air hose Ø 10 mm 10 mm 10 mm 10 mm 13 mm 13 mmSpindle UNC 5/8"/M14 UNC 5/8" UNC 5/8" UNC 5/8" UNC 5/8"/M14 UNC 5/8"/M14Weight 1.5 kg 1.5 kg 1.7 kg 1.5 kg 1.5 kg 1.5 kgInstallation Proposal IP 3 IP 3 IP 3 IP 3 IP 11, IP 12 IP 11, IP 12Accessories included: Complete air hose kit Ø 3/8” and 0.6 m long with exhaust hose and ErgoNIP 10 connector, (LSV27) support handle (LSV28/38).

Technical dataModel LSF28 LSF28 LSF28 LSF28

ST070 ST070-E ST030 LF ST030 LF-E

Ordering No. 8423 1235 66 8423 1235 65 8423 1235 63 8423 1235 62Power 760 W 760 W 670 W 670 WFree speed 7 000 rpm 7 000 rpm 3 000 rpm 3 000 rpmAir connection BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8"Rec. air hose Ø 10 mm 10 mm 10 mm 10 mmLength 275 mm 400 mm 275 mm 400 mmWeight 1.16 kg 1.76 kg 1.16 kg 1.76 kg

Accessories included: Complete air hose kit Ø 3/8” and 0.6 m long with exhaust hose and ErgoNIP 10 connector.

Service kits

Installation Proposal. See page 68.IP 3

Optional accessories

Ordering No. Description Model

4150 1962 81 Backing pad LSV 2, 5/8" and M14 spindleØ 180 mm

4080 1169 00 Pin key for above pad

3780 4007 90 Dust extraction kit* LSV28 S060,LSV28 S040

4112 0787 02 Velcro pad, Ø 93x170 mm LSO30-3

4112 0795 00 Velcro pad, Ø 150 mm LST30

4112 0796 00 Velcro pad, Ø 150 mm LST31, LST32

* Required suction capacity 250 m3/h

Ordering No. Model

LSV17 4081 0026 90LSF/LSV28 4081 0130 90LSO 4081 0131 90LST 4112 1300 90LSV38 4081 0308 90

Die grinder/polisher LSF 28 ST

For polishing and surface conditioning withabrasive textiles e.g. Scotch-Brite andBear-Tex. Short and extended models, LF.6 mm collet included.

Installation Proposal. See page 68 and 70.

Installation Proposal. See page 68.

IP12IP11IP 3

IP 1

Angle sander LSV 28/38Orbital sander LSO

For dry sanding and surface preparation.Support handle for two-hand operation andbest control over the sanding process.

For sanding in square corners and a more aggressive finishing sanding. Lubrication free.

Installation Proposal. See page 68.Installation Proposal. See page 68.

IP 2

IP 1

For light sanding, blending and grindlineconditioning with e.g. Roloc and Speed-Lokdiscs. Excellent grip over the angle head forperfect control.

Angle sander/polisher LSV 17 Random orbital sander LST

Technical dataModel LST20 R650 LST21 R650 LST22 R650

Standard Extraction Extractionself suction centr. suction

Ordering No. 8423 0361 73 8423 0361 74 8423 0361 75Max free speed 12 000 rpm 12 000 rpm 12 000 rpmPad Ø 150mm 150mm 150mmOrbit Ø 5mm 5mm 5mm

Accessories included: Pad for velcro back paper, U-wrenchfor change of pad, air hose nipple for ID 6 mm (1/4") air hose,dust hose and -bag (for LST 21-models). Small grip cover.

Small and light weight sander with very lowvibration levels. Interchangeable grip overhandle for improved handling. Choosebetween different pad sizes, orbital diameters type of suction systems to find the optimal solution for every application.

Technical dataModel LSV17 LSV17 LSV17 LSV17 LSV17 LSV17

S200-M/B S120-M/B S080-M/B S200-I/B S120-I/B S080-I/B

Ordering No. 8423 0111 22 8423 0111 30 8423 0111 31 8423 0111 20 8423 0111 28 8423 0111 32Power 260 W 260 W 200 W 260 W 260 W 200 WFree speed rpm 20 000 12 000 8 000 20 000 12 000 8 000Air connection BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4"Rec. air hose Ø 8 mm 8 mm 8 mm 8 mm 8 mm 8 mmSpindle UNC 1/4"–20 a) UNC 1/4"–20 a) UNC 1/4"–20 a) Collet Ø 6 mm Collet Ø 6 mm Collet Ø 6 mmWeight 0.5 kg 0.5 kg 0.5 kg 0.5 kg 0.5 kg 0.5 kga) Male thread

Accessories included: Air hose nipple, 1.0 m air hose complete with ErgoNIP 10 connector, hose clamp, exhaust hose, colletwrench (for -1 models), wrench for spindle (M model).

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Heavy deburring, trimmingand internal grinding

ApplicationsHeavy deburring, light trimming ofwelds, hollow grinding and internalcleaning of castings, repair grinding ofmaterial cracks prior to welding, bevel-ling, weld root cleaning, where the objectputs a limit to the size of tool from anaccess point of view or where the mate-rial penetration should be confined.

The toolsAngle grinders are used with depressedcentre wheels and cutting discs, 80-125mm (3-5") diameter. For best control, use the support handle for a two-handgrip. For best access and reach, use thetool without the support handle using one-hand operation.

Straight grinders are used with coneand plug wheels for internal grindingoperation. They are permitted to be usedwithout any wheel guard to admit accessand because the object being ground actsas a guard.

Mounted points, tungsten carbideburrs and the smaller mounted points areused with the most powerful die grindersalso without wheel guard. The rigidversion of LSF 38 is well suited formounted points.

Rpm selectionThe size of tool for wheels, cone wheelsand plugs is selected according to thesize of wheel suitable for the job. Thisalso decides the rotational speed for thegrinder. The selection of tool speed fordie grinders depends on the burr headdiameter and the material to be ground.For example, Ø 12 mm head diameter ofrotary burr, recommended rpm for workin various types of material is:

Material Rpm

High alloy steel 12 000 – 25 000Stainless steel, cast iron 15 000 – 30 000Aluminium 12 000 – 30 000

Select higher rpm when using tungstencarbide rotary burrs and lower rpm whenusing high speed steel rotary burrs. Formounted points, follow the recommen-dations applicable to the particularmounted point.

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Technical dataModel LSR38 LSR38 LSR43

S150 CW S180 CW S120-30

Ordering No. 8423 1232 31 8423 1231 30 8423 1432 24Power 1.35 kW 1.35 kW 900 WFree speed 15 000 rpm 18 000 rpm 12 000 rpmAir connection BSP 3/8" BSP 3/8" BSP 1/2" Rec. air hose dia 13 mm 13 mm 13 mmWeight 1.5 kg 1.5 kg 2.0 kgInstallation prop. IP 11, IP 12 IP 11, IP 12 IP 5, IP 13

Accessories included: LSR 28: air hose nipple, over hose for piped away exhaust air. LSR 43: Air hose nipple, wrench.

Technical dataModel LSR28 S180-05

Ordering No. 8423 1325 04Free speed 18 000 rpmMax wheel D*T*H 50*13*10Power 820 WAir connection BSP 3/8" Rec. air hose 13 mmWeight 1.9 kgLength 340 mm

Accessories included: Guards, wheel attachments andspanners, collet keys, air hose nipple, 0.6 m air hosecomplete with ErgoNIP 10 connector and an over hose forpiped away exhaust air.

Installation Proposal. See page 68 and 70. Installation Proposal. See page 68.IP 5 IP11 IP 3

IP12 IP13

Service kits

The CW model for cones or plugs withthreaded bushing. LSR 43 with adapter* forcone and plug wheels with threaded bushingor collet chuck for mounted points.LSR 38 is lubrication-free.* Optional

Straight grinders for conewheels LSR 38/43

Small-size vibration damped straight grinderfor 50 mm (2") straight wheels (48 m/s peri-pheral speed).

Straight grinders for straightwheels LSR 28

Installation Proposal. See page 70.IP11 IP12

Optional accessories

Collets LSF38 LSR43 S150-30C

6 mm 4150 1453 00 4150 1453 00*8 mm 4150 0706 00* 4150 0706 009 mm 4150 0765 00 4150 0765 0010 mm 4150 0681 00 4150 0681 00*Included as standard

Extension LSR43 S150-30C

L=75 mm 4150 0441 00

For the above extension, usecollet 6 mm 4150 0222 00collet 8 mm 4150 0325 00collet 1/4" 4150 0223 00collet nut 4150 0221 00

Adapter for cone wheel thread

LSR28/38 LSR43 CW S120-30

UNC/W 3/8" 4150 0318 00 4150 0943 00UNF 3/8" 4150 0318 01 4150 0943 01UNC 1/2" 4150 1357 00 4150 0944 00W 1/2" –– 4150 0942 00UNC/W 5/8" 4150 0767 00 4150 0945 00

Model Ordering No.

LSF38/LSR 38 4081 0308 90LSV17 4081 0026 90LSV28/LSR28 4081 0130 90LSR43 S150-30C 4081 0020 90

Die grinders for rotary burr and mounted points LSF 38

Technical dataModel LSF38 S180E-01 LSF38 S250E-01 LSF38 S150E/R LSF38 S180E/R

Ordering No. 8423 1231 16 8423 1231 17 8423 1231 14 8423 1231 15Power 1.35 kW 1.35 kW 1.35 kW 1.35 kWFree speed 18 000 rpm 25 000 rpm 15 000 rpm 18 000 rpmAir connection BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8"Rec. air hose dia 13 mm 13 mm 13 mm 13 mmWeight 1.5 kg 1.5 kg 1.5 kg 1.5 kgInstallation proposal IP 11 IP 12 IP 11, IP 12 IP 11, IP 12 IP 11, IP 12Accessories included: Collet keys, air hose nipple, 0.6 m air hose (whip hose) complete with ErgoNIP 10 connector, overhose for piped away exhaust air, Ø 6 mm collet and slim type collet nut.

LSF 38 is vibration damped for maximum comfort andextended burr life with up to 20%. The LSF 38 with 15 000 rpm and 18 000 rpm versions are lubrication-free. All models have rear exhaust.

Installation Proposal. See page 68 and 70.

Install. Proposal. See page 68 and 70.

IP12IP11IP 3IP 2

IP 5 IP13

For light grinding and small jobs in confinedspaces. For trimming and cleaning of weldswith depressed centre wheels or cut-off discs.

Technical dataModel LSV17 S170-08 HD LSV28 ST12-10 LSV28 ST12-12 LSV28 ST12-13 LSV38 ST12-25

Ordering No. 8423 0111 09 8423 0125 14 8423 0125 16 8423 0125 17Ordering No. M14 8423 0131 11Free speed 17 000 rpm 12 000 rpm 12 000 rpm 12 000 rpm 12 000 rpmMax wheel dimension 80*7*9,5/10 100*7*22 115*7*22 125*7*22 125*7*22Power 250 W 750 W 750 W 750 W 1.3 kWAir connection BSP 1/4" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8"Max air consumption 9 l/s 17.4 l/s 17.4 l/s 17.4 l/s 28 l/sRec. air hose size 8 mm 10 mm 10 mm 10 mm 13 mmWeight 0.8 kg 1.7 kg 1.7 kg 1.7 kg 1.8 kgInstallation proposal IP 2 IP 3 IP 3 IP 3 IP 11, IP 12

Accessories included: Guards, wheel attachments and spanners, air hose nipple, 0.6 m air hose complete with ErgoNIP 10connector (28 model only) exhaust hose for piped away exhaust air, support handle.

Powerful straight grinder with collet formounted points, rotary burrs and cone wheels.Side exhaust.

Technical dataModel LSR43 S150-30C LSR43 S120-30

Ordering No. 8423 1432 33 8423 1432 24Free speed 15 000 rpm 12 000 rpmCollet Ø 6 mm –Power 1 000 W 900 WAir connection BSP 1/2" BSP 1/2" Max air consumption 23 l/s 20 l/sRec. air hose 13 mm 13 mmWeight 2.1 kg 2.0 kgLength 503 mm 438 mm

Accessories included: Collet keys, air hose nipple, hose clamp.

Angle grinders for depressed centre wheels LSV 17/28/38 Straight grinder for cone wheelsand mounted points LSR 43

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Heavy rough grinding and cutting off

ApplicationsCutting off raisers and ingot mold incastings, pipes, beams, profiles, stone and concrete with cut-off wheels. The ALU-cut accessories are speciallydeveloped for cutting-off aluminium.

Rough grinding, trimming and cleaning of welds, weld root grinding, fettling ofcastings, bevelling, grinding in steel, castiron, stone and concrete with depressedcentre wheels.

Stock removal and flat grinding, grindingand cleaning of welds, castings, steel,stone and concrete with cup wheels.

The toolsChoose the high power turbo grindersGTG 40 and GTR 40 for highest materialremoval rate. They are the most powerfulgrinders in the world, yet small in size, forbest accessibility in close quarters. Theyare ideal tools for grinding metals such asstainless steel and aluminium because theyare lubrication free thus leaving no oilstains on the ground surface. A uniquedesign feature, AutoBalance, reduces thevibration level by 50%. The LSS 84/64vertical grinders and the LSR 64 straightgrinders are of classic well-proven designwith a conventional vane motor. Thestraight grinders GTR 40 and LSR 64 havean extended grip to provide extra reach.

Recommended wheel type dimensionWheel diameter

Wheel type Ø 230 mm Ø 180 mm Ø 150 mm

Cutting-off Best reachwheels for cutting-

off andfewer wheelchanges

Depressed Continous All roundcentre grinding grinding

Cup wheels Combine stockremoval (whentilted) and sur-face finish(when heldflush with thesurface), lastslonger

GTR and LSR Stock removalStraight wheels and internal and cone wheels grinding

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Installation Proposal. See page 69. Installation Proposal. See page 69.IP10 IP 9 IP 9

Service kits

Classic, well-proven design ensures maximum reliability. The cast iron cylinder ensures a long service life.

Classic, well-proven design ensures maximumreliability. The cast iron cylinder ensures a long service life.

Conventional grinder for cut-off,depressed centre wheels LSS 84/64

Conventional grinder for cup wheels LSS 64

Technical dataModel LSS64 S060-C15Ordering No. 8423 2641 04Free speed 6 000 rpmMax wheel Ø 150 mmPower 2.2 kWAir connection BSP 1/2"Rec. air hose Ø 16 mmAir consumption 40 l/sWeight 5.0 kgHeight over spindle 201 mm

Accessories included: Guard, attachments and key formounting the abrasive wheel, air hose nipple and hoseclamp.

Technical dataModel LSS84 S060-23 LSS64 S085-18Ordering No. 8423 2840 26 8423 2641 38Free speed 6 000 rpm 8 500 rpmMax wheel Ø 230 mm 180 mmPower 3.8 kW 2.6 kWAir connection BSP 1/2" BSP 1/2"Rec. air hose Ø 16 mm Ø 16 mmAir consumption 65 l/s 50 l/sWeight 6.0 kg 4.7 kgHeight over spindle 217 mm 201 mmInstallation Proposal IP 10 IP 9

Accessories included: Guard, attachments and key formounting the abrasive wheel, adjustable support handle, air hose nipple and hose clamp.

Technical dataModel GTR40 S085-15 GTR40 S072-13 GTR40 S060-15Ordering No. 8423 2950 00 8423 2951 00 8423 2952 00Free speed 8 500 rpm 7 200 rpm 6 000 rpmMax wheel dim. DxH 150x25 mm 125x25 mm 150x25 mmMax wheel thickness, T 20–32 mm 20–32 mm 20–32 mmPeripheral speed 68 m/s 48 m/s 48 m/sPower 4.5 kW 4.5 kW 4.5 kWAir connection BSP 1/2" BSP 1/2" BSP 1/2" Rec. air hose 16 mm 16 mm 16 mmMax air consumption 60 l/s 60 l/s 60 l/sWeight 5.8 kg 5.6 kg 5.6 kgLength 563 mm 563 mm 563 mm

Accessories included: Guard, attachments and key for mounting the abrasive wheel, air hose nipple and hose clamp, 0.5 m whip hose complete with ErgoNIP 10 connector.

Optional accessories

Flanges for GTR40 and LSR64 Ordering No.

Grinding wheel hole Ø 16 mm 4150 0619 00(Thickness 20-32 mm) Ø 20 mm 4150 1650 00

Ø 32 mm 4150 0620 00Spacer for cone wheel 4150 0787 00Accessories for GTG40 Ordering No.

Starting handle with lever on the lower sideAdaptor 4175 0161 00Handle 4170 1157 92ALU-cut accessories for LSV37 Ordering No.

Guard set, cpl 4112 1161 00Cutting off disc Ø 125 mm, t=2.2 mm 4112 1164 00

Model Ordering No.

GTG/GTR40 Seal kit for casing 4081 0153 90GTG/GTR40 Seal kit for gear 4081 0153 91LSS84 4081 0136 90LSS64 4081 0133 90LSR64 4081 0138 90

Turbo grinder for straight wheels GTR 40

InstallationProposal. See page 69.

IP 6

The extended design gives extra reach overlarge objects. Side exhaust that can be directedto either side of the tool.

IP 7

IP 8

Install. Proposal. See page 69. Install. Proposal. See page 69.IP 6 IP 6

Installation Proposal. See page 69.IP 9

IP 8 IP 8IP 7 IP 7

Your best choice for grinding with cup wheels. Unbelievable removal rate.

Turbo grinder for cut-off wheels,depressed centre wheels GTG 40

Turbo grinder for cup wheelsGTG 40

A powerful grinder for straight wheels. Cast iron cylinder for long service life.

Technical dataModel LSR64 LSR64

S100-15 S060-15Ordering No. 8423 1640 55 8423 1640 22Free speed 10 000 rpm 6 000 rpmMax wheel dim, DxH 150x25 mm 150x16 mmMax wheel thickness, T 20–32 mm 20–32 mmPeripheral speed 80 m/s 50 m/sPower 2.9 kW 2.3 kWAir connection BSP 1/2" BSP 1/2" Rec. air hose 16 mm 16 mmMax air consumption 53 l/s 41 l/sWeight 5.8 kg 5.4 kgLength 535 mm 535 mm

Accessories included: Guard, attachments and key formounting the abrasive wheel, air hose nipple and hose clamp.

Conventional grinder for straightwheels LSR 64

Technical dataModel GTG40 F066-23 GTG40 FO85-18Ordering No. 8423 2910 10 8423 2900 10Free speed 6 600 rpm 8 500 rpmMax wheel Ø 230 mm 180 mmPower 4.5 kW 4.5 kWAir connection BSP 1/2" BSP 1/2"Rec. air hose Ø 16 mm Ø 16 mmAir consumption 60 l/s 60 l/sWeight 4.0 kg 3.8 kgHeight over spindle 128 mm 128 mm

Accessories included: Adjustable guard, attachments and key for mounting the abrasive wheel, support handle, air hose nipple and hose clamp, 0.5 m whip hose complete withErgoNIP 10 connector.

Technical dataModel GTG40 S060-C15Ordering No. 8423 2930 10Free speed 6 000 rpmMax wheel Ø 150 mmPower 4.5 kWAir connection BSP 1/2"Rec. air hose Ø 16 mmAir consumption 60 l/sWeight 4.3 kgHeight over spindle 126 mm

Accessories included: Adjustable guard, support handle,air hose nipple and hose clamp, 0.5 m whip hose completewith ErgoNIP 10 connector.

Astonishing power-to-weight ratio. Highest possible material removal.

Extremely high removalrate and greataccessibility.

Turbine grinder GTG 21

Technical dataModel GTG21 GTG21

F 120-13 F 085-18

Ordering No. 8423 2963 00 8423 2963 02Free speed 12 000 rpm 8 500 rpmMax wheel dim. DxTxH 125 mm (5") 180mm (7")Power 2.1 kW 2.1 kWAir connection BSP 3/8" BSP 3/8" Max air consumption 30 l/s 30 l/sWeight 1.8 kg 2.0 kgHeight over spindle 68 mm 72 mmAccessories included: Adjustable wheel guard, adjustablesupport handle, attachment flanges for 1–10 mm thick grin-ding wheels, 0.7 m whip hose, 13 mm dia complete with nipple and ErgoNIP 10, gear box oil, hex key for wheelchange.

Installation Proposal. See page 70.IP11 IP12

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Medium rough grindingand rough sanding

ApplicationsGeneral adjustment grinding, weld prepa-rations and grinding with depressed centrewheels. Light cleaning of castings withstraight sided wheels.

Coarse grit fibre discs give a bettersurface finish than bonded abrasives. They are therefore used when a smoothersurface is required in weld grinding, re-moval of casting scale and sand, roughcleaning and grinding in soft materials.

The toolsGTG 21 is the most compact, powerful and efficient tool of its type on the market.This third generation turbine tool providesimmense power and remains rpm underheaviest loads. GTG 21 offers an extremelyhigh removal rate even if it only weighs 2 kg and pays for itself fast by raisingindividual productivity.

Another option is the LSS verticalgrinders or LSV angle grinders withdepressed centre wheels of diameter 125and 180 mm. The angle grinder givesbetter accessibility in close quartersbecause of the low height over the anglehead.

In cleaning of castings, the LSR straightgrinders are used with wheels of diameter100 and 125 mm. The vertical grinder LSS 53 is also used for coarse grit sandingwith e.g. flap wheels.

The powerful and lubrication-free turbine grinders GTG 21/40 have becomepopular partly for their small dimensionsbut also for their capacity in rough sandingand grinding in soft materials, such asaluminium and bronze.

RPM selectionThe maximum permissible speed of thegrinding wheel must never be exceeded.Make sure the grinder speed matches theselected grinding wheel.

Rough sanding is performed at a speedwhich is lower than the maximumpermissible speed of the fiber disc.Common speeds at Ø180 mm are be-tween 5 300 – 6 300 rpm for fiber discsand between 3 700 – 5 300 rpm for flapdiscs.

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The perfect tool for heavy-duty applications.It is available in both grinder and sanderversion. Both models have an Autobalancerthat keeps vibrations below 2.5 m/s2. Highpower, low weight and low height over thespindle gives you the best productivity andaccessibility.

Accessories included: Air hose nipple, hex key, hose clamp,support handle with silencer. Guard and flanges are includedin LSS 53 SO85-18.

Accessories included: Support handle, exhaust hose.For more angle sanders, see page 7.

Service kits

Optional accessories

Installation Proposal. See page 70.IP11Model Ordering No.

LSS53 4081 0132 90LSV38 4081 0308 90GTG21 4081 0220 90LSR43 4081 0020 90LSR53 4081 0132 90GTG40 for casing 4081 0153 90GTG40 for gear 4081 0153 91

Backing pad GTG40 GTG21 LSV38

180 mm (7") 4170 1192 90 4170 1192 90 4170 0757 80*180 mm (7") 4170 0756 80**230 mm (9") 4170 1193 90

* stiff type up to grit 50.** flexible type for grit 60 and finer.

IP12 Installation Proposal. See page 70.IP11 IP12

Install. Proposal. See page 68 and 70.IP 5 IP13

Technical dataModel GTG21 S085 GTG40 S060

Ordering No. 8423 2963 05 8423 2930 00Free speed 8 500 rpm 6 000 rpmMax wheel Ø 180 mm 230 mmPower 2.1 kW 4.5 kWAir connection 3/8" BSP 1/2" BSPAir consumption atmax power 30 l/s 60 l/sWeight 1.6 kg 3.6 kgHeight over spindle 80 mm 132 mm

Accessories included: Air hose nipple, support handle, hoseclamp, 0.5 whip hose complete with ErgoNIP 10 connector.

Turbine sander GTG 21/40

Straight grinder LSR 53/43

Technical data

Model LSV38 LSV38 S085 S066

Ordering No. 8423 0130 69 8423 0170 73Ordering No. M14 8423 0130 72 8423 0130 77Power 1.3 kW 1.3 kWFree speed 8 500 rpm* 6 600 rpm**Air connection 3/8" BSP 3/8" BSPRec. air hose dia 13 mm 13 mmSpindle UNC 5/8"/M14 UNC 5/8"/M14Weight 1.5 kg 1.5 kgInstallation proposal IP 11, IP 12 IP 11, IP 12

* For sanding at 60–80 m/s in e.g. steel and metal.** For sanding at 50–60 m/s in e.g. stainless steel, aluminium andcopper.

Technical dataModel LSR53 LSR43

S120-13 S090-10

Ordering No. 8423 1520 36 8423 1430 18Free speed 12 000 rpm 9 000 rpmMax wheel dim. DxH 125x25 mm 100x13 mmMax wheel thickness, T 20–32 mm 25 mmPower 1.6 kW 0.8 kWAir connection 1/2" BSP 1/2" BSPMax air consumption 33 l/s 18 l/sWeight 3.9 kg 2.4 kgLength 485 mm 438 mm

Accessories included: Air hose nipple, guard, attachmentsand keys for mounting the abrasive wheel, hose clamp.

The sander version of the turbine grinderintended for 180 and 230 mm (7 and 9")fibre discs.

Powerful and robust straight cone wheelgrinder for high removal rate in heavy-dutyapplications. Side exhaust and possibility touse with silencer.

Angle sander LSV 38

For rough sanding. Piped away rear exhaust,lubrication free, ideal for high quality surfacepreparation and sanding in e.g. aluminiumand in stainless steel.

A light-weight but yet powerful verticalsander/grinder with built-in silencer. Forsanding with 180 mm fibre discs and flapdiscs, or with a guard for depressed centrewheel 180 mm.

For grinding in confined spaces with grindingwheel diameter 125 mm, 5". The wheel guardis adjustable for higher accessibility.Lubrication free motor and lockable spindle.

Vertical sander/grinder LSS 53 Angle grinder LSV 48 Angle grinder LSV 38

Technical dataModel LSS53 LSS53

S060 S085-18

Ordering No. 8423 2530 23 8423 2530 72Free speed 6 000 rpm 8 500 rpmMax wheel dim. DxTxH 180 mm 180x7x22.2 mmPower 1.2 kW 1.4 kWAir connection 1/2" BSP 1/2" BSPMax air consumption 24 l/s 27 l/sWeight 2.3 kg 2.9 kgHeight over spindle 180 mm 180 mm

Technical dataModel Grinder Sander

LSV 48 SA085-18 LSV 48 SA066

Ordering No. 8423 0132 06 8423 0132 00Free speed 8 500 rpm 6 600 rpmMax wheel dim. DxTxH 180x7x22.2 180 mmPower 1.9 kW 1.9 kWAir connection 1/2" BSP 1/2" BSPMax air consumption 36 l/s 36 l/sWeight 2.7 kg 2.3 kgHeight over spindle 78 mm 78 mm

AAcccceessssoorriieess iinncclluuddeedd:: Autobalancer, support handle, airhose nipple, grease tube. Adjustable wheel guard, flanges and pin key are included in LSV 48 SA085-18.

Install. Proposal. See page 68 and 70.IP 5 IP13

Technical dataModel LSV38 ST12-125Ordering No. 8423 0131 11Power 1.3 kWFree speed 12 000 rpmAir connection 3/8" BSPRec. air hose dia 13 mmWeight 1.8 kgInstallation proposal IP 11, IP 12

Accessories included: Adjustable guard, attachments andkeys for mounting the abrasive wheel, support handle, airhose with exhaust hose.For more angle grinders, see page 9.

Installation Proposal. See page 70.IP11 IP12

Installation Proposal. See page 70.IP11 IP12

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Brazor electric grindersFor rough applications

ApplicationsThe new Brazor range takes care of allrough grinding and cutting off applica-tions. The mobile grinding system issuccessfully used in all types of indus-tries and environments.

Thanks to the small angle head theBrazor grinders offer the same cuttingdepth as many competitor tools featuringa 230 mm wheel.

The Brazor rangeBoth grinder models are equipped withthe new, compact and energy efficientG71 motor leaving 2.9 kW at peakpower. 95% of the consumed energy isactually used for grinding which makesBrazor one of the most cost-efficientsolutions.

The motor is completely sealed insidethe motor housing to prevent externaldust from adhering to the motor andcausing tool failure.

An active cooling process over theexternal cooling fins reduces tool tem-perature when grinding.

The integrated autobalancer reducesthe vibration level and, together with theangle design of the rear handle, all Brazormodels offer excellent tool ergonomics.

PU81The mobile PU81 converter feeds thecompact G71 motor with enough powerto finish the job as quickly as possible. It carefully extracts power from the gridwithout risking the fuses.

The grinding system connects to any230V power drop and is ready to be usedwithin a couple of seconds.

Integrated service indicatorHigh and unpredictable tool repair costsare now history.

No matter how much power is takenfrom the tool, it will make sure it gets the service it needs to ensure long termproductivity.

Based on its operating history, theservice indicator signals about the needfor service, the machine stops and the red button on top of the PU81 lights.After service message confirmations by pressing the red button, the machineceases to function until service has beenperformed. The risk of wearing the tooldown beyond the possibility of repair isminimal.

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Power unit PU81

Brazor electric grinder ESV G71

Technical dataModel ESV G71 F120-13Ordering No. 8433 5001 00Free speed 12 000Max wheel dim. 125 mm (5")Power 2.3 kW (continuously)

> 3 kW (peak)Spindle type M14Weight 2.8 kgHeight over spindle 55 mm

Accessories included: Adjustable wheel guard, support handle complete, attachment flanges for grinding and cuttingwheels, hex key for wheel change.

Technical dataModel PU 81Ordering No. 8433 5100 00Length 350 mmWidth 200 mmHeight 200 mmWeight 10 kg

Accessories included: Power net cable.

Technical dataModel ESV G71 F085-18

Ordering No. 8433 5000 00Free speed 8 500 rpmMax wheel dim. 180 mm (7")Power 2.3 kW (continuously)

>3 kW (peak)Spindle type InternalWeight 2.9 kgHeight over spindle 55 mm

Accessories included: Adjustable wheel guard, support handle complete, attachment flanges for grindingand cutting wheels, hex key for wheel change.

The mobile Brazor system offers high productivity anda cost-efficient solution for all grinding and cuttingapplications. Electronic rpm control at rated speed ensuresoptimum removal rate.

The power unit, PU81, and the Brazor systemare easily connected to the 230V power drop.Future service needs will be noticed in advanceby the Integrated Service Indicator. Autobalancer,adjustable wheel guard and spindle locking helpsthe operator in his work.

Brazor electric grinder ESV G71

The top of the PU81features a red lamp andservice button. Beforeservice is required, thetool stops and the redlamp lights up, warningthe operator that it is time for service.

By pressing the lamp, the operator hasacknowledged that the tool requires service;however, the operator is allowed to continueusing the tool to prevent unnecessarydowntime. If this message is repeatedlyignored, the grinder finally stops and cannotbe run until serviced.

When the application requires a 125mm grinding wheel,the smaller Brazor model ESV G71 F120-13 is theperfect choice. Based on the same motor and toolelectronics as the ESV G71 F085-18, it is one of themost compact and powerful grinders on the market.This model comes with M14 spindle.

The power unit connects to the 230V power drop and ensuresthat your Brazor tool is supplied with enough power at all timesto keep productivity at maximum.The PU81 is ruggedly designed for survival in the toughestenvironments. Seals prevent penetration of dust and dirt.A built-in Ground Fault Interrupter (GFI) will ensure electricalsafety. The low weight of the PU81, combined with a 5, 10mor tool cable, ensures that the operator is free to move thesystem to wherever needed.

Service indicator

Tool cables

Length Ordering No.

5 m 3608 0250 0510 m 3608 0250 1020 m 3608 0250 20

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Weld flux removalMulti purpose scaling

Applications – Weld flux removalFettling welds from flux and spatter.General scaling operations.

The toolsModern welding methods generate slagthat is easily removed and almost nospatter. In these applications RVM 07B is the right choice. It has power enoughto do the job, very low noise and isvibration damped below 2.5 m/s2. Thestandard chisel delivered with the tool is carbide tipped for a long service life.The tool is also equipped with cleanblowing capacity.

For heavy slag chipping and tougherscaling the conventional scaler RRC 13and RRC 13B with a blowing functionare the preferred models. These toolshave the right power for this type of joband a sturdy reliable design. The grip-ping diameter is only 45 mm inclusivethe throttle lever. They also have a lowvibration level for conventional models.

Applications – Rust and paint removalIndustrial maintenance. Shipyards. Onboard ships and offshore rigs.

The toolsFor lighter jobs the needle scaler RRC I3is the ideal tool. Needle sets of differentshapes and material are available to suitmost operations.

For tougher jobs, i.e. removal of deepseated rust or thick layers of painting, therust scalers RP 1 / RP 3 are the mosteffective equipment. The carbide tippedbits ensure a quick material removal anda very long service life.

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Service kits

Installation Proposal. See page 68.Installation Proposal. See page 68.IP 3 IP 3

Installation Proposal. See page 68. Installation Proposal. See page 68.IP 2 IP 3

Medium duty jobs. Small and handy tool.

Technical dataModel RRC13 N

Ordering No. 8425 0101 36Blows 73 HzBore 15 mmStroke 35 mmEnergy/blow 1.4 JLength 348 mmWeight 1.9 kgAir consumption 4.0 l/sHose size 10 mmAir inlet 3/8 BSP

Accessories included: Hose fitting, needle set (steel).

Needle scaler RRC 13N Piston scaler RP1/RP3

For the most heavy duty jobs on deeplycorroded steel surfaces, rust and paintremoval. Four point carbide bit. RP 3 has three percussive heads.

Technical dataModel RP1 RP3

Ordering No. 8425 0301 06 8425 0301 14Blows 69 Hz 69 HzLength 485 mm 515 mmWeight 2.0 kg 3.9 kgNumber of per-cussive heads 1 3Air consumption 3.2 l/s 9.6 l/sHose size 10 mm 10 mmAir inlet 3/8 BSP 3/8 BSP

Accessories included: Hose fitting.

Technical data

Model RRC13 RRC13B

Ordering No. 8425 0101 30 8425 0101 33Blows 73 Hz 73 HzBore 15 mm 15 mmStroke 35 mm 35 mmEnergy/blow 1.4 J 1.4 JLength 220 mm 230 mmWeight 1.4 kg 1.6 kgBushing square 13 mm square 13 mmAir consumption 4.0 l/s 4.0 l/sHose size 10 mm 10 mmAir inlet 3/8 BSP 3/8 BSP

Accessories included: Hose fitting. Scaling chisel, 155 mm.

Scaler RVM 07B

Very low noise and vibration figures. Reliable, long life design. Carbide-tippedchisel. The tool is equipped with a cleanblowing device.

Effective, durable, easy to use. RRC 13B isequipped with a clean blowing device.

Technical data

Model RVM07B

Ordering No. 8425 0105 25Blows 112 HzLength 245 mmWeight 1.9 kgBushing SpecialAir consumption 2.2 l/sHose size 6.3 mmAir inlet 1/4 BSP

Accessories included: Hose fitting.Flat carbide tipped chisel 10 x 120 mm.

Scaler RRC 13/13B Optional accessories

RVM07B (06/06B) Ordering No.

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 42

Flat chisel Carbide 10 x 120 mm 3085 0321 00Steel 10 x 120 mm 3085 0325 00Carbide 20 x 120 mm 3085 0345 00Steel 20 x 120 mm 3085 0346 00

Wide chisel Carbide 35 x 120 mm 3085 0322 00Steel 35 x 120 mm 3085 0327 00

RRC 13/13B Ordering No.

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 44

Alt. all steel retainer 3510 0245 80Hand guard 3510 0246 90Silencer 3510 0366 80

Square 13 mm shank chisels for RRC13

Blank 15 x 200 mm 3085 0020 01

Flat chisel 15 x 165 mm 3085 0227 0015 x 200 mm 3085 0227 01

Wide flat chisel 35 x 165 mm 3085 0032 00

Angle scraper chisel 35 x 165 mm 3085 0176 0035 x 200 mm 3085 0176 0155 x 165 mm 3085 0333 00

Scaling chisel 15 x 155 mm 3085 0018 0015 x 200 mm 3085 0018 0215 x 300 mm 3085 0018 01

RRC13N Ordering No.

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 44

Needle sets of 19 needles, length 100 mm

ApplicationSteel, standard Multi purpose 3510 0221 90

Steel, flat ends 3510 0227 90

Stainless, flat ends Work on stainless 3510 0228 90steel

Beryllium copper Spark resistant 3510 0229 90flat ends

RP1 and RP3 Ordering No.

Vibration dampedsupport handle 3550 0079 80

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 44

Model Ordering No.

RVM07B 4081 0148 90 RRC13/13B 4081 0149 90RRC13N 4081 0149 90

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ApplicationsGeneral chipping and multi-purpose”chiseling” in heavy industrial use.Fettling of castings in foundries. Offshore and shipyard applications.

The toolsEfficient. For best effectivity, choosetools with a high power-to-weight ratio.RRF 21/31 have an excellent materialremoval rate.

Well proven design. Use simple and wellproven design for a long trouble free toollife.

The conventional RRC 22-75 rangemodels, which have forged steel handles,are basic versions with excellent hand-ling and reliability.

Vibration damped chippers are easy on your operators. The RRF and RRDmodels are vibration damped.

Practical hintsTo prevent injury from a shot outor flying chisel• Always use a retainer.

• Inspect the retainer for wear or damage daily.

• Remove inserted tool when work is over.

• When finishing a job, disconnect the tool from air supply.

• Before changing accessories, chisel or die, disconnect from air supply.

Do not perform idle blows witha hammer• They will cause high internal stresses

and shorten the service life of the tool.

• Note the risk of shooting out thechisel, die or punch if the retainer isnot in order.

Use personal protective equipment• Always wear eye protection.

• To prevent gradual loss of hearing,wear ear protection.

• Protect your fingers with workinggloves.

Chipping

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Service kits

Installation Proposal. See page 68.

Installation Proposal. See page 68.

Technical dataModel RRC22-01 RRC34-01 RRC65-01 RRC75-01

Ordering No. 8425 0202 22 8425 0212 53 8425 0225 33 8425 0225 58Blows 62 Hz 45 Hz 57 Hz 41 HzBore 15 mm 24 mm 29 mm 29 mmStroke 52 mm 67 mm 50 mm 75 mmEnergy/blow 2.7 J 5.5 J 8.3 J 13.2 JLength 260 mm 330 mm 335 mm 390 mmWeight 2.2 kg 4.5 kg 5.9 kg 6.5 kgBushing ISO hex 12.7 mm ISO hex 17.3 mm ISO hex 17.3 mm ISO hex 17.3 mmAir consumption 6.2 l/s 8.0 l/s 10.8 l/s 13.0 l/sHose size 10 mm 12.5 mm 12.5 mm 12.5 mmAir inlet 3/8 BSP Special Special Special Installation Proposal IP 3 IP 4 IP 4 IP 4

Accessories included: Hose fitting, and retainer.

IP 4

IP 4IP 3

Installation Proposal. See page 68.IP 3

RRF21-01 Ordering No.

Open wire retainer (for wide chisels) 3512 0290 90

RRF31-01 Ordering No.

Open wire retainer (for wide chisels) 3512 0305 90

RRF21/31 and RRC22 Ordering No.

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 44

RRF21/31 Ordering No.

Power regulator 3512 0273 80

RRC34 – RRC75 Ordering No.

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 21

RRD37/57 Ordering No.

0.7 m rubber whip hose complete with ErgoNIP 10 connector 8202 1180 21

A range of chisels with ISO hex 12.7 mmshank for RRF21/31-01 and RRC22-01 Ordering No.

Blank 13 x 200 3085 0182 0013 x 350 3085 0182 01

Flat chisel 13 x 200 3085 0183 00

Sharp chisel 15 x 200 3085 0170 0035 x 300 3085 0170 01

Angle scraper chisel 30 x 200 3085 0262 00

Plate cutting chisel 16 x 200 3085 0173 00

Guided 17,3 mm chisels Ordering No. Ordering No.

RRD-tools RRC-tools(spline) (hex)

Chisel blank 22 x 335 3085 0242 00 3085 0220 0022 x 560 3085 0242 01 3085 0220 01

Flat chisel 22 x 200 3085 0236 00 3085 0221 0022 x 335 3085 0236 01 3085 0221 01

Wide flat chisel 50 x 335 3085 0250 00 3085 0235 00

Model Ordering No.

RRF21-01 4081 0150 90RRF31-01 4081 0151 90RRC34 – RRC75 4081 0145 90

Chipping hammers RRF 21/31

High power to weight. Compact design.Vibration damped.

Light weight and very low vibration.

Basic design and long service life.

Technical dataModel RRF21-01 RRF31-01

Ordering No. 8425 1104 05 8425 1104 15Blows 57 Hz 38 HzBore 18 mm 22 mmStroke 33 mm 43 mmEnergy/blow 2.0 J 4.4 JLength 245 mm 265 mmWeight 1.75 kg 2.5 kgBushing ISO hex 12.7 mm ISO hex 12.7 mmAir consumption 6.5 l/s 7.5 l/sHose size 10 mm 10 mmAir inlet 3/8 BSP 3/8 BSPAccessories included: Hose fitting, closed wire retainer.

Conventional chipper range RRC 22 – RRC 75

Chippers RRD 37/57 Optional accessories

Technical dataModel RRD37-11 RRD57-11

Ordering No. 8425 1101 22 8425 1103 20Blows 35 Hz 31 HzBore 27/19 mm 28/18 mm

(19 effective) (21 effective)Stroke 70 mm 92 mmEnergy/blow 6.8 J 9.3 JLength 418 mm 458 mmWeight 3.0 kg 3.4 kgBushing Spline 17.3 mm Spline 17.3 mmAir consumption 7.2 l/s 9.5 l/sHose size 12.5 mm 12.5 mmAir inlet Special SpecialAccessories included: Hose fitting, flat chisel and retainer.

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Drilling

Practical hints

• Always use the right speed forthe drill bit size.

• For multi-pupose drilling alwayschoose a drill with high powerfor best result.

• Use sharp high quality drill bitsfor easy drilling and good result.

• Use short drill bits for easieroperation. bigger holes than 8-10 mm, pre-drill the hole.

Applications The Atlas Copco drills will give you anoptimal solution for hand-held drillingin all kinds of material with holesranging from 1– 50 mm. Thanks to thewide range you will always be able tofind a drill with suitable power andspeed.

The tools The ergonomically designed grip and perfect balance ensure efficientoperation with a minimum of strain and gives less fatigue to the operator.

The high power-to-weight ratiomeans maximum stock removal in theshortest possible time. Every AtlasCopco drill is designed to use less airand is solidly built to ensure a longservice life. The drills are lubrication-free and have a wide range of acces-sories.

Many features• High power-to-weight ratio

combined with excellent power-to-air consumption ratio.

• Ergonomic design makes the toolseasy to work with.

• Wide range of tools and accessories.

• Lubrication-free.

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Drill

dim

ensi

on /

mm

For alloy steel, use approximatelythe same speed as for cast iron.

For composite and bronze useapproximately thesame speed as foraluminium.

For the most confined spaces. The LBV-series ofangle drills are available in three basic versions.• 90º angle (-90)• 30º angle (-30)• 360º angle (-90Z)

Technical dataModel LBV16 032 90 LBV16 032 90Z LBV16 032 30 LBV34S 005 LBV36S 045-90

Ordering No. 8421 0110 00 8421 0110 08 8421 0110 05 8421 0309 04 8421 0414 62Power 300 W 300 W 300 W 400 W 510 WLength 248 mm 283 mm 241 mm 290 mm 272 mmChuck capacity 5.0 mm 5.0 mm 5.0 mm 13 mm 5.0 mmSpeed 3 200 rpm 3 200 rpm 3 200 rpm 500 rpm 4 500 rpmSpindle thread 3/8"-24 UNF 3/8"-24 UNF 3/8"-24 UNF 3/8"-24 UNF 3/8"-24 UNFSpindle angle 90° 360°/Z 30° 90° 90°

Selection guide LBB 16/26/36

Service kits

Installation Proposal. See page 68.IP 1

Material / cutting speedModel Mild steel Cast iron Aluminium

Rpm 20 – 30 m /min 15 – 20 m /min 50 – 80 m /min

LBB 16 EP/EPX 6000 – – 1.0 – 5.04500 1.0 – 2.5 1.0 – 2.0 2.0 – 8.03300 2.0 – 4.0 1.5 – 2.5 5.0 – 10.02400 2.5 – 5.0 2.0 – 4.0 –1000 6.0 – 8.0 5.0 – 8.0 –

LBB 26/36 6000 1.0 – 2.0 – 2.5 – 5.026/36 3300 2.0 – 4.0 1.5 – 3.0 5.0 – 10.026/36 2600 2.5 – 6.0 2.0 – 4.0 8.0 – 13.026/36 1300 5.0 – 10.0 4.0 – 8.0 –26/36 700 8.0 – 13.0 7.0 – 13.0 –

Straight drills LBB 24/34

Angle drills LBV 16/34/36

Installation Proposal. See page 68.IP 1

Optional accessories Pistol grip drills LBB 16/26/36

High power – low air consumption. Efficient,lubrication-free motor ensures reliability andlong life. Comfortable one or two handed grip.

Technical dataModel LBB16 EP LBB16 EPX LBB26 LBB36

Power 290 W 340 W 500 W 700 W Weight 0.6 kg 0.6 kg 0.7 kg 1.2 kgChuck capacity 6.5 mm 6.5 mm 8/10 mm 10 mmSpeed/Ordering No. rpm 500 8421 0108 06 8421 0108 08

700 8421 0500 04 8421 0408 071000 8421 0108 10 84210108 122400 8421 0108 20 84210108 222600 8421 0500 08 8421 0408 333300 8421 0108 30 8421 0108 32 8421 0500 10 8421 0408 414500 8421 0108 40 8421 0108 42 8421 0500 126000 8421 0108 50 8421 0108 52 8421 0500 14 8421 0408 49

Spindle thread 3/8"–24 UNF 3/8"–24 UNF 3/8"–24 UNF 3/8"–24 UNF

The straight drills are used mainly for verticaldrilling applications and drilling in crampedand awkward places.

Technical dataModel LBB24S 045 LBB24S 033 LBB34S 060 LBB34S 026

Ordering No. 8421 0205 23 8421 0205 31 8421 0309 41 8421 0309 25Power 210 W 210 W 400 W 400 WLength 183 mm 183 mm 192 mm 192 mmChuck capacity 6.5 mm 6.5 mm 10 mm 10 mmSpeed 4 500 rpm 3 300 rpm 6 000 rpm 2 600 rpmSpindle thread 3/8"-24 UNF 3/8"-24 UNF 3/8"-24 UNF 3/8"-24 UNF

For LBB. Quick chuck

Mount Chuck capacity Ordering No.

3/8-24UNF 0.0–6.5 4021 0400 003/8-24UNF 0.0–8.0 4021 0401 003/8-24UNF 0.0–10.0 4021 0402 003/8-24UNF 2.0–13.0 4021 0403 00

Spot suction attachment

Model Hoze size Ordering No.

LBB 16 11/4" 4110 1715 80LBB 36 11/4" 4110 1716 80LBB 26 4110 1715 84

For LBB24. Collet chuck and collets

Designation Capacity Ordering No.mm Inch

Collet holder 3/8"-24 4110 0844 90Collet nut 4110 0760 00Collet 3 4150 0081 00

5 4150 0075 016 4150 0075 008 5/16 4150 0074 00

1/8 4150 0082 005/32 4150 0648 003/16 4150 0649 001/4 4150 0076 00

For LBV25. Collets with max 5.0 capacity

Capacity (mm) Ordering No. Capacity (mm) Ordering No.

1.0 4110 0438 01 3.7 4110 0438 341.5 4110 0438 02 3.8 4110 0438 141.8 4110 0438 28 3.9 4110 0438 352.0 4110 0438 03 4.0 4110 0438 152.1 4110 0438 29 4.1 4110 0438 252.2 4110 0438 04 4.2 4110 0438 262.3 4110 0438 30 4.3 4110 0438 362.4 4110 0438 05 4.4 4110 0438 372.5 4110 0438 06 4.5 4110 0438 162.2 4110 0438 07 4.6 4110 0438 382.7 4110 0438 31 4.7 4110 0438 392.8 4110 0438 32 4.8 4110 0438 182.9 4110 0438 08 4.9 4110 0438 403.0 4110 0438 09 5.0 4110 0438 273.1 4110 0438 10 1/16 4110 0438 193.2 4110 0438 11 3/32 4110 0438 203.3 4110 0438 12 1/8 4110 0438 213.4 4110 0438 33 5/32 4110 0438 223.5 4110 0438 13 3/16 4110 0438 233.6 4110 0438 24

Power feed arm for LBB36 H005

Ordering No.Adapter piece (SR295), 8421 0408 03lever arm (SR201), chain (SR202) and MK 2 adapter (SR206)

Two extension pieces 4110 1417 80 (SR204-1 and SR204-2) 370 and 750 mm long.

MK 2 adapter 4110 1416 01

Model Ordering No.

LBB16 4081 0271 90LBB/LBV24 4081 0005 90LBB/LBV34 4081 0035 90LBB36 4081 0194 90

Installation Proposal. See page 68 and 70.IP 1 IP 5 IP13

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Drilling and tapping

ApplicationsPistol grip drillsAtlas Copco large pistol-grip drills aresuitable for most drilling tasks in virtuallyevery sector of industry.

LBB 45 is a two-hand pistol grip drillfor larger bit diameters. LBB 45 keepsconstant speed at varying feed forcesthanks to the speed governor. The feedforce can be further increased with the aid of a breast plate or feed screw, whichare available as optional accessories.

Screw feed drillsAtlas Copco screw-feed drills RAB areideal for heavy duty drilling operationsrequiring high feed forces. You can alsouse these drills for reaming, tapping andtuberolling.

• Simple and reliable design.

• The speed governor keeps the drillingspeed constant and reduces air con-sumption as power is reduced.

• Safer – thanks to the safety catch whichprevents accidental starting. The throttleis also self closing.

TappersAtlas Copco tappers LGB are designedfor tapping and thread cleaning withthread taps. As standard the tools arefitted with a tap chuck.

• Comfortable and effective. The ergo-nomic design of the handle gives you a comfortable grip and maximumperformance.

• Higher productivity thanks to thedouble speed when you withdraw themachine.

• Low noise level. The rearward-directedexhaust gives a lower noise level.

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Service kits

Drill

dim

ensi

on /

mm

Material / cutting speed

Mild steel Cast iron Aluminium20 – 30 15 – 20 50 – 80

Rpm m / min m / min m / min

1700 – – 10.0 – 16.0600 10.0 – 16.0 8.0 – 16.0400 6.0 – 23.0 13.0 – 23.0

Selection GuideLBB 45

Installation Proposal. See page 68.IP 1

Installation Proposal. See page 68.IP 1

Model

LBB45

Optional accessories

Tappers LGB 24/34/36

Installation Proposal. See page 68 and 70.IP 5 IP13

Installation Proposal. See page 68.IP 1

Pistol-grip drill LBB 45

Robust, durable two-handed tool. Up to 16mm drill capacity, can be used with breastplate for high feed forces.

High feed force. Ideal for heavy duty drilling.Up to 50 mm drill capacity, reversible.Accurate speed control by stepless trigger.

Technical dataModel RAB9 VR006 RAB9 VR003 RAB12 L450 RAB12 L250 RAB12 L150

Ordering No. 8421 5109 45 8421 5109 37 8421 5112 24 8421 5112 16 8421 5112 08Power 810 W 840 W 1.0 kW 1.5 kW 1.5 kWWeight 4.5 kg 9.5 kg 12.9 kg 14.9 kg 14.9 kgLenght 265 mm 265 mm 340 mm 385 mm 385 mmDrilling capacity 23 mm 23 mm 32 mm 51 mm 51 mmSpeed 600 rpm 300 rpm 475 rpm 240 rpm 140 rpm

Screw-feed drill RAB 9/12

Automatic double-speed when you withdrawthe machine. Comfortable and effective fortougher applications. Lubrication-free.Tapping capacity up to 10 mm.

Technical data – pistol-grip models Model LGB24 LGB34

H007 H007Ordering No. 8421 0210 67 8421 0311 66Power 210 W 400 WWeight 1.1 kg 1.8 kgLength 260 mm 300 mmCapacity 6 mm 10 mmSpeedforward/reverse 700/1400 rpm 700/1 400 rpm

Technical data – straight modelsModel LGB24 LGB34

S007 S007Ordering No. 8421 0210 71 8421 0311 72Power 210 W 400 WWeight 1.1 kg 1.8 kgLength 253 mm 293 mmCapacity 6 mm 10 mmSpeedforward/reverse 700/1 400 rpm 700/1 400 rpm

For RAB9/12

Breast plate for model Ordering No.RAB9 4110 0974 82RAB12 4110 0974 83

Square drive adapter

Morse taper No. Square drive (in) Ordering No.

3 1 4021 0394 004 1 4021 0395 00

For LBB45

Designation Ordering No.Feed screw 4110 0976 80No 2 Morse socket 4130 1080 00Ratchet wrench for feed screw 4130 2000 00Breast plate 4110 0974 80Silencer set 4112 0863 80

For LGBCollets for non Quick change system

Model Capacity (mm) Ordering No.

LGB24 2.5–4.5 4021 0412 00LGB34 3.3–6.5 4021 0337 00LGB34 4.5–8.0 4021 0336 00

Power feed arm for LBB36 H005

Ordering No.Adapter piece (SR295), 8421 0408 03lever arm (SR201), chain (SR202) and MK 2 adapter (SR206)

Two extension pieces 4110 1417 80 (SR204-1 and SR204-2) 370 and 750 mm long.

MK 2 adapter 4110 1416 01

Model Ordering No.

LGB24 4081 0005 90LGB34 4081 0035 90LBB45 4081 0139 90

Technical dataModel LBB45 LBB45 LBB45

H017 H006 H004

Ordering No. 8421 0501 32 8421 0501 24 8421 0501 16Power 700 W 700 W 700 WWeight 4.2 kg 4.3 kg 4.3 kgLength 332 mm 332 mm 332 mm Chuck capacity 16 mm 16 mm 16 mmSpeed 1 700 rpm 600 rpm 400 rpm

LGB36H007 Q8421 0411 00700 W2.0 kg320 mm12 mm

700/1400 rpm

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As the world’s leading supplier of hand-held power tools for industry,Atlas Copco is dedicated to helping you raise the profitability of yourassembly operation. One of the keys is error-proofed production.Assembly errors often lead to costly, time-consuming recalls and canjeopardise valuable customer goodwill. The further down the line anerror is identified the more it costs to correct. These five steps tozero-fault fastening will help you decide the level of process controlyou need in your operation and the safety requirements you need tomeet.

Uncontrolled fasteningof components

Still a common situation in manyassembly operations. Componentsare joined using manual tools, orpower tools with little or no torquecontrol. Typical tools are non shut-off pulse tools or impact wrenches.The final result depends entirely onthe skill and vigilance of theindividual operator.

Assuring correcttightening torque

The first step to zero-faultproduction is to use assemblytools that deliver precise andpredetermined torque. Theseinclude screwdrivers, nutrunnersand hydraulic impulse toolswith shut-off functions. At thisstage quality depends on theoperator’s skill and the built-intorque accuracy of thetightening tool.

Assuring all screwsare tightened

Faulty assembly is often causedby minor operator errors such asforgetting to tighten a screw orrehitting an already tightenedscrew. The remedy is an REcontroller that interfaces withthe tightening tool to monitor thetightening cycle, count the screwsand confirm.

Read more about how to achieve zero-fault fastening in Error proofed production, a know-how guide fromAtlas Copco. Your local Atlas Copco representative will be pleased to supply you with your own copy.

STARTING POINTSTEP 1

STEP 2

Zero-fault tighteningis only five steps away

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Assuring the joint is correct

Steps 1 and 2 monitor the perform-ance of the tool and the operator.Step 3 focuses on the actual joint.Missing seals and washers changethe characteristics of the joint. Damaged threads or debris in thejoint also lead to incorrect tighte-ning. Faulty joints can be detectedby monitoring the tightening angleduring the process. With our TensorDS/DL electric screwdrivers andnutrunners, operator guidance isprovided by signal lights on thetools and by the use of additionalaccessories such as socket trays ortracking arms to ensure the correctwork sequence is followed.

Assuring accurate tighteningof safety critical joints

At this level, using our Tensor S/STtools and Power Focus 3000/3100controllers, all tightening data aredocumented and can be retrievedfor error analysis. Documentedtightening data are essential for safety critical fasteners. This approach provides full jointtraceability and helps preventrecalls and costly warranty claims.

Assuring zero-faultproduction

You’ve come as far as step 4 in yourquest for zero-fault production. Butthere is still room for error. Step 5introduces part identification andreject management. At this stage,the tool controllers operate togetherin a network. They are also linkedinto the factory network which sto-res identification information aboutthe components to be assembled.The component information is transferred to the tool controller via the network. This assures thatthe correct component is beingassembled and that correspondingtightening parameters are chosen.

Reached Step 5? Congratulations. You are as close to zero-faultproduction as current tightening technology allows.

STEP 3

STEP 4

STEP 5

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min. 1s

6 bar5 bar4 bar

max. 5s

The tightening time should not exceed 5 seconds, to avoid excess wear of the tool.

Impact wrenches Bolt range M6–M45

ApplicationsThe impact wrench is the most commontool used for tightening of larger boltedjoints. No other tightening method offersthe same flexibility and the high power-to-weight ratio in combination with fasttightening, negligible reaction forces andsimplicity in use and maintenance.

The toolsAtlas Copco offers a complete range ofheavy duty impact wrenches designed forthe toughest tightening and loosening jobsin the capacities up to M45 bolt dimension.They are built for use in high volume pro-duction and in heavy maintenance whereultimate performance and durability arerequired. Common for all the LMS impactwrenches are:

• High power-to-weight ratio for fasttightening.

• Well balanced impact mechanism for a minimum of vibration.

• Compact design in perfect balance to reduce operator fatigue.

Selection guideThe selection of impact wrenches is madeaccording to bolt size, type of joint and thetightening torque that the joint is designedfor. The table gives the tool model that isnormally recommended for different sizesof bolts in heavy duty production and thenominal tightening torque for quality 8.8screws. Tightening torque should bechecked with a hand torque wrench. For very soft joints we recommend theselection of a larger size of tool thanindicated in the table.

LMS Operating Range

seconds

Nm

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88..88

88..88

M6 M8 M10 M12 M14 M16 M18 M20 M22 M24Nm 9.8 24 47 81 128 197 275 385 518 665

LMS 06 LMS 17 LMS 17 LMS 27 LMS 37 LMS 37 LMS 47 LMS 57 LMS 57 LMS 61

M27 M30 M36 M42 M45 M48

Nm 961 1310 2280 3640 4510 5450

LMS 61 LMS 64 LMS 86 LMS 86 LMS 86 LMS 86

Selected service kits

Optional accessories

Protective covers

Model Ordering No. Model Ordering No.

LMS17 4250 1503 00 LMS47 4250 1338 00LMS27 4250 1273 00 LMS57 4250 1282 00LMS37 4250 1213 00 LMS64 4250 0828 00

Model Ordering No. Model Ordering No.

LMS06 4081 0008 90 LMS47 4081 0013 90LMS06 SR 4081 0168 90 LMS57 4081 0034 90LMS17 4081 0010 90 LMS61 4081 0257 90LMS27 4081 0011 90 LMS64 4081 0015 90LMS37 4081 0012 90 LMS86 4081 0016 90

Installation Proposal. See page 73.IP27

Installation Proposal. See page 72 and 73.IP26

Selection guide

IP27

Offset handle models LMS 17/27/37/47/57

High capacity model LMS 61 HRInstallation Proposal. See page 71.

Installation Proposal. See page 73.

Installation Proposal. See page 71.IP22 IP22

IP27 IP28

Straight model LMS 06 SR

Light and fast tool for vertical operation andwhere access is limited.

Pistol grip model LMS 06 HR

Fast tightening and disassembly, 3/8" squaredrive (-10) or quick change chuck 1/4"hexagon power bits (-42).Lubrication-free motor.

Fast and strong in tightening and disassembly. LMS 17-57 are up to 50% faster compared toearlier models. One-hand operated and balancedfor minimum operator fatigue.

LMS 17 and LMS 27 are lubrication-free.

High capacity models LMS 64/86

Extremely powerful and sturdy. Yet with rela-tively low vibrations due to the well balancedimpact mechanism. Grip handle with extrasupport handle for LMS 64 and LMS 86.

Technical dataModel LMS06 SR10Ordering No. 8434 1060 12Bolt size Ø M6–8Square drive 3/8"Rec. torque range 7–30 NmFree speed 12 500 rpmAir consumption 4 l/sAir connection 1/4"Rec. air hose 6.3 mmWeight 0.9 kg

Acessories included: Hose nipple.

Technical dataModel LMS06 HR10 LMS06 HR42Ordering No. 8434 1060 04 8434 1060 20Bolt size Ø M6–8 M6–8Square drive 3/8" 1/4"Rec. torque range 7–30 Nm 7-30 NmFree speed 13 500 rpm 13 500 rpmAir consumption 4 l/s 4 l/sAir connection 1/4" 1/4"Rec. air hose 6.3 mm 6.3 mmWeight 0.9 kg 0.9 kg

Acessories included: Hose nipple.

Technical dataModel LMS17 HR13 LMS27 HR13 LMS37 HR13 LMS47 HR20 LMS57 HR25Ordering No. 8434 1170 29 8434 1270 02 8434 1360 41 8434 1470 42 8434 1570 41Bolt size Ø M10 M12 M14–16 M16–19 M18–22Square drive 1/2" 1/2" 1/2" 3/4" 1"Rec. torque range 10–70 Nm 30–180 Nm 40–340 Nm 70–460 Nm 100–650 NmFree speed 10 000 rpm 8 700 rpm 7 800 rpm 4 800 rpm 4 500 rpmAir consumption 10 l/s 10 l/s 13 l/s 14 l/s 16 l/sAir connection 3/8" 3/8" 3/8" 3/8" 3/8"Rec. air hose 10 mm 10 mm 10 mm 12.5 mm 12.5 mmWeight 1.7 kg 2.1 kg 2.7 kg 3.5 kg 4.3 kgInstallation Proposal IP 26 IP 26 IP 27 IP 27 IP 27

Technical dataModel LMS64 GR25 LMS64S GR25 LMS86 GIR38Ordering No. 8434 1641 02 8434 1641 06 8434 1860 22Bolt size Ø M24–32 M24–32 M32–45Square drive 1" 1" 1 1/2"Rec. torque range 400–1 400 400–1 500 1 000–5 000Free speed 3 100 rpm 3 380 rpm 3 720 rpmAir consumption 22 l/s 35 l/s 29 l/sAir connection 1/2" 1/2" 1/2"Rec. air hose 12.5 mm 12.5 mm 16.0 mmWeight 9.0 kg 9.0 kg 16.4 kgInstall. Proposal IP 27 IP 27 IP 28

Acessories included: Hose nipple.

The new LMS 61 is one of the most powerfulimpact wrenches in its size on the market. It combines a powerful air motor with anenhanced impact mechanism. This uniquecombination provides extremely high torque and fast tightening.

Technical data

Model LMS61 HR20 LMS61 HR25Ordering No. 8434 1611 00 8434 1610 00Bolt size Ø M20–24 M20–24Square drive 3/4" 1"Rec. torque range 300–1 300 Nm 300–1 300 NmFree speed 4000 rpm 4000 rpmAir consumption 12 l/s 12 l/sAir connection 3/8" 3/8"Rec. air hose 12.5 mm 12.5 mmWeight 5.1 kg 5.1 kg

Acessories included: Hose nipple.

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30

Nm

min

max

bar6.33.0

+–

The tightening time should not exceed 5 seconds, to avoid excess wear of the tool.

Impact wrenches.Torque controlBolt range M8–M22

ApplicationsTorque control impact wrenches areprimarily used in serial production toreduce the risk of operator misjudgementinfluencing the quality of the assembledjoint compared to the conventional impactwrench. Apart from a consistent jointquality this provides for a better operatorconfidence. In practice this also offers thepossibility to speed up production byallowing the use of a more powerful toolwithout risking bolt breakage.

The toolsThe LTS torque control tools are based on the LMS series of conventional impactwrenches. Above all this means the mostcompact torque control tools on the market.Most wearing parts are also common inboth series which simplifies service andspare parts stocking.Specific LTS features are:• High power and automatic shut-off

reduces tightening time.• Consistent torque accuracy,

independent of operator influence.• Low weight and compact design

for ease of use.• Low vibration due to lack of axial

mechanism reciprocation.• Widely adjustable torque setting

for maximum flexibility.

Selection guideThe torque control impact wrench isselected according to the tightening torquethat the joint is designed for. The tablegives the tool model that is normally re-commended for different sizes of bolts inheavy duty production and the nominaltightening torque for quality 8.8 screws.Tightening torque should be checked witha hand torque wrench. The tools areadjustable within the given torque range. For very soft joints we recommend theselection of a larger size of tool thanindicated in the table.

LTS adjustment Range

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31

88..88

200

150

100

50

02 03 04 05 06 07 08 09 10

(+)

(-)

0

Installation Proposal. See page 72.

TorqueTorsion Bar Nm Ordering No.

02 60 4250 1230 8203 75 4250 1230 8304 90 4250 1230 8405 100 4250 1230 8506 115 4250 1230 8607 125 4250 1230 8708 140 4250 1230 8809 150 4250 1230 8910 165 4250 1230 90

IP26

Optional accessories

Installation Proposal. See page 72.

Installation Proposal. See page 72.

Selected service kits

IP26

IP26

Torsion bars for LTS 27 HR43

M8 M10 M12 M14 M16 M18 M20 M22Nm 24 47 81 128 197 275 385 518

LTS 17 LTS 17 LTS 27 LTS 27 LTS 37 LTS 57 LTS 57 LTS 57

Selection guide

Pistol grip models LTS 17/27

Models with built-in torsion bar, specially designed forserial tightening of a specific bolt size. Well balanced,slim and compact design. Lubrication-free motor.

Pistol grip model LTS 27 HR43

Torque control model with quick-change typetorsion bars where maximum flexibility isessential. Lubrication-free motor.

Technical dataModel LTS27 HR43

Ordering No. 8434 1272 59Bolt size Ø M10–14Square drive 7/16"Rec. torque range 40–165 NmFree speed 11 500 rpmAir consumption 8 l/sAir connection 3/8"Rec. air hose 10.0 mmWeight 2.5 kgAcessories included: Hose nipple.

Pistol grip models LTS 37/57

Based on added bounce principle shut off.No torsion bars necessary, which makes foran extremely short tool despite the capacity.Handle below centre of gravity provides forexcellent balance.

Technical dataModel LTS37 HR13 LTS37 HR16 LTS57 HR20 LTS57 HR25

Ordering No. 8434 1372 41 8434 1372 09 8434 1571 08 8434 1571 40Bolt size Ø M12–14 M12–16 M18–20 M18–22Square drive 1/2" 5/8" 3/4" 1"Rec. torque range 80–340 Nm 120–340 Nm 200–500 Nm 200–650 NmFree speed 8 800 rpm 8 800 rpm 4 600 rpm 4 600 rpmAir consumption 10 l/s 10 l/s 13 l/s 13 l/sAir connection 3/8" 3/8" 3/8" 3/8"Rec. air hose 10.0 mm 10.0 mm 10.0 mm 10.0 mmWeight 3.7 kg 3.7 kg 5.3 kg 5.3 kg

Acessories included: Hose nipple, torsion bar No. 06.

Protective covers

Model Ordering No.

LTS17 4250 1410 00LTS27 HR13 4250 1411 00LTS27 HR43 4250 1340 00LTS37 4250 1337 00LTS57 4250 1339 00

Model Ordering No.

LTS17 4081 0010 90LTS57 4081 0034 90LTS27 4081 0011 90LTS37 4081 0012 90

Technical data

Model LTS17 HR10 LTS17 HR13 LTS27 HR13-1 LTS27 HR13-2

Ordering No. 8434 1172 19 8434 1172 01 8434 1272 00 8434 1272 18Bolt size Ø M8–10 M8–10 M10–12 M12–14Square drive 3/8" 1/2" 1/2" 1/2"Rec. torque range 22–45 Nm 34–66 Nm 50–110 Nm 70–140 NmFree speed 10 000 rpm 10 000 rpm 9 300 rpm 9 300 rpmAir consumption 6 l/s 6 l/s 6 l/s 8 l/sAir connection 3/8" 3/8" 3/8" 3/8"Rec. air hose 8 mm 8 mm 10 mm 10 mmWeight 2.0 kg 2.0 kg 2.6 kg 2.6 kgAcessories included: Hose nipple.

Nm Max torque

Min torque

Bar No

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32

TWIST HR22

0.30 1.0 1.8 2.9 4.2 6.7 9.1

LUF10

TWIST 12

0.30 1.0 1.8 2.9 4.2 6.7 9.1

TWIST12

TWIST 22

LUD22

1.5 3 7.5 125

LUF34HRD

LUF34HRD

LUD22

TWIST 22

12 18

TWIST 22

ST2.2 ST2.9 ST3.5 ST4.2 ST4.8 ST5.5 ST6.3

ST2.2 ST2.9 ST3.5 ST4.2 ST4.8 ST5.5 ST6.3

Selection guide

SCREW TYPE SCREWDRIVER

Thread formingscrew-ST(sheet metal screw)for metal

Self drillingscrew-ST

Wood screw

Ø Screw sizeTorque Nm

Recommended tool

Ø Screw sizeTorque Nm

Recommended tool

Ø Screw size

Recommended tool

ApplicationsScrewdriver is the term commonly usedfor assembly tools in the screw size up to approx. M6 screw dimension. Directdrive screwdrivers run until the motorstalls. Torque adjustment can be made by adjusting the supply air pressure. This model is used for self-drillingscrews, thread-forming screws and woodscrews, especially where ratcheting mustbe avoided. Slip clutch screwdrivers aresuitable for general purpose assemblyjobs. The applied torque is limited by anadjustable clutch. The ratcheting actionmakes slip clutch screwdrivers the mostsuitable tools where tightening charac-teristics vary, e.g. for sheet metal screwsand wood screws.

The tools LUD and LUF HRD direct drive feature:• Pistol grip models with high grip for

best feed control, e.g. for self-drillingscrews.

• Short model for best accessibility.• Minimum vibration for operator

comfort.• Reverse control admitting one-hand

operation, left or right hand.• Lubrication-free motors.• Soft, warm grip for operator comfort• All straight and angle tools will be

ESD certified as standard.

TWIST and LUF slip clutch models offer:• Pistol grip (HR or HRX) or straight

handle (SR or PR) version to suitvarious operating conditions.

• High speed for fast tightening.• High torque capacity combined with

a wide torque range give a greatflexibility.

• Good torque accuracy.• Lubrication-free.• Soft, warm grip for operator comfort• All straight and angle tools will be

ESD certified as standard.

Selection guide The diagram gives some general hints on the selection of screwdrivers. For longscrews a high speed model should beselected to shorten operation time. Ahand torque wrench should be used whenmaking torque adjustment. For tighteningof metal parts, e.g. steel brackets to wood,wood-boards or thin metal sheeting theshut-off clutch LUM screwdrivers (seenext page) are often preferable.

Screwdrivers. Screw size M1.6–M6Direct drive and slip clutch

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33

Direct drive screwdrivers for stall or visualoperator control. The ergonomic handlemakes these tools ideal for self-drillingscrews. Short design provides for best accessibility. All tool handles have a soft, warm ergonomic grip.

Installation Proposal. See page 70 and 71.IP21 IP22

Service kits

Optional accessories

Install. Proposal. See page 70 and 71.IP21 IP22

IP22 Installation Proposal. See page 70 and 71.IP21

Technical dataModel LUD12 HRX5 LUD22 HR12 LUF34 HRD04

Ordering No. 8431 0278 78 8431 0269 19 8431 0311 22Screw size* Ø M4 M6 M8Torque range 2-5 Nm 5-12 Nm 8.0-18.0 NmFree speed 850 rpm 750 440 rpmAir consumption 6 l/s 8 l/s 9 l/sAir connection 1/8" BSP 1/8 " 1/4"Rec. air hose 6 mm 8 mm 8 mmWeight 0.5 kg 0.75 kg 1.2 kgLength 125 mm 143 mm 212 mmInstall. proposal IP 21 IP 22 IP 22

Accessories included: Hose nipple, suspension yoke.

Technical dataModel TWIST12 SR4 TWIST22 SR6 TWIST22 SR10 LUF 10 PR12

Ordering No. 8431 0278 43 8431 0269 52 8431 0269 53 8431 0136 33Screw size* Ø M4 M5 M6 M2.5Torque range 0.5-4.2 Nm 1.5-6 Nm 1.5-10 Nm 0.1-1.0 NmFree speed 1 100 rpm 1 500 rpm 700 rpm 1 200 rpmAir consumption 6 l/s 7 l/s 7 l/s 3 l/sAir connection 1/8" 1/8" 1/8" 1/8 "Rec. air hose 6 mm 8 mm 8 mm 6 mmWeight 0.65 kg 0.85 kg 0.9 kg 0.4 kgLength 225 mm 239 mm 246 196 mmInstallation proposal IP 21 IP 22 IP 22 IP 21

Accessories included: Hose nipple, suspension yoke.

Technical dataModel TWIST12 HRX3 TWIST22 HR7 TWIST22 HR10 TWIST22 HR12

Ordering No. 8431 0278 39 8431 0269 14 8431 0269 15 8431 0269 16Screw size∗ Ø M4 M5 M6 M6Torque range 0.6-3.5 Nm 1.5-7.5 Nm 1.5-10 Nm 5-12Free speed 1 150 rpm 1 150 rpm 750 rpm 500 rpmAir consumption 6.5 l/s 8 l/s 8 l/s 8 l/sAir connection 1/8 “ 1/4" 1/4" 1/2"Rec. air hose 6 mm 8 mm 8 mm 8 mmWeight 0.65 kg 0.95 kg 1 kg 1 kgLength 186 mm 195 mm 205 mm 195 mmInstallation proposal IP 21 IP 22 IP 22 IP 22

Accessories included: Hose nipple, suspension yoke.

General purpose screwdrivers with adjustableslip clutch. Unique handle design enables lowgrip to reduce reaction strain or high grip toallow high feed force. All tool handles have a soft, warm ergonomic grip.

Slip clutch screwdrivers for assembly lineapplications. Soft, warm ergonomic grip withcomfortable grip diameter. All tools have anErgopush collar to facilitate the tighteningoperation.

Pistol grip models with directdrive – LUD 12/22 and LUF 34 HRD

Pistol grip models with slip clutch – TWIST 12/22

Exhaust hose

Model Ordering No.TWIST12 SR 4210 2052 00TWIST22 SR 4210 2053 00TWIST12 HRX 4210 2052 00TWIST22 HR 4210 2052 00LUF34 HRD 4110 1358 80

Support handles

Model Ordering No.TWIST12 HRX 4110 1355 92TWIST22 HR 4110 1355 93LUD12 4110 1355 92LUD22 4110 1355 93LUF34 HRD 4110 1355 82

Model Ordering No.

LUF10 PR 4081 0070 90TWIST12 SR 4081 0078 90TWIST12 HRX 4081 0079 90TWIST22 HR7/12 4081 0291 90TWIST22 HR10 4081 0292 90LUD12 HRX 4081 0290 90LUD22 HR 4081 0291 90LUF34 HRD 4081 0086 90

Straight models with slip clutch – TWIST 12/22 SR and LUF PR

* Max. screw size with M-threaded bolts with bolt grade 8.8, according to ISO 898/1

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34

M1.6 M2 M3M2.5 M3.5 M4 M5 M6

ST2.2 ST2.9 ST4.2ST3.5 ST4.8 ST5.5 ST6.30.30 1.0 2.91.8 4.2 6.7 9.1

M1.6 M2 M3M2.5 M3.5 M4 M4.5 M5 M6

0.086 0.17 0.35 0.61 0.97 1.4 2.9 4.9

0.17 0.35 0.7 1.2 1.9 2.9 4.3 5.7 9.8

LUM10LUM12

LUM22

LUM10

LUM10

8 12.5

LUM12LUM22

LUM12LUM22

Selection guideSCREW TYPE SCREWDRIVERMachine screw 4.8Property class 4.8normal for crossrecessed andslotted screws

Machine screw 8.8Property class 8.8normal for Hexagon,Allen head and Torx®.

Thread forming screw-STFor plastic

Ø Screw sizeTorque NmRecommended tool

Ø Screw sizeTorque NmRecommended tool

Ø Screw sizeTorque NmRecommended tool

Screwdrivers. Screw size M1.6–M6Shut-off clutch

ApplicationsScrewdrivers with shut-off clutch areprimarily used to meet stringent specifi-cations on torque accuracy. They offerless noise and vibration, less operatorfatigue, reduced risk of damaging thescrew head during tightening, lower screwbits consumption and longer tool life thanother types of screwdrivers. The shut-offscrewdrivers are the first choice formachine screws in production assemblyoperations. Also for tightening in thingauge sheeting and delicate material, e.g. plastics, the shut-off screwdrivers are preferred in order to avoid destruction of the thread.

All new straight and angle models areESD certified to minimize the risk ofdamaging sensitive electronic componentsin the assembly.

The toolsThe extremely rapid shut-off action inAtlas Copco LUM screwdrivers makes them unbeatable when it comes to highaccuracy demands. The LUM screw-drivers with their patented clutch designfeature:

• Consistent high torque accuracyindependent of joint stiffness.

• Low reaction force, thanks to the fast clutch.

• Low noise and vibration levels.

• Lubrication free motor.

• Ergonomic design for maximumoperator comfort including soft, warm grips.

• Balanced grip (HRX) for optimumoperator comfort, pistol grip (HR)when high feed force needs to beapplied or 3-way air inlet (12 HRF) for maximum flexibility.

Selection guideThe diagram shows the typical applica-tions where the shut-off screwdriversLUM are the most advantageous choice.For long screws, a high speed modelshould be selected to shorten operationtime. Torque can be checked with a handtorque wrench but for accurate installationof torque, the applied torque should bemeasured with an in-line electronic trans-ducer.

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35

Technical dataModel LUM12 HRX5 LUM12 HRF5 LUM12 HRF3 LUM 25 HRF05-U LUM 25 HRF08-U LUM22 HRX12 LUM22 HRX10Ordering No. 8431 0278 51 8431 0269 33 8431 0269 32 8431 0249 05 8431 0249 07 8431 0269 24 8431 0269 23Screw size Ø M4 M4 M4 M4–M6 M5 M6 M6Torque range 0.4-5 Nm 0.4-5 Nm 0.4-3.6 Nm 3.5–12.0 Nm 3.5–7.5 Nm 3.5–12.5 Nm 3.5–10 NmFree speed 850 rpm 850 rpm 1 150 rpm 500 rpm 800 rpm 500 rpm 800 rpmAir consumption 6 l/s 6 l/s 6 l/s 6 l/s 6 l/s 9 l/s 9 l/sAir connection 1/8" 1/8" 1/8" 1/2" 1/2" 1/2" 1/2"Rec. air hose 6 mm 6 mm 6 mm 8 mm 8 mm 8 mm 8 mmWeight 0.7 kg 0.7 kg 0.7 kg 1.2 kg 1.2 kg 1.1 kg 1.1 kgLength 186 mm 200 mm 200 mm 226 mm 226 mm 211 mm 219 mmInstall. Prop. IP 21 IP 21 IP 21 IP 22 IP 22 IP 22 IP 22

Accessories included: Hose nipple, suspension yoke.

Technical dataModel LUM22 HR12 LUM22 HR10 LUM22 HR6 LUM22 HR4Ordering No. 8431 0269 04 8431 0269 03 8431 0269 01 8431 0269 02Screw size Ø * M6 M6 M5 M4Torque range 3.5-12.5 Nm 3.5-10 Nm 1.5-6.5 Nm 0.6-4 NmFree speed 500 rpm 750 rpm 1 150 rpm 1 650 rpmAir consumption 7.5 l/s 7.5 l/s 7.5 l/s 7.5l/sAir connection 1/2" 1/2" 1/2" 1/2"Rec. air hose 8 mm 8 mm 8 mm 8 mmWeight 1 kg 1 kg 0.85 kg 0.85 kgLength 210 mm 218 mm 186 mm 186 mmInstallation Prop. IP 22 IP 22 IP 22 IP 22Accessories included: Hose nipple, suspension yoke.

InstallationProposal.See page 70 and 71.

IP21 IP22

InstallationProposal.See page 70 and 71.

IP21 IP22

InstallationProposal.See page 70 and 71.

IP21 IP22

InstallationProposal.See page 71.

IP22

Angle head models – LTV 009/18

Soft, warm ergonomic handles in balanced position HRX, give less strain on the operator.LUM12 HRF with 3-way air inlet allows for maximum flexibility, connect the tool on top,underneath or in the back. LUM25 HRF with air on top will also keep disturbing air hosesoff the floor.

Pistol grip models – LUM 22 HR

Balanced grip models – LUM 12/22 HRX, LUM 12/25 HRF

ErgopushErgopush collar when axial force is needed. Ergopush isstandard on all LUM12/22, but optional for LUM10:

Model Ordering No.LUM10 PR 4210 3841 00

Exhaust hose

Model Ordering No.LUM22 HRX/HR 4210 2052 00LUM12 HRX/HRF 4210 2052 00LUM 25 HRF 4210 2052 00

Support handle

Model Ordering No.LUM12 HRX/HRF 4110 1355 92LUM22 HRX/HR 4110 1355 93

Service kits

Model Ordering No.

LUM10 PR 4081 0070 90LUM12 PR 4081 0250 90LUM22 PR10 4081 0285 90LUM12 SR3 4081 0254 90LUM22 SR10 4081 0289 90LUM12 HRX/HRF 4081 0247 90LUM25 HRF05-U 4081 0075 90LUM22 HRX/HR10 4081 0282 90LUM22 HRX/HR 4081 0281 90LTV009 4081 0248 90LTV18 4081 0085 90

Straight models – LUM 10/12/21//22

Optional accessories

The angle head models with shut-off clutch. The slim design allows excellent access in limited spaces and awkward positions.

The ideal screwdriver wherever a pistol grip tool can be used. Unique handle design enableslow grip to reduce reaction strain or high grip to admit high feed force. All tool handles havea soft, warm ergonomic grip.

Technical dataModel LTV009 R05-6 LTV009 R05-42 LTV18 R15-6 LTV18 R15-42Ordering No. 8431 0278 08 8431 0278 07 8431 0326 55 8431 0326 54Screw size Ø * M4 M4 M6 M6Torque range 0.4-5 Nm 0.4–5 Nm 5–15 Nm 5–15 NmFree speed 850 rpm 850 rpm 450 rpm 450 rpmAir consumption 6 l/s 6 l/s 6 l/s 6 l/sAir connection 1/8" 1/8" 1/2" 1/2"Rec. air hose 6 mm 6 mm 8 mm 8 mmWeight 0.7 kg 0.7 kg 1.2 kg 1.2 kgLength 265 mm 266 mm 308 mm 308 mmInstallation Prop. IP 21 IP 21 IP 22 IP 22Accessories included: Hose nipple, suspension yoke, exhaust hose.

Screwdrivers specially suited for assembly line applications. Push throttle models PR, lever throttle models SR.Exhaust hose is standard for best working environment. All tool handles have a soft, warm ergonomic grip.

Technical dataModel LUM10 PRO5 LUM10 PR12 LUM12 PR4 LUM12 PR3 LUM12 PR2 LUM22 PR10 LUM12 SR3 LUM22 SR10Ordering No. 8431 0146 09 8431 0146 17 8431 0278 25 8431 0278 26 8431 0278 27 8431 0269 58 8431 0278 33 8431 0269 49Screw size Ø * M3 M2.5 M4 M4 M3.5 M6 M4 M6Torque range 0.1–1.5 Nm 0.1–1.1 Nm 0.4-4.2 Nm 0.4-3.2 Nm 0.4-2.3 Nm 3.5-10.0 Nm 0.4-3.5 Nm 3.5–10 NmFree speed 500 rpm 1 200 rpm 750 rpm 1 000 rpm 1 450 rpm 700 rpm 1 100 rpm 700 rpmAir consumption 3 l/s 3 l/s 4.5 l/s 4.5 l/s 4.5 l/s 7 l/s 6 l/s 7 l/sAir connection 1/8" 1/8" 1/8" 1/8" 1/8" 1/2" 1/8” 1/2”Rec. air hose 6 mm 6 mm 6 mm 6 mm 6 mm 8 mm 6 mm 8 mmWeight 0.4 kg 0.4 kg 0.55 kg 0.55 kg 0.55 kg 0.95 kg 0.6 kg 1 kgLength 206 mm 196 mm 195 mm 195 mm 195 mm 232 mm 217 mm 260 mmInstallation Proposal IP 21 IP 21 IP 21 IP 21 IP 21 IP 22 IP 21 IP 22

Accessories included: Hose nipple, suspension yoke, exhaust hose.

* Max. screw size with M-threaded bolts with bolt grade 8.8, according to ISO 898/1

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36

ApplicationsThe introduction of hydraulic impulse nut-runners meant a revolution in tightening of bolted joints, offering increased produc-tivity, improved quality control and betterworking environment. Today impulse nut-runners are selected in general assemblyoperations as well as in line productionespecially where torque accuracy, noise,vibration and service life requirements arehigher than that of the conventional impactwrenches.

In impulse nutrunners the torque istransmitted by a series of pulses in ahydraulic system with almost no reactionforce to the operator. The smooth pulsesgenerate a low noise level and a minimumof vibration. The force of the pulse can bedetermined by regulating an artificialleakage in the hydraulic circuit, whichgives possibilities for most accurateadjustment of the tightening torque of thetool.

The ErgoPulse toolsThe Atlas Copco ErgoPulse non shut-offnutrunners incorporate the latest technicaladvances, e.g. two chamber motors, twoand three-blade pulse mechanisms. Thisoffers a number of advantages. • High speed, high capacity for fast

operation.

• Low weight and negligible reactionforce for ease of operation.

• High torque accuracy gives high jointquality.

• Low noise and vibration for maximumoperator convenience.

• No mechanical impacts reduce wear,which provides for an extremely longservice life.

Selection guideThe size of tool is determined on the basisof torque and/or bolt dimension. Torqueshould preferably be checked with a handtorque wrench. Electronic monitoring withan in-line transducer is possible but shouldbe verified with a manual hand torquewrench to avoid measuring errors due tothe extremely short pulse sequence.

ErgoPulse nutrunners Non shut-off type M5–M16

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37

M16

M14

M12

M10

M8

M6

M5

M4 4

5C 6C 6XS 7XS 8XS 5XS 6XS 7XS 8XS 10XS 12XS 14XS 16XS 20XS

8.8

12

5

20

10

33

20

55

30

55

30

75

50

115

70

170

110

250

160

400

300

13

88

19

9

33

20

M20

3/4"square drive

1/2"square drive

3/8"square drive

1/4" quickchangechuck

3/8"square drive

1/4" quickchangechuck

Screw sizegrade 8.8

TORQUE, Nm STRAIGHT MODELS PISTOL GRIP MODELS

Installation Proposal. See page 71, 72 and 74.IP23 IP24

Selection guide

IP33 IP34

Selected service kits

IP22 Installation Proposal. See page 71.

Installation Proposal. See page 71 and 74.IP22 IP23 IP33

Model Ordering No.

EP5C/6C SR 4081 0110 90EP5C/6C HR 4081 0111 90EP6/7XS HR 4081 0188 90EP6/7XS SR 4081 0189 90EP8XS HR 4081 0119 90EP8XS SR 4081 0190 90EP10XS HR 4081 0191 90EP12XS HR 4081 0192 90EP14XS HR 4081 0200 90EP16XS HR 4081 0223 90EP20XS HR 4081 0245 90

Pistol grip models ErgoPulse HR

Screwdriver sizes for M5–M6screws. Light and slim for easyhandling and good accessibility.Quick change chuck for 1/4" hexagon insert bits.

Impulse nutrunners specially suited for assemblyline applications. Lever throttle models withring reverse. 1/4" quick change bit chuckup to M8 screw size. 3/8 square drivefor M8-M10. Lubrication-free motor.

Straight models ErgoPulse SR

Technical data

Model EP5C SR 42 EP6C SR 42 EP6XS SR42 EP7XS SR10 EP8XS SR10Ordering No. 8431 0261 14 8431 0261 22 8431 0372 25 8431 0372 05 8431 0369 20Bolt size Ø M5 M5–M6 M6 M8 M10Square drive 1/4" fem hex 1/4" fem hex 1/4" fem hex 3/8" 3/8"Torque range 4–8 Nm 8–13 Nm 9-19 Nm 20–31Nm 30–52 NmFree speed 10 500 rpm 10 500 rpm 10 000 rpm 10 000 rpm 8 000 rpmAir consumption 5 l/s 5 l/s 8 l/s 8 l/s 9 l/sAir connection 1/4" 1/4" 1/4" 1/4" 1/4"Rec. air hose 8 mm 8 mm 10 mm 10 mm 10 mmWeight 0.9 kg 1.0 kg 0.7 kg 0.7 kg 0.9 kgLength 238 mm 263 mm 221 mm 221 mm 232 mmInstallation proposal IP 22 IP 22 IP 23, IP 33 IP 23, IP 33 IP 23, IP 33

Accessories included: Hose nipple, suspension yoke, exhaust hose (not for EP7/8XS)

Pistol grip models ErgoPulse HR

Twin chamber motor gives maximum capacity to weightratio. Double blade, camguided pulse unit for outstandingreliability. Soft rubber grip for maximum operator comfort.Lubrication-free motor.

Technical data

Model EP7XS EP8XS EP10XS EP12XS EP14XS EP16XS EP20XSHR 10 HRX 10 HR 13 HR 13 HR 13 HR 20 HR 20

Ordering No. 8431 0372 00 8431 0369 09 8431 0369 40 8431 0371 00 8431 0371 50 8431 0371 55 8431 0371 60Bolt size Ø M8 M8 M10 M12 M14 M16 M20Square drive 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" 3/4"Torque range 20–31 Nm 30–52 Nm 50–70 Nm 70–110 Nm 110–160 Nm 160–240 Nm 300–400 NmFree speed 10 000 rpm 7 000 rpm 6 000 rpm 4 500 rpm 3 500 rpm 3 200 rpm 3 400 rpmAir consumption 8 l/s 9 l/s 11 l/s 12 l/s 14 l/s 15 l/s 16 l/sAir connection 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8"Rec. air hose 10 mm 10 mm 10 mm 10 mm 10 mm 13 mm 13 mmWeight 0.8 kg 1.0 kg 1.3 kg 1.6 kg 2.4 kg 3.3 kg 5.1 kgLength 152 mm 174 mm 168 mm 178 mm 188 mm 215 mm 240 mmInstallation proposal IP 23, IP 33 IP 23, IP 33 IP 23, IP 33 IP 23, IP 33 IP 24, IP 34 IP 24, IP 34 IP 24, IP 34

Accessories included: Hose nipple, suspension yoke.

Technical dataModel EP5XS HR42 EP6XS HR42Ordering No. 8431 0372 30 8431 0372 23Bolt size Ø M5-M6 M6Square drive 1/4" 1/4" Torque range 5–12 Nm 9–19 NmFree speed 8 500 rpm 9 000 rpmAir consumption 9 l/s 8 l/sAir connection 1/4" 1/4"Rec. air hose 10 mm 8 mmWeight 0.8 kg 0.8 kgLength 139 mm 150 mm

Accessories included: Hose nipple, suspension yoke.

Patented twin piston impulse unit, from the EP XS series with a twin chamber motor, giving maximum capacity to weight ratio. It is the ideal tool for fast tightening of self-tapping screws and when maximum power in reverse is needed.

IP23 Installation Proposal. See page 71.

Technical dataModel EP 6PS-HR10 EP 6PS-HR42Ordering No. 8431036821 8431036822Bolt size D M8 M8Square drive 3/8" 1/4" a

Torque range b-30 Nm b-28 NmFree speed 8000 rpm 8000 rpmAir consumption 9 l/s 9 l/sAir connection 1/4" 1/4"Rec. air hose 10 mm 10 mmWeight 0.8 kg 0.8 kgLength 150 mm 150 mmInstall. Proposals IP 23 IP 23

a) Female hexagon drive. Quick change chuckb) Torque is adjusted by regulating the air pressure

Accessories included: Hose nipple, suspension yoke.

ErgoPulse PS-HR pistol grip models

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M16

M14

M12

M10

M8

M6

5PT 6PT 7PT 8PT 5PT 6PT 7PT 8PT 10PTS 12PTS 14PTS

8.8

11

6

11

6

25

13

25

13

40

22

40

22

90

50

150

85

250

125

15

9

15

9

450

225

18PTS

19

8

32

16

55

30

80

50

5PTX 6PTX 7PTX 9PTX

TORQUE, Nm STRAIGHT MODELS PISTOL GRIP MODELS

Screw sizegrade 8.8

3/8"square drive

3/8"square drive

1/2"square drive

3/4"square drive

Selection guide

ApplicationsThe shut-off impulse nutrunner auto-matically stops at a predeterminedtightening torque. Apart from the accu-racy aspects this has the advantage, thatthe tightening can continue at full pulsepower until shut-off takes place, thusshortening the tightening time. The shut-off also contributes toward shorteningthe operation cycle in that it eliminatesidle pulsing.

The ErgoPulse shut-off toolsThe Atlas Copco ErgoPulse PT, PTS andPTX shut-off impulse nutrunner rangefeatures an inertia mass system –unmatched by timers and the pressuresensing systems when it comes tomaintaining an equal tightening torqueon hard and soft joints. The tools alsoincorporate a TRIM valve at the airoutlet that makes it possible to avoidshut-off after the first pulse on very hard joints. This function is even moreadvanced in the AutoTrim models. Herethe machine increases speed to fullpower after the first pulse. No other toolon the market offers you the combinedadvantages of the ErgoPulse.

• High speed and low weight foroptimal productivity.

• Most accurate tightening for improvedjoint quality and minimum of rejects.

• Accuracy independent of operatorinfluence and joint stiffness.

• Cam-guided pulse mechanism formaximum efficiency and reliability.

Selection guideThe ErgoPulse tools can be adjustedwithin a wide torque range by simplysetting the spring force that counteractsthe inertia body. The torque range foreach size can be found from the selectionguide below. Torque should preferably bechecked with a hand torque wrench.Electronic monitoring with an in-linetransducer is possible but should beverified statically to avoid measuringerrors due to the extremely short pulsesequence.

ErgoPulse nutrunnersShut-off type M5–M20

*) For tools with quick change chuck, see technical data.

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Installation Proposal. See page 71, 72 and 74.IP22 IP23 IP24 IP33 IP34

Installation Proposal. See page 71, 72 and 74.IP22 IP23 IP24 IP33 IP34

Installation Proposal. See page 71.IP22

Installation Proposal. See page 71.IP22

Model Ordering No.

EP5/6PT HR 4081 0122 90EP5/6PTS SR 4081 0123 90EP7/8 PT SR 4081 0120 90EP10 PTS HR 4081 0222 90EP12 PTS HR 4081 0226 90EP14 PTS HR 4081 0242 90EP18 PTS HR 4081 0256 90EP5/6 PTX HR 4081 0252 90EP7 PTX HR 4081 0279 90EP9 PTX HR 4081 0222 90

Oil filling kit (150 ml oil, syringe). 4081 0121 90For complete information, see spare parts list.

Optional accessories

Impulse nutrunners specially suited for assembly line applications. Lever throttle models with ring reverse. 1/4 quick change bit chuck up to M8 screw size. 3/8 square drive for M8–10Lubrication-free motor.

Technical dataModel EP5 PT-SR42 EP5 PT-SR10 EP6 PT-SR42 EP6 PT-SR10 EP7 PT-SR10 EP8 PT-SR10

Ordering No. 8431 0368 02 8431 0368 00 8431 0368 12 8431 0368 08 8431 0368 31 8431 0367 80Bolt size Ø M6 M6 M6 M6 M8 M8Square drive 1/4" fem hex 3/8" 1/4" fem hex 3/8" 3/8" 3/8"Torque range 6–10 Nm 7–11 Nm 9–14 Nm 10–15 Nm 13–25 Nm 22–40 NmFree speed 5 000 rpm 5 000 rpm 6 000 rpm 6 000 rpm 4 500 rpm 6 000 rpmAir consumption 6 l/s 6 l/s 6.5 l/s 6.5 l/s 7 l/s 8 l/sAir connection 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"Rec. air hose 8 mm 8 mm 8 mm 8 mm 8 mm 8 mmWeight 0.85 kg 0.85 kg 0.9 kg 0.9 kg 1.2 kg 1.2 kgLength 212 mm 208 mm 212 mm 208 mm 236 mm 236 mm

Accessories included: Hose nipple, suspension yoke.

Light and slim for easy handling and good accessibility. One-hand operated reverse valve. Quick change chuck.Lubrication-free motor.

Technical dataEP5 PT-HR42 EP5 PT-HR10 EP6 PT-HR42 EP6 PT-HR10

8431 0368 05 8431 0368 04 8431 0368 23 8431 0368 16M6 M6 M6 M61/4" fem hex 3/8" 1/4" fem hex 3/8"6–10 Nm 7–11 Nm 9–14 Nm 10–15 Nm5 500 rpm 5 500 rpm 6 000 rpm 6 000 rpm6 l/s 6 l/s 6.5 l/s 6.5 l/s1/4" 1/4" 1/4" 1/4"8 mm 8 mm 8 mm 8 mm0.95 kg 0.95 kg 1.0 kg 1.0 kg205 mm 200 mm 205 mm 200 mm

Accessories included: Hose nipple, suspension yoke.

ErgoPulse PT-HR pistol grip models

Twin chamber motor gives maximum capacity to weight ratio. Reverse valve for easy one-hand operation. Soft rubber grip for maximum operator comfort. Lubrication-free motor. RE-porting as standard.

Technical dataModel EP5 PTS EP6 PTS EP10 PTS EP12 PTS EP14 PTS EP18 PTS

14 HR10-RE 22HR10-RE 90HR13-RE 150HR13-RE 250HR20-RE 450HR20-RE

Ordering No. 8431 0374 00 8431 0374 20 8431 0374 80 8431 0374 90 8431 0374 95 8431 0374 98Bolt size Ø M5–M6 M6 M10–M12 M12–M14 M12–M16 M16–M20Square drive 3/8" 3/8" 1/2" 1/2" 3/4" 3/4"Torque range 8–14 Nm 10–22 Nm 50–90 Nm 85–150 Nm 125–250 Nm 225–410 NmFree speed 5 400 rpm 7 300 rpm 5 200 rpm 4 200 rpm 4 000 rpm 3 000 rpmAir consumption 6.5 l/s 7 l/s 11 l/s 13 l/s 20 l/s 22 l/sAir connection 1/4" 1/4" 1/4" 3/8" 3/8" 3/8"Rec. air hose 8 mm 8 mm 10 mm 13 mm 13 mm 13 mmWeight 0.9 kg 0.9 kg 1.8 kg 2.5 kg 3.3 kg 4.3 kgLength 191 mm 191 mm 193 mm 201 mm 216 mm 202 mm

Accessories included: Hose nipple, suspension yoke.

ErgoPulse PTS-HR pistol grip models

ErgoPulse PTX-HR AutoTrim pistol grip

ErgoPulse PT-SR straight models

Selected service kits

Technical dataModel EP4 PTX9 EP5 PTX17 EP5 PTX19 EP6 PTX28 EP6 PTX32 EP7 PTX55 EP9 PTX80

HR42-AT HR42-AT HR10-AT HR42-AT HR10-AT HR10-AT HR13-ATOrdering No. 8431 0375 52 8431 0375 02 8431 0375 06 8431 0375 12 8431 0375 22 8431 0375 32 8431 0375 42Bolt size M5 M6 M6 M6-M8 M6-M8 M8-M10 M10Square drive 1/4" fem hex 1/4" fem hex 3/8" 1/4" fem hex 3/8" 3/8" 1/2"Torque range 4-9 Nm 7-17 Nm 8-19 Nm 15-28 Nm 16-32 Nm 30-55 Nm 50-80 NmFree speed 3300 rpm 3600* rpm 3600* rpm 3600* rpm 3600* rpm 3900* rpm 3400* rpmAir consumption 4 l/s 7 l/s 7 l/s 7 l/s 7 l/s 9 l/s 11 l/sAir connection 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"Rec. air hose 8 mm 8 mm 8 mm 8 mm 8 mm 10 mm 10 mmWeight 0.9 kg 0.9 kg 0.9 kg 0.95 kg 0.95 kg 1.2 kg 1.5 kgLength 164 mm 164 mm 164 mm 164 mm 164 mm 176 mm 188 mm

Accessories included: Hose nipple, suspension yoke.

* In reduced speed mode (approximate value)

The new ErgoPulse PTX series with AutoTrimfunction is perfect for applications where the sametool is used both for hard and soft joints. It featuresan extremely high power-to-weight ratio.

Protective coverModel Ordering No.

EP7/8/ PTS HR 4250 1784 00EP10 PTS HR 4250 1743 00EP12 PTS HR 4250 1858 00EP14 PTS HR 4250 2228 00EP18 PTS HR 4250 2319 00EP4 PTX HR 4250 2465 00EP7 PTX HR 4250 2466 00EP9 PTX HR 4250 2467 00

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Pulsor, monitoring impulse toolsFor quality critical applications

ApplicationsPulse tools have been favorites on theproduction line for many years. They arelight and compact, fast and powerful, andbest of all they generate virtually no reac-tion force. Atlas Copco's new Pulsor givesyou all advantages of a pulse tool, with theintelligence of an electric fasteningsystem.In other words, you can now get top-levelproductivity, plus control over quality.

The earlier you catch a mistake, theless it costs. Pulsor alerts you to mistakesas soon as they are made. Lights on theback of the tool tell the operator if screwsare correctly tightened. They inform theuser about torque, early shut-off or evenif parts have been forgotten.

The systemThe Pulsor system consists of a tool,cable and monitoring unit.

ToolThe tools are an ergonomic high perfor-mance range of impulse nutrunners withmonitoring and signal lights to providedirect operator feedback.

CablesTwo versions of the resistant and strongelectric tool cable are available, straightor spiraling.

Monitoring unitThe Pulsor Focus is a monitoring unit.The unit remembers up to 4,000 tighte-nings – everything from torque resultsand rundown time to identificationnumber and line pressure. The result can easily be sent to a network and storedon a server. They can also be transferreddirectly to a PC and then analysed in aprogram such as Excel. This means thatyou easily can fine-tune the process andensure that every tightening in every shiftis perfect. And if they are not perfect,you can see why. Pulsor monitors and records: Torque result, Angle, Premature shut-off, Number of pulses, Tightening time, Rundown time, Barcode number

SoftwareThe PC based ToolsTalk Pulsor softwareis used for setting advanced monitoringof tightening and tool parametersallowing set up communication withfactory networks.

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Technical dataModel EPP 6M23 HR42 EPP 6M25 HR10 EPPM28 HR42 EPP 6M32 HR10 EPP 8M55 HR10 EPP 8M70 HR10 EPP 10M90 HR13 EPP 11M120 HR13Ordering No. 8431 0378 03 8431 0378 05 8431 0378 08 8431 0378 10 8431 0378 20 8431 0378 25 8431037830 8431037835Square drive 1/4" a 3/8" 1/4" a 3/8" 3/8" 3/8" 1/2" 1/2"Torque range 7-23 Nm 8-25 Nm 15-28 Nm 16-32 Nm 30-55 Nm 40-70 Nm 50-90 Nm 70-120 NmFree speed 5400 rpm 5400 rpm 8500 rpm 8500 rpm 6900 rpm 6900 rpm 4900 rpm 5100 rpmAir consumption 7 l/s 7 l/s 7 l/s 7 l/s 9 l/s 9 l/s 11 l/s 12 l/sAir connection 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"Rec. air hose 8 mm 8 mm 8 mm 8 mm 10 mm 10 mm 10 mm 13 mmWeight 1.3 kg 1.3 kg 1.3 kg 1.3 kg 1.5 kg 1.5 kg 2.0 kg 2.1 kgLength 170 mm 170 mm 170 mm 170 mm 182 mm 182 mm 194 mm 202 mm

a) Female hexagon drive. Quick change chuck.

Pulsor

Based on our ErgoPulse PTX range, Pulsor pistolnutrunners give the same outstanding performancewith the added benefit of process monitoring.

Ordering No.

Silver 8433 6015 20Bronze 8433 6010 10

Pulsor Focus

Tool accessories

Pulsor tool cables RBU

Software – ToolsTalk Pulsor

Controller accessories

Ordering No.

1-user license 8092 1171 015-user license 8092 1171 0510-user license 8092 1171 10Plant license 8092 1171 99

ToolsTalk cable is included with ToolsTalk

Ordering No.

Tool Lock Box (incl cable) 8433 0606 17Extension box 8433 0606 18

Selector

Rotary Selector 8433 0606 15

I/O Expansion box

I/O Expander 8433 0564 38

Operator interface

RE-Alarm 8433 0560 03Operator panel basic 8433 0565 10Operator panel advanced 8433 0565 00

Cables

I/O bus cable 3 m 4222 0470 03I/O bus cable 10 m 4222 0470 10I/O termination plug 4222 0443 00

Ordering No.

PPuullssoorr FFooccuuss 8433 6700 05

Ordering No.

5 m straight 4250 2533 0512 m straight 4250 2533 125 m spiral 4250 2533 0612 m spiral 4250 2533 13

Guided extensions* Square drive Diameter of outgoing spindle Length Ordering No.

EP10-13-100 3/8" 13 mm 100 mm 4023 3600 00EP10-13-150 3/8" 13 mm 150 mm 4023 3601 00EP10-13-200 3/8" 13 mm 200 mm 4023 3611 00EP13-18-100 1/2" 18 mm 100 mm 4023 3605 00EP13-18-150 1/2" 18 mm 150 mm 4023 3606 00EP13-18-200 1/2" 18 mm 200 mm 4023 3607 00

Guided sockets* Square drive Diameter of outgoing spindle Width across flats Ordering Nr.

EP10-13 3/8" 13 mm 10 mm 4026 4210 00EP13-13 3/8" 13 mm 13 mm 4026 4213 00EP16-13 3/8" 13 mm 16 mm 4026 4216 00EP17-13 3/8" 13 mm 17 mm 4026 4217 00EP18-13 3/8" 13 mm 18 mm 4026 4218 00EP13-18 1/2" 18 mm 13 mm 4026 4313 00EP16-18 1/2" 18 mm 16 mm 4026 4316 00EP17-18 1/2" 18 mm 17 mm 4026 4317 00EP18-18 1/2" 18 mm 18 mm 4026 4218 00EP24-18 1/2" 18 mm 24 mm 4026 4324 00

Protective cover

EPP6 4250 2588 00EPP8 4250 2588 01EPP10 4250 2588 02EPP11 4250 2588 03

Suspension yoke

EPP6 4250 2563 80EPP8 4250 2563 81EPP10 4250 2563 82EPP11 4250 2563 83

*Also suitable for ErgoPulse nutrunners

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3.5

0.4

0.1 LTV 009 R035 LTV 18 R07

LTV 28 R15LTV 28 R28 LTV 28X R32

LTV 38 R57LTV 48 R120

LTV 48 R150LTV 48 R200

10

1000

100

1

7.0

2.8

15

7

28

14

32

18

57

30

120

50

150

60

200

100

LTV 58

575

200

7.0

1.0

LTV 009 R07 LTV 29 R28-10

28

14

LTV 39 R45-13

22

45

28

56

LTV 39 R56-13

Nm

Model

Selection guide

Angle nutrunnersShut-off type M2.5–M16

ApplicationsModern angle nutrunners have beendeveloped primarily to meet the moststringent demands for quality assurancein tightening of safety joints in the auto-motive industry. However, the accuracydemands are becoming increasinglyfocused upon in other industries as well,not only from a safety point of view, butfrom the general aspect of product relia-bility, where a faulty joint might causehigh secondary costs due to guaranteeclaims and loss of goodwill. Angle nut-runners are also used for ergonomicreasons, i.e. low noise and vibrations, and for access in cramped quarters.

The toolsAtlas Copco LTV angle nutrunners areequipped with a unique quick acting shut-off clutch. Together with the powerfulmotor this is the key to high accuracy and aminimum of reaction torque to the operator.Combined with ergonomic and compactdesign and long service life they feature:

• Consistent, high accuracy on both hard and soft joints.

• A minimum of reaction torque to the operator due to fast clutch and high motor power.

• Low weight and compact design for ease of handling.

• High speed for optimal productivity.

• Reliability and long service intervals.

Selection guideThe angle nutrunner is chosen accordingto the designated tightening torque for theapplication. For accurate tool adjustmentand process checking we recommendmonitoring of the actual applied torquewith an in-line torque transducer. Pleasecontact your Atlas Copco representativefor further information on electronicmonitoring and control equipment.

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Installation Proposal. See page 73.IP30

Selected service kits

Signal outlet modelsavailable on request.

Optional accessories

Suspension yoke Exhaust hose

Model Ordering No. Model Ordering No.

LTV28/38 4210 3931 80 LTV28/38 4210 2053 00LTV48 4210 4021 80 LTV48/58 4210 4011 00LTV58 4210 3088 80

Model Ordering No.

LTV009 4081 0248 90LTV29 4081 0299 90LTV39 4081 0298 90LTV18 4081 0085 90LTV28 4081 0102 90LTV38 4081 0103 90LTV48 4081 0236 90LTV58 4081 0106 90

Install. Proposal. See page 73 and 74.

Installation Proposal. See page 73.

IP29 IP30

IP29

IP30

IP31

Installation Proposal. See page 74.IP31

Installation Proposal. See page 70 and 71.IP21 IP22

Angle nutrunners, reversible, LTV 58

Angle screwdrivers, reversible LTV 009/18

For screw sizes M2.5–M5. Small dimensioned anglehead for access in hard-to-reach quarters or awkward positions. Available with chuck for 1/4" insert bits or 1/4" square drive. Lubrication-free motor. All LTV009 tools have soft, warm ergonomicgrips and are ESD certified as standard.

Angle nutrunners, reversible LTV 28/38/48

Angle nutrunners, reversible LTV 29/39 – for maximum speed

For bolt dimensions M6–M12. Unmatchedaccuracy on hard and soft joints – low meanshift. Low weight, well balanced, for maximum operator convenience. Electronic monitoringand control options available on demand.

Angle nutrunners, reversible, LTV 48

For bolt dimensions M14–16. High accuracyand low mean shift at minimum reactiontorque. Electronic monitoring and controloptions available on demand.

Technical dataModel LTV48 R150-L13 LTV48 R200-L13Ordering No. 8431 0534 93 8431 0534 98Bolt size Ø M14 M16Square drive 1/2" 1/2"Rec. torque range 60-150 Nm 100-200 NmFree speed 180 rpm 100 rpmAir consumption 28 l/s 28 l/sAir connection 1/2" 1/2"Rec. air hose 12.5 mm 12.5 mmDistance centre toside angle head 25 mm 25 mm Angle head 52 mm 52 mmWeight 3.5 kg 3.8 kgLength 590 mm 610 mmAccessories included: Hose nipple.

For bolt dimension M14-M22. High accuracy,low mean shift and extremely fast. Electronictorque monitoring options available. Reactionbar or bracket.

Technical dataModel LTV58 N350-19 LTV58 N575-25Ordering No. 8431 0529 29 8431 0529 34Bolt size Ø M18 M22Square drive 3/4" 1"Rec. torque range 200-350 Nm 265-575 NmFree speed 240 rpm 180 rpmAir consumption 19 l/s 19 l/sAir connection 3/8" 3/8"Rec. air hose 10 mm 10 mmDistance centre toside angle head 34 mm 54 mm Angle head 52 mm 52 mmWeight 6.4 kg 10.4 kgLength 604 mm 686 mmAccessories included: Hose fitting, clutch adjustment key.

Technical dataModel LTV009 RO7-6 LTV009 R035-6 LTV009 R035-42Ordering No. 8431 0278 11 8431 0278 05 8431 0278 04Bolt size Ø M5 M4 M4Square drive 1/2“ 1/2“ 1/2“ Rec. torque range 1.1-7 Nm 0.4-3.5 Nm 0.4-3.5 NmFree speed 500 rpm 1100 rpm 1 100 rpmAir consumption 6 l/s 6 l/s 6 l/sAir connection 1/8" 1/8" 1/8"Rec. air hose 6 mm 6 mm 6 mmDistance centre toside angle head 9 mm 9 mm 9 mm Angle head 25 mm 25 mm 25 mmWeight 0.7 kg 0.7 kg 0.7 kgLength 265 mm 265 mm 265 mmInstallation Proposal IP 21 IP 21 IP 21Accessories included: Hose nipple.

Technical dataModel LTV28 R15-10 LTV28 R28-10 LTV28XX R32-10 LTV38 R57-13 LTV48 R120-L 13Ordering No. 8431 0601 55 8431 0601 40 8431 0531 84 8431 0603 51 8431 0534 88Bolt size Ø M6 M8 M8 M10 M12Square drive 3/8" 3/8" 3/8" 1/2" 1/2"Rec. torque range 7–15 Nm 14–28 Nm 18–32 Nm 30–57 Nm 50–120 NmFree speed 1100 rpm 350 rpm 575 rpm 305 rpm 220 rpmAir consumption 10 l/s 10 l/s 16 l/s 16 l/s 28 l/sAir connection 1/4" 1/4" 1/4" 1/4" 1/2"Rec. air hose 10 mm 10 mm 10 mm 10 mm 12.5 mmDistance centre toside angle head 11 mm 13.5 mm 13.5 mm 20 mm 25 mmAngle head 28 mm 29.5 mm 34.5 mm 41 mm 52 mmWeight 1.4 kg 1.4 kg 1.6 kg 2.2 kg 3.5 kgLength 350 mm 350 mm 385 mm 453 mm 590 mmInstallation Proposal IP 29 IP 29 IP 29 IP 30 IP 31

Accessories included: Hose nipple.

Technical dataModel LTV29 R30-10 LTV39 R48-13 LTV39 R56-13Ordering No. 8431 0621 37 8431 0623 43 8431 0623 51Bolt size Ø M8 M10 M10Square drive 3/8" 3/8" 3/8"Rec. torque range 15-30 Nm 24-48 Nm 28-56 NmFree speed 500 rpm 560 rpm 460 rpmAir consumption 17 l/s 17 l/s 17 l/sAir connection 1/4" 1/4" 1/4"Rec. air hose 10 mm 13 mm 13 mmDistance centre toside angle head 14 mm 20 mm 20 mmAngle head 30 mm 41 mm 41 mmWeight 1.4 kg 1.9 kg 1.9 kgLength 385 mm 425 425Installation Proposal IP 29 IP 30 IP 30Accessories included: Hose nipple.

LTV18 R07-6 LTV18 R07-428431 0326 72 8431 0326 61M4–M5 M4–M51/4“- 1/4“2.8–7.0 Nm 2.8–7.0 Nm700 rpm 700 rpm6 l/s 6 l/s1/4" 1/4"6.3 mm 6.3 mm

10 mm 10 mm28 mm 28 mm1.2 kg 1.2 kg300 mm 300 mmIP 22 IP 22

New high-speed nutrunner for small dimensions. Slim, lightweight design with comfortable grip and low reaction force.High accuracy and built-in RE-signal as standard.

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Note: Multi-Torque only available with LTP models.

Pistol grip nutrunnersShut-off and stall types

Available in shut-off or stall typeversions, our LTP/LMP pneumatic pistol-grip nutrunners are compact, light,reliable, operator-friendly – and fast! Our twin-motor concept ensures perfecttightening results and an unsurpassedpower-to-weight ratio. Compared withsingle-motor units, our twin-motorconcept slashes tightening times by up to 60%.

Classic concept, high-tech applicationTwo-step tightening is not a new concept.But the LTP/LMP nutrunner allows thisto be performed at high speed andprecisely to the same predeterminedtorque setting, every time. Twin-motortechnology provides a quantum leap inflexibility and performance. A high-speedmotor for rapid, smooth run-down, and alow-speed high-torque motor for precisiontightening.

Fast on the draw, easy on the wristFast rundown and accurate tightening areonly part of the solution when providing apower tool in todays ergonomically awareenvironment. Ergonomic excellence isintegral to the design of all our powertools and the LTP/LMP is no different.Deceptively light, LTP/LMP can producetorque outputs up to 4100Nm, withminimum effort from the operator.

LTP/LMP offers:• Fast rundown• Extreme torque precision –

even with soft joints• High power-to-weight ratio• Low sound and vibration levels• Well balanced, ergonomic design• Optional reverse function• Multi-torque version allows four

torque settings with only one tool.

The Multi-Torque Selector allows you topreset four different torque levels usingonly one tool, without the need for anyadditional equipment. This makes this theideal tool for applications where:

• Several assembly operations take place• Multi-stage tightening operations are

required• Several different torque settings are

required.

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The Multi-torque selectorcan be fitted only to LTPshut-off nutrunners. It isfully compatible with allLTP models.

Installation Proposal. See page 73.IP30

Pistol nutrunner LTP 51 ‘shut-off’ type, reversible

Installation Proposal. See page 73.IP29

For LMP/LTP51 Ordering No.

SSuussppeennssiioonn yyookkeeHorizontal/vertical 4250 1365 00

EExxhhaauusstt hhoossee 4210 2201 00

PPrrootteeccttiivvee ccoovveerr 4210 3044 00

AAlluummiinniiuumm rreeaaccttiioonn bbaarr 4210 2219 00(only for LMP/LTP51 HD12/H008)

RReeaaccttiioonn bbaarr bbllaannkkss

1/2" square models 4210 2219 033/4" square models 4210 2183 011" square models (0005-25) 4210 2726 011" square models (0007-25) 4210 3899 00

RReeaaccttiioonn bbaarr SS ttyyppee

Spline type 3 4210 4480 03Spline type 4 4210 4480 04Spline type 5 4210 4480 05Spline type 6 4210 4480 06

RReeaaccttiioonn bbaarrss SSlliiddiinngg DDrriivvee ttyyppee

Spline type 5 4210 4481 85

PPrreevvaaiilliinngg mmooddiiffiiccaattiioonn kkiittFor H/HR008 4210 2592 80Except H/HR008 4210 2593 80

QQuuiicckk cchhaannggee rreettaaiinneerr1/2" square models 4250 1190 003/4" square models 4210 3476 801" square models 4210 3524 80

Shut-off override for LTP51 4210 3545 80

Optional accessories

Technical dataModel LTP51 HR008-13MT LTP51 HR002-20MT LTP51 HR001-25MT LTP51 HR0007-25MT LTP51 HR004-38MTOrdering No 8431051815 8431051849 8431051821 8431051853 8431051858Square drive 1/2" 3/4" 1" 1" 1 1/2"Torque range* 85-150 Nm 265-380 Nm 450-700 Nm 740-1100 Nm 1500-2200 NmFree speed 550 rpm 175 rpm 100 rpm 55 rpm 36 rpmAir connect. 3/3 3/8 3/8 3/8 3/8Rec. Air hose 10 10 10 10 10C-S distance 30 mm 34 mm 34 mm 42 mm 68 mmSpline type 3 4 5 9 8Weight 3 kg 3.9 kg 4.3 kg 6.6 kg 13.8 kgLength 238 mm 275 mm 305 mm 345 mm 380 mm* torque levels stated at 5bar air pressure

Acessories included: Suspension yoke, blank reaction bar.

The LTP 51 pistol nutunner has a unique 'shut-off' valve that shuts off the air supply when a predetermined torque level is reached.Available with or without reverse function and also as prevailing torque version.

Pistol nutrunner LTP 51 Multi-torque

The LTP 51 with integrated Multi-torque selectorallows 4 torque settings to be selected with onetool. The unique ‘shut-off’ mechanism providesextreme accuracy independant of operatorinfluence.

Multi-torque Selector

Ordering No. 4210 2269 95

Technical dataModel LTP51 HR012-13 LTP51 HR004-20 LTP51 HR001-25 LTP51 PHR0005-25* LTP51 HR0003-38Ordering No 8431 0527 07 8431052731 8431052721 8431052739 8431052760Square drive 1/2" 3/4" 1"Torque range* 60-85 Nm 200-270 Nm 450-700 Nm 595-805 Nm 2000-3000 NmFree speed 900 rpm 255 rpm 100 rpm 50 rpm 26 rpmAir connection 3/8 3/8 3/8 3/8 3/8Rec. Air hose 10 10 10 10 10 C-S distance 30 mm 34 mm 34 mm 34 mm 68 mmSpline type 3 4 5 5 8Weight 2.6 kg 3.9 kg 4.3 kg 4.3 kg 13.8 kgLength 235 mm 275 mm 305 mm 305 mm 380 mm* Prevailing torque version. Changover torque at 15% of final* torque levels stated at 5bar air pressure

Acessories included: Suspension yoke, blank reaction bar.

Installation Proposal. See page 73.IP30

Pistol nutrunner LMP 51 ‘stall type’, reversible

The LMP 51 pistol nutrunner provides accuracy,durability and productivity. Torque is controlled bythe tool acheiving stall torque relating to a given airpressure.Tools are available with or without reverse,and with prevailing torque models.

Technical dataModel LMP51 HR008-14 LMP51 HR004-20 LMP51 HR002-20 LMP51 HR001-25 LMP51 HR0007-25Ordering No 8431 0528 13 8431 0528 39 8431 0528 47 8431 0528 37 8431 0528 57Bolt size ø M14 1"Square drive 1/2" 3/4" 3/4" 1" 1"Torque range* 95-190 Nm 195-380 Nm 260-550 Nm 470-950 Nm 750-1500 NmFree speed 680 rpm 305 rpm 210 rpm 125 rpm 80 rpmAir consumption 19 l/s 19 l/s 19 l/s 19 l/s 19 l/sAir connection 3/8" 3/8" 3/8" 3/8" 3/8"Rec. air hose 10 mm 10 mm 10 mm 10 mm 10 mmDistance centreto side 30 mm 34 mm 34 mm 34 mm 42 mmWeight 3.0 kg 3.9 kg 3.9 kg 4.3 kg 6.6 kgLength 238 mm 275 mm 275 mm 305 mm 345 mm

Acessories included: Swivellling reaction bar blank.

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Tensor DL/SL electric screwdriversFor critical applications

Light, powerful, intelligent, Tensor DL &SL are the screw tightening systems thatwill keep you ahead. Tensor DL/SL havebeen developed to stand up to the heavydemands of industry today, where it is ofhighest importance to detect and correcterrors where and when they occur, and ifnecessary store and analyze thetightening data.Tensor DL/SL will reduce assemblyrelated costs by:• Elimination of assembly problems such

as missing screws, wrong torque, earlyshut-off and stripped threads

• One tool for several applications. By using different torque settings thesystem can be tuned individually foreach screw.

Tensor DL – for quality criticalapplicationsTensor DL screwdrivers provide operatorfeedback via signal lights on the tool,whilst the drive unit controls andmonitors the assembly process, ensuringthat assembly problems are highlightedimmediately., and action can be taken torectify the problem. This results in costsavings and high quality products leavingthe production line:Features of the system are:• Signal lights for operator feedback• Front lights for work illumination• ESD certification• Proven 'DigiTork' dynamic torque

calculation.• Single or multi programme drive units• Inbuilt I/O for integration into work

cells or lines.

Tensor SL – for traceableapplicationsTensor SL screwdrivers are the perfectchoice where traceability and datacollection are required. The trans-ducerised tool is completely traceable in accordance with ISO9000, and alltightening torque and angle data can berecorded via the tool controller.Advanced tightening strategies can beused for demanding applications usingthe proven Power Focus control systemand Toolstalk software. In addition, theSL tool has many features:• Additional signal lights and configu-

rable buzzer for even higher levels offeedback and process control

• Proven transducer • Spiral gears are used in the angle tools

for better durability and accuracy.

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SL tools require a PF3102 controller andsoftware RBU

Software

ToolsTalk DL (English) 8092 1138 62ToolsTalkPF (WO5, 1 user) – for use with SL system 8092 1165 01

Bit selector Operator panel

1. Decide on application needs2. Decide system type3. Choose tool model and configuration4. Choose control system (and software/RBU) level if required5. Choose suitable cable length6. Add accessories

Technical dataModel ETD 21-01-106-PS ETD DL21-04-I06-PS ETD DL21-07-106-PS ETD DL21-07-I06 ETD DL21-10-I06 Ordering No. 8433 4010 89 8433 4014 91 8433 4017 69 8433 4017 31 8433 4019 10Torque range 0.3 – 1.2 Nm 1 – 4 Nm 2.2 – 7.5 Nm 2.2 – 7.5 Nm 3 – 10 NmSpeed 2 200 rpm 1600 rpm 970 rpm 970 rpm 720 rpmWeight 0.6 kg 0.6 kg 0.6 kg 0.6 kg 0.6 kgLength 243 mm 242 mm 242 mm 235 mm 235 mmC-S distance 18/19.5 mm 18/19.5 mm 18/19.5 mm 18/19.5 mm 18/19.5 mm* PS denotes ‘Push to start’ model.

Technical dataModel SL21-01-I06-PS SL21-04-I06-PS SL21-07-I06-PS SL21-10-I06-PS Ordering No. 8433 2102 92 8433 2104 91 8433 2107 69 8433 2108 25Torque range 0.3 – 1.2 Nm 0.8 – 4 Nm 1.5 – 7.5 Nm 2.0 – 10.0 NmSpeed 2950 1600 970 720C-S distance 18/19.5 mm 18/ 9.5 mm 18/19.5 mm 18/19.5 mmWeight 0.7 kg 0.7 kg 0.7 kg 0.7 kgLength 246 mm 246 mm 246 mm 246 mm

Technical dataModel ETV DL21- ETV DL21- ETV DL21- ETP DL21- ETP DL21-04-

04-I06-QC 07-I06-QC 10-I06-QC 04-106-H 106-PS-H Ordering No. 8433 4004 47 8433 4007 79 8433 4009 61 8433 4024 19 8433 4024 66Torque range 1 – 4 Nm 2.2 – 7.5 Nm 3 – 10 Nm 1 – 4 Nm 1 – 4 NmMax speed 1 600 rpm 970 rpm 610 rpm 1 600 rpm 1 600 rpmC-S distance 9 mm 9 mm 9 mm 18/19.5 mm 18/19.5 mmWeight 0.7 kg 0.7 kg 0.7 kg 0.7 kg 0.7 kgLength 281 mm 281 mm 281 mm 235 mm 242 mm

* Other models are available

Technical dataModel SL21-04-I06 SL21-07-I06 SL21-12-06 Ordering No. 8433 2004 47 8433 2007 66 8433 2008 77Square drive 1/4" fem.hex 1/4" fem.hex 1/4"Torque range 0.8 – 4 Nm 1.5 – 7.5 Nm 2.5 – 12 NmSpeed 1600 rpm 970 rpm 610 rpmC-S distance 9 mm 9 mm 11 mmWeight 0.75 kg 0.75 kg 0.8 kgLength 264 mm 264 mm 267 mm

Tensor DL – ETD straight screwdrivers

Tensor SL – ETD straight screwdrivers

Tensor DL – ETV angle screwdrivers/ETP pistol screwdrivers

Tensor DL straight screwdrivers are availabe as lever or pushto start, or both. Signal lights provide operator guidance andtool front lights illuminate the workpeice.

Tensor SL straight screwdrivers have an inbuilttransducer for traceability, and are availabe asPush to start with front lights. Tools also haveintegrated additonal 'blue' LED for even higherlevel of operator feedback and configurablebuzzer to provide audio signals.

Tensor DL is also available inboth angle and pistolconfiguration.

Tensor SL angle screwdrivers are ideal for applicationswith restricted access that require traceability.

Tensor SL – ETV angle screwdrivers

DL drive is available in 2 models. Basic (1 pset) or Advanced (multi-pset)

DL Drive Ordering No.

D303-DL Basic 8433 4850 48D313-DL Advanced 8433 4850 33* DL drives do not require an RBU

Cables

Tensor DL cables Ordering No.

3 m cable 4220 2604 035 m cable 4220 2604 0510 m cable 4220 2604 10Tensor SL cables Ordering No.

3 m cable 4220 3319 035 m cable 4220 3319 0510 m cable 4220 3319 10

Bit selector 8 positions 8433 0612 08Operator Panel Advanced 8433 0565 00Operator Panel Basic 8433 0565 10RE-Alarm 8433 0560 03I/O Expansion 8433 0564 38I/O Bus Cable 3 m 4222 0470 03I/O Bus Cable 5 m 4222 0470 05I/O Bus Cable 10 m 4222 0470 10

DL drive unit

Accessories

How to order

SL controllers

Controller software and cables

RBU-DS/DL (available 2006) 8433 0005 10RBU-Bronze 8433 0010 10RBU-Silver 8433 0015 20RBU-Gold 8433 0020 20

PF3102-C-HW 8433 2200 05PF3102-C-DN-HW 8433 2240 05PF3102-C-PB-HW 8433 2242 05PF3102-C-IB-HW 8433 2245 05PF3102-C-EIP-HW 8233 2249 05

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Tensor DS electric nutrunners

The Tensor DS series provides anopportunity to gain the benefits ofcontrolled tightening and advancedelectric systems throughout your assembly operations. The simplicity andreliability, combined with outstandingflexibility and accuracy, makes the Tensor DS the ideal tool reduce costs and improve the assembly process.

Warranty costs and rejected parts often cost significantly more than buying the right tool from the start and as a manufacturers today use electriccontrolled tightening to improve thequality of their assembled product.Eliminating problems increases produc-tivity and combined with a more pleasantwork improvement, the result is signifi-cantly reduced costs throughout theassembly operation.

Many significant features• Multiple torque settings allowing the

potential to replace several tools withonly one.

• Full tightening cycle monitoring todetect problems such as missingcomponents, stripped or cross threads.

• Advanced tightening control to com-pensate for problems such as jointrelaxation, prevailing torque or selftapping fasters.

• Easy line or cell integration to highlightand contain problems if they occur.

• Operator feedback via tool, controller oradditional system, to allow problems tobe highlighted and correctedimmediately.

• Continuous drive tightening and no airhoses means extremely clean and noisefree work environment.

• High accuracy: Tensor DS (ISO 5393certified) dynamically calculates thetorque using the patented ‘DigiTork’system.

• Unsurpassed power-to-weight ratio:Weight is only 2.1 kg at 125 Nm.

• Low noise level, 55–60 dBA.

• Wide torque range with tools rangingfrom 1 to 4 000 Nm in all configu-rations.

The basic system consists of a tool,controller and cable, however accessoriescan be added if required.

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Box D32-DS4 8433 0820 66(No display) D32-DS7 8433 0822 66

D32-DS9 8433 0824 66Basic D302-DS4 8433 0820 48(1 prog) D302-DS7 8433 0822 48

DS02-DS9 8433 0824 48Advanced D312-DS4 8433 0820 33(10 prog) D312-DS7 8433 0822 33

D312-DS9 8433 0824 33

2 m cable 4220 1616 025 m cable 4220 1616 057 m cable 4220 1616 07

10 m cable 4220 1616 105 m extension cable 4220 2047 05

10 m extension cable 4220 2047 10

ToolsTalk DS (English) 8092 1138 62

Tensor DS pistol grip nutrunners, swivelling type – ETP SSW

Swivelling type pistol tools allow the reactionbar to be rotated around the tool to accomodatea variety of working postions. This providesflexibility and ease of use for the operator.

Drive units

Cables

Accessories

Software

The DS drive is available in three versions –Box, Basic and Advanced.

Socket Selector 4 8433 0610 04Socket Selector 8 8433 0610 08RE-alarm 8433 0560 03I/0 Expansion Box 8433 0564 38I/0 Bus cable 0.5 m 4222 0470 00I/0 Bus cable 1 m 4222 0470 01I/0 Bus cable 3 m 4222 0470 03I/0 Termination plug 4222 0443 00Rotary Selector 8433 0606 41Selector Adapter Cable 4222 0417 00Bit Selector 8433 0612 08Large Socket tray (4) 8433 0610 44

Tensor DS angle nutrunners – ETV

The electric angle nutrunner is ideal in demandingapplications where difficult accessibility is a factor.Signal lights on the tool provide operator feedbackand the small, ergonomic design allow easy usagein many applications

Technical dataModel DS4 10-10S DS7 30-10S DS7 50-10S DS7 200-13S DS9 600-25S

Ordering No. 8433 0706 14 8433 0721 42 8433 0722 58 8433 0724 15 8433 0752 63Square drive 3/8" 3/8" 3/8" 1/2" 1"Torque range 4.5-15 Nm 10-35 Nm 17-55 Nm 60-200 Nm 240-600 Nm Speed 585 rpm 800 rpm 480 rpm 120 rpm 125 rpmC-S distance 13.5 mm 13.5 mm 18 mm 25.5 mm 54 mmWeight 1.3 kg 1.4 kg 12.6 kg 2.8 kg 11.6 kgLength 381 mm 412 mm 434 mm 525 mm 702 mm

Tensor DS pistol grip nutrunners – ETP

Pistol grip tools provide versatile, one handedsoltuion where access allows, and at high torquesprovide analterntive to straight tools whenfixtured.

Tensor DS straight nutrunners – ETD

Straight nutrunners can be used for fixturedapplications, such as in torque arms, or whereaccess may be difficult.

Technical dataModel DS42 05-I06S DS42 10-106S DS7 30-10S DS7 120-13S DS9 600-20S

Ordering No. 8433 0708 69 8433 0708 87 8433 0726 36 8433 0727 47 8433 0768 08Square drive 1/4" fem hex 1/4" fem hex 3/8" 1/2" 3/4"Torque range 2-5 Nm 3.5-12 Nm 10-35 Nm 38-125 Nm 240-600 Nm Speed 1770 rpm 905 rpm 750 rpm 340 rpm 120 rpmC-S distance 21.3 mm 21.3 mm 21.5 mm 21.5 mm 40.5 mmSpline type 2 6Weight 0.9 kg 1.0 kg 1.6 kg 2.1 kg 7.4 kgLength 188 mm 411 mm 273 mm 340 mm 487 mm

Technical dataModel DS4 10-I0ST DS7 30-10S DS7 70-13ST DS9 600-20ST DS9 1000-25ST

Ordering No. 8433 0710 73 8433 0730 88 8433 0731 40 8433 0761 35 8433 0761 35Square drive 3/8" 3/8" 1/2" 3/4" 1"Torque range 4-14 Nm 10-35 Nm 21-70 Nm 240-600 Nm 400-1000 Nm Speed 620 rpm 745 rpm 370 rpm 110 rpm 68 rpmC-S distance 28 mm 28 mm 28 mm 40.5 mm 47 mmSpline type 2 3 6 7Weight 1.3 kg 1.4 kg 2.4 kg 7.6 kg 12.5 kgLength 418 mm 411 mm 504 mm 689 mm 824 mm

Technical dataModel DS7-70-13SSW DS7-90-13SSW DS7-120-13SSW DS9-450-20SSW DS9-750-25SSW

Ordering No. 8433 0727 09 8433 0727 28 8433 0727 84 8433 0767 61 8433 0768 24Square drive 3/8" 1/2" 1/2" 3/4" 1"Torque range 10-35 Nm 28-95 Nm 38-125 Nm 180-450 Nm 240-750 NmSpeed 800 rpm 275 rpm 220 rpm 140 rpm 84 rpmC-S distance 29.5 mm 29.5 mm 29.5 mm 40.5 mm 37.5 mmSpline type 2 2 2 6 5Weight 2.5 kg 2.2 kg 2.8 kg 7.5 kg 5.5 kgLength 339 mm 339 mm 339 mm 487 mm 428 mm

1. Decide on tool model2. Choose drive unit according to tool motor size

and functionality demands3. Choose the right cable length4. Choose accessories

How to order

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Tensor S/ST transducerised electric nutrunners

ApplicationsThe Tensor S/ST range with its PowerFocus 3100 controllers is designed forcritical applications that demand a parti-cularly high level of accuracy. The systemhas capabilities for error proofing andoperator guidance, traceability, andcommunication with other Power Focuscontrollers or adjacent systems.The SystemThe Tensor S/ST system consists of atool, cable and controller. Atlas Copcoalso offers different software packages,both for configuration and analysis, aswell as for process improvements.

Tensor S nutrunners provide superiorergonomics, fast drive speeds and provendurability which combine to make TensorS the electric nutrunner of choice inindustry today. The built-in transducerensures that the torque applied is trace-able against a calibrated device, incompliance with ISO 9000, and allowsreal torque data to be stored.

Tensor ST tools complements the rangeby adding even higher levels of operatorfeedback, ergonomics, durability andunmatched levels of performance resul-ting in the highest levels of productivity.

ControllerThe Power Focus 3100 controller is anadvanced control system for the Tensortools. It has advanced process controlfunctions such as job, barcode scanningand higher level communication.

The controller is available in twodifferent hardware versions and foursoftware levels, depending on userrequirements. An RBU (Rapid BackupUnit) provides the key to the requiredfunctionality; DS, Bronze, Silver or Gold.

CableThe tool cable for the Tensor S has beendesigned for very demanding applica-tions. Atlas Copco's flat-cable designcombines maximum flexibility withmaximum durability. The digital commu-nication used with Tensor ST allows foran even more compact 'ST' cable whilemaintaining the same high durability.

SoftwareThe PC-based ToolsTalk PF software isavailable to remotely program theparameters in all versions of Power Focus3100. Atlas Copco also offers othersoftware such as ToolsNet, FactoryOverview and Event Monitor for datacollection, process improvement,monitoring, and visualization purposes.

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Pistol grip tools provide versatile, one handedsolution where access allows, and at high torquesprovide alternative to straight tools when fixtured.

Tensor ST angle nutrunner – ETV

Tensor S angle nutrunner – ETV

Tensor S straight nutrunners – ETD

Tensor S pistol grip nutrunners – ETP

Straight nutrunners can be used in fixturedapplications or when accessibility is a criticalfactor. Signal or lights in the handle provideoperator feedback from the tightening process.

Technical dataModel ETD S4-04- ETD S7-20- ETD S7-90- ETD S9-600- ETD S9-4000-

10CTADS 10CTADS 13CTADS 20CTADS 38CTADST

Ordering No. 8433 0237 81 8433 0294 42 8433 0299 11 8433 0364 82 8433 0366 40Square drive 3/8” 3/8" 1/2" 3/4" 11/2"Torque range 1-5 Nm 5-20 Nm 20-95 Nm 150-600 Nm 1000-4000 Nm Speed 1465 rpm 1380 rpm 335 rpm 120 rpm 18 rpmC-S distance 28 mm 28 mm 29.5 mm 40.3 mm 68 mmWeight 1.4 kg 1.6 kg 2.8 kg 7.9 kg 21.9 kgLength 381 mm 411 mm 477 mm 639 mm 903 mm

Model Ordering No.

PF 3107-G-HW 8433 5700 00PF 3107-C-HW 8433 5700 05PF 3109-G-HW 8433 5900 00PF 3109-C-HW 8433 5900 05

Model Ordering No.

RBU-Bronze 8433 0010 10RBU-Silver 8433 0015 20RBU-Gold 8433 0020 20RBU-DS 8433 0005 10

Model Ordering No.

5 m cable for Tensor S 4220 0982 0510 m cable for – " – 4220 0982 1015 m cablefor – " – 4220 0982 155 m cable for Tensor ST 4220 2636 0510 m cable for – " – 4220 2636 10

Model Ordering No.

Socket Selector 4 8433 0610 04Socket Selector 8 8433 0610 08Rotary selector 8433 0606 15Bit selector 8433 0612 08Selector for large sockets 8433 0610 44RE-Alarm 8433 0560 03I/O Expander 8433 0564 38Start handle 4220 1391 91

AAcccceessssoorryy ccaabblleessI/O Bus Cable 0.5 m 4222 0470 00I/O Bus Cable 1 m 4222 0470 01I/O Bus Cable 3 m 4222 0470 03I/O Bus Cable 5 m 4222 0470 05I/O Termination Plug 4222 0443 00

W03 Toolstalk PF (1user) 8092 1163 01W05 Toolstalk PF (1 user) 8092 1165 01

1. Decide on tool model2. Choose controller hardware3. Choose RBU according to functionality demands4. Choose correct cable length5. Choose accessories

Tensor ST angle nutrunners are ideal for hand held operations. They complement the S range by high productivity, more ergonomicbenefits and better operator feedback.

Technical data

Model ST31-20-10 ST61-28-10 ST61-50-10 ST81-100-13 ST81-200-13Ordering No. 8433 2017 10 8433 2021 76 8433 2031 58 8433 2056 81 8433 2063 41Square drive 3/8" 3/8" 3/8" 1/2" 1/2"Torque range 5–22 Nm 6–29 Nm 10–55 Nm 20–110 Nm 40–210 Nm Speed 545 rpm 1450 rpm 655 rpm 570 rpm 300 rpmC-S distance 14 mm 14 mm 18 mm 20 mm 25.5 mmWeight 1.2 kg 1.3 kg 1.5 kg 2.7 kg 3.2 kgLength 415 mm 440mm 454 mm 500 mm 555 mm

Tensor S angle nutrunners are ideal for use inareas where space is restricted. Signal lightsprovide operator feedback allows.

Technical dataModel ETV S4-20- ETV S7-40- ETV S7-100- ETV S7-200- ETV S9-600-

10CTADS 10CTADS 13CTADS 13CTADS 25CTADS

Ordering No. 8433 0236 91 8433 0250 00 8433 0280 00 8433 0291 17 8433 0353 81Square drive 3/8" 3/8" 1/2" 1/2" 1"Torque range 4–20 Nm 8–40 Nm 20–110 Nm 40–200 Nm 180–600 Nm Speed 450 rpm 910 rpm 300 rpm 160 rpm 130 rpmC-S distance 13.5 mm 18 mm 20 mm 25.5 mm 54 mmWeight 1.5 kg 1.7 kg 2.5 kg 3.0 kg 10.1 kgLength 382 mm 435 mm 482 mm 525 mm 702 mm

Technical dataModel ETP S4-10- ETP S7-30- ETP S7-120- ETP S9-270- ETP S9-2000-

10CTADS 10CTADS 13CTADS 20CTADS 38CTADS

Ordering No. 8433 0235 39 8433 0314 03 8433 0315 43 8433 0368 52 8433 0371 05Square drive 3/8" 3/8" 1/2" 3/4" 11/2"Torque range 3–12 Nm 6–35 Nm 25–125 Nm 65–270 Nm 500–2000 Nm Speed 735 rpm 830 rpm 280 rpm 250 rpm 38 rpmC-S distance 21.3 mm 21.5 mm 29.5 mm 31.8 mm 67.8 mmWeight 1.2 kg 1.9 kg 2.7 kg 6.5 kg 12.7 kgLength 194 mm 274 mm 340 mm 451 mm 583 mm

Accessories & software

Cables

Rapid backup unit – RBU

Power Focus 3100 controllers

How to order

COMPACTGRAPH

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ETX nutrunners

The ultra-compact ETX is designedexclusively for fixtured applications,optimized for extreme functionality,durability and flexibility. Controlled by a Power Focus controller and featuring a "smart" memory chip for calibrationand service data, the ETX combines thesame advanced control and monitoringoptions and high productivity as theTensor S range, with the bonus of areduced space requirement and exten-ded spindle durability ETX is rated for 1 million tightenings.

Express mechanicsEven the best nutrunner relies on themechanical system on which the spindlesare mounted. Traditionally, buildingcomplete systems has been complex andtime consuming. System specificationshave often meant “one-off ” solutions –which can mean a degree of risk. “Willit really work? This specific solution hasnever been tried before.”

Supports flexible productionCould changes in production make your fixture obsolete? The mechanicalmodularity of the Express concept sup-ports flexible production. The systemcan easily be rebuilt for changing needs.

• Vertical, horizontal or horizontal rotate orientation

• Mechanics support Tensor DS, S, ST, ETX and QMX

• Start- and dead handles• Power Focus and PowerMACS

configurable operator display

Eliminates riskExpress mechanics offer a provensolution that eliminates risk, deliveredfrom stock. No long lead-times!

The concept features componentsthat are standard and the same modulescan be used when integrating themultiple into an automated system.

Try & BuyRisk is further reduced with our 'Try & Buy' deal. This allows you to test the system in your own productionenvironment for up to 30 days beforeyou confirm the purchase.

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Model Ordering No.

RBU X 8433 0080 20RBU-Gold* 8433 0020 20

53

Fixtured Nutrunners – ETX

Multiples by Express

Power Focus 3100 controllers

Cables

ETX nutrunners are optimised for fixturedapplications, allowing highest levels ofaccuracy and durability. Available in standardand offset models to allow for bestperformance.

Technical dataModel ETX 42-20-CT ETX 42-50-COT ETX 50-90 CT ETX 62-150 CT ETX 62-150 COT ETX 72-450CT ETX 90-950CTOrdering No. 8435 5120 10 8435 5120 10 8435 5120 10 8435 5160 10 8435 5160 20 8435 5182 10 8435 5185 10Square drive 3/8" 1/2" 1/2" 1/2" 1/2" 3/4" 1"Torque range 6–20 Nm 10–50 Nm 20–90 Nm 30–150 Nm 30–150 Nm 90–450 Nm 200–950 Nm Speed 2000 rpm 700 rpm 650 rpm 450 rpm 450 rpm 160 rpm 70 rpmC-S distance 43 mm 31 mm 51 mm 63 mm 46 mm 73 mm 91 mmWeight 3.2 kg 4.6 kg 5.9 kg 9.5 kg 9.5 kg 11.3 kg 17.8 kgLength 382 mm 435 mm 482 mm 525 mm 702 mm

Note-CT denotes straigtht model, COT denotes offset

COMPACTGRAPH

Model Ordering No.

PF 3109-G-HW 8433 5900 00PF 3109-C-HW 8433 5900 05

Our controllers also are available with fieldbus –DeviceNet, ProfiBus, InterBus, Ethernet IP.

Model Ordering No.

TTooooll ccaabblleess2 m cable 4230 2195 025 m cable 4230 2195 057 m cable 4230 2195 07

10 m cable 4230 2195 1015 m cable 4230 2195 1520 m cable 4230 2195 20EExxtteennssiioonn ccaabblleess5 m cable 4220 1563 05

10 m cable 4220 1563 1015 m cable 4230 1563 15

Rapid backup unit – RBU

Model Ordering No.

Comnode 8433 2710 00Comnode Touch 8433 2710 10Operator Panel (advanced) 8433 0565 00Operator Panel (basic) 8433 0565 10

W05 Toolstalk PF (1 user) 8092 1165 01

1. Choose spindle type2. Choose cable length required3. Choose controller type4. Choose software & accessories

Multiples by Express provides simple standardsolution for mounting and fixturing your spindles.The express mechanics can be used with all AtlasCopco electric tool products, including Tensor DS, S, QMX and ETX spindles. Please speak with yourAtlas Copco representative for more information.Atlas Copco’s new Express Mechanics concept iscomprehensive, easy to grasp and geared to flexiblemanufacturing.

• Open-frame design• Vertical, horizontal or horizontal rotate• Ball-joint philosophy• Up to 10 spindles per fixture• Up to 1000 Nm per spindle• Start- and dead handles• Power Focus and Power MACS indicator box• Designed for ETX, QMX and Tensor spindles

VERTICAL

HORIZONTAL

How to order

Accessories & software

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Torque arms

Ergonomic workplace design is a keyissue in industry today. Whether it belight assembly or heavy industry, smallscrewdrivers or large nutrunners, it isessential that a good working environ-ment is provided for the operator. Theunique family of torque arms from AtlasCopco provides a simple, practical andcost effective way to improve theassembly workstation whilst maintainingoperator wellbeing. By mounting yourassembly tool on a torque arm, thepayback begins immediately andcontinues throughout the duration ofyour assembly process.

SM LinearThe SM linear range is the ideal choicefor your assembly station, where fast,ergonomic and easy operation is re-quired. With torque capacities rangingup to 1000Nm, this is a truly versatilesolution. Simple bench mounted baseand simple tool mounting allow for fastinstallation and maximum uptime. Arange of accessories can be ordered tobuild the system to your own specifi-cations and can be changed or modifiedeasily due to the modular design.

All tools in our range can be fitted to the range of arms, including screw-drivers, nutrunners and fixtured spindles,although appropriate accessories must beordered where required.

All components are available asstandard, allowing fast delivery andquick installation. Each model comescomplete with appropriate balancingsystem to support the weight of the tool,and the flexibility offered by movementin 3-axis allows the user to ease the armeffortlessly around the workstation.

High quality, no problem!The rigid linear design ensures the toolis held in exactly the right position timeafter time, resulting in high qualityfastening with no reaction forcetransmitted to the user.

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Each model comes complete with appropriate balancing system to support theweight of the tool, and the flexibility offered by movement in 3-axis allowsthe user to ease the arm effortlessly around the workstation. Model SML 10and 50 are supplied complete with integrated tool holder.

Technical dataModel Max torque Horizontal stroke Vertical stroke Height Weight Ordering No.

Nm mm mm mm kg

SML 10 10 420 620 923 4.1 8202 9003 00SML 50 50 420 620 923 5.3 8202 9003 01SML 150 150 330 520 1012 17.5 8202 9003 02SML 300 300 330 520 1012 19.2 8202 9003 03SML 500 500 480 500 1752 27.0 8202 9003 04SML 1000 1000 480 500 1752 34.0 8202 9003 05

Technical dataDescription Ordering NoMounting plate – Spline type 1 4390 1760 00Mounting plate – Spline type 1 (for SML 1050) 4390 1788 00Mounting plate – Spline type 2 4390 1761 00Mounting plate – Spline type 2 (for SML 1050) 4390 1787 00Mounting plate – Spline type 3 4390 1762 00Mounting plate – Spline type 4 4390 1763 00Mounting plate – Spline type 5 4390 1764 00Mounting plate – Spline type 6 4390 1765 00Mounting plate – Spline type 7 4390 1766 00Mounting plate – QMX/ETX 42 4390 1781 00Mounting plate – QMX/ETX 50 4390 1782 00Mounting plate – QMX/ETX 62 4390 1783 00Mounting plate – QMX 80/ETX 72 4390 1784 00Mounting plate – QMX 90/ETX 90 4390 1785 00

* NOTE– All models are supplied complete with suitable balancers air cylinder with SML 500/1000.– SML 10/50 are supplied with integrated tool holder as standard. If additional accessories such as handles are required,

then relevant accessory mounting plate should also be ordered. (Suitable for tools with splined front part only). – All mounting plates compatible with models SML 150, 300, 500 and 1000.– Extension mounting plates are not compatible with SML 10/50 arms.– For forward and reverse tool operation, a 2 signal handle is required (electric tools only).

Extended mounting plate

Description Ordering No.

Horizontal adapter (handle mount) 4390 1770 00Vertical adapter (handle mount) 4390 1769 00Start handle (electric, 1 signal) 4390 1772 00Start handle (electric, 2 signal) 4390 1773 00Start handle (pneumatic) 4390 1771 00Handgrip (dead handle) 4390 1786 00Extension mounting plate (for extended reach) 4390 1766 00Remote start cable, 3 m 4390 1774 00Remote start cable, 5 m 4390 1775 00Remote start cable, 10 m 4390 1776 00Extension remote start cable, 10 m 4390 1778 00Extension remote start cable, 15 m 4390 1779 00Y-piece connector (for 2 x electric handles) 4390 1777 00

Vertical adapter

Horizontal adapter

Start handle

1. Select arm to suit torque requirements2. Select suitable tool mounting plate3. Select desired handles and mounting brackets4. Select length of cable required – from handle to tool

controller (electric tools only)

Mounting plate forvarious types of tools.

SM Linear Torque Arms

Tool mounting plates Accessories

How to order

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ACTA 3000The ACTA 3000 system plus a trans-ducer and a test joint makes it possibleto control and calibrate tools accordingto ISO and QS 9000. This can be donefor any direct driven tool, pulse tool orclick wrench. In synchronisation with acontroller, the system automaticallycalculates the new calibration value andupdates the controller by cable or IR.

The ACTA system is today usedwithin a wide variety of industries suchas white goods, electronics, aerospace,automotive, air-conditioning,construction, etc.

The systemThe ACTA 3000 measures torque, angle,pulses and speed. It comes in threedifferent versions:• Basic measures torque, angle, pulses

and speed. • Quality Control (QC) calculates and

prints important tool and processcontrol data (SPC). The database canstore up to 10,000 tools/joints.

• Advanced Analysis (AA) can do all ofthe above plus display graphs for jointanalysis.

The ACTA 3000 can be used togetherwith the PC program ToolsTalk ACTA.This allows you to have calibration data,service history and control statistics foreach tool stored in the database.

ToolsTalk ACTA automaticallyreminds you when to calibrate and whenyou need to do service on each tool inthe plant.

In addition, the ACTA 3000 togetherwith the MRTT torque wrenches mea-sures the static installed torque inde-pendently of operator. This is often donewhen controlling joints directly in theassembly area.

ACTA 3000. Quality assurancesystem for tightening tools

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System requirements: PC, 266 MHz or higher. Microsoft Windows 95, 98 or NT operating system.

ACTA 3000

ToolsTalk ACTA ACTA 3000 Tool Test Cart

Model Ordering No.

ACTA 3000 B 8092 1133 20ACTA 3000 QC 8092 1133 30ACTA 3000 AA 8092 1133 40Technical specifications:H/W/L: 77/259/285 mmWeight: 2.15 kg

IRTT Torque & Torque/Angle In-line Transducers

Torque TransducersModel Drive Rated capacity Ordering No.Torque Hex Square Nm Ft lb

IRTT 5-I06 1/4" 5 4 8092 1129 05IRTT 20-I06 1/4" 20 15 8092 1129 10IRTT 20-06 1/4" 20 15 8092 1129 15IRTT 25-10 3/8" 25 18 8092 1129 20IRTT 75-10 3/8" 75 55 8092 1129 25IRTT 180-13 1/2" 180 133 8092 1129 30IRTT 500-20 3/4" 500 369 8092 1129 35IRTT 750-25 1" 750 553 8092 1129 40IRTT 1400-25 1" 1400 1033 8092 1129 45

Torque/Angle TransducersIRTT 1A-I06 1/2" 1 0.8 8092 1130 96IRTT 2A-I06 1/2" 2 1.5 8092 1130 01IRTT 5A-106 1/4" 5 4 8092 1130 06IRTT 20A-I06 1/4" 20 15 8092 1130 11IRTT 20A-06 1/4" 20 15 8092 1130 16IRTT 25A-10 3/8" 25 18 8092 1130 21IRTT 75A-10 3/8" 75 55 8092 1130 26IRTT 180A-I3 1/2" 180 133 8092 1130 31IRTT 500A-20 3/4" 500 369 8092 1130 36IRTT 750A-25 1" 750 553 8092 1130 41IRTT 1400A-25 1" 1400 1033 8092 1130 46IRTT 3000A-25 1" 3000 2200 8092 1130 51IRTT 5000A-38 11/2" 5000 3685 8092 1130 56

Cable3 m curled 4145 0971 03

Static torque transducersSRTT 0.5-6 1/4" 0.5 8092 1143 15SRTT 2-06 1/4" 2 8092 1143 20SRTT 5-06 1/4" 5 8092 1143 25SRTT 25-10 3/8" 25 8092 1143 30SRTT 75-13 1/2" 75 8092 1143 35SRTT 180-13 1/2" 180 8092 1143 40SRTT 500-20 3/4" 500 8092 1143 45SRTT 1400-25 1" 1400 8092 1143 50

Test joint for SRTTModel Size Stiffness Nm Ordering No.

TJ SRTT H 25-10 3/8" Hard 25 4220 2451 80TJ SRTT S 25-10 3/8" Soft 25 4220 2451 81TJ SRTT H 75-10 1/2" Hard 75 4220 2659 80TJ SRTT S 75-10 1/2" Soft 75 4220 2659 81TJ SRTT H 180-13 1/2" Hard 180 4220 2660 80TJ SRTT S 180-13 1/2" Soft 180 4220 2660 81

Test jointsSuitable Nominal Capacity Tight. angle at Ordering No.For screw Nm Ft lb rated capac.

M4 1.5 1.1 45 4145 0958 80M4 2 1.5 900 4145 0959 80M4 3 2.2 45 4145 0958 81M6 4 3 900 4145 0959 81M6 6 4.4 45 4145 0958 82M6 7 5.1 900 4145 0959 82M6 9 6.6 45 4145 0958 83M6 10 7.3 900 4145 0959 83M 8 15 11 30 4080 0788 90M 8 15 11 540 4080 0788 91M 10 30 22 30 4080 0789 90M 10 30 22 540 4080 0789 91M 12 60 44 30 4080 0790 90M 12 60 44 540 4080 0790 91M 14 90 66 30 4080 0791 90M 14 90 66 540 4080 0791 91M 16 200 148 60 4080 0865 90M 16 200 148 360 4080 0866 90M 20 400 295 60 4080 0867 90M 20 400 295 360 4080 0868 90M 30 800 590 60 4080 0876 95M 30 800 590 360 4080 0876 90Grease for test joints 4080 0998 00

ACTA 3000 Upgrade kit Ordering No.

Basic to QC 8092 1137 07Basic to AA 8092 1137 18QC to AA 8092 1137 26

Miscellaneous Ordering No.

ACTA 3000 aluminium carry case 4222 0527 00ACTA 3000 leather work case 4222 0623 00ACTA 3000 harness 4222 0532 80ACTA 3000 battery pack 4222 0368 00External battery charger 4222 0369 90ToolsTalk Zero modem cable 3 m 4222 0546 036-way IRTT transducer selector switch 4222 0515 00

ACTA 3000 Functionality Basic QC AA

Measure torque/angle/pulses x x xBasic statistics x x xFlash memory x x xAuto self test and calibration x x xAuto calibration of IRTT transducers x x xAdvanced auto calibration routine x x xTool and tightening database x xAdvanced statistics x xReal time SPC (statistic process control) x xToolsTalk ACTA compatible x xPrint statistics x xPrint SPC (statistic process control) x xGraphs xPrint graphs x

ToolsTalk ACTA Functionality• Tool database• Tightening database• Supplier database• ACTA programmer• Advanced statistics/SPC• Advanced graphs• Advanced search function• Calibration/service reminder• Database customize function

Version Ordering No.

ToolsTalk ACTA Single PC (cable included) 8092 1136 01ToolsTalk ACTA Network 5 users 8092 1136 05ToolsTalk ACTA Network 10 users 8092 1136 10ToolsTalk ACTA Network 20 users 8092 1136 20ToolsTalk ACTA Network 50 users 8092 1136 50

Standard features• Steel cart with wooden work bench, lockable wheels,

four drawers plus a large PC and printer compartment• ACTA 3000 AA• ToolsTalk ACTA• 3 Torque and angle IRTT’s 25, 75, 180 Nm*• 3 Test joints• 6-way IRTT transducer selector switch• Adjustable reaction bar

Technical specifications:H/W/L: 940/1150/610 mm(excluding monitor and reaction bar)

Ordering No. 8092 1135 00

PC, monitor and printer not included. *Other combinationsare available (max 500 Nm), please contact your AtlasCopco Tools representative.

Optional accessories

Model Drive Rated capacityTorque Hex Square Nm Ft lb Ordering No.

MRTT 2-106 1/4" 2.5 2 8092 1144 21MRTT 7-106 1/4" 7.5 5.5 8092 1144 26MRTT 25-06S 3/8" 25 18 8092 1145 32MRTT 75-13S 1/2" 75 55 8092 1145 37MRTT 180-13S 1/2" 180 133 8092 1145 42MRTT-I 680-20S 3/4" 680 510 8092 1164 52** Works only with cable type 4145 0965 03

Torque wrench MRTT

Torque transducer QRTT

Model Drive For Rated Torque Square QMX capacity

in spindle Nm Ordering No.

QRTT 20 Nm kit 3/8" 42 2–20 8092 1164 13QRTT 75 Nm kit 3/8" 1/2" 42 7.5–75 8092 1164 18QRTT 200 Nm kit 1/2" 50 20–200 8092 1164 23QRTT 500 Nm kit 5/8" 3/4" 62 50–500 8092 1164 28QRTT 1000 Nm kit 3/4" 1" 80, 90 100–1000 8092 1164 33

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Accessories for screwdrivers

1. Bits and finders for slotted screws

2. Bits for Phillips screws

3. Bits for Allen Head screws

4. Bits for Torx® screws

5. Bits for Pozidriv® screws

Accessories for screwdrivers

6. Power sockets, 1/4” – 1 1/2” square drive

7. Socket adapters

8. Extensions

9. Locking pins and o-rings for power sockets and options

Bits and power sockets, with options

ApplicationsWood screw. Sheet metal screw. Machinethreaded screw.

CommentsScrew inexpensive. Relatively difficult tofit (the slot is ruined). Requires a finderfor guidance.

1. BITS AND FINDERS FOR SLOTTED SCREWS

Ordering No.Complete bit

Sleeve with finderoutside Blade Blade Overall (Extra hard;Diameter thickness width Length Hardness =mm mm mm mm HRC 59-63

9.5 0.9 4.9 95 4023 0683 00*11.1 1.0 6.1 95 4023 1313 00*12.7 1.1 7.3 95 4023 0684 00*14.3 1.2 8.9 95 4023 0949 00*15.0 1.3 10.0 95 4023 0685 00*

Bladewidth/ Blade Overall Ordering No.body thick length Medium hard; (Extra hard;dia. ness hard; Hardness = Hardness =mm mm mm HRC 52-56 HRC 59-63

3.2 0.7 49 4023 2020 21*3.9 0.8 49 4023 2020 03* 4023 2020 23*4.7 0.9 49 4023 2020 04* 4023 2020 24*5.4 0.9 49 4023 2020 05* 4023 2020 25*

6.3 1.0 49 4023 2020 06* 4023 2020 26*7.1 1.1 49 4023 2020 07* 4023 2020 27*7.9 1.2 49 4023 2020 08* 4023 2020 28*9.1 1.3 49 4023 2020 09* 4023 2020 29*

3.2 0.7 76 4023 2030 21*3.9 0.8 76 4023 2030 23*4.7 0.9 76 4023 2030 24*5.4 0.9 76 4023 2030 25*

6.3 1.0 76 4023 2030 26*7.0 1.1 76 4023 2030 27*7.9 1.2 76 4023 2030 28*9.1 1.3 76 4023 2030 29*

1.1 Slotted insert bits, 1/4" shank

Ordering No.Blade Blade Overall (Extra hard;thickness width length Hardness = mm mm mm HRC 59-63)

0.7 3.4 25 4023 1400 21*0.8 3.9 25 4023 1400 22*0.9 4.7 25 4023 1400 23*

1.0 5.5 25 4023 1400 26*1.0 6.3 25 4023 1400 27*1.1 7.0 25 4023 1400 28*

1.2 7.1 25 4023 1400 29*0.9 4.7 38 4023 0699 01*1.0 6.3 38 4023 0700 01*

1.1 7.0 38 4023 0701 01*1.2 7.1 38 4023 1410 27* 1.4 9.1 38 4023 0847 01*

1.4 Insert bit holders

Hex shank Hex female Diameter D Length L Length 1 L1Hs Hf mm mm mm Magnetic Ordering No.

1/4 1/4 9.4 35.7 25.4 Yes 4023 1353 00*1/4 1/4 9.4 50.0 25.4 Yes 4023 0707 00*

* Available from stock

1.3 Slotted power bits 1/4" shank1.2 Slotted power bits with finder1/4" shank

Medium hard contra extra hard bitsMedium hard bits are recommended fordriving standard (soft) screws and forimpact use.

Extra hard bits are for driving heattreated or case hardened screws.

Torx® is a registered trademark ofCamcar Div., Textron Inc. ACR®, andPozidriv® are registered trademarks ofPhillips Screw Company.

The accessories indicated with* areavailable from stock, with the exceptionof intermediate sales.

For more information about our totalrange of bits, sockets etc, see theIndustrial Power Tools catalogue.

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ACR fi ACR fi

6

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3. BITS FOR ALLEN SCREWS

2.2 ACR® Phillips insert bits 1/4" shank

2.4 ACR® – Phillips power bits 1/4" shank

3.1 Allen head insert bits, 1/4" shank a

3.2 Allen head power bits,1/4" shank a

2.1 Phillips insert bits, 1/4"

Ordering No.

Overall (Medium hard; (Extra hard;Point length Hardness = Hardness =size mm HRC 52-56) HRC 59-63)

0 25 – 4023 1326 00*

1 25 4023 0696 00* 4023 0696 01*

2 25 4023 0697 00* 4023 0697 01*2 51 – 4023 1421 03*2 63 – 4023 1421 05*

3 25 4023 0698 00* 4023 0698 01*

4 32 – 4023 1421 20*

ApplicationsWood screw. Sheet metal screw. Boardscrew. Machine threaded screw.

CommentsACR®-Phillips eliminates"cam-out",screws torque down correctly the firsttime. Angle drive up to 6 degrees.Corrosion, temperature build up andpainted screws are easier to remove.

2. BITS FOR PHILLIPS SCREWS

ApplicationsMachine threaded screw.

CommentsScrew requires a certain axial force.Difficult to enter.

2.3 Phillips power bits, 1/4" shank

Ordering No.

Overall Body (Medium hard; (Extra hard;Point length diameter Hardness = Hardness =size mm mm HRC 52-56) HRC 59-63)

0 49 3.2 4023 1305 00* 4023 1325 00*

1 49 4.7 4023 2320 01* 4023 2320 21*1 70 4.7 4023 2327 01* 4023 2327 21*1 89 4.7 4023 2335 01* 4023 2335 21*1 152 4.7 4023 2360 01* 4023 2360 21*

2 49 6.3 4023 2320 02* 4023 2320 22*2 70 6.3 4023 2327 02* 4023 2327 22*2 89 6.3 4023 2335 02* 4023 2335 22*2 152 6.3 4023 2360 02* 4023 2360 22*

3 49 6.3 4023 2320 03* 4023 2320 23*3 70 6.3 4023 2327 03* 4023 2327 23*3 89 6.3 4023 2335 03* 4023 2335 23*3 152 6.3 4023 2360 03* 4023 2360 23*

Overall Ordering No.Point length Installation/Removalsize mm (Extra hard) Hardness = HRC 59-63)

1 25 4023 1420 51*

2 25 4023 1420 52*

3 25 4023 1420 53*

Ordering No.Overall Body Installation/Removal

Point length diameter (Extra hard) Hardness = size mm mm HRC 59-63)

1 49 4.8 4023 2320 51*1 89 4.7 4023 2335 51*

2 49 6.3 4023 2320 52*2 89 6.3 4023 2335 52*

3 49 6.3 4023 2320 53*3 89 6.3 4023 2335 53*

Ordering No. Ordering No.Hex Overall (Extra hard; Hex (Extra hard;size length Hardness = size Hardness =mm mm HRC 59-63) em HRC 59-63)

2 25 4023 1318 00* 3/32 4023 1430 23*2.5 25 4023 1319 00* 7/64 4023 1430 24*

3 25 4023 0819 00* 1/8 4023 1430 25*4 25 4023 1320 00* 9/64 4023 1430 26*

5 25 4023 0820 00* 5/32 4023 0705 00*6 25 4023 0821 00* 3/16 4023 0706 00*

7 25 4023 1430 00* 7/32 4023 0848 00*8 25 4023 0905 00* 1/4 4023 0944 00*

Ordering No. Ordering No.Hex Overall (Extra hard; Hex (Extra hard;size length Hardness = size Hardness =mm mm HRC 59-63) em HRC 59-63)

2 49 4023 1311 00* 5/32 4023 0681 00*2.5 49 4023 1312 00* 3/16 4023 0682 00*

3 49 4023 0710 00* 7/32 4023 0846 00*4 49 4023 0711 00* 1/4 4023 0942 00*

5 49 4023 0712 00*6 49 4023 0906 00*

8 49 4023 1369 00*10 49 4023 1370 00*

*Available from stocka) The hexagon shank can in some cases be longer than in theillustration.

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ApplicationsWood screw – sheet metal screw.

Comments(Anti Camout Ribs) eliminates “camout”,screws torque down correctly the firsttime. Angle drive up to 6 degrees.Corrosion, temperature build up andpainted screws are easier to remove.

5. BITS AND FINDERS FOR POZIDRIV® SCREWS

Ordering No.Body

Overall dia- (Medium hard; (Extra hardPoint length meter Hardness = Hardness =size mm mm HRC 52 - 56) HRC 59 - 63)

1 49 4.7 4023 2420 01* 4023 2420 21*1 70 4.7 4023 2427 01* 4023 2427 21*1 89 4.7 4023 2435 01* 4023 2435 21*

2 49 6.3 4023 2420 02* 4023 2420 22*2 70 6.3 4023 2427 02* 4023 2427 22*2 89 6.3 4023 2435 02* 4023 2435 22*

3 49 6.3 4023 2420 03* 4023 2420 23*3 70 6.3 4023 2427 03* 4023 2427 23*3 89 6.3 4023 2435 03* 4023 2435 23*

ApplicationsMachine threaded screw – sheet metal

CommentsScrew relatively expensive. Easy to fit.Saves bits. Easy to enter. Low axial forceneeded. Can transmit relatively hightorques.

4. BITS FOR TORX® SCREWS

4.2 Torx® power bits 1/4" shank

Overall Body Ordering No.Point length diameter (Medium hard;size mm mm Hardness = HRC 52 - 56)

T8 49 3.2 4023 2220 21*T8 89 3.2 4023 2235 21*

T9 49 3.2 4023 2220 22*T9 89 4.0 4023 2235 22*

T10 49 3.2 4023 2220 23*T10 89 4.0 4023 2235 23*

T15 49 4.0 4023 2220 24*T15 89 4.7 4023 2235 24*

T20 49 4.7 4023 2220 25*T20 89 4.7 4023 2235 25*

T25 49 4.7 4023 2220 26*T25 89 4.7 4023 2235 26*

T27 49 6.3 4023 2220 27*T27 89 6.3 4023 2235 27*

T30 49 6.3 4023 2220 28*T30 89 6.3 4023 2235 28*

T40 89 6.7 4023 2235 29*

4.1 Torx® insert bits 1/4" shank

Point Overall Ordering No.size length (Medium hard;mm mm Hardness = HRC 52 - 56)

T8 25 4023 1329 00*T9 25 4023 1330 00*T10 25 4023 1321 00*

T15 25 4023 1331 00*T20 25 4023 1322 00*T25 25 4023 1332 00*

T27 25 4023 1333 00*T30 25 4023 1323 00*T40 25 4023 1334 00*

*Available from stock

Ordering No.

Overall (Medium hard; (Extra hardPoint length Hardness = Hardness =size mm HRC 52 - 56) HRC 59 - 63)

1 25 4023 1101 01* 4023 1101 11*2 25 4023 1101 02* 4023 1101 12*3 25 4023 1101 03* 4023 1101 13*

5.1 Pozidriv® insert bits 1/4"shank 5.3 Pozidriv®power bits 1/4"shank

5.2 ACR®Pozidriv®

insert bits 1/4" shank

Point Overall Ordering No.size mm length mm (Extra hard; Hardness =HRC 59 - 63)

1 25 4023 1101 21*2 25 4023 1101 22*3 25 4023 1101 23*

1/4"

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D

L

d D

L

d D

L

d

Male Square Dia- Pina andsquare drive meter Length o-ringin in mm mm Ordering No. ref. letter

1/2 3/8 22 36 4023 1153 003/8 1/2 25 38 4023 1154 005/8 1/2 29 43 4023 1155 00

1/2 5/8 32 49 4023 0733 00 3/4 5/8 38 54 4023 1156 001/2 3/4 38 57 4023 0909 00 A

1 3/4 44 65 4023 1157 00 B3/4 1 54 75 4023 0868 00 C1 1 1/2 83 100 4023 1314 00 F

a Pin and o-ring see table 9.

Locking pin O-ringDia- Dia- Inner Pin and

Ref meter Length meter diameter o-ringletter mm mm mm mm Ordering No.

Ab 4 35 5 33 4026 5000 90*B 4 45 5 33 4026 5000 91*C 5 45 6 44 4026 5000 92*

D 5 60 6 59 4026 5000 93*E 5 70 6 65 4026 5000 94*F 6 75 6 65 4026 5000 95*

G 6 75 6 79 4026 5000 96*H 6 95 6 94 4026 5000 97*

b B type pin also included

Male Square Dia- Pina andsquare drive meter Length o-ringin in mm mm Ordering No. ref. letter

3/8 3/8 19 150 4023 1164 06*1/2 1/2 25 125 4023 0734 00*1/2 1/2 25 250 4023 0735 00*

5/8 5/8 33 152 4023 0749 00*3/4 3/4 44 175 4023 0854 00* A3/4 3/4 44 330 4023 0855 00* A

1 1 54 175 4023 0751 00* C1 1 54 330 4023 0867 00* C1 1/2 1 1/2 88 330 4023 1315 00* G

a Pin and o-ring see table 9.

6. POWER SOCKETS

7. Socket adapters 8. Extensions9. Locking pins and o-rings

for table 7 and 8

6.1 1/4" square drive

OverallWidth lengthacross D d Lflats mm mm mm Ordering No.

mm 4 7.6 13 25 4026 0604 00*5 8.8 13 25 4026 0605 00*5.5 9.5 13 25 4026 0605 50*6 10 13 25 4026 0606 00*7 11.3 13 25 4026 0607 00*8 12.5 13 25 4026 0608 00*9 13.8 13 25 4026 0609 00*

10 15 13 25 4026 0610 00*11 16.3 13 25 4026 0611 00*12 17 13 25 4026 0612 00*13 18.8 13 25 4026 0613 00*14 20 13 25 4026 0614 00*

in 7/32 9.5 13 25 4026 0605 50*1/4 10.3 13 25 4026 0708 00*9/32 11.1 13 25 4026 0607 00*5/16 12.5 13 25 4026 0608 00*3/8 15 13 25 4026 0712 00*13/32 15 13 25 4026 0610 00*7/16 16.3 13 25 4026 0611 00*15/32 17 13 25 4026 0612 00*1/2 18.8 13 25 4026 0716 00*9/16 20 13 25 4026 0614 00*

6.3 1/2" square drive

OverallWidth lengthacross D d Lflats mm mm mm Ordering No.

mm 10 17.5 25 38 4026 1210 00*11 18.7 25 38 4026 1211 00*12 20 25 38 4026 1212 00*13 21 25 38 4026 1213 00*14 22.5 25 38 4026 1214 00*16 25 30 38 4026 1216 00*17 26 30 38 4026 1217 00*18 27.5 30 38 4026 1218 00*19 28.7 30 38 4026 1219 00*21 30 30 38 4026 1221 00*22 32 30 38 4026 1222 00*24 35 30 45 4026 1224 00*27 38.7 30 50 4026 1227 00*

in 3/8 16 22 38 4026 1312 007/16 18.7 22.5 38 4026 1211 00*1/2 20 22 38 4026 1316 00*9/16 22 24 38 4026 1318 00*3/4 28.7 30 38 4026 1219 00*15/16 35 30 45 4026 1224 00*1 1/8 40 38 40 4026 1336 00

6.2 3/8" square drive

OverallWidth lengthacross D d Lflats mm mm mm Ordering No.

mm 7 12.5 19 30 4026 0907 00*8 13.8 19 30 4026 0908 00*9 15 19 30 4026 0909 00*

10 16 19 30 4026 0910 00*11 17.5 19 30 4026 0911 00*12 19 19 30 4026 0912 00*13 20 22 30 4026 0913 00*14 21 22 30 4026 0914 00*16 24 22 30 4026 0916 00*17 25 22 30 4026 0917 00*18 26 22 30 4026 0918 00*19 27.5 22 30 4026 0919 00*

in 5/16 13.8 19 30 4026 0908 00*3/8 14.5 19 30 4026 1012 00*13/32 16 19 30 4026 0910 00*7/16 17.5 19 30 4026 0911 00*15/32 19 19 30 4026 0912 00*1/2 19 19 30 4026 1016 00*9/16 20 20 30 4026 1018 00*3/4 27.5 22 30 4026 0919 00*

SOCKET ADAPTERS, EXTENSIONS, LOCKING PINS AND O-RINGS

10. Power socket sets

Square drive Width acrossin flats Ordering No.

1/2 13, 16, 17, 18 4112 0607 8019, 21, 22, 24

Contains 8 power sockets1/2” square drive suppliedin a handy box.

*Available from stock

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Air hoists and trolleys

ApplicationsAtlas Copco air hoists will stand up tothe roughest treatment. Overheating isnever a problem, even during intensiveoperation at maximum load. Outstandinginching characteristics give precise loadcontrol. Compact, lightweight designsmake installation easy.

In conformity with CE-requirements,all hoists with a capacity of 1 000 kg andabove have overload protection device.Pendant controls have emergency stop.

Both hoists and trolleys are availablein spark-resistant versions. Designed tocomplement the hoists, Atlas Copcotrolleys are supplied as manual or motor-driven units.

Explosion proof for safe operationOur air hoists and trolleys are ideal for lift applications in hazardousenvironments, where sparks or high outertemperatures could ignite explosivegases, vapour or dust. All are certifiedExplosion-proof, to stringent Europeanstandards, in compliance with the EU Atex Directive.

Available in six sizes, they offer liftcapacities from 200 kg to 5000 kg. Allhoists and trolleys are certified to level Ex II 2G T5 IIB D100°C. The SR types are even certified to Ex II 2G T5 IIC D100°C.

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Precise and stepless speed control, heavy duty performance, elimination of lead sink,compact size and easy to install. Ideal forhostile environments.

Air hoists LLA 250-5000 EX

For hazardous applications the trolleys can besupplied in spark-resistant versions.Easy to install.

Trolleys TLT/LLT 1000-5000 Optional accessories

Load chain, zink plated, per m

Model Ordering No.LLA 200 / 250 / 500 / 1000 EX 4310 2293 00LLA 2500 / 5000 EX 4310 2296 00

Load chain, stainless steel, per m

Model Ordering No.LLA 250 / 500 SR 4310 2211 00LLA 1250 SR 4310 2219 00

Control chain per m

Model Ordering No.LLA 200 / 250 / 500 / 1000 EX 4310 0748 00LLA 2500 / 5000 EX 4310 0748 00LLA 250 / 500 SR 4310 2221 00LLA 1250 SR 4310 2221 00

Pendant controls, twist controls,chain collectors, safety hooks

Technical data – Manual modelsModel TLT TLT LLT LLT

1000 2500 1000-SR 2500-SR

Ordering No. 8451 1520 06 8451 1490 10 8451 1500 00 8451 1500 26Max capacity, kg 1 000 2 500 1 000 2 500Max capacity, ton 1 2 1/2 1 2 1/2Beam widthstandard, mm 50–165 133–332 54–173 133–332Weight, kg 9.4 24.5 9.5 24.5

Technical data – Motor driven modelsModel TLT LLT LLT LLT LLT

1000M a) 2500M b) 5000M b) 1000(M)-SR a) 2500M-SR b)

Ordering No. 8451 1520 14 8451 1491 19 8451 1491 27 8451 1500 42 8451 1500 34Max capacity, kg 1 000 2 500 5 000 1 000 2 500Max capacity, ton 1 2 1/2 5 1 2 1/2Beam widthstandard, mm 50–155 133–306 145–300 54–153 133–306Weight, kg 11 41.0 91.0 11.0 41.0

a) Includes motor without pendant control.b) Includes handle for control chain. Control chain is ordered separately.

Technical data

Model LLA 200 EX LLA 250 EX LLA 500 EX LLA 1000*U EX LLA 1000 EX LLA 2500 EX LLA 5000 EX LLA 250-SR LLA 500-SR LLA 1250-SR

Ordering No. 8451 1540 06 8451 1540 10 8451 1540 28 8451 1540 69 8451 1540 36 8451 1540 44 8451 1540 51 8451 1510 08 8451 1510 16 8451 1510 24Max lifting capacity 200 kg 250 kg 500 kg 1 000 kg 1 000 kg 2 500 kg 5 000 kg 250 kg 500 kg 1 250 kgMax lifting capacity 1/5 ton 1/4 ton 1/2 ton 1 ton 1 ton 2 1/2 ton 5 ton 1/4 ton 1/2 ton 1 1/4 tonLifting speed at full load 20.2 m/min 18.6 m/min 12.6 m/min 6.3 m/min 6.3 m/min 3.2 m/min 1.6 m/min 17.0 m/min 8.5 m/min 5.0 m/minWeight, excl chain 12.7 kg 12.7 kg 12.7 kg 14.5 kg 14.5 kg 42.5 kg 65.5 kg 12.7 kg 14.5 kg 42.5 kgRequired chain length, m Lifting height +0.5 Lifting height +0.5 Lifting height +0.5 2xlifting height +0.5 2xlifting height +0.5 Lifting height +0.6 2xlifting height +0.9 Lifting height +0.5 2xlifting height +0.5 Lifting height +0.6

* Without overload protection device, not to be sold in the EU.SR = Spark-resistant

For detailed information, see Air Hoist catalogue, No. 9833 1450 01.

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Air motors

ApplicationsKnowledge of the special properties of theair motor provides an explanation of itswide range of applications. In some casesthese properties offer great practical andeconomical advantages, in other casesthey meet absolute demands dictated bysafety regulations. Atlas Copco air motorsare in use in hundreds of different appli-cations in production facilities throughoutthe world. For many OEM requirementsthey are the most efficient solution whenintegrating a motor into a machine or tool.

The motorsAir motors from Atlas Copco – the reli-able, cost-effective solution when applyingpower to rotating machines. The featuresand characteristics of air motors give largebenefits to the designer.• Power-to-weight performance that is

superior to most other motors, in fact, 75% lighter and 85% smaller than anasynchronous electric motor with the same power.

• Can be held stalled at full torqueindefinitely, and accepts repeatedstarting and stopping without limitation.

• Torque, speed and direction of rotation can be changed easily using simplecontrol methods.

• Output that automatically adjusts tomatch the applied load.

• Controllable over a wide speed range.• Ideal for many applications in hazardous

or hostile environments.• Smooth start-up to minimize “shock”

loading on transmission components.• Unaffected by, and will not generate,

electrical interference.

Explosion proof certified (Ex)From the first of July 2003 all equipmentused in EU intended for use in potentiallyexplosive atmospheres must fulfil theATEX directive and be Ex and CEmarked. This means that this eguipmentneeds to be explosion proof (Ex) certified.Atlas Copco offers explosion proof airmotors according to the ATEX directive.The classification for our motors is asfollows:

Model ATEX classification

LZB 14/ 42/ 46/54 Ex II 2G T4 IIC D110°CLZB 22/33/ 34 Ex II 2G T5 IIC D85°CLZL 05/15/25 Ex II 2G T2 IIC D240°C

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For detailed information, see Air Motor catalogue, No. 9833 8998 01.

The LZB air motors are compact in design and light in weight. They are available in anumber of different gear ratios to meet a variety of speed requirements. The LZB is alsoavailable as lubrication free and in stainless steel. The features of these motors make themideal for use in harsh or even aggressive environments where hygiene is essential.

The LZL vane motors are reversible and have been designed to offer outstanding starting and low speed characteristics. The motors are powerful, durable and offer long service life.

Vane air motors 0.1 – 1.2 kW LZB

Vane air motors 1.3 – 5.2 kW LZL

Non-reversibleModel LZB 14 LZB 22 LZB 33 LZB 42 LZB 46 LZB 54Max output 0.15 kW 0.25 kW 0.39 kW 0.65 kW 0.84 kW 1.20 kWSpeed at max output 330-9100 rpm 235-9600 rpm 10-9400 rpm 25-10500 rpm 25-10800 rpm 65-9300 rpmTorque at max output 0.17-4.7 Nm 0.25-9.9 Nm 0.37-340 Nm 0.59-236 Nm 0.74-300 Nm 1.20-175 NmMin start torque 0.26-7 Nm 0.45-17 Nm 0.74-680 Nm 1.10-430 Nm 1.20-490 Nm 1.80-250 NmFree speed 690-19500 rpm 510-21500 rpm 21-20000 rpm 50-21000 rpm 50-21000 rpm 125-18000 rpmAir consumption 4.2 l/s 5.3 l/s 8.3 l/s 13 l/s 16.5 l/s 22.5 l/s

ReversibleModel LZB 14 LZB 22 LZB 33 LZB 42 LZB 46 LZB 54Max output 0.11 kW 0.16 kW 0.24 kW 0.53 kW 0.62 kW 0.82 kWSpeed at max output 230-6500 rpm 5-6500 rpm 7-7000 rpm 19-8100 rpm 20-8600 rpm 45-6800 rpm Torque at max output 0.14-3.5 Nm 0.24-10.8 Nm 0.34-305 Nm 0.62-250 Nm 0.68-275 Nm 1.20-165 NmMin start torque 0.15-4.1 Nm 0.35-13.4 Nm 0.46-412 Nm 0.70-270 Nm 0.75-300 Nm 1.20-165 NmFree speed 460-13000 rpm 5-13800 rpm 5-14000 rpm 37-16000 rpm 40-17000 rpm 90-13000 rpmAir consumption 3.6 l/s 5.0 l/s 7.8 l/s 12.5 l/s 14.5 l/s 17.5 l/s

Motor onlyModel LZL 05 LZL 15 LZL 25 LZL 35Max output 1.3 kW 2.3 kW 3.4 kW 5.2 kWSpeed at max output 4200 rpm 3380 rpm 2800 rpm 2500 rpmTorque at max output 3.0 Nm 6.5 Nm 11.6 Nm 20 NmMin start torque 4.8 Nm 10.9 Nm 18 Nm 32 NmFree speed 9000 rpm 7000 rpm 5800 rpm 4800 rpmAir consumption 37 l/s 61 l/s 86 l/s 130 l/s

With worm gear unitLZL 05 LZL 15 LZL 250.9 kW 1.9 kW 2.9 kW65-525 rpm 60-420 rpm 45-360 rpm20-120 Nm 45-280 Nm 80-570 Nm– – –140-1125 rpm 120-875 rpm 90-750 rpm37 l/s 61 l/s 86 l/s

With helical gear unitModel LZL 05 LZL 15 LZL 25 LZL 35Max output 1.3 kW 2.3 kW 3.4 kW 5.2 kWSpeed at max output 17-462 rpm 17-371 rpm 14-306 rpm 19–496 rpmTorque at max output 26-688 Nm 58-1259 Nm 103-2244 Nm 98–2459 NmMin start torque 42-1112 Nm 105-2294 Nm 159-3471 Nm 156–3935 NmFree speed 37-990 rpm 35-770 rpm 29-635 rpm 37–952 rpmAir consumption 37 l/s 61 l/s 86 l/s 130 l/s

Customized air motorsWhatever the requirement, Atlas Copco is alwayshappy to help customers find solutions to theirspecial needs. For OEMs, for instance, a customizedair motor can be the most efficient solution forintegration into a machine or a tool.

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MIDI MAXI DOSOL

Compressed air hoses CABLAIR, PVC, RUBAIR, TURBO and POLUR

Air preparation units MIDI, MAXI and DOSOL

Hose recommendationsCABLAIR PVC RUBAIR TURBO POLUR

Pliable very good good good very good goodFlexible very good good very good very good goodIndoor/outdoor indoor indoor in/out in/out indoorSpark resistance bad bad good good badRough treatment bad good very good very good good

MIDI is a 1/2" BSP air preparation unit and issuitable for air flows up to 35 l/s, MAXI is a1" system suitable up to 70 l/s.The systems consist of:

• Filter FIL with very high water separation (up to 98%).

• Regulator REG with very good output regulator curve.

• Oil fog lubricator DIM which could raisethe power of your air tools with up to 20%compared to when unlubricated.

• DOSOL a direct lubrication unit for air tools with short operation time.

We have designed various types and combi-nations of air preparation units in order to getmaximum performance from the air tool and togive a long and trouble free life time for yourair tools.

Atlas Copco is offering a range of five quality hoses for compressed air tools. The properties of the hoses are shown below. If the hose in the Installation Proposal does not meet yourrequirements, contact your Atlas Copco distributor, who will recommend a suitable alternativehose.

Atlas Copco airline accessories meancorrect air pressure, whatever theconditions. The following pages containan Installation proposal (IP) for each toollisted. This gives you an instant guide tothe accessories you need to put your toolinto efficient use.

By looking up the IP number youwill find a complete set of accessoriesrecommended for use with this tool andonly a few order numbers. Ordering yourtools and the installation parts you needhas never been easier!

Installation Proposals save you time and trouble

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Important standards for quick couplings

For MIDI F/R and F/RD

Model OOrrddeerriinngg NNoo..Bowl guard 9090 1717 00

ErgoQIC 08

Model OOrrddeerriinngg NNoo..Protective rubber cover 9090 1940 00

ErgoQIC 10

Model OOrrddeerriinngg NNoo..Protective rubber cover 9090 1931 00

Balancers RIL and COL

Model RIL 1C RIL 2C RIL 4C COL 1 01 COL 1 02

0.0–0.5 kg 0.4–1.0 kg 1.0–2.0 kg 0.7–1.3 kg 1.0–2.0 kgOrdering No. 8202 0700 02 8202 0701 19 8202 0702 18 8202 0750 01 8202 0750 19

LUF 10 PR LUM 21 PR/SR LUM 25 PR/SR LUM 21 PR/SR LUF 34 HRLUM 10 PR LUM 21 HR LUM 24B HR LUM 25 PR/SR

LTV 21SR LTV 25SR LUM 21 HRLUF 20 SR TWIST HR LUM 24 B HRTWIST SR LUF 34 HR LTV 21 SR

LUF 34 HRD LTV 25 SRLUM 21 HRF LUF 20 SRLUM 25 HRF TWIST SRTWIST HRD TWIST HRLUM 25 HRX TWIST HRDLUM 27 HRX LUF 34 HRD

LUM 21 HRFLUM 25 HRFLUM 25 HRXLUM 27 HRX

These three couplings will give a minimumof pressure drop. They are full flow couplingswhich means that they have no restrictionsinside. They are also built for rough appli-cations, made of hardened steel and are lubri-cated with silicone-free grease, which isimportant when spray painting.

The traditional RIL balancers have a metalhousing to withstand rough treatment. The COL balancers provide weightlesssuspension and have a plastic housing. The wire length for RIL is 1.5 m and for COL 1.7 m.

Quick couplings and claw couplings for compressed air– ErgoQIC 08, ErgoQIC 10 and CLAW

Balancers RIL and COL

Optional accessories

European standard EN 983 Safety of machineryAtlas Copco fulfils all these demands regarding quick action couplings.

International standard ISO 4414The contents of ISO 4414 are the same regarding quick action couplings as those ofEN 983, which Atlas Copco fulfils.

For further information, see Atlas Copco Airline Accessories catalogue, No. 9833 1025 01.

CLAW

ErgoQIC 10

ErgoQIC 08

COLRIL

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8202 1180 21

8202 1180 22 8202 1180 23

ErgoNIP 10 5 m RUBAIR 13 ErgoQIC 10 ErgoNIP 10 0.7 m RUBAIR 13 Nipple is includedwith the tool

ErgoNIP 10 5 m RUBAIR 13 ErgoQIC 10ERGONIP 10 M15

ErgoNIP 10 0.7 m RUBAIR 13 NippleMale 1/2" BSPT

8202 1180 20

ErgoNIP 10 0.7 m RUBAIR 10 NippleMale 3/8" BSPT

8202 1180 44Whip hose included in the 27 series.

ErgoNIP 10 5 m RUBAIR 10 ErgoQIC 10 +ErgoNIP 10 M10

ErgoNIP 10 5 m PVC 10 ErgoQIC 10 + ErgoNIP 10 0.7 m CABLAIR 10 Nipple5 m RUBAIR 10 ErgoNIP 10 M08 0.7 m RUBAIR 10 Male 1/4" BSPT

8202 1180 18 / 8202 1180 43 8202 1180 19 / 8202 1180 42

8202 1180 19Optional for LSO and LST.

8202 1180 18

ErgoNIP 10 5 m PVC 10 ErgoQIC 10 ErgoNIP 10 0.7 m CABLAIR 10 NippleMale 1/4" BSPT

BALL VALVE+MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

Material removal tools

Installation proposal for LSS 53 / LSR 53 / LBB 36 / LSV 38 / LSF 38 / LSR 38 / LSV 50 / LSR 43 / RAB 9 / RAB 12.Filtered, regulated and oil fog lubricated air for a maximum air flow of 31 l/s.

Installation proposal for LSO / LST / LBB 16 / LBB 24 / LBB 34 / LBB 36 / LBB 45 / LGB 24 / LGB 34 /LBV 25 / LBV 36. Filtered and regulated air for a maximum air flow of 10 l/s.IP 1

IP 2

IP 3

IP 4

IP 5

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

Installation proposal for LSV 28 / LSF 28 / LSR 28 / RRF 21/31 / RRC13 / RRC 13B / RRC 13 N / RRC 22 / RP 1 / RP 3. Filtered, regulated and oil fog lubricated air for a maximum air flow of 15 l/s.

Installation proposal for RRC 34 / RRC 65 / RRC 75 / RRD 37 / RRD 57.Filtered, regulated and oil fog lubricated air for a maximum air flow of 15 l/s (1/2" tool nipple).

Installation proposal for LSF 17 / LSV 17 / RVM 07B / RRC 22 / RP 1 / RP 3.Filtered, regulated and oil fog lubricated air for a maximum air flow of 10 l/s.

Whip hose included in the 17 series.

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8202 1180 29 8202 1180 37

8202 1180 24 8202 1180 28

BALL VALVE +MAXI F/RD 25 +CLAW

8202 0845 58

BALL VALVE +MAXI F/RD 25 +CLAW

8202 0845 58

CLAW 5 m RUBAIR 20 CLAW CLAW 0.5 m RUBAIR 16 NippleMale 1/2" BSPT

CLAW 5 m RUBAIR 20 ErgoQIC 10 ErgoNIP 10 0.5 m RUBAIR 16 NippleMale 1/2" BSPT

IP 10

IP 9

BALL VALVE +MAXI F/R 25 +CLAW

8202 0845 55

IP 8

CLAW 5 m TURBO 16 NippleMale 1/2" BSPT

8202 1181 95

8202 1181 75

BALL VALVE +MAXI F/R 25 +CLAW

8202 0845 55

IP 6

IP 7

Whip hose included in the 40 series.

CLAW 20 m TURBO 20 ErgoQIC 10

CLAW 5m TURBO 16 ErgoQIC 10

8202 1181 80

Installation proposal for GTG 40 / GTR 40 – When the inlet pressure to the F/R unit is above 6 bar.Filtered and regulated air for a maximum air flow of 60 l/s.

BALL VALVE +MAXI F/R 25 +CLAW

8202 0845 55

Installation proposal for LSS 84. Filtered, regulated and oil fog lubricated air for a maximum air flow of 65 l/s.

IP 9

Installation proposal for LSS 64 / LSR 64. Filtered, regulated and oil fog lubricated air for a maximum air flow of 60 l/s.

Installation proposal for GTG 40 / GTR 40 – When the inlet pressure to the F/R unit is below 6 bar.Filtered and regulated air for a maximum air flow of 60 l/s.

Installation proposal for GTG 40 / GTR 40 – When the inlet pressure to the F/R unit is above 6 bar.Filtered and regulated air for a maximum air flow of 60 l/s.

Whip hose included in the 40 series.

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8202 1180 67

ErgoNIP 10 5 m CABLAIR 06 ErgoQIC 08 ErgoNIP 08Male 1/8” BSP

8202 1180 23

IP 14

IP 21

ErgoNIP 10 5 m PVC 10 ErgoQIC 08 ErgoNIP 08Male 1/4” BSP

8202 1180 30

ErgoNIP 10 5 m RUBAIR 13 ErgoQIC 10 +ErgoNIP 10 M15

8202 1180 22

IP 12

ErgoNIP 10 10 m TURBO 16 ErgoQIC 10

8202 1180 46

ErgoNIP 10 0.7 m RUBAIR 13 NippleMale 1/2” BSPT

IP 13

Whip hose for LSS 53, LSV 50, LSR 53 and LSR 43. Whip hose included in the 36 and 37 series grinders.

ErgoNIP 10 10 m TURBO 16 ErgoQIC 10

8202 1180 46

Installation proposal for LUM 10 / LUD 12 / LUM 12 / LUM 21 / LUF 10 / LUF 20 / LTV 08 / LBV 11 /LBV 25 / LGB 24. Filtered and regulated air for a maximum air flow of 5 l/s.

Assembly tools

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

Installation proposal for GTG 21 / LSV 38 / LSV 48.Filtered and regulated air for a maximum air flow of 30 l/s.

IP 11

Whip hose included in the 21 and 37 series.

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

Installation proposal for GTG 21 / LSV 38 / LSV 48.Filtered and regulated air for a maximum air flow of 30 l/s.

Whip hose included in the 21 and 37 series.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

Installation proposal for LSS 53 / LSR 53 / LBB 36 / LSV 50 / LSR 43 / RAB 9 / RAB 12. Filtered, regulated and oil fog lubricated air for a maximum air flow of 31 l/s.

Installation proposal for LSF 07.Filtered, regulated and lubricated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

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8202 1182 01

ErgoNIP 08 5 m CABLAIR 06 ErgoQIC 08 ErgoNIP 08Male 1/8” BSP

Installation proposal for LUM 10 / LUM 12 / LUD 12 / LUM 21 / LUF 10 / LUF 20 / LTV 08 / LBV 11 /LBV 25 / LGB 24. Filtered and regulated air for a maximum air flow of 5 l/s.

BALL VALVE +MIDI F/R 15 +ErgoQIC 08

8202 0845 49

IP 21A

Assembly tools

8202 1180 77

ErgoNIP 10 5 m CABLAIR 08 ErgoQIC 08 ErgoNIP 08Male 1/4” BSP

ErgoNIP 10 5 m PVC 10 ErgoQIC 08 ErgoNIP 08Male 1/4” BSP

8202 1180 30

Installation proposal for EP 7 / EP 8 / EP 10 / EP 12 PT / EP 12 XS / LUF 34 / LMP 24 / LBB 34 / COMBI 34.Filtered and regulated air for a maximum air flow of 14 l/s.

Installation proposal for EP 5 / EP 6 / EP 8 / EP 10 / LUM 24 / LUM 25 / TWIST / LMS 06 / LTV 08 / LTV 18 /LBB 16 / LBB 24 / LBS 24 / LGB 34. Filtered and regulated air for a maximum air flow of 8 l/s.

IP 22

IP 23

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

8202 1182 02

ErgoNIP 08 5 m CABLAIR 08 ErgoQIC 08 ErgoNIP 08Male 1/4” BSP

Installation proposal for EP 5 / EP 6 / EP 8 / EP 10 / LUM 25 / TWIST / LMS 06 / LTV 08 / LTV 18 / LBB 16 / LBB 24 /LBS 24 / LGB 34. Filtered and regulated air for a maximum air flow of 8 l/s.

IP 22A

BALL VALVE +MIDI F/R 15 +ErgoQIC 08

8202 0845 49

ErgoNIP 08 5 m PVC 10 ErgoQIC 08 ErgoNIP 08Male 1/4” BSP

8202 1182 03

Installation proposal for EP 7 / EP 8 / EP 10 / EP 12 PT / EP 12 XS / LUF 34 / LMP 24 / LBB 34 / COMBI 34.Filtered and regulated air for a maximum air flow of 14 l/s.

IP 23A

BALL VALVE +MIDI F/R 15 +ErgoQIC 08

8202 0845 49

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8202 1182 03 8202 1180 47

ErgoNIP 08 5 m PVC 10 ErgoQIC 08 + ErgoNIP 08 0.7 m PVC 10 NippleErgoNIP 08 M08 Male 1/4" BSPT

Installation proposal for LTS 17 / LTS 27 / LTS 37 / LTS 57.Filtered, regulated and oil fog lubricated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 08

8202 0829 13

IP25 A

8202 1180 30 8202 1180 47

ErgoNIP 10 5 m PVC 10 ErgoQIC 08 + ErgoNIP 08 0.7 m PVC 10 NippleErgoNIP 08 M08 Male 1/4" BSPT

8202 1180 31

ErgoNIP 10 5 m PVC 10 ErgoQIC 08 ErgoNIP 08Male 3/8" BSP

Assembly tools

IP 24 Installation proposal for EP 14 XS / EP 16 / EP 20. Filtered and regulated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

Installation proposal for LTS 17 / LTS 27 / LTS 37 / LTS 57.Filtered, regulated and oil fog lubricated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

IP 25

8202 1182 04

ErgoNIP 08 5 m PVC 10 ErgoQIC 08 ErgoNIP 08Male 3/8" BSP

IP 24 A

Installation proposal for EP 14 XS. Filtered and regulated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/R 15 +ErgoQIC 08

8202 0845 49

8202 1180 30 8202 1180 50

ErgoNIP 10 5 m PVC 10 ErgoQIC 08 + ErgoNIP 08 0.7 m PVC 10 NippleErgoNIP 08 M08 Male 3/8" BSP

Installation proposal for LMS 17 / LMS 27 / LTS 17 / LTS 27 / LTS 37 / LTS 57.Filtered, regulated and oil fog lubricated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

IP 26

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ErgoNIP 10 5 m RUBAIR 13 ErgoQIC 10 ErgoNIP 10 0.7 m RUBAIR 13 Nippleis included with the tool

8202 1180 21

Installation proposal for LMS 37 / LMS 47 / LMS 57 / LMS 60 / LMS 64 / LMS 61.Filtered, regulated and oil fog lubricated air for a maximum air flow of 22 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

IP 27

8202 1182 03 8202 1180 50

ErgoNIP 08 5 m PVC 10 ErgoQIC 08 + ErgoNIP 08 0.7 m PVC 10 NippleErgoNIP 08 M08 Male 3/8" BSPT

Installation proposal for LMS 17 / LMS 27.Filtered, regulated and oil fog lubricated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 08

8202 0829 13

IP26A

8202 1180 38

8202 1180 32

Installation proposal for LMS 86. Filtered, regulated and oil fog lubricated air for a maximum air flow of 30 l/s.

Installation proposal for LMP 24 / LTV 28. Filtered, regulated and injection lubricated air for a maximum air flow of 10 l/s.

BALL VALVE +MIDI F/RD 15 +ErgoQIC 10

8202 0829 11

BALL VALVE +MIDI FR 15 +DOS 15 B

8202 0845 66

Nipple 1/2” BSPT 7.6 m CABLAIR 10 Nipple 1/4" BSPT

ErgoNIP 10 5 m RUBAIR 16 ErgoQIC 10 ErgoNIP 10 0.7 m RUBAIR 16 Nippleis included with the tool

IP 28

IP 29

Nipple 1/2" BSPT 7.6 m CABLAIR 13 Nipple 3/8" BSPT+Bushing 1/4"–3/8" BSPT

8202 1180 39

Installation proposal for LMP 51/ LTV 38. Filtered, regulated and injection lubricated air for a maximum air flow of 19 l/s.

BALL VALVE +MIDI FR 15 +DOS 15 B

8202 0845 66

IP 30

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74

8202 1180 40

Nipple 1/2" BSPT 7.6 m CABLAIR 16 Nipple 1/2" BSPT

8202 1180 78

Installation proposal for LTV 46 / LTV 48. Filtered, regulated and injection lubricated air for a maximum air flow of 30 l/s.

Installation proposal for EP 7 / EP 8 / EP 10 / EP 12 / LUF 34. Filtered, regulated air for a maximum air flow of 14 l/s.

BALL VALVE +MIDI FR 15 +DOS 15 B

8202 0845 66

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

IP 31

IP 33

IP 34

ErgoNIP 10 5 m CABLAIR 10 ErgoQIC 08 ErgoNIP 08Male 1/4" BSP

Installation proposal for EP 12 PTS / EP 14 / EP 16 / EP 20. Filtered, regulated air for a maximum air flow of 22 l/s.

BALL VALVE +MIDI F/R 15 +ErgoQIC 10

8202 0845 48

ErgoNIP 10 5 m CABLAIR 13 ErgoQIC 08 ErgoNIP 08Male 3/8" BSP

8202 1180 79

Assembly tools

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Declaration of noiseand vibration emission

Material removal tools – Grinders

Material removal tools – Percussive tools

Chipping Hammers – vibration dampedRRD 37 89 102 3 <2.5 120–220RRD 57 91 104 3 <2.5 160–240RRF 21 93 106 3 <2.5 80–140RRF 31 93 106 3 3.5 2 80–160

Chipping Hammers – conventional typeRRC 22F 98 111 3 4.0 0.9RRC 34B 98 111 3 7.0 1.7RRC 65B 98 111 3 15 3RRC 75B 98 111 3 15 3

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)

Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

ScalersRVM 06 72 3 <2.5

Chipping Hammer / ScalerRRC 13N 97 110 3 5.0 1.1

Needle scaler – conventional typeRRC 13/13B 97 110 3 5.0 1.1

Rust and Weld ScalersRP 1 90 103 3 11 3RP 3 98 111 3 11 3

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)

Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)

Measur- Determi- Spread Spreaded sound ned sound in method Measured in method Optimalpressure power and pro- vibration and pro- feedlevel level duction value duction forcedB(A) dB(A) dB(A) m/s2 m/s2 N

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)

Measur- Determi- Spread Spreaded sound ned sound in method Measured in method Optimalpressure power and pro- vibration and pro- feedlevel level duction value duction forcedB(A) dB(A) dB(A) m/s2 m/s2 N

Turbine GrindersGTG 21 74 3 <2.5GTG 40 F085-18(I) 85 3 <2.5GTG 40 F066-23(I) 85 3 <2.5GTG 40 S060-C15 85 3 <2.5GTG 40 S060 85 3 <2.5GTR 40 S085 85 3 <2.5GTR 40 S072 85 3 <2.5GTR 40 S060 85 3 <2.5

Die Grinders – straight modelsLSF 07 S850 79 3 <2.5LSF 17 S430 75 3 <2.5LSF 17 S300 73 3 <2.5LSF 17 S200 64 3 <2.5LSF 17 S430E 75 3 <2.5LSF 17 S300E 73 3 <2.5LSF 17 S200E 64 3 <2.5LSF 28 S250 75 3 <2.5LSF 28 S180 69 3 <2.5LSF 28 S150 66 3 <2.5LSF 28 S250E 75 3 <2.5LSF 28 S180E 69 3 <2.5LSF 28 S150E 66 3 <2.5LSF 38 S150E/R 79 3 <2.5 LSF 38 S180E/R 81 3 <2.5LSF 38 S250E-01 89 100 3 <2.5LSF 38 S180E-01 85 3 <2.5

Angle Die GrindersLSV 17 S200 HD 75 3 <2.5LSV 28 S150 78 3 <2.5

Die Grinders for polishingLSF 28 ST070 75 3 <2.5LSF 28 ST070E 75 3 4 0.5LSF 28 ST030 73 3 <2.5LSF 28 ST030E 73 3 <2.5

Straight Grinders – for cone wheels and plugsLSR 28 S120-CW 65 3 <2.5LSR 38 S 150-CWLSR 38 S 180-CW

Straight Grinders – for straight wheelsLSR 28 S180-05 76 3 3.7 0.9LSR 43 S090 81 3 3.6 0.9LSR 53 S120 86 3 4.9 1.2LSR 64 S100 88 101 3 5.5 1.3LSR 64 S060 82 3 3.0 0.8

* The sound pressure level for LSR 43/52/64 can be reduced by 8-12 dB(A), using a silencer(optional).

Vertical Grinders – for depressed centre, cut-off and cup wheelsLSS 53 S085-18 79 3 3.2 0.8LSS 64 S085-18 85 3 5.2 1.2LSS 64 S060-C15 82 3 4.2 1.0LSS 84 S060-23 88 101 3 4.4 1.2

Vertical Grinders (Sanders) – for sandingLSS 53 S060 76 3 <2.5

Angle Grinders – for depressed centre, cut-off and cup wheelsLSV 28 ST12-10 75 3 <2.5LSV 28 ST12-12 75 3 <2.5LSV 28 ST12-13 75 3 <2.5LSV 38 ST12-125 83 3 <2.6 0.4LSV 38 SA12-125 84 3 <2.5* Measured on the throttle handle

Angle Grinders (Sanders) – for sanding and polishingLSV 17 S200/B 74 3 <2.5LSV 17 S120/B 74 3 <2.5LSV 17 S080/B 70 3 <2.5LSV 28 S060 73 3 <2.5LSV 28 S040 73 3 <2.5LSV 28 S021 71 3 <2.5LSV 38 S085 84 3 <3.0 1.0LSV 38 S066 84 3 <2.5

Orbital Sanders – LSOLSO 30 S070-2 83 3 <2.5LSO 30 S070-3 80 3 <2.5LSO 31 S070-3 82 3 <2.5

Random Orbital Sanders – LSTLST 20 R650 76 3 <2.5LST 21 R650 76 3 <2.5LST 22 R650 78 3 <2.5

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7676

Material removal – Drills

Pistol-grip DrillsLBB 16 EP033 75 3 <2.5LBB 16 EPX033 78 3 <2.5LBB 34 H026 77 3 <2.5LBB 34 H013 77 3 <2.5LBB 34 H007 77 3 <2.5LBB 36 H026 81 3 <2.5LBB 36 H007 81 3 <2.5LBB 45 H017 * 85* 3 <2.5LBB 45 H006 * 85* 3 <2.5LBB 45 H004 * 85* 3 <2.5

Straight DrillsLBB 24 S045 (B) 78 (75) 3 <2.5LBB 24 S033 (B) 79 (75) 3 <2.5LBB 34 S060 88 101 3 <2.5LBB 34 S026 88 101 3 <2.5

* The sound pressure level for LBB 45 can be reduced by 6 dB(A), using a silencer (optional).

Angle DrillsLBV 25 EA032-90 70 3 <2.5LBV 25 EA032-90Z 70 3 <2.5LBV 25 EA032-30 70 3 <2.5LBV 34 S005 87 100 3 <2.5

Screw-feed DrillsRAB 9 VR006 92 105 3 <2.5RAB 9 VR003 94 107 3 <2.5RAB 12 L450 103 116 3 <2.5RAB 12 L250 105 118 3 <2.5RAB 12 L150 99 112 3 <2.5

TappersLGB 24 H007 75 3 <2.5LGB 24 S007 80 3 <2.5LGB 34 H007 77 3 <2.5LGB 34 S007 87 100 3 <2.5

Assembly tools

Impact WrenchesLMS 06 SR 86 99 3 3.0 0.7LMS 06 HR 88 101 3 < 2.5LMS 17 HR 86 99 3 2.5 0.5LMS 27 HR 87 100 3 < 2.5LMS 37 HR 88 101 3 2.8 1.0LMS 47 HR 88 101 3 4.5 1.0LMS 57 HR 88 101 3 4.0 1.5LMS 60 HR 95 108 3 9.0 2.5LMS 61 HR*) 93 105 7.8 1.9LMS 64 GR 94 107 3 7.5 2.0LMS 86 GOR / GIR 99 112 3 9.0 2.5

Impact Wrenches with torque controlLTS 17 HR 85 3 2.5 0.5LTS 27 HR 85 3 < 2.5LTS 37 HR 88 101 3 < 2.5LTS 57 HR 88 101 3 4.3 1.0

Screwdrivers with slip clutch – Pistol grip modelsTWIST12 HRX3 73*) 3TWIST22 HR7 73*) 3TWIST22 HR10 74*) 3TWIST22 HR12 73*) 3

Screwdrivers with slip clutch – Straight modelsTWIST12 SR4 76*) 3TWIST22 SR6 73*) 3TWIST22 SR10 73*) 3LUF 10 PR12 67 3

Screwdrivers with direct drive – Pistol grip modelsLUD12 HRX5 73 3 <2.5LUD22 HR12 73 3 <2.5LUF34 HRD04 79 3 <2.5

Screwdrivers with air shut-off control – Straight modelsLUM 10 PR05 66 3 <2.5LUM 10 PR12 66 3 <2.5LUM12 PR4 76 3 <2.5LUM12 PR3 76 3 <2.5LUM12 PR2 76 3 <2.5LUM22 PR10 76 3 <2.5LUM12 SR3 76 3 <2.5LUM22 SR10 74 3 <2.5

Screwdrivers with air shut-off control – Pistol grip modelsLUM12 HRX5 HRX 5 73 3 <2.5LUM12 HRF5 HRF 5 73 3 <2.5LUM12 HRF3 HRF 3 73 3 <2.5LUM 25 HRF05-U HRF 05-U 73 3 <2.5LUM 25 HRF08-U HRF 08-U 73 3 <2.5LUM22 HRX12 HRX 12 73 3 <2.5LUM22 HRX10 HRX 10 73 3 <2.5LUM22 HR12 HR 12 73 3 <2.5LUM22 HR10 HR 10 74 3 <2.5LUM22 HR6 HR 6 73 3 <2.5LUM22 HR4 HR 4 73 3 <2.5

Screwdrivers with air shut-off control – Angle head modelsLTV009 R05-6 76 3 <2.5LTV009 R05-42 76 3 <2.5LTV18 R15-6 71 3 <2.5LTV18 R15-42 71 3 <2.5

Ergopulse PTX-HR AutoTrim pistol gripEP 5PTX17 HR42-AT 74 3 <2.5EP 5PTX19 HR10-AT 74 3 <2.5EP 6PTX28 HR42-AT 74 3 <2.5EP 6PTX32 HR10-AT 74 3 <2.5EP 7PTX55 HR10-AT 77 3 <2.5EP 9PTX80 HR13-AT 80 3 <2.5

Ergopulse PT-SR Straight modelsEP 5PT SR42 74 3 <2.5EP 5PT SR10 74 3 <2.5EP 6PT SR42 74 3 <2.5EP 6PT SR10 74 3 <2.5EP 7PT SR10 78 3 6.3 0.8EP 8PT SR10 78 3 5 0.9

Ergopulse PTS-HR Pistol grip modelsEP 5PTS14 HR10-RE 74 3 <2.5EP 6PTS22 HR10-RE 74 3 <2.5EP 10PTS90 HR13-RE 83 3 3.5 1.1EP 12PTS150 HR13-RE 83 3 6.2 2.3EP 14PTS250 HR20-RE 82 3 8.6 1.6 EP 18PTS450 HR20-RE 85 3 9.8 1.6

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

*) Preliminary data.

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77

Notes

Assembly tools

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

Noise Vibration(according to PN8NTC1.2) (according to EN / ISO 8662)Measur- Determi- Spread Spreaded sound ned sound in method Measured in methodpressure power and pro- vibration and pro-level level duction value ductiondB(A) dB(A) dB(A) m/s2 m/s2

Ergopulse PT-HR Pistol grip modelsEP 5PT HR42 74 3 <2.5EP 5PT HR10 74 3 <2.5EP 6PT HR42 74 3 <2.5EP 6PT HR10 74 3 <2.5

ErgoPulse SR Straight modelsErgoPulse 5C SR42 75 <2.5ErgoPulse 6C SR42 75 <2.5ErgoPulse 6XS SR42 75 <2.5ErgoPulse 7XS SR10 75 <2.5ErgoPulse 8XS SR10 78 <2.5

ErgoPulse HR Pistol grip modelsErgoPulse 5XS HR42 75 <2.5ErgoPulse 6XS HR42 75 <2.5ErgoPulse 7XS HR10 75 <2.5ErgoPulse 8XS HRX10 79 <2.5ErgoPulse 10XS HR13 78 <2.5ErgoPulse 12XS HR13 79 3ErgoPulse 14XS HR13 80 3ErgoPulse 16XS HR20 80 5.5ErgoPulse 20XS HR20 80 5.8

Angle nutrunnersLTV009 R07-06 76 3 <2.5LTV009 R035-6 76 3 <2.5LTV009 R035-42 76 3 <2.5LTV18 R15-6 71 3 <2.5LTV18 R15-42 71 3 <2.5

LTV29 R28-10 77 3 <2.5LTV39 R45-13 78 3 <2.5LTV39 R56-13 78 3 <2.5

LTV28 R15-10 76 3 <2.5LTV28 R28-10 76 3 <2.5LTV28XX 80 3 <2.5LTV38 R57-13 80 3 <2.5LTV48 R120-L13 82 3 <2.5

LTV48 R150-L13 82 3 <2.5LTV48 R200-L13 82 3 <2.5

LTV58 N350-19 79 3 <2.5LTV58 N575-25 79 3 <2.5

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Service and support in every formQuality through and through

Every Atlas Copco tool is the product of long experience, innovative designdevelopment and a total commitment to quality. This means you can be sure it delivers the highest levels of performance and reliability. Our ISO 9001accreditation tells you that our manufacturing and quality control proceduresare precisely specified and approved. Every tool is thoroughly tested before it leaves the factory to ensure you receive satisfactory performance.

After sales support

We minimize your downtime by providing advice, repairs, service and spareparts through a worldwide network of sales companies. They are there whenyou need them. We also give you easy access to comprehensive technicalinformation as well as accessories and dimensional drawings via our website.

Fast, on-time deliveries

We serve 14 countries with daily, direct deliveries. Most European customerscan obtain any product from our basic assortment within 48 hours. We makedeliveries to other continents within 72 hours.

Fifty years of ergonomic design

Developing ergonomically designed tools that benefit the operator and have amarked impact on productivity is an integral part of our business philosophy.We pioneered ergonomic tools four decades ago and are known for innovativedesign features like ergonomic grips, and low levels of noise and vibration.Four out of five of our most popular tools have a vibration value below 2.5 m/s2 according to EN/ISO 8662.

Maximizing uptime

Continuous monitoring and service of each power tool is a cost-efficient wayto optimise your production. Use Atlas Copco’s service programmes tailoredto different needs. Contact your local Atlas Copco representative for furtherinformation.

www.atlascopco.com

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