PowerMILL FiveAxis Training Course RU

5/22/2018 PowerMILL FiveAxis Training Course RU

1/138

PowerMILL4.5

By Delcam plc


2/138

, ,

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Delcam plc.

1996-2003 Delcam plc

2003 Delcam plc.

Delcam plc

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,

.

.

. 2002. 2003.

E-mail:[email protected]

[email protected]
mailto:[email protected]:[email protected]:[email protected]:[email protected]


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4/138

PowerMILL4.5

1. .............................................................................................

2. .....................................................................

3. 4. ...................................................................

5. 3+2 ............................................................

6. 3+2 - ..

7. 5- .......................................................................

8. ........................................9. ...

10. .

11. ..................................................

12. .13. 5- .............................................

14. .

15. 4-

16. ..............................................

17. 3-

18. ....

19. ..

20. PowerSHAPE 5-

21.5-

22. ...

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5/138

PowerMILL4.5

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PowerMILL4.5

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11/138

PowerMILL4.5

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PowerMill4.5

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13/138

PowerMILL4.5

3 + 2 3plus2b.dgk, (

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14/138

PowerMILL4.5

, .

NC .

NC- 3+2_machining.

NC-.

NC- .

NC 3+2 machining

. DATUM, .. .

MazakV630F640M-NDC4.opt.

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15/138

PowerMILL4.5

.

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G01 X6. 233 Y1. 12 A 60. 0 C150. 0 F3000. 0. . . .

X127. 932 Y- 109. 712 Z- 21. 946 A 60. 0 C270. 0 F3000. 0. . . .

X157. 942 Y- 135. 678 Z- 26. 961 A 60. 0 C390. 0 F3000. 0

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16/138

3+2

PowerMILL2D ,

.

.

3 + 2,

Workplane, .

drill5ax_ex1 five_axis/drill_5axis.

Y( ).

2D . 2D Workplane.

Workplanes,

Max Min Z.

Z, .


17/138

2D

.

(Z, Z), Z.

, Min Z -200 Max X 500 ().

2D PowerMILL.

.


18/138

2D .

Workplane, Z

2D ().

2D -1 Workplane -1 , , 2D .


19/138

.

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8.00. ,

8.00 ,

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SHIFT Ctrl . (All Holes)

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- drill8formusing Single Peckto Full Depth.

drill8_h1,

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20/138

PowerMILL4.5

5- 5- - Preview,

.

1. .

2. :Preview MultiAxis_Drilling OnEdit FeatureCreate MultAx OnEdit Drill MultAx On

3. .4. 1 .

5. .

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PowerMILL4.5

6. PowerMILL 2D

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PowerMILL4.5

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PowerMILL4.5

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Preview

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Preview MultiAxis_Drilling OffEdit FeatureCreate MultAx OffEdit Drill MultAx Off

4


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PowerMILL4.5

5-

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PowerMILL4.5

(SurfaceUnits)- :

(Distance) , .

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PowerMILL4.5

, .

(Projection direction) :

(Inwards) (Outwards)

(Pattern) :

(Pattern Direction) (U

V ).

(One way)

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(Pattern Limits) ,

(Start) (End), .

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27/138

PowerMILL4.5

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Example7\blades.dgk

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, Fin1_Outside,

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This type of retraction will follow the shape of the toolpath, gradually ramping away in the

direction of the tool axis.

Alternatively, although it was not possible to define Two Way machining when the toolpath wascreated, it is now possible to edit the toolpath by reversing every alternate segment.


39/138

( )


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41/138

PowerMILL FIVE AXIS

Tool Movement Control between Cutterpaths

5-Axismovement is normally limited to within a specific angular range dependant on the

machine tool type. A toolpathmay be created to operate within this range, but a subsequent

move to a new toolpath or toolchangeposition may cause an off limitmovement. To avoid

this situation several options are available to the user:-

1. Insertion of Workplanesbetween toolpathsin the ncprogramlist. A Workplaneinthe ncprogramlist can also be defined asaToolchange Point if required.

2. Insertion of a Patternmachining operation, defined in 3d space as an intermediatetool move.

3. Limiting of movement in the Start Pointform by use of First Pointor FirstPoint Safe Z.

Issue PMILL 5 1


42/138

PowerMILL4.5

(Swarf Cutting)

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PowerMILL4.5

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PowerMILL4.5

(Drive curve)

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(Bottom) .

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45/138

PowerMILL4.5

(Axial Of fset)

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(Gouge check) / .

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(Strategy) ,

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(Lift)

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check) ,

cad .

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(Upper Limit ) /

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(Mult iple Cuts) .

(Mode)

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merge/,

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46/138

PowerMILL4.5

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50/138

PowerMILL4.5

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51/138

PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

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ProfileSelected.dgk

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PowerMILL4.5

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57/138

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58/138

PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

5-

1. Seat.dgk, 10.

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PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

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example3\wheel_quadrant.dgk

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.


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67/138

.

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workplane 1 ( XY

workplane). 4-


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69/138

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70/138

4

4- PowerMILL.

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1:

example1\4axis_ReferenceSurface.dgk

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, PowerSHAPE

PS-Surfacer. :


71/138


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PS-Surfacer,

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. :


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76/138

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Sketcher PowerMILL.

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78/138

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83/138

PowerMILL4.5

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84/138

PowerMILL4.5

1. 5_axis_Test.dgk, 10

.2.

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3. 100, 100,200.

4. :

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PowerMILL4.5

-100, 100, 100----34

-- 90- -5-. .

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. 3-

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PowerMILL4.5

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7.

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:edittoolpath;axial_offset5

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87/138

PowerMILL4.5

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88/138

PowerMILL4.5

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89/138

PowerMILL4.5

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8mmBN.

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DeepFlatMould.dgk .

2


90/138

PowerMILL4.5

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91/138

PowerMILL4.5

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92/138

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93/138

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95/138

PowerMILL4.5

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97/138

PowerMILL4.5

1. joint5axis.dgk.2.

joint_ template1.dgk.

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4. Z Z .5. (

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: 1

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98/138

PowerMILL4.5

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.

.

3


99/138

PowerMILL4.5

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100/138

PowerMILL4.5

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101/138

PowerMILL4.5

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102/138

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103/138

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104/138

PowerMILL4.5

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rough_ref_surf.dgk).

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PowerMill.

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rough_ref_surf.dgk.

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105/138

PowerMILL4.5

Base Cone

Rough_ref_surf

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106/138

PowerMILL4.5

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107/138

PowerMILL4.5

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108/138

PowerMILL4.5

'edit toolpath ; verify',

2 : .

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+ Z,

Edit Toolpath 1 Axial_Offset 2 2.

,

2 .

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109/138

PowerMILL4.5

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110/138

PowerMILL4.5

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111/138

PowerMILL4.5

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112/138

PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

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PowerMILL4.5

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117/138

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118/138

PowerMILL4.5

, .

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119/138

PowerMILL4.5

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PowerMILL4.5

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()

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23


122/138

PowerMILL4.5

PowerSHAPE 5

5-

,

CAD . :

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PowerSHAPE, . dgk

PowerMILL .

PowerMILL Impeller.dgk.

- PowerMILL

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123/138

PowerMILL4.5

.

2. 4(

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, 5- , 5- (

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124/138

PowerMILL4.5

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125/138

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126/138

PowerMILL4.5

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127/138

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128/138

PowerMILL4.5

(, , ..).

(refsurf) , .

refsurf.dgk.

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. 5-

. EditToolpath()Verify.

(user_menu).

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129/138

PowerMILL4.5

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130/138

PowerMILL4.5

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131/138

PowerMILL4.5

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132/138

PowerMILL4.5

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133/138

PowerMILL4.5

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(shield) .

impeller.

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134/138

PowerMILL4.5

2 shield.dgk.

(TEMPORARY SURFACES)

PowerMILL, 5-.

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PowerMILL4.5

hub.dgk.

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136/138

Blade8. .

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