Ver.27.05.2015

Corporate Alignment Logo

Corporate MVV

• A subsidiary of ENKA (ENR 2014 Top 52nd International Contractor, +50 companies,

4 continents, 45 countries, 21,500 people, +5.8 billion US$ turnover)

• Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies in

Turkey (4), P.R. China (1).

• Three fabrication shops and one module & shipyard located in the Marmara Region, Turkey.

• 2,800 people including 260 engineers

• With Activities in

• Engineering (structural, pressure vessels, piping, plant engineering)

• Fabrication (5 shops (4 in Turkey, 1 in China) over 100,000 tons/year total capacity)

• Installation - Structural & Mechanical (domestic and overseas jobsites)

• Modularization (module and shipyard, 208,500 sqm, 60,000 dwt)

Cimtas Group Profile

Çimtaş Precision Machining

Cimtas Group Company Locations

Cimtas Fabrication Shop Locations, Gemlik/Turkey

Cimtas Gemlik Works

Cimtas Pipe

Cimtas Precision Machining

Cimtas Pipe Fabrication and Trading Ltd. Co.

• Power, Process and OEM Piping Systems• Integrated Design & Engineering, Material Procurement

Fabrication, Surface Treatment, Packing, Framing• Induction Bending (2 machines, 40 and 108 mm thk. P92)• ASME NPT, NS, NA, KTA1401 Nuclear Certificates• 22 Bays, 49 Overhead Cranes• Fenced Area: 93,000 sqm • Covered Shop Area: 38,000 sqm• 3,500 tons/month Fabrication Capacity

Business Lines

Power, Process and OEM Piping Fabrication

Modularization Pressurized Equipment Fabrication

Plant Design and Engineering

PMP® certified project managers and coordinators support the objectives to implement solutions with the lowest overall risk and highest customer satisfaction.

Project Management

• Integrated change control to centrally manage and document change orders

• Communication Plan to clearly define how to communicate the right information to the

right stakeholder at the right time

• Integrating, communicating and managing technical changes

• Managing suppliers and sub-contractors through cost, schedule and quality baselines

Procurement

• Pipes• Pipe Supports• Fittings• Flanges• Valves• Instruments• Process Equipment Packages

• Cost-efficient supply chain management

• Global sourcing

• Knowledge of local and int.’l markets and customs

• Wide range of approved well known suppliers

• Multi location central managed sourcing

• Experienced sourcing and procurement engineers

• Supplier qualification and evaluation

Butterfly steam control valveVendor Inspection

Scope

2008- 2014 Total : $ 270 MGlobal Sourcing

Engineering

• Plant Design Engineering:

• Power

• Refineries

• Petrochemical

• Process Design

• Power and Process Piping

• OEM Piping

• Presssure Vessels

• Heat Exchanger

• Storage Tanks

• Civil and Structural Design

• Gas Processing Equipment

• BOP Equipment

• Reverse Engineering-Laser Scanning

• Technical Procurement:

• Valves

• Instruments

• Pipe Supports

• Process Equipment Packages

Cimtas Plant Design and Engineering Group provides various engineering and design

services including conceptual, basic and detail engineering for the power, oil and gas,

chemical, process and offshore industries.

Scope

Engineering Software

Stress & Structural Analysis

PDMS/Aveva

MDS/Aveva

PDMS LMI/Aveva

Smart Plant 3D & PID

PDS

Cloudworks/Lieca

SPR (review)

Tekla Structures

Solidworks

Catia v5

3D Design & Modeling Process and Flow Analysis

I&C – Electrical

Drafting

ChemCad

Flow Consultant

Sinetz

Thermoflow

ETAP

Dialux

ePlan

AutoCAD

Spoolgen

Isogen

Microstation

Smartsketch

Rohr2

Caesar II

Compress

Ansys

PVElite

Abaqus

ETABS

SAP 2000

STAAD Pro

Engineering Experience

3x42 MW SCGT Power PlantWest Qurna-2 Oilfield, Iraq ENKA

Propylene Storage Tanks, Turkey, PETKIM

Muscat Int.’l Airport 3D Model, Oman, ENKA

Interconnecting Piping, DLN 1 Upgrade, China, GE

Pressure Vessels D107-D203, Turkey, PETKIM

111 MW KPS 6, Powership, Turkey , KARADENIZ ENERGY

Compressor Manifold Skid,SGP, TCO, KAZAKHSTAN

Fabrication Scope

• Material Storage and Handling • Pre-fabrication• Induction Bending (from 2,5” to 34”, 40mm and 108 mm thk. P92) • CNC and Semi-Automatic Cold Bending (from ½” to 10”)• Plate Cutting• Welding (Robotic, Automated & Manual) • PWHT and Normalization • Testing (PMI, RT, UT, MT, PT, Hydro, Video Boroscope and CMM Inspection)• Surface Treatment (Manual and Automated Blasting, Pickling, Passivation)• Painting

* All processes are verified and traced through the ERP system.

Materials

CS & LTCSFINE GRAIN MODERATE

L.A. STEELS ALLOY STEELS STAINLESS STEELS NICKEL ALLOYS SPECIAL ALLOYS

A234 WPB 16Mo3 SA335 P11 SA335 P5A790 UNS31803

(duplex ss)SB564 UNS N06625

(Inconel)SB 862 UNS R50400

(Titanium)

A420 WPL 6 15Mo3 SA335 P22 SA335 P9 SA312 S31254SB407 UNS N08811

(Incoloy)

SA105 SA335 P23 SA335 P91 SA312 TP304 / 304LSB165 UNS N04400

(Monel)

A672 GrC70 13CrMo4-5 X10CrMoVNb9-1 SA312 TP304H

API 5L B 10CrMo9-10 X10CrWMoVNb9-2 SA312 TP316 / 316L

API 5L X65 15NiCuMoNb5-6-4 SA312 TP316H

P235GH SA312 TP317 / 317L

P250GH SA312 TP321

P265GH SA312 TP321H

P355 NH SA312 TP347

SA 350 LF1&LF2 X5CrNi18-10,

SA106 GrB&GrC X5CrNiMoTi19-11-2

SA333 Gr6 X6CrNiMoTi17-12-2

SA516 Gr60&Gr70 X6CrNiTi18-10

SA671 CC60

• Welders Training Center

• Certified Mechanical Testing Laboratory (Cimtas Steel)

• Robotic, Automated and Manual Welding

• 600 PQR and 1,200 WPS in library

• Carbon, Low Alloy and Stainless Steel

• SAW/UP, SMAW/E 111, GTAW/TIG 141,

GMAW/MIG&MAG, FCAW , GTAW/TIG Hotwire,

STT/RMD, Orbital TIG, Orbital FCAW /Tubular Cored

Welding

Heat Treatment

• Top Hat, Dual Hearth, Natural Gas Fired Furnace

• 1,200⁰C Rated, 11.4 m L x 4.4m W x 2.2m H, Max 40t loading

• Gas Fired Boogie Hearth Furnace

• 1,100⁰C Rated, 10m L x 4m W x 3m H, Max 40t loading

• Certified According to AD HP 7/1 for PWHT and Normalization

Surface Treatment and Painting

• Dedicated in-house;

• Blasting

• Passivation

• Pickling

• Painting

• Humidity and temperature controlled painting hall

• NACE Level I,II and III and SSPC Level II inspectors

• Full coat top quality finishing of the products

Quality

• On-line documentation and traceability • In-house Level I, II, III NDT personnel

SNT-TC-1A & PED 97/23, EN 473• Radiographic testing (RT)• Manual and automated ultrasonic testing (UT)• Magnetic testing (MT), Dye Penetrant Testing (PT)• Digital radiography system • Positive Material Identification (PMI)• Hydro Testing, Hardness Testing

Cimtas Lean Production Approach

Design and Plan Each Process

See Problems

Solve Problems

Share What You Learned

Lead

TEAM ORGANIZATIONQUALITY AT SOURCE

VALUE STREAM MAP

Lean Tools at Cimtas

EMPOWER PEOPLE

Modularization

• Modules• Pre-assembled Process Units (PAU)• Pre-assembled Racks (PAR)

• Process Skids• Turbine Machinery Skids• Flow Divider & Measuring Units

• Detail Design and Engineering

• Procurement and/or Prefabrication of;

• Structural Steel, Enclosure and Supports

• Piping Systems

• Manual and Automated Valves

• Electrical and Instrumentation

• Engineered Equipment

• Insulation and Heat Tracing

• Pressure Vessels

• Assembly of;• Mechanical systems • E & I Systems • Tubing • Insulation and Heat Tracing

• Complete unit Testing ;• Hydrostatic Testing• Functional Testing• Electrical Testing

• Trial Assembly• Packaging and Delivery

Scope

Products

Modularization Experience

Water Injection Module, GEFuel Gas Module, GE Liquid Fuel & Atomizing Air Unit, GE

Turbine Machinery Skids MHI

Modularization Experience

Rominserv Storage Tanks Farm Revamping Romania, EMERSON-DANIEL

PSA and Burner Control Skid, Atyrau Refinery Reconstruction, Kazakhstan, AXSIA HOWMAR

Sour Gas Sieve Skid, Tengiz Oil Field Kazakhstan, TCO

6 Modules, 613 tons, Petrobrazi Plant CCR Tower, Romania UOP

Logistics

• Procurement, material handling, storage, packing

• Crating, Bundling, Containerizing, Framing

• 21 Portal & Semi-Portal cranes up to 30 tons capacity

• 46 Overhead cranes up to 25 tons capacity

• 100 logistics staff

• 2 hrs/ 200 kms from Istanbul

• 2 kms from 4 International Deep Sea Ports

• 50,000 sqm stock area

Worldwide Deliveries Over 40 countries

for effective management of interfaces, changes, revisions, material shorts and priorities

PROJECT PORTALS

ORACLE ERP SYSTEM

Information Technology and Sharing Tools

Certificates

Cimtas Group Awards

Hitachi Ltd. Power Systems (2009)

GE Power Systems & GE Energy

Bechtel (2004)EFQM Bursa

Award (2005)

National QualitySuccess Award (2007) Bechtel (2014)

Health Safety Environment

OSHA (U.S.A.): 2.90 (2013) MESS (Turkey): 4.52 (2013)

*Best Performance: 1, 450 days 4,646,000 Mh without LTA

0,00

0,93

0,35

0,00 0,00

0,13 0,11

0,00

0,32

0,00

0,17 0,20

0,11

0,00

0,75

0,54

0,40

0,290,24

0,21

0,10 0,13 0,12 0,12 0,13 0,12

0,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1,0

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

Rat

e

LTA,Annual LTA,Cumulative

• Zero Accident Programme

• Corporate HSE Programme

• Risk Analysis

• Preventive Measures and Training

• Lessons Learned

• Best Practices

Business References

Business References

Business References Engineering

West Qurna-2 Oilfield, SCGT, 3 x 42 MW

Owner : Lukoil,Statoil,SOCEPC : ENKALocation : IraqCompletion : 2014Scope of works : Conceptual, Basic and Detail DesignHighligths : 140 Documents ( Lay-out, PFD, P&ID,

MR, Stress Calculations, MTO list , etc.)1084 Isometrics produced, Spooling,3D Design, PDMS Administration

KPS Powerships

Owner : Karadeniz EnergyEPC : CimtasCompletion : 2012Scope of works : Plant design, modelling, detail engineering

Procurement, Piping, Pipe Stress, Pipe Support, Air Intake and Exhaust, Ventilation Systems, Mechanical & Electrical Installation, Piping and Equipment Installation, Coating,Painting,Isolation

Highlights : 3,800 lines, 7,000 isometrics, 22,000 supports

Yajva State District Power Plant, CCPP, 411 MW

* The Best Project in the Power/Industrial categoryin 2013 Global Best Projects Competition of ENR

Owner/Customer: E.ON / ENKALocation : Perm Region/ Russian Federation Completion : 2010Scope of works:

Piping : 594 tons of BOP and boiler pipingFabrication : 3.200 tons of structural steel, LP/IP drum

& blow down tank fabrication (Cimtas Steel)Installation : 11.250 tons of steel structure, mechanical above

& underground piping installation (Cimtas Steel)

Irsching IV CCGT Power Station, 530 MW

Owner : E.ONCustomer : Siemens AG AustriaLocation : GermanyCompletion : 2010Scope of works:

Piping : 283 tons of HP, IP, Live Steam, Feed Water, Eco Drum PipingBending: Including from 88 mm to 610 mm outside diameter, from 10 mm up to 44 mm wall

thickness X10CrWMoVNb9-2 (ASME SA 335 P92), 15NiCuMoNb5-6-4 (WB36), 16Mo3, 13CrMo4-5 (P11), X10CrMoVNb9-1 (P91), X10CrWMoVNb9-2 (P92 materials)

Wilhemshaven Coal Fired Power Station, 790 MW

Owner : Electrabel SuezCustomer : Hitachi EuropeLocation : GermanyCompletion : 2010Scope of works:

Piping : 128 tons of HP, LP Carbon, Stainless, and Alloy Steel Power PipingBending: Including from 88 mm to 518 mm outside diameter, from 22 mm up to 108 mm wall

thickness X10CrWMoVNb9-2 (ASME SA 335 P92) materials

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