PowerPoint Version
Presentation Objectives:
• Gain a basic knowledge of the coatings industry
• Develop a better understanding of American WeatherStar products and systems
• Learn how these systems are installed
• Understand and be able to present features and benefits of AWS systems
• Know how to find all of the information that we cover
Presentation Outline:
• Coatings 101
• AWS Product Mix
• AWS Repair Products
• Fluid-Applied Systems
• AWS Warranty Program
• Marketing Tools
• Equipment Overview
• Technical Services
• AWS Website Review
Coatings 101
• Industry Terms
• Determining Dry Film Thickness
OTHER CRITICAL TERMS
Fluid Applied SystemDetail DrawingMilDry Film Thickness (DFT) Wet Mil ThicknessField Adhesion TestBatch RetainWaste FactorStretch F actorWet mil gauge
ROOF MOISTURE DETECTION
Core CutInfrared ScanTramex Moisture Meter
Industry terms
VISCOSITY
Spray GradeBrush-GradeButter-GradeFlashing Grade
DATA SHEET TERMINOLOGY
Dry TimeCure TimeElongationTensile StrengthSolids by VolumeSolids by WeightPermeance Water absorptionReflectivityEmissivityFlash PointVOC’s
ELASTOMERIC COATING
Learn More
http://americanweatherstar.com/roof-coating-industry-terms/http://americanweatherstar.com/roof-coating-industry-terms/http://www.americanweatherstar.com/wp-content/uploads/2017/03/Industry-terms.pdf
Figuring Dry Film Thickness
1 GALLON PER 100 SQ. FT. OF ANY COATING OR PRIMER = 16 WET MILS
Defining DFT
Figuring DFT: Example
EXAMPLE USING URETHANE BASE COAT AND SILICONE TOP COAT:
Base coat -1.5 gallons of Urethane 520 x 16 = 24 wet mils @ .70% Solids = 16.8 DFT for base coat.
Top Coat – 1.5 gallons of Silicone 410 x 16 = 24 wet mils @ .69% solids = 16.56 DFT.
Total Theoretical DFT = 33.36
System is figured with approximately 10% waste factor.
Roof Coatings Product Mix
AWS Roof Coating Product Mix
• ASPHALT EMULSION• ACRYLICS• BUTYL RUBBER• SILICONES• URETHANES• TERMINATOR SERIES• PRIMERS• ACCESSORIES• CLEANING SOLVENTS
Asphalt Emulsions
SUITABLE SURFACES:• MODIFIED BITUMEN • SMOOTH BUR• GRAVEL BUR
BENEFITS:• INEXPENSIVE • WATER-BASED-EASY CLEAN-UP• FILLS IN ALLIGATORING AND SMALL CRACKS• CAN BE USED WITH FABRIC TO SEAL LARGE AREAS
LIMITATIONS:• WATER-BASED- CAN FREEZE• COLD TEMPERATURE APPLICATIONS
NON-FIBERED EMULSION AND FIBERED EMULSION
Acrylics
ACRYLIC 211, 211 HT, 212, 220, 221, 222, 230
SUITABLE SURFACES:• METAL • MODIFIED BITUMEN • SINGLE-PLY• POLYURETHANE FOAM • SMOOTH SURFACE BUR
BENEFITS:• EASY TO SPRAY• EASY TO CLEAN• ECONOMICAL• APPROVALS INCLUDE:ENERGY STAR, CRRC, FM, UL, MIAMI DADE, FL PRODUCT
LIMITATIONS:• PONDING WATER• COLD TEMPERATURE APPLICATIONS
Acrylic Issues
PROBLEMS: THIS IS WHAT ACRYLIC COATINGS WILL LOOK LIKE IF APPLIED IN PONDING WATER SITUATIONS
Butyls
BUTYL 310
BRUSH-GRADE 320
FLASHING-GRADE 321
SUITABLE SURFACES:• METAL • MODIFIED BITUMEN • SINGLE-PLY• POLYURETHANE FOAM • SMOOTH SURFACE BUR
BENEFITS:• EXTREMELY HIGH ELONGATION• DRIES VERY FAST• GREAT FOR REPAIRS• CAN BE USED AS A VAPOR RETARDANT OVER SPF• VERY LOW PERM RATING
LIMITATIONS:• LOW SOLIDS CONTENT• CAN BE CHALLENGING TO SPRAY• NEEDS TO BE TOP-COATED WITH ACRYLIC IN ORDER TO STAY BRIGHT WHITE
Silicones
SILICONE 410, SILICONE 412
SUITABLE SURFACES:• MODIFIED BITUMEN • METAL• SINGLE-PLY• POLYURETHANE FOAM • SMOOTH SURFACE BUR
BENEFITS:• THE BEST UV STABILITY• WEARS MUCH SLOWER • MOISTURE CURED• DRIES VERY FAST• CANNOT BE WASHED OFF BY RAIN• WITHSTANDS PONDING WATER• APPROVALS INCLUDE: CRRC, FM, ENERGY STAR, UL, MIAMI DADE
LIMITATIONS:• ATTRACTS DIRT EASILY• CAN BE CHALLENGING TO SPRAY• VERY SLIPPERY WHEN WET
Urethanes
ALIPHATIC URETHANE 510
AROMATIC URETHANE 520
BRUSH-GRADE 522
SUITABLE SURFACES:• MODIFIED BITUMEN • METAL• SINGLE-PLY• POLYURETHANE FOAM • SMOOTH SURFACE BUR
BENEFITS:• EXTREMELY DURABLE• BETTER ADHESION QUALITIES• MOISTURE CURED• DRIES VERY FAST• CANNOT BE WASHED OFF BY RAIN• WITHSTANDS PONDING WATER• APPROVALS INCLUDE: CRRC, FM, MIAMI DADE,
FLORIDA PRODUCT APPROVAL
LIMITATIONS:• CAN BE A CHALLENGE TO SPRAY• XYLENE BASED—HARSH ON EQUIPMENT• CREATES FUMES ON ROOF (HVAC UNIT MUST
RECIRCULATE AIR IN BUILDING)
Urethane 520
TERMINATOR
• AWS Terminator 622 is a technologically advanced, 100% solids, moisture cure sealant/adhesive.
• This high-strength versatile product has excellent elasticity and adhesion, making it ideal for repairs. Designed for industrial use, it can be applied to most surfaces even when surface is wet. Not only is it waterproof, it is UV stable and low VOC.
SUITABLE SURFACES:• MODIFIED BITUMEN • METAL• SINGLE-PLY• POLYURETHANE FOAM • SMOOTH SURFACE BUR
BENEFITS:• APPLIES AND CURES UNDER WATER• BETTER ADHESION QUALITIES• MOISTURE CURED• DRIES VERY FAST• CANNOT BE WASHED OFF BY RAIN• WITHSTANDS PONDING WATER
LIMITATIONS:
MORE EXPENSIVE THAN OTHER REPAIR OPTIONS
TERMINATOR 622/624XT
• AWS Terminator 624XT has the same chemical make up as 622. the only difference is viscosity. The 624 is thicker---designed to fill gaps where sagging is not an option.
Primers
905, 912, 930, 950
SUITABLE SURFACES:• METAL • MODIFIED BITUMEN • SINGLE-PLY• POLYURETHANE FOAM • SMOOTH SURFACE BUR• CONCRETE
BENEFITS:• CURES & PREVENTS RUST • PROMOTES ADHESION• USED TO INSTALL FABRIC
LIMITATIONS:• ONE PRODUCT DOES NOT SOLVE ALL PRIMING ISSUES
Accessories
POLYESTER FABRIC
• 2”,4”, 6”, 12”, 20” & 36”
SEAM TAPE
• 2”, 3”, 4” & 6”
3M ROOFING GRANULES
MICRO FIBERS
Cleaning Solvents
Rule 66 Mineral Spirits
Xylene
Learn more
Product Cross Reference Chart
http://americanweatherstar.com/roof-coating-industry-terms/http://www.americanweatherstar.com/download/individual-documents/?wpdmdl=14699&ind=66pPBljaLLKR8IQ7Un7qEnwsKmCNnoN8TJ0BVGfrV-lZYmmrPREKWEf2HhyfmsaL5IKH99G4OeV56G13R9vvjc5RISaU01VuqfYwIagkV7ORWcAfeUtlpG12tqH2oDHrTyAvnrEKCdamdyd1qQk7vg6tl0S_rU5gdWSb6QgoLhMmkVKSnmpQ9pvqE8aiLpWBroJMCWC7dPqtLJdMwcCYZdldW5lOqikHXrL-xrO4XHGtzpjuxkTaBfyGMKBELf4f
Repair Products
Terminator 622 & 624XT Repair Mastics Fibers & Sealers
Accessories Application Tools Download Catalog
Maintenance & Repair Products
http://www.americanweatherstar.com/wp-content/uploads/2017/08/aws_repair_catalog_web.pdfhttp://www.americanweatherstar.com/application-tools/http://www.americanweatherstar.com/accessories/http://www.americanweatherstar.com/fibers-and-sealers/http://www.americanweatherstar.com/repair-mastics/http://www.americanweatherstar.com/terminator-622-and-624xt/http://www.americanweatherstar.com/terminator-622-and-624xt/http://www.americanweatherstar.com/repair-mastics/http://www.americanweatherstar.com/fibers-and-sealers/http://www.americanweatherstar.com/accessories/http://www.americanweatherstar.com/application-tools/http://www.americanweatherstar.com/wp-content/uploads/2017/08/aws_repair_catalog_web.pdf
Repair Products Offered
1. Terminator: 622, 624XT622:10 oz tube, 28 oz tube, 2 gal pail624XT: 10 oz tube
2. Repair Mastics: Butter Grade 221, Silicone Brush Grade 422, Urethane Brush Grade 5222 gal pail, 5 gal pail
3. Fibers & Sealants: Micro Fibers & Sky Light Sealer 2305 gal pail
Repair Products Offered
4. Accessories:Polyester Fabric: 2”, 4”, 6”, 12” 20” & 36”Butyl Back Seam Tape: 2”, 3” 4”, 6”Cleaning Solvents: Mineral Spirits & Xylene – 5 gal pail
5. Application ToolsCaulk Gun: 10 oz, 28 ozChip Brush: 2” , 4”
AWS Fluid Applied Systems
Click System Logos to Learn More
http://americanweatherstar.com/met-a-gard-2/http://americanweatherstar.com/met-a-gard-2/http://americanweatherstar.com/met-a-sil/http://americanweatherstar.com/ure-a-sil-roofing-system-2/http://americanweatherstar.com/envir-o-sil-2/
AWS Fluid Applied Systems
1. Suitable substrates?2. Which AWS products compose this system?3. What are my equipment options?4. What types of warranty are available for this system? 5. When is this system the best option?6. When is it not the best option?
Suitable substrates?-Metal
Which AWS products compose this system?-Primers = 912-Waterproofing = 220, 221-Base Coat = 211-Top Coat = 211
What are my equipment options?-Airless Sprayer is best option for uniform mil thickness-Spreader is also an option with Rooftop Equipment’s Profile Rollers
What types of warranty are available for this system?5 and 10 year warranties available
When is this system the best option?-Price sensitive-Warm weather
When is it not the best option?-Cooler weather-Rainy season
LEARN MORELearn More
http://www.americanweatherstar.com/metal-roof-restoration/
Suitable substrates?-Metal
Which AWS products compose this system?-Primers = 912-Waterproofing = 522-Base Coat = 211 HT-Top Coat = 211 HT
What are my equipment options?-Airless Sprayer is best option for uniform mil thickness-Spreader is also an option with Rooftop Equipment’s Profile Rollers
What types of warranty are available for this system?12 and 15 year warranties available
When is this system the best option?-Longer warranty required-Custom colors available
When is it not the best option?-Cooler weather-Rainy season
LEARN MORELearn More
http://www.americanweatherstar.com/metal-roof-restoration/
Suitable substrates?-Modbit, smooth BUR, single-ply, concrete, SPF
Which AWS products compose this system?-Primers = 950 (concrete)-Waterproofing = 522-Base Coat = 520-Top Coat = 410 or 412
What are my equipment options?-Graco 833 -Super Spreader with Rooftop Equipment’s Profile Rollers
What types of warranty are available for this system?12 and 15 year warranties available
When is this system the best option?-Cooler weather-Low slope-More than 10 year warranty required-Areas with high probability of rain
When is it not the best option?-Xylene based materials cause an odor in the area (make sure AC units are not pulling in fresh air) Learn More
http://www.americanweatherstar.com/flat-roof-restoration/
Let’s build the systems…
• Pressure Wash• Brush Grade 522 to seams, penetrations, &
Transition areas• Base Coat of Urethane 520• Top Coat of Silicone 410
12 Year System 10 Year System
• Pressure Wash• Check all fasteners to determine if they should be
tightened or replaced• Apply primer if necessary (rust, previously coated,
factory painted)• Apply AWS Mastic to fasteners, seams,
penetrations• Apply base coat Acrylic 211• Apply top coat of Acrylic 211
http://www.americanweatherstar.com/metal-roof-restoration/http://www.americanweatherstar.com/flat-roof-restoration/
Warranty Program
The implied warranty offers much more liability than the document you present…
Apply for a warranty on every project!
Warranty Program
Material Warranty 5,10,12 & 15 Years
Labor & Material Warranty5,10,12 & 15 Years
• Renewable• Transferrable• Extendable
Learn More
http://www.americanweatherstar.com/warranties-2/
Warranty Program:
Requirements
Material Warranty
-Must be Approved Contractor-Completed application-Roof graph and job photos-Inspection not required-No cost
Labor and Material Warranty
-Must be Platinum Contractor-Completed application-Roof graph and job photos-Third party inspection-Warranty fee
Marketing Tools
• Web-site landing pages• Videos/blogs/social media• Testimonials• System brochures• Quick specs• Dry samples• Case studies• System branded warranties• Star Gard Plus program
http://www.americanweatherstar.com/category/videos/http://www.americanweatherstar.com/blog/http://www.americanweatherstar.com/facility-manager-testimonials/http://www.americanweatherstar.com/quick-specs/http://www.americanweatherstar.com/case-studies/http://www.americanweatherstar.com/warranties-2/
Marketing Tools
System Brochures
Click Brochures to Learn More
http://www.americanweatherstar.com/wp-content/uploads/2017/08/Met-A-Gard-Brochure-Printable.pdfhttp://www.americanweatherstar.com/wp-content/uploads/2017/08/Ure-A-Sil-Brochure-Printable.pdf
LEARN MORELearn More
http://americanweatherstar.com/roof-coating-industry-terms/http://www.americanweatherstar.com/urethane-plus-silicone-roof-coating-system/
Marketing Tools:
Quick Specs
Learn More
http://americanweatherstar.com/wp-content/uploads/2015/08/Quick-Spec-Modbit-Ure-A-Sil.pdfhttp://www.americanweatherstar.com/quick-specs/
Marketing Tools:
Sample Warranties
Learn More
http://americanweatherstar.com/wp-content/uploads/2015/08/Quick-Spec-Modbit-Ure-A-Sil.pdfhttp://www.americanweatherstar.com/warranties-2/
Warranty extension plan
Learn More
http://www.americanweatherstar.com/aws-roofing-warranty-extension-plan/http://www.americanweatherstar.com/aws-roofing-warranty-extension-plan/http://americanweatherstar.com/wp-content/uploads/2015/08/Quick-Spec-Modbit-Ure-A-Sil.pdfhttp://www.americanweatherstar.com/aws-roofing-warranty-extension-plan/
Equipment Overview
Installation:• Spreaders• Spray Rigs
Mil Testing:• Wet mil gauge• Comparator• Magnetic mil gauge
Moisture Detection:• Hand held moisture scanner • Deck Scanner• Infrared camera• Core-cutting device
Learn More
http://www.americanweatherstar.com/roof-coating-equipment/
Installation Equipment
Equipment Overview
Video Link
https://www.youtube.com/watch?v=WlFbhpryZVc
Equipment Overview:Moisture Detection
• Handheld moisture scanner• Deck scanner• Infrared camera• Core cutting device
Equipment Overview:Mil Thickness Testing
• Wet mil gauge• Comparator• Magnetic mil gauge
Technical Services
• Field Reps• 3rd Party Consultant• Hail Expertise: Casualty Consulting Services• Tech Tips• Tech Talk• Technical Catalog on a Flash Drive• Technical Services Director: Eric Long
– Application Guidelines– Coverage Rates– Material Quotes– Samples
http://www.americanweatherstar.com/field-sales-representatives/http://www.americanweatherstar.com/ure-a-sil-vs-texas-hailstorm/http://www.americanweatherstar.com/category/technical-tips/http://www.americanweatherstar.com/?s=tech+talkhttp://www.americanweatherstar.com/new-interactive-catalog/http://www.americanweatherstar.com/application-guidelines/http://www.americanweatherstar.com/download/mastic-coverage-rates/
Technical Services:
Catalog on Flash Drive
Website review
HOW TO FIND• Equipment Options• Product Data Sheets• Product Cross Reference Chart• Spray Guides• Adhesion Test Instructions• Custom Tint Option• Application Guidelines• Metal Roof Stretch Factor• Mastic Coverage Rates• Detail Drawings• Roof Surface Cross Reference Charts• Quick Specs• Product & System Approvals• Safety Data Sheets
http://www.americanweatherstar.com/roof-coating-equipment/http://www.americanweatherstar.com/roof-coatings-product-data-sheets/http://www.americanweatherstar.com/download/individual-documents/?wpdmdl=14699&ind=66pPBljaLLKR8IQ7Un7qEnwsKmCNnoN8TJ0BVGfrV-lZYmmrPREKWEf2HhyfmsaL5IKH99G4OeV56G13R9vvjc5RISaU01VuqfYwIagkV7ORWcAfeUtlpG12tqH2oDHrTyAvnrEKCdamdyd1qQk7vg6tl0S_rU5gdWSb6QgoLhMmkVKSnmpQ9pvqE8aiLpWBroJMCWC7dPqtLJdMwcCYZdldW5lOqikHXrL-xrO4XHGtzpjuxkTaBfyGMKBELf4fhttp://www.americanweatherstar.com/download/coatings-spray-guides/http://www.americanweatherstar.com/download/individual-documents/?wpdmdl=14699&ind=KWLfUnY0A2_aJ0MolVGiWcnr1S6JhRC5wzSwO6iibFQ3yC93s_l5oUgEQ9kwFGv1DTCpl7f0jr3JAvqqF78kfnfgK7Y1kWVKrfuyh0PmED7WKeelJPQGKMmSUFgdhuqHGwrUhyQrfPbnsYT4bnwnWrGMltFYT3TvJWr6Ug1mr_sqz8ZxHekB2XYYC1yaOs_gJdtIRKuV6whofcW9CCHd8ufKqFEvNbvvy33zgUskjOwCVPMLntZH0r-vsO83FFOUhttp://www.americanweatherstar.com/download/individual-documents/?wpdmdl=14699&ind=6h5WnGrLX5RSqukr-cGb7KLNEnuoi86PS75jGcG1xZQdnd8IRtlx9CD2JYZfCxNQcpEZ5qRcrYyl52H-vXWpUkBPvdPRg0HtjcY-m5pBdyLsj7ZFrC-PeqhTzuUhjM06SvshfCncHKq8RCmG-7-deFNNFDiUPz7kujtbSU7lMZNb58TKHxn8MBRXyiQ1VgLUEoO8Y-jCvlseS7fS0gF7g0NDeBd4_pzY8zXPGoCCrbshttp://www.americanweatherstar.com/application-guidelines/http://www.americanweatherstar.com/download/individual-documents/?wpdmdl=14699&ind=OimehG2lsWsbMJHKcMZVkGW1TNnsEBinzq3XsqNqHF8jziiOzk_mxQs9p401_DeYpR78iTO5kPawdZ4BPhZ7hcqHRJrBkZMzjvGV00ha5AWl24ZSiLaiz99UVZyrx483LxAM49YtjBgeHHTmGfejq77UDSeZc8UmUiSiDcWpmJexLW88mdZT14fY0cxSEYkME_fvAA5Si9cRVm6Pqtx4dPhvgMY6JIAGwvCec3IcCT0fJ3ZA0Eh2j9pp4SGS3yDUhttp://www.americanweatherstar.com/download/mastic-coverage-rates/http://www.americanweatherstar.com/detail-drawings/http://www.americanweatherstar.com/roof-surface-cross-reference-charts/http://www.americanweatherstar.com/quick-specs/http://www.americanweatherstar.com/approvals/http://www.americanweatherstar.com/safety-data-sheets/http://www.americanweatherstar.com/
Why Restore VS Replace ?
A RESTORATION SYSTEM:
1. Costs Less
2. Provides Tax Benefits
3. Extends Your Roof’s Life
4. Is More Sustainable
5. Is Far Less Intrusive to the Business
6. Is Fully Adhered
7. Is Seamless (monolithic)
8. Offers Less Liability for the contractor
9. Is Far Less Expensive to Train Employees
10. Allows a Conventional Contractor to Diversify their Business
FAST (fluid-applied system techniques) Academy at American WeatherStar is a great opportunity to dive into the roof coatings industry in an immersive, comprehensive, hands-on learning environment. The 2-day roofing course offers commercial roofing contractors, consultants, architects and independent field representatives hands-on experience with roof coatings and equipment in real-world settings and provides powerful insight on sales techniques plus proven strategies for generating leads.
Learn More About FAST Academy
Get your competitive advantage
in commercial roofing.
Want to Attend FAST Academy?
http://www.americanweatherstar.com/fast-academy/http://www.americanweatherstar.com/fast-academy/