POWERSPORTS
OWNER’S MANUAL
RT100READ THIS MANUAL CAREFULLY!
RecommendedAge 13+
Provincial /Municipal governments havedifferent regulationspertaining to owning and operating an off-road vehicle, learnthe regulations inyourarea.
(888)-405-8725 Coleman Powersports1775 E. University Dr. Tempe, AZ. 85281
www.colemanpowered.com
REV# 012418
To the OwnerCongratulations on your purchase of a Coleman Powersports Off-RoadMiniBike. This Owner’s/Operator’s manual will provide you informationregarding safe operation, operational instructions, maintenance andcare.Fully understanding this manual and following all of the instructionshereinwill provide the knowledge needed to have safe and enjoyable operation.
For questions regarding operation and maintenance of this Off-Roadminibike, please call Coleman Powersports toll free 888-405-8725.
Safety - Notice to parentsThe recommended age for operating this Mini Bike is 13 and over. Eventhough a child may meet the minimum recommended age,children differ in skills, physical abilities, and judgement. Some childrenmay not be able to operate a Mini Bike safely. Parents shouldpermitcontinued use only if they determine that the child has the ability tooperatethe Mini Bike in a safemanner.
Continual adult supervision is required for children under the age of16.
THIS MINI BIKE IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE.
Reading the Owner’s/ Operator’sManual
It is important this manual is read from cover to cover carefully by theowner and all operators.
This Owner’s/ Operator’s manual should be a permanent part of theminibike and should remain with the vehicle at all times. The manual shouldalso remain with the vehicle if sold.
To emphasize special important information in the manual, pleasenotethe following :
This is the alert symbol. The symbol means ATTENTION!,BECOME ALERT!, YOUR SAFETY IS INVOLVED.
To emphasize important safety information, the word WARNING, with thealert symbol, has specialmeaning.:
Indicates a potential hazard that could resultin SEVERE INJURY or DEATH to the operator,by stander or person inspecting or repairingthe unit.
To emphasize important information, the word CAUTION hasspecialmeaning.:
Indicates special precautions that must betaken to avoid damage to the unit.
To emphasize important information, the word NOTE has specialmeaning.:Indicates key information to makeprocedures easier or clearer to understand.
! WARNING or CAUTIONThe first part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if the warningor caution is ignored.
The third part will describe HOW TO AVOID THE HAZARD.
Coleman Powersports is concerned about the environment andbelieves in conserving and protecting all natural resources. Forthisreason , owners should recycle, trade in, or dispose asappropriate,oil and tires.
This manual is based on the latest product information available at thetime of publication. Coleman Powersports has a policy of continuallyimproving its products. Due to improvements, or other changes, theremay be some discrepancies. We reserve the right to make productchanges at any time, without notice and without incurring anyobligationto make the same or similar changes to vehicles previously built or sold.
!
! WARNING
CAUTION:
NOTE:
! WARNINGThe engine exhaust from this minibike contains chemicals known tothe state of California to causecancer, birth defects or otherreproductive harm.
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TABLE OFCONTENTS
COLEMAN POWERSPORTS WARRANTY. 2IMPORTANT SAFETY LABELS.......................4
LOCATION..................................................4LABELS............................................................5
SAFETY...........................................................6DESCRIPTION AND PART LOCATIONS.... 7DESCRIPTION AND PART FUNCTIONS... 8
RIGHT HAND THROTTLE GRIP.................8ENGINE STOP SWITCH.............................8LEFT HAND BRAKE LEVER...................... 8CHOKEOPERATION..................................9FUEL VALVEOPERATION...........................9FUEL CAP...................................................9STARTER RECOIL CORD........................... 9OIL FILL PLUG............................................9
FUEL AND OIL................................................10FUEL.................................................................10ENGINE OIL...............................................10
PRE RIDE INSPECTION.................................11RIDING MINI BIKE.........................................12
HELMET, EYE PROTECTION ANDPROTECTIVECLOTHING...........................12STARTING THE ENGINE............................13STARTINGOFF..........................................14LOADGUIDELINES................................... 15
MAINTENANCE.............................................. 16MAINTENANCE CHART............................ 17AIR FILTER................................................18SPARKPLUG............................................ 19ENGINE OIL...............................................20
CHECKING........................................ 20CHANGING........................................20
THROTTLE CABLEADJUSTMENT............21FUEL HOSE INSPECTION..........................21BRAKES...........................................................22
BRAKE LEVER ADJUSTMENT......22BRAKE ADJUSTMENT..................22
VALVE CLEARANCE.......................................22
CHAIN AND SPROCKET................................ 23INSPECTION.........................................23TENSION ANDADJUSTMENT.........23CLEANING AND LUBRICATION.. 23
CLEANING AND INSPECTINGCENTRIFUGAL CLUTCH.................................24TIRES.....................................................................25
REPLACING..................................25STORAGE..............................................................26RETURNING TO SERVICE..............................26WASHING THE MINIBIKE............................. 27TRANSPORTING...................................................27TROUBLESHOOTING.....................................28SPECIFICATIONS............................................29FRAME AND ENGINE NUMBERLOCATION......................................................30EMISSION CONTROL SYSTEMWARRANTY................................................... 31
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COLEMAN POWERSPORTS LIMITEDWARRANTY
This Warranty is NOT the Emissions ControlWarrantyPlease note this is a general Limited Warranty for this product. It ISNOTan Emissions Control Warranty. Please see the Emissions Control Warrantyin this manual for warranties covering Emission components. TheEmissions Control Warranty can be found on page31.
The WarrantyColeman Powersports offers the following warranty to the initial purchaserof this new Coleman Powersports product. The initial purchaser is definedas the first person to purchase a new Coleman Powersports product froman AuthorizedRetailer.
The limited warranty period for this product is 90 days from the date ofpurchase shown on the original sales receipt.
What is a Defect?The Product is warranted to be free from manufacturing defects in materialand workmanship for a period of 90 days from the date of purchase shownon the sales receipt. During this period of time Coleman Powersports will,at its option, either repair, refund purchase amount, or replace anyoriginalColeman Powersports unit/part which is covered by this warranty and isproven to be defective in workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or fromanauthorized Coleman Powersports Retailer.2. Must have been used in a manner consistent with the intended useforthe vehicle. This warranty does not apply to any vehicle which is usedincompetition or used in a manner not consistent with the intended useforthe vehicle which would also include rental or commercial use.
Who Can Perform Repairs Under thisWarranty?Repairs under this warranty should be performed by anauthorizedColeman Powersports retailer or comparable servicingdealer.
How to get service under thiswarrantyTo get warranty service call Coleman Powersports at 888-405-8725 for thelocation of your local servicing retailer / dealer. Please do not return theproduct to the retailer where the product was purchased unless instructedto do so by Coleman Powersports. The retailer of this product doesnotmake any warranty of its own and has no authority to implement thiswar-ranty on behalf of Coleman Powersports without the approval ofColemanPowersports. A COPY OF YOUR SALES RECEIPT IS REQUIRED FORWARRANTY SERVICE.
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What this Warranty Does NotCover
This warranty does not cover the following
1. Damage to lack or improper maintenance as describe in thismanual.2. Damage which is caused by normal use and not cause by a defect inmaterials or workmanship.3. Use of the product which is not consistent with the intended useasdescribed in the operating instructions.4. Any expendable maintenance items which needs replacement orservice as normal maintenance requires unless these normalmaintenanceitems become defective prior to their normal life due to a material defect ora defect in workmanship.5. Any product which has been altered or modified in a manner notconsistent with the original design of the product or in a manner notapproved by ColemanPowersports.6. Tires7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of thisWarrantyThis warranty does not cover and Coleman Powersports disclaims anyresponsibility for:1. Loss of time or loss of use of the product.2. Transportation costs to and from the authorized center.3. Other loss or damage to other equipment or personal items.
Length of ImpliedWarrantiesAny implied warranties are limited to the duration set forth in this warranty.Coleman Powersports does not make any claim as to themerchantabilityor fitness for a particular purpose which would extend longer than theduration of this writtenwarranty.
Check your State Laws as some State Laws do not allow limitations as tothe duration of an implied warranty. Some States may also notallowlimitation or exclusions based on incidental or consequential damages.
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1 23 4
7 6 5
LOCATIONIMPORTANT LABELS
5
1Warning Labels
3! WARNING
THIS VEHICLE IS AN OFF-ROAD VEHICLE AND ISNOT INTENDED FOR USE ONPUBLIC ROADS/HIGHWAYS
2! WARNING
Check the following beforeoperating.1. Engine oil level.2. Lubricate and adjust drive
chain if necessary.3. Clean and Lubricate clutch.4. Insure all Guards are in place.
4DO NOT RETURN TO STORE!FOR SERVICE AND REPAIR, PLEASECALL COLEMAN POWERSPORTS
TOLL FREE 888-405-8725
5! WARNING
Check the tires before operating to insure theproper tire pressure. Improperly inflated tirescan lead to loss of control which could resultin injury or death.Cold tire pressure:Front: 5psi ± .5psi (34 ± 3.5kpa)Rear: 5psi ± .5psi (34 ± 3.5kpa)
Maximum weight capacity is 150 LBS. (68 kg)
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! WARNINGThis Mini Bike can cause serious injury or deathif the warnings and instructions in the owner’smanual and on warning labels are not followed.Never Operate this Mini Bike:• at speeds too fast for your skills or the conditions.• on public roads, a collision can occur with anothervehicle.
• carrying a passenger, a passenger can affect balanceand control.
• while under the influence of alcohol or drugs• with long hair or loose clothing unconstrained. Longhair and loose clothing can get caught in moving partsof the mini bike and cause serious injury or death.
• operate this mini bike in an unsafe manner byattempting stunts, jumps or wheelies. This couldlead to severe injury or death.
Always:• wear a DOT certified helmet, eye protection, gloves,over the ankle boots, long sleeve shirt and long pants.
• avoid paved surfaces, paved surfaces can adverselyaffect handling and control.
• keep hands and feet away from all moving parts.• Check the throttle to ensure it works properly and"snaps back" prior to starting the mini bike.
• be seated before attempting to start the mini bike.• continually supervise children
Recommended age 13 +
6
!WARNING
Keep
handsand
fingersaw
ayfrom
chainsand
sprockets.Make
sureguards
aresecurely
inplace
beforeoperation.! WARNING
HOT SURFACESAllow to cool
before refueling
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SAFETYThis Mini Bike is recommend-ed for riders 13 and older.
Always wear a certified DOTmotorcycle type helmet thatfits properly, over the ankleboots, eye protection, gloves,long sleeve shirt and longpants while operating thismini bike.
Never allow a passenger onthis mini bike. This mini bikeis designed for one operatorand no passengers.
Never operate this mini bikeon paved surfaces and/orpublic roads. Pavementmaycause the mini bike tobecome unstable. The tireson the mini bike are foroff-road use only.
Always go slowly and payattention to unfamiliar terrain.Be alert to changing terrainconditions when operating theMini bike.
Never operate with long hairor loose clothing uncon-strained. Long hair and looseclothing can get caught inmoving parts of the mini bike
Never take drugs or alcoholbefore or during operation ofthis mini bike.
Never traverse, climb or godown a hill that is too steep.Avoid hills with loose orslippery terrain.
Never attempt wheelies,jumps or any other type ofstunts on this mini bike.
Always follow the pre-rideinspection procedures andmaintenance procedureslocated in this manual beforeuse.
Always go slow on terrain thatis not familiar, be alert, anobstacle could come upunexpectedly.
Always keep both hands onthe handlebars and both feeton the foot pegs, doing so willhelp the operator be ready forunexpected situations.
Do not operate in fast flowingwater. Water can affect thebraking performance of themini bike. Check brakingperformance after exposureto water, it may be necessaryto apply the brakes allowingfriction to dry out the pads.
Always Check the throttle toensure it works properly and“snaps back” to idle prior tostarting the mini bike.
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DESCRIPTIONS AND PART LOCATIONS
1. Rear Fender2. Seat3. Front Fender4. Front Wheel5. Foot Pegs6. Starter Recoil7. Rear Wheel8. Fuel Valve9. Choke Lever10. Carburetor11. Air filter assembly12. Kick Stand13. Fuel Tank and Cap14. Chain Guard15. Chain16. Chain adjustment17. Muffler18. Clutch Cover19. Front Fork
Assembly20. Left Hand Grip21. Rear Brake Lever22. Rear Brake Cable23. Throttle Cable24. ON/OFF Switch
Wire25. ON/OFF Switch26. Throttle Grip21
22 2324
25
26
20
8
21 3
4
7 11 109 6 5
19 18 17 1416 15
13
12
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DESCRIPTION AND PART FUNCTIONS
Right Throttle Grip(1): The enginespeed is regulated by the positionof the right throttle grip. Throttle isincreased by turning the throttle griptoward the operator. Enginespeedis decreased by turning the throttlegrip away from theoperator.
Engine Stop Switch (2): MiniBike engine can start when theEngine stop switch is placed in the(on) position. Engine will shut offand the engine will not start whenthe switch is placed in the (off)position.
Left hand brake lever (3): The rearbrake is applied when the left handbrake lever is pulled toward thehand grip.
3
1
2
9
1
DESCRIPTION AND PART FUNCTIONSChoke operation
Choke Lever (1): If the engine is cold,the choke can help start the engineby placing the choke lever to the “ON”(right) position. Once engine haswarmed up , place choke lever back tothe “OFF” (left) position.
Fuel Valve operationFuel Valve (2): To start the engineand run the mini bike, the fuel valveneeds to be placed in the “ON”(vertical) position. This allows fuelto flow to thecarburetor.When finished riding, and whiletransporting, place fuel valve in the“OFF” (horizontal) position.
Fuel CapFuel TankCapTo open the fuel tank cap (3),Turn the cap counter clockwise toremove. To re-install the cap, turnthe cap clockwise until snug.
Starter Recoil CordStarter Recoil Cord (4)To start the engine, place the on/off switch locate on the handlebarsto the “ON” position and pull theStarter Recoil Cord
Oil Fill plugOil Fill Plug (5)To check or add oil, open the oilfill plug/dipstick by turning counterclockwise. To tighten, turn clock-wise.
4
3
25
10
el Filling
FUEL FUEL AND OILNever use leaded gasoline in thisproduct. It could affect the engine’semissions and damage the engine.Mini Bike requires clean unleadedregular gasoline with a minimumoctane rating of 86 or higher.
Gasoline/ Ethanol blendsA blend of unleaded gasoline withEthanol, also known as GASOHOL,at or below 10% (E10 ) can be usedin your Mini Bike. Ethanol greaterthan 10% can damage your engineand will void yourwarranty.
Gasoline/MethanolBlendsA blend of gasoline withMethanolof 5% or less can be used in yourMini Bike. Do not use gasoline,under any circumstances, contain-ing more than 5% Methanol, doingso will damage your engine and willvoid thewarranty.
Fu
! WARNINGFuel and fuel vapor are highlyflammable and toxic. You canbe burned or poisoned whilerefueling.Before refueling make sure tofollow the procedures listed:1 Shut off engine, Make sure
there are no flames, sparksor heat sources close by.
2 Refuel only outdoors in a wellventilated area.
3 Do not smoke whilerefueling.
4 Wipe up any spillsimmediately.
5 Avoid breathing any fuelvapors.
6 Keep children and petsaway.
ENGINE OIL
The recommended oil for this MiniBike is SAE10W-30 motor oil, if thisoil is not available, any of the oils onthe chart below will work. Note thetemperature requirements for eachof the oils.
Quantity of oil - .63qt. (.6L).
! WARNINGOver filling the fuel tank cancause the fuel to expandwhich can cause overflow dueto the heat from the engine orsun. Spilled fuel can catchfire.Never fill the fuel tank abovethe bottom of the filler neck.
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PRE-RIDE INSPECTIONInspecting and checking thecondition of the Mini Bike beforeeach ride is important. Followingthe pre-ride check list will helpinsure the you do not havemechanical problems whichcould result in injury or becomingstranded. Make sure theMiniBike is in good operating conditionbefore each ride.
! WARNINGFailing to inspect andmaintain your Mini Bikecould be hazardous.Not following the pre-rideinspection procedures couldresult in loosing control of theMini Bike resulting in anaccident or damage to theMini BikeAlways perform a Pre-rideinspection before each ride.
! WARNINGPerforming maintenance andchecks while the engine isrunning could be hazardous.
You could be severely in-jured by moving parts or hotsurfaces.
Never perform maintenanceor check procedures whilethe engine is running withthe exception of checking theengine stop switch or throttle.
WHATTOCHECK
CHECK FOR
Steering • Smoothness• No restriction of
movementBrakes • Brake shoe wear.
• Proper brake leverplay
Tires • Proper tire pressure• Proper tread depth• Rubber has no
cracksFuelTank
• Enough fuel for theride
• Fuel cap secure• Hoses have no
signs of cracks orleaks
Throttlegrip
• Throttle grip snapsback to idle whenreleased
• Operates freely• Has correct free
playEngineStopSwitch
• Switch shuts offengine whenactivated.
EngineOil
• Correct oil level
DriveChain
• Proper tension• Lubricated• No excessive wear
or damageGeneralCondi-tion
• All nuts and boltstight
• No rattles fromengine or framewhile running
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RIDING THE MINI BIKEHELMET, EYEPROTECTION,PROTECTIVECLOTHING 1Always wear a DOT or SNELLcertified motorcycle helmet (1). Ahelmet helps protect against serioushead injuries in the event of anaccident. A helmet is themost 3important safety gear item you canwear. Consult with a motorcycledealer for the correct size and typeof motorcycle helmet that is right for 4you.
5Always wear eye protection whenriding a Mini Bike such as a face 6shield or goggles (2). While ridinga Mini Bike you can be hit in theeyes by any of the following: dust,branches, rocks, debris from otherriders, bugs, etc. Good eyeprotection as well as a helmet andprotective riding gear should bemandatory when riding a Mini Bike.Wear protective clothing: Longsleeve shirt (3), Gloves (4), Longpants (5), over the ankle boots (6).Riding a Mini Bike exposes the riderto many hazards, wearing protec-tive clothing can help protect therider from injury.
2
! WARNINGRiding the Mini Bike without ahelmet, eye protection, andprotective clothing can behazardousRiding a Mini Bike without a helmetincreases the chance of severehead injury or death in the event ofan accident.Riding a Mini Bike without eyeprotection such as a face shield orgoggles could result in severe injuryin the event of an accident.Riding a Mini Bike withoutprotective clothing; over the ankleboots, long pants, gloves, longsleeve shirt could result in severeinjury in the event of an accident.Always wear a Helmet, eye protec-tion, long pants, long sleeve shirt,over the ankle boots and gloveswhen riding the Mini Bike.
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RIDING THE MINI BIKESTARTING ENGINETo start the engine
1. Place the fuel valve (1) in the“ON” (vertical) position.
2.. If engine is cold, place the chokelever (2) in the “ON” (right position.
3. Place the ON/OFF switch (3),located on the handlebars, in the(on)position.
4. Pull the starter recoil cord (4) tostart the engine.
5. Once engine has warmed up for afew minutes, place the choke lever(2) back to the “OFF” (left) position.
! WARNINGStarting or running the MiniBike in an enclosed area suchas a garage or shed wherethere is no ventilation ishazardousInhaling exhaust fumes fromthe Mini Bike can cause se-vere injury or deathNever start or run the MiniBike in an inclosedenvironment where there isno ventilation. Always startand run outdoors.
1
2
3
5
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RIDING THE MINI BIKESTARTINGOFF1. Start and warm up the engineaccording to the instructions in thismanual.
2. Place the side kick stand in theup position.
3. Apply the throttle gradually tostart riding. Practice riding MiniBike on a flat dirt surface that hasplenty of room for turning.
! WARNINGTurning the throttle grip to fullthrottle when starting off could behazardous.The Mini Bike could lurch forwardcausing the front wheels to leavethe ground causing loss of control.Always open the throttle graduallywhen starting off from a stoppedposition.
! WARNINGOperating this Mini Bike at exces-sive speeds could be hazardous.Riding at excessive speeds increas-es your chances of losing control ofthe Mini Bike, which could result insevere injury or death.Always go at a speed that is properfor the terrain, visibility, operatingconditions, operator skill, andoperator experience. Always knowthe terrain before riding.
! WARNINGBraking while turning could behazardous.Braking while turning could causethe Mini Bike to slide out of controlwhich could result in severe injuryor death.Before making a turn, slow downand release the brake.
! WARNINGRemoving hands from the handle-bars and/or feet from the footrestwhile operating the Mini Bikecould be hazardous.
Removing both or one hand fromthe handlebars and/or feet fromthe footrests could result in loss ofcontrol of the Mini Bike resulting insevere injury or death.
Always ride with both hands on thehandle bars and both feet on thefootrests while operating the MiniBike.
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RIDING THE MINI BIKELoad Guidelines
Load guidelines includingaccessories:
Never exceed the maximum loadcapability of the Mini Bike. Thisincludes the weight of the rider andany cargo. This Mini Bike is ratedat 150lbs. (68kg).
Do not add any accessory or cargoto the handlebars that couldimpede vision or make the MiniBike harder to steer.
Make sure accessories do not get inthe way of any controls of theMiniBike.
After Market partsAfter market parts and accessoriesmay be available from othermanufactures. ColemanPowersports cannot confirm thequality, safety or suitability ofaccessories available. When pur-chasing an accessory, use caution,the handling of the Mini Bike couldbecome affected. Someaccessories may make the MiniBike unsafe to ride. If you haveaquestion about a modification oraccessory, contact your dealer orcall Coleman Powersports.
! WARNINGRiding this Mini Bike withmodifications or adding accessoriescould be hazardous.
Modifications to the Mini Bike,including adding accessories, couldadversely affect the handling ofthe Mini Bike causing an accidentwhich could result in severe injuryof death.
Never Modify this Mini Bike in any-way, including adding accessories,unless the modification is a genuinecertified modification or accessoryapproved by the manufacture.Never modify the Mini Bike withimproper installation. Make sureto follow all instructions recom-mended in the certified modifica-tion. Use only genuine parts. Forquestions, contact your dealer.
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MAINTENANCEFor maintenance, your mini bikemay be maintained by anauthorized Coleman Powersportsservice dealer or a repair shop ofyour choosing.Following the propermaintenanceprocedures and time table formaintenance listed in this manual isimportant for the safety of the riderand the life span of the Mini Bike.When riding in harsh conditions,such as water, mud and dust, themaintenance procedures should beperformed more often.
CAUTIONFailing to use compatible parts withthe original replacement partscould damage Mini Bike
Using parts that are of low qualitycould result in Mini Bike break-downs and reduce the useful life ofthe Mini Bike.
Never use parts that are notcompatible with the original parts..
! WARNINGPerforming maintenance andinspection while the engine isrunning could be hazardous.Performing maintenance andinspections while the engine isrunning could result in getting bodyparts or clothing caught in movingparts, or could result in touching hotitems which could result in severeinjury.Shut off engine when performingmaintenance and inspectionchecks, with the exception ofchecking the engine stop switchand throttle.
! WARNINGFailing to perform the recommend-ed maintenance on this Mini Bikecould be hazardous.Failing to perform propermaintenance on this Mini Bikecould result in an accidentAlways perform the recommendedmaintenance for the Mini Bike asnoted in this manual.
CAUTIONFailing to perform recommendedmaintenance on this Mini Bikecould damage the Mini Bike engineand componentsAlways perform the recommendedmaintenance on this Mini Bike aslisted in this manual.Maintenance will need to beperformed more often if ridden inwet, muddy or dusty conditions.
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MAINTENANCE CHART
In order to maintain good performance, check and maintain themotorcycle at the intervals listed in the Maintenance chart.
The capital letters in the following chart represent:
I: Inspect, including troubleshooting, cleaning, adding lubricating oil,adding oil, repairing and replacement.
A: Adjustment C: Cleaning R: Replacement L: lubricating
MaintenancePeriodMaintenanceItem
Time (hrs)10 30 60 90 120 150 180 210 240 270 300 330 360 Befor
e eachride
Lubricating oil R R R R R IAir filter Begin from 100hrs, clean every 100hrs, replace if necessarySpark plug Begin from 100hrs, clean every 100hrs, replace if necessaryValveclearance
A A A A A
Fuel strainer R R R RBrake system I I I I I I I I I I I I I IDrive Chain I/L I/L I/L I/L I/L IFasteners I/A I/A I/A I/A I/A
While the hours may exceed the maximum data in the chart, please maintain themaintenance procedures at the hour intervals listed.
If riding in dusty or wet conditions, provide maintenance more frequently.
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Air FilterMAINTENANCE
CAUTIONThe air cleaner element needs tobe cleaned or replaced periodically(see chart for cleaning/replace-ment intervals). The air filterelement will need to be cleanedmore often if Mini Bike is ridden inmuddy, wet, or dusty conditions. Aclean air filter will help the Mini Bikerun at peak performance allowingbetter gas mileage, morepowerand will protect the engine fromthedamaging effects of dirt enteringthe engine.
Clean air filter frequently ifMini Bike is driven in wet,muddy or dusty conditions.
Driving in the above condi-tions without cleaning fre-quently can plug up the airfilter which can cause poorgas mileage, low power andcause damage to the engine.
Air filter removal,inspection and cleaninginstructions1, Locate the air filter assembly (1)2. Remove the Air filter assemblycover by removing the air filtercover knobs (2).3. Remove the foam element (3).
4. Clean foam element wit mildsoap and water. Rinse andsqueeze out excess water andallowto dry .Note: If foam element (3) isdamaged, replace.
21
3
4
19
Spark PlugMAINTENANCE
This Mini Bike comes equipped witha CHDY-E6TC spark plug.
To inspect the spark plug, removethe air filter cover and element togain access. Remove spark plugcap (1) then remove the spark plugfrom the engine with the spark plugtool provided.
Inspect the plug for carbon depos-its and clean if necessary. If plugshows excessive carbon, replace theplug.
CHDY-E6TC
Use a thickness feeler to inspect thespark plug gap (2). The spark pluggap should be 0.6 - 0.8mm (0.024 -0.032 in.)
Re-install the inspected plug or newplug until finger tight. Finishtightening plug with a wrench. If theplug is a new plug, tightenapproximately 1/2 turn more withthe wrench. If plug is an old plug,tighten approximately 1/8 turnmorewith a wrench.
CAUTIONDirt can damage the engine ifit enters the spark plug hole.Make sure the spark plughole is covered after remov-ing plug.
0.6 - 0.8 mm(0.024 - 0.032
2
1
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Engine OilMAINTENANCE
The proper amount and grade ofengine oil will have a great impacton the life of the engine. Checkingthe oil daily and changing the oil aslisted in the maintenance scheduleis the most important maintenanceprocedure for the engine.
Checking the engine oil1. Make sure the Mini Bike is onlevel ground.2. Check engine oil level by remov-ing the oil fill plug/dipstick (1)located on bottom front left frontside of the engine.3. If engine oil is low, add oil untiloil is at edge of fill hole (2). Use thecorrect grade of oil as listed in thismanual. Do not over or under fillengine with oil, this could damagethe engine.
Changing the engine oil1. Make sure engine is warmbeforeattempting to drain the oil. Awarm engine will help the oil drainquicker.2. Remove the oil fill plug (1)3. Remove the drain bolt (3) locatedon the bottom of the engine.4. Allow the oil to drain in an ap-propriate container. Note: Disposeof oil at an oil recycle center.5. Install the drain plug and fill withthe appropriate type of oil as listedin this manual. This mini biketakes .37qt. (.35L) of engine oil.6. Re- install fill cap, Start engineand allow to run for a fewminutes,Re-check oil level and fillaccordingly.
1 2
! WARNINGNew and used oil can behazardous
Children and pets can beharmed by swallowing new orused oil. Continuous contactwith used engine oil has beenfound to cause skin cancer inlaboratory animals
Always keep new or used oilaway from children and pets.
1
3
21
MAINTENANCE
Throttle Cable adjustmentIt is important that the throttle griphave a certain amount of free playso the throttle does not rise whenthe handlebars are turned from leftto right.
The hand grip throttle free play (2)should be .078 - .24 in (2-6 mm)To adjust free play1. Loosen jam nut (3)2. Turn adjusting nut (4) to propersetting3. Once throttle grip is at the properfree play, re-tighten the jam nut (3).
NOTE: After any adjustment, makesure throttle snaps back to idlewhen released.
Fuel Hose InspectionInspect the fuel hose for any cracksor leaks and make sure all clampsare in place. Replace the fuel hoseif any defects are found.
! WARNINGInadequate throttle play canbe hazardousThe engine speed could risewhen the handlebars areturned if there is not enoughthrottle play. This could resultin loss of control.Always check throttle playbefore each ride. Turnhandlebars from side to sidemaking sure throttle does notincrease when doing so.
4 3.078 - .24 in(2-6 mm)
2
22
4
MAINTENANCE
The front left brake lever (1) shouldhave 2.0 - 4.0mm (0.08 - 0.16) offree play.To adjust brake lever free play:1. Loosen the Jam nut (2) on thebrake cable.2. Turn the adjuster nut (3) until thecorrect amount of free-play isachieved.
2.0 - 4.0mm(0.08 - 0.16 in) 21 3
Brake Adjustment
The brake adjustment (4) is locatedon the rear brake caliper assembly.
To adjust brakes, loosen nut (4) .Increase or decrease the tensionof the brake cable by pulling cabletighter or by allowing more slack.
Valve Clearance:
Adjusting the valves should be doneby an authorized service center.Proper valve gap will help Mini Bikerun at peak performance. Followthe valve gap adjustment intervalslisted in the maintenance chart.
5
Proper ValveClearance
Intake: 0.1 - 0.15mmExhaust: 0.15 - 0.2 mm
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ChainMAINTENANCE
Chain lubricationChain and SprocketInspectionInspect the drive chain for wear,rust, bound links, proper lubricationand proper tension.If the drive chain has a problemcorrect or replace. Contact a servicecenter for chain replacement.A worn drive chain could also meanthe sprockets may beworn.Look for the following on thesprockets (1): Worn teeth, brokenordamaged teeth, Loose sprocketmounting nuts.If the sprocket shows signs ofwear,contact a service center forreplacement.
Chain tension
Lubricating the chain before eachride will help to ensure maximumlife of the chain and sprockets.
Instructions for cleaningand chain lubrication:
1. Clean chain with a chain cleaner.2. Lubricate chain with chain lube.
1
1/2 - 3/4 in.(15-20mm)
Check the slack tension of thechain,The chain (1) slack tension shouldbe 1/2 - 3/4 in. (15-20mm)
Chain tension (slack)adjustment1. Loosen bolt on chain tensioner 2 1
(2).2. Move Tensioner back totightenchain or forward to loosen chain.3. If chain needs more tighteningafter adjustment, loosen the 4 boltson the bottom of the engine plateand move engine forward .Note: Make sure chain is in linewith sprockets after adjustment4. Re-check chain tension. 3
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MAINTENANCECentrifugal ClutchCleaning and lubricationTo help ensure the maximum lifeout of the Centrifugal clutch. It isimportant to clean and lubricatethe clutch after every 5 hours ofoperation. To Clean and lubricate,follow the instructions below.Make sure engine is notrunning and that the engine andclutch has had time to cool.2. Remove clutch cover (1).3. Wipe off Centrifugal clutch (2)with a clean rag.4. Lubricate Centrifugal clutch (2)using the same type of motor oilthat is used in the engine. Placea few drops of motor oil on thedrive shaft (3) where the clutchis attached. Do not oil any otherportion of the clutch. DO NOTPLACE ANY OIL IN THE LARGEHOLES IN THE CLUTCH. THEHOLES ARE FOR AIRCIRCULATIONONLY. DO NOT OIL THE INSIDEOF THE CLUTCH.5. RE-INSTALL THE CLUTCHCOVER BEFORE STARTINGOROPERATING THE MINI BIKE.
! WARNINGPerforming maintenance andinspection on the centrifugal clutchwhile the engine is running could behazardous.Performing maintenance andinspections on the centrifugal clutchwhile the engine is running couldresult in getting body parts or cloth-ing caught in moving parts, or couldresult in touching hot items whichcould result in severe injury.
Shut off engine and allow to coolbefore performing maintenanceand inspection on the centrifugalclutch.
1
2 3
! WARNINGOperating the mini bike withoutthe clutch cover in place could beHazardous.
Operating the mini bike without theclutch cover could result in gettingbody parts or loose clothing caughtin moving parts which could resultin severe injury.
Never Start or operate the mini bikewithout the clutch cover in place.
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TiresMAINTENANCE
Inspect tires before each ride, thisshould include the following:1. Inspect for cracks or leaks2. Inspect tread depth. If tread depthis below 4mm (.16 in.) replace thetire.3. Check tire pressure. Incorrect tirepressure can affect the handling,rider comfort, steering, tire life andtraction. Always check the tirepressure before each ride.
Minimum tread4mm (.16 in.)
Tire pressureFront tires: 5psi (34kpa)Rear tires: 5psi (34kpa)
Tire size:Front tires: AT145/70-6Rear Tires: AT145/70-6
Replacing tiresAlways replace tires with type andsize listed in thismanual.Always use the correct tools whenreplacing tires. The bead andsometimes the rim can be damagedby using the wrong type of tools. Itis usually best to have tires replacedby an authorized service center.Service centers have the correctequipment and expertise to changetires without causing damage.Punctures to tires can usually berepaired by using plug type patches.Plug type patches cannot repairtires that have been cut. If the tirehas been cut or has a puncture in alocation or size that cannot berepaired, replace the tire.Be prepared for flat tires, alwayscarry a plug type patch kit and airpump with you.
! WARNINGOperating this Mini Bike withworn tires could be hazardousOperating this Mini Bike withworn tires will reducetraction which could result inan accident.Never operate this Mini Bikewith tires that have a treaddepth of less than 4mm (0.16in.)
! WARNINGOperating this Mini Bike withimproper tire sizes or pres-sure could be hazardousOperating this Mini Bike withimproper tire sizes or pres-sure could result in loss ofcontrol of the Mini Bike whichcould result in an accident.Never operate this Mini Bikewith improper tire sizes orpressure.
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StorageIf the Mini Bike is left unused for anextended period of time proper stor-age maintenance is required.
1. Wash Mini Bike thoroughly, thenwax painted parts with a non abrasiveauto wax. Coat vinyl seat and rubberparts with a vinyl/rubber protectant.Note: Keep water away from airintake and muffler outlet while wash-ing to avoid water from entering theengine and/or components.2. Drain carburetor by placing fuelvalve (1) to the off (horizontal) posi-tion and opening the drain screw(2). Allow all fuel to drain from thecarburetor. Once fuel is drained, re-tighten drain screw (2). Note: Makesure to drain fuel in a proper storagecontainer.3. Fill fuel tank to full with gasolinemixed with fuel stabilizer asrecommended by the fuel stabilizermanufacture. Note: Fuel stabilizercan be purchased at mostmotorcycleshops and auto parts stores.4. Remove spark plug and poor 1tablespoon of motor oil in thesparkplug hole. Re-install spark plug.5. Place the starter button to the offposition and pull the start recoil cord
1
Returning to service1. Wash Mini Bike thoroughly.Note: Keep water away fromairintake and muffler outlet whilewashing to avoid water from
a few times. This is to coat the inside entering the engineand/or
cylinder head with oil.6. Fill tires with correct air pressure.7. If possible, store Mini Bike in a
components.2. Drain engine oil and replacewith fresh clean oil as listed in this
shed or garage with a cover to protectmanual.
from dust, dirt and humidity. If theMini Bike must be stored outdoors,cover completely with a goodwater-proof cover.
3. Review this owner’smanualand follow the pre-ride inspectionprocedures.4. Star engine by following thestarting procedures in thismanual.
2
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Washing the Mini Bike1. Wash mud and dirt off MiniBike with low pressure water froma hose. Do not use high pressurenozzles, this could allow water toenter the engine causing damage.
2. Wash Mini Bike using a mild de-tergent or car soap using a sponge,soft rag or brush. Do not use anycleaning materials that couldscratch the surfaces.
Note: Be careful not to allowwaterto enter the muffler outlet, air filterintake, brake cable, throttle cable orswitches.
Transporting
1. Make sure fuel valve (1) isturned to the OFF (Horizontal)position.
2. Drain carburetor by turning fuelvalve (1) to the off position andopening the drain screw (2). Allowall fuel to drain from the carbure-tor. Once fuel is drained, re-tightendrain screw (2).Note: Make sure to drain fuel in aproper storage container.
3. Transport the Mini Bike with theMini Bike in the upright position (3)tied down securely.
3
2
1
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TROUBLE SHOOTINGTrouble Possible Cause SolutionEngine willnot start
• Low fuel• Stale or contaminated fuel.
• Fuel valve is in the “OFF”position
• Loose spark plug• Spark plug fouled or
defective.• Spark plug gap is incorrect• Spark plug cap is not
attached• Choke is not in the “ON
“ (left) position for startinga cold engine.
• Problem with the electricalsystem
• Air filter dirty
• Valves not adjusted properly
• Fill with fresh fuel• Have a service center
flush and fill with freshfuel.
• Place fuel valve in the“ON” position.
• Tighten spark plug• Clean or replace plug.
• Gap the plug• Attach spark plug cap
• Place choke in the“ON” (left) position
• Take to a servicecenter for repair
• Clean or replace airfilter
• Take to a servicecenter for repair
Enginestalls orrunserratically
• Low fuel• Stale or contaminated fuel
• Choke is left in the “ON”(left) position
• Spark plug is fouled ordefective
• Spark plug gap is incorrect• Spark plug cap is loose
• Carburetor is clogged or haswater in it
• Idle is not adjusted properly
• Problem with the electricalsystem
• Air filter dirty
• Valves not adjusted properly
• Fill with fresh fuel• Have a service center
flush and fill with freshfuel.
• Place the Choke in the“OFF” (right) position.
• Clean or replace plug
• Gap the plug• Secure the spark plug
cap• Take to a service
center• Take to a service
center• Take to a service
center for repair• Clean or replace air
filter• Take to a service
center for repair
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SPECIFICATIONS
EngineDisplacement 105ccStarting Recoil CordSpark Plug Type E5TCCooling Air cooledIgnition Type T.C.ICylinder head configuration:
OHVNumber of Cylinder SingleCombustion Cycle 4-strokeBore and Stroke 54x46mmCompression Ratio 8.5:1Carburetor huayiRated Power
1.3kw @3600rpm
BrakingRear Brakes (Type) Disc
TiresFront Tire Size AT145/70-6Rear Tire Size AT145/70-6
Tire pressureFront tires: 5psi (34 kpa)Rear tires: 5psi (34kpa)
Dimensions andWeights
Rated Torque4.6Nm @3000rpm
Length 50in (1270mm)
Top Speed 22mph (32km/h)
TransmissionDrive System Automatic
Centrifugal ClutchChain Drive
Gear Ratio 6.8:1
SuspensionFront Type Low pressure tiresRear Type Low pressure tires
Height 24in. (610mm)Width 27in. (690mm)Wheelbase 36in. (900mm)Vehicle Wt. 82lbs (37Kg)Weight Cap. 150lbs (68kg)Ground Clearance 4in
(100mm)
FuelGas Tank Capacity .37gal.
(1.4L)Fuel type Unleaded 87
octaneor higher
OilOil Capacity .32qt. (.3L)Oil Type SF15W-40
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FRAME AND ENGINE NUMBER LOCATIONThe Vehicle identification numberand the engine number are neededwhen calling for parts, service centerhelp or when registering your Mini
VIN #
ENGINE #
Bike. Locate the numbers and listthe numbers below for reference.
The 17 digit Vehicle IdentificationNumber (VIN) is located on thevertical tube on the neck of theminibike
Vehicle Identification Number
The engine number is located on thebottom front portion of he Mini BikeEngine.
Engine Number
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EMISSION CONTROL SYSTEMWARRANTY
YOUR WARRANTY RIGHTS AND OBLIGATIONS
Your emission control systemmay include parts such as the carburetor or fuel injectionsystem, the ignition system, catalytic converter and engine computer, if it is equipped.Also included may be hoses, belts, connectors and other emission-relatedassemblies.
Where a warrantable condition exists, TaoMotor will repair your vehicle at no cost to you,including diagnosis, parts and labor.
If an emission-related part on your vehicle is defective, the part will be repaired or re-placed by TaoMotor. This is your emission control system defectswarranty.
NOTICE! Use of any TaoMotor vehicle in any type of competitive event completely andabsolutely voids this and all other warranties offered by TaoMotor.
OWNER’S WARRANTY RESPONSIBILITIES
As the vehicle owner, you are responsible for the performance of the requiredmainte-nance listed in your owner’s manual. TaoMotor recommends that you retain allreceiptscovering maintenance on your vehicle, but TaoMotor cannot deny warranty solely for thelack of receipts or for your failure to ensure the performance of all scheduledmainte-nance.
You are responsible for presenting your vehicle to the Tao Motor’s dealer as soon as aproblem exists. The warranty repairs should be completed in a reasonable amount oftime, not to exceed 30 days.
As the vehicle owner, you should be aware that TaoMotor may deny your warranty cover-age if your vehicle or a part has failed due to abuse, neglect, improper maintenance orunapproved modifications.
The California Air Reso
off-road vehicle
urces Board, the U.S. Environmental Protection Agency, andTaoMotor Inc. (hereinafter “Tao Motor”) are pleased to explain the emissioncontrolsystem warranty on your . New vehicles must be designed, builtandequipped to meet U.S. EPA Federal and California emission standards over the fullusefullife of 10000km or 60 months, whichever comes first.TaoMotor must warrant the emission control system on your vehicle for 5,000 km or for30 months, whichever comes first, provided that there has been no abuse, neglect orimproper maintenance of your vehicle.
Below is the emission control system warranty printed in the owner’s manual, a copy ofthe owner’s manual is available upon your request.
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If you use your vehicle in any type of sanctioned competitive event, this warranty is imme-diately and completely void.
If you have any questions regarding your warranty rights and responsibilities, you shouldcontact TaoMotor Inc., 2201 Luna Road, Carrollton, TX 75006,TEL: 972-512-8866or(for California registered highway vehicles only) the California Air Resources Board atP.O.Box 8001, 9528 Telstar Avenue, El Monte, CA 91731-8001.
TaoMotor warrants that each new 2017and later TaoMotor’s ATV:
A. Is designed, built and equipped so as to conform at the time of initial retailpurchase with all applicable regulations of the United States Environmental ProtectionAgency, and the California Air Resources Board; and
B. Is free from defects in material and workmanship which cause such vehicle tofail to conform to applicable regulations of the United States Environmental ProtectionAgency or the California Air Resources Board for the periods specified above.
I. Coverage. Warranty defects shall be remedied during customary businesshours at any authorized TaoMotor’s dealer located within the United States of Americain compliance with the Clean Air Act and applicable regulations of the UnitedStatesEnvironmental Protection Agency and the California AirResources Board. Any part or parts replaced under this warranty shall become the prop-erty of TaoMotor.
II. Limitations This Emission Control SystemWarranty shall not cover any of thefollowing:
A. Repair or replacement as a result of:(1) Accident(2) Misuse(3) Repairs improperly performed or replacements improperly installed(4) Use of replacement parts or accessories not conforming to TaoMotor’s specifi-cations which adversely affect performance and/or(5) Use in competitive racing or related events.
B. Inspections, replacement of parts and other services and adjustments requiredfor required maintenance.
C. Any vehicle equipped with an odometer or hour meter on which the odometermileage or hour meter reading has been changed so that actual mileage cannot be readi-ly determined.
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III. Limited Liability
A. The liability of TaoMotor under this emission control system warranty is limitedsolely to the remedying of defects in material or workmanship by an authorized TaoMo-tor’s dealer at its place of business during customary business hours. This warrantydoesnot cover inconvenience or loss of use of the vehicle or transportation of the vehicle toor from the TaoMotor’s dealer. TaoMotor shall not be liable for any other expenses, lossor damage, whether direct, incidental, consequential or exemplary arising in connectionwith the sale or use of or inability to use the vehicle for any purpose. Some states donot allow the exclusion or limitation of any incidental or consequential damages, sotheabove limitations may not apply to you.
B. No express emission control system warranty is given by us except as specifi-cally set forth herein. Any emission control system warranty implied by law, including anywarranty of merchantability or fitness for a particular purpose, is limited to the expressemission control system warranty terms stated in this warranty. The foregoing statementsof warranty are exclusive and in line of all other remedies. Some states do not allowlimitations on how long an implied warranty lasts so the above limitations may not applyto you.
C. No dealer is authorized to modify this TaoMotor Limited EmissionControlSystemWarranty.
IV. Legal Rights.
A. This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.
B. This emission control system warranty is in addition to the standard limitedwarranty for all vehicles.
V. Additional Information.
Any replacement part that is equivalent in performance and durability may be used in theperformance of any maintenance or repairs. However, TaoMotor is not liable for theseparts. The owner is responsible for the performance of all required maintenance. Suchmaintenance may be performed at a service establishment or by any individual. The war-ranty period begins on the date the motorcycle is delivered to the retailcustomer/owner.
TaoMotor Inc.2201 Luna Road, Carrollton, TX 75006 U.S.A TEL:972-512-8866 FAX: 214635 3985
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POWERSPORTS1775 E. University DR.Tempe, AZ. 85281
PHONE: Toll Free 888-405-8725https//www.colemanpowered.comhttps//www.facebook.com/Colemanpowersportusahttps//www.instagram.com/colemanpowersports_usa
