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PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

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PowerWave MCPA Outdoor System installation and Service Manual
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044-05307 Rev A July 2008 OUTDOOR BOOSTER SYSTEM INSTALLATION AND SERVICE MANUAL OS MCPA OUTDOOR SYSTEM OS-1991-H0-003 Installation and
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Page 1: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

044-05307 Rev A July 2008

O U T D O O R B O O S T E R S Y S T E M

INSTALLATION AND SERVICE MANUAL

OSMCPA OUTDOOR SYSTEM

OS-1991-H0-003

Installation and

Page 2: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

© 2008 Powerwave Technologies Incorporated. All rights reserved.

Powerwave Technologies, and the Powerwave logo are registered trademarks.

This device complies with the technical standards governing mobile radio devices in accordance withFCC Rules. This device is intended to facilitate the reception and transmission of mobile radio devicesin the cellular, PCS or other mobile services, and its operation by end users or others requires carrierconsent under FCC rules.

This Powerwave product is intended only for installation in a RESTRICTED ACCESS LOCATION andthis Powerwave product is designed to operate within the normal operating (typical operating) rangesor conditions specified in this document. Operation of this equipment beyond the specified ranges inthis document may cause:

1.Spurious emissions that violate regulatory requirements.

2.The equipment to be automatically removed from service when maximum thresholds are exceeded.

3.The equipment to not perform in accordance with its specifications.

It is the operator’s responsibility of the operator to ensure this equipment is properly installed andoperated within Powerwave operating specifications to obtain proper performance from the equipmentand to comply with regulatory requirements.

For PERMANENTLY CONNECTED EQUIPMENT, a readily accessible disconnect device shall beincorporated in the building permanent wiring.

Page 3: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Warnings, Cautions, and Notes

Warnings, Cautions, and Notes

Warnings, Cautions, and Notes are found throughout this manual where applicable. The associated icons areused to quickly identify a potential condition that could result in the consequences described below ifprecautions are not taken. Notes clarify and provide additional information to assist the user.

WARNING: The warning symbol means danger. You are in a situation that could cause bodily injury or death. Before you work on any equipment, be aware of the hazards involved with electri-cal and RF circuitry and be familiar with standard practices for preventing accidents.

CAUTION: The caution symbol means the potential exists for equipment damage or loss of data.

NOTE: Notes contain helpful suggestions or references to material not covered in the document.

044-05307 Rev A i

Page 4: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Revision Record OS-1991

Revision Record

Revision Date of Change Reason for Change

Rev A July 2008 Initial Release

ii 044-05307 Rev A

Page 5: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Table of Contents

Chapter 1 - Product Description Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2RF Conditioning Unit (RFCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Universal Control Module (UCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Power System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3External Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Chapter 2 - Installation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Site Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Electrical Service Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3RF Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6External Alarms (EA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Chapter 3 - OperationIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Universal Control Module (UCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Initial Start-Up and Power Setting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8Navigation and Configuration - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9Booster Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Gain Mode - UCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10External Alarm Inputs - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10TMA Configuration - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11TMA Current Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11Modem Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12Ethernet Web Page Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13Modem Activation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19TMA Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20Transmit Gain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20Gain Adjust – Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22RSSI Display – Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22Power Setting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23Clear Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23Brightness Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

044-05307 Rev A iii

Page 6: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Table of Contents

Chapter 4 - Maintenance Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Cleaning Air Inlets/Outlets/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Rectifier Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Fan Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2External Alarm (EA) Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Field Replaceable Parts and Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4MCPA Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Rectifier Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Universal Control Module (UCM) Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Modem Remov\al and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7RF Conditioning Unit (RFCU) Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Fan Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Power System Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Chapter 5 - Specifications and Drawings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

List of Figures

1-1 Outdoor System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-41-2 Outdoor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-51-3 Outdoor System Front View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-51-4 qOutdoor System, Rear View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-61-5 MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-61-6 RF Conditioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-71-7 Universal Control Module Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-71-8 Modem Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-71-9 Remote Communication Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-81-10 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

2-1 AC Power Connections Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42-2 Interface Bulkhead RF Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-52-3 Modem Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-52-4 Modem and Form-C Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-62-5 Modem Daisy-Chain Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-62-6 External Alarm Wiring For STI Deployments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-82-7 MCPA Quarter-Turn Fasteners, Status Indicator, and RF Power Switch . . . . . . . . . . . . . . . . . . . . . . .2-92-8 MCPA 21-Pin D-Sub Connector Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

3-1 UCM Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13-2 ‘System status page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33-3 System Configuration page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33-4 UCM Display Navigation, 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43-5 UCM Display Navigation, 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-53-6 UCM Display Navigation, 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-63-7 MCPA Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-73-8 Rectifier Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-83-9 Log in 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

iv 044-05307 Rev A

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Table of Contents OS-1991

3-10 Log in 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143-11 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143-12 Cascade ID plus RS-485 address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153-13 Ports/UCM Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153-14 Ports/Modem Ports Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-163-15 Ports/Protocol Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-163-16 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-173-17 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-173-18 System Info/Network Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183-19 Sys Info/SNMP Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183-20 Sys Info/Time Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-193-21 RSSI Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

4-1 MCPA Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54-2 Rectifier Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64-3 UCM Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64-4 Modem Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74-5 RF Conditioning Unit Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94-6 Fan Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104-7 Air Filter Removal, Cleaning, and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-114-8 Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

5-1 Outdoor System Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45-2 ‘Installation Example One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55-3 Installation Example Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65-4 Installation Example Three . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

List of Tables

1-1 External Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2-1 Unpacking and Inspection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12-2 Averaged AC and DC Current Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-3 Materials Required for System Installation, Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-4 Tools Needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32-5 AC Power Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32-6 OS System RF Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42-7 Form-C Alarms Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72-8 Form-C Alarm Terminal Block Relay Connections and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72-9 External Alarms Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82-10 MCPA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

3-1 UCM LED Indicator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13-2 UCM Menu Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23-3 MCPA Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73-4 Rectifier Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83-5 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93-6 Navigation and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93-7 Gain Mode - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-8 External Alarm Inputs - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-9 TMA Configuration - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113-10 TMA Current Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113-11 Modem Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123-12 Ethernet Web Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

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OS-1991 Table of Contents

3-13 Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-193-14 External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-193-15 TMA Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-203-16 Normal Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-203-17 Constant Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-203-18 Constant Gain Mode Configuration Process - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-213-19 Gain Adjust Function - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-213-20 Gain Adjust - Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-223-21 RSSI Display - Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-223-22 Power Setting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-233-23 Clear Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23

4-1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-2 Rectifier Fault - DIsable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24-3 Fan Fault - Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34-4 EA Reporting - Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34-5 Alarm History - Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34-6 Field Replaceable System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44-7 MCPA Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54-8 Rectifier Module Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54-9 UCM Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-64-10 Modem Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-74-11 Fan Assembly Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-84-12 Fan Assembly Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-104-13 Air Filter Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-104-14 60-Amp Fuse Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-114-15 15-Amp Fuse Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

5-1 Outdoor System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15-2 Weights and Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

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Chapter 1Product Description

IntroductionThis manual provides information and procedures for installation, operation, and maintenance of the OS-1991Multi-Carrier Power Amplifier (MCPA) Outdoor Booster System.

Scope of ManualThis manual is intended for use by service technicians familiar with similar types of equipment. It containsservice information required for the equipment described and is current as of the printing date. Changes whichoccur after the printing date may be incorporated by a complete manual revision or alternatively as additions.The manual is organized into the following chapters:

General DescriptionThe outdoor system (OS), shown in Figures 1-1 through 1-4, is a three-way combined, single-sector system.The system operates in a maximum of 65 MHz transmit frequency band (1930 to 1995 MHz) and a maximuminstantaneous bandwidth of 65 MHz. The system uses an uplink frequency range of 1850 to 1915 MHz.

The OS has a sturdy aluminum IP55 rated cabinet with front and rear locking hinged doors equipped withintrusion alarms. The door latches are 1/4 turn and require a 10 mm hex socket wrench or nut driver to openand close. The doors can be secured with a padlock with a 1/2 inch maximum shank diameter. The front andrear doors both contain a removable, washable air filter.

Bolt inserts located on the cabinet side, top, and bottom panels are for mounting the OS to a secure fixedlocation. RF connections are located on the interface bulkhead plate at the bottom rear of the cabinet. Externalpower and alarm cables are routed through access holes located adjacent to the bulkhead. Cabinet ground isalso located next to the interface bulkhead.

The OS system provides three forms of alarm reporting; Form-C contact closure, ethernet (web page), andwireless modem. Intrusion is reported via Form-C only.

Major features of the OS cabinet include the following:

MCPAThe MCPA module, shown in Figure 1-5, is a 1900 MHz RF amplifier. The MCPAs operational features includea front panel RF OFF/ON/RESET switch and a multicolored LED indicator to display system status. The MCPARF outputs are combined by an external 3:1 combiner. MCPA faults are reported via the UCM.

❑ Chapter 1 - Product Description❑ Chapter 2 - Installation❑ Chapter 3 - Operation❑ Chapter 4 - Maintenance❑ Chapter 5 - Specifications and Drawings

❑ Up to three MCPAs.❑ One RF Conditioning Unit (RFCU).❑ One Universal Control Module (UCM).❑ One optional modem kit that supports up to three cabinets.❑ One power system containing up to four rectifier modules.❑ One variable-speed fan assembly per door.❑ Alarms

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OS-1991 General Description

RF Conditioning Unit (RFCU)The RF Conditioning Unit (RFCU) combines up to six separate BTS feeds; two duplexed and four simplexed.The RFCU combines, attenuates, and conditions the RF signals. If a critical system failure occurs, the RFCUplaces the system into bypass mode.

Universal Control Module (UCM)The Universal Control Module (UCM), shown in Figure 1-7, provides control and monitoring of the OSoperation. Front panel membrane key switches provide the capability to navigate through a menu-drivendisplay program. Refer to Chapter 3 for a complete description of the UCMs features.

ModemThe wireless modem, shown in Figure 1-8, receives fault data from the UCM after it has been converted fromRS485 serial data into Point to Point Protocol (PPP) data packets to support a type 2 SNMP (System NetworkManagement Protocol) format. The modem transmits the SNMP data (inform messages) to a remote locationwhere it is read by the SNMP manager application.

In a multi-sector site, only one OS cabinet (sector one) requires a modem. The OS cabinets for the othersectors are connected to the sector one OS cabinet by a RS485 interface. Refer to Figure 1-9 for a blockdiagram of the OS to remote location communication. When multiple OS boosters are daisy-chained together,each booster must be programmed via the UCM to a unique address. Up to a total of four boosters can besupported by one modem. The modem module also includes an Etnernet interface. Use this interface to viewstatus and configure the MODEM and system parameters from a web page.

Power SystemThe power system shown in Figure 1-10, contains up to four +27 VDC plug-in 1300 watt rectifier modules.Therectifier modules converts the system AC input power to supply +27 VDC to each MCPA and the UCM.Performance of the power system is monitored and reported via the UCM. Power system faults are mapped toForm-C and wireless modem alarms.

The two Rx channels provide DC power via Bias-Ts to external TMA modules. Each channel is programmablevia the UCM. The UCM monitors and reports DC current. Loss of current or excessive current generates a faultand disables the channel. All fault modes are continuously monitored for fault auto recovery. TMA power isprovided independent of the bypass status.

FansThe system is cooled by two variable speed DC fans that provide air flow through the booster cabinet. One fanis located on the front door and one on the rear door. The fans draw filtered ambient air through the front panelvents and sends heated air out the rear of the cabinet.

The variable speed fans are dependant on the MCPA, rectifier, UCM temperature sensors, and door intrusionstatus. Fan operation is disabled for the fans of any open door. Pulling out the door intrusion switch plungeremulates a door closure and activates the fan operation.

The variable speed fans maintain adequate cooling by operating at the slowest possible speed. Alltemperature sensors are monitored by the UCM and the hottest device controls the fan speed. Fan speedincrements or decrements by one step per one minute minimum.

Form-C AlarmsThe Form-C method includes four alarm levels detailing alarm severity as follows:

Form-C alarm reporting is disabled while the modem I/O is active.

❑ Minor - System requires maintenance.❑ Major - System operating but not at optimum performance.❑ Critical - System disabled and bypass active due to a loss of Tx or Rx.❑ Intrusion - Status of the front and rear door closure. System operation not affected.

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General Description OS-1991

External AlarmsThe OS booster is capable of monitoring and reporting external Form-C alarms as listed in Table 1-1. Fourchannels are provided and each channel is programmed via the UCM for NO or NC faults. The four channelsare mapped to Form-C alarm outputs and the wireless modem for specific applications. The mapping is hardcoded.

(1) Could be critical and bypass if all MCPAs exhibit a fault. If critical, a BYPASS MODEM command is also required.

(2) Could be critical and bypass if both external alarm 1 and external alarm 3 exhibit faults. If critical, a BYPASS MODEM command is also required. (3) Could be critical and bypass if both Rx channels are faulted. If critical, a BYPASS MODEM command is also required.

Table 1-1 External Alarms

UCM Display X = Form-C Modem (Remote)

Fan XX Fault FT(front)/RT(frear)

Minor Over Temp

RFCU Fault Critical RF Power

Bypassx DC Fault 0/1/2 Critical RF Power

Combiner DC Fault Critical RF Power

Rect Comm Fault Minor Under Current

Rect VAC High Major Under Current

Rect VAC Low Major Under Current

Rect VDC High Major Under Current

Rect VDC Low Major Under Current

Rect Current Limit Major Under Current

Rect Fault (not all) Major Under Current

Rect Fault (all) Critical Under Current

No MCPA Critical RF Power

MCPAX VSWR 0/1/2 Major (1) RF Power

MCPAX Loop 0/1/2 Major (1) RF Power

MCPAX Ovr Pwr 0/1/2 Major (1) RF Power

MCPAX Hi Temp 0/1/2 Major (1) RF Power

MCPAXInt DC 0/1/2 Major (1) RF Power

MCPAX Ext DC 0/1/2 Major (1) RF Power

Modem No Comm Major Not Applicable

Ext Alarm0 Major RSSI

Ext Alarm1 Major (2) RSSI RF Power (2)

Ext Alarm2 Major RSSI

Ext Alarm3 Major (2) RSSI RF Power (2)

Rx0 Hi Current Major (3) RSSI RF Power (3)

Rx0 Lo Current Major (3) RSSI RF Power (3)

Rx1 Hi Current Major (3) RSSI RF Power (3)

Rx1 Lo Current Major (3) RSSI RF Power (3)

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OS-1991 General Description

Figure 1-1 Outdoor System Block Diagram

PA0

PA2

PA1SplitterSection

ut ng on

ut ng on

AttenuatorSection

Controller

elessdem

MP/ernetpter

Combiner

RectifierShelf (x4)

PA Control Signal

RFCU Control

via PPP

RS485

ernet Fan Control

Pow

er a

nd

Con

trol L

ines

DC Power

Display CommExt. Alarm Info. Form-C Data Out

PA0

PA2

PA1SplitterSection

Input Filtering Section

Output Filtering Section

AttenuatorSection

Controller

WirelessModem

SNMP/EthernetAdapter

To SNMP Manager

Application

EthernetInterface Fan Assy. (x2)

Combiner

OS-1991-H0-003

BTS TX1/RXmBTS TX2/RXd

ANT. RXd

ANT. TX/RXm

RectifierShelf (x4)

PA Control Signal

RFCU Control

SNMP via PPP

RS485

Ethernet Fan Control

Pow

er a

nd

Con

trol L

ines

DC Power

BTS TX5BTS TX6

AC Input

User Interface Display

External Alarm Inputs

Display CommExt. Alarm Info.

Cabinet 2

Cabinet 3

RS485 Daisy Chain

RS

485

Inpu

t

Form-CInterface

Form-C Data Out

BTS TX4BTS TX3

Byp

ass

Sec

tion

L/A,

B/T

Sec

tion

Figure 1-2 Outdoor System Front Rear

A

“A” locations my be used as lifting points.Use minimum of two eyebolts.

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General Description OS-1991

Figure 1-3 Outdoor System Front View, Door Open

PowerConverter

MCPAs

UCM

IntrusionAlarmSwitch

Fan

RF Conditioning Unit

Modem

(behind blank panel)

Modules

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OS-1991 General Description

Figure 1-4 Outdoor System, Rear View, Door Open

RF Inputand OutputInterface

Ground

Power/Alarm

Fan

AC InputIntrusionAlarmSwitch

Cable Access

External Alarm and Modem I/O Form-C Alarms

Terminal

Panel

STATUS

PC I/O

RESETON

OFF

Figure 1-5 MCPA

Front Rear

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General Description OS-1991

Figure 1-6 RF Conditioning Unit

Figure 1-7 Universal Control Module Front Panel

ANTENNA ETHERNET

Figure 1-8 Modem Front Panel

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OS-1991 General Description

BT

SNMP Manager

Application

Wireless Modem

SNMPviaPPPRS485

UCM

Sector 1

Sector 2

UCMRS485

Sector 3

UCMRS485

SNMPConverterAddress 1

Address 2

Address 3

Figure 1-9 Remote Communication Functional Block Diagram

RECT

RECT

2

3

RECT

RECT

0

1

GREEN = DC ONGREEN = DC ONAMBER/GREEN = WARNING

AMBER/GREEN = WARNINGAMBER = DC OFFAMBER = DC OFF

LATCHLATCH

GREEN = DC ONGREEN = DC ONAMBER/GREEN = WARNING

AMBER/GREEN = WARNINGAMBER = DC OFFAMBER = DC OFF

LATCHLATCH

GREEN = DC ONGREEN = DC ONAMBER/GREEN = WARNING

AMBER/GREEN = WARNINGAMBER = DC OFFAMBER = DC OFF

LATCHLATCH

GREEN = DC ONGREEN = DC ONAMBER/GREEN = WARNING

AMBER/GREEN = WARNINGAMBER = DC OFFAMBER = DC OFF

LATCHLATCH

Figure 1-10 Power System

Rectifier 0

Rectifier 1Rectifier 2

Rectifier 3

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Page 17: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Chapter 2Installation

IntroductionThis chapter provides unpacking, inspection, installation instructions, and recommendations for installing theOS-1991 Multi-Carrier Power Amplifier (MCPA) Outdoor Booster System.

• Review this chapter prior to equipment installation.• Review any government and local codes applicable to this installation.• Read the instructions in Chapter 3 before operating the equipment.

Site SurveyPowerwave recommends that a site survey be performed prior to equipment ordering or installation to reduceor eliminate installation and turn-on delays. Note power plant capacity, cooling, RF/AC cabling/breakerrequirements, clearances for proper cooling airflow and maintenance access. System dimensions and weightsare listed in Chapter 5, Table 5-2.

Unpacking and InspectionPerform the steps in Table 2-1 to unpack and inspect the Outdoor System (OS).

If the equipment is damaged, a claim should be filed with the carrier when the extent of any damage isassessed. Contact the factory for a return material authorization (RMA). Refer to Chapter 4.

NOTE: This system must be populated only with G3L-1929-160-001 or G3L-1929-120-001 amplifiers. Installing other amplifiers will void the warranty.

Electrical Service RecommendationsThe base station AC supply to each OS should have a single phase UL listed AC circuit breaker rated at least30 amps. The AC supply also requires UL listed external surge protection rated 2500 Vpk or less for 150 to 300VAC mains installed in accordance with Article 285 of ANSI/NFPA or applicable local codes.

Table 2-2 lists the OS AC and DC current loads.

Table 2-1. Unpacking and Inspection Instructions

Step Action

1 Open the containers and carefully remove the cabinet, MCPAs and modem

2 Visually inspect the outdoor system for shipping damage. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extraneous packing material in connectors. Inspect the equipment in the presence of the delivery person if possible

3 Retain all packing material that can be reused to return components to the factory

044-05307 Rev A 2-1

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OS-1991 Installation Instructions

.

Installation InstructionsCAUTION: After commissioning, ensure that all power cable and control cables are properly sealed to preventmoisture and contaminants from entering the cabinet.

The outdoor system is designed for installation in an exterior location. The outdoor system must be installed ina designated location that permits access to the lower rear of the cabinet for connection of AC power, RF, andalarm cables. In hot climate environments, shading of the outdoor system is recommended to reduce externalheating of the cabinet.

Verify sufficient space is available in front of the cabinet to remove and replace the MCPA and rectifiermodules and allow free movement of ambient air through the front panel air intake and rear panel exhaustvents. The front door must swing open at a 135 degree angle to allow removal of the MCPAs. Cabinets musthave at least 11 inches clearance from the mounting surface if mounted on the left side (facing unit) to allow fordoor swing. Recommended minimum clearances for the front of the cabinet is 36 inches and 20 inches for therear of the cabinet. Refer to Tables 2-3 and 2-4 respectively for the materials and tools required for a typicaloutdoor system installation. Refer to Chapter 5 for system dimensions and typical mounting examples.

* Specific requirements depending on application.

Table 2-2 Averaged AC and DC Current Loads

Number ofMCPAs

AC Current Max at 180 VAC

DC Current(max)

1 8.2 amps 47 amps

2 15 amps 85 amps

3 22 amps 123 amps

Table 2-3 Materials Required for System Installation, Not Supplied

Item Materials Needed Where Used Approx. Length (Each)

Quantity Per Cabinet

1 10 AWG AC power cable rated for 22A minimum

From AC breaker panel to cabi-net

As needed 1

2 Tie wraps (152 mm or 203 mm)

Cable dressing As needed

3 Unistrut, 1 5/8 “(41 mm) System mounting As needed

4 Terminal Lugs, 2-Hole, 3/4” (19 mm) Centers. M8 bolt, 60 mm Length, Must be UL listed (ZMVV).

Cabinet ground studs 1

5 M12x1.75 hex bolt System mounting 6 min / 12 max

6 12 mm flat washer System mounting 6 min / 12 max

7 12 mm lock washer System mounting 6 min / 12 max

8 0.5 inch foam semi-rigid coax(N male to N male, 7/16 DIN)*

RF input to system and RF output from system to antenna jumper

1.5 M -12 M 2

9 Weatherproofing materials RF, power, and alarm connectors As needed

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Installation Instructions OS-1991

AC Power Connect AC wiring as instructed in Table 2-5.

WARNING: Turn off external primary AC power before connecting AC power cables to the OS cabi-net.

CAUTION: All system enclosures must be connected to a common earth ground to prevent potentional equipment damage.To avoid terminal block damage, do not use a screwdriver with a blade larger than 0.100 inches and do not insert screwdriver at an incorrect angle.

NOTE: Connect the ground wire to termingal G, and the hot and neutral wires to terminal L or N.

Table 2-4 Tools Needed for Installation

Tools Needed Where Used Tools Needed Where Used

Crimp tool Ground cables Screwdriver, slotted, 5 mm (0.2 in) maximum width

Securing alarm cables

Electrician’s knife Earth ground Wire cutters Cut tie wraps

Cable cutters Ground cables Digital volt-ohm meter Verify power

Roto hammer Mounting unistrut or cabinet 10 mm hex socket wrench or nut driver

Open door latches

Drill bit Mounting unistrut or cabinet Screwdriver, slotted, 5 mm (0.2 in) maximum width

AC terminal block

Table 2-5 AC Power Connection Procedure

Step Action

1 Route AC cable through a conduit connected to INPUT POWER access hole located next to RF connector bulkhead as shown in Figure 2-1.

2 Before inserting wires into the AC terminal, strip each wire approximately 12mm (0.5 in).

3 Insert 5 mm (.2 in) maximum flat blade screwdriver into spring slot and twist to open wire access hole.

4 Insert AC wire (24-6 AWG) into lower slot until wire bottoms out in housing.

5 Twist screwdriver back to release tension and clamp the wire into terminal. Remove screwdriver.

6 Repeat steps 2 through 5 for remaining wires.

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OS-1991 Installation Instructions

Figure 2-1 AC Power Connections Example

RF Cable All cable connections are made at the system cabinet lower-rear RF interface bulkhead panel as listed in Table2-6. Figure 2-2 shows the interface bulkhead ports.

CAUTION: Prior to connecting BTS cables, verify booster system power is off.

NOTE: Do not install weatherproofing materials to cables until the booster commissioning is completed.

Table 2-6 OS System RF Cable Connections

Bulkhead Port Connector Connects between...

BTS TX2/RX BTS OS System

ANT RX OS System Antenna

ANT TX/RX OS System Antenna

BTS TX1/RX BTS OS System

TX3 BTS OS System

TX4 BTS OS System

TX5 BTS OS System

TX6 BTS OS System

AC PowerConnections

Common EarthGround Terminal

Spring CageTerminal Block

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Installation Instructions OS-1991

Modem Install the modem in the bay to the left of the UCM as shown in Figure 2-3. Tighten the thumbscrews to securethe modem. If the system consists of more than one cabinet, additional cabinets may be daisy-chained to thefirst sector by connecting the respective RS485 cable from the other cabinet(s) to the modem connectionshown in Figure 2-4. Wiring examples are shown in Figure 2-5. The modem connector accommodates 28-16AWG wire. Via the UCM, each booster wired on the modem bus must have a unique address.

The modem can be installed in any booster system. The only criteria is that any booster on the modem busneeds a unique bus address. The address does not have to be associated with a sector.

Figure 2-3 Modem Installation

Figure 2-2 Interface Bulkhead RF Connections

GroundStuds

M8 Studs

3/4” (19 mm)

Modem UCMThumbscrews

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OS-1991 Installation Instructions

Figure 2-4 Modem and Form-C Connectors

Figure 2-5 Modem Daisy-Chain Wiring Example

Form-C AlarmsThe Form-C alarm connections are made at the terminal block located at the rear of the UCM. The contactsaccept a 28 - 16 AWG wire. The alarm cable connection is shown in Figure 2-4 and the alarm wiring and relayconditions are listed in Table 2-8.

The Form-C alarm interface should be utilized in conjunction with the modem alarm reporting in the event of amodem failure. Under normal modem applications, the Form-C interface is forced to a no alarm stateunconditionally. If the UCM cannot maintain communication with the modem, a major alarm is asserted and theForm-C alarms are activated to report alarm states.

The minor, major, critical/bypass, and intrusion alarms are defined as follows:

Minor (Alarm0) Any cabinet fan fault.

Major (Alarm1) MCPAs are faulted but one is still active, RX0 or RX1 is faulted but not both, any rectifier fault, an external alarm other than “External Alarm1 AND External Alarm3,” or no communication with the modem.

Form-C Connector

ModemDaisy-ChainConnector

Sector 1 with Modem

Sector 2

Sector 3

+-

+-

+-

+-

+-

+-

A

B

A

B

A

B

Sector 1 with Modem

Sector 2

Sector 3

+-

+-

+-

+-

+-A

B

A

B

A

B

+-

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Page 23: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Installation Instructions OS-1991

Connect the Form-C alarms as instructed in Table 2-7.

Critical/Bypass (Alarm2)

All vacant MCPA channels and/or inserted MCPAs are disabled, all active RX channels are faulted, “External Alarm1 AND External Alarm3” faults, the +5V external supply for the RFCU has faulted, or the displayed gain is less than zero resulting in a bypass. A fault causing a critical alarm shuts down the system and requires trou-bleshooting before the system can be brought on-line. Bypass - any time there is a critical fault reported on the Form-C terminal, the booster is in bypass mode.

Intrusion (Alarm3) Front and/or rear cabinet door is open.

Table 2-7 Form-C Alarms Connection Procedure

Step Action

1 To install the appropriate wiring and ease the wiring installation, disconnect the terminal block from the booster.

2 Strip wiring insulation approximately 7 mm (0.3 in).

3 Use a slotted screwdriver with a maximum width of 0.100 inches to back out terminal screws enough to allow wire insertion.

4 Insert stripped wire into terminal and tighten set screw a maximum of 2-inch pounds.

Table 2-8 Form-C Alarm Terminal Block Relay Connections and Conditions

Relay Continuity Measurement - No AC Applied

Minor Major Critical Intrusion

NO - C Closed NO - C Closed NO - C Closed NO - C Closed

NC - C Open NC - C Open NC - C Open NC - C Open

Relay Continuity Measurement - System On, No Alarms

Minor Major Critical Intrusion

NO - C Open NO - C Open NO - C Open NO - C Open

NC - C Closed NC - C Closed NC - C Closed NC - C Closed

Relay Continuity Measurement - System On, All Alarms On

Minor Major Critical Intrusion

NO - C Closed NO - C Closed NO - C Closed NO - C Closed

NC - C Open NC - C Open NC - C Open NC - C OpenNO = Normally Open, NC = Normally Closed, C = Common

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Page 24: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Installation Instructions

2-8 044-05307 Rev A

External Alarms (EA)The external alarm inputs are used when the booster system is deployed at a site with STI conditioning units.The external alarm inputs should be wired as shown in Figure 2-6. The external alarm connectorsaccommodate 28 - 16 AWG wire. The external alarm inputs require activation and configuration via the UCM.The EA channel should be cond for “NC” operation.

Connect the external alarms as instructed in Table 2-10.

Figure 2-6 External Alarm Wiring For STI Deployments

MCPA Install the MCPA as instructed in Table 2-11. The MCPA RF switch, indicator and quarter-turn fasteners areshown in Figure 2-7 and the 21-pin D-Sub connector is shown in Figure 2-8.

CAUTION: Do not slam the MCPA into the subrack. Forcing the MCPA into the subrack may cause the pins on the 21-pin D-Sub connector to become recessed or broken.

NOTE: This system must be populated only with G3L-1929-160-001 or G3L-1929-120-001 amplifiers. Installing other amplifiers will void the warranty.

Table 2-9 External Alarms Connection Procedure

Step Action

1 To install appropriate wiring, disconnect terminal block from booster.

2 Strip wiring insulation approximately 7 mm (0.3 in).

3 Use slotted screwdriver with maximum width of 2.5 mm (0.1 in) to back out terminal screws enough to allow wire insertion.

4 Insert stripped wire into terminal and tighten set screw 2 inch pounds maximum.

MAIN

DIV

NCCNO

NCCNO

Minor

Major

NCCNO

NCCNO

Minor

Major

NC/NOC

NC/NOC

NC/NOC

NC/NOC

EA0

EA1

EA2

EA3

X

X

X

X

Page 25: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Installation Instructions OS-1991

Table 2-10 MCPA Installation

Step Action

1 Inspect MCPA rear-mounted 21-pin D-Sub connector. Verify all pins are straight, not broken or recessed, and alignment shield is not bent.

2 Verify MCPA RF OFF/ON/RESET switch in OFF (down) position.

3 Verify MCPA top and bottom quarter-turn fasteners are in unlocked position as shown in Figure 2-7.

4 Gently slide MCPA into subrack until seated. Turn top and bottom quarter-turn fasteners clockwise to secure MCPA into subrack.

LockedUnlocked

PC I/O

STATUS

RESET

PC I/O

STATUS

RESETON

OFFON

OFF

Figure 2-7 MCPA Quarter-Turn Fasteners, Status Indicator, and RF Power

LED StatusIndicator

RF Power Switch

OFF (Down)ON (Center)RESET (Up) Quarter-Turn

Fasteners

A1 A2 A3 A4

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

Figure 2-8 MCPA 21-Pin D-Sub Connector Location

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OS-1991 Installation Instructions

This page intentionally left blank

2-10 044-05307 Rev A

Page 27: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Chapter 3Operation

IntroductionThis chapter provides a description of the OS-1991 Outdoor System (OS) Multi-Carrier Power Amplifier(MCPA) System controls and indicators, initial start-up and operating procedures, and power settingprocedures.

Controls and IndicatorsThe following paragraphs describes the OS controls and indicators.

Universal Control Module (UCM)The UCM, shown in Figure 3-1, is a menu driven pushbutton control module with an 8-character scrollingdisplay used to monitor the operating status and change the parameters of the OS. To learn the navigationfeatures of the UCM, refer to Figures 3-2 through 3-4. The UCM display blanks 30 minutes after the last keypress. Pressing any of the UCM keys illuminates the display without executing the key function. The UCMmenu definitions are listed in Table 3-2.

Figure 3-1 UCM Front PanelThe bi-color status LED indicates current system status as listed in Table 3-1.

Table 3-1 UCM LED Indicator Functions

Rate Color Purpose

Solid Green Normal

1 Hz Green FW Download

Solid Red Critical Fault/Bypass

Solid Green + Red Minor/Major Fault

Up/down and Left/right keys(4)

Edit key

Menu key

8-Characterdisplay

Status indicatorLED

PC I/OConnector

044-05307 Rev A 3-1

Page 28: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Controls and Indicators

The PC I/O (DB9) connector on the face of the UCM is an RS232 port. This I/O is for factory use or upgradingUCM firmware. The items in Table 3-2 are also viewable on the Ethernet web page. See Figure 3-3.

Table 3-2 UCM Menu Definitions

Menu item Definition

Tx PwrTx XXXWXX.XdBm

TX Power Main MenuTX Power in WattsTX Power in dBm

Rx PDUR0 xxxmARX0 OFFR1 xxxmARX1 OFF

RX Power Distribution Main MenuRX0 Channel Current Draw (TMA)RX0 Channel Source Disabled (TMA)RX1 Channel Current Draw (TMA)RX1 Channel Source Disabled (TMA)

RECTVac NORMVac LOWVac HIGHDC XX.XVDC XXXA

Rectifier Information Main MenuAC Input Voltage is within RangeAC Input Voltage is less than specificationAC Input Voltage is greater than specificationThe Rectifier Power System DC VoltageThe Rectifier Power System DC Current

TEMPSYS XX°CAMP0 XX°CAMP1 XX°CAMP2 XX°C

Temperature Main MenuThe system temperature value from the UCMs sensorMCPA0 internal temperature sensorMCPA1 internal temperature sensorMCPA2 internal temperature sensor

CONFIGGAIN XX.XdBTx XXXWXX.XdBGainNORMALGainCONSTANTEA0 OFFEA0 NOEA0 NCEA1 OFFEA1 NOEA1 NC

Configuration Main Menu - all sub-menus are editableTX Gain value in dB, editable 0.1, 1 or 10 dB stepsTX Output Power in Watts, editable 0.1dB stepsTX Output Power in dBm, editable 0.1dB stepsGain Mode is Normal & will is dependant on # of MCPAsGain Mode is Constant & independent to # of MCPAsExternal Alarm Input 0 disabledExternal Alarm Input 0 NC faultExternal Alarm Input 0 NO faultExternal Alarm Input 1 disabledExternal Alarm Input 1 NC faultExternal Alarm Input 1 NO fault

EA2 OFFEA2 NOEA2 NCEA3 OFFEA3 NOEA3 NCRX0 ONRX0 OFFRX1 ONRX1 OFFADDR XMODEMoffBRGHT XDetXX.X

External Alarm Input 2 disabledExternal Alarm Input 2 NC faultExternal Alarm Input 2 NO faultExternal Alarm Input 3 disabledExternal Alarm Input 3 NC faultExternal Alarm Input 3 NO faultRX0 Channel Source Enabled (TMA)RX0 Channel Source Disabled (TMA)RX1 Channel Source Enabled (TMA)RX1 Channel Source Disabled (TMA)MODEM address is XMODEM is disabledDisplay brightness 0-6Forward coupling detector value

FW VERSYS FW

Firmware Version Main MenuThe system (UCM) firmware version

MODEM Modem communication active, PC comm. Disabled

PC COMM PC communication active MODEM disabled

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Page 29: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Controls and Indicators OS-1991

Figure 3-2 System status page

Figure 3-3 System Configuration page

SYS OK System OK, no alarms

MINOR System faulted with a minor alarm

MAJOR System faulted with a major alarm

CRITICAL BYPASS System faulted with a critical alarm and in bypass

SLEEP MODE MCPA disabled due to sleep mode

AlmHst Alarm History sub-menu

Table 3-2 UCM Menu Definitions (Continued)

Menu item Definition

These fans are notinstalled in this system and willread as “0”

044-05307 Rev A 3-3

Page 30: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Controls and Indicators

Figure 3-4 UCM Display Navigation, 1 of 3

Tx_P

wr_

RX_

PDU

_

ME

NU

RE

CT_

__TE

MP

___

CO

NFI

G_

SY

S_O

K_

MIN

OR

__

ME

NU

ME

NU

ME

NU

ME

NU

ME

NU

Tx_X

XX

W_

_XX.

XdBm

R0_

XXX

mA

R1_

XXX

mA

Vac

_NO

RM

Vac_

LOW

_

DC

_XX

.XV

Vac

_HIG

H

DC

_XXX

A

SY

S__

XX

°C

AM

P0_

XX

°C

AM

P1_

XX

°C

AM

P2_

XX

°C

MO

DE

M__

PC

_CO

MM

ME

NU

Alm

His

t

ALA

RM

1

MA

JOR

__C

RIT

ICA

L_B

YP

AS

S

ALAR

M X

IF FAULTEDA SUB-MENU FOR

EVERY FAULT

RX

0_O

FF_

RX

1_O

FF_

SYS_

FW_

XX.X

X.X

X

ME

NU

FW_V

ER

_

GA

IN_X

X.X

dB

Tx_X

XX

W

Gai

nNO

RM

AL

EA

0_O

FF

EA

0__N

O

EA

0__N

C

EA

1_O

FF

EA

1__N

O

EA

1__N

C

EA

2_O

FF

EA

2__N

O

EA

2__N

C

EA

3_O

FF

EA

3__N

O

EA

3__N

C

Gai

nCO

NS

TAN

T

XX

.XdB

m

SLEE

P_M

OD

E

"B"

"C"

"C"

"D"

"E"

"E"

"E"

"E"

220V

AC P

ower

Sys

tem

RE

CT_

__

ME

NU

48V

DC

Pow

er S

yste

m

RX

0_O

N_

RX

0_O

FF

RX

1_O

N_

RX

1_O

FF

ADD

R_X

X

MO

DM

off

X =

1, 2

, 3 &

4

BR

GH

T_X

X =

0 -6

"F"

"F"

"G"

"H"

Det

XX.

XX

= 37

.0 to

43.

0 &

ME

NU

to e

dit

Vcg_

XXX

X =

000

to 9

99 &

ME

NU

to e

dit

Vtx_

XXX

X =

000

to 9

99 &

ME

NU

to e

dit

ME

NU

Eac

h ke

y pr

ess

will

dis

play

nex

t mai

n m

enu

or re

turn

to th

e pa

rent

men

uN

avig

ate

up o

r dow

n th

e su

b-m

enus

Mai

n M

enu

Tx_P

wr_

Sub

Men

uD

C_X

X.X

V

Hol

ding

dow

n th

e ed

it ke

y fo

r 2 s

ec w

ill al

low

par

amet

ers

to c

hang

e vi

a ar

row

key

s,

edita

ble

para

met

ers

are

deta

iled

by a

n un

derli

ned

char

acte

r.

R0_

OFF

_

27V

DC

Pow

er S

yste

m

Vdc

_NO

RM

Vdc_

LOW

_

DC

_XX

.XV

Vdc

_HIG

H

DC

_XXX

A

RE

CT_

__

ME

NU

3-4 044-05307 Rev A

Page 31: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Controls and Indicators OS-1991

The items in Table 3-2 are also viewable from the Ethernet web page. See Figure 3-3.

Figure 3-5 UCM Display Navigation, 2 of 3

RE

CTX

_FA

ULT

DIS

ABLE

_REP

OR

TIN

G

DIS

ABLE

_REP

OR

TIN

GEX

T_A

LAR

MX

FAU

LT0

ALAR

M_H

ISTO

RY

FAU

LT1

-9(if

requ

ired)

5 S

EC

FAN

_X_F

AU

LTX

X =

F /

R

RFC

U_F

AU

LT

BYPA

SSX_

DC

_FAU

LTX

= 0

/ 1

/ 2

CO

MB

INE

R_D

C_F

AU

LT

RE

CT_

CO

MM

_FA

ULT

RE

CT_

VA

C_H

IGH

RE

CT_

VA

C_L

OW

REC

T_VD

C_H

IGH

RE

CT_

VD

C_L

OW

RE

CT_

CU

RR

ENT_

LIM

IT

RE

CTX

_FA

ULT

X =

0 / 1

/ 2

/ 3

NO

_MC

PA

MC

PAX

_VSW

RX

= 0

/ 1 /

2

MC

PAX_

LOO

PX

= 0

/ 1 /

2

MC

PA

X_O

VR

_PW

R

MC

PA

X_H

I_TE

MP

MC

PA

X_I

NT_

DC

MC

PAX_

EXT_

DC

MC

PAX_

APC

_ON

X =

0 / 1

/ 2

EXT_

ALA

RM

XX

= 0

/ 1 /

2 / 3

RX

0_H

I_C

UR

RE

NT

RX

1_H

I_C

UR

RE

NT

RX0

_LO

_CU

RR

ENT

RX1

_LO

_CU

RR

ENT

X =

0 / 1

/ 2

X =

0 / 1

/ 2

X =

0 / 1

/ 2

X =

0 / 1

/ 2

ALAR

M X

DIS

ABLE

D

5 S

EC

DIS

ABLE

D

5 S

EC

CLE

AR_H

ISTO

RY

NO

_ALR

MS

NO

_ALR

MS

SY

S_O

K_

SY

S_O

K_

MO

DE

M_N

O_C

OM

M

044-05307 Rev A 3-5

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OS-1991 Controls and Indicators

Figure 3-6 UCM Display Navigation, 3 of 3

5 S

EC

_XX

.XdB

To A

ccep

t the

Cha

nges

To A

bort

the

Cha

nges

ME

NU

To In

crem

ent /

Dec

rem

ent

the

Inve

rted

Valu

e

To C

hoos

e a

Diff

eren

t C

hara

cter

Pos

ition

MA

X_G

AIN

MIN

_GAI

NW

ill D

ispl

ay t

he

MAX

/MIN

or A

PC

Mes

sage

s fo

r 3

seco

nds

if A

pplic

able

X =

Und

erlin

ed C

hara

cter

RXX

_ON

_

RX

X_O

FF

5 S

EC

To T

oggl

e B

etw

een

ON

/OFF

X =

Und

erlin

ed C

hara

cter

s

To A

ccep

t the

Cha

nges

To A

bort

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3-6 044-05307 Rev A

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Controls and Indicators OS-1991

MCPAMCPA controls and indicators listed in Table 3-3, are located on the MCPA front panel. MCPA operation iscontrolled by the OFF/ON/RESET RF toggle switch. MCPA status is displayed by a tri-colored LED.

Figure 3-7 MCPA Front Panel

Table 3-3 MCPA Controls and Indicators

Controls/Indicator Description

Controls (RF)

Toggle Switch - RESET (Up Momentary)

Resets the MCPA

Toggle Switch - ON (Center) Enables RF

Toggle Switch - OFF (Down) Disables RF

Indicator

Tri-Color LED GREEN (solid) MCPA enabled, no alarm

GREEN (blinking) MCPA in standby, no output power

Yellow (solid) Automatic Power Control (APC)

Yellow (blinking) VSWR alarm

Red (solid) MCPA disabled

PC I/O Factory use only

STATUS

RESET

TH

E P

OW

ER

IN W

IRE

LE

SS

TM

PC I/O

ONOFF

Status Indicator

RF Switch:RESETONOFF

PC I/ORJ-11Connector

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OS-1991 Initial Start-Up and Power Setting Procedures

Rectifier The rectifier module, shown in Figure 3-8, powers up automatically when AC power is applied to the OS. Thedual color LED indicator located at the upper-right side of the front panel displays rectifier status as listed inTable 3-4.

Figure 3-8 Rectifier Front Panel

Initial Start-Up and Power Setting ProceduresPerform the initial startup as instructed in Table 3-5.

CAUTION: Before applying power, refer to Chapter 5 for input power requirements and verify that MCPA input and outputs are properly terminated at 50 ohms. Do not operate the MCPA without a load attached. Excessive input power may trigger the overpower alarm disabling or damaging the MCPA.When MCPAs are enabled, at least one cabinet door must be closed and secured to provide adequate cooling.All three MCPA slots must be populated with an MCPA or a blank panel to provide adequate cooling air cir-culation.

NOTE: The OS must be warmed up for a minimum of two minutes prior to setting power levels. Failure to properly warm the MCPAs may result in lower output power when the MCPAs reach operating tempera-ture.

Table 3-4 Rectifier Status Indicator

LED Conditions Function

GREEN DC on

AMBER/GREEN Warning

AMBER DC off

LED Indicator

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Initial Start-Up and Power Setting Procedures OS-1991

Navigation and Configuration - UCMThe booster is conditioned per unique site requirements via the UCM. The following steps must take place forconfiguration menu access (see Figure 3-4):

Editing and navigation definitions:

Table 3-5 Initial Startup

Step Action

1 Verify all input and output cables are connected and secure.

2 Apply OS AC power.

3 Open OS back door. Measure primary AC input voltage (AC input voltage should be between 180 to 265 VAC). If AC input voltage is above or below limits, consult an electrician before turning on MCPAs.

4 Measure rectifier primary DC output voltage for +27 VdVDCc ±1.0 VDC. If DC output voltage is above or below the limits, MCPA output power could be degraded.

5 Open OS front door. Set MPCA front panel RF OFF/ON/RESET switch to ON (center) position. Status LED should light GREEN. Repeat for each MCPA. Refer to troubleshooting table in Chapter 4 if MCPA status LED stays lit RED.

Table 3-6 Navigation and configuration

Step Action

1 Press MENU key repeatedly until CONFIG menu is displayed.

2 Press and hold EDIT key ( ), then MENU key. After approximately two seconds, display changes to CONFIG and unlocks configuration menu.

3 Using up/down keys, display parameters to edit. Editing parameters requires holding down EDIT key for approximately two seconds until parameter is displayed with underlines.

4 After modifications are made, two courses of action are provided: Press and hold EDIT key for approximately two seconds to accept and store changes, orPress and hold MENU key for approximately two seconds to abort change and lock that parameter.

5 Exiting unlocked CONFIG menu automatically locks it.

❑ MENU key navigates to next main menu if a main menu is displayed. Main menus aredetailed in Figure 3-4, shaded in grey.

❑ MENU key returns to parent main menu if that display is on a sub-menu.

❑ MENU key is the only method to navigate through the main menus.

❑ All parameters can be viewed, including the CONFIG menu by navigating to desiredmain menu, then scrolling down using up/down keys.

❑ Displays use special characters for eighth digit to detail unique options:

Details more like options available with down key.

Details more like options available with right key.

Details editing parameter. Must hold down edit key for approximately two seconds toenter unlock mode.

❑ A displayed parameter without underlines is locked and will not alter with up/down keypresses.

❑ A displayed parameter with underlines is unlocked and can be altered by up/downpresses.

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OS-1991 Initial Start-Up and Power Setting Procedures

Booster Configuration The paragraphs that follow provide information for configuring the OS system.

Gain Mode - UCM

See Figure 3-4

External Alarm Inputs - UCM

See Figure 3-4

NOTE: STI alarms must be hard wired to external alarm input connector or alarms will be generated.Non STI sites have all EA0-3 off. STI sites have EA0-3 NC. Any other combinations are beyond the design of this application and will result in erroneous alarms.

Table 3-7 Gain Mode - UCM

Step Action

1 Navigate to CONFIG menu and unlock.

2 Scroll down to gain mode display. Either Gain Normal or Gain Constant is displayed.

3 If parameter is incorrect, press and hold EDIT key for two seconds until NORMAL or CONSTANT is underlined (unlocked). Using up or down key toggles between NORMAL or CONSTANT.

4 When correct parameter is displayed, press and hold EDIT key for two seconds to save and lock parameter.

Table 3-8 External Alarm Inputs - UCM

Step Action

1 Navigate to CONFIG menu and unlock.

2 Scroll down to specific external alarm (EA0, EA1, EA2, or EA3) to con.

3 If parameter is incorrect, press and hold EDIT key for approximately two seconds until OFF, NO or NC is underlined (unlocked).

4 Using UP or Down, toggle through options. Choose OFF if this is a non-STI site. Choose NC if this is an STI site.

5 When correct parameter is displayed, press and hold EDIT key for approximately two seconds to save and lock the parameter.

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Initial Start-Up and Power Setting Procedures OS-1991

TMA Configuration - UCM

See Figure 3-4

NOTE: These configurations enable DC voltage at antenna ports and enable RX fault monitoring. Each Rx channel sources +12 V at 500 mA maximum. Any current less than 40mA will generate a LO CURRENT fault. Any current greater than 150mA will generate a HI Current fault. Any current greater than 500 mA will disable the DC source for that channel and generate a HI CURRENT fault.A HI CURRENT condition attempts to auto-recover every five minutes by enabling the DC to Rx channel. If fault condition is cured, alarm clears and source remains on. If fault is present, there is no change in sta-tus.

CAUTION: This parameter sources +12 V at 500 mA maximum to antenna ports. Caution should be used if antenna ports are connected to test equipment with 0 VDC tolerance.To prevent a short circuit and alarm situation, all antenna port connections must be complete prior to enabling TMA DC supplies.

TMA Current Validation

See Figure 3-4

Table 3-9 TMA Configuration - UCM

Step Action

1 Navigate to CONFIG menu and unlock.

2 Scroll down to specific Rx channel (RX0 or RX1) to con for TMA use:

a. If TMA is utilized, select RX0 and RX1 to ON.

b. If no TMAs are installed, select RX0 and RX1 to OFF.

Table 3-9 TMA Configuration - UCM (continued)

Step Action (continued)

3 To change configuration, press and hold EDIT key for approximately two seconds until ON or OFF is underlined (unlocked).

4 Use UP/DOWN key to toggle between ON and OFF.

5 When correct parameter is displayed, press and hold EDIT key for approximately two seconds to save and lock parameter.

Table 3-10 TMA Current Validation

Step Action

1 Navigate to RX PDU main menu.

2 Using Down/Up keys, scroll to RX0+RX1 to display Current Draw.

3 Validate that current value is approximately 92 mA. This value varies depending on vendor and may be between 40mA to 150 mA.

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OS-1991 Initial Start-Up and Power Setting Procedures

Modem Configuration

See Figure 3-4 and Figure 3-6

NOTE: Modem should be enabled after entire installation is complete. This prevents generating routine alarms.Form-C alarm reporting is disabled when modem interface is enabled.

Perform steps that follow on each booster.

NOTE: The modem must be activated to wireless network for proper alarm reporting.

Table 3-11 Modem Configuration

Step Action

1 Navigate to PC COMM/MODEM menu. Modem should be displayed.

2 If PC COMM is displayed, press and hold EDIT key for approximately two seconds until PC COMM is underlined (unlocked).

3 Using UP/DOWN key, toggle to modem display.

4 With MODEM displayed, press and hold EDIT key for approximately two seconds to save and lock parameter.

5 Navigate to CONFIG menu and unlock.

6 Scroll down to modem display. Either MODEM OFF or ADDR 1-4 are displayed.

7 If parameter is incorrect, press and hold EDIT key for approximately two seconds until parameter is underlined (unlocked).

8 Using UP/DOWN key, toggle between ON and OFF.

9 When correct parameter is displayed, press and hold EDIT key for approximately two seconds to save and lock parameter.

10 If modem was enabled (ON), address sub-menu will be displayed.

11 If address is incorrect, press and hold EDIT key for approximately two seconds until address parameter is underlined (unlocked).

12 Using UP/DOWN keys, scroll through addresses 1-4.

13 Choose unique address because each booster on modem buss must have a different address.

14 When correct address is displayed, press and hold EDIT key for approximately two seconds to save and lock parameter.

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Initial Start-Up and Power Setting Procedures OS-1991

Ethernet Web Page Procedure

Log InNOTE: User can only modify “Install” and “Summary System Configuration” screen information. All subse-quent screens are for information only.

❑ Enter User Name.

❑ Leave Password blank

❑ Select OK

Figure 3-9 Log in 1 of 2

Table 3-12 Ethernet Web Procedure

Step Action

1 Connect Ethernet crossover cable from PC to modem front panel ETHERNET connector.

2 Boot up PC.

3 On PC, go to Start-Settings-Control Panel Network Connections. Right click on Local Area Connection, then select Properties.

4 After Local Area Connection Properties window opens, deselect all functions except Internet Protocol (TCP/IP).

5 Double click on Internet Protocol (TCP/IP) to open Internet Protocol (TCP/IP) Properties window.

6 Select “Use the following IP address”.

7 At “IP address” type in 192.168.0.2, then press Tab key. Subnet mask fills in 255.255.255.0. Select OK to close window.

8 Select OK to close Local Area Connection Properties window.

9 Open Internet Explorer.

10 Using Internet Explorer Address bar, type http://192.168.0.1, then press Enter key. The Powerwave Twoport application is enabled and Log In screen is displayed.

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OS-1991 Initial Start-Up and Power Setting Procedures

❑ After next screen appears, select OK.

Figure 3-10 Log in 2 of 2

Modem Activation Procedure

Status❑ Press Install to navigate to the next screen.

Figure 3-11 Status

Help is availableby pressing Helpon any screen.

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Initial Start-Up and Power Setting Procedures OS-1991

Cascade ID plus RS-485 Address❑ Enter cascade ID information in all capital lettters and click on Apply to save current settings.

Figure 3-12 Cascade ID plus RS-485 addressPorts/UCM Port Setting

❑ Items on the screen cannot be changed and are for information purposes only.

Figure 3-13 Ports/UCM Setting

Enter in all caps

The Notification String, Cascade Code, sent with each alarm is composed of the following:

Notification String = <Cascade ID + <Suffex> + <Sector ID> + <WhereOnSite> (RS485)Notification String = <Cascade ID + <Suffex> + <WhereOnSite> (RS232)

Example: KC03XC001M22Cascade ID: KC03XC001

Sector ID: "2" - Range 1-9 (Text string from 1-9 UCM Slaves) (RS485 only)WhereOnSite: "2" - (0=Rx0, 1=Rx1, 2=other) (Text string from each alarm)

Suffex: M

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OS-1991 Initial Start-Up and Power Setting Procedures

Ports/Modem Port Settings:❑ Items on the screen cannot be changed and are for information purposes only.

Figure 3-14 Ports/Modem Ports SettingsPorts/Protocol Settings:

❑ Items on the screen cannot be changed and are for information purposes only.

Figure 3-15 Ports/Protocol Settings

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Initial Start-Up and Power Setting Procedures OS-1991

Alarms❑ Items on the screen cannot be changed and are for information purposes only.

Figure 3-16 AlarmsSecurity

❑ Items on the screen cannot be changed and are for information purposes only.

Figure 3-17 Security

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OS-1991 Initial Start-Up and Power Setting Procedures

Sys Info/Network Connectivity❑ Items on this screen cannot be changed and are for information purposes only.

Figure 3-18 System Info/Network ConnectivitySys Info/SNMP Information

❑ Items on this screen cannot be changed and are for information purposes only.

Figure 3-19 Sys Info/SNMP Information

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Initial Start-Up and Power Setting Procedures OS-1991

Sys Info/Time Server❑ Items on this screen cannot be changed and are for information purposes only.

Figure 3-20 Sys Info/Time Server

Gain Mode

External Alarm Inputs

Table 3-13 Gain Mode

Step Action

1 Choose the SUMMARY menu (top).

2 Choose the SYSTEM CONFIGURATION sub-menu (side bar).

3 Select the correct gain mode via the GAIN MODE pull-down (figure 3-3).

4 Select the APPLY button.

Table 3-14 External Alarm Inputs

Step Action

1 Choose the SUMMARY menu (top).

2 Choose the SYSTEM CONFIGURATION sub-menu (side bar).

3 Select the correct external alarm mode via the EXTERNAL ALARM 0-3 pull-down (figure 3-3).

4 Select the APPLY button.

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OS-1991 Initial Start-Up and Power Setting Procedures

TMA Configuration

Transmit Gain Adjustment

The OS system operating gain modes consist of a “normal gain mode” and a “constant gain mode.”

NOTE: MCPA must be warmed up for a minimum of two minutes prior to setting power levels. Failure to properly warm the MCPA may result in lower output power when MCPA reaches operating temperature.

Normal Gain Mode:Normal gain is the default gain mode and functions as follows:

NOTE: Gain is factory preset to a default value of 5dB with three MCPA modules inserted and enabled.

Constant Gain Mode:Constant gain mode must be cond through the UID. In constant gain mode, gain remains the same regardlessof MCPA configuration. For example:

Table 3-15 TMA Configuration

Step Action

1 Choose the SUMMARY menu (top).

2 Choose the SYSTEM CONFIGURATION sub-menu (side bar).

3 Select the correct TMA mode via the PDU RX 0/1 pull-down (figure 3-3).

4 Select the APPLY button.

Table 3-16 Normal Gain Mode

Gain (dB)

Gain Mode Number of MCPAs MinimumMaximum

TX1 & TX2 TX3 - TX6

Normal 1 0.0 11.4 12.2

Normal 2 0.0 14.4 15.2

Normal 3 0.0 16.2 17.0

Table 3-17 Constant Gain Mode

Gain (dB)

Gain Mode Number of MCPAs MinimumMaximum

TX1 & TX2 TX3 - TX6

Constant 1 0.0 11.4 12.2

Constant 2 0.0 11.4 12.2

Constant 3 0.0 11.4 12.2

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Initial Start-Up and Power Setting Procedures OS-1991

Constant Gain Mode Configuration Process - UCM:Use navigation charts in Figures 3-4 through 3-6 for reference when configuring booster cabinet for operation.

Gain Adjust Function - UCM:Regardless of operating gain mode, use following procedure to adjust gain level. See Figure 3-4 and Figure 3-6.

NOTE: Gain display accuracy can be > ± 1.0 dB over temperature and frequency. For accuracy, it is rec-ommended to use power setting procedure during site commisioning.

Table 3-18 Constant Gain Mode Configuration Process - UCM

Step Action

1 Scroll Menu key to Config display.

2 Simultaneously press and hold Edit and Menu keys ( + MENU) for two seconds until Config is underlined.

3 Using and keys, scroll to menu that displays “Gain NORMAL”.

4 Press and hold Edit key until Normal is underlined.

5 Using key, switch display to read “Gain CONSTANT”.

6 After modifications are made, two courses of action are provided:

a. Press and hold EDIT key for approximately two seconds to accept and store changes, or

b. Press and hold MENU key for approximately two seconds to abort change and lock that parameter.

7 Press Menu key to exit Config edit.

Table 3-19 Gain Adjust Function - UCM

Step Action

1 Scroll Menu key to Config display.

2 Simutaneously press and hold Edit and Menu keys ( + MENU) for two seconds until Config is underlined.

3 Using and keys, scroll to menu that displays “Gain XX.XdB”. If there is less than three MCPA modules enabled and gain is too low, this window will read “Bypass_TX<0dB”, and fault LED will be illuminated red.

4 Press and hold Edit key until Gain value is underlined. Example: 0 4.0 dB.

5 Using keys, adjust gain to desired level.

6 After modifications are made, two courses of action are provided:

a. Press and hold EDIT key for approximately two seconds to accept and store changes, or

b. Press and hold MENU key for approximately two seconds to abort change and lock that parameter.

7 Press Menu key to exit Config edit.

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OS-1991 Initial Start-Up and Power Setting Procedures

Gain Adjust – Web Page

See Figure 3-3

RSSI Display – Web Page

See Figure 3-3.

Figure 3-21 RSSI Display

Table 3-20 Gain Adjust - Web Page

Step Action

1 Reference the previous section “Ethernet Web Page Procedure” to access the web pages.

2 Choose the SUMMARY menu (top).

3 Choose the SYSTEM CONFIGURATION sub-menu (side bar).

4 Type in the desired gain via the TX GAIN entry boxes (3-3).

5 Select the APPLY button.

Table 3-21 RSSI Display - Web Page

Step Action

1 Reference the previous section “Ethernet Web Page Procedure” to access the web pages.

2 Choose the SUMMARY menu (top).

3 Choose the RSSI Reading sub-menu (side bar).

4 The MODEM RSSI measurement is displayed (3-21).

5 Choose the UPDATE button to refresh the measurement.

6 Select the APPLY button.

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Initial Start-Up and Power Setting Procedures OS-1991

Power Setting Procedure

See Figure 3-4 and 3-6.

Before adjusting either enclosure gain or power, predetermine carrier power levels and desired power atbooster enclosure antenna port and pilot to carrier power ratio. Example: 10% pilot for a 45 dBm (32 watt)carrier is 35 dBm (3.2 watts).

Clear Alarm History

The alarm history should be monitored and cleared at the conclusion of every site visit.

Brightness Configuration

Refer to Figure 3-6.

Table 3-22 Power Setting Procedure

Step Action

1 Turn on one TRX cond for Pilot only.

2 Scroll Menu key to Config display.

3 Simutaneously press and hold Edit and Menu keys (■ + MENU) for two seconds until Config is underlined.

4 Using and keys, scroll to menu that displays TX power in either W or dBm.

5 Press and hold Edit key until TX power value is underlined. Example: TX 100 W.

6 Using and keys, adjust power to adjust Pilot power level. Note that power is incremented/decremented in 0.1 dB steps.

7 After modifications are made, two courses of action are provided:

a. Press and hold EDIT key for approximately two seconds to accept and store changes, or

b. Press and hold MENU key for approximately two seconds to abort change and lock that parameter.

8 Enable all channels P, P, S, and TCH.

9 Validate power displayed is desired carrier power level.

10 Press Menu key to exit Config edit.

Table 3-23 Clear Alarm History

Step Action

1 Bring site online with all carriers..

2 Press Menu key until “SYS_OK ↓" window appears.

3 Using key, scroll to “ALM_HIST” window.

4 Using key, scroll to clear alarm option.

5 Press and hold Edit key ( ) until “NO ALARMS” is displayed.

6 Press Menu key twice to exit alarm history window and return to “SYS_OK↓".

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OS-1991 Initial Start-Up and Power Setting Procedures

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Chapter 4Maintenance

IntroductionThis chapter provides periodic maintenance and removal and replacement procedures for the OS-1991Outdoor MCPA System.

Periodic MaintenanceSuggested periodic maintenance requirements are listed in Table 4-1.

WARNING: Wear proper eye protection to avoid eye injury when using compressed air.

CAUTION: Use only dry compressed air when cleaning the OS. Do not use pressure washers.To ensure proper cooling and prevent MCPA over temperature shutdown, one of the two booster doors must be closed and secure at all times.

NOTE: Do not break the seals on equipment under warranty or the warranty will be null and void. Do not return equipment for warranty or repair service until proper shipping instructions are received from the fac-tory.

Cleaning Air Inlets/Outlets/FilterThe air inlets and outlets should be cleaned during periodic site maintenance. If the equipment is operated in aheavy industrial or severe dust environment, the inlets and outlets should be cleaned as necessary. Coolingefficiency can be reduced if dust and dirt are allowed to accumulate. Remove the panel and, using eithercompressed air or a brush with soft bristles, loosen and remove accumulated dust and dirt from the air inletand outlet panels. Replace the panel when cleaned.

The air filter, located in the front panel, also must be removed and cleaned using compressed air. Refer toParagraph Air Filter Cleaning for filter cleaning and replacement instructions.

Table 4-1 Periodic Maintenance

Task Interval Action

Cleaning:

Filter 12 months Inspect and clean air filter.

Air Vents During periodic site maintenance

Inspect and clean inlet and outlet air vents. If equipment is operated in a dusty or industrial environment, inlets and outlets should be inspected more often.

Inspection:

Cables and Connectors

During periodic site maintenance

Inspect signal and power cables for frayed insulation. Check RF connectors to ensure tightness.

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OS-1991 Troubleshooting

TroubleshootingNote the status of the alarms on the front panels of the rectifier assembly, the MCPA and the UCM. Check faultdisplays on the UCM using the check sequences in Figures 3-2 through 3-4, or by using the web page with theEthernet connection. Contact your field representative or factory if troubleshooting does not resolve theproblem.

The UCM main status menu details the status of the booster. The main menu displays one of the following:

The SYSTEM OK display is normal. If alarms are present, the main menu displays the most severe status.Using the Down and UP keys display the list of faults starting from the most recent. The last display is thealarm history. Using the Right key displays past faults in the order of occurrence, storing up to 10 events. Thelast event is an option to clear the alarm history buffer. Refer to Chapter 3.

Prior to troubleshooting, verify the following:

Rectifier FaultIf a rectifier module is faulted, but no replacement is available, the fault can be masked via the UCM to clearthe related alarm. If rectifier fault reporting is disabled, installing a new rectifier module automatically enablesreporting after two minutes of installation.

Disable the rectifier fault reporting as follows: Refer to Figure 3-5

.

Fan FaultIf a fan is faulted and no replacement is available, the fault can be masked via the UCM. Masking the faultstops the UCM from reporting a minor alarm. If fan fault reporting is disabled, installing a new fan automaticallyenables reporting after two minutes of operation. The UCM display informs which fan is faulted as follows:

❑ SYSTEM OK - No faults or alarms❑ MINOR❑ MAJOR❑ CRITICAL/BYPASS❑ SLEEP MODE - Only applicable to constant gain mode.

❑ Outdoor system receiving specified power from base station.❑ All RF connections are connected properly and are not loose or damaged.❑ All appropriate subassemblies are present inside cabinet.

Table 4-2 Rectifier Fault - DIsable

Step Action

1 From rectifier fault UCM display, press Right key to display disable reporting.

2 Press and hold EDIT key until DISABLED is displayed.

3 Press Left or Right key to navigate UCM display back to fault list.

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Troubleshooting OS-1991

Disable fan fault reporting as follows: Refer to Figure 3-5.

The UCM indicates which fan is faulted as follows:

External Alarm (EA) FaultFor any EA fault, refer to the STI equipment manual. Verify the hardware connection between the booster andthe STI modules are not compromised.

The external alarm fault can be masked if the fault condition cannot be remedied, but clearing the alarm isdesired. A masked EA fault must be unmasked by reconfiguring the booster to enable that EA.

Disable EA reporting as follows: Refer to Figure 3-5.

Alarm History The alarm history appears in the last sub-menu of the Status menu. Using the Right key displays past faults;up to 10 events in order of occurrence. The last event is an option to clear the alarm history buffer.

Clear alarm history as follows: Refer to Figure 3-5.

Table 4-3 Fan Fault - Disable

Step Action

1 From fan fault UCM display, press Right key two times until “Disable Reporting” option is displayed.

2 Press and hold EDIT key until “disabled” is displayed.Using Down/Up keys, scroll to RX0+RX1 to display Current Draw.

3 Use Right and Left keys to navigate UCM back to fault list.

Display Door

Front Front Door

Rear Rear Door

Table 4-4 EA Reporting - Disable

Step Action

1 From EA fault display, press Right key to display “Disable Reporting” option.

2 Press and hold EDIT key until “Disabled” is displayed.

3 Use Right or Left key to navigate UCM display back to fault list.

Table 4-5 Alarm History - Clear

Step Action

1 Navigate to Status menu (System OK/ Minor/Major/Critical Bypass).

2 Press Down key until alarm history is displayed.

3 Press Right key until “Clear History” is displayed.

4 Press and hold EDIT key until “No Alarms” is displayed.

5 Press Right key to return to Alarm History Sub Menu.

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OS-1991 Field Replaceable Parts and Modules

Field Replaceable Parts and ModulesThe MCPAs, rectifier modules, UCM, Modem, RF conditioning unit, door fan assemblies, and power systemfuses can be replaced in the field on site by a qualified technician with experience maintaining RF poweramplifiers and similar equipment.

Opening the front or rear doors, or both as appropriate, is required to perform the following maintenanceoperations. Door latches are 1/4 turn and require a 10 mm hex socket wrench or nut driver to open.

Table 4-6 lists the model numbers and descriptions for ordering individual field replaceable systemcomponents.

MCPA Removal and ReplacementPerform the instructions in Table 4-7 to remove and replace the MCPA shown in Figure 4-1 MCPA Removaland Replacement

CAUTION: When removing the MCPA from the subrack, support the rear of the MCPA to prevent a sud-den drop when the guide rail disengages from the track. This could damage the rear multi-pin connector. The MCPA weights approximately 20 lbs. (9.1 kg).

NOTE: If an MCPA module is removed, another MCPA or blank panel must be installed in its place to pro-vide adequate cooling.

.

.

Table 4-6 Field Replaceable System Components

Model NumberManual Number Description

Quantity per System

G3L-1929-160G3L-1929-120

044-05305044-05138 Multi-Carrier Power Amplifier 1 to 3

031-08413 User Interface Display Quick Reference Guide 1

1001308 N/A Rectifier Module 1 to 4

800-20160-002 N/A Fan Assembly, 300 cfm, Rear Door 1

800-20160-001 N/A Fan Assembly, 300 cfm, Front Door 1

INST-MOD-001 N/A Modem Module 1

800-10686-003 N/A Universal Control Module 1

800-20010-001 N/A Integrated RF Conditioning Unit 1

100-10544-001 N/A Air Filter 2

0498060 N/A Fuse, MIDI Time Lag, Automotive Bolt-down, 60A, 32 V, (Littelfuse)

As required

02118015.MXP N/A Fuse, Fast Acting, Cartridge, 15A, 250V (Littelfuse) As required

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Field Replaceable Parts and Modules OS-1991

Rectifier Module Removal and ReplacementPerform the instructions in Table 4-8 to remove and replace the rectifier module shown in Figure 4-2.

CAUTION: The rectifier module weights approximately 5 lbs. (2.3 kg). When removing the rectifier modulefrom the subrack, avoid dropping the module by supporting it at the rear when the guide rail disengages fromthe track. Dropping the rectifier module could damage the rear multi-pin connector.

Table 4-7 MCPA Removal and Replacement Procedures

Step Action

1 Set OFF/ON/RESET switch on front panel of MCPA down to OFF.

2 Rotate latches securing MCPA to subrack counterclockwise.

3 With steady even pressure, use handle on front of MCPA to slide MCPA out of subrack.

4 Replace MCPA by carefully sliding MCPA into empty subrack slot. Secure MCPA by turning two latches clockwise.

Table 4-8 Rectifier Module Removal and Replacement Procedures

Step Action

1 Slide and hold latch to left

2 Use handle to carefully pull rectifier module out of cabinet

3 Replace rectifier by carefully sliding rectifier into empty slot until rectifier is secured

Figure 4-1 MCPA Removal and Replacement

MCPA

Quarter-TurnFasteners

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OS-1991 Field Replaceable Parts and Modules

Figure 4-2 Rectifier Removal and Replacement

Universal Control Module (UCM) Removal and ReplacementPerform the instructions in Table 4-9 to remove and replace the UCM shown in Figure 4-3.

Figure 4-3 UCM Removal and Replacement

Table 4-9 UCM Removal and Replacement Procedures

Step Action

1 Remove external AC power from OS enclosure

2 With enclosure front access door open, rotate two thumbscrews counterclockwise to release UCM

3 Using two thumbscrews, pull UCM out of enclosure

4 Install new UCM in reverse order

RectifierLatch

Thumbscrews

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Field Replaceable Parts and Modules OS-1991

Modem Remov\al and ReplacementPerform the instructions in Table 4-10 to remove and replace the modem shown in Figure 4-4.

Figure 4-4 Modem Removal and Replacement

RF Conditioning Unit (RFCU) Removal and ReplacementPerform the steps listed in Table 4-11 to remove and replace the RF conditioning unit shown in Figure 4-5. Thereplacement RCFU includes an identification label with calibration parameters for the power detector and gaincontrol. The stated values need to be entered into the booster via the UCM. The correct detector value ensuresthe Tx power is reported within specification. The gain accuracy is dependant on the two gain calibrationvalues VCG and VTX. A new value is not required when replacing the removed RFCU with the same unit.

CAUTION: The RFCU weighs approximately 40 lbs. When removing the RFCU from the subrack, avoiddropping it by supporting it at the rear when the guide rail disengages from the track.

Table 4-10 Modem Removal and Replacement Procedures

Step Action

1 Remove external AC power from OS enclosure.

2 With enclosure front access door open, rotate two thumbscrews counterclockwise to release modem.

3 Using two thumbscrews, pull modem out of enclosure.

4 Install new modem in reverse order.

5 Set up new modem as described in Chapter 3.

Thumbscrews

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OS-1991 Field Replaceable Parts and Modules

Table 4-11 Fan Assembly Removal and Replacement Procedures

Step Action

1 Remove external AC power from OS.

2 Disconnect all external cables to RFCU interface.

3 Internally disconnect following:❑ Forward detector cable (RFCU bulkhead).❑ Three MCPA input cables.❑ RF connector from MCPA combiner.❑ Three RJ45 interface cables (RFCU bulkhead).

4 Remove screws securing RF bulkhead to cabinet (M4 (0.7 x 10)).

5 Slide out and remove RFCU. Internal latches must be released.

6 Replace RFCU in reverse order

7 Refer to Figures 3-4 through 3-6 to program duplexer offset.

a. Scroll Menu key to Config menu.

b. Simultaneously press and hold Edit and Menu (n + Menu) keys until Config display is underlined (Config).

c. Using p and q arrows, scroll to VTX xxx window.

d. Simultaneously press and hold Edit and Menu keys until VTX value is underlined.

e. Using ptuqarrows to highlight appropriate numbers and enter VTX value listed on RFCU connection interface label. Example: VTX 184.

f. Press and hold EDIT button until VTX value is no longer underlined.

g. Using pand qarrows, scroll to VCG window that displays “VCG xxx”.

h. Simultaneously press and hold Edit and Menu keys until VCG display is underlined.

i. Using ptuqarrows, set VCG value to VCG number listed on RFCU connection interface label. Example: VCG 354.

j. Press and hold EDIT button until VCG is no longer underlined.

k. Press Menu key to exit Config.

RFL FWD MCPA 2 MCPA 1 MCPA 0SAMPLE SAMPLE VTX184VCG354

39.75

SW-3 BYPASS BIAS-T GAIN

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Field Replaceable Parts and Modules OS-1991

8 Setting Forward Power Detector Offset.

a. Scroll Menu key to Config menu.

b. Simultaneously press and hold Edit and Menu ( + Menu) keys until Config display is underlined (Config).

c. Using and arrows, scroll to window that displays “Det”.

d. Simultaneously press and hold Edit and Menu keys until Det value is underlined.

e. Using arrows to highlight appropriate numbers and enter forward sample offset value listed on RFCU connection interface label. Example: Det 39.75 dB.

f. Press Edit button until Det value is no longer underlined.

g. Press Menu key to exit Config.

Always clear alarm history as described in Chapter 3 after changing components or parameters.

Table 4-11 Fan Assembly Removal and Replacement Procedures (Continued)

Step Action

Figure 4-5 RF Conditioning Unit Removal and Replacement

044-05307 Rev A 4-9

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OS-1991 Field Replaceable Parts and Modules

Fan Assembly Removal and ReplacementPerform the instructions in Table 4-12 to remove and replace the fan assembly shown in Figure 4-6.

CAUTION: Ensure the fan assembly is replaced by the correct type. Front fans and rear fans are assem-bled different per air flow.

Air Filter CleaningPerform the instructions in Table 4-13 to clean the air filters shown in Figure 4-7.

Table 4-12 Fan Assembly Removal and Replacement Procedures

Step Action

1 Open appropriate cabinet door.

2 Disconnect fan connector.

3 Pull out on four fasteners that secure fan assembly, then remove fan assembly.

4 Align fan assembly and push in fasteners to reattach fan assembly, then reconnect fan connector.

Table 4-13 Air Filter Cleaning Procedures

Step Action

1 Open front door of OS. Fans power off automatically when door is opened

2 Pull up to remove air filter from OS

3 Clean air filter using water spray or compressed air. Allow filter to dry if using water spray

4 Slide filter back into empty slot and secure front door

Figure 4-6 Fan Assembly Removal and Replacement

Fan AssemblyConnector

Fan

Fasteners (4)

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Field Replaceable Parts and Modules OS-1991

Power System Fuse Removal and ReplacementThe fuses for the power system are located on the back panel as shown in Figure 4-8. Perform the instructionsin Table 4-14 to remove and replace the power system 60 amp DC fuses. Perform the instructions inTable 4-15 to remove and replace the power system 15 amp fuse.

Table 4-14 60-Amp Fuse Removal and Replacement Procedures

Step Action

1 Remove AC to booster via external AC circuit breaker.

2 Open rear door of OS. Verify AC is removed.

3 Pull up to snap open fuse protective cover.

4 Remove screws securing top of appropriate fuse. Remove hex nut and disconnect cable at bottom of fuse. Verify replacement fuse has correct rating.

5 Replace screws to secure fuse. Push up to close protective cover.

6 Close rear door of OS

Figure 4-7 Air Filter Removal, Cleaning, and Replacement

Air Filters

Rear Front

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OS-1991 Field Replaceable Parts and Modules

Figure 4-8 Fuse Removal and Replacement

Table 4-15 15-Amp Fuse Removal and Replacement Procedures

Step Action

1 Open rear door of OS.

2 Remove screw-in fuse cap and remove fuse. Verify replacement fuse has correct rating.

3 Replace fuse and replace fuse cap.

4 Close rear door of OS.

32 VDC 60 A Fuse (3)(under cover)

250 VDC 15 A Fuse

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Page 63: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

044-05307 Rev A 5-1

Chapter 5Specifications and Drawings

Introduction

The performance and physical specifications for the OS-1991 Outdoor Multi-Carrier Power Amplifier (MCPA)System are listed in Table 5-1. Outdoor System (OS) dimensions and installation examples are shown inFigures 5-1 through 5-4.

Table 5-1 Outdoor System Specifications

Electrical Specifications/Features

Tx Frequency Ranges 1930 MHz to 1995 MHz

Rx Frequency Range 1850 MHz to 1915 MHz

G3L-1929-120Output Power (typical) GSM/EDGE/UMTS

80 watts (49.03 dBm) with one active MCPA 160 watts (52.04 dBm) with two active MCPAs240 watts (53.8 dBM) with three active MCPAS

G3L-1929-120Output Power (typical) CDMA

70 watts (48.45 dBm) with one active MCPA 140 watts (51.46 dBm) with two active MCPAs210 watts (53.22 dBM) with three active MCPAs

G3L-1929-160Output Power (typical) GSM/EDGE/UMTS

110 ( dBm) watts with one active MCPA220 ( dBm) watts with two active MCPAs335 ( dBm) watts with three active MCPAs

G3L-1929-160Output Power (typical) CDMA

95 ( dBm) watts with one active MCPA190 ( dBm) watts with two active MCPAs285 ( dBm) watts with three active MCPAs

Instantaneous Bandwidth Maximum 40 MHz, G3L-1929-120Maximum 65 MHz, G3L-1929-160

Air Interface IS-95B, CDMA2000, 1xEV-DO, GSM, UMTS, EDGE

Input Power from BTS +47 dBm maximum per port (one or two operational ports) +45.2 dBm per port (three operational ports)+44 dBm per port (four operational ports)+43.0 dBm per port (five)+42.2 dBm per port (six)

Intermodulation -45 dBc / 30 KHz (FC - Offset +/- 8.85 KHz)-55 dBc / 30 KHz (FC - Offset +/- 1.98 MHz)-13 dBm / 1 MHz (FC - Offset +/- 2.25 MHz)-13 dBm / 1 MHz (FC - Offset +/-4.00 MHz)

Bypass Insertion Loss 1 dB maximum

Receive Band Insertion Loss 3 dB nominal

TX Rejection in RX Band 100 dB minimum

Impedance, All Ports 50 ohms

Alarms Form-C, wireless modem (optional)

RF Bypass (Alarm and Power Outage) Included

Page 64: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Introduction

5-2 044-05307 Rev A

TX Gain Range (typical) +16.2 to 0.0 dB variable, three MCPAs (duplex)+14.4 dB to 0.0 dB variable, two MCPAs (duplex)+11.4 dB to 0.0 dB variable, one MCPAs (duplex)+17.0 to 0.0 dB variable, three MCPAs (simplex)+15.2 dB to 0.0 dB variable, two MCPAs (simplex)+12.2 dB to 0.0 dB variable, one MCPAs (simplex)

TX Gain Range (constant) 0 to +11.4 dB (duplex), 12.2 dB (simplex)

Return Loss (Input/Output) -14 dB maximum

Gain Flatness 1.5 dB maximum

Lightning Protection 20 kA EIC 61000-4-5 8/20 US waveform

Operating Voltage 180 - 264 VAC, 22 A maximum

Mechanical Specifications/Features

Input RF Connector 7/16 DIN

Output RF Connector 7/16 DIN

DC Power Connection Screw terminal barrier block (0 AWG maximum)

Housing IP55 IP rating

Dimensions Refer to Figure 5-1 Outdoor System Dimensions

Weight populated 255 lbs (116 kg)

Environmental Specifications/Features

Environmental Application Outdoor

Operating Temperature Range -20 °C to +50 ºC

Storage Temperature Range -40 °C to +85 ºC

Humidity 5 to 100% RH

Cooling DC fans

Acoustic Noise <65 dBA (GR-487-CORE, Section 3.29, Issue 2)

Altitude -60 to 4000 meters

Seismic Zone 4 (GR-487-CORE, Section 3.29, Issue 2)

Transporation Shock Three 15 g, 11 ms, half-sine pulses (IEG 60068-2-55 Test Ea. shock

Transportation Bounce 1.1 to 1.2 g, 6 sides (IEC 60068-2-55 Test Ee Method A:Bounce

Transportation Vibration GR-63 CORE, Section 4-4-4

Handling Drop (Packaged) GR-63 CORE, Section 5.3.1

Unpackged Drop GR-63 CORE, Section 5.3.2

Operational Vibration 5 mm/s^2; 5-62-200 Hz (IEC 60068-2-6 Test Fc: Sinusoidal Vibration

Wind Speed 50 m/s

Table 5-1 Outdoor System Specifications (Continued)

Page 65: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Introduction OS-1991

Table 5-2 Weights and Measurements

Enclosure Weights and Dimensions

Dimensions Width: 406 mm (16 in.), Height: 774mm (30.5 in.), Depth: 863 mm (34.0 in.)

Clearance dimensions Width: 16 in. (406 mm)Height: 40.0 in. (1,016 mm), 6.0 in. (152 mm) from the bottom.Depth: 86.0 in. (2,184 mm), 36.0 in. (914 mm) front, 20.0 in. (508 mm) rear

Cabinet weight (shipping) 185 lbs. (84 kg) without MCPAs or modem

Cabinet weight (populated) 255 lbs (116 kg) maximum

044-05307 Rev A 5-3

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OS-1991 Introduction

Figure 5-1 Outdoor System Dimensions

5-4 044-05307 Rev A

Page 67: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Introduction OS-1991

Figure 5-2 Installation Example One

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044-05307 Rev A 5-5

Page 68: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

OS-1991 Introduction

Figure 5-3 Installation Example Two

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5-6 044-05307 Rev A

Page 69: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

Introduction OS-1991

Figure 5-4 Installation Example Three

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044-05307 Rev A 5-7

Page 70: PowerWave 044-05307 OS-1991-H0-003 Installation and Service Manual Rev A

1801 East St. Andrew Place

Santa Ana, CA 92705 USA Tel: 714-466-1000

Fax: 714-466-5800 www.powerwave.com

Main European Office Knarramasgatan 7 8tr164 40 Kista, Sweden

Sweden Tel: +46 8 540 822 00 Fax: +46 8 540 824 91

Main Asia-Pacific Office 23 F Tai Yau Building 181 Johnston Road Wanchai, Hong Kong Tel: +852 2512 6123 Fax: +852 2575 4860

©Copyright 2008, Powerwave Technologies, Inc. All Rights reserved. Powerwave, Powerwave Technologies, The Power in Wireless and the Powerwave logo are registered trademarks of Powerwave Technologies, Inc.

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