Feb 2018

PPLLAASSTTIICC // FFIILLMM

IInndduussttrryy PPrroodduucctt GGuuiiddee

Page 2

Preventive Maintenance and Calibration Program: The IDM Preventive Maintenance and Calibration (PM&C) program has been designed to make the maintenance and calibration of your valuable testing equipment more cost effective by preventing breakdowns and downtime by regular calibration, service and replacement of defective parts. IDM's PM&C system takes care of all service and repair needs you may have. It is an on-site maintenance and calibration service available on a regular basis, suitable to your needs and your testing equipment. The PM&C program is the best way to ensure your testing equipment is maintained in optimum working condition. PM&C team members are supplied with the necessary means to sustain your testing equipment's peak performance throughout its lifetime, benefiting both you and your equipment. Testing equipment in your facility (or at IDM) will be calibrated using industry-wide, internationally recognised standards or by your specific requirements. Calibrated instruments are labelled accordingly and documented with an IDM full calibration report or certificate of conformance (whichever is applicable). All calibrations are maintained in IDM's calibration database and you will be notified when your next service/calibration is due. IDM's Calibration work is comprehensive- adjusting your equipment to give you the right results, whenever possible.

Through this system of scheduled PM&C, IDM can help you improve productivity by reducing down time, minimising unscheduled maintenance and the need for service calls. We schedule in agreed dates and periods for the PM&C program and give you prior notification so you have time to prepare yourself. This service is available in Australia only at this point of time.

IDM provides OEM services:

• Project development from concept to completion

• Conceptual 3D modelling & precise manufacturing drawings to make your product come to life

• Design individual components to complete machinery

• Research & development project management

• Over 50 years of experience designing customised instruments and machines

• Designing production machinery & specialists in testing instruments

• Cost-effective design simplification

• Integrating numerous automation technologies such as pneumatic, hydraulic, servo drives, sensor technology, PC control, PLC interfaces, safety devices, linear motion etc.

• Flexible in-house manufacturing utilising CNC lathe & milling machines, general machining, surface grinding & fabrication

Page 3

Air Permeability Tester for Plastics Model a0004 The Digital Air Permeability Tester determines the air leakage of plastic films. It is manufactured to enable samples to be inserted at the front, with a sample opening of 5mm as well as a 45˚ lead in on sample opening. It features two safety activation switches for clamping, so that the operators are using both hands to ensure optimum safety.

Arbour Cutting Press – 3 Tonne Model: C0022-3 The 3 Tonne Arbour Press is used with cutting dies to produce testing samples. An optional cutting die adaptor can be used when using the Arbour Press with the Tool Steel Cutting Dies for fast & repetitious sample preparation.

Clicker Press Model: SE 25 The Swing Arm Clicker Presses are used for a wide variety of die cutting applications. The most common uses are cutting soft to semi-rigid materials such as gaskets, leather, cork, rubber, elastic, foam and other like materials. The SE 25 is completely hydraulic and is made of strong casting material to ensure powerful yet quiet running.

Coefficient of Friction Tester - Standard Model: C0055-M1 The standard C0055-M1 unit can measure Static COF (peak) from a resting position and continue to move testing surfaces in a relative motion to give an accurate kinetic COF (dynamic) result. This model

features a stationary sled with a moving plane and also comes with the option of computer software to record data. Peel Testing can also be carried out on this unit.

Coefficient of Friction Tester – with Variable Speed Model: C0055-M2 The C0055-comes with the addition of variable speed from 50 – 300mm/min using a stepper motor for acuate variable speed control. Once a test is completed and the sample has been unloaded, the unit will return to the start point “HOME” ready for the next test. Controls are via an LCD touch screen for stop, start, home and speed changes. This model is the next level in accurate and precise COF measurement for static and kinetic results and comes with the option of computer software to record data. Peel Testing can also be carried out on this unit.

Page 4

COF Tester – with Variable Speed & Heated Platen Model: C0055-M3 With variable speed, touch screen operation & in-built heated platen, model C0055-M3 is most ideal for plastic film testing. The temperature range on this unit is between ambient to 170°C,

allowing for testing at elevated temperatures. This model also comes with the option of computer software to record data – see Software. Peel Testing can also be carried out on this unit.

Coefficient of Friction Tester Model: C0045 (Incline Plane)

This instrument is used to determine the coefficient of static friction of most packaging materials by measuring the angle at which one test surface begins to slide against another inclined surface as the incline is increased at a constant and prescribed rate. As the plane rises at a rate of 1.5° ±0.5°/s, the first sign of movement from the sled is detected by a micro switch, stopping the plane movement and recording the relevant angle of the incline. The test is frequently referred to as a slide angle. The coefficient of friction is numerically equivalent to the tangent of that angle.

COF Tester Model: C0054 (Manual Incline Plane)

A manual Incline Plane COF Tester. This unit is used to determine the coefficient of static friction of most packaging materials. As the plane

rises, the first sign of movement from the sled is detected by the operator and a recording of the relevant angle of the incline is noted. The test is frequently referred to as a slide angle. The coefficient of friction is numerically equivalent to the tangent of that angle.

Coefficient of Friction Tester Model: C0049 (Hot Slip)

The C0049 Coefficient of Friction Tester is designed to determine the friction properties of plastic films, foils, laminates, papers and boards. The equipment performs tests to most of the recognised international test standards including IS0 8295 and ASTM 1894-78.

The equipment is essential for measuring the slip properties of packaging materials to ensure smooth running on production packaging machines or to measure the effect that a coating or print has on base material.

Page 5

Cavity Sample Moulds

Model: D0004 (2 Cavities)

Model: D0005 (4 Cavities)

Hardened stainless steel moulds with cavities measuring 150mm x 150mm x 2mm deep. Custom sizes are available.

Coefficient of Linear Thermal Expansion Tester Model: C0007 The Coefficient of Linear Thermal Expansion Tester is used for determining the linear change of a refractory caused by a change in temperature and to ascertain the reversibility of these characteristics.

Colour Check Cabinets

C0048 Series

Designed to answer visual colour matching needs, these units are used for assessing colour changes under different light sources, to

determine suitability of materials for industrial applications where there is the need to maintain colour consistency and quality. Fluorescent daylight, incandescent and optional black light may be used either individually or in combination.

Colour Comparative System

Model: ColorStriker The ColorStriker is user-friendly and can be used in various industries to test almost any material or surface type, including textiles, paint, varnishes, wood, tiles, plastics and more. Users can easily create and manage a custom colour archive. With the integrated texture library, the desired colour effect can be checked on screen for a wide variety of applications.

Cross Hatch Adhesion Tester

Model: 1542 The Elcometer 1542 is ideal for measuring the cross hatch adhesion of coatings up to 250µm (9.8mils) on flat surfaces and test panels. Measure on large or small panels by quickly changing the position of the guide wheel using the hexagonal wrench provided.

Kits are available with three different cutter spacing (1, 2 & 3mm) for a range of coating thickness. Each cutter wheel consists of 8 cutting faces. When one face becomes worn, rotate the cutting wheel to the next face.

Page 6

Cutting Dies – Tool Steel Model: C0024

Tool Steel Cutting Dies are used for cutting of plastic film, paper and rubber samples used for tensile and tear testing (dumbbell, trouser, etc). They are manufactured to suit various international test standards and custom dies can be ordered upon request.

Cutting Dies – Ruler Type Model: C0025 Ruler Type Cutting Dies are used for cutting of plastic film, paper and rubber samples used for tensile and tear testing (dumbbell, trouser, etc). They are manufactured with a ply backed knife-edge, and can be manufactured to suit various international test standards.

Cutting Templates – Stainless Steel Model: C0034 Manufactured from stainless steel with an easy to grip handle to provide a consistent cut out shape for example; Coefficient of friction testers, Colour fastness tester, etc. Custom shapes and sizes are available.

Deep Throat Gauge Model: T0021 IDM supply a variety of thickness measuring devices for various

applications. The Deep Throat Gauge has been specifically designed for measuring thickness at a greater distance from the samples edge.

Densometer Model: PAG-1000 Air permeance is the flow of air through unit area under unit pressure difference in unit time, under specified test conditions and is expressed in um/Pa.s. This equipment is used to measure paper, plastic, tissue and other sheeted material a built-in computer and exclusive testing software.

Digital Micrometers Model: D0011 (paper & plastic film) Model: ME-1000plast (plastic film)

This range of instruments is used to measure the thickness of paper, plastic, tissue and other sheeted material, these units automatically cycle up and down, providing an accurate and repeatable thickness reading at the end of each cycle.

Page 7

Din Abraders Model: D0008 Model: D0008-W (Wet) The Din Abrader is primarily for use in determining the resistance of vulcanized rubber to abrasive forces using a cylindrical type drum. It may however be used to determine the resistance to abrasion of other types of materials such as certain plastics.

Dry Bath Aging Block Model: D0001 The Dry Bath aging Block is used for determining the long-term effects of elevated temperature on various materials like rubber, plastics, textile etc. Samples are placed in glass tubes. The 24 holes for insertion of the tubes are 38mm by 280mm.

DuPont Impact Tester Model: I0007 The DuPont Impact Tester has been designed to test the endurance of coated material, when impacted by a falling weight at specified points. The purpose of the test is to see if test specimens can resist the effect of rapid impact testing. The DuPont Impact Tester can also be used on paintings with coated materials.

Durometers

IDM supply a range of analogue and digital Durometers which are designed to measure the hardness of materials including rubber and plastic. Durometers consist of 3 types: Type A for medium hardness, Type B for high hardness and Type E for low hardness. Constant Pressure Load set-ups include a Durometer and stand,

which utilizes a stepper motor driving system for more precise testing.

Elmendorf Tear Testers

Tear Testers quickly and accurately measures the tear resistance of sheet materials including paper, textiles, roofing products, film and foils.

Various models are available, including Electronic, Mechanical and Heavy-Duty.

Page 8

Falling Dart Impact Tester Model: F0008 (A Method) This unit covers the determination of the energy that causes Polyethylene Film to fail under specified conditions, with the impact of a free-falling dart. The unit employs a dart, with a 38mm diameter hemispherical head, dropped from a height of 660mm. This unit may be used for films whose impact resistance requires masses of approximately 50gms to 2 kg to fracture them.

Falling Dart Impact Tester Model: F0008 (A & B Methods) Determines of the energy that causes Polyethylene Film to fail under specified conditions, with the impact of a free-falling dart. The A & B Method unit comes with applicable weights and: Method A: 1x 38mm (50g) Aluminium Dart Head with a drop height of 660mm Method B: 1x 50mm (280g) Stainless Steel Dart Head with adjustable drop height from 660mm to1500mm)

Film Free Shrink Tester Model: F0006 The Film Free Shrink Tester consists of a small, circular aluminium block, electrically heated and controlled by a temperature controller. Using aluminium foil discs with silicon oil, the test piece is placed into it to accelerate shrinkage at selectable temperatures.

Flexseal® Model: F0022 The Flexseal® is an advanced leak detection system designed for monitoring the seal performance of flexible and semi rigid packages. It provides the user with a valuable visual method of determining the integrity of the package and seal using a simple and easy process. It allows rapid detection of failures, and enables early corrective action to be taken.

Flexible Modulus Tester Model: F0019 The Flexible Modules tester is used to determine the flexural properties of reinforced and unreinforced plastics, including high-modulus composites and electrical insulating materials in the form of rectangular bars moulded directly or cut from sheets, plates, or moulded shapes.

Page 9

Fogging Tester Model: FT-150 The fogging tester is professionally designed for the fogging characteristics evaluation of volatile constituents of decorating materials used in cars and aircrafts, e.g. plastic articles, polyurethane, textiles, leather, adhesives, nonwovens and thermal forming elastomers at high temperature conditions

Gardner Type Impact Tester Model: G0001 The Gardner Type Impact Tester is used to rank materials according to the energy required to break flat, rigid plastic specimens, under various specified conditions of impact of a striker, impacted by a falling weight.

Gelbo Flex Tester Model: G0002 The Gelbo Flex Tester is used to determine whether certain laminations of plastic withstand repetitive strain. By attaching sample pieces of laminated plastic to the two circular clamping disks, via hose clamps, the specimen is twisted and turned to the specific movements. This process will show a visual result of pin holding and delamination.

Glow Wire Tester Model: G0003 This unit simulates the effect of thermal stresses, such as glowing elements or overloaded resistors, in order to assess the fire hazard by a simulation technique. The glow wire is a specified loop of resistance wire which is electrically heated to a specified temperature. The glow wire is then bought into contact with the specimen under test.

Gloss Meter – Multi Angle Model: ETB268-F2 A range of Gloss Meters are available to determine the specular reflection of various materials. Gloss Meters can measure in 20°, 60° or 80°, all in the one single unit, with results displayed instantly, including the difference, pass/fail and statistics on display.

Page 10

Haze Meters – Hand Held IDM supplies Haze meters, which can measure both gloss and haze in one easy to use instrument. These units are useful for measurement on the finished product and quality control in the production process.

Economic Hot Tack Tester Model: GBR The economic GBR Hot Tack Tester is used to test the hot tack strength of plastic film after heat sealed in different conditions of temperature, pressure and time. This is achieved by clipping one end of two layers of test samples (having a tear bar fixed between the two layers) then heat seal the other end of the two samples. The clips pull the samples at certain speed until the samples are torn off by the tear bar at the heat sealed point. The force of tearing is measured so as to evaluate the hot tack strength.

Advanced Hot Tack Tester Model: H0005 The advanced system monitors seal performance of flexible and semi rigid plastic bags or tubes. The unit determines the capability of a heat-seal join to hang together when it is stressed, at a specified time interval while still hot from the sealing operation, but before it reaches ambient temperature.

Impact Testers for Flooring Model: I0003 – Small Ball Impact Model I0004 – Large Ball Impact These units are used to measure the resistance of impact on laminated surfaces / floor covering elements by the minimum impact force needed to cause visible damage to the surface under test.

Ink Rub Testers Model: I0001 (Single Arm) Model: I0002 (Twin Arm) Ink Rub Testers are designed to determine the quality of adhesion, and scuff

resistance of ink to paper surfaces, plastic and aluminium film. The method of operation is that a 2 or 4 lb weight with a clean white board is swept across the test piece for a set number of times, and then closely examined. Heated weights are also available for these units.

Page 11

Digital Izod Impact Tester Model: XJU-22S The XJU-22S adopts the technology of the photoelectric encoder to examine the angle, measures material absorption, energy and impact intensity of the material in the course of breaking. It possesses intact energy, loss detection and revision functions, high precision and stability and a large testing range.

Laboratory Heated Presses L0002 & L0003 Series For applications including moulding rubber, plastic and composites, IDM’s Laboratory Presses are designed for pressing or helping to form samples between two heated platens. Two digital temperature controllers enable the platens to be heated or cooled and even set process times for heating and

cooling. A digital panel meter is used to display the compression force (kgf) enabling fast and accurate operation.

Laboratory Heat Sealers Model: L0001-PRO (2 x Heated Bars) Model: L0001-PRO-S (Heated & Silicone Bars) Laboratory Heat Sealers are designed to be used for development work to help determine the sealing properties and characteristics of plastic and laminated materials. The Heat Sealer is electrically heated and temperature controlled with adjustable sealing pressure, controlled by a timer.

Leakage Tester Model: GB-M This instrument is used to test the seal integrity on glass or plastic containers and cans. The GB-M has been designed to operate automatically with compressed air to detect leakage, giving sensitive and accurate readings.

Light Transmission & Haze Tester Model: SGW-810 To test the light transmittance and haze degree of all transparent and semi-transparent parallel plane samples (plastic plate, sheets etc), and turbidity or clarity of liquid samples (water, drinks etc), used in the industries of plastics, membrane, coatings and paints, printing ink etc.

Page 12

Melt Flow Indexer - Manual Model: M0004 Melt Flow Indexers are dead-weight extrusion plastometers. Consisting of a thermostatically controlled melting chamber (the barrel) in which the polymer under test is heated and from which it is extruded through a standard die under standard conditions of load, which is made up of the combined weights of the extrusion piston and the loose weights.

Melt Flow Indexer - Automatic Model: XNR-400 The Auto MFI is suitable for determining the MVR and MFR of thermoplastic. Not only can test the high melt temperature such as PC, Fluor plastics and nylon, but also PE, PP, POM,PS,ABS resin which has low melt temperature. This unit features LCD touch screen operation, auto cut-off function and built in printer which automatically prints test results.

Pail Measuring Instrument Model: P0009 The Pail Measuring Instrument is manufactured with two recesses, one for 10 to 20 litre pails on the left-side, and 1 to 10 litre pails on the right side. The instrument will display the measurement in mm once the cylinder has stopped moving.

Permeability Cups - Vapometers

Used to determine the water vapor permeability of sheeted materials such as specialty paper grades, polyethylene, leather, vinyl, foil, laminates etc. Essential in determining if a material is moisture proof or has the ability to protect contents from the transmission of water vapor.

PET Bottle Pressure Tester Model: PEBT-4000 The PEBT-4000 PET Bottle Pressure Tester is an advance testing equipment specialized for testing the PET bottles. It has been designed in conformity to the three international commonly used testing methods: (1) Ramp Fill Mode; (2) Burst Mode; (3) User-Defined Mode. The machine uses touch screen interface with automatic effusion, clamping the sample and testing. The system is able to connect to PC with professional CND-PEBT software displaying pressure and volume expansion curve.

Page 13

Polarising Box Model: P0008 The Polarising Box is used to view the stress points created during manufacture of clear plastic and glass products. The samples can also be extruded film. The Polarising Box has two open sides so long items can be passed through.

Precision Balances IDM supplies a range of precision balances which offer all the features and durability found in high-end laboratory balances. Their advanced applications simplify even the most complex laboratory measurements.

Rebound Resilience Elasticity Tester Model UA-2207 Used to determine resilience elasticity of elastomers, soft elastic foams and similar during shock loading calculation of median value. The resilience elasticity is defined as the ratio of the regained energy in relation to the applied energy. This ratio of energy corresponds with the quotient of the height of the resilience and the height of the drop of the pendulum.

Rub Proof Tester Model: I0005 Used to evaluate the ink transfer from printed/coated materials from rubbing. Dead loads are placed on top of the upper disc to

achieve a known pressure. The S/S sample holders are manufactured to enable dry or wet rubs and a digital cycle counter stops the test at the pre-set value.

Sample Press - Pneumatic Model: C0050-3 (3 Tonne) Model: C0050-10 (10 Tonne) IDM’s Pneumatic Cutting Presses are used for sample preparation of various different sized test pieces. Tool Steel and Ruler Dies can be used and interchanged with ease. The Pneumatic Cutting Press is one of the easiest and versatile cutting presses to operate on today’s market. It is compact in size and fits onto a work table to conserve work space and is available in stainless steel for clean room environments.

Page 14

Spencer Impact Tester Model: 60-2006 The Spencer Impact Attachment was developed for use with Thwing-Albert’s Elmendorf Tear Tester. It provides a convenient method for determining the impact resistance of plastic films and packaging materials under conditions that closely approximate the strain rates that the material is subject to in end-use applications.

Static Volt Meter Model: SVM2 Designed for the plastic film industry, the Static Meter is a handheld electrostatic voltmeter that measures essentially all the parameters associated with static electricity. Its principle function-- measuring the voltage of a sample or surface without touching it.

Voltage Touch Meter Model VTM With the touch of a finger, Voltage Touch Monitor can be reliably used to warn and educate those who work in the most static-sensitive environments, including areas in which a fraction of a volt is critical. When used to verify the operation of wrist straps and conductive footwear, it detects problems in the entire system. This includes unexpected

bad ground plugs, bad floor conductance, voltage transients or AC that may be present from the air near ionizers or from contact with equipment that has a ground fault.

Voltmeter - Ultra Stable Surface DC Model USVM The Ultra Stable Volt Meter is a chopper-stabilized (rotating) sensor meter with a remote sensor head at the end of a 100 cm long flexible cable. It measures down to 1/10 volt on a surface, and up to 20 000 volts (20 kV). The Ultra Stable Volt Meter is a non touch voltage meter. This means a reading can be obtained without touching the surface of the sample being tested.

Thickness Gauge Digital Indicator with Stand Model: T0013 Providing statistical results, this unit can be used on many different materials where an accurate measurement of thickness is required. Different options can be fitted to suit custom requirements including mm/inch gauge readout and special foot sizes.

Page 15

Thickness Gauges – Hand Held T0014 Series Handheld Thickness Gauges can be used on many different materials where an accurate measurement of thickness is required. Different models are available depending on weight and contact point required.

Thickness Gauges - Ultrasonic

T2100 Series

Ultrasonic Thickness Gauges use ultrasonic pulse reflection. The pulse is reflected back to the probe when the ultrasonic pulse sent by the probe reaches the material interface through the tested object. This Gauge series are equipped with microcomputers that analyse, handle and display the current data. They feature highly optimized measuring circuits and offer high measurement accuracy.

Water Vapour Transmission Tester Model: PVA/4 Used for the preparation of test pieces for the accurate measurement of the water vapour transmission rate flexible packaging materials, including parchment, wax paper, polyethylene, vinyl, cellophane, foil, laminates, and other materials.

Water Vapour Permeation Analyzers - Gravimetric W300 Series

With the Gravimetric Method, these units test the water vapour transmission rate (WVTR) of packaging materials,

such as plastic film, composite film, co-extrusion film, aluminium-plated film, aluminium foil, infusion bag, sheets, paper, paper board, solar battery panel, cellophane, ceramics and porcelain, and various containers such as bag, pouch, bottle, can, bowl, box, widely used in the industries of food, pharmaceuticals etc.

Universal Testing Machines IDM provides a range of UTM’s which feature multiple testing capabilities including compression testing and tensile testing. UTM’s eliminate the need of having multiple machines to perform various tests (i.e. compression and tensile). UTM’s offer versatility and the ability to set up dual tests to speed up test set up, production & ultimately reduces operator fatigue & possible setup errors.

Page 16

If you have any questions, or require assistance with any testing & measuring

equipment, please contact:

IDM Instruments® Pty Ltd 10-11 Colrado Court Hallam, Victoria 3803

Phone: +61 3 9708 6885

Fax: +61 3 9708 6770 Email: idm@idminstruments.com.au Web: www.idminstruments.com.au