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WW OPS-03 Model and ExecuteSustainable Operational Processeswith Wonderware Workflow SoftwareDirk KozianSr. Product ManagerInvensys
Jim FriderProduct Marketing MgrInvensys
@InvensysOpsMgmt / #SoftwareRevolution
/InvensysVideos
social.invensys.com
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
Dirk KozianSr. Product ManagerInvensys
Jim FriderProduct Marketing MgrInvensys
/Wonderware
/company/Wonderware
Agenda
• What is Workflow?
• Improving Business Practices with Workflow
• Application Examples
• New Workflow Features Demonstrated
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• What is Workflow?
• Improving Business Practices with Workflow
• Application Examples
• New Workflow Features Demonstrated
Production related activities Maintenance related activities Quality related activities Warehouse related activities Environmental related activities Safety related activities
Common Industrial Processes
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Production related activities Maintenance related activities Quality related activities Warehouse related activities Environmental related activities Safety related activities
It’s not the product that differentiates one company from another, but theprocesses within those companies…
It watches the production operations …
MachineStatus
OperatorData Entry
TimeEvents
Workflow Management Defined…
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MachinesMachines Process ControlProcess Control
ProcessValues
Business Systems
BusinessTransactions
OperatorsOperators
OperatorData Entry
MachineStatus
OperatorData Entry
Workflow Management Defined…
… and initiates activities using themost appropriate tools
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MachinesMachines Process ControlProcess Control
ProcessValues
Business Systems
BusinessTransactions
OperatorsOperators
OperatorData Entry
Maintenance eventoccurs at shop-floor
Event automaticallycaptured and context
prepared
Communication withcontext sent toMaintenance
Maintenance notified( SMS, Email )
Maintenanceperforms inspectionand submits report
Communicationshared with Supervisor
Decision toHOLD
production
Concurrentcommunication withProduction Scheduler& EAM Application
Supervisor notified( SMS, Email )
WorkflowInitiated
N Y
WORKFLOW
Maintenance Example
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Decision toHOLD
production
Concurrentcommunication withProduction Scheduler& EAM Application
Maintenance ordercreated in EAM app.
Scheduler updatesproduction
schedule
Maintenance Tech.completes order
Productioncontinues
Communication withMaintenance Tech.
Maintenance Tech.receives maintenance
order on mobile device
Concurrentcommunication withProduction Operator& EAM Application
Maintenance orderclosed in EAM app.
Production Operatornotified to start
production
WORKFLOW
ModelModel the Process – Create Processes, Forms, & Reports
ExecuteExecute the Process – Manage & Escalate Tasks, Coordinate Resources
AnalyzeAnalyze the Process - Find Bottlenecks, Get Alerts
ImproveImprove the Process – Continuous Improvement
Wonderware Workflow Software“Key Elements”
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ModelModel the Process – Create Processes, Forms, & Reports
ExecuteExecute the Process – Manage & Escalate Tasks, Coordinate Resources
AnalyzeAnalyze the Process - Find Bottlenecks, Get Alerts
ImproveImprove the Process – Continuous Improvement
Wonderware Workflow SoftwareArchitecture Overview
Wonderware Workflow – Standard or Enterprise Edition
User Directory
Platform & Application Integration Connectors
Microsoft Integration Other IntegrationDB Integration
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Wonderware Workflow “Add-Ons”
System Platform EMI MESMobile Batch ROMeo
Microsoft Integration Forms DesignerEnterprise Integration
Successful Applications of Workflow
Applications Related to Safety of….
People
Products
Environment
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Applications Related to Safety of….
People
Products
Environment
Customers already using Workflow
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Do you had situations where?
Someone was injured or close call
Programs around safety procedures
Lock Out/Tag Out
Electrical Power
Hydraulic Power
Pneumatic Power
Steam Power
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Do you had situations where?
Someone was injured or close call
Programs around safety procedures
Lock Out/Tag Out
Electrical Power
Hydraulic Power
Pneumatic Power
Steam Power
Do you have programs requiring peopleto follow defined procedures?
Alarm Response
HACCP – Hazard Analysis and Critical Control Points
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Do you have programs requiring peopleto follow defined procedures?
Alarm Response
HACCP – Hazard Analysis and Critical Control Points
What attributes in your processesare critical to stay in spec?• Temperature
• Level
• Time in a given step or stage
• Performance or OEE
• Speed
Were mistakes made, did people act quickly enough?
Was your team consistent in their performance?
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What attributes in your processesare critical to stay in spec?• Temperature
• Level
• Time in a given step or stage
• Performance or OEE
• Speed
Were mistakes made, did people act quickly enough?
Was your team consistent in their performance?
Do you have to comply toregulations from:OSHA:
FDA:
EPA:
Your Customer?
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OSHA:
FDA:
EPA:
Your Customer?
Success Stories
Cancer Test Kits
Monitoring Temperatures throughout facility
Validated Application
Electronic Signature
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Cancer Test Kits
Monitoring Temperatures throughout facility
Validated Application
Electronic Signature New Video Success Story
WW OPS-09: Fujirebio Success Story, Wed 8AM Morocco Room
Water Treatment Plant
• Dumped hundreds of thousands of untreated sewageinto the ocean.
• Sited as either not having defined procedures or notfollowing them.
• Could Workflow have helped?
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• Dumped hundreds of thousands of untreated sewageinto the ocean.
• Sited as either not having defined procedures or notfollowing them.
• Could Workflow have helped?
Product Demonstration
New & Existing Features for ImprovingWorkflow Execution
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Highlights of the recent release
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Wonderware Workflow 2012 R2 SP1User Problem:Users does not have a tool to clean up the provisioned data for System Platform and MES Connectors whilemoving from one environment to another.
Why is this important?
• Avoid manual execution of scripts
• Enable users to easily cleanup data and reuse ofthe configuration
Our Solution:
• A new tool for cleaning up provisioned data forMES and System Platform connector
• The tool automatically populates from connecteddatabase to avoid manual errors
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Why is this important?
• Avoid manual execution of scripts
• Enable users to easily cleanup data and reuse ofthe configuration
Our Solution:
• A new tool for cleaning up provisioned data forMES and System Platform connector
• The tool automatically populates from connecteddatabase to avoid manual errors
User Problem:Users have only a limited number of input data types for Database Activity
Why this is important:
•Users need a wider array of input data typesfor Database Activity
•Users can reduce the custom applicationdevelopment required for databaseinteractions
Our Solution:
•Database enhanced to allow parameterpassed for schema generation
•Added support for identifying and autopopulating the input data types while loadingparameters for SQL Queries
•Users given option to specify data types forexecuting stored procedures
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Why this is important:
•Users need a wider array of input data typesfor Database Activity
•Users can reduce the custom applicationdevelopment required for databaseinteractions
Our Solution:
•Database enhanced to allow parameterpassed for schema generation
•Added support for identifying and autopopulating the input data types while loadingparameters for SQL Queries
•Users given option to specify data types forexecuting stored procedures
User Problem:Users are unable to generate SQL Server Reporting Service reports using array value asdata filter
Why this is important?
• Enable users to leverage on existing SSRSinfrastructure
• Enables users to easily create reports withworkflow contextual data.
Our Solution:
• New user interface developed to configurevalues as an array in SSRS report activity
• SSRS Reporting feature enhanced to supportarray value as input
• Forms and Workflow List enhanced tosupport values as array in comma separatedformat
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Why this is important?
• Enable users to leverage on existing SSRSinfrastructure
• Enables users to easily create reports withworkflow contextual data.
Our Solution:
• New user interface developed to configurevalues as an array in SSRS report activity
• SSRS Reporting feature enhanced to supportarray value as input
• Forms and Workflow List enhanced tosupport values as array in comma separatedformat
User Problem:Users unable to render BPM.Net server side controls like Inbox and WorkflowList in IE 9standard mode
Why this is important?
• Enables OEM customers to claim compatibility for IE 9 standard mode
• Enables users to validate the HTML rendered and achieve smooth rendering acrossbrowsers
Our Solution:
• Upgraded third party control (Intersoft web grid) to latest version
• Enhanced end user facing controls like Inbox and WorkflowList to render in IE 9 standardmode
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Why this is important?
• Enables OEM customers to claim compatibility for IE 9 standard mode
• Enables users to validate the HTML rendered and achieve smooth rendering acrossbrowsers
Our Solution:
• Upgraded third party control (Intersoft web grid) to latest version
• Enhanced end user facing controls like Inbox and WorkflowList to render in IE 9 standardmode
Wonderware Workflow 2014
Next Generation Forms Designer
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Summary
Workflow:Puts people into action
Provides information
Makes sure steps are done
Escalates when necessary
Provides electronic records
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Workflow:Puts people into action
Provides information
Makes sure steps are done
Escalates when necessary
Provides electronic records
Take the Next Step: Contact Your Local Wonderware Distributor
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