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8/12/2019 Praesentation Diehl
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High Pressure Piping in Power Plants – Water / Steam Cycles
Capital Markets Day “Power Services“ at Moorburg Power Plant
December 2, 2010
Ronald Diehl, Member of the Executive Board of BB Power Services GmbH
8/12/2019 Praesentation Diehl
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A enda
1. Overview division
Piping Technology
2. High-Pressure Piping Systems
3. Service Range
4. Market Structure
5. Clients
.
7. Competitive differentiators
and success factors
8. References
Page 2
Bilfinger Berger Capital Markets Day December 2, 2010
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1. Overview division Piping Technology
Fields of
competence
Service range
DetailPro ectManufactu-
Construction,Commission-
BasicEngineering
(ProcessQuality
assurance,
Steelconstruction,
engineeringmanagement,
Fabrication
Erection
,
into operation
,
E/I&C, Arrangementplanning)
welding
technology
,
facades,hoists
DeNOx
Planning teams
Electrostatic
precipitator
DesulfurizationInduced draft fan
Forced draft fan
Steam generator,
firing system
Components:
coaling, mill, ashremoval,
heat recovery
Construction
services
(Bilfinger Berger
Civil)
Piping
HP system
IP systemLP system
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Bilfinger Berger Capital Markets Day December 2, 2010
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1. Overview division Piping Technology
Bilf inger Berger Power Services GmbH
Bilf inger Berger SE
Steam GeneratorsEnergy and
Environmental Piping TechnologyMechanical ApparatusSteam Generators
Engineering
Babcock Borsig Service
GmbH
BHR Hochdruck-
Rohrleitungsbau GmbH
Bilfinger Berger Power
Holdings (Pty) Ltd.Babcock Noell GmbH
MCE Maschinen-
und Apparatebau GmbH& Co. KG (Austria)
Steinmüller Instand-
setzung Kraftwerke
Gesellschaft für Energie-
und Umwelttechnik mbH
PKB Planungsbüro
Rohrleitungs- und
Anlagentechnik GmbH
BHR Piping Systems
Steinmüller Africa
(Pty) Ltd.
Steinmüller Engineering
MCE Industrietechnik Aschersleben GmbH
Middle East FZE(UAE)
Duro Dakovic Montaza
d.d. (Croatia)
(Pty) Ltd. (South Africa) .
MCE Berlin GmbHKOG Group
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Bilfinger Berger Capital Markets Day December 2, 2010
Rotring Engineering AG
Intervalve (Pty) Ltd. 50%
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1. Overview division Piping Technology
600
Orders received Output volume
600 600
€ million € million
400
500
400
500
400
500
100
200
100
200
100
200
00 0
Orders received and output volume include between €120m and €150m / yearstandard business service .
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Bilfinger Berger Capital Markets Day December 2, 2010
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2. High-Pressure Piping Systems
plants are the connections between
the feed water pumps, the boiler / heat
exchanger and the turbine.
Coal-fired power plants Lignite-fired power plants
Combined-cycle power stations
Biomass power plants
Surrogate fuel power plants
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Bilfinger Berger Capital Markets Day December 2, 2010
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2. High-Pressure Piping Systems
–
RWE Neurath lignite-fired power plant(optimised plant design, BoA),
1,100 MW
Total material approx. 3,100 t / unit
Pipes approx. 2,200 t
.
Fittings approx. 190 t
Supports/hangers approx. 600 t
Total pipe length approx. 11,000 m
Main piping approx. 4,400 m
Total circumferential welds
approx. 7,000
Total circumferential welds
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Bilfinger Berger Capital Markets Day December 2, 2010
. ,
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2. High-Pressure Piping Systems
–
RWE Neurath lignite-fired power plant 172 m level
(optimised plant design, BoA),
1,100 MW
Feed water
430 bar, 250 °C, Ø 588 mm, w.th. 44
Main steam
295 bar, 610 °C, Ø 549 mm, w.th. 97
Cold reheat
75 bar, 435 °C, Ø 824 mm, w.th. 31
Hot reheat
70 bar, 615 °C, Ø 806 mm, w.th. 43
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Bilfinger Berger Capital Markets Day December 2, 2010
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3. Service range
,
Fabrication of pipingspoolsFabrication of pipingspools
Assembly of theprefabricated pipe
Assembly of theprefabricated pipe
Plant maintenanceconsulting service
Plant maintenanceconsulting service
Pi in conce tual / Pi in conce tual /
Bending
Welding
Bending
Welding
spoo s an angers
Power plant newbuilds
spoo s an angers
Power plant newbuilds
Plant maintenanceengineering
Plant maintenanceengineering
basic design
Piping detail design
basic design
Piping detail design
Heat treatment
Machining
Heat treatment
Machining
Replacement duringpower plant outages
Replacement duringpower plant outages
an op m za on
Power plant retrofits
an op m za on
Power plant retrofits
System analysis
Stress calcluation
System analysis
Stress calcluation
Destructive and non-
destructive material
testing
Destructive and non-
destructive material
testing
ssessmen oresidual service life
ssessmen oresidual service life
ProcurementProcurement
Expediting
Specifications
Expediting
Specifications
Pipe hangerdesign
Pipe hangerdesign
Quality Assurance
Scheduling
Quality Assurance
Scheduling
Page 9
Bilfinger Berger Capital Markets Day December 2, 2010
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4. Market Structure
-
Market leader in Europe
Market leader in South Africa
One of six leading contractors worldwide
Piping Systems in Nuclear Power Plants
Market leader in Europe
Main Coolant Piping in Nuclear Power Plants
n erna y c a e p pes
One of three contractors worldwide
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Bilfinger Berger Capital Markets Day December 2, 2010
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4. Market Structure
BIP (Babcock Industry and Power)
E.ON AnlagenserviceWWV Wärmeverwertun
Europe YIT (Industrial and Network Services), Finland
Fives Nordon France
Fabricom (Suez Gaz de France), BelgiumBoccard, FranceBassi, Italyn egra , us r a
World Shaw / Stone & Webster, USA
, ATE (Atomtech Energy & Industrials), TaiwanBHEL (Bharat Heavy Electricals Ltd.), IndiaSeongwha Industrial, Korea
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Bilfinger Berger Capital Markets Day December 2, 2010
Fabricom / Endel (Suez Gaz de France), Belgium/France
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5. Clients
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Bilfinger Berger Capital Markets Day December 2, 2010
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.
Billing on basis of hours and
material spent according to unit rate list
Service contract
en
Lump sum fixed price for exactly defined
scope of supplies and services
e. . water/steam c clesLump sum
ClientBBPS
Unit rate lists with defined quantities
e.g. major contract OL3 FinlandClientBBPS
• AREVA reactor building• SIEMENS turbine hall
Hours s ent with hour char e rates
all materials and third-party services (cost plus fee)
– no major contracts – Cost plus fee
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Bilfinger Berger Capital Markets Day December 2, 2010
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7. Competitive differentiators and success factors
-
Coal-Fired Power Plants
g er processtemperatures and
pressures … e r
k W h
Process temperature
n c y
… increase netEfficiency andreduce CO2 emissions. m
C O 2
e f f i c i
… require better materialswith higher demandsfor develo ment
g
r
manufacturing andfabrication.
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Bilfinger Berger Capital Markets Day December 2, 2010
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7. Competitive differentiators and success factors
know-how from
Mannesmann Anlagenbau (MAB),
Babcock Rohrbau, today BHR
Vallourec & Mannesmann (V&M), formerlyMannesmann Röhrenwerke
Global leader in e ui in ower lants with
seamless pipes for high-pressure piping systems
Joint research ro ects with Vallourec &Mannesmann (V&M)
Ongoing development and improvement of pipe
materials (V&M) and their process technologies
Page 15
Bilfinger Berger Capital Markets Day December 2, 2010
(BHR)
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7. Competitive differentiators and success factors
Control of forces and loads
Detail engineering and calculation
Transfer of forces and loads into the
building steel structure by means of Lisega
Rigids
Constant
angers
Shock absorbers
Spring hangers
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Bilfinger Berger Capital Markets Day December 2, 2010
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7. Competitive differentiators and success factors
The key technologies
Inductive bending
SAW socket welding
Submerged arc welding (SAW)
SAW-narrow gap welding
Weld claddin
Inert- as tun sten-arc weldin TIG
Manual arc welding
TIG pulse orbital narrow gap welding
Material testing non-destructive / destructive
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Bilfinger Berger Capital Markets Day December 2, 2010
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7. Competitive differentiators and success factors
Pipe bends
Production of bends with
flow optimised radii
= minimised pressure loss
Reduction of number of welds
= increased benefit
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Bilfinger Berger Capital Markets Day December 2, 2010
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7. Competitive differentiators and success factors
Movie Inductive Bending
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Bilfinger Berger Capital Markets Day December 2, 2010
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7. Competitive differentiators and success factors
Coal- and lignite-fired big sized
Number of power plant units (14)
power plant new builds in Germany
Number of BHR projects (12)
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Bilfinger Berger Capital Markets Day December 2, 2010
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8. References
-
Olkiluoto 3, Finland, EPR 1,600 MWe
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8. References
-
Olkiluoto 3, Finland, EPR 1,600 MWe
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8. References
-
Olkiluoto 3, Finland, EPR 1,600 MWe
main steamsilencer
steam generator
pressurization system
safety injection system
feed water
nuclear reactor containment
reactor coolant system
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Bilfinger Berger Capital Markets Day December 2, 2010
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8. References
-
Water / Steam Cycles
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Bilfinger Berger Capital Markets Day December 2, 2010
Photo: Siemens press release
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8. References
-
Water / Steam Cycles
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8. References
Steel pipes for offshore foundations
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Bilfinger Berger Capital Markets Day December 2, 2010
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Strong arguments for a successful expansionof the share in the worldwide power piping market
Thank you for your attention
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Bilfinger Berger Capital Markets Day December 2, 2010