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PRATICAL INTELLIGENCE Enhanced technical production solutions GROUP BRANCHES EXPERTISE SOLUTIONS AUTOMOTIVE DEVICE
PRATICAL INTELLIGENCE
Enhanced technical production solutions
GROUP BRANCHES EXPERTISE SOLUTIONS AUTOMOTIVE DEVICE
FOUNDATIONS
INDUSTRIAL DYNAMIC
KEY FIGURES
GLOBAL PRESENCE
GROUP
FOUNDATIONS INDUSTRIAL DYNAMIC KEY FIGURES GLOBAL PRESENCE
• BRANCHES
• EXPERTISE
• AUTOMOTIVE
• GROUP
• EMT H
INDUSTRIAL DYNAMIC
800 (2012)
600 (2005)450 (2002)
200 (1992)
15 (1976)
Staff
Cutting
Plastic injection
Assembly
Expertise
1990
2010
1971
2000
1990
2000
2010
Family-owned group
2rd generation joins the group : Jean-Claude BONTAZ (1990)
Philippe BONTAZ (1986)
Found by Florent BONTAZ (1971)
FRANCE :extension of the Annemasse site(1990)Creation of the Marignier site (1992)
International presence
ROMANIA (2005) : started operations in Timisoara
TUNISIA (2002) : started operations in Tunis
CHINA (2008) : started operations in Changzhou
3rd generation joins the group : Hugo BONTAZ (2015)
2018
2018
1200 (2018)
FRANCE (2017) : takeover of EMT site- BonnevilleHONGRIE (2017) : takeover of EMT site– GodolioCHINE (2018) : joint venture at DJS Mold - Changzhou
Engineering & prototyping MOROCCO (2014) started operations in Casablanca
Machining
FOUNDATIONS INDUSTRIAL DYNAMIC KEY FIGURES GLOBAL PRESENCE
• BRANCHES
• EXPERTISE
• AUTOMOTIVE
• GROUP
• EMT H
KEY FIGURES
Technical strength
5% dedicated to engineering Centralised R&D unit Representatives on every production site
Production strength
More than 120 punch presses ( 20 to 400T, 0,1 to 5 mm, up to 700 strokes / min)More than 100 injection presses (from 22 to 500T ) Dedicated assembly lines
1200employees
7production
sites
Turnover (2018) : 85 M€
43% of turnover earned
fromexports
FOUNDATIONS INDUSTRIAL DYNAMIC KEY FIGURES GLOBAL PRESENCE
• BRANCHES
• EXPERTISE
• AUTOMOTIVE
• GROUP
• EMT H
GLOBAL PRESENCE
LEMAN INDUSTRIE has chosen to locate its production facilities close to its customers.All sites are designed around the same industrial organisation concept, and benefit from all the
Group’s technological assets.
LEMAN INDUSTRIE FRANCEMarignier - Bonneville
LEMAN INDUSTRIE ROMANIATimisoara
LEMAN INDUSTRIE TUNISIAFouchana - Tunis
LEMAN INDUSTRIE CHINA& DJS MOLDChangzhou
LEMAN INDUSTRIE HUNGARYGödöllő
LEMAN INDUSTRIE MOROCOOCasablanca
BRANCHES
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
FRANCE
Paris
Lyon
ISO
14001
ISO
9001
IATF
16949
Marignier
The Marignier site is the group’s administrative head office and represents the epicentre of LEMAN Industrie’s expertise.
Site : Marignier (between Mont Blanc and Geneva) Established : 1971 Staff : 90 Centralised R&D unit 30 punch presses ( 20 to 160T ) 17 injection presses ( 35 to 120T ) 5 automated lines
Paris
Lyon
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
France (EMT)
Paris
Lyon
ISO
14001
ISO
9001
IATF
16949
Acquiring the EMT 74 site reinforced LÉMAN Industrie’s industrial strategy with relation to capacity (large tonnage), technical solutions (prototyping, welding) and applications (turbo).
Site : BonnevilleAcquisition: 2017Staff: 135Tool design and productionTesting and prototyping workshop25 mechanical presses, including some for deep drawing (40 to 400T) 9 manual presses (15 to 100T)Automated assembly lines
Assembly by riveting, heading, screwing, clinching and welding (electrical, TIG, CMT, laser)
Paris
Lyon
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
TUNISIA
LEMAN Industrie Tunisia has developed multi-technology expertise underpinned, in particular, by highly competitive skills in the assembly and wiring of parts and sub-assemblies.
Sites: Fouchana and TunisEstablished: 2005Staff: 32020 punch presses (20 to 125 T)17 injection presses (22 to 500 T)Expanded assembly centre: 150 employees
Tunis
ISO
14001
ISO
9001
IATF
16949
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H LEMAN Industrie Romania stands out for its commercial dynamism, the technical expertise of its teams and the productive efficiency of its processes: all major assets for the group’s development and customer satisfaction.
Site : TimisoaraEstablished: 2005Staff: 35016 punch presses (20 to 315 T)29 injection presses (22 to 500 T)
ROMANIA
Bucarest
ISO
14001
ISO
9001
IATF
16949
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
CHINA
Beijing
Shangai
Hong-Kong
Best Quality Rating
Kie’CUP 2011
LEMAN Industrie China has rapidly incorporated all areas of the group’s expertise to meet the needs of various markets. Its productivity is notably driven by extensive process automation.
Site : Changzou (province de Jiangsu)Acquisition: 2014Staff: 11515 punch presses (40 to 250 T)10 thermoplastic injection presses ( 22 to 450 T)Assembly and wiring workshop
ISO
9001
IATF
16949
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
CHINA
The LEMAN INDUSTRIE Group has taken over the DJS MOLD site, specialising in tool design and production.
Site : Changzhou Acquisition: 2019 Staff: 15 Specialisation: tooling
Beijing
Shangai
Hong-Kong
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
MOROCCO
LEMAN Industrie Morocco benefits from all the group’s expertise in cutting, injection, overmoulding and assembly. Its geographical position facilitates support for customers in North Africa and towards America (maritime delivery).
Site : CasablancaAcquisition: 2014Staff: 11515 punch presses (40 to 250 T)10 thermoplastic injection presses ( 22 to 450 T) Assembly and wiring workshop
ISO
9001
IATF
16949
Marrakech
FRANCE TUNISIA ROMANIA CHINA MOROCCO HUNGARY
• GROUPE
• EXPERTISE
• AUTOMOTIVE
• BRANCHES
• EMT H
HUNGARY
LÉMAN Industrie Hungary boasts extensive design expertise and highly automated production capacities (cutting, drawing, assembly).
Site : GödöllőAcquisition: 2017Staff: 135Tool design and production10 mechanical presses, including some for deep drawing (40 to 400T)3 manual presses (15 to 100T)Automated assembly linesAssembly by riveting, heading, screwing, clinching and welding (electrical, TIG, CMT, laser)3 fixed headstock lathes and 10 mobile headstock lathes
ISO
14001
ISO
9001
Budapest
ENGINEERING - PROTOTYPING
CUTTING - DRAWING
INJECTION
OVERMOULDING
ASSEMBLY - WIRING
EXPERTISE
MACHINING - WELDING
TOOLING
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
ENGINEERING - PROTOTYPING
Co-development
Product: material, design Tooling and processes Calculations: material strength, static, dynamic, vibratory, fluid mechanics, thermalSoftware: Catia, SolidWorks, ProEngineer, Euclid, Moldflow, Tell, Logopress, etc.
Prototyping & testing
Atelier dédié : conception, test, correctionsDedicated workshop: design, testing, correctionsModellingPre-production runs
Dedicated entirely to customer projects, Engineering represents 5% of the group’s business. It analyses the operating environment as well as the technical specifications and processes in order to optimise costs and technical, productive and logistical decision-making.
Industrialisation and project management
Conception de processProcess designDedicated investments ApprovalSupply chain optimisation Associated procedures: processing, etc.
Commitment to a fast response
Prototype quotes within 48 hoursPrototype tooling within 4 weeks
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
CUTTING-DRAWING
Expertise
CuttingDrawingStackinContacting, tapping
Capacities
Expertise in toolingMedium and large production runsAll metalsParts from 1/10 to 5 mm thickness 120 punch presses (20 to 400T, up to 700 strokes/min.)
400 Tonnes INVERNIZZI
20 to 100 Tonnes BRUDERER
250 Tonnes SEYI
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
TOOLING
Expertise
DesignManufacturingDebugging
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
INJECTION
Capacities
Medium and large production runsUp to 150 gramms100 vertical and horizontal presses (22 to 500T) equipped with robotsSpecific investments
Expertise
Materials: thermoplastics and thermoplastic elastomersSingle and multi-cavity mouldingAutomation
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
OVERMOULDING
Expertise
Plastic on metal overmouldingStrip overmouldingMetallo-plastic sub-assembliesAppearanceConnectors
Capacities
Medium and large production runs100 vertical and horizontal presses (22 to 500T) equipped with robotsUp to 150 grammes
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
MACHINING
Capacities
Medium and large production runs Fixed and Headstock Type CNC Automatic
Lathes (Miyano BNE-51SY6, Citizen CincomA20, M32, LZ)
Expertise
Bar turningMachining
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
Welding & riveting
• Spot welding• CMT welding station
with 2 robot arms
• 4 cavities round table riveting machnie
• Single cavity riveting
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
Leaser welding
• Sinteco Laser Welding station: max. 3,5mm welding deepness, control devices for quality check, 16 cavities
• KLS 2000 Laser Welding station: max. 3,5mm welding deepness, control devices for quality check, 6 cavities
• Truemark Station 5000 Leaser engraving station
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
Measurement capabilities
• Cleanliness measurement• Surface roughness measurement• Contour measurement• Coordinate measuring machine• Electro microscope
ENGINEERING -PROTOTYPING
CUTTING -DRAWING
INJECTION OVERMOULDING ASSEMBLY –WIRING
MACHININGTOOLING
• BRANCHES
• GROUPE
• AUTOMOTIVE
• EXPERTIESE
• EMT H
ASSEMBLY-WIRING
Capacities
Medium and large production runsPress overhaulsSpecific investments
Expertise
OverhaulingWindingElectrical, TIG and laser weldingResin treatmentInsert fittingWire cutting to length CablingTreatmentsTests: dielectrics, water resistance, etc.
AUTOMOBILETurbo chargers
Energy efficiency
Motor systems
Air-conditioningSafety (airbags, horns, seatbelts)
Electricals & Electronics
Sun visors
Locks
Headlights Other components NEXT
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
TURBO CHARGERS
R&D : E-ACTUATOR programmeTurbo actuators
Actuators (electrical) - Kinematic parts – Busbars…
Turbo kinematics
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
THERMO MANAGEMENT SYSTEM PARTS
Engine cooler Header Deepdrown CO2 A/C system parts Heater Header
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
Covers for electronic units Stainless steel housing Steel gaskets
CNC machined parts Steel framing Brackets
AUTOMOTIVE PARTS
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
ENERGY EFFICIENCY
LEMAN INDUSTRIE has extensive knowledge and expertise in the specific challenges related to energy efficiency and transmission function.
IBSG (Integrated Belt Starter Generator) - GMG (Gearbox Motor Generator) - 48 V ibs…
Capacity modulesHall effect sensorsCapacity modules
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
MOTOR SYSTEMS
EGR VALVES
Inserts
Grids
Covers
EGR – ETC - Actuators - Housing - Covers – Connectors …
Drive systems
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
INNOVATION
REFERENCESNEXT
• BRANCHES
• EXPERTISE
• GROUP
• EMT H
• AUTOMOTIVE
RÉFÉRENCES
...
Siège : 241, rue de la PrécisionZI Les Prés Paris 74 970 Marignier – FRANCE
Tél : +33 (0)450 340 [email protected]
www.leman-industrie.com
EMT Hungária Kft.21’st Kőrösi Csoma str. Gödöllő, Hungary
József Gyenes
Regional sales representative
+36-20/329-3202
j.gyenes@leman-idustrie-com
CONTACT
