Pre-Feasibility Report For Proposed Manufacturing of ... · steel industry directly drives the...

Pre-Feasibility Report

For

Proposed Manufacturing of Manganese Oxide and

Ferro Alloys

Project Proponent

M/S. JANAKIJI MINERALS

Plot No. A-2 MIDC Industrial Area Goregaon, Tahsil-Goregaon,

District Gondia, Maharashtra

Environmental Consultant

Pollution and Ecology Control Services

Accreditation no.: QCI/NABET/EIA/1720/RA010

Near Dhantoli Police Station, Dhantoli, Nagpur

December-2018

PFR of M/S. JANAKIJI MINERALS

2

Chapter – 1

Executive Summary

1. Introduction

Manganese compounds are among the essential inputs required for many sectors. Growth in

global as well as domestic steel industry directly drives their demand. Since Indian industry

is under massive expansion, there is a tremendous potential for investment in such kind of

production.

Manganese compounds are used as raw material in various industrial and agricultural sectors.

MnO is a component of fertilizers and food additives. Manganese Oxide is derived from the

manganese, a brittle metal element. It is widely distributed in the earth crust and is the most

important manganese compound.

The increasing demand of Manganese compounds which is used as raw material in various

industrial and agricultural sector prompted M/s. Janakiji Minerals to establish the

manufacturing of Manganese Oxide, Ferro Manganese M/C- L/C, Ferro Chrome, Ferro

Titanium, Ferro Vanadium and Ferro Molybdenum (By Thermite Process).

The factory “M/s. Janakiji Minerals” was established on 17/06/2016 whose Registered

Office is at – Asati Dharamkata Chowk, Lanji Road, Amgaon, Dist. Gondia has been

registered with the small-scale industry, registered with ( Udhyog Adhar ) having

registration UAN No. MH11A0023752 with main object to be pursued by the factory is

Trading, Processing and Manufacturing unit of Manganese Ore/Powder, Manganese Dioxide

Powder in first phase and shortly going to start processing & manufacturing of Manganese

Oxide, Ferro Manganese Medium Carbon & Low Carbon, Ferro Titanium, Ferro Vanadium,

Ferro Molybdenum in Second phase. The unit is set up at –Plot No. A-2 M.I.D.C. Area

Goregaon, Tahsil-Goregaon, District- Gondia, Maharashtra.

The silent features of the project are given in Table 1.

https://en.wikipedia.org/wiki/Fertilizer


3

Project name M/s. Janakiji Minerals

Project location Plot No. A-2 M.I.D.C. Area Goregaon, Tahsil-Goregaon, District- Gondia,

Maharashtra

Total Area 0.36 Ha

Production

Capacity

Sr.

No. Name Existing Proposed Total

1. Manganese Ore

powder 1200 MTPA - 1200 MTPA

2. Manganese

dioxide Powder 1200 MTPA - 1200 MTPA

3.

Manganese Oxide

powder -

1200 MTPA 1200 MTPA

4.

Ferro Manganese

M.C./L.C OR -

120 MTPA 120 MTPA

6.

Ferro Titanium

OR -

120 MTPA 120 MTPA

7.

Ferro Vanadium

OR -

120 MTPA 120 MTPA

8.

Ferro

Molybdenum -

120 MTPA 120 MTPA

Raw Material

requirement

Raw Material Required (Proposed) For Manganese Oxide & Ferro Alloys

Production (By Thermite Process)-

Sr.

No

Product Raw Material Quantity

1 Manganese Ore 1500 M.T. per annum

2. Steam coal/Hard coke 150 M.T. per annum

3. Ferro Manganese M.C./L.C

Manganese powder

Silico Manganese powder

Aluminum powder

Lime/Fluorspar

132 M.T. per annum

93 M.T. per annum

24 M.T. per annum

26 M.T. per annum

3. Ferro Titanium L.C.

Ilemenite

Routile

Aluminum powder

Lime

Iron Ore

216 M.T. per annum

24 M.T. per annum

96 M.T. per annum

19 M.T. per annum

24 M.T. per annum

4. Ferro Vanadium L.C.

Vanadium Pent oxide

Ferro Silicon

Aluminum scrap

Iron Scrap

Fluorspar

240 M.T. per annum

108 M.T. per annum

12 M.T. per annum

12 M.T. per annum

4 M.T. per annum

5. Ferro Molybdenum

Molybdenum concentrate 113 M.T. per annum


4

Aluminum powder

Lime powder

Iron Scrap

Ferro Silicon

10 M.T. per annum

11 M.T. per annum

143 M.T. per annum

32 M.T. per annum

Water Demand Total Water Requirement: 9 KLD

Source of water MIDC along with execution of Tube well

Power

Requirement

The total power requirement for proposed expansion project will be 120 KW.

Source : State Electricity Board

Man Power 30 – 40

Nearest railway

station

Hirdamali Railway Station, 2.0 Km (SW)

Nearest airport Birsi Airport, Gondia- 20 Km (NE)

Project cost Rs. 1.55 Crores

The environmental consideration of the site is tabulated below:

Table 2: Environmental Setting of the project

Sr. No. Particulars Details

1 Project Site Plot No. A-2 M.I.D.C. Area Goregaon, Tahsil-

Goregaon, District- Gondia, Maharashtra

2 Latitude 21021’41.79” N

3 Longitude 80012’ 10.36”E

4 Elevation above MSL 320 m

5 Toposheet 64 C/3

6 Present landuse Industrial Use

7 Nearest National Highway/State Highway SH-249,12.0 Km (N)

8 Nearest Airport/ Air Strip Birsi Airport, Gondia- 20 Km (NE)

9 Nearest Village Goregaon : 1.5 Km

10 Forest Protected Forest : 8.5 Km (S)

11 Ecologically Sensitive Zones like wild life

sanctuaries, national parks and biospheres

According to the Notification S.O. 612(E) dated

25th February 2016 Distance from Eco-Sensitive

Zone around Nagzira Wildlife Sanctuary, New

Nagzira Wildlife Sanctuary, Koka Wildlife

Sanctuary, Navegaon Wildlife Sanctuary and

Navegaon National Park: 2.9 km

12 Water Bodies Pangoli River: 3.0 Km (E)

and various ponds


5

Chapter – 2

Introduction of Project/Background Information

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT\

Identification of Project

The project has set up a factory for Trading, Processing and Manufacturing Unit, Processed

Manganese Ore/Powder, Manganese Dioxide powder, in first phase and in the second phase

processing and manufacturing of Manganese Oxide, Ferro Manganese Medium Carbon &

Low Carbon, Ferro Titanium, Ferro Vanadium and Ferro Molybdenum. The Processed

Manganese Ore powder, Manganese Dioxide powder is used in Steel, Chemical, Ferro

Manganese, Glass Industries, Medicine industries and Dry Cell Battery manufacturers and

Manganese Oxide powder is used in Animal Feeds, Cattle Feeds, Manganese Sulphate &

Fertilizer manufacturers. Ferro Manganese, Ferro Titanium, Ferro Vanadium, Ferro

Molybdenum are used in Stainless Steel, Steel Industries, TMT bar manufacture, Alloys and

Casting, Welding Electrodes.

Identification Project Proponent

The factory “M/s. Janakiji Minerals” was established on 17/06/2016 whose Registered

Office is at – Asati Dharamkata Chowk, Lanji Road, Amgaon, Dist. Gondia has been

registered with the small-scale industry, registered with ( Udhyog Adhar ) having

registration UAN No. MH11A0023752 with main object to be pursued by the factory is

Trading, Processing and Manufacturing unit of Manganese Ore/Powder, Manganese Dioxide

Powder in first phase and shortly going to start processing & manufacturing of Manganese

Oxide, Ferro Manganese Medium Carbon & Low Carbon, Ferro Titanium, Ferro Vanadium,

Ferro Molybdenum in Second phase. The unit is set up at Plot No. A-2 M.I.D.C. Area

Goregaon, Tahsil-Goregaon, District- Gondia, Maharashtra.


6

Company Details

Company’s name : M/s. Janakiji Minerals

Address : Plot No. A-2 MIDC Area Goregaon, Tahsil-Goregaon,

District- Gondia, Maharashtra

Telephone No.

E-mail Address

:

:

-

[email protected]

2.2 BRIEF INFORMATION OF PROJECT:

The present manufacturing facility of the Company is situated at Plot No. A-2 MIDC

Area Goregaon, Tahsil-Goregaon, District- Gondia, Maharashtra and the details of the

proposed project are given below:

EXISTING PRODUCTION:

Sr. No Product Production

1 Manganese Ore powder 1200 M.T. per annum

2. Manganese Dioxide powder 1200 M.T. per annum

PROPOSED PRODUCTION:

Sr.

No

Product Production

1 Manganese Oxide powder 1200 M.T. per annum

2. Ferro Manganese M.C./L.C OR 120 M.T. per annum

3. Ferro Titanium OR 120 M.T. per annum

4. Ferro Vanadium OR 120 M.T. per annum

5. Ferro Molybdenum 120 M.T. per annum

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/

OR REGION

In chemical industry, Manganese, a chemical element designated by symbol Mn can be

applied for making various manganese compounds viz. manganese sulphate, manganese

chloride, and potassium permanganate. The most common usage of manganese is in the

dry batteries production process.

Manganese oxide (MnO):-

Manganese oxide is derived from Manganese a brittle metal element. It is widely

distributed in the earth’s crust and is the most important manganese compound. The

element Manganese oxide (MnO) is needed for plant growth and in the physical


7

development of higher animals. It is used mainly in cattle feed in addition in steel

industry & Dry cell batteries. Synthetic manganese oxide is prepared by decomposition

of manganese nitrate; by reaction of manganese sulphate, oxygen and sodium hydroxide;

or by electrolysis of an aqueous solution of manganese sulphate.

Ferroalloy:-

Ferroalloy refers to various alloy of iron with a high proportion of one or more

other elements such as manganese, aluminum, or silicon. They are used in the production

of steels and alloys. The alloy impart distinctive qualities to steel and cast iron or serve

important functions during production and are, therefore, closely associated with the iron

and steel industry, the leading consumer of ferroalloys. The leading ferroalloy-producing

countries in 2008 were China, South Africa, Russia, Kazakistan and Ukraine, which

accounted for 77% of the world production. World production of bulk chromium,

manganese and silicon ferroalloys was estimated as 29.1 million tonnes (MT) in 2008, a

3% decrease compared with 2007.

Ferro-alloys are among the essential inputs required for steelmaking. It improves the

quality of steel, by controlling the harmful impurities and at the same time improves the

mechanical properties of steel through alloying. Growth in Global as well as domestic

steel industry directly drives the demand of Ferro-alloys. Since Indian steel industry is

under massive expansion, there is a tremendous potential for investment in Ferro-alloy

production.

The increasing demand of Ferro Alloys, which is used as raw material in steel and

stainless steel industries, prompted M/s. Janakiji Minerals to Manufacture Manganese

Oxide and Ferro Alloys.

2.4 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT:

The direct and indirect employment will be required for the proposed project. The total

manpower required after the proposed project will be 30 – 40.

Iron

http://en.wikipedia.org/wiki/Chemical_element

http://en.wikipedia.org/wiki/Manganese

http://en.wikipedia.org/wiki/Aluminium

http://en.wikipedia.org/wiki/Silicon


8

Chapter – 3

Project Description

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT

PROJECTS, IF ANY.

M/s Janakiji Minerals has existing processing and manufacturing unit of Manganese

Ore/Powder, Manganese Dioxide Powder at Plot No. A-2 MIDC Industrial Area Goregaon,

Tahsil-Goregaon, District. Gondia (M.S.) and proposed manufacturing of Manganese Oxide,

Ferro Manganese Medium Carbon & Low Carbon, Ferro Titanium, Ferro Vanadium, Ferro

Molybdenum (By Thermite Process) in the existing plant premises.

3.2 PROJECT LOCATION

a) Site Details:

Project Location : Plot No. A-2 MIDC Industrial Area Goregaon, Tahsil-

Goregaon, District. Gondia (M.S.)

Nearest Railway Station : Hirdamali Railway Station, 2.0 Km (SW)

Nearest Airport : Birsi Airport, Gondia- 20 Km (NE)

Road Access : SH-249,12.0 Km (N)

Altitude (MSL) : 320 m

Latitude : 21021’41.79” N

Longitude : 80012’ 10.36”E

b) Site Description:

The plant of M/s Janakiji Minerals is located At Plot No. A-2 MIDC Industrial Area

Goregaon, Tahsil-Goregaon, District. Gondia (M.S.) Toposheet, Topographical Map

(10 km and 5 km radius),google image and plant layout is depicted as below:


9

FOREST BOUNDARY

N

PROJECT SITE

SCALE 1: 50,000

TOPO SHEET NO.64 C / 3, 64 C / 7

M/S. JANAKIJI MINERALSPlot No. A-2 M.I.D.C. AREA GOREGAON,

10 KM. TOPOGRAPHY MAP

TAHSIL-GOREGAON, DISTRICT- GONDIA.

Hirdamali Sarwatola

Goregaon

Bazartola

Mohgaon

Tumkhera Khurd

Halbitola

Khamari

TandaFulchur

Govindpur

Pindkepar

Karanja

Dawa

Gankhera

Satwa

Kaulewara

IsatolaShaharwani

Sonegaon

Dongritola

Pipartola

Bagholi

Borgaon

SilegaonSukatola

PurgaonChichgaon

Katangi

Ghoti

JanatolaBharanga

Telitola

Mundipar

Palewara

Boritola

Hetitola Mahajantola

Kamargaon

Babai

Mhasgaon

Bote

JhanjlaDavripar

Manegaon

Dahegaon

Shivtola

Tanda

Adosi

Gondtola

Kotangtola

Soni

Maharitola

Salangtola

Chilhati

Garara

Pindkepar

Ramatola

Hirapur

SaintolaHivartola

Dhondatola

Pathri

KurhariBhutaitola

Mengatola

Marartola

Chaukitola

Kharipar

Nawargaon

Chopanitola

RapewaraChichtola

GondekhariBoritola

ChutiaSohitola

Chichgaontola

Kanhartola

Tumkhera Buzurg

Gailatola

Pawaritola

NanitolaDevtola

Pangoli R

iver

Lodhitola

Boritola

Pupnagar

STREAMS

RIVER / NALA

POND

ROAD

GRID

INDEX

HABITATION

RAILWAY LINE

Source: SOI Toposheet

Figure 1: Location on Toposheet

SOI Toposheet

Figure 2: Topographical Map (10 km radius)


10

RAILWAY LINE

Hirdamali Sarwatola

Goregaon

Bazartola

Mohgaon

Gankhera

Satwa

SilegaonSukatola

PurgaonChichgaon

Katangi

Ghoti

Janatola

Mhasgaon

Bote

Jhanjla

Chichgaontola

Tumkhera Buzurg

Gailatola

Pangoli R

iver

STREAMS

RIVER / NALA

POND

ROAD

GRID

INDEX

HABITATION

N

PROJECT SITE

SCALE 1: 50,000

TOPO SHEET NO.64 C / 3, 64 C / 7


5 KM. TOPOGRAPHY MAP

TAHSIL-GOREGAON, DISTRICT- GONDIA.

SOI Toposheet

Figure 3: Topographical Map (5 km radius)

Source: Google Earth and Notification dated 26th February 2016

Figure 4: Google Image


11

According to the Notification S.O. 612(E) dated 25th February 2016 Distance of Janakiji

Minerals from Eco-Sensitive Zone around Nagzira Wildlife Sanctuary, New Nagzira Wildlife

Sanctuary, Koka Wildlife Sanctuary, Navegaon Wildlife Sanctuary and Navegaon National Park

is 2.9 km.

Source: ISRO, Bhuvan

Figure 5: Satellite Imagery


12

Source: ISRO, Bhuvan

Figure 6: Landuse/Landcover

Figure 7: Plant Layout

GA

TE

M I D

C

R

O

A

D

OFFICE

N

PLANTATION


SITE PLANTAHSIL-GOREGAON, DISTRICT- GONDIA.

Packaged Type STP

12.0 M WIDE ROAD

Zigging

PARKING AREA

Grinding of

Mn Ore/

Manganese

Dioxide

Existing

Grinding of

Manganese

Oxide

Proposed

Ferro Alloys

Shed

Proposed

MnO Furnace

Shed Proposed

80 ft

50

ft

42 ft

30

ft

40 ft

33

ft

12 ft

10

ft

NOT TO SCALE


13

M/s Janakiji Minerals has a land of 0.36 Ha at Plot No. A-2 MIDC Industrial Area

Goregaon, Tahsil-Goregaon, District. Gondia (M.S.). About 33 % of total plot area has

been earmarked for Green Belt.

The site is located within 21021’41.79” N Latitude, and 80

012’ 10.36”E Longitude. It is

located centrally vis-à-vis source of raw material.

The map showing general Location of the proposed project site location is shown below.

Source: mapsofindia.com

Fig. 3 – Map Showing General Location


14

c) Analysis of Existing plant facilities

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

• Availability of tar road which is near to project site. Same can be used for transportation

of all kind of Plant Equipment, Raw material etc.

• Availability of adequate Water Resources. Rain water Harvesting will be adopted in the

plant.

d) Details of alternative site considered:

No alternative site is considered as M.s Janakiji Minerals has proposed the production of

Manganese oxide powder and ferro alloys in the existing processing and manufacturing

unit of Manganese Ore/Powder, Manganese Dioxide Powder at Plot No. A-2 MIDC

Industrial Area Goregaon, Tahsil-Goregaon, District. Gondia (M.S.)

3.3 SIZE OR MAGNITUDE OF OPERATION

Manganese Oxide and Ferro Alloys will be produced.

The principal machinery was set up for grinding of Manganese Ore & Dioxide :

1. Ball Mill 1 No.

2. Jaw Crusher 10” x 16” Size 1 No

3. Disintrigrator 40” size 1 No.

4. Seive Machine 1 No.

The principal machinery required for setting up the project for Manganese Oxide :

6. Wooden Jigg 24”x 32” 20 Nos

7. Magnetic Separator 1 No.

8. M.S. Steel make furnace 8’ x 6’ 5 No.

The principal machinery required for setting up the project of Metals manufacturing ;

10. Furnace Ring 5’ x 2’ 3 No


15

3.4 PROJECT DESCRIPTION WITH PROCESS DETAILS

MANUFACTURING PROCESS OF MANGANESE OXIDE (MnO)

After Raw Material receipt at the site it is tested for the contents of various

elements and then the material is screened. After screening you get different size

which are jigged in automatic water jigging.

The material is then heated in coal fired furnace. From where it is transferred for

drying and magnetic separation.

Then the material is dried and after Magnetic Separation it is feed to grinding

Machine, where it is powdered in the required mesh size.

After grinding it is semi automatically packed in 25 kg/50 kg/ or 100 kg HDPE

Bags and kept ready for dispatch.


16

MANUFACTURING PROCESS OF FERRO MANGANESE (Fe Mn) M.C. & L.C.

Alumino Thermic process is the best process to manufacture any Low Carbon Ferro

Manganese,

Medium Carbon Ferro Manganese.

Manganese ore is available in 1” to 4” size of lumps and these lumps are crushed in

crusher machine into ½” to 1” size and crushed material is then feed in Disintegrator

machine and grind into 60-80 mesh size.

Silico Manganese is available ½” to 1” size and the said material is grounded in

Disintegrator machine into 60-80 mesh size.

Aluminum chura / scrap grounded in Disintegrator machine into 0.1 mm to 0.3 mm size.

Lime is also grind in Ball Mill machine into 60-80 mesh size.

High Carbon Ferro Alloys are manufactured in sub merged Arch furnace by Carbo

Thermic Process. Low Carbon Alloys and Medium Carbon Alloys are manufactured by

Silico Thermic Furnace Process and Alumina Thermic process, where smelting is done in

refractory lined vessels

Grinded material of Manganese Ore powder, Silico Manganese Powder and Aluminum

powder are mixed along with fluxing material like Lime powder and fluorspar powder in

percentage wise. After thorough mixing a small portion of mixed material is put in to the

M.S Vessels and ignited by help of magnesium wire or thermit mixer consisting of sodium

nitrate, aluminum powder and raw Manganese Ore powder. After ignition of material in the

vessel, the balance material is feeded in to the vessel till whole material is charged. After

feeding of whole material to vessels the said material are melted in liquid form and then after

one hour Metal Cake is formed in bottom of Vessel and Slag in upper side of cake. Then the

temperature slows down naturally and allowed it to cool for 12 hours and after that the vessel

is dismantled to remove the cake of metal and slag separately. The material which is

unloaded from furnace contain approximately 97-100% of Ferro Manganese and 5-10 %

material is Slag in wastage form..

After collecting the lumps and crushing it to the size of 10-70 mm can sale it directly to Iron

Alloys, Stainless Steel, casting Industry or grind it as per parties’ requirement and this

material sale it to Welding Electrodes Industry. The grinded material will be packed in gunny

bag/jute bag or second hand steel drums for final dispatches to buyers.


17

Low carbon Ferro Manganese, an alloy of Manganese and Iron, is an important alloying

element for various quality of Alloy steel, including Stainless Steel. It is also an important

input for manufacturing of welding electrodes.

After collecting the slag from metal cake and crushing the same as per party requirement.

This material is then sold to Silico manganese manufacturer in large quantity. Thus there is

no loss or wastage of even small quantity of material.

MANUFACTURING PROCESS OF METAL/ALLOYS

Alumino Thermic process is the best process to manufacture any Low Carbon Ferro

Titanium, Low Carbon Ferro Chrome, Low Carbon Ferro Vanadium. In this process

aluminum is the source of energy which provides immense quantum of heat (say 1600-2000

degree centigrade) by Exothermic Reaction which is not possible by any other means of

energy.

In this process metallic oxides (Ores) say raw material are mixed with Aluminum

powder/Fluxes like Lime, Fluorspar, Iron turnings etc for manufacturing of Low Carbon

Ferro Titanium, Low Carbon Ferro Chrome, Low Carbon Ferro Molybdenum and Low

Carbon Ferro Vanadium called thermit Mix. Small portion of the thermit mix is then taken in

M.S. Crucibles with refractory lining ignited with the help of sparkler. The complete charge

of thermit mix poured gradually & in due course with the exothermic reaction, heat is

developed in the bath & complete charge comes in molten stage due to gravity metal being

heavier settles down. By natural cooling, comes to solid stage with perfect separation of

metal & slag. Metal collected separately & dresses to size & packing for steel & alloys units.

RAW MATERIAL REQUIREMENT ALONG WITH ESTIMATED QUANTITY, LIKELY

SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE OF TRANSPORT OF

RAW MATERIAL AND FINISHED PRODUCT

3.4.1 Raw Material Required (Existing) For Manganese Dioxide -

Sr.No Product Raw Material Quantity Source Mode of Transport

1 Manganese Ore 1335 M.T. per annum MOIL, Dongri

Buzurg

Trucks


18

Raw Material Required (Proposed) For Manganese Oxide Production-

Sr.No Product Raw Material Quantity Source Mode of Transport

1 Manganese Ore 1500 M.T. per annum MOIL, Dongri

Buzurg

Trucks

2. Steam coal/Hard

coke

150 T. per annum WCL, Umred Trucks

Raw Material Required (Proposed) For Ferro Alloys(Thermite Process) Production-

Sr.No Product Raw Material Quantity Source Mode of

Transport

1. Ferro Manganese M.C./L.C

For 120 M.T. per annum Production

Manganese powder

Silico Manganese powder

Aluminum powder

Lime/Fluorspar

132 M.T. per annum

93 M.T. per annum

24 M.T. per annum

26 M.T. per annum

Local Market Trucks

3. Ferro Titanium L.C.


Ilemenite

Routile

Aluminum powder

Lime

Iron Ore

216 M.T. per annum

24 M.T. per annum

96 M.T. per annum

19 M.T. per annum

24 M.T. per annum

Local Market Trucks

4. Ferro Vanadium L.C.


Vanadium Pent oxide

Ferro Silicon

Aluminum scrap

Iron Scrap

Fluorspar

240 M.T. per annum

108 M.T. per annum

12 M.T. per annum

12 M.T. per annum

4 M.T. per annum

Local Market Trucks

5. Ferro Molybdenum

For 120 M.T. per annum production

Molybdenum concentrate

Aluminum powder

Lime powder

Iron Scrap

Ferro Silicon

113 M.T. per annum

10 M.T. per annum

11 M.T. per annum

143 M.T. per annum

32 M.T. per annum

Local Market Trucks

a. RESOURCE OPTIMIZATION/ RECYCLING AND REUSE

Water will be used for zigging system, domestic and greenbelt purposes. Zigging water

will be recirculating in the system. Slag will be sold to brick and construction industry.


19

b. AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT

AND SOURCE

i. Water requirement:

Total Water Requirement: 9 KLD

Source - MIDC along with execution of Tube well.

The breakup of water requirement for proposed plant is given below:

Sr.

No.

Unit Total Water

Requirement

m3/day

Wastewater

Generation

m3/day

Mode of disposal of

wastewater

1 Industrial

(Zigging

Process)

4 3 Recycle and reused in process.

2 Domestic

Purpose

2 1.6 The sewage generated will be

treated in Packaged Type STP

and treated water reused for

plantation purposes.

3 Pollution

Control

Devices

2 2 Recycled and reused.

4 Plantation 1 - -

ii. Power Requirement:

The power required will be supplied by State Electricity Board. The total power

requirement for proposed expansion project will be 120 KW.

c. QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND THEIR

MANAGEMENT/DISPOSAL

Solid waste generation

The solid waste generation in the proposed plant is given in Table below

Table: Solid Waste Generation & Mitigation Measures

Waste Quantity Mitigation Measures

Slag

100 TPA Slag will be sold to brick and construction

industry.

Ash 15 TPA Reused and recycled in manufacturing of bricks.


20

Liquid Effluent:

The wastewater generated from the Zigging process and air pollution control devices will

be treated in settling tank and reused in the process. The domestic wastewater generated

will be treated in Packaged Type STP.


21

Chapter – 4

Site Analysis

4.1 CONNECTIVITY

The proposed project is located at Plot No. A-2 MIDC Industrial Area Goregaon, Tahsil-

Goregaon, Distt. Gondia (M.S.). The nearest city from the site is Gondia which is around

10 km. The nearest railway station is Hirdamali Railway Station which is around 2 km.

Nearest airport is at Gondia which is 20 km from site. The site is well connected to tar

road and SH-249.

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

Janakiji Minerals is having 0.36 Ha of Pvt. land Plot No. A-2 MIDC Industrial Area

Goregaon, Tahsil- Goregaon, Distt. Gondia (M.S.) for the proposed project.

4.3 TOPOGRAPHY - WITH MAP

The proposed project site is fairly flat. There will not be cutting and filling required for

the proposed project.

The Topographical map of 10 km radius of the proposed plant site is given as Fig.1.

4.4 EXISTING LAND USE, SHORTEST DISTANCES FROM THE PERIPHERY OF

THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD

LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES, CRZ.

Company is having 0.36 Ha land. Present landuse is industrial at MIDC Goregaon. The

physical changes in respect of topography and land use, though permanent, shall be

compensated by developing green belt around the project site.

4.5 EXISTING INFRASTRUCTURE

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

1. Availability of tar road which is near to proposed project site. Same can be used for

transportation of all kind of Plant Equipment, Raw material etc.

2. Availability of adequate Water Resources.


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4.6 SOIL CLASSIFICATION

Physical characteristics of soil are delineated through specific parameters viz. particle

size distribution, bulk density, porosity, water holding capacity and texture.

4.7 SOCIAL INFRASTRUCTURE AVAILABLE

There are primary health centers, hospitals, Schools, colleges, market within 10 km. of

project boundary.


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Chapter – 5

Brief Planning

5.1 PLANNING CONCEPT

Type of industry: Production of MnO and Ferro Alloys (By Thermite Process).

Transportation Facilities: SH-249 for transportation which is about 12.0 km from Plant

site connected by internal MIDC roads.

Development authority: MIDC

5.2 POPULATION PROJECTION

Total Population in 10 KM radius of site is estimated as 232954.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be about 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

5.4 FIRE PROTECTION SYSTEM

The firefighting system will be designed in conformity with the recommendations of the

Tariff Advisory Committee (TAC) of Insurance Association of India. While designing

the fire protection systems for proposed facilities its extreme ambient conditions need

special attention. Codes and Standards of National Fire Protection Association (NFPA)

will be followed, as applicable.

5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL).

Basic infrastructure demand for nearby area would be first to have internal roads,

availability of clean and pure drinking water, availability of good schools, availability of

Hospitals, community halls, Sulabh Shauchalaya , easy and faster means of transportation


24

and connectivity to nearby town and city, availability of uninterrupted electricity etc. are

the present assessed demands for sustained and healthy growth of nearby area of site.

Most of the infrastructure demand mentioned above comes automatically when industry

of this magnitude comes in such area, systematic efforts shall be made to bring such

facility in the surrounding area for all round physical and social development.

5.6 AMENITIES / FACILITIES

For the social development in the area the company has planned to construct community

halls, roads, provide drinking water etc. Time to time the company will also organize free

eye checkup, cataract camp, free distribution of spectacles etc.


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Chapter – 6

Proposed Infrastructure

6.1 INDUSTRIAL AREA

Proposed project is located at Plot No. A-2 MIDC Industrial Area Goregaon, Tahsil-

Goregaon, Distt. Gondia (M.S.).

6.2 GREEN BELT

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be more than 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

6.3 SOCIAL INFRASTRUCTURE

For the social development company will provide the arrangement of community hall,

road, water, toilet facility, medical facility, education etc. in the nearby villages under

CER fund as per OM dated 1st May 2018. For the economical development the company

will provide the employment as per requirement and individual’s qualification &

eligibility.

6.4 DRINKING WATER MANAGEMENT

Water for the plant will be sourced from Ground water. The water system will cater to the

drinking and sanitary requirements of plant personnel as well as laboratory and

contingent users. The required water will be withdrawn from the storage reservoir by

pumps. RO water purifier will be provided for drinking water in the plant.

6.5 INDUSTRIAL WASTE MANAGEMENT

Solid waste of slag generation will be about 100 TPA. The ash generated will be

15 TPA


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Slag will be sold to brick and construction industry.

Slag generated from manufacturing of Ferro alloys will be sold to manufacturer of

Silico-manganese.

Ash generated will be reused in manufacturing of bricks.

Domestic effluent i.e. sewage will be treated in Packaged type STP.

6.6 POWER REQUIREMENT & SUPPLY /SOURCE

During Operation phase: 120 KW

Source of power supply: Electricity from State Electricity Board


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Chapter – 7

Rehabilitation and Resettlement (R & R) Plan

The total land of Janakiji Minerals for the proposed project is 0.36 Ha. which is in industrial use.

There was no displacement of people. Thus R & R issues are not applicable.


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Chapter – 8

Analysis of proposal (Final Recommendations)

8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE

BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION

The proposed project will result in improvement of infrastructure as well as upliftment of

social structure in the area. The people residing in the nearby areas will be benefited

directly and indirectly. It is anticipated that the proposed project will provide benefits for

the local people in two phases i.e. during construction phase as well as during operational

stage of the plant.

CONSTRUCTION PHASE

Employment

The major benefit due to the proposed project will be in the sphere of generating

employment for people of that area. The proposed project will benefit local population.

OPERATIONAL PHASE

Employment

The manpower requirements for the operational phase after the proposed project will be

about 30 - 40 people. In addition, there will be an indirect employment for skilled/ semi

skilled people during project life. All attempts will be made to employ suitable, locally

available, skilled personnel from the nearby area. In case of non-availability of skilled

persons, people will be employed from outside area.

Transportation

There will also be small increase in the vehicular traffic due to passenger transport. This

increase in traffic will not have any consequence to warrant special mention. One should

expect that the increased passenger load in the sector would prompt the state government/

private movers to start new and frequent public transport services to this area, bringing

upliftment to the whole locality.


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Other Benefits

Janakiji Minerals is equally conscious for the all round socio-economic development and

is committed to raise the quality of life and social well being of communities where it

operates. The activities under CER will be local need basis with focus on Health,

Education, Infrastructure Development, Drinking water, Sanitation and Environment

Conservation.


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ENVIRONMENTAL MANAGEMENT PLAN

a) AIR MANAGEMENT

There will be two major source of air pollution in the plant, fugitive emissions from various

material handling and transfer points and flue gases generated from various combustion

units. Flue gases generated will be cleaned in the Wet scrubbers and discharged through

stack, so that the dust concentration will be well within the prescribed standard.

Height of the all the flue gas discharge facilities will be designed as per CPCB norms.

Transportation

The raw material will be transported by Road.

Raw material & Finished Products will be transported by road.

It will be ensure that all trucks carrying raw material are tarpaulin covered.

Internal roads are being Tarred / Concreted with installation of water sprinklers to

suppress dust due to transportation.

Traffic Details

There will be increase of only 10-12 trucks per month after the proposed expansion

project. Proper Dust Suppression is proposed in the premises, sprinkling on internal

roads, regular check up & maintenance of vehicles, it will be ensured that all

trucks/dumper will be covered by Tarpaulin.

b) WATER ENVIRONMENT

The wastewater generated from the Zigging process and Air Pollution Control System will be

treated in settling tank and reused in the process. The domestic wastewater generated will be

treated in Packaged Type STP.

For Products

1. MnO 4 to 5 Trucks/Month

For Raw Material

2. Manganese Ore 5 to 6 Trucks/Month

3. Coal 1 to 2 Trucks/Month


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c) NOISE ABATEMENT

Noises from fans, centrifugal pumps, electrical motors etc. will be kept in control so that the

ambient noise level shall not exceed 75dBA during daytime and 70dBA during nighttime.

Noise pollution control measures will be provided in respective departments by way of

providing silencers soundproofs cubicles / covers and proper selection of less noise prone

machinery and by development of green belt.

d) ENVIRONMENTAL MONITORING

Necessary provisions for routine monitoring of stack emissions, ambient air quality, noise

level, water quality as required by the regulations will also be provided.

e) OCCUPATIONAL HEALTH AND SAFETY

Besides the above, the operating and maintenance personnel will be provided with all the

necessary safety equipment such as hand gloves, gum boots, aprons, helmets, protective

glasses, ear muffs etc.

Workers training will focus on reduction of wastes, utilization of wastes and generally

maintaining a clean and healthy environment.

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