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PRE-FEASIBILTY

REPORT

FOR OBTAINING ENVIRONMENTAL CLEARANCE

OF

Proposed Synthetic Organic Chemicals (Different types of Resin)

Manufacturing Project of

M/s. Zizer Polymers LLP

Survey No. 93 paiki 3,

Village- Bhadiyad, Taluka- Morbi,

District- Morbi, Gujarat.

Pin code-363642

Prepared by

T.R. Associates

A-401, S.G. Business Hub,

B/w Sola Bhagwat & Gota Over Bridge

Near Umiya Campus, S. G. Highway, Ahmedabad 380060

Contact No.: 98253 71099

Email: adm.trassociates@gmail.com

August 2019

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1. Introduction

M/s. Zizer Polymers LLP is a partnership firm proposing to set up a Synthetic Organic Chemicals

(different types of resin) manufacturing unit at Survey No. 93 paiki 3, Village- Bhadiyad, Taluka-

Morbi, District- Morbi, Gujarat. Pin code-363642

Partner’s names and contact details and back ground

Sr. No.

Name of the Partners Mobile No. Background

1. Mr. chetan Rameshbhai Agola

8866304018 6 year experience in mfg of Plastic

chair.

2. Mr. Mayur Lavajibhai Vadsola

9099928666 6 year experience in mfg of Plastic chair.

3. Mr. Pankajkumar Hirjibhai Detroja

9825764345 10 year experience in mfg of corrugated box.

4 Mr. Jayeshbhai Hirjibhai Detroja

9913564345 6 year experience in mfg of Plastic chair.

5 Mr. Shaileshkumar Hirjibhai Detroja

9099964191 5 year experience in mfg of corrugated box.

6 Mr. Miral Rameshbhai Agola

9924409998 6 year experience in mfg of Plastic chair.

7 Mr. Shailesh Harkhjibhai kankasaniya

9427442467 Farmer

8 Mr. Hiren Kishorbhai Kasundra

9723932205 3 year experience in chemical marketing.

9 Mr. Kishorbhai Valjibhai Kasundra

8758264161 20 year experience in diamond factory as a supervisor

10 Mr. Rameshbhai Keshvajibhai Kamariya

9913944740 Farmer

11 Ms. Vijyaben Pravinbhai Detroja

9825764345 Housewife

12 Ms. Kiran Bhaveshbhai Bhimani

9825764345 housewife

2. Brief description of nature of the project:

M/s. Zizer Polymers LLP is proposing to manufacture Synthetic Organic Chemicals at at Survey No.

93 paiki 3, Village- Bhadiyad, Taluka- Morbi, District- Morbi, Gujarat. Pin code-363642

The proposed products falls under Schedule 5(f) of category “A” as stated in Environment Impact

Assessment notification published on 14th September, 2006. Further, the location of the proposed

project is outside the notified industrial estate and does not fall in ‘Small Scale Industrial Unit’ criteria

as per the notification dated 25th June, 2014. Hence, the project proponent has to obtain the

Environmental Clearance (EC) from the Ministry of Environment, Forest & Climate Change, New Delhi.

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M/s. T. R. Associates (NABET accredited EIA consultant) has been appointed to carry out EIA/EMP

studies for obtaining Environmental Clearance.

The total land area of company is 4047 m2 out of which 1487.63 m2 (37 % of total land) area will be

used for greenbelt development. The estimated cost of the proposed project is 7 Cr. Total budget

allocation towards Environmental Management Facilities will be approx. Rs.15-16 lacs Total 25

persons will be employed including skilled persons, unskilled persons and office staff.

3. Project Description

(i) Type of project including interlinked and interdependent projects:

M/s. Zizer Polymers LLP is proposing to manufacture Synthetic Organic Chemicals (Different

types of Resin) as mentioned in Annexure – 4 of Form - 1.

(ii) Location

Survey No. 93 paiki 3, Village- Bhadiyad, Taluka- Morbi, District- Morbi, Gujarat. Pin code-

363642

Geographic Coordinates

Latitude: 22°47'33.5"N Longitude: 70°52'04.3"E

Google image showing proposed project site is given below;

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Salient features in the surroundings area of the proposed site within 10 km radius are as follows:

Sr. No. Important Features Description

1 Location Survey No. 93 paiki 3, Village- Bhadiyad, Taluka-

Morbi, District- Morbi, Gujarat. Pin code-363642

2 GPS Coordinates Latitude: 22°47'33.5"N Longitude: 70°52'04.3"E

3 Temperature Range 19.7˚C to 33.8˚C (average)

4 Mean Sea Level 54 m

5 Annual Rain Fall 592 mm (average)

6 Nearest Railway Station Nazarbag Railway Station–3.01 Km in NNW

direction

7 Nearest Airport Rajkot Airport –53.3 Km in SSW direction

8 Nearest Town Nearest City: Morbi –3.4 Km in WNW direction

9 Nearest Village Nearest Village: Bhadiyad – 0.6 km in NW direction

10 Nearest State Highway State highway 21- 4.39 km in NW direction

11 Nearest National Highway National Highway 8A – 1.82 km in NE direction

12 Nearest River/Water Body Machhu river : 1.44 km in W direction

13 Nearest National Parks/

Sanctuary

No National Parks/ Sanctuary within 10 km radius

of Project Site.

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Google Image of Proposed Location:

Source: Google Earth

(iii) Alternative Sites considered

No other sites were selected.

Nodes Coordinates

A 22°47'34.04"N 70°52'2.54"E

B 22°47'32.82"N 70°52'2.72"E

C 22°47'33.09"N 70°52'6.37"E

D 22°47'34.39"N 70°52'6.04"E

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(iv) Size or magnitude of operation

List of Proposed Products

Sr.

No. Name of the Product

Capacity

(MT/Month)

1. Fortified Rosin 100

2. Neutral Size Rosin 500

3. A.K.D wax emulsion 50

4. MF Resin & Fixer 90

5. Water Based emulsion polymer 100

6. Polyvinyl Alcohol 10

7. Surface Sizing Agent 150

(v) Project description with process details

Details of manufacturing process are given in Annexure- 4 of Form- 1.

(vi) Raw material required along with estimated quantity

Details of raw material and its consumption are given in Annexure- 3 of Form- 1.

(vii) Resource optimization/ recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Latest process technology will be adopted as available in market with optimum resources

requirement with highest yield and less waste & pollution generation. In addition to this, all the

feasible cleaner production technologies will be adopted.

(viii) Availability of water its source, Energy/ power requirement and source should be given.

Energy/Power requirement will be 125 KVA which will be procured through Paschim Gujarat Vij

Corporation Ltd (PGVCL).

The total water requirement will be 62.22 kl/day which will be fulfilled by bore well.

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(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal

Hazardous Waste Generation and Disposal

Details of hazardous waste generation and its disposal are given in Annexure- 5 of Form- 1.

Wastewater Generation and Disposal Facility

Details of domestic as well as industrial wastewater generation and its disposal are given in

Annexure- 7 of Form- 1.

(x) Schematic representations of the feasibility drawing which give information of EIA

purpose

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1. Site Analysis

(i) Connectivity

Nearest railway station Nazarbag Railway Station 3.01 Km in NNW

direction

Nearest national highway National Highway 8A 1.82 km in

NE direction

Nearest airport Rajkot Airport 53.3 Km in SSW

direction

(ii) Land Form, Land use and Land ownership.

Proposed project site has already been procured by proponent and it is an open area which is

presently not being used for any purposes.

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(iii) Topography Map

Source: Survey of India

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(iv) Existing Infrastructure

(1) Nearest railway station: Nazarbag Railway Station–in NNW direction 3.01 Km away from

the project site

(2) Nearest highway: State highway 21 in NW direction - 4.39 km away from the project site

(3) Nearest airport: Rajkot Airport in SSW direction 53.3 Km away from the project site.

(4) Power: 125 KVA- power required (Sourced from M/s. Paschim Gujarat Vij Company Ltd.).

(5) Basic amenities: Well-connected road with state and national highway.

(6) Post Office: Bhadiyad post office 1 km away from Project Site.

(v) Soil classification of Sabarkantha District:

The soils of Morbi district are of clayey loam to clay type. They vary in color from very dark

brown to very dark greyish brown and reddish brown. The EC of the soil is generally less than

1.0 mmhos/cm and cation exchange capacity is between 40 and 60 me/100 gm of soil.

Climate

General climate of the district is sub-tropical and is characterized by three well-defined seasons,

i.e. summer - from April to June, monsoon - from July to September, and winter - from October to

March.

Temperature:

Highest temperature is 43 to 46 °C in summer and lowest temperature comes down to 7 to 15 °C

in winter season.

Relative Humidity

The relative humidity is generally over 75 % in the south west monsoon. In the rest of the year

the air is comparatively dry, especially in the afternoons. During the period of November to May

the relative humidity varies between 40% and 50%.

Wind:

In the south west monsoon season, the wind direction is westerly to south westerly. In the post

monsoon/cold season, wind blows from the north-north east direction. In summer seasons the

direction of the wind is mainly between north west and south west. The wind speed gradually

increases from February and reaches the peak in July when the south west monsoon is most

active. It again decreases from August and becomes low.

Rainfall:

More than 90% of the rainfall occurs during the monsoon. Rainfall during the winter and

summer months is negligible. The average annual rainfall of the district is 592 mm.

(vi) Social Infrastructure available

Availability of resources in huge quantity and suitable climatic conditions has induced

the growth of Ceramic industries hugely in Morbi taluka. At present, more than 700

enterprises in around Morbi are manufacturing Ceramic Tiles, Floor Tiles, Luster Wall

Tiles, Glazed Wall Tiles, Vitrified Tiles, Porcelain Tiles, 2D, 4D Tiles, Spartek, Roofing

and Mosaic Tiles. More than 100 enterprises are manufacturing specialized Vitrified

Tiles which has great demand in the region as well as all over the country.

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Morbi is also hub of digital and other types of watches and clocks manufacturing

enterprises such as Ajanta, Samay, Sonera and Sonam which are World leaders in this

sector. After 2002, Paper industries have grown rapidly as ancillary sector due to need

of high quality craft grade papers which are very suitable for packing of goods. There

are number of export-import houses working in this district.

Besides, many enterprises deal in consumer durables and engineering goods. Tourism

also fetches significant income to the economy of the district as many visitors visit the

district having historic values. Though the concept of avoiding risk factor for the

Governmental regulations and process causes adverse effect and resulted in weakened

industrial growth.

Industrial Training Institutes, Productivity Development Centers, Small Scale

Enterprises Development Institute- Ahmedabad, District Industries Center- Morbi and

other Nongovernmental organizations must come forward to promote more and more

training programs to increase and motivate the productivity of the labor force

available in the district.

2. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town and Country

Planning/Development authority Classification.

Infrastructure facilities are pre–perquisite for industrial development. The industrialization

cannot take place in the absence of infrastructural facilities. The infrastructural facilities

include availability of developed roads, power, railway, water, communication, transport,

technical institutions, industrial estates, banking facilities, container depot, industrial clusters

and other auxiliary services. In Morbi district, the existing facilities are elaborated as under:

o Land is the basic requirement to establish industry. Availability of suitable land at

reasonable price facilitates industrial development of an area. The uncultivable, barren

and non-agricultural land can be utilized for establishing industrial sector.

o Availability of sufficient water is also pre-requisite for any industry. Through

discussion with local authorities, we will use ground water as our source of water.

o Sufficient power supply is the main factor for running industries. The main source of

supply is Paschim Gujarat Vij Co. Ltd., Morbi. Facility in respect of Electricity is

considerably increased in this district as now-a-days Government gives more stress on

the development of Electricity network.

o Good roads are must for industrialization which in turn facilitates transportation and

development of trade and commerce. The development of roads is looked after by

different departments in the district. The National Highway is looked after by C.P.W.D.,

the state highways are looked after by the P.W.D. and roads in the other parts of the

district by District Panchayat Office.

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o Good and advance communication facilities help the functioning of industries and as a

result economic development is achieved. Morbi District is having the capacity of

21,888 telephone connections and working connections are 8,405.

o In Morbi district, air transport facility is not available at present. However, the nearest

Airport is Rajkot Airport which 65.20 km away from Project Site.

(ii) Population:

Population summary of the Morbi district is depicted in the following table.

Description No.

Population

Total : 9,60,329 Person

Male : 4,94,726 Person

Female: : 4,65,603 Person

Population density 481 persons per sq. km.

Village Population Total: 6,01,909 Person

Urbanised Population Total: 3,58,420 Person

Population increase rate N.A

Male- Female ratio 1000 : 961

Scheduled Caste population 49,902 persons

Scheduled Tribe population 4,036 persons

(ii) Land use planning (breakup along with green belt etc).

Sr.

No. Particular Area (m2)

1 Built Up Area (on Ground Floor) 697.39 (17.23 %)

2 Green belt area 1487.63 (36.75%)

3 Open area 846.18 (20.9%)

4 Road area 1015.80(25.12%) Total 4047.00

(iii) Assessment of Infrastructure Demand (Physical & Social)

Surrounded villages in 10 km area from the project site are having all the necessary physical and

social infrastructure facilities due to agricultural activities, animal husbandry and industrial

development within the area.

(iv) Amenities/Facilities

All the basic amenities/facilities such as power connection & power back-up, drinking water,

internal roads, water & wastewater treatment plant etc. will be provided.

3. Proposed Infrastructure

a. Industrial Area

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Industry has provided 697.39 m2 total built up area for industrial process/manufacturing

activity which provides all needed facility including proper ventilation, safe handling system, etc.

b. Residential Area

Not Applicable

c. Green Belt.

1487.63 m2 area will be proposed for greenbelt development. In addition to this, project

proponent will participate in greenbelt development programs in nearby areas under their CSR.

d. Social Infrastructure

The proponent will provide aid in social infrastructure facilities within 10 km radius of the

proposed project.

Education Facilities: - Many Facilities for village schools like game kits, drawing kits, table-

chairs; school construction (classroom/toilet/school boundary), ceiling fans/ coolers or books

for school library are proposed.

Health Facilities: - Assistance to existing health facilities in nearest Hospital, for improvement in

health facilities or services.

e. Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways

Proposed project site is located near to State highway 21 and well connected to the internal

roads and highways. The site is well connected to Morbi Town and Rajkot City.

f. Drinking Water Management

In proposed project, out of 45.58 kl/day water approx. 2.75 kl/day water will be consumed for

domestic purpose.

g. Sewerage System.

Domestic wastewater 2.62 kl/day will be disposed of through Septic Tank/ Soak Pit System.

h. Industrial Wastewater Management.

Industrial wastewater (6.842 kl/day) will be generated from Utilities & washing. Industrial

wastewater will be collected in collection tank. Collected water will be evaporated in Evaporator.

Thus, unit will maintain Zero Effluent Discharge.

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i. Solid/Hazardous Waste Management

ETP waste + Evaporation Residue, Discarded bags and drums and Used Oil are the main solid

hazardous waste that will be generated from the proposed unit. ETP sludge will be collected,

stored into solid waste storage area and disposed to authorized TSDF site. Discarded

bags/drums will be reused within premises / sent to suppliers / sold to approve vendor. Used oil

will be reused as a lubricant within the factory premises/sold to register recycler

j. Power Requirement & Supply / source

Power requirement for the proposed project will be approx. 125 KVA which will be obtained

from PGVCL.

4. Rehabilitation and Resettlement (R & R) Plan

Not applicable.

5. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

(Time schedule for the project to be given)

While purchasing land shed and labor quarters were already constructed. Apart from that there

is no any other construction at the site. Construction work for proposed manufacturing unit will

be started only after obtaining EC.

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total cost of the entire project is approx. 7 Crs.

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