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Precision Laminations...and trial the stamping dies as part of customer acceptance. Complex...

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Precision Laminations MAJOR MARKETS Oberg Industries is a supply chain integrator providing precision machining and metal stamping solutions. An award-winning pioneer of innovative tooling and stamping for over 70 years, we produce a variety of loose and interlocked thin laminations, as well as other metal components, for the world’s leading engine manufacturers and OEMs. With such a long history of designing and building dies to support the rigorous demands of our customers, we understand the needs of production stamping as related to high-quality tooling. Automotive EV / HEV Motors Defense Power Generation Aerospace We manufacture lamination tooling at competitive prices. Our team of highly-skilled engineers, equipped with the latest design software, provide integrated design, manufacturing and development solutions to give you a competitive advantage. What’s your challenge? QUICK FACTS Founded in 1948 900 employees worldwide 500,000+ sq. ft. of manufacturing space Five manufacturing facilities located in Pennsylvania, Illinois and Costa Rica: Metal Stamping, Assembly: 100,000 sq. ft. (PA) Milling, EDM, Turning, Assembly: 320,000 sq. ft. (PA) Milling, EDM, Turning, Assembly: 50,000 sq. ft. (IL) Milling, EDM, Turning, Assembly: 50,000 sq. ft. (Costa Rica) Certifications: ISO 13485:2003 ISO 9001:2015 AS9100 Rev. D ITAR Compliant Central Contractor Registration (CCR)
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Page 1: Precision Laminations...and trial the stamping dies as part of customer acceptance. Complex progressive stamping dies can be designed up to 145” (3.683 m), producing ultra-thin loose

Precision Laminations

MAJORMARKETS

Oberg Industries is a supply chain integrator providing precision machining and metal stamping solutions. An award-winning pioneer of innovative tooling and stamping for over 70 years, we produce a variety of loose and interlocked thin laminations, as well as other metal components, for the world’s leading engine manufacturers and OEMs.

With such a long history of designing and building dies to support the rigorous demands of our customers, we understand the needs of production stamping as related to high-quality tooling.

• Automotive

• EV / HEV Motors

• Defense

• Power Generation

• Aerospace

We manufacture lamination tooling at competitive prices. Our team of highly-skilled engineers, equipped with the latest design software, provide integrated design, manufacturing and development solutions to give you a competitive advantage. What’s your challenge?

QUICK FACTSFounded in 1948900 employees worldwide500,000+ sq. ft. of manufacturing spaceFive manufacturing facilities located inPennsylvania, Illinois and Costa Rica: • Metal Stamping, Assembly: 100,000 sq. ft. (PA) • Milling, EDM, Turning, Assembly: 320,000 sq. ft. (PA) • Milling, EDM, Turning, Assembly: 50,000 sq. ft. (IL) • Milling, EDM, Turning, Assembly: 50,000 sq. ft. (Costa Rica) Certi�cations:ISO 13485:2003 • ISO 9001:2015 • AS9100 Rev. DITAR Compliant • Central Contractor Registration (CCR)

Page 2: Precision Laminations...and trial the stamping dies as part of customer acceptance. Complex progressive stamping dies can be designed up to 145” (3.683 m), producing ultra-thin loose

Advanced Metal Stampingand Tooling Solutions

Services O�ered | Key Di�erentiators Product Launches / New Product Development Support • Highly technical: single-point contact • Dedicated teams: Program Managers, Quality/Manufacturing and Process Engineers • Formal quality/validation processes • Dedicated people and equipment for launch and design transfer activities • Integrated die design and build, part development and production stamping

Precision Lamination Tooling • Produce laminations as thin as 0.010” (0.25mm) from 0.375”(9.5mm) to 49” (1.2 m) in dia. • Provide simple slot, notch and separate, multi-stage progressive, and tungsten carbide tools with interlocking technology • Manufacture laminations for rotors, stators, copper and aluminum armatures as well as shaft assemblies with support for specialized EV market needs. • Domestic US production and LCC manufacturing operations in Costa Rica

Technology And Quality Focus • 50 stamping presses from 5 to 400-ton capacity, bed sizes up to 120”, up to 1,200 strokes per minute • New EV-style rigid press • Extensive experience with all AISI grades of electrical steel including M4-M64, Silicon Steel, Copper, Aluminum, Nickel and Cobalt alloys, CO-C5 insulator materials, special alloys including Hiperco®, Nomex®, Carp 49® • One-stop manufacturing services: from tooling design and development, to prototyping, to short-run or high-volume production • Special processes: automations group development, heat treatment, cryogenics, CAD, bead blasting, cleaning, passivation, welding (laser tig), cosmetic laser marking (FOBA)

The Oberg Di�erence • 71 years of innovation and precision manufacturing expertise • Produced �rst rotor-stator lamination die in 1950 • Developed �rst interlocked lamination die in 1980 • Millions of rotors and stators produced

© 2019 | Printed in USA | Oberg Industries is an EOE / AA / M / F / Veteran / Disability Employer

Oberg Industries2301 Silverville RoadFreeport, PA 16229 USA

www.Oberg.comemail: [email protected]: 724-295-2121

Manufacturing Locations:Freeport, PA USA • Sarver, PA USA • Chicago, IL USABarreal de Heredia, Costa RicaEU Sales O�ce: Taufkirchen, Germany

Page 3: Precision Laminations...and trial the stamping dies as part of customer acceptance. Complex progressive stamping dies can be designed up to 145” (3.683 m), producing ultra-thin loose

Die Design MilestonesLoose • Interlocked • Rotated

1950: 1st Rotor-Stator Lam Die

1980: 1st Interlocked Lamination Die

2015: 1st Ultra-Thin Interlocked Lamination Die1983: 1st Interlocked & Rotatated Lamination Die

Automotive • EV/HEV Motors • Defense • Power Generation • Industrial • Aerospace

The dedicated cell in our tooling center includes a state-of-the-art decoiler, feed,

straightener, and EV press to develop and trial the stamping dies as part of

customer acceptance.

Complex progressive stamping dies can be designed up to 145” (3.683 m), producing

ultra-thin loose laminations to 0.010” (0.254 mm) and thinner, for e�cient motor design.

Collaboration and engineering support between the OEM and the tooling partner is

critical to determining the right speci�cations for a long-lasting, high performance die.

Specialized and proprietary equipment to manufacture large

precision EV tooling, including 4-axis wire-cut EDM, C-Axis Grinders and

Jig Grinding techniques.

Tools can be designed to produce individual loose laminations and/or designed to stack laminations in the tool through mechanical interlocking or gluing.

www.Oberg.com • [email protected] • 724-295-2121 • Chicago, IL • Pittsburgh, PA • Costa Rica

Page 4: Precision Laminations...and trial the stamping dies as part of customer acceptance. Complex progressive stamping dies can be designed up to 145” (3.683 m), producing ultra-thin loose

Overall Capabilities

Precision Grinding: • Manual/CNC Surface: 140 machines • ID/OD: 40 machines • Jig: 25 machines

Milling: • 3-Axis: 27 machines • 4-Axis: 38 machines • 5-Axis: 25 machines

Other: • Stamping: 55 presses • Turning: 90 machines • Multi-Axis Turning: 13 machines • Wire EDM: 47 machines • Vertical EDM: 11 machines • Swiss Machining: 7 machines • Gun Drilling: 2 machines

Secondary Processes: • Material Prep: Saw & Shape • Die Assembly • Component Assembly • Surface Conditioning/Prep • Laser Mark • CMM Inspection • Welding – AWS certi�ed • Heat Treat • Passivation • Wash • Water Jet • MDP® (Molecular Decomposition Process) • Automation Solutions • Additive Design Solutions


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