Precision Machined Standards Aerospace - Bell Memphis · 2016-03-02 · tively priced contract...

Precision Machined Standards for Aerospace___________________________________

AN, NAS & MS TurnbucklesSwage TerminalsQuick DisconnectsShacklesRod End FittingsForged ClevisesStrap Eyes & ForksCustom Machining

AS9100ISO 9001:2008

CERTIFIED

2 Visit our website at: WWW.BELLMEMPHIS.COM

“ Bell-Memphis is a third-generation family business

supplying precision-made parts to the aircraft

industry and other companies in the United States

and around the world. Our parts have been used

on aircraft since the B-17 Memphis Belle was flying

the skies over Europe in World War II.”

– Roy Bell, III, president

THE STORY THE STUKE LOCK CLIP-LOCKING TURNBUCKLE

In 1945, a government inspector/inventor named Stukenborg was inspecting the turnbuckle parts that R. E. Bell Manufacturing was preparing to ship to the government. He was curious about the elaborate methods that were used to safety wire the turnbuckle assemblies so that they would not lose tension during flight. Airplane mechanics had to learn the “Double Spiral Safety Wrap” method to securely safety wire the critical airplane flight controls. The safety wiring took a considerable amount of time and the assembly was often in the most difficult-to-reach locations on the airplane.

The inventor’s mind of Mr. Stukenborg imagined that if a slot were milled through the threads on both the male and female parts, and if the slots were then lined up, a pin could be inserted into the channel that would prevent the parts from rotating. The Stuke Lock clip-locking turnbuckle was his time-saving solution.

It took roughly the life of the patent for the invention to become widely accepted by the aviation industry. Eventually the concept

was incorporated into the Military Standards. Bell-Memphis was put on the government QPL (Qualified Producers List) of companies that were authorized to manufacture this critical flight component. The patented locking clip was not a big money maker but it helps explain why a small manufacturer in Memphis, Tennessee stayed in the aerospace manufacturing business for so many years.

3For inquiries call: (800) 922-1650 or email: [email protected]

TABLE OF CONTENTS

TERMINALS 4-6, 10-11, 16-18

TURNBUCKLES 7-9

FORGED CLEVISES 12

SHACKLES 13

ROD END FITTINGS 14

QUICK DISCONNECTS 15

COMPLETE PART LISTING 19

COMPANY HISTORY

CONTRACT MANUFACTURING

In 1942 Roy Bell, Sr. founded Bell-Memphis, Incorporated (originally R. E. Bell Manufacturing). Bell-Memphis grew from a small wartime contract manufacturing shop to become a long-term supplier of aircraft control cable fittings. The patented turnbuckle locking clip we helped develop became an aircraft industry standard and is still used today on aircraft from small private planes to the largest jet airliners.

Bell-Memphis continues to be a key supplier to the aircraft control cable fittings industry. Bell-Memphis is on a government QPL (Qualified Products List) to produce MS (Military Standard) control cable parts whose drawings are controlled

In addition to manufacturing the standard AN, MS, and NAS aerospace standards, Bell-Memphis offers its capabilities as a contract manufacturer to produce parts to customer drawings.

By leveraging our manufacturing engineering talents, our aerospace AS9100 quality system, our network of certified vendors, our capital investments in machinery, and our experienced employees, Bell-Memphis has been providing customers with high quality products, reliable delivery, and competi-tively priced contract manufacturing.

Our manufacturing capabilities consist of CNC Swiss screw machines, Y-axis lathes, 4-axis vertical machining centers, thread roller machines, centerless grinders, four-slide wire forming, broaching, laser marking, in-house passivation, bead blasting, and annealing. Our shop has experience machining all types of stainless steels, carbon steels, brass, aluminum, and titanium.

We also have an extensive network of certified vendors for special machining processes, finishing processes, and inspection processes. Most of our vendors have industry certifications such as NADCAP or are on a prime aerospace contractor approval list. Bell-Memphis has the resources, connections, and experience to deliver a finished part meeting all the drawing requirements.

by the US Military. The standard products consist of swaged wire rope fittings such as ball ends, eyes, and forks. The turnbuckle parts, which are used for adjusting control cable tension, consist of barrels, forks, eyes, swaged terminals, and the locking clip.

Over the years, Bell-Memphis has expanded the product offering to include other government and industry standard parts to complement the control cable fittings. Bell-Memphis’ specialty is converting bar stock into high precision aerospace products.

Bell-Memphis is an AS9100 certified business and operates at a single manufacturing plant located at 1650 Channel Avenue in Memphis, Tennessee. The company is housed in a 50,000 square foot plant with approximately 40 employees. When customers call Bell-Memphis, they speak directly to an experienced employee who understands their needs.

AS9100ISO 9001:2008

CERTIFIED


SWAGE TERMINALS

Terminal, Wire Rope, Swaging, Fork End

L

K

ØA

ØN

ØU

F G

ØD

W

MS20658Military Standard

MIL-DTL-781Procurement Specification

DASH NO.

APPLICABLE BEARING PART NUMBER REF.

WIRE ROPE DIA.

NOMINAL

MIN. BREAKING STRENGTH ØA ØD F G K L ØN ØU W

-3 AN200KP3 3/32 920 0.218 0.190 0.500 0.302 1.062 2.531 0.109 0.750 0.031

-4 AN200KP4 1/8 2,000 0.250 0.250 0.750 0.489 1.188 3.062 0.141 0.875 0.047

-5 AN200KP4 5/32 2,800 0.297 0.250 0.750 0.489 1.188 3.313 0.172 0.875 0.047

-6 AN200KP4 3/16 4,200 0.359 0.250 0.750 0.489 1.188 3.562 0.203 0.875 0.047

-7 AN200KP5 3/16 4,200 0.359 0.313 0.813 0.563 1.313 3.687 0.203 1.000 0.047

Over the years, Bell-Memphis has expanded the prod-

uct offering to include other government and industry

standard parts to complement the control cable fit-

tings. Bell-Memphis’ specialty is converting bar stock

into high precision aerospace products.


SWAGE TERMINALS

Ball End, Wire Rope, Swaging, Double Shank

Ball End, Wire Rope, Swaging, Single Shank

BEFORE SWAGING

L

D

ØB

E

ØA ØN

D

E

L

BEFORE SWAGING

ØB N ØA





DASH NO.WIRE ROPE

DIA. NOMINALMIN. BREAKING

STRENGTH ØA ØB DE

RADIUS REF. L ØN

C2 1/16 480 0.127 0.207 0.114 0.082 0.362 0.073C3 3/32 920 0.163 0.277 0.152 0.110 0.525 0.104C4 1/8 2,000 0.218 0.345 0.189 0.137 0.688 0.139C5 5/32 2,800 0.254 0.419 0.227 0.165 0.850 0.169C6 3/16 4,200 0.293 0.487 0.264 0.192 1.012 0.201C7 7/32 5,600 0.347 0.555 0.302 0.220 1.175 0.233C8 1/4 7,000 0.401 0.624 0.339 0.247 1.337 0.264C9 9/32 8,000 0.439 0.694 0.377 0.275 1.497 0.297

C10 5/16 9,800 0.475 0.763 0.414 0.302 1.664 0.328

DASH NO.WIRE ROPE


STRENGTH ØA ØB DE

RADIUS REF. L N

C2 1/16 480 0.132 0.212 0.114 0.082 0.268 0.073C3 3/32 920 0.168 0.282 0.152 0.110 0.384 0.104C4 1/8 2,000 0.223 0.350 0.189 0.137 0.500 0.139C5 5/32 2,800 0.259 0.424 0.227 0.165 0.616 0.169C6 3/16 4,200 0.298 0.492 0.264 0.192 0.730 0.201C7 7/32 5,600 0.352 0.560 0.302 0.220 0.846 0.233C8 1/4 7,000 0.406 0.629 0.339 0.247 0.962 0.264C9 9/32 8,000 0.444 0.699 0.378 0.275 1.078 0.297

C10 5/16 9,800 0.480 0.768 0.414 0.302 1.193 0.328BM2490-C12 3/8 14,400 0.550 0.903 0.486 0.375 1.425 0.407


SWAGE TERMINALS

Terminal, Wire Rope, Swaging, Fork End

Terminal, Wire Rope, Swaging, Eye End

L

H

ØU

ØAF G

ØN

ØD

C

L

ØU

D

ATJ

N





DASH NO.

WIRE ROPE DIA. NOMINAL

MIN. BREAKING STRENGTH ØA ØD F G H L ØN ØU

2 1/16 480 0.160 0.190 0.218 0.093 0.500 1.572 0.078 0.344

3 3/32 920 0.218 0.190 0.254 0.108 0.670 1.945 0.109 0.438

4 1/8 2,000 0.250 0.190 0.383 0.195 0.735 2.352 0.141 0.547

5 5/32 2,800 0.297 0.250 0.406 0.202 0.800 2.655 0.172 0.688

6 3/16 4,200 0.359 0.313 0.543 0.260 0.880 3.071 0.203 0.781

7 7/32 5,600 0.427 0.313 0.625 0.296 0.970 3.440 0.234 0.906

8 1/4 7,000 0.494 0.375 0.688 0.313 1.070 3.806 0.265 0.969

9 9/32 8,000 0.563 0.438 0.719 0.327 1.170 4.120 0.297 1.156

10 5/16 9,800 0.635 0.438 0.765 0.348 1.268 4.438 0.328 1.265

12 3/8 14,400 0.703 0.500 0.830 0.380 1.525 5.333 0.390 1.500

14 7/16 17,600 0.781 0.562 0.830 0.380 1.776 6.102 0.468 1.750

16 1/2 22,800 0.844 0.625 1.035 0.473 1.903 6.938 0.531 1.875

18 9/16 28,500 0.984 0.750 1.241 0.567 2.375 7.750 0.594 2.340

20 5/8 35,000 1.109 0.875 1.351 0.663 2.770 8.673 0.656 2.730

24 3/4 49,600 1.359 0.875 1.451 0.663 2.791 9.740 0.781 2.750

28 7/8 66,500 1.593 1.000 1.656 0.756 3.170 10.802 0.921 3.125

32 1 85,400 1.812 1.125 1.864 0.851 3.562 12.312 1.046 3.510

DASH NO.


MIN. BREAKING STRENGTH A C D J L N T ØU

2 1/16 480 0.160 0.523 0.190 0.088 1.631 0.078 0.136 0.359

3 3/32 920 0.218 0.707 0.190 0.103 2.043 0.109 0.190 0.438

4 1/8 2,000 0.250 0.738 0.190 0.190 2.337 0.141 0.219 0.500

5 5/32 2,800 0.297 0.831 0.250 0.197 2.684 0.172 0.250 0.640

6 3/16 4,200 0.359 0.903 0.313 0.255 3.019 0.203 0.313 0.781

7 7/32 5,600 0.427 1.007 0.313 0.291 3.382 0.234 0.375 0.813

8 1/4 7,000 0.494 1.133 0.375 0.307 3.763 0.265 0.438 0.968

9 9/32 8,000 0.563 1.257 0.438 0.322 4.153 0.297 0.500 1.109

10 5/16 9,800 0.635 1.373 0.438 0.343 4.546 0.328 0.563 1.218

12 3/8 14,400 0.703 1.688 0.500 0.375 5.562 0.390 0.625 1.500

14 7/16 17,600 0.781 1.968 0.562 0.375 6.398 0.468 0.688 1.750

16 1/2 22,800 0.844 2.115 0.625 0.468 7.323 0.531 0.750 1.875

18 9/16 28,500 0.984 2.625 0.750 0.562 8.185 0.594 0.875 2.340

20 5/8 35,000 1.109 3.062 0.875 0.657 9.167 0.656 1.000 2.730

24 3/4 49,600 1.359 3.093 0.875 0.657 10.328 0.781 1.250 2.750

28 7/8 66,500 1.593 3.515 1.000 0.750 11.530 0.921 1.437 3.125

32 1 85,400 1.812 3.937 1.125 0.844 13.156 1.046 1.625 3.510


TURNBUCKLES

Body, Turnbuckle, Clip Locking

Clip, Locking, Turnbuckle

L

PTHREAD RIGHT HAND

TO CENTERTHREAD LEFT HAND

TO CENTER

B DE

D

B

C

F

H

R

R RG

A


NAS649 & AN155


NAS651



DASH NO.STEEL

DASH NO.BRASS

DASH NO.ALUMINUM


MIN. BREAKING STRENGTH

THREAD T UNF-3B L B D E P

APPLICABLE LOCKING CLIP - MS21256-

2S B2S A2S 1/16 800 #6-40 2.250 0.250 0.219 0.188 0.125 12L B2L A2L 1/16 800 #6-40 4.000 0.250 0.219 0.188 0.125 23S B3S A3S 3/32 1,600 #10-32 2.250 0.344 0.281 0.250 0.125 13L B3L A3L 3/32 1,600 #10-32 4.000 0.344 0.281 0.250 0.125 25S B5S A5S 5/32 3,200 1/4-28 2.250 0.438 0.391 0.328 0.125 15L B5L A5L 5/32 3,200 1/4-28 4.000 0.438 0.391 0.328 0.125 26S B6S A6S 3/16 4,600 5/16-24 2.250 0.500 0.438 0.406 0.125 16L B6L A6L 3/16 4,600 5/16-24 4.000 0.500 0.438 0.406 0.125 28L B8L A8L 1/4 8,000 3/8-24 4.000 0.625 0.594 0.469 0.125 29L B9L A9L 9/32 12,750 7/16-20 4.250 0.750 0.688 0.563 0.188 310L B10L A10L 5/16 17,500 1/2-20 4.250 0.875 0.813 0.625 0.188 3

DASH NO. A B C D F G H R RADIUS

1 0.965 1.115 0.150 1.078 0.125 0.300 0.165 0.0322 1.875 2.000 0.150 1.955 0.125 0.315 0.180 0.0323 2.045 2.140 0.215 2.015 0.150 0.430 0.275 0.032


TURNBUCKLES

Clevis End, Turnbuckle

Clevis End for Bearing, Turnbuckle

Z

HØCY

FG

RH OR LH THREAD

ØD

Z

H

FG

ØD

Y

ØC


NAS645 & AN161


NAS646 & AN162



RH LH



THREAD T UNF-3A ØC ØD F G H Y Z

-2RS 2LS 1/16 800 #6-40 0.094 0.190 0.250 0.109 0.375 0.375 1.500

-3RS -3LS 3/32 1,600 #10-32 0.133 0.190 0.319 0.156 0.375 0.500 1.625

-3RL -3LL 3/32 1,600 #10-32 0.133 0.190 0.319 0.156 0.375 0.500 2.500

-4RS -4LS 1/8 2,200 1/4-28 0.189 0.190 0.383 0.195 0.531 0.563 1.844

-4RL -4LL 1/8 2,200 1/4-28 0.189 0.190 0.383 0.195 0.531 0.563 2.734

-5RS -5LS 5/32 3,200 1/4-28 0.189 0.250 0.452 0.218 0.531 0.625 1.844

-5RL -5LL 5/32 3,200 1/4-28 0.189 0.250 0.452 0.218 0.531 0.625 2.734

-6RS -6LS 3/16 4,600 5/16-24 0.243 0.313 0.547 0.250 0.656 0.750 2.031

-6RL -6LL 3/16 4,600 5/16-24 0.243 0.313 0.547 0.250 0.656 0.750 2.906

-8RL -8LL 1/4 8,000 3/8-24 0.306 0.375 0.687 0.312 0.875 0.875 3.188

-9RL -9LL 9/32 12,500 7/16-20 0.362 0.438 0.750 0.375 1.000 1.000 3.438

-10RL -10LL 5/16 17,500 1/2-20 0.425 0.500 0.844 0.437 1.188 1.000 3.688

R. HAND L. HANDWIRE ROPE DIA.

NOMINAL


MATCHES BEARING NUMBER REF.

THREAD T UNF-3A

-3RS -3LS 3/32 1,600 MS27640- KP3 #10-32

-3RL -3LL 3/32 1,600 MS27640- KP3 #10-32

-4RS -4LS 1/8 2,200 MS27640- KP4 1/4-28

-4RL -4LL 1/8 2,200 MS27640- KP4 1/4-28

-5RS -5LS 5/32 3,200 MS27640- KP4 5/16-24

-5RL -5LL 5/32 3,200 MS27640- KP4 5/16-24

-6RS -6LS 3/16 4,600 MS27640-KP5 5/16-24

-6RL -6LL 3/16 4,600 MS27640-KP5 5/16-24

ØC ØD F G H Y Z

0.139 0.190 0.500 0.312 1.062 0.500 2.312

0.139 0.190 0.500 0.312 1.062 0.500 3.187

0.195 0.250 0.750 0.500 1.188 0.625 2.562

0.195 0.250 0.750 0.500 1.188 0.625 3.437

0.249 0.250 0.750 0.500 1.188 0.750 2.687

0.249 0.250 0.750 0.500 1.188 0.750 3.562

0.249 0.313 0.813 0.563 1.313 0.750 2.750

0.249 0.313 0.813 0.563 1.313 0.750 3.625

DASH NO. & THREAD

DASH NO. & THREAD


TURNBUCKLES

Eye End for Pin, Turnbuckle

Eye End for Wire Rope, Turnbuckle

ØD

Y

Z

ØS

J

ØC

RH OR LH THREAD

RH OR LH THREAD

S

ØA

Z

Y

C

J


NAS648A & AN165


NAS647 & AN170



RIGHT HAND LEFT HANDWIRE ROPE


STRENGTHTHREAD T UNF-3A ØC ØD J Y ØS Z

-2RS -2LS 1/16 800 #6-40 0.094 0.190 0.125 0.375 0.375 1.500-2RL -2LL 1/16 800 #6-40 0.094 0.190 0.125 0.375 0.375 2.375-3RS -3LS 3/32 1,600 #10-32 0.133 0.190 0.188 0.500 0.500 1.625-3RL -3LL 3/32 1,600 #10-32 0.133 0.190 0.188 0.500 0.500 2.500-5RS -5LS 5/32 3,200 1/4-28 0.189 0.250 0.219 0.625 0.625 1.750-5RL -5LL 5/32 3,200 1/4-28 0.189 0.250 0.219 0.625 0.625 2.625-6RS -6LS 3/16 4,600 5/16-24 0.243 0.313 0.281 0.750 0.688 1.875-6RL -6LL 3/16 4,600 5/16-24 0.243 0.313 0.281 0.750 0.688 2.750-8RL -8LL 1/4 8,000 3/8-24 0.306 0.375 0.328 0.875 0.875 2.875-9RL -9LL 9/32 12,500 7/16-20 0.362 0.438 0.375 1.000 1.063 3.375

-10RL -10LL 5/16 17,500 1/2-20 0.425 0.500 0.469 1.000 1.188 3.625

RIGHT HAND LEFT HANDWIRE ROPE


STRENGTHTHREAD T UNF-3A ØA C J S Y Z

-2RS -2LS 1/16 800 #6-40 0.188 0.094 0.125 0.375 0.375 1.500-2RL -2LL 1/16 800 #6-40 0.188 0.094 0.125 0.375 0.375 2.375-3RS -3LS 3/32 1,600 #10-32 0.219 0.133 0.188 0.500 0.500 1.625-3RL -3LL 3/32 1,600 #10-32 0.219 0.133 0.188 0.500 0.500 2.500-5RS -5LS 5/32 3,200 1/4-28 0.281 0.189 0.219 0.625 0.625 1.750-5RL -5LL 5/32 3,200 1/4-28 0.281 0.189 0.219 0.625 0.625 2.625-6RS -6LS 3/16 4,600 5/16-24 0.313 0.243 0.281 0.688 0.750 1.875-6RL -6LL 3/16 4,600 5/16-24 0.313 0.243 0.281 0.688 0.750 2.750-8RL -8LL 1/4 8,000 3/8-24 0.375 0.306 0.328 0.875 0.875 2.875-9RL -9LL 9/32 12,500 7/16-20 0.469 0.362 0.375 1.063 1.000 3.375

-10RL -10LL 5/16 17,500 1/2-20 0.563 0.425 0.469 1.188 1.000 3.625

DASH NO. & THREAD

DASH NO. & THREAD


SWAGE TERMINALS

Terminal, Wire Rope, Stud

ØA

EØA

THREAD B

ØC ØN

ØV

L

Y W

ØF



R. HAND L. HAND



THREAD B UN-3A UNF-3A ØA ØC E ØF L ØN ØV W Y

-2RH -2LH 1/16 480 # 6-40 0.160 0.121 0.156 0.188 2.473 0.078 0.063 1.174 1.045

-3RH -3LH 3/32 920 #10-32 0.218 0.169 0.187 0.250 2.879 0.109 0.063 1.411 1.204

-4RH -4LH 1/8 2,000 1/4-28 0.250 0.226 0.250 0.313 3.333 0.141 0.063 1.682 1.376

-5RH -5LH 5/32 2,800 1/4-28 0.297 0.226 0.250 0.313 3.627 0.172 0.063 1.958 1.376

-6RH -6LH 3/16 4,200 5/16-24 0.359 0.285 0.312 0.375 4.002 0.203 0.098 2.237 1.453

-7RH -7LH 7/32 5,600 3/8-24 0.427 0.347 0.375 0.438 4.516 0.234 0.098 2.518 1.625

-8RH -8LH 1/4 7,000 3/8-24 0.494 0.347 0.438 0.500 4.937 0.265 0.098 2.784 1.750

-9RH -9LH 9/32 8,000 7/16-20 0.563 0.405 0.563 0.625 5.391 0.297 0.098 3.076 1.875

-10RH -10LH 5/16 9,800 1/2-20 0.635 0.467 0.625 0.688 5.844 0.328 0.098 3.326 2.000

-12RH -12LH 3/8 14,400 9/16-18 0.703 0.529 0.688 0.750 6.656 0.390 0.098 3.828 2.250

-14RH -14LH 7/16 17,600 5/8-18 0.781 0.592 0.750 0.812 7.437 0.468 0.098 4.375 2.500

-16RH -16LH 1/2 22,800 5/8-18 0.844 0.592 0.812 0.875 8.187 0.531 0.125 5.093 2.500

-18RH -18LH 9/16 28,500 3/4-16 0.984 0.717 0.875 1.000 9.125 0.594 0.125 5.468 3.000

-20RH -20LH 5/8 35,000 7/8-14 1.109 0.842 1.000 1.125 10.375 0.656 0.125 6.093 3.500

-24RH -24LH 3/4 49,600 1-12 1.359 0.967 1.125 1.438 12.063 0.781 0.125 7.188 4.000

-28RH -28LH 7/8 66,500 1-1/8-12 1.593 1.092 1.437 1.625 13.226 0.921 0.125 7.846 4.500

-32RH -32LH 1 85,400 1-1/4-12 1.812 1.217 1.625 1.812 14.969 1.046 0.125 9.000 5.000

DASH NO. & THREAD


SWAGE TERMINALS

Terminal, Wire Rope, Stud

EØA

F

THREAD B

W

LY

ØC

V

N

ØA


NAS650 & AN669


R. HAND L. HAND



THREAD B UN-3A UNF-3A ØA ØC E F L N V W Y

L2RH L2LH 1/16 480 # 6-40 0.160 0.092 0.156 0.188 3.491 0.078 0.063 1.174 0.375

S2RH S2LH 1/16 480 # 6-40 0.160 0.092 0.156 0.188 2.616 0.078 0.063 1.174 0.375

L3RH L3LH 3/32 920 #10-32 0.218 0.133 0.187 0.250 3.738 0.109 0.063 1.411 0.500

S3RH S3LH 3/32 920 #10-32 0.218 0.133 0.187 0.250 2.863 0.109 0.063 1.411 0.500

L4RH L4LH 1/8 2,000 1/4-28 0.250 0.195 0.250 0.313 4.020 0.141 0.098 1.682 0.563

S4RH S4LH 1/8 2,000 1/4-28 0.250 0.195 0.250 0.313 3.145 0.141 0.098 1.682 0.563

L5RH L5LH 5/32 2,800 1/4-28 0.297 0.195 0.250 0.313 4.314 0.172 0.098 1.958 0.625

S5RH S5LH 5/32 2,800 1/4-28 0.297 0.195 0.250 0.313 3.439 0.172 0.098 1.958 0.625

L6RH L6LH 3/16 4,200 5/16-24 0.359 0.245 0.312 0.375 4.612 0.203 0.098 2.237 0.750

S6RH S6LH 3/16 4,200 5/16-24 0.359 0.245 0.312 0.375 3.737 0.203 0.098 2.237 0.750

-7RH -7LH 7/32 5,600 3/8-24 0.427 0.306 0.375 0.438 4.914 0.234 0.098 2.518 0.875

-8RH -8LH 1/4 7,000 3/8-24 0.494 0.306 0.438 0.500 5.218 0.265 0.098 2.784 0.875

-9RH -9LH 9/32 8,000 7/16-20 0.563 0.361 0.563 0.625 5.542 0.297 0.098 3.076 1.000

-10RH -10LH 5/16 9,800 1/2-20 0.635 0.406 0.625 0.688 5.875 0.328 0.098 3.326 1.000

-12RH -12LH 3/8 14,400 9/16-18 0.703 0.476 0.688 0.750 6.608 0.404 0.098 3.828 1.125

-14RH -14LH 7/16 17,600 5/8-18 0.781 0.538 0.750 0.812 7.468 0.468 0.098 4.375 1.250

-16RH -16LH 1/2 22,800 5/8-18 0.844 0.538 0.812 0.875 8.718 0.531 0.125 5.093 1.250

-18RH -18LH 9/16 28,500 3/4-16 0.984 0.654 0.875 1.000 9.188 0.594 0.125 5.468 1.500

-20RH -20LH 5/8 35,000 7/8-14 1.109 0.768 1.000 1.125 10.469 0.656 0.125 6.093 1.750

-24RH -24LH 3/4 49,600 1-12 1.359 0.893 1.125 1.438 12.188 0.781 0.125 7.188 2.000

-28RH -28LH 7/8 66,500 1-1/8-12 1.593 1.002 1.438 1.625 12.851 0.921 0.125 7.846 2.000

-32RH -32LH 1 85,400 1-1/4-12 1.812 1.128 1.625 1.812 14.624 1.046 0.125 9.000 2.250

DASH NO. & THREAD


FORGED CLEVISES

Clevis, Rod End, Adjusting, Wide & Narrow Forks

Clevis, Rod End, Plain, Wide & Narrow Forks

Clevis, Engine Control Rod, Adjustable

1.000 1.000

.266 .141

.500 .312

ØB

.06

.84ØB

1.00 .141

.313.500 .266

“T” THREAD

1.0001.000

1.8751.230

.312.141

H

BE

ØA



NAS170Military Standard



WIDE

NAS170-1, -3, -5 & -7

NARROW

NAS170-2, -4, -6 & -8

DASH NO. TYPE OF FORK ØB WEIGHT MIN. AXIAL LOAD

1 WIDE 0.250 0.051 3,8002 NARROW 0.250 0.051 2,8503 WIDE 0.188 0.052 4,7004 NARROW 0.188 0.052 3,500

DASH NO.CAD

PLATE

DASH NO.

PLAINTYPE OF

FORK ØA B E H WEIGHT

MIN. AXIAL LOAD

1 21 WIDE 0.250 0.305 0.188 0.375 0.046 3,800

2 22 NARROW 0.250 0.305 0.188 0.375 0.046 2,850

3 23 WIDE 0.188 0.305 0.188 0.375 0.047 4,700

4 24 NARROW 0.188 0.305 0.188 0.375 0.047 3,500

5 25 WIDE 0.250 0.242 0.125 0.375 0.046 3,800

6 26 NARROW 0.250 0.242 0.125 0.375 0.046 2,850

7 27 WIDE 0.188 0.242 0.125 0.375 0.047 4,700

8 28 NARROW 0.188 0.242 0.125 0.375 0.047 3,500

9 29 WIDE 0.250 0.430 0.281 0.500 0.048 3,800

10 30 NARROW 0.250 0.430 0.281 0.500 0.048 2,850

11 31 WIDE 0.188 0.430 0.281 0.500 0.049 4,700

12 32 NARROW 0.188 0.430 0.281 0.500 0.049 3,500

DASH NO. TYPE OF FORK ØB T WEIGHT

1 WIDE 0.250 .3125-24 UNJF-3B 0.0672 NARROW 0.250 .3125-24 UNJF-3B 0.0633 WIDE 0.188 .3125-24 UNJF-3B 0.0694 NARROW 0.188 .3125-24 UNJF-3B 0.0645 WIDE 0.250 .3750-24 UNJF-3B 0.0606 NARROW 0.250 .3750-24 UNJF-3B 0.0557 WIDE 0.188 .3750-24 UNJF-3B 0.0618 NARROW 0.188 .3750-24 UNJF-3B 0.056


SHACKLES

Shackle-Cable, Aircraft

Shackle-Cable, Aircraft

A

H

D

B

N

JØM

ØD

H

F

G

N

ØA

AN115Military Standard




DASH NO.SHACKLE

STRENGTH A B D H J ØM N

8 800 0.188 0.109 1/4 11/34 11/64 1/4 9/1616 1,600 0.188 0.150 5/16 11/34 11/64 1/4 9/1621 2,100 0.188 0.150 5/16 11/34 11/64 1/4 9/1632 3,200 0.250 0.203 7/16 1/4 1/4 3/8 3/446 4,600 0.313 0.203 1/2 9/32 9/32 7/16 13/1661 6,100 0.375 0.203 9/16 5/16 5/16 1/2 7/880 8,000 0.375 0.266 9/16 7/16 3/8 7/16 1

125 12,500 0.438 0.344 23/32 19/32 15/32 5/8 1-1/8175 17,500 0.550 0.406 13/16 11/16 9/16 5/8 1-1/4

DASH NO.WIRE ROPE


STRENGTH ØA ØD F G H N

2 1/16 480 0.188 0.190 0.218 0.093 0.156 0.5623 3/32 920 0.219 0.190 0.254 0.108 0.156 0.5624 1/8 2,000 0.250 0.190 0.383 0.195 0.250 0.5625 5/32 2,800 0.281 0.250 0.406 0.202 0.250 0.7506 3/16 4,200 0.375 0.313 0.543 0.260 0.312 0.8127 7/32 5,600 0.406 0.313 0.625 0.296 0.344 0.8758 1/4 7,000 0.438 0.375 0.688 0.313 0.406 1.0009 9/32 8,000 0.500 0.438 0.719 0.327 0.438 1.00010 5/16 9,800 0.594 0.438 0.765 0.348 0.469 1.12512 3/8 14,000 0.625 0.500 0.830 0.380 0.562 1.250


Rod End-Threaded, Aircraft

Terminal-Threaded Clevis Type Tie Rod

THREAD

.047 RAD

D

E .549.579

F

L

ØA

ØC

ØB

EXTENT OF DRILL A

.046INSPECTION HOLE

B

Z

Y

H

ØM

T

FG

ØA

ØD

ROD END FITTINGS



MIL-C-45918Procurement Specification


DASH NO. THREAD T TUBE SIZE ØA ØB ØC D E F L

5 1/4-24UNF-3A 5/16 X .035 0.312 0.242 0.125 0.937 1.000 1.125 1.7506 1/4-24UNF-3A 3/8 X .035 0.375 0.305 0.185 0.937 1.000 1.125 1.7508 1/4-24UNF-3A 1/2 X .035 0.500 0.430 0.281 0.937 1.000 1.125 1.750

10 5/16-24UNF-3A 5/8 X .035 0.625 0.555 0.375 1.000 1.062 1.168 1.81211 5/16-24UNF-3A 3/4 X .035 0.750 0.650 0.500 1.000 1.062 1.168 1.81213 3/8-24UNF-3A 5/8 X .035 0.625 0.555 0.375 1.000 1.062 1.168 1.81214 3/8-24UNF-3A 3/4 X .035 0.750 0.680 0.500 1.000 1.062 1.168 1.81215 5/16-24UNF-3A 1/2 X .058 0.500 0.372 0.250 1.000 1.062 1.168 1.81216 3/8-24UNF-3A 1/2 X .058 0.500 0.372 0.250 1.000 1.062 1.168 1.812

DASH NO. RATED STRENGTH TAP T ØA B ØD F G H ØM Y Z

10 1,200 6-40 0.147 1.313 0.190 0.250 0.109 0.375 0.250 0.250 0.31321 2,400 10-32 0.199 1.531 0.190 0.313 0.150 0.469 0.281 0.313 0.37534 4,200 1/4-28 0.261 1.813 0.250 0.438 0.203 0.625 0.375 0.438 0.50046 4,600 5/16-24 0.323 1.875 0.313 0.500 0.203 0.656 0.438 0.563 0.62561 6,900 5/16-24 0.323 2.000 0.375 0.563 0.203 0.844 0.453 0.563 0.62580 10,000 3/8-24 0.386 2.250 0.375 0.625 0.266 0.875 0.547 0.688 0.750

115 13,700 7/16-20 0.453 2.500 0.438 0.719 0.344 1.000 0.625 0.750 0.813155 18,500 1/2-20 0.561 2.813 0.500 0.813 0.406 1.188 0.703 0.875 0.938202 24,000 9/16-18 0.578 3.125 0.563 0.922 0.453 1.375 0.769 1.000 1.063247 29,500 5/8-18 0.640 3.375 0.625 1.032 0.516 1.500 0.875 1.125 1.188430 42,000 3/4-16 0.766 4.125 0.750 1.250 0.656 1.938 1.063 1.375 1.438580 58,000 7/8-14 0.891 4.875 0.875 1.500 0.781 2.313 1.250 1.625 1.688780 76,000 1-12 1.016 5.750 1.000 1.750 0.906 2.688 1.438 1.875 1.938


QUICK DISCONNECTS

Quick Disconnect

A

G

D

MS20663

BM2258Bell-Memphis Part Number

DASH NO. CABLE DIA. MAX. LOAD A D G MS20663-

2 1/16 480 1-5/32 5/16 27/64 C2

3 3/32 920 1-3/8 3/8 33/64 C3

4 1/8 2,000 1-11/16 1/2 43/64 C4

5 5/32 2,800 2-3/16 1/2 51/64 C5

6 3/16 4,200 2-5/16 21/32 7/8 C6

7 7/32 5,600 3-3/16 7/8 1 9/64 C7

8 1/4 7,000 3-3/16 7/8 1 9/64 C8

Our manufacturing capabilities consist of CNC Swiss

screw machines, Y-axis lathes, 4-axis vertical machin-

ing centers, thread roller machines, centerless grinders,

four-slide wire forming, broaching, laser marking, in-

house passivation, bead blasting, and annealing.


SWAGE TERMINALS

Plain Ball

Cylindrical Terminal


NAS494 & BACT14B


BACT14A

DASH NO. CABLE DIA. ØA ØB C D E MIN. BREAKING STRENGTH

-2 1/16 0.210 0.075 0.139 0.021 0.078 385

-3 3/32 0.286 0.104 0.172 0.036 0.094 735

-4 1/8 0.353 0.141 0.187 0.036 0.137 1,200

-5 5/32 0.427 0.173 0.225 0.036 0.165 1,680

-6 3/16 0.495 0.205 0.261 0.036 0.192 2,520

C

ØAØB

E

D D

L

ØA

ØN

ØT

BEFORE SWAGING15° +- 1/2°

DASH NO. CABLE DIA. ØA L ØN ØT MIN. BREAKING STRENGTH

A2 1/16 0.219 0.219 0.075 0.187 480

A3 3/32 0.250 0.328 0.105 0.215 920

A4 1/8 0.296 0.411 0.144 0.248 2,000

A5 5/32 0.375 0.505 0.175 0.310 2,800

A6 3/16 0.437 0.630 0.205 0.373 4,200


SWAGE TERMINALS

Strap, Eye, Terminal

Strap, Fork, Terminal

H

G

L

J

A

ØC

H

G

L

J

A

ØC

NAS1435EMilitary Standard

BM2482

NAS1435KMilitary Standard

BM2500



PART NUMBER, STRAP EYE END CABLE DIA.

FOR USE WITHMS20664 A (REF) ØC G RAD. H DIA. J L MIN.

WEIGHT (APPROX.)

NAS1435E2 .063 -21.0941.031

0.1920.188

0.1930.183

0.3800.370

0.1610.151

0.203 0.007

NAS1435E3 .094 -31.531 1.469

0.1920.188

0.224 0.214

0.4430.433

0.2240.214

0.266 0.015

NAS1435E4 .125 -41.6561.594

0.1920.188

0.2550.245

0.5050.495

0.2550.245

0.328 0.034

NAS1435E5 .156 -52.0001.937

0.2540.250

0.2860.276

0.5680.558

0.2860.276

0.406 0.046

NAS1435E6 .188 -62.2192.156

0.3170.313

0.3490.339

0.6930.683

0.3180.308

0.469 0.079

NAS1435E8 .250 -83.0312.969

0.3790.375

0.4420.432

0.8800.870

0.4420.432

0.594 0.168

PART NUMBER, STRAP EYE END CABLE DIA.

FOR USE WITHMS20664 A (REF) ØC G RAD. H DIA. J L MIN.

WEIGHT (APPROX.)

NAS1435K2 .063 -21.0941.031

0.1920.188

0.1930.183

0.3800.370

0.1610.151

0.203 0.007

NAS1435K3 .094 -31.531 1.469

0.1920.188

0.224 0.214

0.4430.433

0.2240.214

0.266 0.015

NAS1435K4 .125 -41.6561.594

0.1920.188

0.2550.245

0.5050.495

0.2550.245

0.328 0.034

NAS1435K5 .156 -52.0001.937

0.2540.250

0.2860.276

0.5680.558

0.2860.276

0.406 0.046

NAS1435K6 .188 -62.2192.156

0.3170.313

0.3490.339

0.6930.683

0.3180.308

0.469 0.079

NAS1435K8 .250 -83.0312.969

0.3790.375

0.4420.432

0.8800.870

0.4420.432

0.594 0.168


SWAGE TERMINALS

Terminal, Chain to Cable

Terminal, Chain to Turnbuckle

L

ØDØA

ØU

J

L

F

YØD

ØC

ØU

J



DASH NO. CABLE DIA. ØA ØD J L ØU

25-2 1/16 0.160 0.094 0.186 1.350 0.23025-3 3/32 0.218 0.215 0.190 1.580 0.23035-4 1/8 0.250 0.144 0.293 1.950 0.34041-4 1/8 0.250 0.144 0.355 1.950 0.41040-6 3/16 0.359 0.159 0.436 2.430 0.50050-8 1/4 0.454 0.203 0.540 3.050 0.620

N50-8 1/4 0.494 0.203 0.415 3.150 0.560

DASH NO.MIN. STR

TERMTHREAD UNF-3A ØC ØD

F RADIUS REF. J L ØU Y

25 1,600 10-32 0.133 0.094 0.150 0.186 1.600 0.230 0.50035 2,200 1/4-28 0.155 0.144 0.150 0.293 1.700 0.340 0.60041 2,200 1/4-28 0.155 0.144 0.200 0.355 1.700 0.410 0.60040 4,600 5/16-24 0.243 0.159 0.200 0.436 1.900 0.500 0.75050 8,000 3/8-24 0.306 0.203 0.250 0.540 2.900 0.620 0.900

N50 8,000 3/8-24 0.306 0.203 0.300 0.415 2.900 0.560 0.900




PRODUCT LISTINGAN Parts

AN115 Shackle, Wire Rope AN130 AssemblyAN135 AssemblyAN140 AssemblyAN145 AssemblyAN146 AssemblyAN147 AssemblyAN150 AssemblyAN155 Body, TurnbuckleAN161 Fork, TurnbuckleAN162 Fork for bearing, Turnbuckle AN165 Eye for Pin, TurnbuckleAN170 Eye for Cable, TurnbuckleAN490 Rod End-ThreadedAN665 Threaded Clevis Type Tie Rod TerminalAN669 Terminal, Wire Rope Stud

BAC Parts

BACC15AJ Clip, Locking for TurnbuckleBACR24R Clevis, Rod End, Forged SSBACR31A Rod EndBACT14 Terminals

BM Parts

BM2258 Quick DisconnectBM2487 Plain BallBM2488 Cylindrical TerminalBM2490 Ball End, Wire Rope, Single Shank 3/8” Cable

LS Parts

LS10404 TerminalLS10405 TerminalLS10945 TerminalLS10946 TerminalLS10966 TerminalLS10967 TerminalLS12912 Bearing End, TurnbuckleLS13109 AdapterLS15830 Control Rod, Clevis

LS15850 Control Rod, ClevisLS1641 AdapterLS1644 AdapterLS1645 AdapterLS1646 AdapterLS1647 AdapterLS1648 AdapterLS35396 Terminal, Chain to TurnbuckleLS9060 TerminalLS9118 Terminal, Chain to TurnbuckleLS9167 Rod

MS Parts

MS20115 Shackle, Wire RopeMS20658 Terminal, Wire Rope, Fork EndMS20663 Ball End, Wire Rope, Double Shank MS20664 Ball End, Wire Rope, Single ShankMS20667 Terminal, Wire Rope, Swaging Fork EndMS20668 Terminal, Wire Rope, Swaging, Eye EndMS21251 Body (Steel), Turnbuckle, Clip Locking MS21252 Clevis End, Turnbuckle, Clip LockingMS21253 Clevis End, (for Bearing), Turnbuckle, Clip LockingMS21254 Eye End, (for Pin), Turnbuckle, Clip LockingMS21255 Eye End, (for Wire Rope), Turnbuckle, Clip LockingMS21256 Turnbuckle, Locking ClipMS21259 Terminal, Wire Rope, StudMS21260 Terminal, Wire Rope, Stud, Clip LockingMS27975 Clevis, Rod End, Adjustable ForksMS27976 Clevis, Rod End, PlainMS51844 Sleeve, Swaging Wire Rope

NAS Parts

NAS1435E Strap, Eye, TerminalNAS1435k Strap, Fork, TerminalNAS170 Forged Clevis, Control Rod, AdjustableNAS287 Chain to Cable TerminalNAS288 Chain to Turnbuckle TerminalNAS354 Rod, ControlNAS645 Fork, TurnbuckleNAS646 Fork for Bearing, TurnbuckleNAS648 Eye for Pin, TurnbuckleNAS649 Barrel, TurnbuckleNAS650

_______________________________

1650 Channel AvenueP.O. Box 13187Memphis, TN 38113phone: 901-947-1102fax: 901-774-6147telex: 534072_______________________________

www.BellMemphis.com

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