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MANAGING AGING PLANTS EUROPE 2017
Conference & Expo22–23 May 2017
Messe Düsseldorf Congress Center Düsseldorf, Germany
Sponsored by: Supported by: Powered by:
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PRELIMINARY CONFERENCE SCHEDULE
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Managing Aging Plants Europe 2017Conference & Expo
Keeping aging plants both profitable and safe is a constant process, for which working together can lead to both faster and better solutions. Several challenges need to be faced regularly, and all challenges deserve the best possible solution, both in the short and long run.
To make the right decisions, information is needed, as well as the exchange of both experience and knowledge. For this purpose, KCI World teamed up with several partners to organise an international knowledge platform where industry professionals may update their knowledge and share experiences.
Why a conference? Because even in this digital era where everyone can be connected online, still nothing surpasses the experience of face-to-face meetings and lively discussions in an environment that is designed to maximise the opportunities for this.
Four themes have been leading in selecting the plenaries, workshops, and paper sessions for this conference: Maintenance, Safety, Materials, and Future Solutions. The result is a programme that offers fresh insights for addressing the challenges that aging industrial facilities pose, and is carefully balanced.
The 2-day conference is paralleled by an exposition. Companies that will be present in this area include: Metso Flow Control Oy, MTI (the Materials Technology Institute), Praxair, Schmidt+Clemens, TLV Euro Engineering GmbH, and World Class Maintenance.
Both during and after the inaugural Managing Aging Plants event that was held in Germany in 2015 attendees showed keen interest in returning to future events. After traveling to Japan and the USA,
the fourth edition of the conference & expo that is devoted to keeping aging industrial facilities both profitable and safe will again be organised in Düsseldorf, Germany in May 2017.
NETWORKING AT THE EXPO
The 2-day conference is paralleled by an exposition, designed to maximise your networking opportunities.
The exhibition space provides an ideal platform to showcase products and talk about services that your company offers in an informal atmosphere.
A floor plan is included in this brochure and an updated floor plan can be found online: http://goo.gl/02nG5A
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FOR MORE INFORMATION …
… on the conference:
Jolanda HeunenEditor KCI PublishingOffice: +31 575 585 282Mobile: +31 6 1334 0618Email: [email protected]
… on the expo:
Nicole NagelManaging Director KCI GmbHOffice: +49 2821 71145 55Mobile: +49 160 944 38 962Email: [email protected]
ABOUT DÜSSELDORF
Again voted city with one of the best quality of life indexes, Düsseldorf, the state capital of Nortrhine-Westphalia, Germany, has much to offer. Whether you travel by car or public transportation, both the city centre and the Messe Düsseldorf Congress Center are easy to reach. Extend your business trip with a day or two to enjoy a boat tour on the Rhine, or take a (guided) city tour and discover the city’s shopping districts, cultural highlights, and culinary delights.
Meet the advisory board
Christos Christoglou, Dr.Dipl. Chemical Engineer, MSc. Material ScienceChristos is leading Technical Inspection Management for Covestro in NRW-Germany and is also the Mechanical Integrity process owner. In this role he supports approximately thirty production facilities at
the three Chemparks in Leverkusen, Dormagen, and Uerdingen-Krefeld together with a team of inspection managers and materials and corrosion experts. Christos previously worked for Bayer as global RBI expert and group head, with ELVAL as cast house production engineer in Greece, and as an independent surveyor/inspector with DNVGL in Greece and Algeria. He also worked in Toulouse, France, as a post-doc on microcatalytic applications, and he represented the Marie Curie Fellows Association as Secretary General. Christos’ main areas of expertise are inspection management, Risk Based Inspections, mechanical integrity, asset reliability, and turbine coatings.
Henk Akkermans, Prof. Tilburg University, Director WCM Henk is a practice-driven researcher, striving to make the world a better place by helping companies and people perform better and collaborate better through a systems perspective. He brings maintenance and
technical asset management to a World Class level for the community of partners at World Class Maintenance through ‘open innovation fieldlabs’. At Tilburg University, The Netherlands, he is a Professor in Supply Chain Management, and as Director of World Class maintenance (WCM) he constantly strives to bridge the gap between companies, public institutions, and academia.
Meet more members on page 6
What goes for managing aging plants also applies to creating a conference programme: this is by no means an easy task. For Managing Aging Plants Europe 2017 the Advisory Board played a very important role in evaluating, discussing, and deciding upon which topics should be included in the Managing Aging Plants Europe 2017 Conference as well as on how a balanced programme could be composed. Introducing the experts who managed to create time in their very busy schedules…
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MONDAY 22 MAY 2017
08:00 Registration and welcome coffee
09:00 Opening
09:30 Plenary lecture Smart moves for smart maintenance; findings from a Delphi study on maintenance innovation priorities (Henk Akkermans, World Class Maintenance)
10:00 Plenary lecture Legal aspects of Managing Aging Plants - Top 5 discussion points (Marco Müller-ter Jung, DWF Germany)
10:30 – 11:00 Break and expo visit
11:00 – 12:30
Workshop Facilitator: Paul van Kempen
Condition-Based Maintenance
Condition-Based Maintenance for the Process Industry – Open Network EnvironmentExperiences formulated in statements guiding the participants to the ideal situation for an open innovation network.
Paper session Moderator: TBC
Coatings
• Thermal spray aluminium (TSA) coating as an alternative to painting (Stefan Winnik, SW Materials and Corrosion Ltd)
• New technology of special liners: Offshore platforms and corrosion prevention via internal lining (Rolf Wingsternes, UniPiSe)
• Coatings and cathodic disbondment; the story revisited (Erik Broesder, Seal for Life Industries / Stopaq B.V.)
Paper sessionModerator: TBC
Turnaround Management
• Reliability and Maintenance Benchmarking; An essential step on the road to excellence, with an emphasis on TAR aspects (Kevin McQuillan, Solomon Associates)
• Turnaround performance, the truth: the importance of turnaround scoping and interval optimization (John M.G. Alkemade, Asset Performance Networks, LLC)
• Turnaround / shutdown management in aging plants (Peter Weissenfels or Kees Hartkoorn, Pentair)
12:30 – 13:30: Lunch break and expo visit
13:30 – 15:00
WorkshopFacilitator: Sander Zwanikken
Safety Leadership and Safety Culture
The quality of a maintenance system, the way companies monitor the integrity of plants and act on disturbances strongly depends on the quality of the safety culture, which is strongly influenced by safety leadership. This interactive workshop explores the concept of safety leadership and discusses examples and possibilities to improve the safety culture quality.
Paper session Moderator: TBC
Performance Assessment
• Improve predictability of asset performance, turning big data into 1 version of the truth (Johan Ferket, Stork Technical Services)
• Valve condition & performance monitoring; why bother? (Dave Anderson, Score Diagnostics Ltd.)
• Innovation in 3D scanning technology and software is pushing the limits of complex corrosion and mechanical damage assessment (Jérôme-Alexandre Lavoie, Creaform)
Paper session Moderator: Masao Nakahara
Asset Reliability
• Rebuilding and upgrading equipment in abrasive applications (Paul Lenehan, A.W. Chesterton)
• Remnant lifetime assessment of service-exposed components of refinery reformers (Holger Zipser, Siempelkamp)
• Failures in aging ammonia plants (Jack Stoffels, Sitech)
15:00 – 15:30 Break and expo visit
15:30 –17:00
Workshop Facilitator: Kevin McQuillan
Reliability and maintenance fundamentals, benchmarking and performance improvement
This workshop will explain the important fundamental principles of Reliability and Maintenance, as well as the concepts of performance monitoring and performance improvement. The presentation will share some key lessons that can be learned from the Solomon RAM study, and will explain how to calculate the value of Reliability and Maintenance performance improvement. The workshop will conclude with a discussion of performance monitoring.
Paper session Moderator: TBC
Materials
• Material solutions in the chemical and fertilizer process industry (Angela Philipp, Sandvik Materials Technology)
• Prevention of failures with material substitution, high-temperature hydrogen attack and low-temperature toughness of carbon steel in aging plants (Rob Gommans, Materials & Corrosion Know-How BV)
• Plastic materials in corrosive environments; past experiences and ongoing research activities (Karin Jacobson, Swerea KIMAB)
Paper session Moderator: TBC
Special Topics
• Plants reliability improvements by valve performance measures (Jarkko Räty, Metso Flow Control)
• Steam is an asset – sustainable management program (Uwe Minkus, TLV Euro GmbH)
• High performance material for oil refineries (Alessandra Spaghetti, Sandvik)
17:00 Networking with drinks
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TUESDAY 23 MAY 2017
09:00 Registration and welcome coffee
09:30 Plenary lecture The Digital Transformation, (Martin Valek, GE Digital)
10:00 Plenary lecture CUI data analysis, findings from a study in Japan (Masao Nakahara, Asahi Kasei Chemicals)
10:30 – 11:00 Break and expo visit
11:00 – 12:30
WorkshopFacilitators: Christos Christoglou, Stefan Winnik, Daniel Costa Rodas, and Johan Ferket
Aging plants and asset inspection management combined with appropriate IT-systems
Mechanical integrity of aging plants asks for inspection planning based on known and expected damage mechanisms and damage propagation rates, combined with the asset and plant criticality. This workshop addresses and discusses the growing demands and challenges with regard to methodologies, systemization, and people for continuous mechanical integrity on ever-aging plants.
• Aging plants, asset integrity and the industrial internet (Daniel Costa Rodas, Meridium)
Paper sessionModerator: TBC:
Future solutions
• Augmented & Mixed Reality (AR & MR) for industrial applications (Benny Lauwers, Viu More N.V.)
• Keeping increasingly digitalised industrial facilities safe from cybercrime: can aging plants close their back door in today’s digital era? (Peter Geijtenbeek, Fox-IT)
• Printing the past: using 3D printing to print reproduce obsolete parts and manufacture on-site (Reimer Spriesterbach, Lloyd’s Register)
Paper sessionModerator: TBC
Operations and alloys
• Installation Services (Christian Lenz, Schmidt+Clemens)
• Surface optimization of stainless steels and special alloys for the chemical industry - electropolishing, setup, applications, benefits and limits for industrial use in practice (Benedikt Henkel, Henkel GmbH)
• TBC
12:30 – 13:30: Lunch break
Intelligent Sensor Networks Smart Industry & Smart Infrastructure
Soft Industrial RobotsBy Dr.-Ing. Martin Manns, Professor, Universität Siegen, FAMS – Chair for Manufacturing Automation and Assembly Industrial robots are finding entrance to new fields of manufacturing and assembly applications because their cost is decreasing. At the same time, uncertain market demands make unpredictable and rapid changes in product design more likely. This risk limits robotic applications in assembly settings because gripper design for material handling depends on pre-known part geometry and additional grippers are costly. In the presentation, different approaches to more flexible grippers made from soft materials using additive manufacturing technologies are presented. Benefits and limitations of different forms of grippers are discussed and an outlook towards potential applications in production automation is given.
A single platform to manage maintenance and investments: dream or reality?By Yves Van Ingelgem, CEO Zensor / Professor Vrije Universiteit BrusselsUp until the recent past plant managers were focusing mainly on squeezing the ultimate percent of efficiency out of the
operating assets. Processes are improved, supply chains mastered… The supporting infrastructure around however did not always receive the attention it deserved. This resulted in unexpected standstills or product quality issues. New tools are emerging that allow combining optimal efficiency together with maximum availability. Digital methods can convert this into advanced portfolio management. The current presentation will introduce a new health dashboard approach enabling optimal management of investments over the long term.
Predictive maintenanceBy Simon Jagers, Founder, Semiotic LabsSimon Jagers founded Semiotic Labs early in 2015, with the ambition to enable 100% predictable maintenance. His professional career – both as an entrepreneur and working for firms such as Dell, Oracle and EMC – has evolved around data and the desire to turn data into information and action. Semiotic Labs predicts when and why equipment fails. In real time. By turning sensory data into patterns of behavior, we are able to learn when machines behave in a healthy state, and when failures start to materialize. Our clients use our platform to schedule maintenance before breakdowns occur.
UAV technology for inspection of industrial assets: Challenges and opportunitiesBy Johan Mlouka, Business Development, FlyabilityDiscussion on the new opportunities brought by UAV technology to manage industrial assets looking at the different options available, what opportunities they can bring to streamlining the workflow of inspection of industrial assets, and what challenge do they come with in terms of operational procedures. Flyability is a Swiss company building safe drones for inaccessible places. By allowing drones to be used safely in cities, inside buildings and structures, and in contact with people, it enables new interactions and services with UAV technology.
Other confirmed speakers are Alexander Hill (Co-founder at Senseye) and Pierre Manière (CEO, at Cybus GmbH).
More information will soon be available online via: www.isnconference.com & www.managingagingplants.com
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Meet the advisory boardKevin W. McQuillan, MA, D.Phil, FIMechE, CEngKevin is a Senior Consultant with Solomon Associates and has previously worked for ICI, Huntsman, and SABIC in a variety of technical and senior management roles. He is a professional mechanical engineer with thirty years industrial experience in major (petro)chemical organisations globally, including one year in The Netherlands and five years in Saudi-Arabia. Kevin’s main areas of technical expertise are Asset Management, Reliability, Maintenance, and Organisational Design. He is part-time lecturer in Asset Integrity and Reliability Management at the Robert Gordon University in Aberdeen, and he is former Vice Chairman of the European Ethylene Producers Association.
Drs. JF (Frits) Doddema RMFrits is MD/Global MD of Seal for Life Industries. Seal for Life is part of Berry Plastics and comprises anticorrosion brands such as Stopaq, Anodeflex, Polyken, Covalence, and Powercrete for oil, gas, water, and other assets. He has 17 years’ experience in the coating industry as he started to work in Marine and Industrial coatings internationally in 1999. Frits owns several coating patents and is an active member of various ISO committees such as ISO21809-3 and ISO21809-1, for CUI standards, and an active member of IPLOCA (the international pipeline contractors association). His main areas of expertise are Asset Management, Reliability, and Maintenance from a TCO-perspective, based on polyisobutylene-based coating systems. Frits is stationed in Groningen, the northern part of The Netherlands.
Karin Jacobson, Swerea KIMAB ABKarin has a PhD from the department of Fibre and Polymer Technology at the Royal Institute of Technology in Stockholm, to which she is also affiliated as an associate professor. She is the section manager of the polymeric materials group at Swerea KIMAB AB which is a research institute in Kista outside of Stockholm in Sweden. Swerea KIMAB (former Swedish Corrosion Institute) has been working with the durability of plastic materials in corrosive environments since the beginning of the 1980s. Her main research interests are long term properties of plastics and rubbers and the use of polymeric materials in corrosive environments.
Johan Ferket, Consultancy Manager at Stork Johan has been working with Stork, a Fluor Company, for almost fifteen years and has held various management positions. Currently, he is Consultancy Manager and responsible for different asset and maintenance management projects in several Asset Intensive industries. Johan’s focus is on Global Reliability & Integrity Projects. He is also responsible for the development of the Asset Performance Management proposition within Stork. Johan lives in Belgium and loves the real Belgian life of good food and Belgian beers.
Dr. Patrice Houlle, President of SAS Patrice Houlle Corrosion ServicePatrice has held several positions for many years within Haynes International, where he started as Corrosion Engineer, moved towards management, and ended up being European Director Marketing and Business Development. In addition he participated as a presenter at several international events, such as NACE Israel and the Institut de Soudure in France. Patrice is an expert in Aqueous Corrosion as well as High Temperature Corrosion and though he officially retired he is still professionally active as Associate Director at MTI as well as consultant for corrosion and failure analysis for several companies across the globe. Patrice now more than ever enjoys travelling as well as spending time on the Mediterranean coast where he lives and likes to read, listen to classical music, cycle and swim.
Kirk Richardson, Marketing Director MTIKirk has been Marketing Director for the Materials Technology Institute (MTI) since 2011. He has been a member of the Managing Aging Plants Conference organizing team since the conference’s inception. Prior to his position at MTI, Kirk worked in various marketing and business development roles for metals producer ATI and government contractor General Atomics. He holds a degree in Journalism from San Diego State University and is author of many magazines articles, including pieces in Chemical Engineering Progress, Advanced Materials & Performance, and Stainless Steel World. Kirk is based in Albany, Oregon, USA.
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Last updated: 23 February 2017
Stand 9 m2 (S01 - S07) = 4,900 EuroLounge 9 m2 (L01 - L07) = 5,900 Euro
For more information please contact Nicole Nagel [email protected] Tel. +49-2821-71145-55
World Class Maintenance
TLV Euro Engineering GmbH
PraxairMetso Flow
Control Oy
Materials Technology Institute
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chmidt + Clemens
GmbH & CO. KG
Ortman SA
HENKEL Beiz- undElektropoliertechnikGmbH u. Co. KG
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Sponsored by:
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Knowledge Partner:
Messe Düsseldorf Congress Center,Düsseldorf, Germany22 - 23 May 2017
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Managing Aging Plants Conference & Expo 2017 Messe Düsseldorf Congress Center 22 - 23 May 2017, Düsseldorf, Germany
Conference Registration Form
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Cancellation Policy - Cancellations in writing prior to March 1st, 2017 will be subject to a Euro 50 processing fee per person. Refunds will not be granted after March 1st, 2017. Refunds will not be given for no-shows after the conference start date.
Please send this form by fax: + 49 2821 71145 69 Attn: Irina Gast by email: [email protected] or post to KCI GmbH, Tiergartenstr. 64, D - 47533 Kleve, Germany
2 Days Registration Until March 17th After 17th March 2017 /
Onsite Registration
Passepartout 2 Conference days & social programme 2 days expo visit Full day catering Conference Power Point Presentations Online
895 Euro
995 Euro
1 Day Registration Until March 17th After 17th March 2017 /
Onsite Registration
Passepartout 1 Conference day & social programme 1 day expo visit Full day catering Conference Power Point Presentations Online Monday Tuesday
495 Euro
549 Euro
