Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
V. Pimentel, MC. Bazetto, MH. M. Hamanaka
CTI Renato Archer - Lab Leptons/Unicamp - Physics Depart. CSU
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- CTI Renato Archer, Scientific Instrumentation Laboratory - “Sc!Lab”
- PDS - Quality Management Organization Plan
- Preliminary QA/QC Plan
- QA/QC Documents Currently in EDMS
- Summary
- Acknowledgments
DUNE PDS 60% Design Review - June 19, 2020
Resume
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Who are we? Center of Information Technology “Renato Archer”
D. Pedro I Highway, just 11.2 km from UNICAMP(Lab Leptons), LNLS and other
Education Institutions, Research Labs, Companies…
DUNE PDS 60% Design Review - June 19, 2020
CTI
Leptons Unicamp
LNLS/SIRIUS
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The Scientific Instrumentation Lab “Sc!Lab” is part of the Coordination of Open Laboratories/Facilities-COLAB of CTI Renato Archer
Lambda 900 Vers. 6.5 Upgrade 6.5 50kR$ / 12June2020
Duetta Horiba 215kR$ Dec/2019
DUNE PDS 60% Design Review - June 19, 2020
Center of Information Technology “Renato Archer”
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We started a QMC-Quality Management Control for the Collaboration between Lab Leptons & Sc!Lab
- Standardization of documentation (logbooks, delivery/receipt parts documentation, reports… ) and it was part of ProtoDUNE 1 and SBND - Documentation and materials handling experience gained will help with DUNE developments…
DUNE PDS 60% Design Review - June 19, 2020
Center of Information Technology “Renato Archer”
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PDS - Quality Management Organization Plan
Ettore Segreto Lead
David Warner Technical Coordinator
Monitoring System FG Conveners
David Martinez Zelimir Djurcic
Photosensor FG Conveners Vishnu Zutshi Robert Wilson Laura Patrizii
Light Collector FG Conveners Ana Machado Flavio Cavanna
Denver Whittington
Electronics/Cabling FG Conveners
Matt Toups Claudio Gotti
Deywis Moreno
PD Supports/Connectors
FG Conveners David Warner
Vinicius Pimentel PDS QA/QC officer
QA/QC officer responsible for QA/QC plans, documentation, and data management For the major component fabrication groups
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The QA/QC Planning for DUNE started on May/June based on
ProtoDUNE 1 lessons and with FNAL Quality Team support.
Definitions :
- Quality Assurance Plan
“With a focus on processes, it aims to ensure and document the
procedures and tests that must be followed for the production and validation of PDS's”
- Quality Control Plan
“With a focus on the PDS products, it aims to ensure tests for
validation of materials, components and devices”
Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QA - Quality Assurance Plan:
- The QA/QC documentation must be stored in the EDMS repository by
recommendation of FNAL QC/QA Team
- Defines QA/QC Teams and responsibilities in each workgroup
- Defines the structure for PDS parts construction & traceability
- Documentes all procedures and docs for PDS validations and tests
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020 ED
MS
2384
692
The QA - Quality Assurance Plan:
- The QA/QC documentation must be stored in the EDMS repository by
recommendation of FNAL QC/QA Team
- Defines QA/QC Teams and responsibilities in each workgroup
- Defines the structure for PDS parts construction & traceability
- Documentes all procedures and docs for PDS validations and tests
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QC - Quality Control
- Establishes “PDS Manufacturing Plan” with PBS (Parts Breakdown
Structure)
- Each component will have a unique part number
- Includes “PDS Procurement Plan”
- Acceptance criteria for tests and evaluations
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QC - Quality Control
- Establishes “PDS Manufacturing Plan” with PBS (Parts Breakdown
Structure)
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QC - Quality Control
- Establishes “PDS Manufacturing Plan” with PBS (Parts Breakdown
Structure)
- Each component will have a unique part number
The QC - Quality Control
- Establishes “PDS Manufacturing Plan” with PBS (Parts Breakdown
Structure)
- Each component will have a unique part number
- Includes “PDS Procurement Plan” (each parts specification , 1st .. 2nd …3rd
vendors options, costs…, warehouse definitions.., packaging to delivery at DUNE...)
- Acceptance criteria for tests and evaluations:
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QC - Quality Control
- Establishes “PDS Manufacturing Plan” with PBS (Parts Breakdown
Structure)
- Each component will have a unique part number
- Includes “PDS Procurement Plan” (each parts specification , 1st .. 2nd …3rd
vendors options, costs…, warehouse definitions.., packaging to delivery at DUNE...)
- Acceptance criteria for tests and evaluations: (raw materials, devices,
cryogenic tests, mechanical interfaces, dimensional checks of critical components, completed
assemblies testing, small-scale test assemblies...)
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QC - Quality Control
- QA/QC plan is part of our Data Management Plan (considering paper
travelers or ipad-type electronic data storage)
- All data available in the DUNE database
- We must ensure that no components or PDS in the various plants and
WG go into the warehouse without identification and testing.
- The PDS documentation and packaging are part of the manufacturing
process es
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Preliminary QA/QC Plan
DUNE PDS 60% Design Review - June 19, 2020
The QC - Quality Control
Incoming material and assembly documentation travellers will be used
to document incoming materials, productions, installations and tests
…. all for traceability…..
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Preliminary QA/QC Plan The ProtoDUNE 1 QA/QC repository …
Will be a guide to ProtoDUNE 2 documentation .. current documents at EDMS#
DUNE PDS 60% Design Review - June 19, 2020
Procedure/Document Status EDMS #
Pre-Cold and Postcold Tester PCB Procedures Done 2384692
SiPM/SiPM Mounting Assembly Board thermal cicle test Record In Progress
Assembly Instructions for Fermilab Design PD Modules 05-04-17 Rev2 In Progress
FNAL Designs Photon Detector Bar assembly Crawings No Longer Needed
FNAL Design PD Module Traveler No Longer Needed
Assembly Instruction for IU desing PD Module 05-04-17 Rev2 Basis for X-APARUCA
IU Design Photon Detector Bar Assembly Drawings Basis for X-APARUCA
IU Design PD Module Traveler Basis for X-APARUCA
Incomming Material Travelers Basis fo X-ARAPUCA
PD Assembly Cleaning Procedure 05-04-17 Rev 2 Still Valid
Photon Detector Bill of Material Done 2384656
ProtoDUNE Photon Detector Hardware Database Still Valid
Proton detector mounting System Assembly Drawings Done 2384656
Quality Control Procedures for SiPM Mounting boards Done 2384692
SiPM Mounting Board Drawings Done 2384981
Cable Shrinkage Calculation document Engineering analysis 2380106
Preliminary QA/QC Plan EDMS 2384692 ProtoDUNE Lessons-Learned EDMS 2384687 Preliminary Manufac. and Procurement Plan EDMS 2384693 Plan for Prototyping Activities EDMS 2384653
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QA/QC Documents Currently in EDMS
DUNE PDS 60% Design Review - June 19, 2020
EDMS 2384687
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QA/QC Documents Currently in EDMS EDMS 2384692 EDMS 2384693 EDMS 2384653
DUNE PDS 60% Design Review - June 19, 2020
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Summary
- The materials experiments/studies & small batches of PDS type X-ARAPUCA was a nice preparation/school for QA/QC plans for DUNE to Sc!Lab - We are expanding the ProtoDUNE 1 QA/QC control system with support from the FNAL Quality Team (Jim & Kevin). That recomendates the use of EDMS as official repository - Designation of local people for QA/QC in each work group is planned - QA/QC documents are part of the Data Management Plan and are available in the DUNE database. - Forms and travelers for ProtoDUNE 2 are being generated and preliminary documentation is ready or being generated - The DUNE delivery final packaging and travelers are part of the manufacturing process.
DUNE PDS 60% Design Review - June 19, 2020
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Acknowledgment
Thanks for the attention and also to Sc!Lab & Lab Leptons teams, Dave, Jim,
Kevin, Francesco, Matt, Deywis, and many other colleagues who are
collaborating to complete the challenge.
We will need even more help and we look forward to helping everyone also.
DUNE PDS 60% Design Review - June 19, 2020
BACKUP
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08/2015 2018 2019 2020
Collaboration history between Lab Leptons & Sc!Lab
DUNE PDS 60% Design Review - June 19, 2020
The collaboration between Lab Leptons & Sc!Lab started in 2015 with
prototypes tests
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Center of Information Tech. “CTI Renato Archer”
- It was founded in 1982, located in Campinas state of São Paulo, is currently a
branch of the “MCTI” - Ministry of Science, Technology and Innovations.
- A research pot-pourri is carried out in sensors, materials, micro-nano-organic-
electronics, photonics, 3D printing, artificial intelligence, ... and also ... our Lab
of Scientific Instrumentation- “ Sc!Lab ”
DUNE PDS 60% Design Review - June 19, 2020