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Premium Drive Technology - Premium Stephan Drive... · drive technology developers 1922 Development...

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Your addition in transmission. Premium Drive Technology
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Your addition in transmission.

Premium Drive Technology

1908

Foundation of Stephan-Werke

drive technology developers

1922

Development of

the first geared motors

1955

The 1,000,000th Stephan motor

comes off the production line

1985

Development of a

high-precision gear unit

for the robotics industry

1993

The Stephan family

company becomes part of

the Brook-Hansen Group

1994

Market launch of the

S3 gear unit series

2005

Market launch of the

S4 geared motor series

2009

Market launch of the

E4/C4 industrial gear unit series

2011

Stephan becomes part of

Premium Transmission Ltd.

2013

Market launch of the M-series

geared motors

2015

Market launch of the

MH/MB-seriess Industrial Gear range

2014

Market launch of the

compact gear

MELIOR MOTION®

Safety and reliabilityPremium Stephan stands for optimum levels of efficiency and absolute reliability – in applications right across every indus-try, from underwater gear units to cooling tower drives.

Customer orientation and serviceYour objectives are the key factor: if it is not listed in the catalogue we will develop it for you. With customer orientation, competence and excellent quality.

Wide product rangeOur solutions are in use everywhere – in conventional industry as well as in the harshest environments and under extreme load.

Highly cost-effectiveWe always deliver best-fit – i.e. at the best possible price for the function that you actually need. This is achieved thanks to a large number of multiple-use parts, even for customized solutions.

Universal deployment and availabilityOur solutions are not limited to individual industries but are adjusted according to your needs. And we can guarantee especially short delivery times.

Our service bonus

Your addition: Powerful thanks to an optimized design and high load-bearing components

Long lasting performance even under the toughest working conditions

Optimized due to finely graded ratios and torque steps

Flexible with multiple housing, flange and shaft options

Economical thanks to energy-efficient electric motors

Individually configurable with numerous motor options

Adaptable to standard motors with low-maintenance and compact IEC motor adapter

Universally applicable as helical, parallel shaft helical and helical Bevel geared motor

Low-noise due to perfect tooth engagement

ATEX design also available for hazardous environments

You can expect diverse possibilities for individual adaptions and a quick and easy installation due to standardization to dimensions normally found in the market and our EASY-FIT assembly system. The high gearing quality and the unique Stephan gear profile ensure a low noise level, high torque transmission and high efficiency.

Geared motors

offers not only a wide range of different types, high reliability and quick availability, but also adaptable performance features for gearbox and motor as well as a high degree of flexibility in customer-specific applications.

Our innovative geared motors range

MK-series MP-series MI-series

INTERCHANGEABLEwith other European Brands

Foot print, Base to output shaft and Shaft dimensions are the same as other European Manufacturers allowing MI, MP and MK to be easily installed in to existing applications.

KIT BUILT means 20 minutes build time

Ready painted kits, particularly suitable kit system for distributors, optimized storage due to multiple usage of parts, delivery time within 24 hours or even faster is possible.

18,000 Nm200 Nm

MI Helical Geared Motor

Power range 0.12 to 75 kW

Torque range 200 to 9,000 Nm

Ratio 3.15 to 224 : 1

Size 1 – 7

Numbers of stages 2 and 3 stage

Versions Foot and flange-mounted, with solid shaft

Power range 0.12 to 90 kW

Torque range 200 to 9,000 Nm

Ratio 3.15 to 315 : 1

Size 1 – 7

Numbers of stages 2 and 3 stage

VersionsFoot and flange-mounted, with solid shaft and hollow shaft

MP Parallel Shaft Helical Geared Motor

Power range 0.12 to 75 kW

Torque range 440 to 8,000 Nm

Ratio 7.1 to 315 : 1

Size 2 – 7

Numbers of stages 3 stage

VersionsFoot and flange-mounted, with solid shaft and hollow shaft

MK Helical Bevel Geared Motor

The Premium Stephan geared motor family includes a wide range of designs and numerous standard options. For further information, please refer to the overview of our product range.

A wide choice of ratio is available based on the R20 series. Profile ground helical gears, together with spiral bevel gears, ensure high standards of accuracy, a perfect surface finish and extremely quiet running characteristics. High quality alloy case hardening material provides long life wear resistance and fatigue strength. The high power to weight ratio of all units combined with low volume enable installation in the most difficult situations.

Industrial Gearboxes

Premium Stephan Helical Gear Units of the M-Series represent the ideal solution for all your applications in horizon-tal and vertical drives. Based on a modular design and construction, the high degree of interchangeability of parts and sub-assemblies among all variants effect considerable economies of production, whilst maintaining the highest standard of components and unit elements.

Our flexible Industrial Gearbox range

MB-series

MH-series

The Premium Stephan industrial gear unit range includes a broad spectrum of designs and variants and is ideally suited for operation in harsh operating and ambient conditions..

175,000 Nm6,500 Nm

MH Helical Gearbox

Torque range 6,500 to 175,000 Nm

Ratio 1.25 to 450 : 1

Size 6 – 18

Numbers of stages 1, 2, 3 and 4 stage

Versions Foot-mounted and shaft mounted versions

Shaft options Solid, hollow and shrink disk shaft

Mounting positions Horizontal and vertical

MB Helical Bevel Gearbox

Torque range 6,500 to 175,000 Nm

Ratio 5.0 to 400 : 1

Size 6 – 18

Numbers of stages 2, 3 and 4 stage

Versions Foot-mounted and shaft mounted versions

Shaft options Solid, hollow and shrink disk shaft

Mounting positions Horizontal and vertical

Your addition: Flexible as helical and helical bevel gear unit, foot- or flange-mounted

Adaptable – horizontal or vertical mounting position possible

Stable – extremely rigid housing construction

Compact design with optimum power density

Long operation life even under the toughest conditions

Low noise and vibration level

Easy maintenance even in difficult initial situations

Interchangeability of the parts within the different models and designs

Premium Stephan Fluid Couplings offer the entire spectrum in both classic categories of variable as well as constant speeds for a variety of applications in a wide range of industry sectors.

Our Fluid Couplings

Fluid Couplings

Design with and without delayed fill chamber or with steel housig, version with V-belt pulley and with water filling available.

Constant Speed Fluid Coupling

Power range up to 1,840 kW

Accessory meltable fuses, disc / drum, brakes, flexible couplings

Continuous control of the transmission between input and output at a ratio up to 1 : 5.

Variable Speed Fluid Coupling

Power range up to 10,000 kW

Accesorysignal transmitter of the temperature, oil pressure oil, flow and speed, oil cooling, remote control, flexible couplings

Fluid Coupling Range

Applications conveyors, fans, ball and roller mills, crushers, pumps, diesel engines, marine applications

Industrie Themal power plants, steel and cement industry, mining operations, chemical, oil and sugar industry

Our variety of products

Your addition: Protection against continuous overloads and absorbing of heavy shocks

Energy saving due to use of smaller motors

Soft-Start – improves lifetime of equipment

Automatic distribution of the load in case of multiple drive by several motors

Favourable and highly reliable solution for most applications

Long lasting performance and long maintenance-free periods

PSS-H

DFC

SFC

FP

BRSDFC

FCU

SDFC-TM

SDFC

DFP

Hollow shaftSoftstart-Coupling

Hollow shaftWith delayed fill chamber

Hollow shaft V-pelt pulley at outputt

semi-flexible coupling at output

for flat belts delayed fill chamber at output

Flexible Couplingdelayed fill chamber at output

V-pelt pulley at output

Flexible Couplingdelayed fill chamber on

both sides

Special Industrial Gear Units

Your addition: Best fit range of services with regards to your function expectation

Experienced project and development teams realize innovative concepts.

Safety thanks to established and continuously improved development, verification and production processes.

Reliable due to a large number of references in numerous industries

Speed in project implementation ensures your competitive advantage

Optimized for your special requirements and individual demands

The manufacturing of high-performance gearboxes is based on an interactive partnership with our customers.

MELIOR MOTION®

Standard precision gearbox

range, zero backlash

PSH-D

Precision gearbox, low backlash

and very compact

• Robotics

• Automation

• Machine tools

• Printing industry

• Packaging machines

• Turntables

• Medical industry

many more

• Delta Robots

• other applications in

automation industry

• Robotics

• Automation

• Machine tools

• Printing industry

• Packaging machines

• Turntables

many more

Product Applications

Special precision gearboxes

A selection of our products

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Convince yourself by our other transmission solutions: scan and visit our website!

Premium Stephan HamelnBranch office of Premium Stephan B.V.

Ohsener Str. 79–83, D – 31789 Hameln

Tel.: +49 51 51 780-0Fax: +49 51 51 780–441Mail: [email protected]: www.premium-stephan.com


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