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Preparing for Quality System Certification

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    Preparing for Quality SystemCertification

    U.S. Senator Byron DorgansAerospace & Defense Manufactures Roundtable

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    Discussion Topics

    Quality system development

    Certification process

    ISO 9001 myths and misconceptions

    ISO 9001 interpretation of requirements

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    Quality System Development

    Establish unity of purpose throughout the organization What are we try to achieve with ISO 9001?

    How do we want to improve our business performance?

    Eight Quality Management Principles(ISO 9000:2000)

    Customer focus

    Leadership

    Involvement of people

    Process approach

    Systems approach to management Continual improvement

    Factual approach decision making

    Mutually beneficial supplier relationships

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    Quality System Development

    Prepare a project plan to manage implementation Establish scope for the quality management system

    Design and manufacture of fluid power controls

    Establish quality policy

    Identify processes required to satisfy the scope

    Customer orientated Product realization processes

    Support processes

    Management processes

    Start defining process details, resources and implementation actions(See 4.1 General requirements)

    Monitor, measure and analyze process performance Set initial quality objectives, plans and communication

    Monitor the project progress at the management level

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    Quality Systems Development

    Tips for developing your quality system

    Establish awareness that the QMS is the foundation for

    managing the business

    No single business related activity should exist outside of thescope of the system

    Include the management staff in the initial development

    of the system

    Include the internal auditors in the system development Work according to a project plan

    Identify information technology (IT) needs up front

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    Quality Systems Development

    Tips for developing your quality system

    Keep the documentation light, easy to use and

    to the point. Use mix of text and graphical formats

    Use simple systems to control the documentation

    A picture says a thousand words

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    Quality Systems Development

    Build working engines before buildingdocumentation

    Engines are vital and essential work processesthat make the ISO 9001 system work

    Management processes

    Information collection and analysis processes

    Supplier management processes Improvement processes (C/A, P/A, auditing)

    Employee development processes

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    Quality Systems Development

    Quality Policy

    Plan

    QualityImprovement

    Productivity

    Improvement

    Do

    Check

    Act

    Plan

    Do

    Check

    Act

    Establish a culture for planning and execution of improvement actions

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    Quality Systems Development

    Critically examine legacy documentation

    May not contain vital information

    See ISO 9001:2000 4.1 General requirements

    May not be user friendly

    May cause challenges for internal auditors

    Dont be afraid to start over!

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    Quality System Development(ISO 9001:2000)

    Plan

    Act Do

    Check

    PLAN: establish the objectivesand processes necessary to deliver

    results in accordance with customer

    requirements and organizational policies

    DO: implement the processes

    CHECK: monitor and measureprocesses and product against

    policies, objectives and requirementsACT: take actions to continuallyimprove process performance.

    ISO 9001:2000 promotes the PDCA methodology for processes(See ISO 9001:2000 page VI)

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    Quality System DevelopmentThe Process Approach

    ISO 9001:2000 promotes the adoption of a process approach

    to manage the organization. (see ISO 9001:2000 page V)

    Provides a focus on inputs, process, and outputs Enables a systems view by looking at the interconnection

    and interaction of individual processes

    Processes are planned, resourced, implemented and

    validated/verified.

    Input Process Output

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    Quality System Development

    4.1 General requirements The organization shall establish, document, implement and

    maintain a quality management system and continually improve itseffectiveness in accordance with the requirements of this

    International Standard The organization shall;

    Identify the processes needed for the QMS and their application

    Determine the sequence and interaction of these processes

    Determine criteria and methods needed to ensure both the operationand control of processes are effective

    Ensure the availability of resources and information as necessary

    Monitor, measure and analyze these processes

    Implement actions necessary to achieve planned results and continualimprovement of these processes

    The Process Approach

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    ISO 9001 Myths and

    Misconceptions Documentation efforts will cripple my company!

    Quality manual

    Quality policy and objectives Six required procedures

    Other documents needed by the organization

    The organization is responsible to determine the

    level of documentation required

    Document format and media is company choice

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    ISO 9001 Myths and

    Misconceptions ISO 9001 will require us to change the way

    we manage our business!

    ISO 9001 provides a framework

    Management determines the methods and

    manner of operations

    Helps management to mitigate risks Based on Plan-Do-Check-Act cycle

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    ISO 9001 Myths and

    Misconceptions Well spend all of our time filling out

    records!

    Twenty (20) record categories

    Records are determined by the organization

    Used as collectors for process performance

    information Channels information into analysis processes

    Enables management to make improvements

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    ISO 9001 Myths and

    Misconceptions Well I have to hire more employees to

    manage the system?

    The ISO 9001 requires management to provideresources necessary to achieve customersatisfaction

    Resources are a business case decision

    The resources are an investment in achievingthe organizations goals and customersatisfaction

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    Certification Process

    Selection of a registrar

    Initial visit and document review

    Pre-audit

    Registration audit

    Post audit corrective actions

    Verification of actions Certificate released, registered in public listing

    Surveillance auditing begins at appropriate intervals

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    What is ISO 9001:2000?

    ISO 9001:2000 is a quality management

    system

    Interconnected and interdependent processes

    Provides a systematic approach to delivering

    products or services meeting customer

    requirements Enables continuous improvement in achieving

    defined objectives

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    Overview of ISO 9001:2000

    Product Realization Processes Design, purchasing, manufacturing, maintenance,

    packaging, warehousing.

    Customer Orientated Processes Sales, marketing, contracting, after sales support,

    invoicing, managing complaints, product literature

    Support Processes

    Training, Calibration, document control, records Management Processes (PDCA)

    Strategic planning, management review, internal audits

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    ISO 9001:2000 Overview

    ISO 9001:2000 is contained in threeprimary documents

    ISO 9000:2000 Quality management systemsFundamentals and vocabulary

    ISO 9001:2000 Quality management systemsRequirements

    ISO 9004:2000 Quality management systemsGuidelines for performance improvements

    A few guidance documents

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    ISO 9001:2000 Requirements

    ISO 9001:2000 contains five (5) main

    clauses defining the requirements

    4 Quality management system

    5 Management responsibilities

    6 Resource management

    7 Product realization 8 Measurement, analysis and improvement

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    ISO 9001:2000Balancing the Equation

    6.2 Human

    Resources

    6.3

    Infrastructure

    6.4 Work

    Environment

    7 ProductRealization

    8

    Measurement,

    Analysis andImprovement

    8.2.1 Customer

    Satisfaction

    5.4.1 Quality

    Objectives

    +

    +

    +

    =

    =

    A B C=+

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    4 Quality Management System

    4.1 General requirements The organization shall establish, document, implement and

    maintain a quality management system and continually improve itseffectiveness in accordance with the requirements of this

    International Standard The organization shall;

    Identify the processes needed for the QMS and their application

    Determine the sequence and interaction of these processes

    Determine criteria and methods needed to ensure both the operationand control of processes are effective

    Ensure the availability of resources and information as necessary

    Monitor, measure and analyze these processes

    Implement actions necessary to achieve planned results and continualimprovement of these processes

    The Core Requirement

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    4 Quality Management System

    4.2 Documentation requirements

    The quality management system documentation shall

    include;

    Documented statements of quality policy and quality objectives A quality manual

    Documented procedures required by this International Standard

    Documents needed by the organization to ensure the effective

    planning, operation and control of its processes, and

    Records required by this International Standard (see 4.2.4)

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    4 Quality Management System

    4.2.1 General (Cont.) Note 1: The term documented procedure means that the

    procedure is established, documented, implemented and

    maintained. Note 2: The extent of the quality management system

    documentation can differ from one organization to anotherdue to; The size of the organization and type of activities

    The complexity of processes and their interactions The competence of personnel

    Note 3: The documentation can be in any medium

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    4 Quality Management System

    4.2.2 Quality Manual

    The organization shall establish and maintain a quality

    manual that includes;

    The scope of the quality management system, including details ofand justification for any exclusions (see 1.2)

    The documented procedures established for the quality

    management system, or reference to them, and

    A description of the interaction between the processes of the

    quality management system (see handout)

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    4 Quality Management System

    4.2.3 Control of documents Documents required by the quality management system shall be

    controlled. Records are a special type of document and shall becontrolled according to the requirements given in 4.2.4

    A documented procedure shall be established to define controls

    To approve documents for adequacy prior to issue To review and update as necessary and re-approve documents

    To ensure that changes and the current revision status of document areidentified

    To ensure that relevant versions of applicable documents are availableat points of use

    To ensure that documents remain legible and readily identifiable To ensure that documents of external origin are identified and their

    distribution controlled

    To prevent the unintended use of obsolete documents, and to applysuitable identification to them if they are retained for any purpose.

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    4 Quality Management System

    4.2.4 Control of records Records shall be established and maintained to provide

    evidence of

    Conformity to requirements Effective operation of the quality system

    Records shall remain Legible

    Ready retrievable

    Documented procedure must be established to define; Identification, storage, protection, retrieval, retention time and

    disposition

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    4 Quality Management System

    Key points;

    Document control enables creation and

    revision, must not curtail change. Record control prevents loss of company

    information

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    4 Quality Management System

    Documented procedures =6

    Quality records categories = 20

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    4 Quality Management System

    Alternatives to documented procedures

    Competent employees - having defined

    education, skills and experience Employee training - trained for specific tasks

    Process controlscalibrated monitoring andmeasuring equipment, mistake proofing

    Verification and validationproductevaluations that separate good products frombad

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    5 Management Responsibility

    5.1 Management commitment Top management shall provide evidence of its

    commitment to the development and implementation of

    the quality management system and continually

    improving its effectiveness by; Communicating to the organization the importance of

    meeting customer as well as statutory and regulatory

    requirements

    Establishing the quality policy Ensuring that quality objectives are established

    Conducting management reviews and

    Ensuring the availability of resources

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    5 Management Responsibility

    5.2 Customer focus

    Top management shall ensure that customer

    requirements are determined and are met with

    the aim of enhancing customer satisfaction (see

    7.2.1 and 8.2.1)

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    5 Management Responsibility

    5.3 Quality policy Top management shall ensure that the quality policy

    Is appropriate to the purpose of the organization

    Includes a commitment to comply with requirements and

    continually improve the effectiveness of the qualitymanagement system

    Provides a framework for establishing and reviewing quality

    objectives

    Is communicated and understood within the organization

    Is reviewed for continuing suitablity

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    5 Management Responsibility

    Quality Policy

    Plan

    Quality

    Improvement

    Productivity

    Improvement

    Do

    Check

    Act

    Plan

    Do

    Check

    Act

    5.4.2 Organizations must plan on how to meet objectives

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    5 Management Responsibility

    Corporate

    Objectives

    Plant 1

    Objectives

    Plant 2

    Objectives

    Plant 3

    Objectives

    PurchasingObjectives

    ProductionObjectives

    EngineeringObjectives

    5.4.1 Quality objectives established at relevant

    functions and levels with the organization.

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    5 Management Responsibility

    5.4 Planning

    5.4.2 Quality management system planning

    Top management shall ensure that

    The planning of the quality management system is carried

    out in order to meet the requirements given in 4.1, as well

    as the quality objectives, and

    The integrity of the quality management system is

    maintained when changes to the quality management

    system are planned and implemented.

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    5 Management Responsibility

    A simplified view of the components of

    planning;

    Objectives (results expected) Quality management processes affected or required

    Resources

    Measurement

    Continual improvement

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    5 Management Responsibility

    Quality Management Systems Approach Determine customer needs and expectations

    Establish quality policies and objectives

    Determine (and implement) required processes andresponsibilities

    Determine and provide necessary resources

    Establish measurement methods for each process

    Apply measurements to check effectiveness andefficiency

    Determine means of preventing nonconformancesand elimination of their causes

    Establish and apply a process for continualimprovement

    Plan

    Do

    Check

    Act

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    5 Management Responsibility

    Business Strategy

    Plan

    Do

    Check

    Act

    Planning considerations;

    Objectives for the strategyQMS processes required

    Resources required

    Measurement and analysis

    Improvement opportunities

    Leadership!

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    5 Management Responsibility

    The Shall plan requirements found in

    clauses;

    5.4.2 Quality Management System Planning 7.1.1 Planning of Product Realization

    7.3.1 Design and Development Planning

    8.1 Plan for Measurement and Monitoring Activities

    8.5.1 Planning for Continual Improvement

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    5 Management Responsibility

    5.5 Responsibility, authority and communication

    5.5.2 Management representative

    Top management shall appoint a member of management

    who, irrespective of other responsibilities, shall have

    responsibility and authority that includes;

    Ensuring that processes needed for the quality management

    system are established, implemented and maintained;

    Reporting to top management on the performance of the

    quality management system and need for improvement, and Ensuring the promotion of awareness of customer requirements

    throughout the organization

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    5 Management Responsibility

    5.5 Responsibility, authority and communication

    5.5.3 Internal communication

    Top management shall ensure that appropriate

    communication processes are established within the

    organization and that communication takes place

    regarding the effectiveness of the quality

    management system.

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    5 Management Responsibility

    5.6 Management review

    5.6.2 Review input

    The input to management review shall include; Results of audits

    Customer feedback

    Process performance and product conformity

    Status of preventive and corrective actions Follow-up action from previous management reviews

    Changes that could affect the quality management system

    Recommendations for improvement

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    5 Management Responsibility

    5.6 Management review

    5.6.3 Review output

    The output from management review shall includeany decisions and actions related to;

    Improvement of effectiveness of the QMS and its

    processes

    Improvement of product related to customer requirements

    Resource needs

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    6 Resource Management

    6.1 Provision of resources

    The organization shall determine and provide

    the resources needed To implement and maintain the quality management

    system and continually improve its effectiveness

    To enhance customer satisfaction by meeting

    customer requirements

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    6 Resource Management

    6.2 Human Resources

    6.2.1 General

    Personnel performing work affecting product qualityshall be competent on the basis of appropriate

    education, training, skills and experience.

    Competence: demonstrated ability to applyknowledge and skills (ISO 9000:2000 3.9.12)

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    6 Resource Management

    6.2 Human resources

    6.2.2 Competence, awareness and training

    The organization shall

    Determine the necessary competence for personnel performing

    work affecting product quality,

    Provide training or take other actions to satisfy these needs

    Evaluate the effectiveness of the actions taken,

    Ensure that its personnel are aware of the relevance and

    importance of their activities and how they contribution to the

    achievement of the quality objectives, and

    Maintain appropriate record of education, training, skills and

    experience (see 4.2.4)

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    6 Resource Management

    6.3 Infrastructure

    The organization shall determine, provide and maintain

    the infrastructure needed to achieve conformity to

    product requirements. Infrastructure includes, as

    applicable;

    Buildings, workspace and associated utilities

    Process equipment (both hardware and software)

    Supporting services (such as transport or communication)

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    7 Product Realization

    7.1 Planning of product realization

    The organization shall plan and develop the

    processes needed for product realization. Planning of product realization shall be

    consistent with the requirements of the other

    processes of the quality management system

    (see 4.1)

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    7 Product Realization

    7.1 Planning of product realization In planning product realization, the organization shall

    determine the following, as appropriate: Quality objectives and requirements for the product

    The need to establish processes, documents and provideresource specifics to the product

    Required verification, validation, monitoring, inspection andtest activities specific to the product and the criteria for productacceptance

    Records needed to provide evidence that the realizationprocesses and resulting product meet requirements (see 4.2.4)

    The output of this planning shall be in a form suitablefor the organizations method of operations.

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    7 Product Realization

    7.2 Customer-related processes

    7.2.1 Determination of requirements related to product

    The organization shall determine

    Requirements specified by the customer, including the

    requirements for delivery and post-delivery activities

    Requirements not stated by the customer but necessary for

    specified or intended use,where known

    Statutory and regulatory requirements related to the product, and

    Any additional requirements determined by the organization

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    7 Product Realization

    7.2 Customer-related processes

    7.2.2 Review of requirements related to product

    Records of the results of the review and actions arising from

    the review shall be maintained (see 4.2.4)

    Where the customer provides no documented statement of

    requirement, the customer requirements shall be confirmed by

    the organization before acceptance.

    Where product requirements are changed, the organization

    shall ensure that relevant documents are amended and that

    relevant personnel are made aware of the changed

    requirements.

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    7 Product Realization

    7.3 Design and development 7.3.1 Design and development planning

    The organization shall plan and control the design and

    development of product

    During the design and development planning, theorganization shall determine

    The design and development stages,

    The review, verification and validation that are appropriate

    to each stage, and

    The responsibilities and authorities

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    7 Product Realization

    7.3.2 Design and development inputs

    Inputs relating to product requirements shall be

    determined and records maintained (see 4.24.) This

    inputs shall include;

    Functional and performance requirements

    Applicable statutory and regulatory requirements

    Where applicable, information derived from

    previous similar designs, and

    Other requirements essential for design and

    development

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    7 Product Realization

    7.3.3 Design and development outputs

    The outputs of design and development shall beprovided in a form that enables verification against thedesign and development input and shall be approved

    prior to release. Design and development outputs shall

    Meet the input requirements for design and development

    Provide appropriate information for purchasing, productionand for service provision

    Contain or reference product acceptance criteria, and Specify the characteristics of the product that are essential for

    its safe and proper use.

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    7 Product Realization

    7.3.4 Design and development review

    At suitable stages, systematic reviews of design and development

    shall be performed in accordance with planned arrangements (see

    7.3.1 planning)

    To evaluate the ability of the results of design anddevelopment to meet requirements, and

    To identify any problems and propose necessary actions.

    Participate in such reviews shall include representatives of

    functions concerned with the design and development stage(s)

    being reviewed. Records of the results of the reviews and any necessary actions

    shall be maintained (see 4.2.4)

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    7 Product Realization

    7.3.5 Design and development verification Verification shall be performed in accordance with

    planned arrangements (see 7.3.1) to ensure that the

    design and development outputs have met the design

    and development input requirements.

    Records of the results of the verification and any

    necessary actions shall be maintained (see 4.2.4)

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    7 Product Realization

    7.3.6 Design and development validation

    Design and development validation shall be performed in

    accordance with planned arrangements (see 7.3.1) to ensure

    that the resulting product is capable of meeting therequirements for the specified application or intended use,

    where known.

    Wherever practicable, validation shall be completed prior to

    the delivery or implementation of the product.

    Records of the results of validation and any necessary

    actions shall be maintained (see 4.2.4)

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    7 Product Realization

    7.3.7 Control of design and development changes

    Design and development changes shall be identified

    and records maintained.

    The changes shall be reviewed, verified and validated,

    as appropriate, and approved before implemented.

    The review of design and development changes shall

    include evaluation of the effect of the changes on

    constituent parts and product already delivered.

    Records of the results of the review of changes and anynecessary actions shall be maintained (see 4.2.4)

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    7 Product Realization

    7.4.1 Purchasing process The organization shall ensure that product conforms to

    specified purchase requirements.

    The type and extent of control applied to the supplier

    and the purchased product shall be dependent upon the

    effect of the purchased product on subsequent product

    realization or final product.

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    7 Product Realization

    7.4.1 Purchasing process The organization shall evaluate and select suppliers

    based on their ability to supply product in accordance

    with the organizations requirements.

    Criteria for selection, evaluation and re-evaluation shall

    be established.

    Records of the results of evaluations and any necessary

    actions arising from the evaluation shall be maintained

    (see 4.2.4)

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    7 Product Realization

    7.4.3 Verification of purchased product The organization shall establish and implement the

    inspection or other activities necessary for ensuring that

    purchases product meets specified purchase

    requirements.

    Where the organization or its customer intend to

    perform verification at the suppliers premises, the

    organization shall state the intended verificationarrangements and method of product release in the

    purchasing information.

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    7 Product Realization

    7.5.1 Control of production and service provision The organization shall plan and carry out production

    and service provision under controlled conditions.

    Controlled conditions shall include, as applicable

    Availability of information that describes the characteristics ofthe product

    Availability of work instruction, as necessary

    Use of suitable equipment

    Availability and use of monitoring and measuring devices

    Implementation of monitoring and measurement, and

    Implementation of release, delivery and post-delivery

    activities

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    7 Product Realization

    7.5.2 Validation of processes for production andservice provision

    The organization shall validate any processes for

    production and service provision where the resulting

    output cannot be verified by subsequent monitoring ormeasurement.

    This includes any processes where deficiencies become

    apparent only after the product is in use or the service

    has been delivered.

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    7 Product Realization

    7.5.2 Validation of processes for production and serviceprovision

    Validation shall demonstrate the ability of these

    processes to achieve planned results

    The organization shall establish arrangements for theseprocesses including

    Defined criteria for review and approval of the processes

    Approval of equipment and qualification of personnel

    Use of specific methods and procedures Requirements for records

    Revalidation

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    7 Product Realization

    7.5.3 Identification and traceability

    Where applicable, the organization shall identify the

    product by suitable means throughout product

    realization.

    The organization shall identify the product status with

    respect to monitoring and measurement requirements

    Where traceability is a requirements, the organization

    shall control and record the unique identification of the

    product (see 4.2.4)

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    7 Product Realization

    7.5.4 Customer property The organization shall exercise care with customer

    property while it is under the organizations control or

    being used by the organization.

    The organization shall identify, verify, protect and

    safeguard customer property provided for use or

    incorporation into the product.

    If any customer property is lost, damaged or otherwise

    found to be unsuitable for use, this shall be reported tothe customer and records maintained (see 4.2.4)

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    7 Product Realization

    7.5.5. Preservation of product

    The organization shall preserve the conformity of

    product during internal processing and delivery to the

    intended destination.

    This preservation shall include identification, handling,

    packaging, storage and protection. Preservation shall

    also apply to the constituent parts of a product.

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    7 Product Realization

    7.6 Control of monitoring and measuring devices Where necessary to ensure valid results, measuring equipment

    shall

    Be calibrated or verified at specified intervals, or prior to use,

    against measurement standards traceable to international or

    national measurement standards; where no such standardsexist, the basis for calibration or verification shall be recorded;

    Be adjusted or re-adjusted as necessary

    Be identified to enable the calibration status to be determined

    Be safeguarded from adjustments that would invalidate the

    measurement result

    Be protected from damage and deterioration during handling,

    maintenance and storage.

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    7 Product Realization

    7.6 Control of monitoring and measuring devices In addition, the organization shall access and record the

    validity of the previous measuring results when the

    equipment is found not to conform to requirements.

    The organization shall take appropriate action on the

    equipment and any product affected. Records of the resultsof calibration and verification shall be maintained (see 4.2.4)

    When used in the monitoring and measurement of specified

    requirements, the ability of computer software to satisfy the

    intended application shall be confirmed. This shall beundertaken prior to initial use and reconfirmed as necessary.

    See ISO 10012-1 and ISO 10012-2 for guidance

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    8 Measurement, analysis, and improvement

    8.1 General

    The organization shall plan and implement the

    monitoring, measurement, analysis and improvement

    processes needed

    To demonstrate conformity of the product,

    To ensure conformity of the quality management system, and

    To continually improve the effectiveness of the quality

    management system

    This shall include determination of applicable statisticalmethods, including statistical techniques, and the extent

    of their use.

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    8 Measurement, analysis, and improvement

    8.2 Monitoring and measurement 8.2.1 Customer satisfaction

    As one of the measurements of the performance of the

    quality management system, the organization shall

    monitor information relating to customer perception as

    to whether the organization has met customer

    requirements.

    The methods for obtaining and using this information

    shall be determined.

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    8 Measurement, analysis, and improvement

    Add examples of customer satisfaction

    measurement

    Expectations for managing the use of theinformation

    8 M l i d i

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    8 Measurement, analysis, and improvement

    8.2.2 Internal audit The organization shall conduct internal audits at

    planned intervals to determine whether the quality

    management system

    Conforms to the planned arrangements (see 7.1), tothe requirements of this International Standard and

    to the quality management system requirements

    established by the organization, and

    Is effectively implemented and maintained

    8 M l i d i

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    8 Measurement, analysis, and improvement

    8.2.2 Internal audit An audit program shall be planned, taking into account the status

    and importance of the processes and areas to be audited, as well as

    the results of previous audits.

    The audit criteria, scope, frequency and methods shall be defined.

    Selection of auditors and conduct of audits shall ensure objectivity

    and impartiality of the audit process. Auditors shall not audit their

    own work.

    The responsibilities and requirements for planning and conducting

    audits, and for reporting results and maintaining records (see 4.2.4)

    shall be defined in a documented procedure.

    8 M t l i d i t

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    8 Measurement, analysis, and improvement

    8.2.2 Internal audit The responsibilities and requirements for planning and

    conducting audits, and for reporting results and

    maintaining records (see 4.2.4) shall be defined in a

    documented procedure. The management responsible for the area being audited

    shall ensure that actions are taken without undue delay

    to eliminate detected nonconformities and their causes.

    Follow-up activities shall include the verification of theactions taken and the reporting of verification results

    (see 8.5.2)

    8 Measurement analysis and improvement

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    8 Measurement, analysis, and improvement

    Effective implementation of

    processes

    Opportunities for improvement

    Capability of processes Effective and efficient use of

    statistical techniques

    Use of information technology

    Relationships with interestedparties

    Analysis of quality cost data

    Effective and efficient use of

    resources

    Process and productperformance results and

    expectations

    Know events

    Adequacy and accuracy of

    performance measurement

    Improvement activities

    ISO 9004:2000 recommendations for internal auditing

    (see ISO 9004:2000 8.2.1.3)

    8 M t l i d i t

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    8 Measurement, analysis, and improvement

    8.2.3 Monitoring and measurement of processes The organization shall apply suitable methods for

    monitoring and, where applicable, measurement of the

    quality system processes.

    These processes shall demonstrate the ability of theprocesses to achieve planned results.

    When planned results are not achieved, correction and

    corrective action shall be taken, as appropriate, to

    ensure the conformity of product.

    8 M t l i d i t

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    8 Measurement, analysis, and improvement

    8.2.4 Monitoring and measurement of product The organization shall monitor and measure the characteristics of

    the product to verify that product requirements have been met.

    This shall be carried out at appropriate stages of the product

    realization process in accordance with the planned arrangements

    (see 7.1) Evidence of conformity with the acceptance criteria shall be

    maintained. Records shall indicate the person(s) authorizing

    release of product (see 4.2.4)

    Product release and service delivery shall not proceed until the

    planned arrangements (see 7.1) have been satisfactorily completed,unless otherwise approved by a relevant authority, and where

    applicable, the customer.

    8 M t l i d i t

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    8 Measurement, analysis, and improvement

    8.3 Control of nonconforming product The organization shall ensure that product which does

    not conform to product requirements is identified and

    controlled to prevent its unintended use or delivery.

    The controls and related responsibilities and authoritiesfor dealing with nonconforming product shall be

    defined in a documented procedure.

    8 Meas rement anal sis and impro ement

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    8.3 Control of nonconforming material The organization shall deal with nonconforming

    product by one of the following ways;

    By taking action to eliminate the detected nonconformity

    By authorizing its use, release or acceptance under concessionby a relevant authority, and where applicable, by the customer

    By taking action to preclude its original intended use or

    application

    Records of the nature of nonconformance and anysubsequent actions taken, including concessions

    obtained, shall be maintained (see 4.2.4)

    8 Measurement analysis and improvement

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    8.3 Control of nonconforming material When nonconforming product is corrected it

    shall be subject to re-verification to

    demonstrate conformity to the requirements. When nonconforming product is detected after

    delivery or use has started, the organization

    shall take action appropriate to the effects, or

    potential affects, of the nonconformity.

    8 Measurement analysis and improvement

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    8.4 Analysis of data The organization shall determine, collect and

    analyze appropriate data to demonstrate thesuitability and effectiveness of the quality

    management system and to evaluate wherecontinual improvement of the effectiveness ofthe quality management system can be made.

    This shall include data generated as a result of

    monitoring and measurement and from otherrelevant sources.

    8 Measurement analysis and improvement

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    8.4 Analysis of data The analysis of data shall provide information

    relating to;

    Customer satisfaction (see 8.2.1) Conformity to product requirements (see 7.2.1)

    Characteristics and trends of processes and products

    including opportunities for preventive action, and

    Suppliers

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    8 Measurement, analysis, and improvement

    8.5.1 Continual improvement The organization shall continually improve the

    effectiveness of the quality management systemthrough the use of the;

    quality policy

    quality objectives

    audit results

    analysis of data

    corrective and preventive actions

    management review.

    8 Measurement analysis and improvement

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    8.5.2 Corrective action The organization shall take action to eliminate the

    cause of nonconformities in order to prevent

    recurrence. Corrective actions shall be appropriate to the

    effects of the nonconformities encountered

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    8.5.3 Preventive action The organization shall determine action to

    eliminate the causes of potential

    nonconformities in order to prevent theiroccurrence.

    Preventive actions shall be appropriate to the

    affects of the potential problems.

    8 Measurement analysis and improvement

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    8.5.3 Preventive action A documented procedure shall be established to

    define requirements for

    Determining potential nonconformities and theircauses

    Evaluating the need for action to prevent occurrence

    of nonconformities

    Determining and implementing action needed, Recording the results of action taken (see 4.2.4)

    Reviewing preventive action take.

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    Acknowledgements(Suggested reading)

    ANSI/ASQ 9000:2000 Quality Management Systems

    Fundamentals and Vocabulary

    ANSI/ASQ 9001:2000 Quality Management Systems

    Requirements, December 13,2000


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