Date post: | 07-Aug-2015 |
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QUALITY CONTROL
MASTER TEXTILE MILLS LTD.DYEING DIVISION (M-2)PRESENTED BY: KHALID MEHMOOD
UNDER GUIDANCE OF: REHAN KHAN (GM QUALITY CONTROL)
MASTER TEXTILE MILLS LTD. DYEING DIVISION (M-2)
QUALITY PRODUCT IS OUR RESPONSIBILITY AND RIGHT OF CUSTOMER.
QUALITY POLICY
OBJECTIVES:
• Aiming at the highest level of performance by adoption of modern resources.
• Train staff and workers for achievement of Excellence in Quality Assurance.
• Welfare of workers and making valuable contributions to the economy.
• Support and Improve good working practices.
QUALITY CONTROL
PURPOSE:• To ensure that inspection and tests have been carried out to
meet the compliance to all contract specification.
• To establish a close control on the quality of the product.
• To identify non-conforming products.
SCOPE: This procedure applies to
• Online Quality Control.
• Inline Quality Control.
• Headers Checking.
• Control of Monitoring and Measuring Devices.
QUALITY ASSURANCE
PROCEDURE OF QUALITY CONTROL DEPARTMENT
Procedure of Quality Control is Divided into following Two Sections:
1. ON-LINE QUALITY CONTROL 2. IN-LINE QUALITY CONTROL
On-Line Quality Control:On-Line Quality Control includes the inspection and testing of fabric during production.
In-Line Quality Control:In-Line Quality Control is the checking of characteristics of the fabric after finishing process.
ON-LINE QUALITY CONTROL
In On-Line Quality Control QC monitors In-Process Quality Control Parameters in following production departments:• Singing and Desizing• Rotation• Washing• Scouring• Bleaching• Mercerizing• Dyeing• Finishing• Inspection and Folding• Printing
In these all departments QC Checks the process and prepares In-Process Quality Control Parameters Checking Reports.
PRETREATMENT PROCESS QUALITY CONTROL
QC AT SINGEING AND DESIZING
QC AT ROTATIONS
SCOURING AND BLEACHING IN PROCESS QUALITY CONTROL
QC AT SCOUR / BLEACH SCOURING AND BLEACHING TITRATION RECORD
WASHING, DYEING AND FINISHING
Dyeing Finishing
FOLDING
QC AT FOLDING CHECKING FINAL INSPECTION REPORT
STAINING AND FINISHING REPORT OF DYEING
PRE-TREATMENT
TEGWA, PH, ABSORBENCY,CIE WITNESS TESTS CONTINUITY AND WASHING TEST REPORT
STAINING AND FINISHING
STAINING AND FINISHING REPORT OF DYEINGMERCERISING
For fabric Inspection we perform following tests.
IN-LINE QUALITY CONTROL
1. FABRIC SHADING
2. FABRIC SHRINKAGE
3. TEGWA
4. FABRIC LCR VARIATION
14. FABRIC ALLOCAION
I f c u s t o m e r r e q u i r e s a n y e x t r a t e s t t h e n w e c a n p e r f o r m .
11. SHADE BAND SUBMISSION
8. FLAME RETARDANT
6. SKEW TEST
15. FABRIC COUNT
5. ABRASION
13. PH OF FABRIC
10. GSM
9. PILLING
7. FABRIC COMPOSITION
18. TENSILE STRENGTH17. TEARING STRENGTH
FABRIC STRENGTH TESTS
19. STRETCH STRENGTH
25. DRY CLEANING
COLOUR FASTNESS TESTS
21. WATER 24. PERSPIRATION
23. WASHING 20. CROCKING
22. LIGHT 12. CMC
16. ABSORBENCY
FABRIC INSPECTION DEPARTMENT (FID)
QUALITY CONTROL LAB.
I f c u s t o m e r r e q u i r e s a n y e x t r a t e s t t h e n w e c a n p e r f o r m .
FABRIC INSPECTION
FABRIC INSPECTION
QC FinalInspectionReport:
Declarationafter all Tests.
FABRIC INSPECTION