GREEN WORLD COMPOUNDING GREEN WORLD COMPOUNDING GREEN WORLD COMPOUNDING GREEN WORLD COMPOUNDING
Isidoro Roman / Roland Pereira – Toulouse – 31/01/2019
Presentation
Recycled Glass fiber compounds
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GW Compounding is an international company specialized in Thermoplastics and glass fiber waste management
Plastic Production
� Recycled LDPE from agriculture
� PP-GF sustainable compounds
� Mineral Fillers Compounds
�2 production plants in Spain.
�Capacity 47.000 tons/year.
European leader in agricultural plastic and Glass Fiber recovering
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1992 Alfagran. 1st LIFE Project. Recycling factory for greenhouse film.
History
2000 Befesa Plásticos Befesa Abengoa
2006 R + D + i project. Fiberglass Recycling.
2009 Approval of the European Union, LIFE Project execution
2010 Award “Best LIFE Project”.
2011 Compounding plant start-up
2013 Abengoa sells Befesa to Triton Partners.
2016 GWE Plastics buy Befesa Plastics.
2017201720172017 Green World Compounding.
2018201820182018 Producción 5.000 Tm de Compounds de PP+FV//Talco
2019201920192019 Start-up of a new line of PP + Talc compounds. 5,000 Tm + 6,000 Tm of PP + FV in 5 shifts.
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GREEN WORLD COMPOUNDING has in ABARÁN (Murcia) a 25,000 m2 plant dedicated to thetransformation of raw materials into semi-finished products for final customers (65%) and the factorysupply for the others companies of the Group in ALHAMA DE MURCIA (45%).
Productive capacity:
� 4 Mills with an annual production capacity of 7,500 tons per year� 2 Water washers with their respective centrifuges with a production capacity of 10,500 tons per year.� 1 heartbreaking with a production capacity of 4,500 tons per year
Products range:
HDPE/PP INJECTION
� Colors: Black, color and boxes� Presentation: Crushed� Applications: Boxes, Box, Pallet, Compoundings
HDPE EXTRUSION / BLOWN� Colors: Black, Neutral and boxes� Presentation: Crushed / Pressed� Applications: Pipeline, Bags, Construction
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FACTORY PLANT ABARAN
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150.000 t of Glass Fiber waste are sent to landfill
every year in Europe, causing a serious environmental
problem
GW Compounding was the first company to provide
an alternative to the final disposal of the GF
The project was awarded by the EC Life + Program as
"Best environmental project 2009”
Green World Compounding developed an R & D project to provide a technological solution to fiberglass recycling
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Isidoro Roman / Roland Pereira – Toulouse – 30/02/2019
Type of waste recycled.
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� Long-term contracts with large GF producers
1 GF from Industrial Production
� Different sectors and applications� Wind turbines, GF fabrics, etc.
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� Only suitable GF waste is used for the final product
� Classification in origin according to its properties
GF management
� Technical information, size, diameter, types, etc. received from producers or consumers
GF coming from GF Factory plant
Wastes from production of Chopped Strand Loading a container in Norway Roving of GF
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Fiber glass appearance before cutting.
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Isidoro Roman / Roland Pereira – Toulouse – 30/02/2019
The process.
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12GF Preparation plant Mixing and extrusion line
Production of Polypropylene reinforced with Fiberglass
The process represents the greatest innovation
Technological development for recycling of GF
Current production capacity: 6.000 Tm / year
GREEN WORLD COMPOUNDING GREEN WORLD COMPOUNDING GREEN WORLD COMPOUNDING GREEN WORLD COMPOUNDING The plant
Classify
Bulk unloading
Preparation & Cut
Storage
Transport
to production
Production L1
Silos QC
Raw mnaterials & aditives
Others recycled
materials and GF
Zone A.
GF management
Zonr B.
Compounding
PackagingControl
Zone C.
Storage
Raw materials
feeding & control
Meeting room
Changing room
Load unloadSilo PP
GF 1
GF1 2
GF 3
GF 4
SBS
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With an innovative process, GW COMPOUNDING provides a solution to the recycling of fiberglass waste, using it as reinforcement of thermoplastics.
Fiberglass
dosing
Mix
Extrusion
Process
True project innovation.
Technological development for
the recycling of fiberglass waste
Production capacity : 6.000 tons
per line per year.
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Results
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Car Industry
� Commercial references already approved, even 100% recycled. Continuous supply
� Current approval processes with the main automotive companies
� Applications: Interior, exterior, structural, under hood, etc.
� Construction
� Drainage systems
Industrial Applications
� Fitting
� Injection
� Electric panels
� Outdoor furniture
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Chemical Coupling
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SEM pictures
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Glass Fiber Length
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increased 50 times (fiber thickness)
increased 10 times (fiber thickness)
Glass Fiber length
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Fiber lenght
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LAB
� Control and homologation of raw materials
� Specific designs according to requirements
� Own analysis capacity
� Quality control
� Certification of finished products
� R & D
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Results. Standard
TDS
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Alfacom 30HVH HEAT AGEING TEST
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Results. Automotive
validation.Alfacom 30CRH Black. 100 % recycled
compound.
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GREEN WORLD COMPOUNDING, S.L.
Avda. Alemania, s/nParque Industrial de Alhama30840 Alhama de MurciaMurcia (España)
Tel: (+34) 968 63 22 21Fax: (+34) 968 63 22 33
www.gwplastics-group.com