Presentation use guar in tabeco

Proud to beTop 5

In IndiaManufacturer & Exporter of Gaur Split &

PowderGovernment Recognized Export House

Status

RamaIndustri

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Manufacturer & Exporter of Gaur Split & Powder

Government Recognized Star Export House Status

Rama Gum Industries (I) LTD

WELCOME TO


Government Recognized Export House Status

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Natural hydrocolloids

Rama Industries

Nr. G.I.D.C, PATAN HIGHWAY RD,DEESA, GUJARAT (INDIA) – 385535TEL : +91-2744-226761/62CELL : +91-9825-047-093FAX : +91-2744-226494WEB : WWW.RAMAGUM.COM

presenting



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Rama Industries


۩ to lead the industry in creating value for our CUSTOMERS and SALES

channels….

۩ to refocus on the value we offer our CONSUMERS….

۩ to increase operational excellence TECHNICALLY and COMMERCIALLY….

۩ to assure the QUALITY and strict compliance to OUR CUSTOMER needs….

۩ focusing on building a profitable and SUSTAINABLE business platform for

the FUTURE development….

Rama Industries

RAMA INDUSTRIES and its flagship brand RICOL command a high reputation

worldwide for quality products, efficient services and level of reliability as a

stable supplier of quality products. The company lays special emphasis on

maintaining quality standards parallel to the highest in the industry. It is

always busy developing new and improved products for various applications.

We are the leading manufacturers and suppliers of guar gum powder

and guar gum splits in Gujarat, India. We here at RAMA INDUSTRIES give great

importance to quality. Packaging of guar gum is done in such a way that it

preserves the highly delicate product in good condition for a long time.



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Rama Industries


The Plant is modern, highly sophisticated with modern pulverization and Pneumatic system with additional essential

equipment having blenders directly communicated with plant of capacity 5 Metric Tons in one batch to provide

homogeneous qualities. The manufacturing process is totally automatic, continuous without manual touch and finished

goods directly go into the bags Pass into Metal Detectors and The bacterial growth is checked by Ultra Violet Light

Exposure by using soft filtered water. Also, the installation and design to plant is created in such manner that the De-

hydration of product is totally automatic.

Rama Industries Plant and machinery

• We have latest computerized plant which is operating by PLC scada System

• The is automated which cure and control the quality of the products.

• The capacity OF BLEANDER IS 10 METRIC TONE.

• BECAUSE OF OUR LATEST AND AUTOMATED PLANT WE ARE ABLE TO CONTROL AND MANUFACURE SAME QULITY

EACH TIME, ONCE THE MACHINE GRIND THE PRODUCT AT THE SAME TIME IT STRAT THE PROCESS OF PACKING.



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Rama Industries Guar Gum Manufacturing Process


Roasting

Differential

Attrition

Sieving

Polishing

Heating

Grinding

Flaking

The husk is separated from the endosperm

halves from these processes and refined

guar gum split is obtained.

Guar Gum Split

Screening of Guar Splits

Prehydration of Guar Splits Guar

Splits Screening of Guar Powder

Commercial product of guar gum contain following products



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Rama Industries

Guarin Structure


A chain of mannoses with side groups of galactoses, both regular (on one

side only) and irregular (on both sides).



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Rama Industries GUAR PLANT


Guar (Cyamopsis Tetragonoloba) is a

leguminous crop, which grows under semi arid

conditions in India, Pakistan, a little in Africa, in

Western Texas, and other arid regions, where no

other agricultural cultivation is possible.



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Rama Industries GUAR PLANTATION




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Rama Industries GUAR Seed


Guar seed consists of three parts, germ(proteins) (43-47%),

endosperm (35-42%) and the husk (14- 17%).

HUSK 40 %

ENDOSPERM 29 %

PROTEINS 35 %

ENDOSPERM contains approx. 15 % water insoluble sheath cells consisting of:

PROTEIN 25 %

GALACTOMANNAN 50 %

CELLULOSICS 25 %



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Rama Industries Guar Gum Process


Splits are purified several times by washing and sifting to make SPS,

DPS, TPS.

Splits are hydrolized with steam in order to liberate the inherent

Viscosity.

Hydrolized splits are micronized and dried to form high Quality Guar

Gums.

Hydration of splits 65-70%.

Micronization with Micro-Pulls using hot air (3000C).

Homogenize with Hammer Mill.

Gums contain again only about 10% moisture.



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Rama Industries

Characteristics of the most common Hydrocolloids


Name Solubility in water

Viscosity in mPa.s

Flow

Starch Both cold or hot

50 - 1000 short

Guar cold 3500 -8000 longer(honey like)

Locust hot 3500 Short

Alginates cold 1000 short

Xanthan cold 1400 short,pseudoplastic

Pectins cold 300 short



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Rama Industries GUAR GUM


Reconstitution of fragmented tobacco

Reaction product of carboxy-methyl cellulose and guar gum

Binding agent, strengthening agent.

Tobacco

General usesGuar gum has many uses particularly in the food, cosmetic and pharmaceutical industries where it is used as a thickener, binder, emulsifier and stabilizer. It is added to various foods such as breakfast cereals, dairy products, gravy, processed vegetables, and baked goods.Reported tobacco industry usesThe tobacco part of most cigarettes (i.e. the shredded brown interior) is a mixture of the tobacco leaf and a paper-like product called ‘reconstituted tobacco'. Reconstituted tobacco is made up of mashed tobacco stems and other parts of the tobacco leaf that would otherwise be discarded. Tobacco manufacturers reportedly add guar gum (and its derivatives) to help bind this reconstituted tobacco in cigarettes. Tobacco manufacturers also use guar gum to prepare the cigarette paper that wraps the tobacco.The amount of guar gum added to bind the tobacco can make up between 0.6-1.8 % of the total weight of the tobacco used in one cigarette.

Harmful health effectsGuargum is generally regarded as safe for use in food and cosmetics. However, this does not suggest it is safe when inhaled from smoking cigarettes. When a cigarette is burnt, the guar gum present produces several toxic compounds that are either well-known to cause cancer in humans (e.g. formaldehyde, benzo(a)pyrene and benzene) or thought to possibly cause cancer in humans (e.g. acetaldehyde and styrene) as defined by the International Agency for Research on Cancer (a leading expert cancer organisation).Furthermore, the use of guar gum may be indirectly harmful due to the formation of compounds called aldehydes (e.g. acetaldehyde), which can make cigarettes more addictive by enhancing the addictive potential of nicotine. Aldehydes are very reactive and produce other compounds such as the substance harman, which can also make cigarettes more addictive due to its mood-enhancing effect on the brain. Some of the compounds formed when guar gum is burnt have a distinctive flavour. For example, diacetyl is one of the substances produced and has a butterscotch flavour, which can make a cigarette more appealing due to the improved flavour of the smoke. 2-Furfural is also formed and has an odour and taste that is described as sweet, woody, bready, and caramel-like. Therefore, these compounds help make a cigarette more attractive by imparting a pleasant flavour to the cigarette smoke. This can ultimately lead to more cigarettes being smoked and thus greater exposure harm due to the toxic substances in cigarette smoke

1) A process of making a reconstituted tobacco material, comprising mixing water and sugar and heating to form a heated mixture of water and sugar establishing a liquid flavorant mixing together tobacco particles, water, a gum binder,the heated mixture of water and sugar, and the liquid flavorant to form a reconstituted tobacco mixture; and forming the reconstituted tobacco mixture into a desired form of reconstituted tobacco material.2 A process according to claim 1, wherein said forming comprises casting the reconstituted tobaccomixture into a film and drying the film into a reconstituted tobacco sheet.3 A process according to claim 2, wherein said forming further comprises severing the reconstituted tobacco sheet into strips or shreds.4 A process according to claim 1 wherein the liquid flavorant is menthol in a liquid state.5 A process according to claim 4, wherein the gum binder comprises guar and the tobacco particles are combined with guar prior to the mixing step.6 A process according to claim 1, wherein the flavorant comprises

menthol, and wherein the sugar comprises sucrose and/or the gum binder comprises guar gum, and/or wherein the forming optionally further comprises casting the reconstituted tobacco mixture into a film, drying the film, severing the film into mentholated pieces,preparing a tobacco blend by combining the mentholated pieces with other blend components, and incorporating the tobacco blend into a tobacco rod.

7· A process according to claim 1, wherein the sugar and water mixture contains 10% to 45% by weight of the water and 55% to 90% by weight of the sugar, and/orwherein the tobacco particles, the water and the gum binder are premixed in a ratio that contains 5% to 60% by weight of tobacco particles, 3% to 12% by weight of the gum binder and 28% to 92% by weight of the water.8 A process according to claim 1, wherein the flavorant is menthol and the reconstituted tobacco mixture comprises a slurry which contains 20% to 60% by weight solids and 40% to 80% water, wherein the solids comprise 5% to 50%, preferably 10% to 30%, by weight menthol, 10% to 50%, preferably 30% to 50%, by weight sugar, 10% to 70%, preferably 20% to 40%, by weight tobacco particles, and 3% to 12%, preferably 5% to 10%, by weight gum binder.9 A process according to claim 1, wherein the forming further comprises extruding the reconstituted tobacco mixture into pellets, transforming the pellets into shreds and drying the shreds.10 A process according to claim 1, further comprising further conditioning the reconstituted tobacco material by holding the reconstituted tobacco material for a predetermined time and/or treating the reconstituted tobacco material with vacuum and/or heat to remove at least some of a surface flavorant.

11 A process of making a reconstituted tobacco material according to claim 1, comprisingsupplying the tobacco particles, the water and the gum binder to a mixer supplying the heated mixture of water and sugar to the mixer supplying the liquid flavorant to the mixercombining the tobacco particles, the water, the gum binder, the heated mixture of water and sugar, and the liquid flavorant in the mixer to form a slurry;supplying the slurry to an arrangement for forming a uniform layer of the slurry;drying the uniform layer of the slurry in a dryer to form a continuous sheet; andcutting or shredding the continuous sheet into pieces.12 A process according to claim 11, wherein the arrangement for forming a uniform layer of the slurry comprises a reverse roll coater.13 A process according to claim 12 wherein the reverse roll coater forms a film having a thickness of about 0.05 cm to about 0.08 cm (about 0.020 inches to about 0.030 inches).14 A process according to claim 11 wherein the film is dried to about 90% solids before being cut into pieces.

15 A process of making a reconstituted tobacco material according to claim 1, comprisingmixing water and sucrose and heating to form a heated mixture of water and sucrose at a temperature in the range of approximately 75°C to 80°C (approximately 165°F to 180°F);establishing a liquid flavorant by heating menthol to a molten condition at a temperature in the range of approximately 50°C to 60°C (approximately 120°F to 140°F)mixing together tobacco particles, hot water, guar, the heated mixture of water and sucrose, and the heated molten menthol to produce a tobacco slurry optionally holding said tobacco slurry for a time in the range of 10 minutes to 90 minutes sufficient to hydrate at least some portions of said tobacco slurry, forming said hydrated tobacco slurry into a film drying said film to form a dried reconstituted tobacco sheet severing said reconstituted tobacco sheet into pieces;optionally cooling said dried reconstituted tobacco sheet to a temperature conducive to said severing prior to said cutting step.16 A reconstituted tobacco made by a process according to any of claims 1 to 15.17 A smoking article that includes a reconstituted tobacco according to claim 16.18 Tobacco shreds of sugar encapsulated menthol, the shreds comprising 85% to 95% by weight solids and 5% to 15% by weight water, wherein the solids comprise 5% to 50%, preferably 10% to 30%, by weight menthol, 10% to 50%, preferably 30% to 50%, by weight sugar, 10% to 70%, preferably 20% to 40%, by weight tobacco particles, and 3% to 12%, preferably 5% to 10%, by weight gum binder.19 Tobacco shreds according to claim 18, wherein the sugar is sucrose and the gum binder is guar gum.

20 Tobacco shreds according to claim 18, wherein the shreds comprise on a dry weight basis approximately 45% to 55% sugar; approximately 5% to 7% guar, approximately 10% to 30% menthol and a remainder tobacco.21 A mentholated smoking article comprising tobacco shreds of sugar encapsulated menthol according to any of claims 18 to 20.22 A mentholated smoking article according to claim 21 further comprising a filter and a sorbent in the filter of the smoking article



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Date post:	14-Aug-2015
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Presentation use guar in tabeco

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