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ENERGY OIL&GAS
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ENERGY

OIL&GAS

SIDERCAD has been an Italian Engineeringand Information Technology Company active in theinternational market since 1986.

The name SIDERCAD, which comes from thecombination of “sider” (steel) and “cad” (computer-aided Design) refers to the initial mission of thecompany, established as a part of the Ilva group, toencourage the use of steel by developing automaticdesign techniques, in order to ensure reliability andspeed of design. The initial experience in the designof steel structures grew over the time and gave rise tothe private company SIDERCAD S.p.A. with a multi-disciplinary Engineering Division and to anindependent Information Technology Division.

SIDERCAD S.p.A. actually consists of two separate but synergic structures: ENGINEERINGand INFORMATION TECHNOLOGY.

The global market requires increasingly shorter production times, with constantly increasingquality standards. This process of management is based on high-level IT tools, dealing withspecialized aspects and coordination systems.

Since the beginning, SIDERCAD S.p.A. has been operating with the aim of maximizingreliability by the continuous improvement of work organization and the systematic applicationof efficient procedures, e.g. BIM techniques, combined to reduce time and costs.

Over the years, therefore, a “SIDERCAD method” has been established to reach utmostreliability in rapid timeframes and low costs.

In 1986 Sidercad was established as a Consortium within ILVA group.

In 1991 Sidercad became a joint-stock Company.

In 1995 the Company left the State Holding circle following one of the firstmanagement buy-outs in Italy.

After 1997 Sidercad applied for and obtained by the RINA body ISO-9000certification of quality management system both for the Engineering and forthe Information Technology departments (certificate # 672/97).

Since April 2001 Sidercad has been promoting the creation of anEngineering and Architecture Consortium (CIA) aimed at gatheringengineering and architecture companies into a permanent association, inorder to participate in tenders at national and international level and toacquire major orders providing extensive expertise and substantial resources.

During its life Sidercad has achieved a significant background andexperience in the fields of Engineering and Information services andcollaborated with important Italian and foreign Companies.

Sidercad works with customers such as Enel, Sorgenia Group, Edison, RAI,RFI, Ansaldo Energia e Nucleare, FIAT, ITALFERR, Technip, Techint,Snamprogetti, Gruppo IREN, ANAS, Grandi Lavori Fincosit, Coopsette,Gruppo ERG.

Sidercad activity coupled work and research, concerning “Procedures andDesign Methodologies” and “Information Techniques”, all developed jointlyto Universities, Italian/European research Bodies and software houses.

THE HISTORY

The Company operational structure is organized through theintersection matrix of the following functions:

− Area Manager

− Project managers

− Control functions personnel

− Operating staff

In detail:

Area Managers in ENGINEERING and INFORMATION TECHNOLOGYfields perform the duties of:

• overall coordination

• coordination of service

• allocation of human and material resources

• quality control of individual activities

• management of internal information system

Project managers

They manage and carry out orders, using operationalstaff (designers, analysts and system analysts); two-thirdare engineers and one-third graduated.

Control functions personnel

They use “CIS” computer program developed in house to check theprogress of orders and cost accounting.

ORGANIZATIONAL STRUCTURE

Sidercad staff consists of 35 employees with regular use of well-knownexternal conultants and allows an annual potentiality of 80,000 – 100,000hours, covering both ENGINEERING and INFORMATION TECHNOLOGY.

The Company always takes full responsibility for its activities and products.

SIDERCAD S.p.A.Corporate Capital: 425.000 Eur. I.V.

COMPANY DETAILS

CUSTOMERSSidercad S.p.A. ENGINEERING division currently lists among its Customers various Companies, such as:•ABB•ANAS•Ansaldo Energia Spa•Ansaldo Nucleare Spa•Canobbio Spa•Coopsette•ERG Group•Grandi Lavori Fincosit Spa•Harpaceas S.r.l.•Iren•Italferr Spa•Locatelli Spa•Marina Fiera di Genova Spa•Mazzi Scarl•Motridal Spa•Mott Mc Donald•Ove Arup & Partners - Londra•Registro Italiano Navale•Snamprogetti/SAIPEM SpA•Sorgenia Group•Sviluppo Genova•TECHINT Italimpianti spa•Technip Italy Rome•Tenova TAKRAF Italia•Tirreno Power Spa

Sidercad S.p.A. INFORMATION TECHNOLOGY division currently lists among its Customers various Companies, such as:•Agip Petroli•ATM - Azienda Torinese Mobilità•Clodia•Edison Spa•EUROPAM•Ferrovie delle Stato S.p.A.•Fiat Ferroviaria•Fincantieri•Franco Tosi Meccanica Spa•Gruppo Veronesi•LLoyd Adriatico Ge•Olivetti•Pesto Sea Group•Porto Antico - Genova•R.F.I.•RAI•SALINI COSTRUTTORI SPA•Sei (gruppo Enel)•SIB Spa•Sidercad•SO.GE.MI.•Sorgenia•Tirreno Power

All activities are carried out by the application of national andinternational Design Codes (e.g. UNI, BS, Euro codes, ANSI,ASME, API, AISC) and by the systematic use of InformationTechnologies (CAD techniques, use of products design and 3Dmodeling, BIM, etc.).

Design activities are strictly controlled in house.

STAGES OF OPERATION: general organization and coordinationof design, concept design, economic evaluation, cost/benefitanalysis, topographic and geotechnical surveys, preliminarydesign, final design, detail design, BOQ and technic

ENGINEERING

assistance for contracts, procurement, construction management, final inspections at site, Owner Engineering.

DESIGN DOCUMENTS: structural analysis in static and dynamic fields, FEM models, drawings of steel, r.c. andp.r.c. structural elements, workshop drawings including assembly and erection drawings, base and material lists, constructiondetails, 3-D models.

The activities of the Engineering Area are supported by a research work, performed in collaboration with several universities andboth Italian and European research institutes.

The high level reached allows SIDERCAD S.p.A. to cover a market made up of large, medium and small companies, alsooffering them a support service.

SIDERCAD S.p.A. is certified according to Quality Standards ISO 9001: it ensures an excellent quality level to the proposedsolutions, and enables the development of operational synergies fully consistent with Users already holding this certification.

The best reference to SIDERCAD's background of experience is provided by the projects carried out for its customers in thevarious areas where it is competent.

SIDERCAD operates for its Customers mainly in the following areas:

•Civil & Commercial Buildings

•Industrial Plants

•Energy Production Plants / Oil & Gas

•Material Handling

•Industrial and stockyard Machines

•Road & Rail Infrastructures

•Geotechnical & Hydraulic

•Marine works

•Technological Networks

•Ordinary and Special Constructions

ENGINEERING: AREAS

AREA

Industrial plants – oil&gas

Technological modules for SC pipeline

Tender studies for design and construction of technological modules for a pipeline (compressor module, dryer module)

For Ingersoll Italy2015

CNRL Canada Plant (Alberta)

Design of n. 8 coke drum macro-modules composed of structure, walls and plants for the bituminous sands treatment

Technip Italy2010 - 2011

Safco5 Project (Al Jubail -Saudi Arabia)

Detail design and supports of urea ducts Saipem2009

Oil Centre Val d’Agri (Italy) Civil woks, underground plants, floors Technip Italy2007

Qafco5 Project (Qatar) Detail design and supports of urea ducts Snamprogetti2007

Yanbu Olefin Plants Design of civil works for various buildings and shelters of the Yansab Olefins Plant Technip Italy2006 - 2007

Kursaniyah Gas Plant (Saudi Arabia)

Part of the civil works, buildings and shelters Technip Italy2006 – 2007

Pressure vessels and tanks Tender studies for pressure vessels and tanks Various2016

P&ID Tender studies for piping and pipelines Various2016

TENDER STUDIES FOR O&G TECHNOLOGICAL MODULESDesign and commissioning of technological modules of pipelines (compressor – dryer)

2015

Industrial plants / oil&gas

Views of 3D Tekla Module of the SS cabinet

Structural model of the SS cabinet

Sketch of the electric plant

Compressor inside the cabinet and HVAC(Ingersoll sketch)

CANADA PROJECTSteel structures design for coke drums modules – CNRL Canada treatment plant of bituminous sands

(3D models produced by Xsteel SW for detailing phase)

2010-2011

Industrial plants / oil&gas

YANBU OLEFIN PLANT (Saudi Arabia)Compressor shelter K1801 & K1802 - Steel structures during construction phase

2006-2007

Industrial plants / oil&gas

KHURSANIYAH GAS PLANT (Saudi Arabia)AG piping at K90-PR-2500 – Plant during construction phase

2006-2007

Industrial plants / oil&gas

OIL CENTRE VAL D’AGRI (Italy)Tank foundations, underground plants, floors, details

2007

Industrial plants / oil&gas

QAFCO5 PROJECT (Qatar)Detail design of ducts and supports for urea production

2009

Industrial plants / oil&gas

SAFCO5 PROJECT (Jubail - Saudi Arabia)Detail design of ducts and supports for urea production

2012

Industrial plants / oil&gas

Duct UR-52-9015-SS4-N

Duct AD-52-9002-LE5-N

Duct AF-52-9008-LE5-N

Duct AE-52-9001-9002-SS4-H

Duct AF-52-9001-LE5N

2016

Industrial plants / oil&gas

Pressure tanks for liquids and gasViews, details and calc. sheets

ASME VIII Div. I/II - PEDSoftware tools: Compress (Codeware)

SAP2000 – Staad/Pro V8i

2016

Industrial plants / oil&gas

Pressure pipelines for steam and oilViews, details and calc. sheets

ASME B31.1 – ASME Sect III (NC/ND) – EN 13480 – BD 806 – JPI

Known Software tools: Caesar II (Intergraph)Pipedata PRO – SAP2000 – Staad/Pro V8i -

2016

Industrial plants / oil&gas

Pressure pipelines for steam and oilViews, details and calc. sheets

ASME B31.1 – ASME Sect III (NC/ND) – EN 13480 – BD 806 – JPI

Known Software tools: Caesar II (Intergraph)Pipedata PRO – SAP2000 – Staad/Pro V8i -

Combined-cycle power stations - Wind Farms – Cogeneration - Prototype nuclear power plant.In particular:• selection of sites for green-field installations• feasibility studies, preliminary, final design and as-built drawings• environmental impact studies (EIS)• follow-up of authorization procedures• owner engineering (technical support for financing, support for the selection of the EPC contractors, technical

assessment of construction proposals, support and coordination proposals in the building phase, control and approval of supplies)

AREA

Energy production plants

Centrale TECC di Sousse in Tunisia della potenza di 800 MW

Power plant with two gas turbines, a steam turbine and air condenser. Foundation structures, turbines,boiler and electrical buildings, pipe racks, trafos, tanks and ancillary buildings; steelwork structures forbuildings and electric turbines, pipe racks and storage; reinforced concrete structures for the otherbuildings and accessory structures, including facilities in the network.

Ansaldo Energia Spa2012 - 2015

Wind farm in Palazzo S. Gervasio (Potenza - Italy)

Wind farm composed of 17 turbines for a total capacity of 34 MW and electrical substation. Designactivities include the final design of foundations (including piles wherever necessary), internal serviceroads about 2 km long in total, local change of the road network during the transport of wind turbineblades, electrical conduits about 23 km long and electrical substation.

ERG Group2013

800 Mwe Power Plant in Gebze (Turkey)

Final design of the Steam Turbine Hall and Fuel gas Building of the Turbogas combined cycle Power Plant in Gebze, including the underground network design

Ansaldo Energia Spa2010 - 2012

600 MW power plant in Avon (South Africa)

Final design of civil work Ansaldo Energia Spa2011 – 2015

300 MW power plant in Dedisa (South Africa)

Final design of civil work Ansaldo Energia Spa2011 - 2015

Photovoltaic Plants Sole Mio SORGENIA SOLAR

Monitoring photovoltaic systems and coordinating maintenance Sorgenia Spa2014

New AP1000 pilot nuclear power Plant

Final and detailing design of steel structures and of the reinforced concrete basemat in the new AP1000 pilot nuclear power Plant

Ansaldo Energia Spa2006 - 2010

Wind farms in Castelnuovo Conza, Minervino Murge, and San Gregorio Magno (Italy)

Large-size wind turbines (power 2 MW) Foundations of 33 towers, roads, civil works Sorgenia Spa2007 - 2008

800 Mwe Turbogas combined cycle Power Plant of Termoli (Italy)

Final design of the civil works (foundation and elevation of machine halls, auxiliary buildings, electric buildings, etc.) of the new Turbogas combined cycle Power Plant of Termoli

Technip Italy2004 - 2005

Torre Valdaliga Sud Power Plant

Owner Engineering during the repowering of Torre Valdaliga Sud Power Plant Energia Progetti2003 - 2004

800 MWe CCGTPower Plant in Modugno (Italy)

Final design of the Steam Turbine Hall and Fuel gas Building of the new Turbogas combined cycle Power Plant of Modugno

Energia S.p.A2001 - 2002

800 Mwe Power Plant in Aprilia (Italy)

Final design of the Steam Turbine Hall and Fuel gas Building of the Turbogas combined cycle Power Plant of Aprilia

Ansaldo Energia Spa2009 - 2012

Greenhouses heated by a cogeneration plant

Design of about 70 hectares greenhouses over 2,000,000 mq agricultural land, heated by the steam produced by Turano Lodigiano-Bertonico power plant (Casalpusterlengo and Terranova dei Passerini, Lodi-Italy)

P&F Spa2011

800 MWe Power Plant in Turano Lodigiano and Bertonico (Lodi- Italy)

Final design of the Steam Turbine Hall and Fuel gas Building of the new Turbogas combined cycle Power Plant of Turano Lodigiano and Bertonico (Lodi- Italy)

Ansaldo Energia Spa2008 - 2011

Tamuin Power Plant in Mexico

Detail design of the steel structures of the main hall of the Petcoke 260 Mwe Power Plant located in Tamuin (Mexico)

Alstom Power2000 - 2002

Heavy Residue Process in Bourgas(Bulgary)

Detail design of the concrete structures for vibrating machine; elevation, columns and footing of the compressorsand turbine of the Heavy Residue Process Plant in Bourgas (Bulgary)

Lukoil/Neftochim2012

AVON and DEDISA POWER PLANT (South Africa)nominal power: Avon about 600 Mwe, Dedisa about 300 Mwe

Final structural design of foundations, steelwork structures and underground networks

2011-2015

Energy production plants

«SOLE MIO» PROJECT (Italy)Monitoring photovoltaic systems and coordinating maintenance

2014

Energy production plants

SOUSSE D TECC POWER PLANT (Tunisia)nominal power about 800 Mwe

Final structural design of foundations, steelwork structures and underground networks

2012-2015

Energy production plants

Turbine Hall, Mesa, Demi, Boiler and Demi rack structures

SOUSSE D TECC POWER PLANT (Tunisia)nominal power about 800 Mwe

Final structural design of foundations, steelwork structures and underground networks

2012-2015

Energy production plants

3D Model of Main turbine hall and other adjacent buildings

SOUSSE D TECC POWER PLANT (Tunisia)nominal power about 800 Mwe

Final structural design of foundations, steelwork structures and underground networks

2012-2015

Energy production plants

3D Model of Main turbine hall – structures + piping + underground

WIND FARM IN PALAZZO S.GERVASIO (POTENZA - ITALY) Final design of foundations (including piles wherever necessary), internal service roads about 2 km long in total,

temporary local adjustment of the road network to allow transportation of wind turbine blades, 23 km medium voltage underground line and new electrical substation.

Electrical substation

2013

n. 17 wind turbines

Power: 2 MW

Electrical medium voltage underground line

Energy production plants

GEBZE TECC POWER PLANT (Tunisia)nominal power about 800 Mwe

Final structural design of foundations, steelwork structures and underground networks

2010-2012

Energy production plants

3D Models of Turbine Hall and electric building structures

Phases of construction:

- Starting of excavations

- Erection of Main hall and other r.c. buildings

APRILIA PLANT (Italy)Combined cycle gas turbine plant (CCTG) - nominal power about 800 MWe

Final structural design of power plant

2004-2011

Energy production plants

TURANO LODIGIANO AND BERTONICO PLANT (Italy)800 MWe Combined Cycle Gas Turbine plant (CCTG)

Final design

Detail of 3D structural model produced by TEKLA Structures SW

View of the plant

2004-2010

Energy production plants

TURANO LODIGIANO AND BERTONICO PLANT (Italy)800 MWe Combined Cycle Gas Turbine plant (CCTG)

Co-generation Plant for production of flowers – Bertonico – Terranova dei Passerini

2011

Energy production plants

NEW AP1000 PROTOTYPE NUCLEAR POWER PLANTFinal design of r.c. basemat and steelwork structures inside the power section

detection of interference piping-structures

Basemat r.c. structures

2006-2010

Energy production plants

Air baffle steel structures

Roof

MINERVINO MURGE WIND FARM (Italy) Wind turbine foundation

Foundations and civil works (roads, hardstands, etc.)

2008

n. 9 wind turbines

Power: 2 MW

Blade: Ø 80 m

Hub Height: 80 m

Energy production plants

MINERVINO WIND FARM (Italy) Wind turbine erection

Energy production plants

SAN GREGORIO MAGNO AND CASTELNUOVO DI CONZA WIND FARM (Italy) Wind turbine foundation

2008n. 5+17 wind turbines Power: 2 MWBlade: Ø 80 mHub Height: 80 m

Energy production plants

SAN GREGORIO MAGNO AND CASTELNUOVO DI CONZA WIND FARM (Italy) Wind turbine erection

2008n. 5+17 wind turbines Power: 2 MWBlade: Ø 80 mHub Height: 80 m

Energy production plants

Anno

VADO LIGURE POWER PLANT (ITALY)Heat Recovery Steam Generator and stacks foundation

2006

750 MW CCTP

Energy production plants

TERMOLI POWER PLANT (Italy)Final design of the civil works: foundation and elevation of machine halls, auxiliary buildings, electric buildings, etc.

2004-2005

Energy production plants

TERMOLI POWER PLANT PROJECT

2004-2005

Xsteel 3D model

View during erection

Energy production plants

TORRE VALDALIGA SUD POWER PLANT PROJECTOwner’s engineering for the transformation into a combined cycle plant

2003-2004

Gas turbine & electrical building

Overall view of the Power Plant

Energy production plants

- Design checks- On site assistance service for civil works

Carried out activities:

MODUGNO POWER PLANT (Italy)Steam turbine building and Gas compressor building

2004-2005

Energy production plants

TAMUIN POWER PLANT (MEXICO)

2000-2002

Total of weight steel

2600 t

3D model produced by Xsteel detailing software

The model has been produced in collaboration

with other partners sharing the model

on six different workstations

Energy production plants

The steel structures during erection TAMUIN POWER PLANT (MEXICO)

Energy production plants

Energy production plants

HEAVY RESIDUE PROCESS LUKOIL NEFTOCHIM BOURGAS (Bulgary)Vibrating Machines Structures – Multi Compressors and Turbine Tripod

Final design

2012

Marine engineering (in-shore & off-shore)

Piers for oil export

Offshore LNG terminals (preliminary studies, site location, planning)

AREA

Marine off-shore works – oil&gas

ENI-

TEMPAROSSA pierextension in the port of Taranto(Italy)

Final structural design for the extension of the existing pier ENI-Temparossa in the oil terminal ofTaranto. The project involves the extension of the existing pier (about 500 meters long), theconstruction of a new platform P3 for the shipment of crude oil, and related facilities, includingbreasting and mooring dolphins

GLF – Grandi Lavori Fincosit2012 - 2013

New multi-functionalterminal in Vado Ligure Harbor (Italy)

Structural setups for the superstructure of the multifunctional deck dedicated to oil terminal Port Authority of Savona – Vado Ligure2009 - 2012

New LNG terminal in Italy

Consultancy about maritime works (breakwaters, jetties, caissons, etc.) for a new LNG terminal in Italy Sorgenia Progetti S.r.l.2009

New LNG terminal in Italy

Consultancy about maritime works (breakwaters, jetties, caissons, etc.) for a new LNG terminal in Italy Sorgenia Progetti S.r.l.2009

Marine works

3D Tekla structures Model - extension of the existing Temparossa Pier

Detail of the pier structure and mooring dolphins (top left)

New P3 platform for oil export - Structural Detail

ENI-TEMPAROSSA PIER EXTENSION IN THE PORT OF TARANTO (ITALY)

2012-2015

Marine works / oil&gas

ENI-TEMPAROSSA PIER EXTENSION IN THE PORT OF TARANTO (ITALY)Views from the 3D Tekla Structures Model

2012-2015

New P3 deck for oil export - Structural Detail

Detail of a breasting dolphin

Details of P3 deck

Details of P3 deck and loading arm supporting structure

Marine works / oil&gas

ENI-TEMPAROSSA PIER EXTENSION IN THE PORT OF TARANTO (ITALY)Views from the model review ABB-GLF-Sidercad

2012-2015

HARBOUR OF VADO LIGURE Structural setups for the superstructure of the multifunctional deck dedicated to oil terminal

2013

Marine works

PRELIMINARY DESIGN OF A NEW LNG TERMINAL IN TRINITAPOLI (ITALY)Consultancy about marine works (berthing and mooring dolphins, catwalks, import/export

and service decks)

2009

Marine works

PRELIMINARY DESIGN OF A NEW LNG TERMINAL IN TRINITAPOLI (ITALY)Consultancy about marine works (berthing and mooring dolphins, catwalks, import/export

and service decks)

2009

Marine works

LNG TERMINAL IN VADO LIGURE – ITALYPreliminary design of marine constructions: breakwater, jetty, caissons, dolphins, LNG tanks

2006

Marine works

Pipelines

Technological networks

AREA

Technological Networks – oil&gas

Petrolig and Esso pipelines – Vado Ligure harbor

Replacement of the existing ESSO and Petrolig pipelines inside Vado Ligure Harbor in correspondence of the new multi-functional terminal

Port Authority of Savona-Vado Ligure2008-2015

Gas pipeline for Termoli Power Plant

Owner engineering, site security inspection and assessment during the construction of a gas pipeline for Termoli Power Plant

Energia S.p.A2004 - 2005

High voltage transmission Line for Termoli Power Plant

Owner engineering, site security inspection and assessment during the construction of a high voltage transmission line for Termoli Power Plant

Energia S.p.A2004 - 2005

HARBOR OF VADO LIGURE Replacement of ESSO and PETROLIG Pipelines in the area of the new multi-functional terminal

2008-2015

Technological networks – oil&gas

TERMOLI POWER PLANT Own engineering and assessment during construction of the gas pipeline

2004-2005

Technological networks – oil&gas

TERMOLI POWER PLANTOwn engineering and assessment during construction of a high voltage transmission line

2004-2005

Technological networks – oil&gas

Via B. Bosco, 15 – 16121 Genoa (ITALY) – Ph. +39 01054481

[email protected] – www.sidercad.it


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