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Presezzi Extrusion Index
2. Presezzi Extrusion
3. Presezzi Extrusion Group
5. Engineering & Production
Project
Automation
Research and Development
Start Up
Energy Saving System
9. Products
Extrusion Presses
Revamping
Tooling
QU.I.C. Press
14. Service
15. Thanks to Our Customers
16. Contacts
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We are a modern and dynamic company, operating on the market since 1994 to design, construct
and commission the world most advanced aluminium, hard alloy, copper and brass extrusion
presses.
Presezzi Extrusion Our life for perfect shapes
ModernBecause we always look to the future: our current product quality is not an end goal and will never be a finish line. It is a starting point to design new solutions for the future.
Because we tend to each project with enthusiasm, creating new machines with the utmost possible passion and professionalism.
Each project we complete is UNIQUE and INIMITABLE for use, built step by step with our customer until we reach a shared goal: perfect results.
Dynamic Unique Projects
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Presezzi Extrusion GroupOur life for perfect extrusion
The creation of the Presezzi Extrusion Group now means that customers can entrust all their extrusion requirements to a single, consolidated industrial reality, whose management dedicates itself to a constant technological growth, supported by the continuous, highly qualifiedactivities in its research and development department.
Our objectives:
the highest possible level of technical specialization in the field
the utmost flexibility in the supply of complete turn-key installations as well as standalone units
perfect synergy between the realities of the production and service departments within the group;
being considered as a candidate as the main contractor in order to simplify the handling of financial matters for the customer as well asensuring punctual delivery for machinery and complete plants;
the capacity to listen to our customers has been one of the main priorities of the group over the years and has enabled us to fulfill the most widespread and varied requirements by customizing, when required, any type of installation to raise the productive standards and final results of the supply.
research and development: one of the most important objectives for investments within the group, involving all the best technical and design resources and which has been made the principal objective for all our customers: energy savings, complete software solutions and programs for handling the production process, excellent quality of the finished extruded product as well as a reduction in overheads;
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The Group
Complete Extrusion LinesTurn key main contractorExtrusion Pressesaluminium, Hard Alloy, Copper and Brass , Shaped profiles, solid profiles, rods and hollow shaped profiles. Scalper systemBillets DescalerIntensive coolingTooling press spare partRevamping of existing pressRevamping of existing extrusion plant
Automatic wrapping linesAdhesive film applicationBox preparationStrapping linesPacking line for PVCComplete handling and logistics solutionsAutomatic Storage system for dies, bundle and baskets
Gas-fired billet heaters aluminum, hard alloys, brass, copperand copper alloysHot logs shears for aluminum logsHot log saws for aluminum logsHeat treatment furnaces (batch or continuous) for bars, rods and tubesAutomatic handling machines and storages for billets and logs
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Engineering & ProductionEach project we undertake is a journey to be followed with attention, dedication and professionalism.
We are attentive to all construction phases, from technical specifications to full commissioning, to best repay our customers’ faith in us.
PRESEZZI EXTRUSION is located in the heart of one of the most advanced industrial areas in Europe for metal processing, an excellent site that boasts a high reputation in industrial machine technology.
Project
All projects within the group are initiated and developed by our widely experienced and highly qualified engineering department using the latest generation of innovative 3D design systems to ensure the utmost quality at each and every stage of the design process.
Every project carried by the group out is UNIQUE in as much that it is custom designed according to the customers specific needs. It is followed through at every stagefrom design through production, installation and commissioning by independently operated business departments within the company.
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Automation
Today Presezzi Extrusion offers a unique, durable, safe and highly automated. All systems are designed to ensure complete flexibility and ease of use.
The systems are designed to ensure the full automation of the plants and the machinery and allow a continuous monitoring of the plant operation and efficiency thanks to dedicated software.
Automation can be achieved at various levels, depending on customer needs, starting from management of the single press to the control of the production and the entire extrusion line.
Research & development
We are convinced that technological innovation requires continuous research to thrive. For this reason, our Research & Development department works round the clock to keep up with the market trends.
We interpret RESEARCH as looking to the future and investing in innovation, foreseeing new scenarios and being ready to meet tomorrow’s needs today.
“High production performance and reliability" is the mission followed by our staff made up of engineers, draughtsmen and system administrators, always ready to anticipate market needs and ensure maximum product quality.
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Start Up
Due to perfect group organisation and synergies, presses are preassembled and dry tested directly in the Presezzi Extrusion factory. This allows our staff to check every detail and achieve excellent results, significantly reducing assembly and start-up time.
Factory inspection is the time when our efforts are rewarded and the customer can finally appreciate the quality of our work.
We are proud to bring machines to life to achieve the required performances and always share in this enthusiasm.
Energy Saving System
After 20 months of research and development activities, created by our desire to be responsive and help our customers save a considerable amount of energy in production, maintaining and/or improving production performance and extrusion quality, we have filed a major International patent based on Energy Saving and technological innovation.
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Thanks to the collaboration of one of the leading Italian companies operating in extrusion of hard alloy profiles, and from "tests conducted in the field" with a prototype unit, we have obtained the first satisfying result in Energy Saving Data.
Today, our Energy Saving System has been incorporated in our new machines for extrusion of aluminium and its alloy, which we have already sold in Germany, Poland, Italy and USA (Texas). Our customers have already been able to see
the real and valuable savings obtained in the field with the new Energy Saving System, which not only allows a considerable reduction of Energy but it is also extremely easy to use requires very little maintenance compared to the conventional system.
Based on the above, we can...case-by-case assess the system integrations requests, such as:Data manager software, online service module, black box to record the press data. Overall press revamping to enhance productivity and reliability.
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ProductsThe ideal solution for any type of extruded profile.
PRESEZZI EXTRUSION manufactures an entire range of systems for aluminium, copper, brass and steel extrusion including traditional, front loading, back loading, direct, indirect presses and presses with perforators. Each component is built with the utmost care and is inspected by qualified international boards. For this reason, our products are all of high quality and guarantee total reliability.
Extrusion Presses
Our team’s expertise allows Presezzi Extrusion to keep up with modern extrusion technology demands tied to different types of presses. The importance of new extrusion technologies and requisites required of the extruded profile force system manufacturers not only to create
Revamping ToolingExtrusion Presses
high performance and reliable “machines” but also to supply special complementary tools able to constantly control the extrusion process, guaranteeing absolute quality. Presezzi Extrusion is able to provide the right equipment for any need.Isotherma, Data Manager, Patent Pe Energy Saving System and centre press shearing...…are only some of the special accessories we offer for our presses.
QU.I.C. Press
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Aluminium
Copper & BrassOver the years we have acquired extensive experience in the production of rods, wires and pipes that allow us to design and produce presses with complex extrusion technology cycles. Our company is able to provide direct and indirect extrusion and with perforator.
The presses designed and supplied for aluminium profiles range from 800 to 15,000 tons.In most cases, our expert technicians constantly assist customers in choosing either a "Front Loading" or "Back Loading" press.
Our system selection consulting and assistance combines practical needs with creativity to achieve the maximum results.Press interfaces, interlocks and the rest of the system is directly controlled and managed by Presezzi Extrusion so that the customer need not worry about technical and relational problems between various manufacturers.
Production types:
- ø 60 mm to ø 397 mm pipes and øø 20 mm to ø 150 mm rods in bronze alloy are just some of the productions our 4500/5500 MT direct, indirect and 1125 ton perforator presses can produce. - ø 5 mm to øø 30mm solid OT58-OT63 alloy rods created with the indirect 5500 MT press.
- ø 50 - 55 mm 99.9 copper alloy pipes produced with a 1600 MT press and 152 ton perforator.
- ø 4 mm to ø 60 mm solid OT58-OT63 alloy rods created with the indirect 3000 MT press.
- ø 50 - 55 mm 99.9 copper alloy pipes produced with a 1600 MT press and 152 ton perforator.
- ø 4 mm to ø 60 mm solid OT58-OT63 alloy rods created with the indirect 3000 MT press.
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Hard Alloy
A strong and matured experience in this sector allows Presezzi Extrusion to offer to the client the supply and technological assistance starting from the initial part of the plant to the scalper. A scalper is an hydraulic machine that removes the oxidized part of the billets in hard, hot alloys before entering the press.
Thanks to this process the billet enters the press immediately after the scalping without waiting for stacking and entering the oven, operations which tend to oxidize the surface. By scalping instead of turning stacking is reduced and scraps and oil from elements that generate problems in the re-melting process are eliminated.
Revamping
If your press still guarantees good service but needs improvements, our qualified engineers will check its current conditions and will be able to create a custom, efficient and affordable solution.
Revamping can be "complete" including there-engineering of entire mechanical, electrical and oil hydraulic parts or "partial" just to replace some main parts such as: the container housing tie rod, main cylinder, extrusion tie rod and other mechanical parts.
From the electronic standpoint, our experts are able to update machinery with the latest control software systems that provide higher production control and higher problem solving speed.
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As for the Oil hydraulic system, we are proud to offer our customers the "Patent PE Energy Saving System" which, replacing traditional and obsolete pumping systems, provides customers with significant energy savings along with a significant reduction in oil hydraulic system maintenance.
Why should you contact us for Revamping? To achieve a single goal: reduce downtime and
restore production reliability to your extrusion press
FEM analysis of a new cylinder fully forged replaced from a collapsed fused cylinder
ToolingProducts are fully designed, constructed and supplied by Presezzi Extrusion
In order to be efficient, an extrusion press requires adequate and functional accessories.This is why Presezzi Extrusion provides containers, punches and fittings made of special steel intended for both our newly designed presses and pre-existent machine made by other manufacturers.
These products, fully designed and constructed by Presezzi Extrusion, are the result of our extensive field experience, especially due to our close relationships with our customers' Production managers.
Business efficiency is only one of our goals: we are quickly able to design and supply new parts in extremely short periods of time
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QU.I.C PressQuality Italian Compct Press
Presezzi Extrusion has focused on 5/6/7/8" systems mainly for lightweight profiles and window and door production even if the 8" extension allows for larger and heavier extruded products.
ENERGY SAVING SYSTEM applied to this type of press is based on an innovative motor/pump system with up to 20 - 30% energy savings(% "restricted" to the type of production).
We have always envisaged an innovative product that could meet the needs of those who wanted to install high performance extrusion systems that are also simple to manage.The combination of durability, simplicity and modern technologies used to create this project significantly reduce system maintenance for the end user.
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Presezzi Extrusion does not consider an order completed after a press is delivered, the delivery is only the beginning of work? Even after our machines are assembled, they are followed and monitored by our Service department, one of our strengths, a team of professionals highly specialized in assisting customers during production.
Remote ServiceInitial customer service is provided via Internet. For this reason, each machine or system is equipped with a modem that guarantees systematic service, constantly monitoring each customer's problem. Remote service allows us to identify problems in real-time and, when possible, resolve situations directly from our facilities, thus saving time and increasing productivity.
Mechanical service and Spare PartsOur Service department helps customers find the best solution to any Mechanical problem since we are able to provide mechanical spare parts whenever necessary. If on-site service is required, an appointment will be made with our technicians to identify the best corrective measures to be implemented.If, on the other hand, Spare Parts are required, whether standard or special, our staff will be pleased to quickly provide customers with the best estimate for the required parts.
Service Specialized staff dedicated to any customer need
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Thanks to Our CustomersFor their contribution to our success since 2008
ALUKLER SA PARAGUAY
S.C.M. Service Center Metals USA
LLC VMK RUSSIA
PENNEX ALUMINUM COMPANY LLC USA
INTERNATIONAL EXTRUSION INC USA
FUJIAN XIANG XIN ALUMINUM GROUP Co. Ltd. CHINA
ELITE EXTRUSION UAE
TALEX TAWEELAH ALUMINIUM EXTRUSION COMPANY
LLC UAE
HENAN BORAN ALUMINIUM CO., LTD CHINA
BON L MANUFACTURING COMPANY USA
HYDRO ALUMINIUM NENZING GmbH AUSTRIA
KLIL INDUSTRIES Ltd ISRAEL
CEDAL ECUADOR
FUTURA INDUSTRIES CORP. USA
BRAZEWAY USA
SHANDONG NANSHAN CO. LTD CHINA
SAPA CRESSONA USA
ITALIA SYNTESALLOYS ITALY
ABC ALUMINIUM USA
ALCASA VENEZUELA
ETNALL S.P.A. ITALY
RICHTER ALUMINIUM GMBH GERMANY
HYDRO ALUMINIUM ACRO BRASIL
HYDRO EUROASIA EXTRUSION CHINA CHINA
EXTRUDEX USA
NANSHAN AMERICA CO. LTD USA
CUPRUM S.A. MEXICO
CARDINAL USA
JEWEL SYRIA
PROLIND BRASIL
VITEX USA
TATPROF RUSSIA
PROFILE EXTRUSION USA
WESTERN EXTRUSIONS USA
ANODALL SPA ITALY
SAPA GHLIN BELGIUM
NOURAL SYRIA
GROUPA KETY SA POLAND
METALIS AL AIN UAE
BEYMETAL TURKEY
APEX EXTRUSION LTD CANADA
ALEX SPA ITALY
SCHLETTER GmbH GERMANY
IMPOL d.d SLOVENIA
ELVIAL GREECE
ASTAS TURKEY
FIRAT TURKEY
CIDNEO METALLURGICA ITALY
PEGLER LTD ENGLAND
ORIENTAL COPPER THAILANDIA
CECIL S/A LAMINACAO DE METAIS BRASIL
EXTRUSAL PORTUGAL
SAPA KOFEM HUNGARY
CONSTELLIUM SINGEN GMBH GERMANY
SAPA BOLZANO PROFILI ITALY
EREDI GNUTTI SPA ITALY
SAPA ALUMINIUM PROFILE GmbH GERMANY
SAPA PROFILES NL BV NETHERLANDS
HAMMERER ALUMINIUM INDUSTRIES GMBH AUSTRIA
THE ALUMINIUM COMPANY OF EGYPT EGYPT
HYDRO TONDER DANEMARK
HYDRO NORTH LIBERTY USA
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Contact
Presezzi Extrusion Group Contact
Presezzi Extrusion S.P.A.
Presezzi Extrusion Group - Head OfficeMilan - Italy
via Rovereto 1/d - 20871 Vimercate (MB) tel +39 039 635011 - fax +39 039 63501220
Profile Automation S.r.l.Operation Headquarters:Via Verdi, 1,2/4A 46032 - Castelbelforte (MN) tel. +39 0376 258050 - fax +39 0376 256009 www.pasrl.com
Coim S.r.l.Operation Headquarters:Via del Donatore, 5, 25030 Castelcovati (BS))tel. +39 030 718473 - fax +39 030 718527 www.coimsrl.net
Presezzi extrusion S.P.A.via Rovereto 1/d - 20871 Vimercate (MB)
tel +39 039 635011 - fax +39 039 63501220C.F. /Partita IVA/ N° R.Imp. IT 02405540960
e-mail: [email protected] www.presezziextrusion.com
USA and CANADAsell and serviceBruno Donada Area [email protected] Phone/Fax +1 (847) 676 2459
www.presezziextrusiongroup.com
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