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Pressure Control Solutions for Laboratory and R&D
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Page 1: Pressure Control Solutions for Laboratory and R&D...• Automated pressure control management 1 2 TESCOM solutions Here are popular TESCOM models designed for use in the demanding

Pressure Control Solutions for Laboratory and R&D

Page 2: Pressure Control Solutions for Laboratory and R&D...• Automated pressure control management 1 2 TESCOM solutions Here are popular TESCOM models designed for use in the demanding

You get a built-in technical advisorHigh purity and corrosive gases are expensive, difficult to handle, and safety is always a concern. And getting accurate pressure control is of the utmost importance in order to avoid issues later on - some of which could even be catastrophic.

We are not just another regulator manufacturer. We stand behind a long history of conforming to strict industry standards, including first-in-class safety and quality programs. We have designed our world-class high performing products and developed a technical support group to go beyond the expected.

Whether your regulator requirements are part of a larger system or a single-point solution, we use our extensive technical know-how of your application to produce customized solutions.

Just as you are paving the way to new discoveries and advancing technologies, you should expect the same from a partnership with a trusted pressure control advisor.

We’ll be with you every step of the way.

PowerStationPower

Station

PetrochemicalPlant

PetrochemicalPlant

Oil Re�nery/Gas Processing

Oil Re�nery/Gas Processing

Air SeparationUnits

Air SeparationUnits

R&D FacilitiesR&D Facilities

Universities

44-2200

Calibration LabsCalibration Labs

26-2000

26-1000

26-1700

Pilot PlantsPilot Plants44-

2200

NA4

44-3400

Process Analytical LabsProcess Analytical Labs

26-1700

26-2000

SG

44-1100

WEGA 1 & 2

CompactPanel

CompactPanel ER5000

ER5000

ER5000

WEGA 1 & 2

SG

44-5800

44-4700

SG

MiniLabo2

MiniLabo2

MiniLabo2 WEGA-SP

TESCOM™ Solution Packages

• World-class, high performing• Oxygen service certification• Custom product configurations• Fail-safe features• Accessories• After-sales support

Specialized Technologies

• Non-venting designs• Purging ability for keeping process

media clean and dry• Multiple porting options• Panel assembly for central gas

supply systems• Integrated custom systems• Automated pressure control

management

21

Page 3: Pressure Control Solutions for Laboratory and R&D...• Automated pressure control management 1 2 TESCOM solutions Here are popular TESCOM models designed for use in the demanding

TESCOM solutionsHere are popular TESCOM models designed for use in the demanding Laboratory and R&D environment. We also custom engineer to your specific needs.

Point of Use (POU)Pressure regulation that is controlled from another location from where the bulk gas is stored. Often implemented per strict industry safety requirements. A wide range of gases are used such as Nitrogen, Hydrogen, Oxygen, CDA, burnable gases and many more.

TESCOM SERIES NAME FEATURES/APPLICATIONSINLET PRESSURE RANGES (MAX)

OUTLET PRESSURERANGES (MAX)

44-1100Pressure Reducing

Regulator

• For inert and non-corrosive cylinder gases (Nitrogen, CO2 & Argon)

• Self-venting design, vents to atmosphere• Non-venting design available

SST Body:10,000 psig

690 barBrass Body:6000 psig

414 bar

0-500, 0-800, 10-1500, 25-4000, 50-6000 psig

0-34.5, 0-55.2, 0.69-103, 1-172,

3.4-414 bar

44-2200Pressure Reducing

Regulator

• Compact and lightweight single-stage design• Panel or flush mountable, multiple porting options• POU drops• High purity calibration & process gases 3000 psig or less

in intermittent use• Glove box purge gas

400 or 3500 psig 27 or 241 bar

0-25, 0-50, 0-100, 0-250, 0-500 psig

0-1.7, 0-3.4, 0-6.9, 0-17.2, 0-34.5 bar

MiniLabo 2Pressure Reducing

Regulator

• Long-standing field-proven design - compact and ergonomic

• Minimized dead volume due to integrated valve and regulator design

• Durable wall mounting bracket• Configure with many integrated accessories• POU applications and calibration gases

580 psig 40 bar

22, 55, 145 psig 1.5, 4, 10 bar

SG1, SG2, SG3Pressure Reducing

Regulator

• Economical yet high performing line of single and dual-stage regulators

• Configurable with gauges, cylinder connections and outlet valves

4500 psig 310 bar

15, 25, 50, 125, 250 psig

1.0, 1.7, 3.4, 8.6, 17.2 bar

Cylinder Pressure ControlPressure regulation that requires robust handling of corrosive and non-corrosive gases.

TESCOM SERIES NAME FEATURES/APPLICATIONSINLET PRESSURE RANGES (MAX)

OUTLET PRESSURERANGES (MAX)

WEGA 1 & 2Pressure Reducing

Regulator

• Reduces high pressure gases in storage cylinders to a low operating pressure

• Integrated relief valve for low internal gas volume• Modular compact and lightweight design for versatility• Dual-stage available for constant outlet pressure at

decreasing inlet pressure

2900 or 4350 psig 200 or 300 bar

Single-Stage: 7.3-58, 14.5-145,

29-290 psig 0.50-4, 1-100, 2-20 bar

Dual-Stage: 1.5-22, 7.3-58, 14.5-145 psig

.10-1.5, .50-4, 1-10 bar

WEGA-SPPressure Reducing

Regulator

• Positive seal = tied diaphragm for extended regulator cycle life in corrosive gas applications

• Reduces consumption of expensive calibration gases• Compact design without extra fittings for improved

leak integrity• Regulator and purge valve in one body

2900 psig 200 bar

7.3-22, 7.3-58, 14.5-102, 14.5-145 psig

0.50-1.5, 0.5-4, 1-7, 1-10 bar

Carrier and Calibration GasesPressure control designed for common gases like Nitrogen, Hydrogen and Helium.

TESCOM SERIES NAME FEATURES/APPLICATIONSINLET PRESSURE RANGES (MAX)

OUTLET PRESSURERANGES (MAX)

44-3400Pressure Reducing

Regulator

• Dual-stage design eliminates supply pressure effect

• Panel mountable (with optional mount nuts)• High purity cylinder gases 3000 psig / 200

bar or less in continuous use such as carrier gases

• 4350 psig / 300 bar available

3500 psig 241 bar

0-25, 0-50, 0-100, 0-150, 0-250 psig

0-1.7, 0-3.4, 0-6.9, 0-10.3, 0-17.2 bar

Compact Panel

Manifold/Changeover

• Provides continuous flow of gas to the analyzer or process

• Minimized internal volume and reduced leak paths, wall mounted design

• Automatically switches from depleted to stand-by cylinder supply (central gas supply)

• Purging ability with inert gas or process gas• Dual-stage available• Suitable for ECD (Electron Capture Detector)

applications• Available for Food and Pharma applications

(FDA approved)

4350 psig 300 bar

0-145, 0-290 psig 0-10, 0-20 bar

NA4Changeover

• Provides continuous flow of gas to the analyzer or process

• Automatically switches from depleted to stand-by cylinder supply (up to 16)

• Wall mounted design

3000 psig 207 bar

0-30, 0-60, 0-100, 0-150, 0-200, 0-300, 0-500, 0-750,

0-1000, 0-1500 psig

0-2.1, 0-4.1, 0-6.9, 0-10.3, 0-13.8, 0-20.7, 0-34.5,

0-51.7, 0-68.9, 0-103 bar

Reactor GasesPressure control solutions designed to handle higher pressures and temperature. For constant process pressure in devices like autoclaves, reaction vessels and furnaces. Broad range of sealing materials available (e.g. applications with super critical fluids and explosive decompression).

TESCOM SERIES NAME FEATURES/APPLICATIONSINLET PRESSURE RANGES (MAX)

OUTLET PRESSURERANGES (MAX)

26-2000Pressure Reducing

Regulator

• Self-venting - including uniquely captured venting design with segregated vent port

• Suitable for high pressure flammable gases and liquids

• Available in spring-loaded, dome-loaded or air actuated

Brass Body: 6000 psig 413 bar

SST Body: 10,000 psig / 690 bar

SST Body (Spring, Air Load): 15,000 psig / 1034 bar

200-10,000, 50-6000, 25-4000, 15-2500,

10-1500, 5-800, 5-500 psig 14-690, 3.4-413, 1.7-275, 1-172, 0.7-103, 0.35-55,

0.35-35 bar

26-1700Back Pressure

Regulator

• Gases or liquids• Suitable for high pressure, high

temperature gases

Controlled Pressure Ranges: 5-500, 5-800, 10-1500, 15-2500, 25-4000, 50-6000,

200-10,000 psig 0.35-34.5, 0.35-55.2, 0.69-103, 1.03-172,

1.72-276, 3.45-414, 13.8-689 bar

See how it works!

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Page 4: Pressure Control Solutions for Laboratory and R&D...• Automated pressure control management 1 2 TESCOM solutions Here are popular TESCOM models designed for use in the demanding

Support you can count onPre- and post-sale technical support, certifications and fail-safe features help ensure you are getting the right solution for your application. We also offer a wide range of accessories to complete your pressure control needs.

SAFEGUARDS

Certifications Dangers with Oxygen continue to be underestimated in all applications in all industries. Components and systems designed not considering the challenges of Oxygen as their controlled media can be costly, up to and including loss of life. TESCOM regulators which are designed for Oxygen service, meet the following stringent requirements.• EN ISO 2503 or EN ISO 729, ASTM G175 Phase 1• ASTM G175 Phase 2

Emergency/Warning Systems Safeguard your central supply system by installing warning systems before a catastrophic event can occur.• The Emergency Switch-off System acts as an electrical operated quick shut-off for

main pipe systems, flow pipe systems or room pipe systems. All gas supplies will be stopped at the feeding points. A complete fail-safe warning system when used in combination with a control box and gas warning system.

• The Gas Failure Warning System is used in combination with a cylinder station in order to avoid a complete discharge of the cylinder which may cause an interruption in the process. Includes a signal box (Series SK), pressure switches or contact gauges and electrical wiring. The warning signal is initiated by an integrated horn, lights or an additional external indicator.

Flashback Flame Arrestors Protect your system by preventing the entry of air or oxygen into the distribution line or cylinders. Available for H2, O2, Air and Acetylene.

See Point-of-Use Accessories in the TESCOM product catalog for more information.

ACCESSORIES / REPAIR KITS

WEGA Accessories • Includes gauges, needle and diaphragm metering valves and repair kits specific to the WEGA product line

• Ideal for corrosive gases• See WEGA Accessories in the TESCOM product catalog for more information

Gauges • Standard and specialized gauges are available for any application• Oxygen to EN562• Safety gauges with solenoid and inductive contact to DIN 16005

Fittings/Connections/Hoses/Mounting Equipment

To complete your solution, we offer a range of accessories to fit your system requirements so you don’t need to search anywhere else.

Offerings vary by world area - check with your local sales office for availability.

When accuracy really counts Remote control is vital for those applications in hazardous testing environments like burst and proof testing. For applications requiring extreme pressure control accuracy, data acquisition and/or remote pressure control, the TESCOM ER5000 Series electropneumatic controller offers a closed-loop pressure control solution that incorporates automation and delivers accurate results every time.

• Regardless of changing conditions, flow/no-flow, temperature changes, chemical reactions and other factors, the ER5000 will constantly monitor the actual pressure and maintain pressure within ± 0.1% of feedback

• ER5050 ATEX Explosion Proof is certified to DEKRA/CENELEC and CE, ideal for use in hazardous locations

• ER5000 is compatible with a wide range of TESCOM regulators making it suitable for many types of applications

• Comprehensive tuning software included at no charge

Setpoint signal comes from a computer,

PLC or potentiometer

15,000 psig / 1034 barP1

ER5000 with26-2000 A regulator

8000 psig / 551 barP2

Pressureto be

controlled

Vent

PneumaticSupply

80-110 psig5.5-7.5 bar

Exhaust

Feedback signal comes from a transducer in controlled pressure line

ER5K Kits are pre-configured with all the necessary components on a panel or closed assembly providing easier installation and faster start-up.

ER5000 Series

The TESCOM™ brand of pressure controls are designed and manufactured in a wide range of standard and custom engineered solutions for a diverse world market. Market application know-how includes Aerospace & Defense, Alternative Fuels, Diving & Life Support, Laboratory & Research, Life Sciences, Medical, Oil & Gas and Microelectronics to name just a few. Close collaboration between worldwide design and manufacturing groups ensure the usage of state-of-the-art production technologies to provide the innovation and highest quality product that TESCOM customers have come to expect.

TESCOM distributor support centers are located in most major cities worldwide. More than 100 locations provide application assistance and quality TESCOM product.

To find a distributor or sales office location near you, visit www.tescom.com and click on Where to Buy.

A typical closed-loop pressure control application

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Page 5: Pressure Control Solutions for Laboratory and R&D...• Automated pressure control management 1 2 TESCOM solutions Here are popular TESCOM models designed for use in the demanding

The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.

DBROC2096X012 © 2015 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 9/15. Tescom, Emerson Process Management, and the Emerson Process Management design are marks of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners.

Emerson Process Management Regulator Technologies, Inc.

Americas

TESCOM12616 Industrial Boulevard Elk River, Minnesota 55330-2445 USAT: +1 800 447 1250T: +1 763 241 3238 F: +1 763 241 3224E: [email protected]

Continental Europe

TESCOMAn der Trave 23-2523923 Selmsdorf, GermanyT: +49 38823 31 287F: +49 38823 31 140E: [email protected]

UK & Ireland

TESCOMBrandon House23-25 Brandon StreetHamilton, ML3 6DA South LanarkshireUnited KingdomT: +44 1698 424 254F: +44 1698 459 299E: [email protected]

Asia-Pacific

TESCOM3/F, Building #2No. 1277, Xin Jin Qiao RoadJinqiao E.P.ZPudong Shanghai, 201206 ChinaT: +86 21 2892 9000F: +86 21 2892 9001E: [email protected]

Middle East and Africa

Emerson FZEP.O. Box 17033Jebel Ali Free Zone-South (Zone 2)Dubai, United Arab EmiratesT: +971 4 811 8443F: +971 4 811 8987E: [email protected]

For further information visit www.tescom.com


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