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Pressure Control Valves · assembly and built-in strainer mounted on the cover of the main valve,...

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Pressure Control Valves Back Pressure Regulators RP 820 Pilot-operated Back Pressure Regulator Page No. RP 820/2.1.201.1 - Standing 24.04.2020 MANKENBERG GmbH | Spenglerstraße 99 | D-23556 Lübeck www.mankenberg.de | Tel. +49 (0) 451 - 8 79 75 0 Technical Data Connection DN 40 - 400 Nominal Pressure PN 10 - 63 Inlet Pressure 2 - 40 bar Differential Pressure min. 2 bar Outlet Pressure up to 38 bar K vs -Value 20 - 900 m 3 /h Temperature 130 °C Medium liquids and gases Description Self-acting back pressure regulators are simple control valves offering accurate control while being easy to install and maintain. They control the pressure upstream of the valve without requiring pneumatic or electrical control elements. The RP 820 back pressure regulator is a pilot-controlled control valve consisting of a main valve, a pilot valve complete with restrictor assembly and built-in strainer mounted on the cover of the main valve, non-return valve and restrictor valves. The valve cone can be fitted with a soft or metallic seal. When the pipeline is depressurised the main valve is kept closed by a preloaded spring. When the inlet pressure is above the set pressure the pilot valve is kept open by a piston. The control medium can flow towards the valve outlet. Restrictor D1 produces a pressure drop causing the outlet pressure to be almost equal to the pilot pressure in the main valve piston. The inlet pressure overcomes the pilot pressure and closing force of the spring and opens the main valve. When the inlet pressure has reached the set pressure, the pilot valve restricts the flow. This causes the pilot pressure to rise and push the main valve piston into a controlling position. The restrictors D1 and D2 are used to optimise the control characteristics. The bypass fitted with a non-return valve ensures quick closing. When the inlet pressure falls below the set pressure the pilot valve closes. The pilot pressure is equal to the inlet pressure. The main valve closes as the piston diameter is greater than the valve seat. The spring also forces the valve to close. The valve is piped internally. The pulse lines must be installed on-site. These valves are no shut-off elements ensuring a tight closing of the valve. In accordance with DIN EN 60534-4 and/or ANSI FCI 70-2 they may feature a leakage rate in closed position in compliance with the leakage classes III or V. Standard » Pilot valve made of stainless steel » Throttle block with integrated strainer and throttle valves completely made of stainless steel Options » Version for gases » Hard-faced valve cone and seat » Special versions on request Operating instructions, know how and safety instructions must be observed. The pressure has always been indicated as overpressure. We reserve the right to alter technical specifications without notice. K vs -Values [m 3 /h] nominal diameter DN 40 50 65 80 100 125 K vs -value m 3 /h 20 32 50 60 70 150 K vs -values [m 3 /h] nominal diameter DN 150 200 250 300 350 400 K vs -value m 3 /h 250 350 500 600 700 900 Setting Ranges [bar], Nominal Pressure 2 - 5 4 - 12 10 - 20 15 - 40 PN 10 PN 25 PN 40 PN 63 1 / {}
Transcript
Page 1: Pressure Control Valves · assembly and built-in strainer mounted on the cover of the main valve, non-return valve and restrictor valves. The valve cone can be fitted with a soft

Pressure Control ValvesBack Pressure Regulators RP 820

Pilot-operated Back Pressure Regulator

Pag

e N

o. R

P 8

20/2

.1.2

01.1

- S

tand

ing

24.0

4.20

20M

AN

KE

NB

ER

G G

mbH

| S

peng

lers

traß

e 99

| D

-235

56 L

übec

kw

ww

.man

kenb

erg.

de |

Tel

. +49

(0)

451

- 8

79

75 0

 Technical Data

Connection DN 40 - 400Nominal Pressure PN 10 - 63Inlet Pressure 2 - 40 barDifferential Pressure min. 2 barOutlet Pressure up to 38 barKvs-Value 20 - 900 m3/hTemperature 130 °CMedium liquids and gases

 Description

Self-acting back pressure regulators are simple control valves offeringaccurate control while being easy to install and maintain. They controlthe pressure upstream of the valve without requiring pneumatic orelectrical control elements.

The RP 820 back pressure regulator is a pilot-controlled control valveconsisting of a main valve, a pilot valve complete with restrictorassembly and built-in strainer mounted on the cover of the main valve,non-return valve and restrictor valves. The valve cone can be fitted witha soft or metallic seal.

When the pipeline is depressurised the main valve is kept closed by apreloaded spring.

When the inlet pressure is above the set pressure the pilot valve is keptopen by a piston. The control medium can flow towards the valveoutlet. Restrictor D1 produces a pressure drop causing the outletpressure to be almost equal to the pilot pressure in the main valvepiston. The inlet pressure overcomes the pilot pressure and closing forceof the spring and opens the main valve.

When the inlet pressure has reached the set pressure, the pilot valverestricts the flow. This causes the pilot pressure to rise and push themain valve piston into a controlling position. The restrictors D1 and D2are used to optimise the control characteristics. The bypass fitted with anon-return valve ensures quick closing.

When the inlet pressure falls below the set pressure the pilot valvecloses. The pilot pressure is equal to the inlet pressure. The main valvecloses as the piston diameter is greater than the valve seat. The springalso forces the valve to close.

The valve is piped internally. The pulse lines must be installed on-site.

These valves are no shut-off elements ensuring a tight closing of thevalve. In accordance with DIN EN 60534-4 and/or ANSI FCI 70-2 theymay feature a leakage rate in closed position in compliance with theleakage classes III or V.

 Standard

» Pilot valve made of stainless steel» Throttle block with integrated strainer and throttle valves completely

made of stainless steel

 Options

» Version for gases» Hard-faced valve cone and seat» Special versions on request

Operating instructions, know how and safety instructions must beobserved. The pressure has always been indicated as overpressure.We reserve the right to alter technical specifications without notice.

Kvs-Values [m3/h]

nominaldiameter DN

40 50 65 80 100 125

Kvs-value m3/h 20 32 50 60 70 150

Kvs-values [m3/h]

nominaldiameter DN

150 200 250 300 350 400

Kvs-value m3/h 250 350 500 600 700 900

Setting Ranges [bar], Nominal Pressure

2 - 5 4 - 12 10 - 20 15 - 40

PN 10 PN 25 PN 40 PN 63

1 / {}

Page 2: Pressure Control Valves · assembly and built-in strainer mounted on the cover of the main valve, non-return valve and restrictor valves. The valve cone can be fitted with a soft

Pressure Control ValvesBack Pressure Regulators RP 820

Pilot-operated Back Pressure Regulator

Page

No.

RP

820/

2.1.

201.

2 -

Stan

ding

24.

04.2

020

MA

NK

ENBE

RG G

mbH

| Sp

engl

erst

raße

99

| D-2

3556

Lüb

eck

ww

w.m

anke

nber

g.de

| Te

l. +4

9 (0

) 451

- 8

79

75 0

Materials

Temperature 80 °C 130 °C

Body PN 10 spherodial cast iron or cast steel

PN 25, 40, 63 cast steel

PN 10 - 63 stainless steel

Cover steel optional stainless steel

Internals stainless steel

Valve Seal NBR EPDM

O-Ring NBR EPDM

Pilot Valve stainless steel stainless steel

Throttle Unit

Dimensions [mm]

nominal press.PN

size nominal diameter DN

40 50 65 80 100 125

16 A* 200 230 290 310 350 400

40 A* 200 230 290 310 350 400

63 A* 260 300 340 380 430

all PN B 140 160 180 220 220 230

all PN C 200 220 250 260 280 290

Dimensions [mm]

nominal press.PN

size nominal diameter DN

150 200 250 300 350 400

16 A* 480 600 730 850 980 1100

40 A* 480 600 730 850 980

63 A* 550 650

all PN B 240 270 290 350 350 410

all PN C 330 390 420 550 550 550

* Overall length tolerances in acc. with DIN EN 558

Weights [kg]

PN nominal diameter DN

40 50 65 80 100 125 150 200 250 300 350 400

16 25 30 40 50 70 120 150 210 380 450 520 625

40 33 38 48 65 80 140 160 240 440 510 580

100 40 45 55 80 110 165 290

Customs Tariff Number

84811019

Special designs on request.The pressure has always been indicated as overpressure.Mankenberg reserves the right to alter or improve the designs orspecifications of the products described herein without notice.

 Dimensional Drawing

 Recommended Installation

1 Strainer* 5 Pressure Gauge2 Shut-off Valves 6 Sense Line3 Overflow Valve*4 Safety Valves*Sense line connection 10 DN before and behind the valve*Use MANKENBERG-Products

2 / {}


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