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Previsit Report on Nashik

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  • 8/8/2019 Previsit Report on Nashik

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    Submitted

    to:-

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    Bh

    arti maam

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    Acknowledgement

    We take this opportunity to our sense of gratitude toBHARTI

    MA`AM and thank sincerely for giving us the opportunity to

    undertake the pre-visit report onNASHIK. This project work

    has been an enriching learning experience that shall stand worthy

    and valuable for all of in future.

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    VISIT OBJECTIVES:

    1. We should come to know the Total Quality Management process of NashikIndustries.

    2. Other than TQM process we should also know what the key areas of development

    in Nashik are.

    3. To understand the scalar chain and management structure of companies to be

    visited.

    4. To give the best example to the companies being visited.

    5. To enhance our exposure to the work environment of such reputed industries that

    we are about to visit.

    6. To witness the smooth running of Business.

    7. To witness the whole management process of the industries

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    A Historical Perspective

    Ramayana Period:

    No one knows when the city of Nashik came into existence. It is stated to have been

    present even in the Stone Age. Lord Ram Chandra along with wife Sita and brother

    Laxman settled down in Nashik for the major time of their "Vanwasa". According to themythology, Laxman cut the nose ("Nasika" in Sanskrita) of "Shurpanakha" and hence the

    city got the name 'Nashik'. Long ago, Brahmadeva had meditated inPadmasana" here,

    so the city was also called "Padma-Aasana" for some time. It is also believed that, LordVishnu had defeated the three demons and thus city also had the name "Tri-Kantak" (Tri

    = Three).

    During Peshwa's period.

    In the recent past, the Moguls were fascinated by the beauty of

    the city and renamed it as "Gulshanabad" meaning the city of gardens. Beautiful fresh

    flowers were sent to Aurangazeb from Gulshanabad i.e. Nashik. But it was during the

    rule of the Peshwas, when the place was finally renamed as Nashik. During the Peshwasperiod, Raghobadada and his wife Anandibai settled down at 'Anandwalli' in Nashik.

    There re some remains of Anandibai's fort. There is also a temple called 'Navasha

    Ganapati' built by Anandibai. It was during the British rule in April 1818, when Nashikonce again regained its importance. The British fell in love with the beauty of the city and

    developed it in various fields. The Golf course, developed by the British, was one of the

    largest in Asia. Nashik is surrounded by nine hills, namely: Durga, Ganesh,Chitraghanta, Pandav, DingerAli, Mhasarul, Jogwada, Pathanpura and Konkani. This

    beautiful city with hills surrounding it has lakes, adding to its beauty.

    Rise & Growth of National Movement.

    In 1869 the region came to enjoy unbroken

    peace. In 1869 Nashik was made a full-fledged district with its present talukas. With the

    return of peace Nashik flourished into prosperity. Reasons, political, religious, as well ascommercial led to its rapid development. With the construction of the railway,

    going from Bombay to north-east, from very near the city, religious minded devotees

    came to be attracted to the town in ever increasing numbers where they made theirpurchases of various artistic & useful articles. This made Nashik a great trade centre

    where artisans skilled in manufacturing utensils & smiths excelling in workmanship in

    silver & gold crowded to ply their trade.

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    Already Nashik was a highly flourishing town even under later

    Maratha rule & some time during that period the sow car families like barves,

    Vaishampayans & Gadres of the locality started their financial activity. Under Maratharule they advanced sums to finance military campaigns of feudal Sardars & in their later

    times their Pedhis gradually began to finance the flourishing trade in metalware &

    fabrics as well as grapes & onions. By the middle of 19th century the British Rule wasfirmly established & the public life of Nashik began to pulsating with activities suited to

    the times. In 1840 was established a Native Library Nashik. In 1861 an Anglo-

    vernacular school was started & 1864, the town came to have a municipality of its own.

    During these days there lived in Nashik a saintly person, known as Dev

    Mamaledar. His name was Yeshvant Mahadev Bhosekar. He began his career as a

    humble clerk in the revenue department & gradually rose to the position of Mamaledar.He always had a feeling for the poor & the suffering. During the period of his service as a

    Mamlatdar in Baglan Taluka which has its head quarter at Satana, A severe famine

    affected the area & Bhosekar generously helped the people to alleviate their sufferings.

    He always led a virtuous life & spent his spare moments in devout religious practices. Incourse of time he became so famous that princes & people began to respect him as a saint

    & called him Yeshvantrav Maharaj. Upon his death in 1887 people raised a smallbeautiful temple for his Samadhi on the bank of the river where his last funeral rites were

    performed. The paved floor around came to be known as Yeshvant Patangana which has

    now become a great centre of public assemblage & activity.

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    BUSINESS

    Very few cities in India can boast to have an enviably rich

    mythological, historical and cultural heritage as Nashik proudly possesses. It is alsoknown as a city of entrepreneurs. Nashik has been widely known for Engraving on gold,

    silver and copper utensils, supplying onions, grapes and rice to the nation, textile base at

    Malegaon, reputed Himroo shawls, Paithanee of Yeola and not to forget, the lovely rosetrade, are the centuries old remarkable landmarks established by people of Nashik. The

    seeds of present industrialization on the banks of the Godavari River can be found in its

    history.

    Corporate Park: some of the corporates in Nashik with their porfolios.

    Real Estates: Investing in real estate in Nashik is value for your money. The cityProvides a clean, green environment and a good quality of life.

    Hotels: Hotel business in Nashik is blooming day by day. The mouthwatering cuisineshave proved to be an attraction to Nashikites as well as tourists.

    Greenfield : Nashik is famous for its quality Onions, Grapes, Guavas,

    Sugarcane, Strawberry and roses. It has also proved to be one of the majorexporters for these items

    Kharif crops

    Bajra, Rice and Jowar are the main kharif crops of Nashik district. Cotton andgroundnuts are also grown here. Bajra is the main crop in the eastern parts, especially inMalegaon, Baglan, Yeola, Nandgaon and Chandwad talukas. Rice is mainly grown in the

    western parts of the district - Igatpuri, Peth, Nashik and Surgana talukas. Jowar is grown

    on a large scale in Malegaon, Nandgaon, Baglan, Chandwad and Kalvan talukas though itis common in other talukas also. This crop is grown on a large scale in the Rabbi season

    as well. Groundnut is grown in all parts of the district but Malegaon, Baglan, Nandgaon

    and Kalwan talukas produce more of it. Cotton is produced by Malegaon, Baglan and

    Kalvan Talukas on a small scale. Besides these crops, several pulses like Udad (blackgram), Moong (green gram) and Tur are grown here.

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    Rabbi crops

    Jowar, wheat and gram are grown in the district during Rabbi Season. Jowar is commonin almost all the talukas. However, in Yeole, Dindori, Sinnar and Kalvan talukas, it is

    grown on a larger scale. Wheat is grown in Dindori, Niphad, Baglan, Yeola and Nashik

    talukas. Gram is grown in all the talukas.Irrigated crops:

    Nashik is known as 'Grape City'. Nashik district is known for certain irrigatedcrops like Sugarcane, Grapes Onions and other vegetables. Sugarcane is the main

    irrigated crop of the district. Niphad, Baglan, Yeola, Malegaon and Sinner talukas

    produce large quantities of sugarcane.

    Grapes: Nashik, Niphad, Dindori and Kalvan talukas have many vineyards.

    Onions is grown in plenty in Lasalgaon, Niphad, Nashik, Sinner and Malegaon areas.Vegetables : Brinjal, Cabbage, Cauliflower, Tomato, Cucumber, Carrot, Potato and

    Coriander are some of the vegetables grown in the district.

    Export Potential of Nashik Onions

    Production

    India produces around 40 lakh metric tons (mats) of onion annually and is the 2nd largest

    onion producer in the world, first being China. India doubled its production during thepast two decades, rising from the order of 20 lakh metric tons in 1974 - 75 to 40 lakh

    metric tons in 1994 - 95. The yield per hectare has however remained static at 10.5 mtsper hectare. That means the rise in production was due to coverage of more area in onioncultivation from the level of 1.95 lakh hectares to 3.84 lakh hectares during 1994 - 95.

    It is an indicator that earnings from onion production have increased over the years.

    The share of Maharashtra in the production of onion is around 30% of the countrysproduction, producing around 12 lakh mts annually in recent years. In Maharashtra,

    Nashik district contributes 35 to 40 % of the states production. The other major onion

    producing districts of Maharashtra are Pune, Ahmednagar, Satara, Sholapur and Dhulia.

    ExportsIndias onion export has made a gradual growth during the last four and half decades. In

    1951-52 India exported a quantity of 56,986 Mts valued at Rs. 10.67 crores. The export

    has for the first time crossed the half million mts mark, during 1996-97, as the exportwent un to 5.15 lakh mts, valued at Rs. 332.27 crores, which is an increase by nine times

    over the past 45 years.

    The export realization was an all time record at Rs. 7108 per metric ton during 1995-96.The study of the following figures of the exports from Mumbai Port makes an interesting

    assessment with regard to onion export from Nashik/ Pune region.

    Export of onion from Mumbai during 1994-95 to 1996-97

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    Year From Mumbai All India Percentageof Mumbai

    1994-95 3,77,948 4,96,881 84%

    1995-96 2,79,994 4,34,680 64%

    1996-97 3,66,366 5,11,000 70%

    The export from Mumbai is largely of Nashik/Pune region onion.Nashik and Pune onion is also exported from ports of Kandla, Mundra, Okha, Veraval

    (all in Gujarat) and from Madras, Nagapattinam and Tuticorine of Tamilnadu State. Of

    the Southern varieties, around 50,000 mts Podisu, 5000 Mts Mutlore and Nathu, 45000MT Bangalore Rose and around 20,000 Mt Bellary onions are exported. It is thus

    possible to assess the export of onion from Nashik/Pune region at around 70 to 80%

    annually.

    Consumers in the importing countries have traditionally developed

    special taste and liking for Nashik onion due to its pungency, flavor and Colour. These

    qualities have had an added advantage for Nashik onion in the export market. Moreoverit has longer shelf life compared to other onion varieties grown in other parts of India.

    The onion harvested during October-December is Kharif crop; January-March is Rangada

    Crop and of April-May is called

    Rabi or Unhal Crop. All the above harvested onion is

    available for export with Rabi crop having its longer shelf life. Thus export from NashikRegion is possible throughout the year.

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    INDUSTRIES

    Industrial Estates and industries are coming up very fast in almost all

    parts of the District. The Industries Center, Nashik is co-ordination the Industrial

    Development of the District. There are 6 MIDC and 10 Co-operative Industrial Estates. Aseparate Co-operative Industrial Estate for woman has also been established. Setting up

    four Industrial Estates at Malegaon, Sinnar, Satana and Manmad by MIDC has been

    approved and the work is in progress. Similarly two Co-operative Industrial Estates at

    Nandgaon and Kadwa are being established shortly.

    In addition to the big industrial area developed by the MIDC,

    as per the policy of the Govt. of Maharashtra on Industrialisation in rural areas almost all

    the Blocks of this District have been covered under Cooperative sector. It is a noteworthy to mention here that the cooperative Industrial Estate of Sinnar is one of the

    largest Cooperative Industrial Estate in the country and functioning efficiently. TheCooperative Industrial Estate, Sinnar has been presented an Award by the Federation of

    Cooperative Industrial Estates. Eight Cooperative Industrial Estates have provided all

    required infrastructure facilities to the units for their establishment and functioning.The Associations of Industrialists are very active. They help to solve the problems of the

    industrialist with positive approach. The Nashik Industries and Manufacturers

    Association (NIMA) is organising an Exhibition on big scale regularly. This helps for

    industrial growth in the District as well as to find market for the existing products.Apart from Grapes, Onion and Vegetables, many industrial products are also being

    exported from Nashik. To facilitate the export a Container Freight Station has beenstarted at MIDC Ambad by the Central Government. Following infrastructure facilitiesare proposed in future, for rapid industrial development.

    1 Mumbai-Nashik 4 lane way.2 Rail Terminuses at Nashik.

    3 Air station at Nashik

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    RURAL, COTTAGE & SMALL SCALE INDUSTRIES:

    The Khadi and Village Industries Board (KVIB) is

    implementing various schemes for promotion to the rural and cottage industries such as

    Special Component Plan for SC. Margin Money Scheme and DRI scheme. KVIBoperates in two ways. They sponsor proposals to the banks under above schemes and also

    conduct training courses. A National level Training Institute is situating din Nashik on

    Trimbak Road to cater training needs of various trades.

    Training facilities are also made available by various agencies.

    There are 9 Govt. ITI and 13 Private it is in the District. Similarly there are fourPolytechnics and one Engineering College. All these institutes are imparting training in

    more than 35 trades. Besides some private training institutes conduct small duration

    courses in many technical trades.

    For extending assistance to the entrepreneur inestablishing their units, Industrial Estates have been established at various centers.

    Details on the Industrial Estates are as given on the next page.The State Govt. has identified some blocks as growth centers. These growth centers have

    been given next category for getting concession. E.g. the growth centre in C one shall get

    benefits of C+ zone.Information of Industrial Estates

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    Features of TQM:-

    1) Continuous Process.

    2) Focus on Customers.

    3) Gradual Process.

    4) Employee participation

    5) Linkage between quality and Productivity.

    6) Efforts of all.

    7) Commitment by Top Management

    8) Zero defect Approach

    9) Recognition and Rewards

    10) TQM needs Standard.

    11) Synergy in Team Work

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    Benefits of TQM:-

    When organization embarked on a systematic approach to quality improvement based on

    TQM principles. They gain both measurable and intangible benefits. Some of these are:

    1) Ability to be more competitive

    2) Increased market share.

    3) Cost reductions.

    4) Increased flexibility.

    5) Responsiveness

    6) Simplified processes.

    7) Improved Communications.

    8) Less Frustrations.

    9) Satisfaction among the workforce.

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    Implementation of TQM:-

    Total Quality Management Process and Implementation can be divided into three parts as

    follows:-

    1) Total Employee Involvement.

    2) Just in Time

    3) Total Quality Control.

    1) Total Employee Involvement (TEI):-

    TEI is achieved through following methods:-

    a) Kaizen and House Keeping technique.

    b) SGA

    c) Key Business Process.

    2) Just In Time (JIT):-A structural approach in the manufracturing organisation is focused on improving

    timeliness, quality and flexibility utilizing various methods of work simplification and

    waste reduction.

    3) Total Quality Control (TQC):-

    7 QC Tools:-

    1) Stratified Data.2) Pareto Diagram.

    3) Cost and effect diagram.4) Histogram5) Scattered Diagram

    6) Check sheets.

    7) Control charts.

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    Total Quality Management (TQM) Structure:-

    1) Steering Committee

    2) Share Leadership

    3) Team Structure

    Tools and Techniques of Total Quality Control:-

    Production Environment that utilises Modern Quality Control Methods are dependentupon Statistical Literacy. The tools used therein are called the 7 quality control tools.

    These include the following tools:-

    Check Sheet:-A Check sheet is a simple means of data collection. The function of check

    sheet is to present information in an efficient, graphical format. The most straightforward

    check sheet is simply to make a list of items that you expect will appear in a process andto mark a check beside each item when it does appear. This type of data collection can be

    used for almost anything, from checking off the occurrence of particular types of defects

    to the counting of expected itemsFor Eg. The no. of times the telephone rings before being answered.

    Paretos Chart:

    Paretos Chart is extremely useful because they can be used to identify those factorsthat are the greatest cumulative effect on the system and thus screen out the less

    significant factors in the analysis. Ideally this allows the user to focus attention on a few

    important factors in the process.They are created by plotting the simple frequencies of the relative frequency data,

    in descending order. When this is done, the most essential factors for the analysis are

    graphically apparent, and in an orderly format.

    3) Flow Chart:-

    It is a Quality Improvement tool.

    Flow Chart is charting a process from beginning to end. It uses symbols torepresent inputs from various sources, sequential activities, and decisions to be made.

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    A Flow Chart is defined as a pictorial representation describing a process being studied

    or used to plan stages of a project. Flow chart can quickly help in identifying bottlenecks

    or inefficiencies where the process can be improved.There are 4 types of Flow Chart:

    1) Top Down Flow chart

    2) Detailed Flow Chart3) Work Flow diagrams

    4) Deployment chart

    Flow Charts provide an excellent form of documentation for a process,

    and quite often are useful when examining how various steps in a process should be

    considered: the finished product and the making of the product.

    5) Control Chart:

    Dr.Walter A.Shewhart of the bell Telephone Labs developed control chart in the

    1920s.

    Uses of Control Charts:-Control chart is a device for describing in a precise manner what is meant by

    statistical control. Its uses are:-

    1) It is a proven technique for improving productivity.

    2) It is effective in defect prevention.

    3) It prevents unnecessary process adjustment.

    4) It provides diagnostic information.

    5) It provides information about process capability.

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    VISIT EXPECTATIONS:-

    1. We should come to know in what key areas is Nashik famous for.

    2. To visit a company which could show us their entire production process

    step by step.

    3. We expect good talks from the managers, in doing interactive sessions and

    management games.

    4. We expect to good rooms to stay.

    5. We expect to get good food.

    6. We expect to fulfill our schedule at time.

    7. We expect to have some kind of extra curricular activities.

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    QUESTIONAIRE

    1. Does the company stress on the quality of the product?

    2. Why dose the company stress on the quality management of the product?

    3. How does the company maintain the quality of the product?

    4. Does the company follow the principle of total quality management?

    5. While maintaining the quality of the product, company sacrifice on the otheraspects related to product?

    6. Which techniques/tools does the company use for improving the quality of the

    product?

    7. Does the company try to improve customer satisfaction by maintaining the quality

    management?

    8. What benefits does the company get if it maintains quality management of the

    product?

    9. Does the company increases the price while maintaining the quality management?

    10. Does the company faces any problems while maintaining the quality

    management? If, yes, please specify.

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