Saneca Pharmaceuticals API Business Presentation 2016
Saneca Pharmaceuticals: Perspective
Saneca: Excellent location in Europe
• Slovakia is an EU member state • Attractive geographical location close to Vienna, Budapest and Prague, with
excellent logistic links • Stable environment for business, EURO currency country • Located in a country with competitive cost of manufacture and low levels of
inflation
Saneca: Company Milestones Foundation of Slovak Alkaloids focused on production of
morphine
Creation of new national company Slovakofarma Hlohovec continuation of alkaloids production;
Establishment of pharmaceutical and API´s production
Privatisation of Slovakofarma Hlohovec
Merger with Czech Léčiva – Zentiva creation
Acquisition of Zentiva by Sanofi-Aventis
Acquisition by Wood Pharma Holding
Formation of new independent company Saneca Pharmaceuticals
1941
1950
1994
2003
2009
2012
2013
cGMP KILOLAB Investment 2016
API Key Facts: General Introduction
More than 70 year long tradition in API manufacturing
Wide extent of chemical and technological expertises from vegetal extraction to multi-step synthesis
cGMP certified production units
30 active products are in portfolio:
23 Active Pharmaceutical Ingredients
5 API intermediates
2 pharmaceutical excipients (with cGMP certificate)
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API Key Facts: General Introduction
API Sales level of approx. K € 19.000 (in 2015)
API Production output of approx. 90.500 Kg (in 2015)
API Export Sales to more than 35 countries
Key sales territories: Europe, South Korea, Japan, Canada
Others: India, Latin America, Ukraine, Middle East countries, CIS countries, North Africa etc.
... and of course the local market of Slovakia
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API Key Facts: Saneca Production Site
API Operation area: 20 900 m2
API Staff: 113 people
- Production 70
- Process Eng./IPC/R&D 26
- Technical Support 17
API Key Facts: Organization of Manufacturing Units
API Production
Synthesis Opiates
„VVZ“ Plant
Multipurpose Plant
Synthetic Opiates Unit
Codeine & Morphine salt Units
Morphine extraction Unit
Kilolab
API Key Facts: Processes & Equipment PROCESS DESCRIPTION OF PROCESS/EQUIPMENT
Reaction / reactors 141 batch reactors; total mixing capacity 190.000 liters; SS and GL; volume from 60 to 6 000 liters (non-GMP lab scale of glass 20 liters)
Catalytic processes Catalytic hydrogenation (low and high pressure) 4 pcs; max. 4 Mpa
Separation solid – liquid Filtration and centrifugation: 22 pcs
Separation liquid – liquid Extractions of water / organic solvent
Absorption Disposal of emissions, absorption of gases
Adsorption ion exchange, adsorption on solid surface
Distillation, rectification Distillations, rectifications, molecular distillation
Crystallization Under controlled conditions
Drying Vacuum drying under nitrogen flow, and fluid drying under controlled humidity conditions
Number of equipment for drying: 20 pcs
Particle size modification (final treatment) Sieving, milling, micronization: 13 pcs
Recycling of solvents Recovery of solvents from processes
Isolation from natural MT Isolation of morphine from poppy straw
REACTION Amidation Detritylation
Amination reductive Dieckmann condensation
Aminolysis Epimerization
Aminomethylation Epoxidation
Carbamate hydrolysis Esterification
C-alkylation Enolization
C-C bond coupling (ethynylation) Friedel Crafts acylation
Claisen condensation Grignard reaction
Clemmensen reduction (modified) Hydrogenation catalytic
Condensation Hydrolysis
Cyclization Chlorination
Crystallization of diastereomeric salts Chlorosulfonation
Debenzylation catalytic Isomerization
Deprotection Lactonization
Demethylation, N- Mannich reaction
Malonester synthesis Oxidation
N-acylation Silylation
N-alkylation Reduction with hydrides
N-arylation Resinate formation
O-alkylation Schiff reaction
S-alkylation Urethane synthesis
API Key Facts: Reaction Capabilities
API Key Facts: Core Competencies
1 • Development (screening, lab scale development)
2 • Analytical method development
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• Scale-up and industrialisation of the proposed technologies experience in a wide range of reaction capabilities
4 • Stability testing of intermediates and regenerated solvents
5 • Product transfer and manufacturing including relevant documentation
6 • Process and cleaning validation
7 • Continuous improvement of the technologies
8 • Risk analysis
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• Preparation of required data for DMF and CEP submission including solving of deficiency letters
API Key Facts: Open to CMO co-operations... Our Commitment:
To provide highest quality standards available.
To build long-term based cooperation and act in an ethical way.
To provide high level of customer service.
API´s Contract Manufacturing Offer:
• R&D support with Kilolab manufacturing facility.
• Scale-up capability from laboratory to commercial.
• Flexible range of batch size:
from 1 to 30 kg/batch for Kilolab.
from 30 to 700 kg/batch for commercial scale units.
• Full support with analytical method transfers, process improvements.
• Controlled Substance License available.
• Highly experienced team in regulatory & QA/QC processes.
Latest local authority´s GMP inspection for API´s performed by ŠÚKL (State Institute for Drug Control) in 06/2014.
No critical observations
-> EU GMP Certificate valid until 06/2017
PMDA – inspected in 09/2014
MFDS – inspected in 08/2010
US FDA – inspected in 12/2007
Customer Audits in 2015 – 17 audits at Saneca
All customer audits successful with no critical observations.
API Key Facts: Inspection & Audit Track Record
API Key Facts: Regulatory Affairs & QA/QC
Highly skilled team with long-term experience.
CEP´s / DMF´s (US & CTD) – capability in documentation preparation and management:
14 granted CEP´s,
4 CEP´s pending,
21 DMF´s available.
„State of the Art” QC laboratories:
In-house raw material, IPC and final product release testing,
Stability study testing (including Zone IV B),
Equipped to the level of internal needs (HPLC, GC, Laser Diffraction,
Xray, DSC, microbial purity… etc.).
Formulation Production Organization
Pharma Production
Solid Dosage Form Liquid Dosage Form Semisolid Dosage Form
Granulation Tabletting
Effervescent Coating
Pellets
Packaging
Liquid Production
Soft Gelatine Capsules
Ointments
Liquid Dosage Form
4 billion tablets
3 400 tons
25 mil. bottles, 220 mil. capsules
nonsterile liquids (solutions, drops, syrups)
uncoated, coated (sugar/film) Tablets
Liquids
vitamins Effervescent
registered vitamins, food supplements
Soft gel capsules
medical and cosmetic creams, ointments, gels, toothpastes Semisolids
filled by powders, granules, pellets
Hard gel capsules
coated (protection/masking/release – modification), mul- tiple unit systems, filled capsule or compressed in tablet Pellets
Formulation Capabilities – dosage forms
Drug Products Manufactured
ACETYLCYSTEINE
ACETYLSALICYLIC ACID
ALPHA-TOCOPHERYL
AMITRIPTYLINE
ATORVASTATIN
BETAXOLOL
BISOPROLOL
CAFFEINE
CELECOXIB
CIPROFLOXACIN
CITALOPRAM
CODEINE PHOSPHATE
DESLORATADINE
DIAZEPAM
DICLOFENAC
ESCITALOPRAM
FEXOFENADINE
ITOPRIDE
LOSARTAN
MELOXICAM
METFORMIN
METOPROLOL
OMEPRAZOLE
PARACETAMOL
PENTOXIFILLINE
PERINDOPRIL
PRAMIPEXOLE
QUETIAPINE
RAMIPRIL
RISEDRONATE
SILDENAFIL CITRATE
SODIUM FLUORIDE
SOLIFENACIN
SUMATRIPTAN
TAMSULOSIN
TERBINAFINE
TRAMADOL
VENLAFAXINE
ZOLPIDEM TARTRATE
In total more than 70 different API´s
Thank you very much for your attention