The scalper is one of the main components of each primary crushing plant. With the scalper your plant will be more
efficient, low-wear and more productive. HAVER NIAGARA® eccentric screening machines are perfect for scalping be-
cause of their heavy-duty design and smooth running. We combined our experience since 1930 with the supplementa-
ry components of our suppliers and realize complex plant projects according to our customers needs.
PLANT CONFIGURATIONS
2 3
HAVER & BOECKER PRIMARY-CRUSHING PLANTS
BASIC AND MASTER
PRIMARY CRUSHING PLANTS
We engineer plants according to your specifications
As the market leader in eccentric screening technology,
HAVER & BOECKER provides expertise pre-crushing systems
as well as secondary and tertiary crushing. We will work with
any crusher and peripheral component manufacturers.
Pre-crushing Plant Basic
The classic pre-crushing plant serves to relieve the primary
crusher by using a HAVER NIAGARA eccentric screening ma-
chine. If needed an additional screen deck allows the scree-
ning off of stony earth. If the screening material is unsuitable
for further processing, it can then be directly screened away.
If the natural material deposit or the application possibilities
should improve, then the material can be fed to production.
Pre-crushing Plant Master
To get the most out of your natural mineral deposit, HAVER
& BOECKER developed the MASTER system. It allows you
to derive the greatest possible flexibility and profitability for
your primary crushing stages, especially with non-homoge-
neous natural deposits.
Master: With moderate natural material deposits, stony soil can be
screened off to a second screening machine. The valuable stone material
is then fed to the production and only the unsuitable earth material is
diverted to a waste stockpile.
Master: With difficult natural material deposits it can be advantageous
or even necessary to completely remove the stony soil.
Master: With high quality natural deposits, the extracted material is
fed completely to the production.
Primary-crushing plant Basic
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Components used to complete the plant
Robust, optimum fl ow, low-wear and maintenance
friendly chute systems
Engineered work platforms, walkways
and stairway systems
Rugged, steel structure production
Integrated custom conveyor technology
All peripheral components such as maintenance cranes,
de-dusting systems, compressed air systems, hydraulic,
hammers.
Plant control systems and data management
Services HAVER & BOECKER offers you in addition
Structural building engineering, including verifi able
statics calculation
Transportation management, supervision or complete
package - from assembly and electrical installation to
plant start-up and optimization
Project management, on-site services, operating
supplies, components or plant control
Comprehensive plant documentation on CE
requirements and beyond
Declaration of conformity with EC directives for machines
2006/42/EG (CE)
Service and spare parts planning
Service contracts
Maintenance-friendly hopper above belt conveyor Rugged bunker construction using the HAVER reciprocating feeder
Low-wear and trouble-free chute systems from HAVER & BOECKER
PR
IMA
RY-
CR
USH
ING
PLA
NT
KE
Y C
OM
PON
ENTS HOPPER & FEEDER SCREEN CRUSHER
dump truck
impact crusher
jaw crusher
HAVER screen
cone crusher
roller screen
without screen roller crusher
wheel loader
apron conveyor
HAVER vibrating feeder
HAVER push feeder
PLANT KEY COMPONENTSHAVER & BOECKER PRIMARY-CRUSHING PLANTS
Your advantages with HAVER & BOECKER
Integrated concepts with focus on production
and profitability in all operating phases, all based on
customer needs, tests, analyses and experience
Detailed and efficient layout of processes and
components
We will work with any crusher and peripheral component
manufacturers
Manufacturer-independent conveying technology
Integration of local brand technology if requested
Comprehensive plant documentation on CE
requirements and beyond
Declaration of conformity with EC directives for machines
2006/42/EG (CE)
Service and spare parts planning
Extensive consideration of requirements for personnel
safety and environment (CE machine directives, dust and
noise emissions, energy efficiency)
Customer-oriented project support, from initial concept
to production phase.
Robust, lifetime design
BASIC Primary crushing plant, diabase, 500t/h, HAVER F-CLASS, HAVER push feeder, jaw crusher
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Primary crushing plant, fluorspar and feldspar,
80t/h, HAVER F-CLASS, HAVER push feeder,
jaw crusher
Primary crushing plant, raw gypsum, 400t/h,
HAVER F-CLASS, apron conveyor, jaw crusher
MASTER Primary crushing plant, limestone,
600t/h, HAVER F-CLASS, HAVER push feeder,
impact crusher
01DEFINE THE TASK AT HAND
03THE PRELIMINARY DESIGN
05OFFER & ORDER CONFIRMATIONT
07THEPRODUCTION
09ASSEMBLY & ELECTRICAL INSTALLATION
10 PLANT START-UP08PACKING &
TRANSPORT06DETAIL ENGINEERING & DESIGN04DELIVERY SPECIFI-
CATION & COST ESTIMATION02THE
CONCEPT
11 AFTER SALES SERVICE
STEP-BY-STEP
PLANT DESIGN
PLANT KEY COMPONENTSHAVER & BOECKER PRIMARY-CRUSHING PLANTS
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HAVER & BOECKER OHG
HAVER NIAGARA - A HAVER & BOECKER Company
Robert-Bosch-Straße 6, 48153 Münster
Phone: +49 251 9793-0, Fax: +49 251 9793-156
E-Mail: [email protected]
www.haverniagara.com