EL
EC
TR
ICA
LC
IRC
UIT
DIA
GR
AM
MA
NU
AL
0000002441E
lectricalCircuitD
iagrams
-P
ayStar
®5900
Revision
8E
PA
10-
US
,Canada,M
exicoA
pril2016
Electrical Circuit Diagrams
PayStar® 5900 Engine Family: MaxxForce® 11/13, 15L, N13 or ISX15 Engines with SCR
Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532 USA
© 2016 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1. BATTERY FEED WITH ENGINE BRAKE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . 143.3. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.4. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A. . . . . . . . . . . . . . 163.5. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.6. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A. . . . . . . . . . . . . . 183.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.8. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A.. . . . . . . . . . . . . . . . . . 203.9. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.10. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 5A. . . . . . . . 223.11. IGNITION FEED, P. 6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233.12. IGNITION FEED WITH 500K BAUD RATE, P. 6A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.13. IGNITION FEED (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.14. IGNITION FEED WITH 500K BAUD RATE (CONT.), P. 7A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.15. POWER FEED, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.16. ACCESSORY FEED, P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.17. ACCESSORY FEED WITH 500K BAUD RATE, P. 9A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293.18. J1939 DATA LINK WITH IBB ENGINE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.19. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.20. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.21. DIAGNOSTIC DATA LINK, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.22. GROUND, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343.23. GROUND (CONT.), P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.24. GROUND (CONT.), P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.25. GROUND (CONT.), P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373.26. GROUND CHASSIS, P. 16A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.27. ZERO VOLT REFERENCE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393.28. PANEL LIGHT ADAPTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403.29. ECA POWER, P. 19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413.30. J1939 DATA LINK WITH 15L ISX 2013, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423.31. CAB J1939 DATA LINK WITH 11 / 13L IBB SCR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433.32. ECM SWITCH GND SPLICE, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443.33. ECM SWITCH GND SPLICE 2, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453.34. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . 463.35. J1939 DATA LINK WITH 500K BAUD RATE (CONT.), P. 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
i
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.1. CIGAR LIGHTER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.3. ELECTRIC WINDOW – RIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504.4. DEFROSTER FAN(S), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.5. HORN, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534.7. LEFT AND RIGHT MOTORIZED MIRRORS, P. 7.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544.8. DUAL AXIS MOTORIZED MIRRORS, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554.9. POWER SOURCE (CB), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564.10. RADIO - CB ACCOMMODATION PACKAGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574.11. RADIO – CAB SPEAKERS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594.13. TEMPERATURE / COMPASS DISPLAY, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604.14. ROAD RELAY IV, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614.15. HEATED SEAT – DRIVER, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624.16. HEATED SEAT – PASSENGER, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17. . . . . . . . . . . . . 644.18. DEF GAUGE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654.19. HEWITT MOTION SENSOR, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5. CHARGING AND CRANKING (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675.1. STARTER INTERLOCK WITH IBB ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675.2. STARTER INTERLOCK WITH IBB ENGINES WITH 500K BAUD RATE, P. 1A. . . . . . . . . . . . . . . . . . . 685.3. STARTER INTERLOCK WITH IBB ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695.4. STARTER INTERLOCK WITH IBB ENGINES, P. 2A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6. FANS WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716.1. FAN WIRING – IBB ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716.2. FAN WIRING – IBB ENGINE (CONT.), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726.3. FAN WIRING – IBB ENGINE (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7. ENGINE SYSTEMS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . 757.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . 767.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . 777.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . 787.6. FAN DRIVE PROTECTION JUMPER, P. 4A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 797.7. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . 807.8. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . 817.9. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . 827.10. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . 837.11. AFTERTREATMENT CONTROL, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 847.12. SART MODULE, P. 9A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 857.13. AFTERTREATMENT CONTROL (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 867.14. AFTERTREATMENT CONTROL WITH 500K BAUD RATE, P. 10A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 877.15. AFTERTREATMENT CONTROL WITH 500K BAUD RATE (CONT.), P. 10B. . . . . . . . . . . . . . . . . . . . . . 887.16. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 897.17. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013 (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . 907.18. 15L ENG & CRUISE CONTROL – ISX 2013, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
ii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS, P. 14. . . . . . . . . . . . . . . . . . . . 927.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 15. . . . . . . . . . 937.21. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 16. . . . . . . . . . 947.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 17. . . . . . . . . . 957.23. 11L / 13L IBB ENG CRUISE CONTROL – SCR EFFECTS, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 967.24. ISX 2013 DEF & AFTERTREATMENT (15L), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 977.25. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 987.26. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 997.27. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007.28. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1017.29. DEF & AFTERTREATMENT (IBB SCR ENG), P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1027.30. DEF & AFTERTREATMENT (IBB SCR ENG) (CONT.), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1037.31. 15L ISX & IBB SCR ENG THROTTLE POSITION, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047.32. DEF & AFTERTREATMENT (SCR ENGINE), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1057.33. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 27A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067.34. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1077.35. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1098.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE WARNING LIGHTS, P. 1. . . . . . . . . . . . . . . 1098.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS,
ENGINE AMBIENT AIR TEMP, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1108.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO START
LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1118.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1128.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR AND
REAR-REAR TEMPERATURE GAUGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1138.6. MANIFOLD PRESSURE GAUGE, P. 6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1148.7. PYROMETER GAUGE, P. 7.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1158.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1168.9. ENGINE WATER TEMPERATURE, ENGINE OIL PRESSURE, SPEEDOMETER AND
TACHOMETER GAUGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1178.10. ETHER START, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1188.11. RED STOP LAMP BUZZER SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1209.1. BACKUP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1209.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219.3. CAB CLEARANCE LIGHTS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1229.4. WORK LIGHT WITHOUT SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1239.5. CAB DOME, READING AND COURTESY LIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1249.6. DAYTIME RUNNING LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1259.7. FOG LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1269.8. HEADLIGHT SWITCH AND DIMMER SWITCH, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1279.9. HEADLIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1289.10. HEADLIGHTS (CONT.), P. 9A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1299.11. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1309.12. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 11. . . . . . . . . . . . . . 1319.13. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 12. . . . . . . . . . . . . . . . . . . . 1329.14. BEACON LIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
iii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13410.1. AIR DRYER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13410.2. BENDIX AIR ABS 4CH WITH ATC, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13510.3. BENDIX AIR ABS 4CH WITH ATC, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13610.4. BENDIX AIR ABS 4CH WITH ATC WITH HSA, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13710.5. BENDIX AIR ABS 4CH WITH ATC, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13810.6. BENDIX AIR ABS 6CH WITH ATC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13910.7. BENDIX AIR ABS 6CH WITH ATC, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14010.8. BENDIX AIR ABS 6CH WITH ATC WITH HSA, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14110.9. BENDIX AIR ABS 6CH WITH ATC, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14210.10. ABS BENDIX AIR 6S / 6M (6X4), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14310.11. BENDIX AIR ABS WITH ATC, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14410.12. BENDIX ADVANCE AIR ABS, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14510.13. BENDIX ADVANCE AIR ABS (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14610.14. BENDIX ADVANCE AIR ABS (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14710.15. BENDIX ADVANCE AIR ABS FOR 6CH, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14810.16. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 16. . . . . . . . . . 14910.17. TRUCK BODY CONNECTION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15010.18. TRAILER CONNECTION WITHOUT SLEEPER BACK OF CAB MOUNTED WITH
TRACTOR ABS, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15110.19. INTENTIONALLY LEFT BLANK, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15210.20. INTENTIONALLY LEFT BLANK, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15310.21. INTENTIONALLY LEFT BLANK, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15410.22. INTENTIONALLY LEFT BLANK, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15510.23. APADS MODULE FOR ISX 2013 ENGINES, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15610.24. BODY BUILDER CONNECTIONS WITH IBB ENG (SCR EFFECTS), P. 24. . . . . . . . . . . . . . . . . . . . . 15710.25. BODY BUILDER CONNECTIONS WITH 15L ENG (ISX 2013), P. 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15810.26. TRI AXLE DIFFERENTIAL LOCK, P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16011.1. ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16011.2. ALLISON TRANSMISSION (CONT.), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16111.3. ALLISON TRANSMISSION (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16211.4. ALLISON TRANSMISSION (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16311.5. ALLISON TRANSMISSION (CONT.), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16411.6. ALLISON TRANSMISSION WITH AUTO NEUTRAL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16511.7. ALLISON TRANSMISSION WITH AUTO NEUTRAL (CONT.), P. 4A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16611.8. ALLISON TRANSMISSION WITH RETARDER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16711.9. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16811.10. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16911.11. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17011.12. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17111.13. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17211.14. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7D.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17311.15. EATON ULTRASHIFT GEN III TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17411.16. EATON ULTRASHIFT PLUS GEN III TRANSMISSION, P. 8A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17511.17. EATON ULTRASHIFT GEN III TRANSMISSION (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17611.18. EATON ULTRASHIFT PLUS GEN III TRANSMISSION (CONT.), P. 9A.. . . . . . . . . . . . . . . . . . . . . . . . . . 17711.19. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17811.20. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17911.21. AUTOSHIFT GEN III WITH COBRA SHIFTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
iv
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
11.22. EATON ULTRASHIFT PLUS GEN III WITH COBRA SHIFTER, P. 11A. . . . . . . . . . . . . . . . . . . . . . . . . . . 18111.23. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE, P. 12. . . . . . . . . . . . . . . . . . . . . . . 18211.24. ALLISON TRANSMISSION WITH 500K CAN BUS, P. 12A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18311.25. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE (CONT.), P. 13. . . . . . . . . . . . . 184
12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18512.1. AIR CONDITIONER – CAB, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18512.2. HEATER – CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18612.3. LOWERED HEATER – CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18813.1. CONNECTOR COMPOSITES (1), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18813.2. CONNECTOR COMPOSITES (2 / 2M), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18913.3. CONNECTOR COMPOSITES (2), P. 2A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19013.4. CONNECTOR BODY COMPOSITE (2), P. 2B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19113.5. CONNECTOR COMPOSITES (3F / 3M), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19213.6. CONNECTOR COMPOSITES (4M / 5 / 9 / 15M), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19313.7. CONNECTOR COMPOSITES (20 / 40M / 41M / 43M / 65 / 65F), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19413.8. CONNECTOR COMPOSITES (66F / 71 / 72 / 76M), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19513.9. CONNECTOR COMPOSITES (77 / 82 / 83F / 90M / 100 / 100A), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19613.10. CONNECTOR COMPOSITES (100), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19713.11. CONNECTOR COMPOSITES (100F / 101F / 102F / 100M3), P. 8A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19813.12. CONNECTOR COMPOSITES (105), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19913.13. CONNECTOR COMPOSITES (105F), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20013.14. CONNECTOR COMPOSITES (105M), P. 10A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20113.15. CONNECTOR COMPOSITES (106F / 107M / 108F), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20213.16. CONNECTOR COMPOSITES (108M), P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20313.17. CONNECTOR COMPOSITES (112 / 113 / 115), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20413.18. CONNECTOR COMPOSITES (127A / 128 / 137M / 141F), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20513.19. CONNECTOR COMPOSITES (141F / 142M / 143M / 144M), P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20613.20. CONNECTOR COMPOSITES (145M / 146M / 147M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20713.21. CONNECTOR COMPOSITES (148M / 149M / 152M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20813.22. CONNECTOR COMPOSITES (152M / 153A / 153M / 161M / 162F), P. 18. . . . . . . . . . . . . . . . . . . . . . 20913.23. CONNECTOR COMPOSITES (165 / 167M / 170M / 171M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21013.24. CONNECTOR COMPOSITES (190), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21113.25. CONNECTOR COMPOSITES (200M / 201M), P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21213.26. CONNECTOR COMPOSITES (201M / 202M / 203 / 203G), P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21313.27. CONNECTOR COMPOSITES (201M / 204 / 205), P. 22A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21413.28. CONNECTOR COMPOSITES (205G / 205M), P. 22B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21513.29. CONNECTOR COMPOSITES (209 / 211M / 214 / 221), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21613.30. CONNECTOR COMPOSITES (227 / 228 / 230 / 236 / 236F / 244F), P. 24.. . . . . . . . . . . . . . . . . . . . . . 21713.31. CONNECTOR COMPOSITES (267M / *275 / 289F / 290F / 291), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . 21813.32. CONNECTOR COMPOSITES (291F / 292F / 294A / 294F), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21913.33. CONNECTOR COMPOSITES (296M / 298 / 299 / 303F), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22013.34. CONNECTOR COMPOSITES (303M / 311 / 312 / 313 / 314M), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22113.35. CONNECTOR COMPOSITES (320 / 325 / 340), P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22213.36. CONNECTOR COMPOSITES (345M / 351 / 352), P. 29A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22313.37. CONNECTOR COMPOSITES (353 / 354 / 355), P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22413.38. CONNECTOR COMPOSITES (360 / 393 / 393B / 412A / 420M), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . 22513.39. CONNECTOR COMPOSITES (421M / 422M), P. 32.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22613.40. CONNECTOR COMPOSITES (423M / 424M), P. 33.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
v
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.41. CONNECTOR COMPOSITES (425M / 426 / 426M / 427 / 480F), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . 22813.42. CONNECTOR COMPOSITES (428F / 429F / 430), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22913.43. CONNECTOR COMPOSITES (433M / 434M / 435M), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013.44. CONNECTOR COMPOSITES (436M / 437M / 438M / 440M), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23113.45. CONNECTOR COMPOSITES (441 / 442 / 453M), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23213.46. CONNECTOR COMPOSITES (454M / 455M), P. 39.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23313.47. CONNECTOR COMPOSITES (456M / 457M / 460F), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23413.48. CONNECTOR COMPOSITES (462M), P. 41.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23513.49. CONNECTOR COMPOSITES (462M), P. 42.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23613.50. CONNECTOR COMPOSITES (462M), P. 43.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23713.51. CONNECTOR COMPOSITES (462M), P. 44.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23813.52. CONNECTOR COMPOSITES (463M), P. 45.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23913.53. CONNECTOR COMPOSITES (463M), P. 46.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24013.54. CONNECTOR COMPOSITES (464M), P. 47.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24113.55. CONNECTOR COMPOSITES (464M), P. 48.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24213.56. CONNECTOR COMPOSITES (464M), P. 49.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24313.57. CONNECTOR COMPOSITES (464M), P. 50.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24413.58. CONNECTOR COMPOSITES (464M), P. 51.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24513.59. CONNECTOR COMPOSITES (464M), P. 52.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24613.60. CONNECTOR COMPOSITES (465M / 466M / 468F / 469ML), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24713.61. CONNECTOR COMPOSITES (471), P. 54.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24813.62. CONNECTOR COMPOSITES (471), P. 55.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24913.63. CONNECTOR COMPOSITES (471), P. 55A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25013.64. CONNECTOR COMPOSITES (471), P. 55B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25113.65. CONNECTOR COMPOSITES (471A), P. 55C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25213.66. CONNECTOR COMPOSITES (471AF / 480F / 480M / 481M / 482M / 489), P. 56. . . . . . . . . . . . . . 25313.67. CONNECTOR COMPOSITES (491F / 492M / 494M), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25413.68. CONNECTOR COMPOSITES (495M / 497M), P. 58.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25513.69. CONNECTOR COMPOSITES (498M / 499M), P. 59.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25613.70. CONNECTOR COMPOSITES (501M / 503M), P. 60.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25713.71. CONNECTOR COMPOSITES (504M / 506M), P. 61.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25813.72. CONNECTOR COMPOSITES (509M / 511M / 512F), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25913.73. CONNECTOR COMPOSITES (513M / 514M), P. 63.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26013.74. CONNECTOR COMPOSITES (515M / 517M / 520 / 521), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26113.75. CONNECTOR COMPOSITES (522 / 523 / 524 / 528 / 529), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26213.76. CONNECTOR COMPOSITES (530 / 531 / 562M / 600M), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26313.77. CONNECTOR COMPOSITES (608 / 640 / 649M / 659M / 662M / 665B), P. 67. . . . . . . . . . . . . . . . . 26413.78. CONNECTOR COMPOSITES (668M / 670 / 670A), P. 67A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26513.79. CONNECTOR COMPOSITES (670G / *671 / 671A / 672 / 673), P. 67B.. . . . . . . . . . . . . . . . . . . . . . . . . 26613.80. CONNECTOR COMPOSITES (674), P. 67C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26713.81. CONNECTOR COMPOSITES (674D / 674E / 675 / 676), P. 67D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26813.82. CONNECTOR COMPOSITES (677 / 678 / 679), P. 67E.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26913.83. CONNECTOR COMPOSITES (*679 / 680), P. 67F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27013.84. CONNECTOR COMPOSITES (*680 / *681), P. 67G.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27113.85. CONNECTOR COMPOSITES (685), P. 67H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27213.86. CONNECTOR COMPOSITES (686 / 687), P. 67I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27313.87. CONNECTOR COMPOSITES (690 / 691 / 694M), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27413.88. CONNECTOR COMPOSITES (695F / 723M / 741F / 742F / 753), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . 27513.89. CONNECTOR COMPOSITES (766 / 768 / 769), P. 70.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27613.90. CONNECTOR COMPOSITES (770 / 771 / 774 / 775), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27713.91. CONNECTOR COMPOSITES (776 / 777 / 778 / 800F), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
vi
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.92. CONNECTOR COMPOSITES (800M / 808M / 809F), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27913.93. CONNECTOR COMPOSITES (823M / 851 / *851M / 854), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28013.94. CONNECTOR COMPOSITES (873 / 875M / 876M / 878F), P. 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28113.95. CONNECTOR COMPOSITES (879M / 881F / 884F / 887), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28213.96. CONNECTOR COMPOSITES (887M / 907M / 931F), P. 76A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28313.97. CONNECTOR COMPOSITES (922M / 923F / 925), P. 77.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28413.98. CONNECTOR COMPOSITES (926 / 934M / 935), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28513.99. CONNECTOR COMPOSITES (946 / 950 / 950F), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28613.100.CONNECTOR COMPOSITES (958 / 958F / 961), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28713.101.CONNECTOR COMPOSITES (1000 / 1027), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28813.102.CONNECTOR COMPOSITES (1033F / 1034F / 1039 / 1040), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28913.103.CONNECTOR COMPOSITES (1041 / 1042 / 1043 / 1044), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29013.104.CONNECTOR COMPOSITES (1045 / 1046 / 1047 / 1048F), P. 84.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29113.105.CONNECTOR COMPOSITES (1049F / 1050M / 1051 / 1052 / 1054M), P. 85. . . . . . . . . . . . . . . . . . 29213.106.CONNECTOR COMPOSITES (1056M / 1057M / 1058M / 1059M / 1060M), P. 86. . . . . . . . . . . . . 29313.107.CONNECTOR COMPOSITES (1065M / 1085M / 1087M / 1090 / 1095F), P. 87. . . . . . . . . . . . . . . . 29413.108.CONNECTOR COMPOSITES (1095F / 1097 / 1097F / 1098F), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . 29513.109.CONNECTOR COMPOSITES (1099 / 1110 / 1125 / 1126), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29613.110.CONNECTOR COMPOSITES (1127 / 1128), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29713.111.CONNECTOR COMPOSITES (1135M / 1137), P. 90A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29813.112.CONNECTOR COMPOSITES (1157F / 1158M / 1160F / 1161F, 1162F, 1163F, 1164F), P.
91.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29913.113.CONNECTOR COMPOSITE (1171M / 1190 / 1190F), P. 91A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30013.114.CONNECTOR COMPOSITES (1217M / 1240 / 1258F / 1260F / 1262), P. 92. . . . . . . . . . . . . . . . . . . 30113.115.CONNECTOR COMPOSITES (1281M / 1282M / 1283 / 1284 / 1285F), P. 93. . . . . . . . . . . . . . . . . . 30213.116.CONNECTOR COMPOSITES (1286F / 1308 / 1309M / 1329M / 1330 / 1331F / 1332F),
P. 94.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30313.117.CONNECTOR COMPOSITES (1329M / 1330 / 1331F / 1332F), P. 94A. . . . . . . . . . . . . . . . . . . . . . . . . 30413.118.CONNECTOR COMPOSITES (1339 / 1342 / 1348), P. 95.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30513.119.CONNECTOR COMPOSITES (1349 / 1350), P. 96.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30613.120.CONNECTOR COMPOSITES (1351 / 1360), P. 96A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30713.121.CONNECTOR COMPOSITES (1361 / 1363 / 1364), P. 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30813.122.CONNECTOR COMPOSITES (1366 / 1367 / 1368F / 1369), P. 98.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30913.123.CONNECTOR COMPOSITES (1370 / 1378 / 1386 / 1387), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31013.124.CONNECTOR COMPOSITES (1402 / 1403 / 1404 / 1405), P. 99A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31113.125.CONNECTOR COMPOSITES (1406 / 1407 / 1415), P. 99B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31213.126.CONNECTOR COMPOSITES (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456 /
1461M / 1610), P. 99C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31313.127.CONNECTOR COMPOSITES (1600 / 1601), P. 99D.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31413.128.CONNECTOR COMPOSITES (1602 / 1604 / 1606 / 1610), P. 99E.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31513.129.CONNECTOR COMPOSITES (1874A / 1874B / 1874C / 1874D / 2000M / 4322 / 4328),
P. 99F.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31613.130.CONNECTOR COMPOSITES (4087 / 4705 / 4706), P. 99G.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31713.131.CONNECTOR COMPOSITES (5501 / 5701L / 6000), P. 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31813.132.CONNECTOR COMPOSITES (6000 / 6001), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31913.133.CONNECTOR COMPOSITES (6018), P. 102.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32013.134.CONNECTOR COMPOSITES (6019), P. 103.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32113.135.CONNECTOR COMPOSITES (6033 / 6200 / 6195), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32213.136.CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6401 / 6300), P.
105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32313.137.CONNECTOR COMPOSITES (6420 / 6703 / 6704B / 6704D), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . 324
vii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.138.CONNECTOR COMPOSITES (6705B / 6715), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32513.139.CONNECTOR COMPOSITES (6720 / 6720A), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32613.140.CONNECTOR COMPOSITES (6720B / 6730 / 6748 / 7000), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32713.141.CONNECTOR COMPOSITES (7104 / 7001), P. 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32813.142.CONNECTOR COMPOSITES (7105 / 7110), P. 111.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32913.143.CONNECTOR COMPOSITES (7150), P. 112.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33013.144.CONNECTOR COMPOSITES (7211 / 7212 / 7213 / 7250), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33113.145.CONNECTOR COMPOSITES (7500W / 7501 / 7600 / 7601 / 7603 / 7608), P. 114. . . . . . . . . . . . 33213.146.CONNECTOR COMPOSITES (7615 / 7704 / 7905), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33313.147.CONNECTOR COMPOSITES (8102 / 8103 / 8104 / 8107 / 8410), P. 116. . . . . . . . . . . . . . . . . . . . . . . 33413.148.CONNECTOR COMPOSITES (8500 / 9762 / 9763 / 9764 / 9765 / 9766), P. 117. . . . . . . . . . . . . . . 33513.149.CONNECTOR COMPOSITES (351A / 352A / 353A / 354A), P. 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33613.150.CONNECTOR COMPOSITES (445 / 453 / 580M / 690A), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33713.151.CONNECTOR COMPOSITES (1362 / 9510F / 9513), P. 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
viii
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ABBREVIATIONS
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 001
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER
Figure 1 Abbreviations
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ACRONYMS
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 002
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
DESCRIPTION ACRONYM
ANTILOCK BRAKING SYSTEM ABS
ANTENNA COMMUNICATION UNIT ACU
ALTERNATING CURRENT AC
AXLE TO BACK OF CAB AC
AXLE TO FRAME AF
ACCELERATOR PEDAL MODULE APM
ACCELERATOR POSITION SENSOR APS
AUXILIARY POWER UNIT APU
AUTOMATIC TRACTION CONTROL ATC
AUDIO VIDEO INTERFACE AVI
BRAKE HORSEPOWER BHP
BACK OF CAB BOC
CITIZEN BAND CB
COLD CRANKING AMPERES CCA
CLEAN POWER ELECTRICAL CONNECTOR CEC
CAB OVER ENGINE COE
DIRECT CURRENT DC
DRIVER CONTROL MODULE DCM
DIGITAL DATA LINK DDL
DIESEL OXIDATION CATALYST INLETTEMPERATURE
DOCT
DIESEL PARTICULATE FILTER DPF
DIESEL TURBOCHARGED DT
DAY TIME RUNNING LIGHTS DTRL
ELECTRONIC CONTROL MODULE ECM
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, ANDAIR CONDITIONING
HVAC
DESCRIPTION ACRONYM
INJECTOR DRIVE MODULE IDM
INPUT/OUTPUT I / O
INTEGRATED MOBILECOMMUNICATIONS TERMINAL
IMCT
INSTRUMENT PANEL I/P
INDEPENDENT POWER TAKE-OFF IPTO
LIGHT COMMERCIAL TRANSMISSION LCT
MEDIUM DUTY MD
MALFUNCTION INDICATION LAMP MIL
MULTIPLEX SWITCH MODULE MSM
PYROMETER AMMETER MODULE PAM
PROGRAMMABLE LOGIC CONTROLLER PLC
POWER TAKE-OFF PTO
PULSE WIDTH MODULATION PWM
REAR AXLE RA
RADIO FREQUENCY RF
ROLL STABILITY PROGRAMM RSP
SEVERE SERVICE SS
TRANSMISSION CONTROL MODULE TCM
TERRESTRIAL COMMUNICATION UNIT TCU
TERRESTRIAL MOBILECOMMUNICATIONS TERMINAL
TMCT
THERMAL OVERCRANK PROTECTION TOCP
THROTTLE POSITION SENSOR TPS
VEHICLE INTERFACE MODULE VIM
ZERO VOLT REFERENCE ZVR
Figure 2 Acronyms
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM INSTRUCTIONS
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 003
0486 29DEC11 REVISED SECTION B. B 80616P
A
A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
SUFFIX BEGINNING WITH G INDICATESA GROUND CIRCUIT
B
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
AND/OR
A
11-G11-GA11-GB
B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION
A128
INDIVIDUAL GROUNDCIRCUIT NUMBER
SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITH R/D NUMBER RELAY - SUPPRESSEDSWITCH,
MECHANICAL
12-A
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.
R32-GR32-GAR32-GB
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
20A
LOCATION
LOCATION / CIRCUIT NUMBERWIRE GAUGE / WIRE COLOR
COMMON GROUNDCIRCUIT NUMBER
F1
B
SOLENOID
D B AC
SPLICE
SUFFIX BEGINNING WITH G INDICATESA GROUND CIRCUIT
KEY SWITCH(1101M)
A C
IGN
B
ACC
D
S
BTRY
INTERNALCONNECTION
OFF
VOLTMETERPRINTED CIRCUIT IN INSTRUMENTCLUSTER
+
-
LOCATION INFUSE / CIRCUITBREAKERCONNECTION
FUSE RATING
A12 A12AEXTERNAL WIRE CONNECTIONS
20AF18
BA
F19
WIRE CONNECTION
20A
85
30
87
86
87A
16RD
16WH
PIGTAIL
A B
20AF2
A B
BODY CONTROLLER(1602)
BUSSED CONTACT
CAVITY NUMBERR/D NUMBER
CAVITY NUMBER
12
R/D NUMBER
(12)
Figure 3 Circuit Diagram Instructions
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 004
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
CIRCUITNUMBER
COLOR DESCRIPTION
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
3DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
4DKBL SERIAL / DATA COMMUNICATION J1922 (+)
GY SERIAL / DATA COMMUNICATION J1922 (-)
5YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
13PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
Figure 4 Circuit Number Identification and Color
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 005
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
CIRCUIT
NUMBERCOLOR DESCRIPTION
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56OR TURN SIGNAL LIGHTS - LEFT
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57OR TURN SIGNAL LIGHTS - RIGHT
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71OR BACKUP - LIGHTS
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
Figure 5 Circuit Number Identification and Color (Cont.)
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 006
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
CIRCUITNUMBER
COLOR DESCRIPTION
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
Figure 6 Circuit Number Identification and Color (Cont.)
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.7. LAMP BULB CHART, P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
LAMP BULB CHART
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 007
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
BULB APPLICATION CANDLE POWER OR WATTBULB TRADE
NUMBER
BACK-UP LIGHT 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHT 100 WATT 4921-1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 65 WATT GE9007
CIGAR LIGHTER 1 CP 1455
GAUGE BACKLIGHT 2 CP 194
GAUGE WARNING LED (RED) 2 CP 194
COLD AMBIENT PROTECTION LED (RED) 2 CP 194
FUEL FILTER LED (YELLOW) 2 CP 194
WARN ENGINE LED (YELLOW) 2 CP 194
STOP ENGINE LED (RED) 2 CP 194
BRAKE PRESSURE LED 2 CP 194
CHECK TRANSMISSION LED 2 CP 194
TRAILER ABS LED 2 CP 194
LEFT TURN SIGNAL LED (GREEN) 2 CP 194
TRACTION CONTROL LED (GREEN) 2 CP 194
WATER IN FUEL LED (YELLOW) 2 CP 194
PARK FLUID LED (RED) 2 CP 194
CHECK ELECTRICAL SYSTEM LED (YELLOW) 2 CP 194
PARK BRAKE LED (RED) 2 CP 194
CRUISE CONTROL ACTIVE LED (YELLOW) 2 CP 194
ANTILOCK BRAKING SYSTEM LED (YELLOW) 2 CP 194
RIGHT TURN LED (GREEN) 2 CP 194
COOLANT LEVEL LED (RED) 2 CP 194
SEAT BELT LED (RED) 2 CP 194
HIGH BEAM ICON LED (BLUE) 2 CP 194
CHECK AIR CONDITIONER LED (YELLOW) 2 CP 82S272109-4
MAP LIGHT 3 CP 1816
SIDE MARKER - 2548
STOP & TURN/TAIL & LICENSE PLATE 32/3 CP 3157
TURN SIGNAL/MARKER (FENDER) 32/3 CP 3157
TURN SIGNAL & MARKER LIGHT - 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS-UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5 WATT 7575
UNDER BUNK LIGHT 21 CP / 2 (12CP) 577 / 211
ACCENT LIGHT 2 (12CP) 211
DOME LIGHT 15 WATT F15T8-CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003
Figure 7 Lamp Bulb Chart
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
RELAY FUNCTION AND WIRING GUIDE
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 008
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
87A
5
87A
85
MICRO - 280 (1)
RELAY VIEWED FROM INSERTION END
1
86
85
4
87A
30
MINIATURE - 280 (1)
87
MICRO - ISO (1)
3
NORMALLY CLOSEDCONTACT
87
RELAY SCHEMATIC
2
86
8530
85
ENERGIZING COIL
ENERGIZING COIL
87
87
3
87
30
87
NORMALLY CLOSEDCONTACT
4
COMMON CONTACT
1
86
2
30
30
85
NORMALLY OPENCONTACT
85
MICRO - 4 PIN (1)
ENERGIZING COIL
86
MINI MICRO - 4 PIN (2)
NORMALLY OPENCONTACT
85
30
30
COMMON CONTACT
MINIATURE - ISO (1)
87
5
86
ENERGIZING COIL
NOTES :1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
87A
86
86
Figure 8 Relay Function and Wiring Guide
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.9. SCHEMATIC SYMBOL CHART, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
SCHEMATIC SYMBOL CHART
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 009
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
BATTERY
DIODE, LIGHT EMITTING
FUSE
CIRCUIT BREAKER
FAN SOLENOID
ALTERNATOR
AMMETER
BUSBAR
ALARM
AIR DRYERCIGAR LIGHTER
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
G B
R
-+
-+
B
A
C
DIODE
A
TYPE 2 OR 3
B
A
TYPE 1
B
FEMALE TERMINALBLUNT CUT CIRCUIT
Figure 9 Schematic Symbol Chart
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10
SCHEMATIC SYMBOL CHART (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 010
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
HEATER
FUSIBLE LINK
GROUND W/ STUD
GROUND N/ STUD
HORN
KEY SWITCH
LIGHT W/ SWITCH
LIGHT, DOUBLE FILAMENT
LIGHT, SINGLE FILAMENT
HOLDER, FUSE W/ BUSBAR
A
S
DB
BATT
C
KEY SWITCH,COMPLEX
B
S
F A EC
FUSES W/ BUSBAR
AS
AI
OFF
AS
OFF
I I
OFF OFF
IS
A
OFFACCIGN
Figure 10 Schematic Symbol Chart (Cont.)
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11
SCHEMATIC SYMBOL CHART (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 011
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
87
MOTOR
RELAY, FIVETERMINAL
86
30
85
RELAY, FOUR TERMINAL
30
87A
86
85
87
SYMBOLSYMBOL DESCRIPTIONDESCRIPTION
PASS THRU CONNECTION
PRESSURE SWITCH
B1
RESISTOR
SENDER - FUEL,OIL, TEMP, WATER
SENSOR, PRESSURE. ABS 6
RELAY, LATCHING
B2
SOLENOID
SENSOR, MAGNETIC
SENSOR, YAW
SOLENOID W/ DIODE
MALE TERMINAL
B
C
A
Figure 11 Schematic Symbol Chart (Cont.)
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12
SCHEMATIC SYMBOL CHART (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 2
CIRCUIT DIAGRAM, PAYSTAR300011
12MAY0961879Y AE08058081 012
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
SWITCH, MECHANICAL(NORMALLY OPEN)
SPEAKER
START MOTOR W/ TOCP
SYMBOLSYMBOL DESCRIPTIONDESCRIPTION
SPLICE
STUD
SWITCH, MECHANICAL(NORMALLY CLOSED)
VALVE, ETHER BOTTLE
THERMOSTAT
SWITCH, PUSHBUTTON
VALVE, MODULATOR
A
B
C
TERMINATING RESISTOR
C
12
0O
HM
S
A
THERMISTOR
A
B
B
M
S
A
S
B
S
G
B
Figure 12 Schematic Symbol Chart (Cont.)
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 VOLT POWER DISTRIBUTION (CHAPTER 3)
3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
02JUL0961879Y AE08058082 001
BATTERY FEED W/ENG BRAKE
CHAPTER 3
0638 19JAN15 R/D 498M UPDATED. D 92948G
2
A6318DKBL
15A
BATTERY ADAPTER(498M)
A14H6RD
15A
FUSE F2-B (462M)
A14Z10RD
A14X10RD
ROOF CONN #2(428)CH9_05
CIGAR LIGHTER(1090M)CH4_01
A14W6RD
10A
A77T14LTGN
A7510LTGN
3
FUSE F1-D (462M)
LEFT COURTESY LIGHT (1125) CH9_05/RIGHT COURTESY LIGHT(1126) CH9_05/ROOF CONN#1(429F) CH9_05
WORK LIGHT(935F)CH9_04
AC CONTROL RELAY(144M)CH12_01
A8414LTGN
1
8
30A
1
4
HIGH SPEED RELAYR2 (462M)CH12_02
2
FUSE F1-B (462M)
FUSE F1-A (462M)
4
3
A14T10RD
A14Y14RD
A65A14OR
FUSE F2-A (462M)
7
20A
A63P16DKBL
A14B10RD
CAB POWER(1374)
*K14R
B1 BTRYSTUD(55F)
2RD
MEGA FUSE150A
XMSNEW POWER(4261480F)
+ -
A14BW6RD
A14D10RD
A14FB8RD
CH3_02
A14CP10RD
K14A2RD
ABS TRAILER RELAY(152M) CH3-03,CH10_11
A14K8RD
A75A14LTGN
5 MAIN CONTROL RELAYR5 (463M)CH12_0220A
FUSE F1-C (462M)
6
B
CTEMPERATURE /
COMPASS DISPLAY(1282M)
CH4_13
A14CD18RD
BATTERY GND(ON LEFT SIDE
OF RAIL)
CAB POWER(1372)
K14C10RD
* W/ULTRASHIFT PLUS XMSN
CH3_03
CH3_02
A14AH10RD
K142RD
A11-G10WH
BATTERY
A
NEG BTRY CONN(666B)
POS BTRY CONN(412A)
A
CH_04
B2 BTRYSTUD
(51F)
10RD
ECM CONNECTOR(6018)CH7_01
A14F10RD
FUSE F7-D(463M)CH03_03
BEACON LIGHTSWITCH
(1135M)CH9_13
BA50BL18YL 1 2
A14BE18PK
FUSE F10-A(464M)
10A
Figure 13 Battery Feed with Engine Brake
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.2. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE, P. 1A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
BATTERY FEED W/ENG BRAKE W/500K BAUD RATE
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0222
22JAN1693408S AE08058082 01A
MJV048831MAR16 INITIAL RELEASE. A 93408S
2
A6318DKBL
15A
B2 BATTERYADAPTER(498M)
A14H6RD
15A
FUSE F2-B (462M)
A14Z10RD
A14X10RD
ROOF CONN #2(428F)CH9_05
CIGAR LIGHTER(1090M)CH4_01
A14W6RD
10A
A77T14LTGN
A7510LTGN
3
FUSE F1-D (462M)
LEFT COURTESY LIGHT (1125) CH9_05/RIGHT COURTESY LIGHT(1126) CH9_05/ROOF CONN#1(429F) CH9_05
WORK LIGHT(935F)CH9_04
AC CONTROL RELAY(144M)CH12_01
A8414LTGN
1
8
30A
1
4
HIGH SPEED RELAYR2 (462M)CH12_02
2
FUSE F1-B (462M)
FUSE F1-A (462M)
4
3
A14T10RD
A14Y14RD
A65A14OR
FUSE F2-A (462M)
7
20A
A63P16DKBL
B1 BTRYSTUD(55F)(81F)
(1064F)
A14BW6RD
A14D10RD
A14FB8RD
FUSE F5-D(462M)CH03_2A
A14CP10RD
A14K8RD
A75A14LTGN
5 HEATER CONTROL RELAYR5 (463M)CH12_0220A
FUSE F1-C (462M)
6
CIRCUITBREAKERF8-A(463M)CH03_2A
A14AH10RD
A
B2 BTRYSTUD
(51F)(155F)(156F)
(1069F)
A14F10RD
FUSE F7-D(463M)CH03_3A
A14AA14RD
FUSE F10-A(464M)CH03_3A
A14C10RD
FUSE F7-A(463M)CH03_3A
A14N10RD
A14N10GY
A14P10RD
BODY CONTROLLERBATT FEED
(57)
BODY CONTROLLERBATT FEED
(57F)
BODY CONTROLLERBATT FEED
(9767)A B
Figure 14 Battery Feed with Engine Brake with 500K Baud Rate
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.3. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
06JUL0961879Y AE08058082 002
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
BATTERY FEED W/ENG BRAKE (CONT)
CHAPTER 3
CB RADIO POWER(481M)CH4_09
A14E10RD
8
FUSE F3-B(462M)
30A
FUSE F3-D(462M)
4 3
25A
7
8
5
CIRCUIT BREAKERF8-B (463M)
A50A18YL
20A
A5018YL
A7012OR
A14B10RD
A5114YL
A1
4B
W6
RD
30A
A97DL14VT
A14AA14RD
STOP LIGHT SWITCH(640)CH9_1220A
B2BATTERY
STUDCH3_01
A6810BN
12
10A
A86K14LTGN
7
TRAILER MARKER RELAYR8 (463M)CH9_02
DATALINK(1386)CH3_12
HEADLIGHT SWITCH(465M)CH9_08
A58D12BN
FUSE F3-A(462M)
HEADLIGHT RELAY(462M)CH9_08
FUSE F5-D(462M)
FUSE F3-C(462M)
6 CAB AND TRAILER TAIL LIGHTS RELAYR9 (464M) CH9_02
CIRCUIT BREAKERF8-A (463M)
HEADLIGHT SWITCH(465M)CH9_08
A B
A B
10A
4 3
2 1
A14D10RD
Figure 15 Battery Feed with Engine Brake (Cont.)
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 2A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
BATTERY FEED W/ENG BRAKEW/500K BAUD RATE (CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0222
22JAN1693408S AE08058082 02A
MJV048831MAR16 INITIAL RELEASE. A 93408S
AUX POWER(481M)CH4_09
A14E10RD
8
FUSE F3-B(462M)
30A
FUSE F3-D(462M)
4 3
25A
7
8
5
CIRCUIT BREAKERF8-B (463M)
A50A18YL
20A
A5018YL
A7012OR
A14B10RD
A5114YL
A1
4B
W6
RD
20A
A97DL14VT
A14AA14RD
STOP LIGHT SWITCH(640)CH9_1220A
B2BATTERY
STUD(1069F)(156F)CH3_1A
A6810BN
12
10A
A86K14LTGN
7
TRAILER MARKER RELAYR8 (463M)CH9_02
DATALINK(1386)CH3_12
HEADLIGHT SWITCH(465M)CH9_08
A58D12BN
FUSE F3-A(462M)
HEADLIGHT RELAY R4(462M)CH9_08
FUSE F5-D(462M)
FUSE F3-C(462M)
6 CAB AND TRAILER TAIL LIGHTS RELAYR9 (464M) CH9_02
CIRCUIT BREAKERF8-A (463M)
HEADLIGHT SWITCH(465M)CH9_08
A B
A B
10A
4 3
2 1
A14D10RD
A14BJ10RD
ACC FEED RELAY(145M)CH3_9A
Figure 16 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.5. BATTERY FEED WITH ENGINE BRAKE (CONT.), P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
06JUL0961879Y AE08058082 003
CHAPTER 3BATTERY FEED W/ENG BRAKE (CONT)
012 17APR13 REVISED AND UPDATED. B 91786V
FLASHER(480M) CH9_12
15A
A5512OR
25A
6A14BL14RD
FUSE F9-A(463M)
(A14R)
5
78
DRL MODULE(513M) CH9_06
A14AD16RD
STOP LIGHT RELAY R10(464M) CH9_1230A
A70E10OR
10A
A14F10RD
A14R10RD
6
7
2
FUSE F9-C (463M)
AIR DRYER CONTROL RELAY(146M) CH10_01
5
1
FUSE F7-D (463M)
A14AN10RD
ABS FEED(571ML) CH10_02,06,12
FUSE F2-C (462M)
A14K8RD
A39A16GY
8
15A
A66A14YL
A14J16RD
FUSE F5-C(462M)
15A
LEFT MOTORIZEDMIRROR SWITCH(823M) CH4_07
A78L18LTGN
A8516GY
A14AM10RD
6 5HORN RELAY R7(463M) CH4_05
RADIO(426M) CH4_11
A88B16LTGN
FUSE F2-D (462M)
A14S12RD
IGN RELAY R1(462M) CH3_06
A14K6RD
POWER WINDOW LEFT AND RIGHT(201M) CH4_02,03
A14BJ10RD
FUSE F7-C (463M)
* W/ ENG BRAKE# N/ ENG BRAKE
FUSE F6-C (463M)
6
1
4
A14C10RD
RIGHT TURN RELAY R12(464M) CH9_12
A1512RD
CHASSIS CONNECTOR(3)
A14FB8RD
FUSE F4-D (462M)
FUSE F7-A (463M)
15A
2
15A
ACCESSORY FEED RELAY(145M) CH3_09
WIPER HI SPEEDDELAY RELAY(142M) CH4_17
A57H12OR
25A
15A
KEY SWITCH(40M)CH3_06,08,09CH5_01,02
6A14AJ10RD
A14L10RD
7
LEFT TURN RELAY R11(464M) CH9_12
3
B1, BATTERYSTUD
CH3_04
5
15A
5
8A14AL10RD
A94AH10GY
A87B16GY
15A
FUSE F10-A (464M)2 1
A14G18RD
A78D18LTGN
RIGHT MOTORIZEDMIRROR SWITCH(437M) CH4_07
SPEEDOMETER /TACHOMETERMODULE #1(421M) CH8_01,09
A14FA14RD
A
A14MA18RD
C
A14BD14RD
D
G
MANIFOLD PRESSURE GAUGE(1285F) CH8_06
A14C16RD
ROAD RELAY DISPLAY MODULE(662M) CH4_14
J
FUSE F7-B(463M)
BATTERYADAPTER(497M)
W/ OR N/ ENG BRAKE
*A14V10RD
#A14V10RD
POWER LOCKUNLOCK RELAY
(200M) CH4_12
B1,BATTERY
STUDCH3_01
WINDSHIELD WASHER PUMP(9) CH4_17
15A
A56H12OR
A14CP10RD
A87B16GY
TT
A82K16GY
ABS IGNITION RELAY(152M) CH10_02 / ABS TRAILER RELAY(152M) CH10_09,11
Figure 17 Battery Feed with Engine Brake (Cont.)
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.6. BATTERY FEED WITH ENGINE BRAKE WITH 500K BAUD RATE (CONT.), P. 3A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3BATTERY FEED W/ENG BRAKEW/500K BAUD RATE (CONT)
CIRCUIT DIAGRAM, PAYSTARMJV0222
22JAN1693408S AE08058082 03A
MJV048831MAR16 INITIAL RELEASE. A 93408S
FLASHER(480M) CH9_12
15A
A5512OR
25A
6A14BL14RD
FUSE F9-A(463M)
5
78
DRL MODULE(513M) CH9_06
A14AD16RD
STOP LIGHT RELAY R10(464M) CH9_1230A
A70E10OR
10A
A14F10RD
A14R10RD
6
7
2
FUSE F9-C (463M)
AIR DRYER CONTROL RELAY(146M) CH10_01
5
1
FUSE F7-D (463M)
A14AN10RD
ABS FEED(571ML)CH10_02,06
FUSE F2-C (462M)
A14K8RD
A39A16GY
8
15A
A66A14YL
A14J16RD
FUSE F5-C(462M)
15A
A8516GY
A14AM10RD
6 5HORN RELAY R7(463M) CH4_05
RADIO(426M) CH4_11
A88B16LTGN
FUSEF2-D
(462M)
A14S12RD
IGN RELAY R1(462M) CH3_06
A14K6RD
DEF GAUGEBATT FEED
(9766)CH4_18
A14BJ10RD
FUSE F7-C (463M)
* W/ ENG BRAKE# N/ ENG BRAKE
FUSE F6-C (463M)
6
1
4
A14C10RD
RIGHT TURN RELAY R12(464M) CH9_12
A1512RD
CHASSIS CONNECTOR(3M)
A14FB8RD
FUSE F4-D (462M)
FUSE F7-A (463M)
15A
2
15A
ACCESSORY FEED RELAY(145M) CH3_9A
WIPER HI SPEEDDELAY RELAY(142M) CH4_17
A57H12OR
25A
15A
KEY SWITCH(40M)CH3_6A,9ACH5_1A
6A14AJ10RD
A14L10RD
7
LEFT TURN RELAY R11(464M) CH9_12
3
B1, BATTERYSTUD
CH3_5A
5
15A
5
8A14AL10RD
A94AH10GY
A87B16GY
15A
FUSE F10-A (464M)2 1
A14G18RD
SPEEDOMETER /TACHOMETERMODULE #1(421M) CH8_01,09
A
A13NA18PK
G
FUSE F7-B(463M)
B1 BATTERYADAPTER(497M)
W/ OR N/ ENG BRAKE
*A14V10RD
#A14V10RD
B1,BATTERY
STUD(81F)(55F)
(1064F)CH3_1A
WINDSHIELD WASHER PUMP(9) CH4_17
15A
A56H12OR
A14CP10RD
A87B16GY
TT
A82K16GY
ABS TRAILER RELAY(152M) CH10_16
Figure 18 Battery Feed with Engine Brake with 500K Baud Rate (Cont.)
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. BATTERY FEED WITHOUT ENGINE BRAKE, P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
06JUL0961879Y AE08058082 004
CHAPTER 3BATTERY FEED N/ENG BRAKE
0638 19JAN15 R/D 498M UPDATED. C 92948G
56
MAIN CONTROL RELAYR5 (463M)CH12_02
FUSE F1-B(462M)
AC CONTROL RELAY(144M) CH12_01
20A
FUSE F6-C(463M)
FUSE F1-A(462M)
FUSE F6-B(463M)
15A
3
A8414LTGN
A14W6RD
30A
7
A63P16DKBL
HIGH SPEED RELAYR2 (462M)CH12_02
A77T14LTGN
8
5
2
FUSE F6-D(463M)
A75A14LTGN
1
10A
15A
4
ROOF CONN #2(428)CH9_05
6
A14Z10RD
7
ECA(7501)
A7510LTGN
A6318DKBL
WORK LIGHT(935F)CH9_04
FUSE F1-D(462M)
A14M10RD
A
A65A14OR
FUSE F1-C(462M)
10A
34
A14CD18RD
BATTERY ADAPTER(498M)
A
C
A14AH10RD
TEMPERATURE /COMPASS DISPLAY
(1282M)CH4_13
LEFT COURTESY LIGHT(1125) CH9_05RIGHT COURTESY LIGHT(1126) CH9_05ROOF CONN #1(429F) CH9_05
B2 BTRYSTUD(51F)
B1 BTRYSTUD(55F)
CIGAR LIGHTER(1090F/1090M)CH4_01
C*K14510RD
A14K6RD
B*K11-G10WH
CH3_05,CH3_03CH3_05,CH3_03
10A
CH3_05,CH3_03
ECA FUSE(8104)
10A
B
50A
8
HARNESS(6314)GROUND
*W/ ULTRASHIFT PLUSA
*K14R10RD
POWER STUD(1375)
BEACON LIGHTSWITCH
(1135M)CH9_13
B
2
A50BL18YL
A14BE18PK1
FUSE F10-A(464M)
10A
Figure 19 Battery Feed without Engine Brake
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE, P. 4A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3BATTERY FEED N/ENG BRAKE W/ 500K BAUD RATE
CIRCUIT DIAGRAM, PAYSTARMJV0222
22JAN1693408S AE08058082 04A
MJV048831MAR16 INITIAL RELEASE. A 93408S
56
HEATER CONTROL RELAYR5 (463M)CH12_02
FUSE F1-B(462M)
AC CONTROL RELAY(144M) CH12_01
20A
FUSE F6-C(463M)
FUSE F1-A(462M)
FUSE F6-B(463M)
15A
3
A8414LTGN
A14W6RD
30A
7
A63P16DKBL
HIGH SPEED RELAYR2 (462M)CH12_02
A77T14LTGN
8
5
2
FUSE F6-D(463M)
A75A14LTGN
1
10A
15A
4
ROOF CONN #2(428F)CH9_05
6
A14Z10RD
7
A7510LTGN
A6318DKBL
WORK LIGHT(935F)CH9_04
FUSE F1-D(462M)
A14M10RD
A65A14OR
FUSE F1-C(462M)
4
B2 BATTERYADAPTER(498M)
AA14AH10RD
LEFT COURTESY LIGHT(1125) CH9_05RIGHT COURTESY LIGHT(1126) CH9_05ROOF CONN #1(429F) CH9_05
B2 BTRYSTUD(51F)
CIGAR LIGHTER(1090M/1090F)CH4_01
10A10A
8
2
FUSE F6-A(463M) ACC FEED RELAY
(40M)CH3_9A
A14BJ10RD
Figure 20 Battery Feed without Engine Brake with 500K Baud Rate
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.9. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
06JUL0961879Y AE08058082 005
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
BATTERY FEED N/ENG BRAKE
CHAPTER 3
2
15A
RIGHT TURN RELAYR12 (464M) CH9_12
A97DL14VT
3 A86K14LTGN
CB RADIO POWER(481M) CH4_09
15A
A39A16GY
FUSE F5-C (462M)
FUSE F9-C (463M)
20A
FUSE F7-B (463M)
FRONT END CONN(1M-J)
A57H12OR
FUSE F3-A (462M)
HEADLIGHT RELAY(462M) CH9_08
TRAILER STOP LIGHTR10 (464M) CH9_12
WIPER HI SPEED DELAYRELAY(142M) CH4_17
5
6
30A
ABS FEED (571ML) CH10_02,06
FUSE F5-A (462M)
30A
2
FUSE F2-B (462M)
A58D12BN
15A
FUSE F3-D (462M)
1
2
RADIO(426M) CH4_11
15A
A50A18YL
8
15A
A14G18RD
A87B16GY
SPDOM / TACH MODULE#1(421M) CH8_01,09
A14L10RD
DRL MODULE(513M) CH9_06
6
1
LEFT TURN RELAYR11 (464M) CH9_12
A14BJ10RD
5
IGNITION RELAYR1 (462M) CH3_06
A5114YL
A88B16LTGN
DATALINK(1386) CH3_12
FUSE F7-C (463M)
7
A14AN10RD
30AA85
16GY
CIRCUIT BREAKERF2-C (462M)
4
BATTERY ADAPTER(497M) CH3_03
HEADLIGHT SWITCH(465M) CH9_08
A5018YL
78
CIRCUIT BREAKERF2-D (462M)
5
8
A66A14YL
HORN RELAYR7 (463M) CH4_05
1
3
ACCESSORY FEED RELAY(145M) CH3_09
20A
A14S12RD
A14J16RD
7
A70E10OR
15A
A14T10RD
FUSE F9-A (463M)
5
TRAILER MARKERLIGHT RELAY R8(463M) CH9_02
A82K16GY
25A
6
CIRCUIT BREAKERF9-D (463M)
8
AIR DRYER CONTROLRELAY (146M)CH10_01
FUSE F7-D (463M)
FUSE F5-D (462M)
4
10A
6
10A
7
A14V10RD
M7012OR
FLASHER(480M) CH9_12
20A
A5512OR
A14E10RD
30A
A14B10RD
A14D10RD
4
3
6FUSE F3-C (462M)
CAB AND TRAILERLIGHT RELAYR9 (464M) CH9_02
3
4
B1,BATTERY
STUDCH3_04
5
FUSE F5-B (462M)
ABS IGNITION RELAY(152M) CH10_02 /ABS TRAILER RELAY(152M) CH10_09
20A
FUSE F3-B (462M)
30A
3
A94AH10GY
FUSE F9-B (463M)
A6810BN
4
A7012OR
HEADLIGHT SWITCH(465M) CH9_08
A B
A
78
T
A B
A87B16GY
CHASSIS CONN(3)
A14K6RD
WINDSHIELDWASHER PUMP(9) CH4_17
FUSE F7-A (463M)2
25A
1 A1512RD
KEY SW(40M) CH3_06,08,09CH5_01,02
A56H12OR
STOP LIGHT SWITCH(640) CH9_12
B
A78D16LTGN
A78L18LTGN
RIGHT MOTORIZED MIRROR SW(437M) CH4_07
LEFT MOTORIZED MIRROR SW(823M) CH4_07
Figure 21 Battery Feed without Engine Brake
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.10. BATTERY FEED WITHOUT ENGINE BRAKE WITH 500K BAUD RATE (CONT.),P. 5A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
BATTERY FEED N/ENG BRAKEW/500K BAUD RATE (CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0222
22JAN1693408S AE08058082 05A
MJV048831MAR16 INITIAL RELEASE. A 93408S
2
15A
RIGHT TURN RELAYR12 (464M) CH9_12
A97DL14VT
3 A86K14LTGN
CB RADIO POWER(481M) CH4_09
15A
A39A16GY
FUSE F5-C (462M)
FUSE F9-C (463M)
20A
FUSE F7-B (463M)
FRONT END CONN(1M-J)
A57H12OR
FUSE F3-A (462M)
HEADLIGHT RELAY R4(462M) CH9_08
TRAILER STOP LIGHTR10 (464M) CH9_12
WIPER HI SPEED DELAYRELAY(142M) CH4_17
5
6
30A
ABS FEED (571ML) CH10_02,06
FUSE F5-A (462M)
30A
2
FUSE F2-B (462M)
A58D12BN
15A
FUSE F3-D (462M)
1
2
RADIO(426M) CH4_11
15A
A50A18YL
8
15A
A14G18RD
A87B16GY
SPDOM / TACH MODULE#1(421M) CH8_01,09
A14L10RD
DRL MODULE(513M) CH9_06
6
1
LEFT TURN RELAYR11 (464M) CH9_12
A14BJ10RD
5
IGNITION RELAYR1 (462M) CH3_6A
A5114YL
A88B16LTGN
DATALINK(1386) CH3_12
FUSE F7-C (463M)
7
A14AN10RD
30AA85
16GY
CIRCUIT BREAKERF2-C (462M)
4
B1 BATTERY ADAPTER(497M) CH3_3A
HEADLIGHT SWITCH(465M) CH9_08
A5018YL
78
CIRCUIT BREAKERF2-D (462M)
5
8
A66A14YL
HORN RELAYR7 (463M) CH4_05
1
3
ACCESSORY FEED RELAY(145M) CH3_9A
20A
A14S12RD
A14J16RD
7
A70E10OR
15A
A14T10RD
FUSE F9-A (463M)
5
TRAILER MARKERLIGHT RELAY R8(463M) CH9_02
A82K16GY
25A
6
CIRCUIT BREAKERF9-D (463M)
8
AIR DRYER CONTROLRELAY (146M)CH10_01
FUSE F7-D (463M)
FUSE F5-D (462M)
4
10A
6
10A
7
A14V10RD
M7012OR
FLASHER(480M) CH9_12
20A
A5512OR
A14E10RD
30A
A14B10RD
A14D10RD
4
3
6FUSE F3-C (462M)
CAB AND TRAILERLIGHT RELAYR9 (464M) CH9_02
3
4
JUCTION STUD(54F)
5
FUSE F5-B (462M)
ABS TRAILER RELAY(152M) CH10_16
20A
FUSE F3-B (462M)
30A
3
A94AH10GY
FUSE F9-B (463M)
A6810BN
4
A7012OR
HEADLIGHT SWITCH(465M) CH9_08
A B
A
78
T
A B
A87B16GY
CHASSIS CONN(3)
A14K6RD
WINDSHIELDWASHER PUMP(9) CH4_17
FUSE F7-A (463M)2
25A
1 A1512RD
KEY SW(40M) CH3_6A,9ACH5_01
A56H12OR
STOP LIGHT SWITCH(640) CH9_12
B
A14A2RD
Figure 22 Battery Feed without Engine Brake with 500K Baud Rate (Cont.)
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. IGNITION FEED, P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
IGNITION FEED
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 006
CHAPTER 3
FOR CIRC A13H.
- - ADDED CH REF CH8_11 C 92715R
6 A14R10RD
5R1,IGNITION
RELAY(462M)
*A14S12RD
A14K8RD
B1, BATTERY STUDCH3_03
#A14S12RD
FUSE F5-A(462M)
A14B10RD
21 B1, BATTERY STUDCH3_05
86
85
30
4
87A87
A1
31
2P
K
2
15
A1
3-G
A1
8W
H
A75-GB18WH
462M(R2-2) 462M
(R4-2)A75-GC
18WH
RIGHT CABGND STUD
(53F)
A11-G8WH
*A13B12PK
2 1
FUSE F4-A(462M)
RIGHT SIDE CLUSTER (420M)CH8_03,04,05, CH9_06CH10_02,05,12
A28A18TN
A28C18TN
SPDOM / TACH MODULE(421M)CH8_01,02,08,09
A28D18TN
LEFT SIDE CLUSTER #2(423M) CH10_02,12
5
ABS TRAILERRELAY (152M)CH10_09,11
6
A13DM118PK
*A13Z12PK
A75BC16LTGN
8 7
KEY SWITCH(40M)
1A1512RD
A
G
SI
B
IS
A
C
SI
A
OFFOFF
I A
OFF
AS
E
OFF
A13AH14PK
AIR DRYER CONTROL RELAY(146M) CH10_01
A75BC16LTGN
A75BP18LTGN
HVAC CONTROL(1057M) CH12_02
A75BM18LTGN
RECIRC MOTOR(1059M) CH12_02
A75BK18LTGN
AIR DIST MOTOR(1058M) CH12_02
A13CP14PK
A13V16PK
A75BJ18LTGN
A13H12PK
HEATER CONN#2(162F) CH12_03
F
FUSE F9-D(463M)
A13
A1
2P
K
A28B18TN
LEFT SIDE CLUSTER(423M)CH8_02, CH9_04 CH10_05
#A13B12PK
EATON ULTRASHIFT / DM3XMSN RELAY(1316FL) CH11_09
FUSE F7-A(463M)
*A13U12PK
P
FUSE F6-D(463M)8
DASH / ENGINE(2M)
A13D18PK
ECM CONN 1(6018) CH7_01
K13D18PK
2
10A
30A
10A
25A
10A
15A
10A
FUSE F2-C(462M)
B1, BATTERY STUDCH3_03
A14K6RD
FUSE F8-C(463M)
25A
2
FUSE F8-A(463M)
4
A13V16PK1
3
FUSE F8-B(463M)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
** W/ 15L ISX 2013 ENG
HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02HVAC CONTROL(1057M) CH12_02
A75BR18LTGN
HVAC CONTROL(1057M) CH12_02
*A14C10RD
A14FB8RD
10A
#A14L10RD
A14K6RD
B1, BATTERY STUDCH3_05
7
IGN FEED(494M) CH3_07 /ABS POWER RELAY(152M) (CH10_02,10) /BACK UP LIGHT SWITCH(230) CH9_01ENGINE STOP ALARM (201M)CH8_11
462M(R4-2)
462M(R3-2)
A50-GB18WH
**K13D 16PK ECM (6000) CH7_NEW 01
Figure 23 Ignition Feed
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.12. IGNITION FEED WITH 500K BAUD RATE, P. 6A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
IGNITION FEED W/500K BAUD RATE
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0370
28JAN1693408S AE08058082 06A
MJV048831MAR16 INITIAL RELEASE. A 93408S
6 A14R10RD
5
R1,IGNITIONRELAY(462M)
*A14S12RD
A14K8RD
B1, BATTERY STUD(55F)CH3_3A
#A14S12RD
FUSE F5-A(462M)
A14B10RD
21
B1, BATTERY STUD(55F)CH3_5A
86
85
30
4
87A87
A1
31
2P
K
2
15
A13-GA18WH
*A13B12PK
2 1
FUSE F4-A(462M)
RIGHT SIDE CLUSTER (420M)CH8_01,03,04,05, CH9_06CH10_02
A28A18TN
A28C18TN
SPDOM / TACH MODULE(421M)CH8_01,02,08,09
A28D18TN
LEFT SIDE CLUSTER #2(423M) CH10_02
5
ABS TRAILERRELAY (152M)CH10_16
6
A13DM118PK
*A13Z12PK
A75BC16LTGN
8 7
KEY SWITCH(40M)
A1512RD
A
G
SI
B
IS
A
C
SI
A
OFFOFF
I A
OFF
AS
E
OFF
A13AH14PK
AIR DRYER CONTROL RELAY(146M) CH10_01
A75BC16LTGN
A75BP18LTGN
A75BM18LTGN
RECIRC MOTOR(1059M) CH12_02
A75BK18LTGN
AIR DIST MOTOR(1058M) CH12_02
A13CP14PK
A13V16PK
A75BJ18LTGN
A13H12PK
HEATER CONN#2(162F) CH12_03
F
FUSE F9-D(463M)
A13
A1
2P
K
A28B18TN
LEFT SIDE CLUSTER(423M)CH8_02, CH9_04
#A13B12PK
EATON DM3XMSN(1316FL)CH11_09
FUSEF7-A
(463M)
*A13U12PK
P
FUSE F6-D(463M)8
DASH / ENGINE(2M)
A13D18PK
ECM CONN 1(6018) CH7_01
K13D18PK
10A
30A
10A
25A
10A
15A
10A
FUSE F2-C(462M)
B1, BATTERY STUD(1064F)CH3_3A
A14K6RD
FUSE F8-C(463M)
25A
2
FUSE F8-A(463M)
4
A13V16PK1
3
FUSE F8-B(463M)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE** W/ 15L ISX
A75BR18LTGN HVAC CONTROL
(1057M) CH12_02
*A14C10RD
A14FB8RD
10A
7
I1 IGNITION ADAPTER(494M) CH3_7ADRL MODULE(513M) CH9_0612 IGNITION ADAPTER(495M) CH3_7A,15
A13DM120PK
HIGH SPEEDRELAY R2(462M)CH12_02
A13D20PK
1 2
3 4
20A
A5512OR
FUSE F5-B(462M)
FLASHER(480M)CH9_12
ECM CONN(6000) CH7_11
**K13D16PK
Figure 24 Ignition Feed with 500K Baud Rate
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.13. IGNITION FEED (CONT.), P. 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
IGNITION FEED (CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTAR360070
18SEP0961879Y AE08058082 007R/D 495M.
0638 07MAY15 ADDED CAVITY J IN C 92948U
1*A13BN12PK
2A78C
16LTGN
FUSE F4-D(462M)
15A
DUAL AXIS MOTORIZEDMIRROR SW(1137) CH4_08
5BACK-UP LIGHT SW(230) CH9_01
A7118OR
6
10A
8
15A
7
IGN RELAY R1(462M)CH3_06
FUSE F5-A (462M)
C
B
A
TEMP/COMPASSDISPLAY(1282M)CH4_13
FUSE F9-B (463M)
*A13BL14PK
4
30A
3 A66D14YL
DRL MODULE(513M) CH9_06
FUSE F4-A (462M)
2 1A66D14YL
#A13BL14PK
10A
FUSE F10-C (464M)A13Z12PK
15A
6A95HT18GY5
DRL MODULE(513M) CH9_06
&A13CD18PK
8
H
FUSE F10-D (464M)
A13BB18PK
WATER IN FUEL(1456) CH7_05
A44EB18PK
A97CL18VT
CLUTCH SW(294F) CH7_08
A97F18VT
ENGINE BRAKE ON / OFF(434M) CH7_06
K23T18TN
PARTICULATE TRAP WARNINGLIGHT (1405)CH7_10
A13F12PK
10A
A7816LTGN
A78C16LTGN
HEATED MIRROR SW(438M) CH4_06
DUAL AXIS MOTORIZEDMIRROR SW(1137) CH4_08
#A13J12PK
A13H12PK
FUSE F4-C (462M)
A95HV18GY
A95H18TN
HIGH EXHAUST TEMP LIGHT(1404) CH7_10
A97S18VT
A97CR18VT
A24AM18GY
M97-GF18VT
WAIT TO START(1455) CH7_05
PARK BRAKE SW(141F) CH7_06
CRUISE ON / OFF(435M) CH7_08
A97AF18VT
ECM PARK BRAKE RELAY(148M) CH7_06
A1
3D
41
8P
K
K13D418PK
K13F18PK
K13FA18PK
AC PRESS SW(228) CH7_04
ENGINE SENSORINTERFACE(6033) CH7_07
I1, IGNITIONADAPTER(494M)
*A13DS12PK
* W/ ALLISON XMSN, ENGINE BRAKE# W/ MANUAL XMSN, STARTER INTERLOCK W/ ULTRASHIFT, AUTOSHIFT & ALLISON XMSN N/ ENGINE BRAKE@ W/ ETHER START% W/ MANIFOLD PRESSURE GAUGE& W/ OUTSIDE TEMP SENSOR*# W/ CAB BASE XMSN & W/ ENG BRAKE
DASH / ENGINE(2)
DASH / FRONT END(1)
J1 MSM MODULECONNECTOR(1406) CH7_10
A9518TN
JA13W14PK
ABS CONTROL MODULE(1348) CH10_12
15A
FUSEF10-A(464M)
12
K%A13MA
18PK%A28M18TN
MANIFOLD PRESSURE GAUGE(1285F) CH8_06
DPOWER DIVIDERLOCK BUZZER(562M) CH8_03
A13X18PK
@A13L14PK
AA13P12PK
A13BG14PK
2
IGNITION ADAPTER(495M)
A13BA14PK
1
FUSE F10-A (464M)
15A
A13PA18PK
A13PB18PK
4
10A
3FUSE F10-B (464M)
D
H
A13EF18PK
K
A13AB14PK
A2518TN
FUSE F10-A (464M)
15A
12H PYROMETER CONTROL
MODULE (15M)CH8_07
@A12H18TN
ETHER STARTCH8_10
A7816LTGN
HEATED MIRROR SW(438M) CH4_06
A13BH18PK
CTD RELAY(201M) CH11_03 /XMSN OVER HEAT LIGHT (881F)
77
A38A18LTGN
ROAD RELAYDISPLAY MODULE(662M) CH4_14
XMSN SERVICE LIGHT(649M)CH11_03 /TCM/VIM(7105/1107M) CH11_02 /AUTO NEUTRAL INDICATOR(961) CH11_04 /CTD RELAY(201M)CH11_03
A13BE18PK
DRIVERS HEATED SEAT CONNECTOR(1331F) CH4_15
Q
GA13NA18PK
DEF GAUGEBATT FEED(9766) CH04_18
*#A13ZA12PK
JA13CT14PK 12
10A
FUSE F10-A(464M)
A49A14WH
FRONT REARAXLE(100F)CH10_26
CENTRE REARAXLE(101F)CH10_26
REAR REARAXLE(102F)CH10_26
Figure 25 Ignition Feed (Cont.)
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.14. IGNITION FEED WITH 500K BAUD RATE (CONT.), P. 7A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
IGNITION FEED W/500K BAUD RATE(CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0370
28JAN1693408S AE08058082 07A
MJV048831MAR16 INITIAL RELEASE. A 93408S
1*A13BN12PK
2A78C
16LTGN
FUSE F4-D(462M)
15A
DUAL AXIS MOTORIZEDMIRROR SW(1137) CH4_08
5BACK-UP LIGHT SW(230) CH9_01
A7118OR
6
10A
8
15A
7
IGN RELAY R1(462M)CH3_6A
FUSE F5-A (462M)
C
B
A
FUSE F9-B (463M)
*A13BL14PK
4
30A
3 A66D14YL
DRL MODULE(513M) CH9_06
FUSE F4-A (462M)
2 1A66D14YL
#A13BL14PK
10A
FUSE F10-C (464M)#A13Z12PK
15A
6A95HT18GY5
DRL MODULE(513M) CH9_06
8
H
FUSE F10-D (464M)
A13BB18PK
WATER IN FUEL(1456) CH7_05
A44EB18PK
A97CL18VT
CLUTCH SW(294F) CH7_9A
A97F18VT
ENGINE BRAKE ON / OFF(434M) CH7_06
K23T18TN
PARTICULATE TRAP WARNINGLIGHT (1405)CH7_10
A13F12PK
10A
A7816LTGN
A78C16LTGN
HEATED MIRROR SW(438M) CH4_06
DUAL AXIS MOTORIZEDMIRROR SW(1137) CH4_08
A13J12PK
A13H12PK
FUSE F4-C (462M)
A95HV18GY
A95H18TN
HIGH EXHAUST TEMP LIGHT(1404) CH7_10
A97S18VT
A97CR18VT
A24AM18GY
M97-GF18VT
WAIT TO START(1455) CH7_05
PARK BRAKE SW(141F) CH7_06
CRUISE ON / OFF(435M) CH7_08
A97AF18VT
ECM PARK BRAKE RELAY(148M) CH7_06
A1
3D
41
8P
K
K13D418PK
K13F18PK
K13FA18PK
AC PRESS SW(228) CH7_04
ENGINE SENSORINTERFACE(6033) CH7_07
I1, IGNITIONADAPTER(494M)
#A13DS12PK
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
DASH / ENGINE(2)
DASH / FRONT END(1)
A9518TN
A A13P12PK
12 IGNITION ADAPTER(495M)
A7816LTGN
HEATED MIRROR SW(438M) CH4_06
77
Q
GA13NA18PK
DEF GAUGEBATT FEED(9766) CH04_18
*A13ZA12PK
A95A18TN
A95BZ18TN
A95IG18TN
BODY CONTROLLER #J3(1600)
AFTERTREATMENT BUZZER(1415)CH7_10
INHIBIT REGEN SWITCH(1402)CH7_10
A16
Figure 26 Ignition Feed with 500K Baud Rate (Cont.)
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.15. POWER FEED, P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
POWER FEED
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTAR360070
18SEP0961879Y AE08058082 008
DLV1 11JAN11 INITIAL RELEASE. A 61879Y
S
F
AAS
I
OFF
C
S
OFFOFF
I
B
A
A
I I
E
OFF
SA
DRL MODULE(513M)CH9_06
KEY SWITCH(40M)
F
A14L10RD
PARK BRAKE(420M)CH9_06
A4418GY
A44A16GY
25A
FUSE F7-A(463M)
2 1
A14C10RD
A14FB8RD
B1, BATTERY STUDCH3_05
A1512RD
A14K6RD
G
B1, BATTERY STUDCH3_03
N/ENG BRAKE
W/ENG BRAKE
Figure 27 Power Feed
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.16. ACCESSORY FEED, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3ACCESSORY FEED
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 009
012 17APR13 REVISED AND UPDATED. B 91786V
AC CONTROLRELAY(144M)
CH12_01
87A
8630
85
3
*A12M12LTBL
A11-GF10WH
#A8616LTGN
5
4
FUSE F2-A(462M)
A1
2-G
H1
6W
H
*A86E16LTGN
FUSE F10-B(464M)
RADIO(426M)CH4-11
#A5512OR20A
4
FLASHER(480M) CH9_12
#A86E16LTGN
A12M12LTBL
A12BB16LTBL
FUSE F5-B(462M)
A12BC16LTBL
1
WINDSHIELD WASHERW/ WIPER DELAY SW(1171M)CH4_17
IS
A II
A
OFF
B
AS
OFF
F
SI
OFF
S
OFF
EC
A A
G
87
5 1
4
2
3
15A
3
5
7 8
FUSE F5-D(462M)
A12F12LTBL
B1, BATTERY STUDCH3_03
#A14BJ10RD
A1
21
2LT
BL
A1
2A
C1
2LT
BL
A14K6RD
A77-GS18WH
A11-GQ16WH
LEFT CABGND STUD
(56F)
2
ACCESSORYFEED RELAY
(145M)
15A
1 A12P12LTBL
FOG LIGHTRELAY
(148M)CH9_07
BA64
14YL
A
2
FUSE F10-A(464M)
ACCESSORY ADAPTER(501M)
A12AD10LTBL
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
FUSE F7-A(463M)
2
A14K6RD
1
B1, BATTERY STUDCH3_05
A1512RD
#A14L10RD
25A
*A8612LTGN
RADIO(426M)CH4_11
6
FUSE F6-C(463M)5*A14BJ
10RDA14AJ10RD
A14FB8RD
A14B10RD
B1, BATTERY STUDCH3_05
A12W12LTBL
H
A
ACCESSORYADAPTER(499M)
PO
WE
RW
IND
OW
RE
LA
Y(2
01
M)
CH
4_
02
,03
A12A12LTBL
KEY SWITCH(40M)
WIPER LOWSPEED RELAY
(143M)
WIPER HIGHSPEED RELAY
(142M)A12BA
16LTBL10A
30A
15A
E
*A14C10RD
A14FB8RD
B1, BATTERY STUDCH3_03
E
ROOF CONN #2(428F)CH4_11
ROOF CONN #2(428F)CH4_11
Figure 28 Accessory Feed
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.17. ACCESSORY FEED WITH 500K BAUD RATE, P. 9A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3ACCESSORY FEED W/500K BAUD RATE
CIRCUIT DIAGRAM, PAYSTARMJV0370
28JAN1693408S AE08058082 09A
MJV048831MAR16 INITIAL RELEASE. A 93408S
AC CONTROLRELAY(144M)
CH12_01
87A
8630
85
3
*A12M12LTBL
#A8616LTGN
4
FUSE F2-A(462M)
A1
2-G
H1
6W
H
*A86E16LTGN
FUSE F10-B(464M)
RADIO(426M)CH4-11
#A5512OR20A
4
FLASHER(480M) CH9_12
#A86E16LTGN
A12M12LTBL
FUSE F5-B(462M)
1
CH4_17
IS
A II
A
OFF
B
AS
OFF
F
SI
OFF
S
OFF
EC
A A
G
87
5 1
4
2
3
15A
3
7 8
FUSE F5-D(462M)
A12F12LTBL
B1, BATTERY STUDCH3_03A
#A14BJ10RD
A1
21
2LT
BL
A1
2A
C1
2LT
BL
A14BW6RD
2
ACCESSORYFEED RELAY
(145M)
A
ACCESSORY ADAPTER(501M)
A12AD10LTBL
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
FUSE F7-A(463M)
21
B1, BATTERY STUDCH3_05A
A1512RD
25A
*A8616LTGN
RADIO(426M)CH4_11
6
FUSE F6-C(463M)5*A14BJ
10RDA14AJ10RD
A14FB8RD
A14AA14RD
B2, BATTERY STUDCH3_02A
A12P18LTBL
J
A
ACCESSORYADAPTER(499M)
A12P12LTBL
KEY SWITCH(40M)
WIPER LOWSPEED RELAY(143M)
A12BA16LTBL
10A
30A
15A
E
*A14C10RD
A14FB8RD
B1, BATTERY STUDCH3_03A
ROOF CONN #2(428F)CH4_11
A1
A1
2S
18
LT
BL
BODYCONTROLLER
#J3(1600)
BODY CONTROLLERACC FEED(9768)
5A
AB
(A14L)
A8414LTGN
A65A14OR
CIGAR LIGHTER(1090M-B)CH4_01
WORK LIGHT(935F-A)CH9_04
(A14M)
(A14B)
B2, BATTERY STUDCH3_4A
B1, BATTERY STUDCH3_5A
Figure 29 Accessory Feed with 500K Baud Rate
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.18. J1939 DATA LINK WITH IBB ENGINE, P. 10
J1939 DATA LINK W/ IBB ENGINE
CHAPTER 3THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 010
0638 07MAY15 REVISED AND REDRAWN. B 92948U
K5R(+)18YL
J1939+
A
K5TB(-)18GN
W/ MANUAL TRANSMISSION
K5S(+)20YL
K5S(-)20GN
K5R(-)18GN
K5TB(+)18YL
120OHMS
A
W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION
J1939-
C
J1939 BACKBONE(1097)
J1939 TERMINATINGRESISTOR(7110)
C
34
ECM CONNECTOR(6018)
J1939+
47J1939-
A
K5TB(-)18GN
J1939+A
K5
TA
(-)
18G
N
K5S(-)20GN
J1939 BACKBONE(1097)
K5R(+)18YL
K5S(+)20YL
J1939-
ECM CONNECTOR(6018)
J1939-
120OHMS
C47
C
34
K5R(-)18GN
J1939+
J1939 TERMINATINGRESISTOR(7110)
J1939-
J1939+ 3
K5V(-)18GN
2
EATON GEN3TCM CONN(7105)
K5V(+)18YL
K5TB(+)18YL
K5
TA
(+
)1
8Y
L
Figure 30 J1939 Data Link with IBB Engine
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.19. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11
J1939 DATA LINK W/ IBB ENGINE (CONT)
CHAPTER 3THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 011
- - C 92948U0638 07MAY15 UPDATED TITLE BLOCK. C 92948U
J1939+
W/ ALLISON TRANSMISSION, W/ 11L & 13L IBB ENGINE
9
J1939-
SHIFT TOWERBULKHEAD(100F)
J1939 ALLISONDIAGNOSTIC CONNECTOR
(1095F)
10
34
ECM CONNECTOR(6018)
J1939+
47J1939-
J1939- B
J1939+ A
J1939 BACKBONE(1097)
C
J1
93
9+
J1
93
9-
A
K98YL318YL
K98GN518GN
K98YL418YL
K98GN318GN
K98YL220YL
K98GN220GN
K98GN418GN
K98YL518YL
K9
8Y
L1
18
YL
K9
8G
N1
18
GN
Figure 31 J1939 Data Link with IBB Engine (Cont.)
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.20. J1939 DATA LINK WITH IBB ENGINE (CONT.), P. 11A
J1939 DATA LINK W/ IBB ENGINE (CONT)
CHAPTER 3THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300371
15SEP1180616P AE08058082 11A
0638 07MAY15 UPDATED TITLE BLOCK. B 92948U
J1939+
K9
8G
N1
8G
N
43
J1939-
XSMN DASH(105M)
J1939 ALLISONDIAGNOSTIC CONNECTOR
(1095F)
42
34
ECM CONNECTOR(6018)
J1939+
47J1939-
J1939- B
J1939+
EOF SHIFTER(100M3)
J
H
J1939 BACKBONE(1097)
C
J1
93
9+
J1
93
9-
A
K98YL618YL
K98GN518GN
K98YL418YL
K98GN618GN
K98YL318YL
K98GN318GN
K98GN418GN
K9
8Y
L1
18
YL
K9
8G
N1
18G
N
K9
8Y
L1
8Y
L
K98YL218YL
K98GN218GN
K98YL518YL
A
W/ ALLISON TRANSMISSION, W/ 15L IBB ENGINE
Figure 32 J1939 Data Link with IBB Engine (Cont.)
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.21. DIAGNOSTIC DATA LINK, P. 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3DIAGNOSTIC DATA LINK
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 012
0488 09SEP15 REVISED AND REDRAWN. C 93248U
20A
4
*A97DL14VT
3 A14T10RD
POSITIVE
B
A11-GT18WH
A47/48(-)18GY
GROUND
POWER
NEGATIVE
F
A47/48(+)18GY
G
A
DIAGNOSTIC DATA LINK(1386)
A11-GR14WH
A11-GX18WH
B
A11-GB8WH
GROUND ADAPTER(456M)
A11-GC10WH
RIGHT CABGND STUD
(53F)
A
DATA LINK (-)(515M)
DATA LINK (+)(514M)
6
14
13
5
SPEEDOMETER / TACHOMETERMODULE # 1
(421M)
#A97DL14VT
A14BW6RD
FUSE F5-D (462M)
B2, BATTERY STUDCH3_02
7
30A
8 A14AA14RD
ABS ECU CONN 1(1348)
ROAD RELAY DISPLAYMODULE
(662M) CH4_14
A98C(-)14BK
A98A(+)14BK
A98J(+)16BK
A98K(-)16BK
A
D
G
C
F
C
D
A
A98D(-)18BK
A14K6RD
A98E(+)18BK
ROAD RELAY DISPLAYMODULE
(662M) CH4_14
B1, BATTERY STUDCH3_05
* W/ ENG BRAKE# N/ ENG BRAKE
FUSE F2-B (462M)
A
C
4
5
A
C
J1939TERMINATINGRESISTOR 250K(204)
DEF GAUGE(1286F)
J1939BACKBONE205K(203G)
HA5P(+)
18YLA5G(+)
18YL
A5G(-)18GN
JA5P(-)
18GN
A5H(+)18YL
A5K(-)18GN
A5K(+)18YL
A5H(-)18GN
A5R(+)18YL
A5R(-)18GN
A5F(+)18YL
A5F(-)18GN
Figure 33 Diagnostic Data Link
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.22. GROUND, P. 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
GROUND
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 013
CHAPTER 3
A11-GHH, A44-GW, A44G.
012 17APR13 ADDED CIRCUIT: B 91786V
A75-GM18WH
A11-GC10WH
ATC OFF-ROAD SW(1350)CH10_12
RIGHT TURN RELAY R12(464M) CH9_12
A11-GB8WH
ROOF CONN(429F)CH9_03,05
A43-G18WH
A50-GB18WH
A75-G10WH
A75-GK18WH
GND ADAPTER (453M)
A11-GA12WH
A57-GA16WH
ROAD RELAYDISPLAYMODULE(662)CH4_14
A11-GR16WH
A11
-G
8W
H
RIGHT SIDETURN LIGHT(171M)CH9_11
RIGHT CABGND STUD
(53F)
A11-GAB16WH
TRAILER MARKER LIGHT RELAY R8, (463M)CH9_02
A38-G18WH
AIR SUSPENSION GND(477F)CH8_04
A57-G18WH
A58-GA18WH
A75-GL18WH
A11-GPD18WH
POWER DIVIDERLOCK SW (478M)CH8_03
CAB GND ADAPTER(456M)CH3_16
C
CLUTCH STARTERINTERLOCK RELAY(153M) CH5_01
A17D-GH14WH
HEADLIGHT RELAY R4(462M)CH9_08
HVAC CONTROL(1057M)CH12_02
HEATER CONN(161M) CH12_03
AIR DIST MOTOR(1058M) CH12_02
RECIRC MOTOR(1059M) CH12_02
A
J
A11
-GG
10
WH
GROUND(FUSE BLOCK
ASSEMBLY)(461F)
A11-GHH18WH
A4
4G
16
WH
A44
-GW
16
WH
K
H
FU
SE
F1
0(46
4M
)C
H0
4_
19
PA
RK
BR
AK
E S
W(9
31
F)
CH
04
_1
9
DE
F G
AU
GE
(1
28
6F
)C
H0
4_
18
Figure 34 Ground
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.23. GROUND (CONT.), P. 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
GROUND (CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTAR360070
14SEP0961879Y AE08058082 014R/D 454M.
0638 19JAN15 ADDED H CAVITY IN B 92948G
A52-GE12WH
LEFT SIDE CLUSTER # 2(423M)CH7_05, CH9-10
IP/FRONT END CONN(1M / 1F)CH9_09
A77-GS18WH
DIMMER SW(1258F)CH9_08
SPEEDO / TACHO MODULE(421M)CH8_08
A11-GM18WH
A11-GJ18WH
A11-GAN10WH
A11-GY10WH
A62-GC18WH
A11
-GQ
16
WH
LEFT CABGROUND STUD
(56F)
A11-GL18WH
GND ADAPTER(454M)
WORK LIGHT SW /WORK LIGHT(441/314A)CH9_04
A62-GB18WH
A62-GD18WH
A82-GC16WH
RIGHT SIDE CLUSTER(420M)CH9_10
A11
-G
F1
0W
H
A86-GK14WH
A82-GB16WH
A11-GAW16WH
SPEEDO / TACHO MODULE(421M)CH9_08,10,12
WINDSHIELDWIPER MOTOR(430)CH4_17
AC CONTROL RELAY(144M) CH12_01
RIGHT SIDE CLUSTER(420M) CH8_05
LEFT SIDE CLUSTER # 2(423M) CH7_05
WIPER WASH SW(1171M)CH4_17
A11
-G
I8
WH
A
K
A11-GN10WH
CB RADIO POWER(481M)CH4_09
A11-GAL8WH
TRAILER SOCKET(112)CH10_11
A11-GM8WH
TRUCK BODYJUNCTION BLOCK(43)CH10_10
TRAILERSOCKET GND
(419F)(INSIDE CAB)
BA25-G18WH
PYROMETERCONTROL MODULE(15M) CH8_07
JA94-G18GY
CTD SOLENOID(723M)CH11_03
A99-G18WH
CTD RELAY(201M)CH11_03AUTO NEUTRAL SW(958) CH11_04
SHAFT STOP(1330)
CA92-GA
18WH8
BEACON LIGHTSWITCHCH9_13
A11-GF18WH
HA11-GL
18WH
Figure 35 Ground (Cont.)
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.24. GROUND (CONT.), P. 15
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
GROUND (CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTAR310524
14SEP0961879Y AE08058082 015
INITIAL RELEASE. A 61879Y
CIGAR LIGHTER (1090M) CH4_01
LEFT SIDETURN LIGHT(170M) CH9_11
A62-GAR16WH
TRAILER LIGHT SW(466M)CH9_02
A11-GAC14WH
A13-GAD18WH
A11
-GK
16
WH
LEFT CABGND STUD
(56F)
A56-GA16WH
A
INHIBIT REGEN SW(1402)CH7_10
GROUND ADAPTER (455M)
A11-GS16WH
AIR DRYER CONTROLRELAY(146M)CH10_01
A
A44-GA14WH
A66-GA14WH
A62-HMS18WH
A11
-GP
12
WH
A66-G14WH
A62-GW18WH
A62-GAS18WH
DRL MODULE(513M)CH9_06
DRL MODULE(513M) CH9_06 /DRL PARKBRAKE SWITCH(468F)CH9_06
PANEL LIGHT SW(425M)CH9_10
HEADLIGHT SW(465M)CH9_08
L4 PANEL GND ADAPTER(506M)
A11
-GD
8W
H
A11-GE12WH
B
C
B
J
A84-G16WH
A62-GMS18WH
PARKED REG SW(1403)CH7_09
FOG LIGHT SW(440)CH9_07
A62-GAY18WH
KETHER START
ON / OFF SWITCH(600M)CH8_10
A11-GAW14WH
POWER WINDOW SWDRIVER SIDE RIGHT (1040) CH4_02 / POWER WINDOW SW DRIVER SIDE RIGHT & LEFT (201M)CH4_02 / POWER WINDOWSW DRIVER SIDE LEFT(1039) CH4_02 /POWER WINDOW RIGHT SIDE SW (1158M)CH4_02 / POWER WINDOWRIGHT RELAY(201M) CH4_02
G
TEMP / COMPASSDISPLAY(1282M)CH4_13
A41-G18WH
H
DRIVERS HEATEDSEAT CONN(1331F)CH4_15
A38-G18WH
C
A38-GB18WH
PASSENGERSHEATED SEATCONN (1331F)CH4_16
D
EA94-G16WH
ABS WARNINGLIGHT RELAY(165)CH10_02
A92MA16TN
EATON GEAR DISPLAY(1240)
CH11_08
D
A95-G16WH
PARK REGEN SW(1403) CH7_09
A95-GA16WH
LOW AIR PRESSURE SW1(460F) CH8_01
A40-GA16WH
A40-GB16WH
LOW AIR PRESSURE SW2(512F) CH8_01
A95-GD16WH
A95-GC16WH
INHIBIT REGEN SW(1402)CH7_10
J1 MSM MODULECONNECTOR (1406)CH7_09
RIGHT HEAD LIGHTGROUND
(4)
RIGHT HEAD LIGHT CONN(211M) CH9_09
M64-GC12WH
GROUND(3)
M11-GF14WH
AUXILIARY LIGHT CONN(810Z) CH9_01
Figure 36 Ground (Cont.)
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.25. GROUND (CONT.), P. 16
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
GROUND (CONT)
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTAR310524
14SEP0961879Y AE08058082 016
INITIAL RELEASE. A 61879Y
AA11-GB
8WH
DIAGNOSTIC DATALINK (1386)CH3_12
A62-GK18DKBL
A13-GCP14WH
A11-GC10WH
A78-G18WH
RIGHT CABGND STUD
(53F)
A11
-GT
18
WH
A11-GR14WH
A62-GL18WH
A62-GN18WH
A11-GX18WH
A62-GJ18GH
CAB GND ADAPTER(456M)
A11-GAE18WH
B
MIRROR HEATED SWITCH (438M) CH4_06
ENGINE BRAKE SELECTORSWITCH(433M)CH7_06
CRUISE ON / OFF (435M) CH7_08
CRUISE SET / RESUME(436M) CH7_08
ENGINE BRAKE ON / OFF(434M)CH7_06
LEFT POWER MIRROR &COURTESY LIGHT(1050M) CH4_06
ABS TRAILER RELAY(152M) CH10_09
RT POWER MIRROR &COURTESY LIGHT(1054M) CH4_06
A11-GAB16WH
A86-GE16WH
CB CONN(525) CH4_10
DEFROSTER(313) CH4_04
A76-G16WH
A11-GZ18WH
A62-GAX18WH
GA78-GC
14WH
LEFT / RIGHTMOTORIZEDMIRROR SW(823M / 437M)CH4_07
HA81-G14WH
LEFT / RIGHTPOWER LOCK SW(1042 / 1043) POWER LOCK / UNLOCKRELAYS(201M / 200M)CH4_12
KA11-GHD
18WH
MANIFOLDPRESSUREGAUGE(1285F)CH8_06
K97-GC16VT
SHIFT TOWER CRUISE CONTROL(244F) CH7_08
K97-GG18VT
REMOTE CRUISE CONNECTOR(958F) CH7_08
CAB GROUND(382)
RIGHT CABGND STUD
(53F)
N36-G14BN
FUEL LEVEL SENDER(934M) CH8_01
A78-GA18WH
DUAL AXISMOTORIZEDMIRROR SW(1137)CH4_08
ROOF CONNNECTOR #1(429F-A)
A11-GAB14WH
FRONT END GROUND
(1)
HORN (76M)CH4_05
M85-G16WH
Figure 37 Ground (Cont.)
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.26. GROUND CHASSIS, P. 16A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3GROUND - CHASSIS
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
11MAR1391786V AE08058082 16A
012 17APR13 INITIAL RELEASE. A 91786V
M64-GB14WH
M85-GG8WH
M64-GA14WH
RIGHT HEADLIGHTCONNECTOR(211M)CH9_09,9A
M52-GA12WH
GROUND(6)
LEFT FOG(65F)CH9_07
FRAME GROUND (5)
RIGHT FOG(66F)CH9_07
M11-GA12WH
RADIATOR GROUND (8)
M64-GC12WH
M85-G16WH
M11-GML18WH
M11-GF12WH
GROUND (7)
HORN(76M)CH4_05
BUMPER MTDMARKER LIGHT(1329M)CH9_09
AUXILLARY LIGHTCONNECTOR(8102)CH9_11
Figure 38 Ground Chassis
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.27. ZERO VOLT REFERENCE, P. 17
CHAPTER 3ZERO VOLT REFERENCE
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
16SEP0961879Y AE08058082 017IBB SCR & 15L ISX ENGINE.
012 17APR13 ADDED CIRC FOR 11/13L C 91786V
E
B
#K97-GC18VT
ENGINE OILTEMPERATURE(393/393B)
C
XMSN OIL TEMP SENSOR / AUTO XMSN TEMP SENSOR(236 / 236F) CH8_05
A
F SHIFT TOWER CRUISE CONTROL(244F)CH7_08
HARNESS GROUND(6314)
K10-GK16WH
ECM CONNECTOR 2(6019)CH7_01
ECM SENSOR INTERFACE(6033)CH7_07
K10-GA10WH
K10-GB10WH
K10-GJ16WH
K10-WH516WH
K10WH112WH
K92A1614WH
#K92B1614WH
K31-G16WH
K77-G16WH
#K3016TN
GROUND ADAPTER#(6704B)*(6704D)
#K10-GE12WH
EATON GEN3 TCM(7105) CH11_10
K92BA1614WH
K92C1614WH
K92D1614WH
ECM CONNECTOR 1(6018)CH7_01
K31-G18TN
A
K30-GB16TN
ENGINE / DASH(2-B)
A3018TN
W/ MANUAL XMSN
FREON COMPRESSOR(6200)CH7_04, CH12_01
W/ ALLISON XMSN
& W/ 11L AND 13L IBB SCR@ W/ 15L ISX ENGINE
*K92BA1614WH
*K92C1614WH
*K92D1614WH
ECM CONNECTOR 2(6019)CH7_01
ECM CONNECTOR(6018)CH7_01
ECM CONNECTOR(6018)CH7_01
LEFT SIDECLUSTER #2(423M)CH7_05
&K13DA18PK
ECM 1(6018)
&K13D18PK
DASH CONN(2/2M-P)
&K95-PG18RD
DEF HARNESSINTERCONNECT(674)CH7_21
@K30GB18TN
B
GND SPLICE(6705B)CH3_23
D
&K97-GC18WH
REMOTE CRUISE/SHIFT TOWER CRUISE CONTROL(958F/224F)CH7_08
@K31-G18GY
TRANS OILTEMPERATURE(7700K)
&K97-GA16VT
&K97-GC14WH
&K97-GB18VT
SHIFT TOWERCRUISE CONTROL(224F)CH7_08
REMOTE CRUISE(958F)CH7_08
&K10-GS210WH
@K3018TN
A13D18PK
ENGINE XMSN(1316ML)CH11_09A
Figure 39 Zero Volt Reference
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.28. PANEL LIGHT ADAPTER, P. 18
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
PANEL LIGHT ADAPTER
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTAR360070
16SEP0961879Y AE08058082 018
MJV048831MAR16 ADDED CH7_10A,10B. E 93408S
L1 PANEL LIGHTADAPTER(503M)
*A62MSM16DKBL
PARKED REGEN SW(1403) CH7_09,10
A62M16DKBL
PWR WINDOWRT SIDE SW (1158M)CH4_03
A62LT18DKBL
CRUISE ON / OFF SW /CRUISE SET / RESUME SW(435M / 436M) CH7_08
FOG LT SW(440)CH9_07
A62AE16DKBL
PARKED REGEN SW(1403)CH7_09,10A
A62AY16DKBL
ETHER STARTON/OFF SWITCH(600M) CH8_10
L2 PANEL LIGHTADAPTER(504M)
DASH CONN(2) CH11_02AUTO NEUTRAL SWITCH(958) CH11_04
A62AL16DKBL
#A62MSP16DKBL
SHIFT SELECTOR(106F)CH11_02
A62AV16DKBL
A62AN16DKBL
*A62MSP16DKBL
TRAILER LIGHT SWITCH(466M)CH9_02
WINDSHIELD WASHERW/ WIPER DELAY SW(1171M) CH4_17
A62AX16DKBL
MIRROR SWITCH(438M)CH4_06
A62AP16DKBL
A62AG16DKBL
DOME LIGHT SWITCH(442) CH9_05
HVAC CONTROL(1057M) CH12_02
A62AR16DKBL
A62P16DKBL
A62AB18DKBL
MANIFOLDPRESS GAUGE(1285F)CH8_06
D
A
H
B
C
A
C
B
K
E
D
INHIBIT REGEN SW(1402)CH7_10,10B
INHIBIT REGEN SW(1402) CH7_10,10B
#A62MSM16DKBL
A62A16DKBL
PANEL LIGHTSWITCH(425M)CH9_10
A62S18LTBL
A62AU16DKBL
MUD / SNOW SW(753M)CH10_05
H
A62AV16DKBL
ENG BRAKE ON / OFF (433M)SELECTOR SWITCH (434M)CH7_06
R / L MOTORIZEDMIRROR SWITCH(437M / 823M)CH4_07
%A62AW16DKBL
@A62EA18DKBL
ROAD RELAY DISPLAY(662M)CH4_14
A62AJ16DKBL
ATC OFF-ROADSWITCH(1350)CH10_12
G
AUTOSHIFT SELECTOR(7905) CH11_10
A62Y16DKBL
EATON GEAR DISPLAY(1240)CH11_08
&A92P16TN
A62S16DKBL
* W/ ENGINE BRAKE# N/ ENGINE BRAKE@ W/ POWER LOAD RELAY% W/ SINGLE AXIS MIRROR& W/ EATON GEAR DISPLAY*# W/ ISX ENGINE
KA62RU
16DKBL
*#A62RU18DKBL
DEF GAUGE(1286F)CH4_18
*#A62AW16DKBL
J*#A62M16DKBL
ENGINE FAN OVERRIDE SW(659M)CH7_11,16
*#A62AV16DKBL
*#A62J16DKBL
*#A62K16DKBL
CRUISE ON/OFF SW(435M)
CRUISE SETRESUME SW(436M)
E
L4 PANEL LIGHTADAPTER(503M)
*#A62NA16DKBL
*#A62N16DKBL
EN
GIN
E B
RK
SE
LE
CT
(4
33
M)
CH
7_
06
EN
GIN
E B
RK
ON
/OF
F(4
34
M)
CH
7_
06
BEACON LIGHTSWITCH (1135M)CH9_13
A62PLF18DKBL
A62A16DKBL
FRONT REARAXLE CTD SW(1162F)CH10_26
CENTRE REARAXLE CTD SW(1163F)CH10_26
REAR REARAXLE CTD SW(1164F)CH10_26
#A62MSP16DKBL
Figure 40 Panel Light Adapter
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.29. ECA POWER, P. 19
ECA POWER
CHAPTER 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300371
15SEP1180616P AE08058082 019IBB ENGINE & 15L ISX 2013.
012 17APR13 ADDED CIRC FOR 11/13L B 91786V
B
ECA FUSE(8104) ECA POWER
(1373)
K14R10RD
K14S10RD
ECA(7501)
B
C
K11-G10WH
K11-GA6WH
CAB GROUND(382)
CH3_16
HARNESS GROUND(6314)CH3_17
50A
A
@K14RD10RD
ECA POWER(1030)
*K14S10RD
PDM-1 4 WAY CONN(7001)CH7_04
*K10-GE12WH
EATON GEN3 TCM(7105)CH7_04
@K11-G10WH
@K11-GA8WH
ECA GROUND(4007)
*K11-GE10WH
* W/ 11/13L IBB ENGINE@ W/ 15L ISX ENGINE
Figure 41 ECA Power
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.30. J1939 DATA LINK WITH 15L ISX 2013, P. 20
J1939 DATA LINK W/15L ISX 2013
CHAPTER 3THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR,MJV0239
13MAR1391786V AE08058082 020
0638 07MAY15 REVISED AND REDRAWN. B 92948U
K5R(+)18YL
J1939+
K5TB(-)18GN
W/ MANUAL TRANSMISSION
K5S(+)20YL
K5S(-)20GN
K5R(-)18GN
K5TB(+)18YL
A
W/ ULTRASHIFT TRANSMISSION
J1939-
J1939 BACKBONE(1097)
J1939 TERMINATINGRESISTOR(7110)
C
22
ECM CONNECTOR(6000)
J1939+
46J1939-
K5B(-)18GN
J1939+A
K5
TA
(+
)1
8Y
L
K5S(-)20GN
J1939 BACKBONE(1097)
K5R(+)18YL
K5S(+)20YL
J1939-
ECM CONNECTOR(6000)
J1939- C46
22
K5R(-)18GN
J1939+
J1939 TERMINATINGRESISTOR(7110A)
3
K5V(-)18GN
2
EATON GEN3TCM CONN(7105)
K5V(+)18YL
K5B(+)18YL
K5
TA
(-)
18G
N
A
C
A
C
Figure 42 J1939 Data Link with 15L ISX 2013
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.31. CAB J1939 DATA LINK WITH 11 / 13L IBB SCR, P. 21
J1939 DATA LINK W/ 11/13L IBB SCR
CHAPTER 3THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058082 021
0638 07MAY15 REVISED AND REDRAWN. B 92948U
K5R(+)18YL
J1939+
K5TB(-)18GN
K5S(+)20YL
K5S(-)20GN
K5R(-)18GN
K5C(-)18GN
A
W/ ULTRASHIFT XMSN
J1939-
ACM 96WAY(685)CH7_23
C
34
ECM CONNECTOR(6018)
J1939+
47J1939-
C
A
K5TB(+)18YL
K5TC(+)18YL
J1939-K5S(-)
20GN47
J1939+
ECM CONNECTOR(6018)
34
C
J1939+
C
K5TA(-)18GN
K5R(+)18YL
K5R(-)18GN
J1939 BACKBONE(1097)
K5TB(+)18YL
K5V(-)18GN
J1939-
A
K5TC(-)18GN
A
K5TC(+)18YL
K5S(+)20YL
K5
TA
(+
)1
8Y
L
K5TB(-)18GN
K5V(+)18YL
15
14
16
17
16
14
15
17
2
3
EATON GEN3TCM
(7105)
J1939(7110)
DEF HARNESSINTERCONNECT(674)
DEF HARNESSINTERCONNECT(674)
J1939(7110)
K5TC(-)18GN
K5B(-)18GNK5B(+)
18YL
K5B(+)18YL
J1939 BACKBONE(1097)
K5C(-)18GN
K5B(+)18YL
K5B(-)18GN
K5B(+)18YL
ACM 96WAYJ1(685)CH7_23
Figure 43 Cab J1939 Data Link with 11 / 13L IBB SCR
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.32. ECM SWITCH GND SPLICE, P. 22
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ECM SWITCH GND SPLICE
CHAPTER 03
CIRCUIT DIAGRAM, PAYSTAR,MJV0239
13MAR1391786V AE08058082 022
012 17APR13 INITIAL RELEASE. A 91786V
A
C
D
E
F
2
2
K95G18TN
K95-GG18TN
K95-GF18TN
K9518TN
K9518TN
K95AC18TN
K95A20TN
K95-GF18WH
K23-G18PK
K41-G18TN
ECM SWITCHGND SPLICE
(7704)
ECM(6000)
CH07_011
ECM(6000)
CH07_011
ECM 2(6019)
CH07_011
AMBIENT AIRTEMP (6715)
CH07_11RAYCOR WIF
SENSOR(1874D/1874C)
RAYCOR WIFSENSOR(1874D)
CH07_011
(1874A/1874B)
A/C PRESSURESWITCH(228)
CH07_12
ENG / DASH(190)
CH07_13
Figure 44 ECM Switch GND Splice
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.33. ECM SWITCH GND SPLICE 2, P. 23
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ECM SWITCH GND SPLICE 2
CHAPTER 03
CIRCUIT DIAGRAM, PAYSTAR,MJV0239
13MAR1391786V AE08058082 023
012 17APR13 INITIAL RELEASE. A 91786V
GND SPLICE 2(6705B)
K10-GS210WH
K10-GG10WH
K10-GE12WH
K11-GE10WH
K95-GB12WH
K95-GK10WH
A
B
C
D
E
6
2
30
31
H
I
K92A1614WH
K92B1614WH
K92C1614WH
K92D1614WH
K92GC16TN
K92GD16TN
K92-GC16TN
K92-GD18TN
K10WH516WH
GROUND SPLICE(6704B)
NOX SENSOR(608)CH07_05 ECM 1
(6018)
ECM(60CH0
ECA(7501)CH03_19
EATON GE(7105)CH07_04
SHIFT TOWER BULKHEAD(100F)
K92-G14TN
K92-G14TN
DEF HARNESS PWR & GND(690)CH07_14
DASH CONN(2)
Figure 45 ECM Switch GND Splice 2
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.34. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 24
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0370
28JAN1693408S AE08058082 024
MJV048831MAR16 INITIAL RELEASE. A 93408S
250K J1939 CAB DATA LINK W/500K REGULATORY UPDATE
A5D(+)18YL
7
SPEEDOMETER/TACHOMETERMODULE #1
(421M)
A5D(-)18GN
8
12
0O
HM
S
A
C
BODYCONTROLLER J5
(1602)
J1939 TERMRESISTOR 250K
(203)
A5A(+)18YL
A5A(-)18GN
A5B(-)18GN
A5B(+)18YL
J1939 250KBACKBONE(203G)
C
AA5F(+)
18YL
12
0O
HM
S
A5F(-)18GN
A5P(+)18YL
JA5P(-)
18GN
DIAGNOSTICDATALINK(1386)
H
12
0O
HM
S
DEF GAUGE(1286F)
A5H(-)18GN
A5H(+)18YL
4
5
J1939 TERMRESISTOR 250K
(204)
A5K(+)18YL
A5K(-)18GN
A
C
A5G(+)18YL
A5G(-)18GN
A5R(+)18YL
A5C(+)18YL
F3
F2A5C(-)
18GN
A5E(-)18GN
A5E(+)18YL
A5R(-)18GN
Figure 46 250K J1939 Cab Data Link with 500K Regulatory Update
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.35. J1939 DATA LINK WITH 500K BAUD RATE (CONT.), P. 25
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3
CIRCUIT DIAGRAM, PAYSTARMJV0370
28JAN1693408S AE08058082 025
MJV048831MAR16 INITIAL RELEASE. A 93408S
J1939 DATA LINK W/500K BAUD RATE(CONT)
A5L(+)18YLH
BODYCONTROLLER
(1606)
C
A
12
0O
HM
S
A5L(-)18GN
G
12
0O
HM
S
A
C
J1939 TERMRESISTORBACKBONE
(205)(500K)
J1939 TERMRESISTORBACKBONE(205G)(500K)
A5M(+)18YL
A5M(-)18GN
A5N(+)18YL
A5N(-)18GN
Figure 47 J1939 Data Link with 500K Baud Rate (Cont.)
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAB ACCESSORIES (CHAPTER 4)
4.1. CIGAR LIGHTER, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 4
CIGAR LIGHTER
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 001
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
A84H14LTGN
A8
4-G
16
WH
A62T16DKBL
A14M10RD
6 A14W6RD
FUSE F6-C(463M)
5
CIGARLIGHTER LT
(90M)
PANEL LIGHT SWITCH(425M)CH9_10
A11
-GD
8W
H
LEFT CABGND STUD
(56F)
CIGARLIGHTER GND
(92-F)
15A
CIGARLIGHTER
(1090M / 1090F)
B
A
C
A84-GH16WH
A62AA16DKBL
A8414LTGN
CIGAR LIGHTER POWER(91-F)
N/ENG BRAKE
B2, BATTERY STUD(51F)CH3_04,4A
A
A
A
21A8414LTGN
A14M10RD
15A
FUSE F2-A(462M)
B2, BATTERY STUD(51F)CH3_01,1A
A14W6RD
KEY SWITCH(40M)CH3_9A
A12M12LTBL
Figure 48 Cigar Lighter
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ELECTRIC WINDOW - RIGHT AND LEFT
CHAPTER 4
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 002
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
A83-GA14WH
B
6
POWERWINDOW SW
DRIVERSIDE LEFT
(1039)
A8
3K
14
LT
GN
A8
3H
14
LT
GN
POWERWINDOWRIGHT(1033)
A8
3M
14
LT
GN
A83J14LTGN
A
1
A8
3K
14
LT
GN
UP
1
A8
3C
14
LT
GN
A8
3-G
BW
14
WH
3
LEFTWINDOWMOTOR(1044)
UP
2B
A8
3L
14
LT
GN
A83K14LTGN
B
3
GROUNDADAPTER(455M)
DN
DN
3
2B
RIGHTWINDOWMOTOR(1045)
5B
A11-GAW14WH
A8
3E
14
LT
GN
A
5
UP
POWER WINDOWLEFT & RIGHT RELAY
(201M)
4A
12
-G
14
WH
A8
3F
14
LT
GN
5B
DN
A1
2W
12
LT
BL
A8
3D
14
LT
GN
2
4
FUSE F4-B(462M)
6A
83
J14
LT
GN
A8
3J
14
LT
GN
POWERWINDOW SW
DRIVERSIDE RIGHT
(1040)
A83C14LTGN
6
A8
3D
14
LT
GN
4
1
A8
3-G
B1
4W
H
POWER WINDOWLEFT
(1034F)
A8
3-G
A1
4W
H
4
A8
3N
14
LT
GN
D
E
EB
B
A
C
#A14K6RD
BATTERY ADAPTER(497M)
A14BD14RD
G
B1, BATTERY STUDCH3_03
A14V10RD
A
H
A1
21
2LT
BL
AA12A
12LTBL
ACCESSORYADAPTER(499M)
KEY SWITCH(40M)
CH3_09
G
A11
-GE
12
WH
A11
-GD
8W
H
LEFT CABGND STUD
(56F)
A
A8
314
LT
GN
3
PASSENGERSIDE
(1041)
20A
87A
86
1
85
87
5
4 2
30
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
41
2B5B
5
2
4
1
4
2
5
16
*A14K8RD
B1, BATTERY STUDCH3_03
Figure 49 Electric Window – Right and Left
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.3. ELECTRIC WINDOW – RIGHT, P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 003
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4ELECTRICAL WINDOW - RIGHT
POWER WINDOWRIGHT
(1157F)
20A
A
A1
2A
12
LT
BL
B
2
A1
2-G
14
WH
FUSE F4-B(462M)
GROUNDADAPTER(455M)
A82-GBR16WH
A14V10RD
A83-GA14WH
A14BD14RD
G
A
BATTERY ADAPTER(497M)
POWER WINDOWRIGHT SIDE SW
(1158M)
G
#A14K6RD
POWER WINDOWRIGHT RELAY
(201M)
A83L14LTGN
LEFT CABGND STUD
(56F)
A12W12LTBL
A11-GAW14WH
L1 PANEL LIGHTADAPTER(503M)
A
B1, BATTERY STUDCH3_03
RIGHT WINDOW MOTOR
(1045)
A11
-GD
8W
H
A8
3L
14
LT
GN
A1
21
2LT
BL
ACCESSORY ADAPTER(499M)
H
A8
3M
14
LT
GN
A8
31
4LT
GN
A
A11-GE12WH
B
A
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A83D14LTGN
KEY SWITCH(40M)
CH3_09
4 31
2 7
DN6
UP8
5
A83M14LTGN
A62AL16DKBL
3
87A
86
87
85
30
4
5 1
4
A
B
A62M16DKBL
A62A16DKBL
PANELLIGHT SWITCH
(425M)CH3_18
5
4
7
8
2
*A14K8RD
B1, BATTERY STUDCH3_03
A62S16DKBL
Figure 50 Electric Window – Right
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.4. DEFROSTER FAN(S), P. 4
Figure 51 Defroster Fan(s)
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.5. HORN, P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 005
CHAPTER 4HORN
CH3_3A,5A.
MJV048831MAR16 ADDED CHAPTER REF C 93408S
85
-GB
16
WH
M85-G16WH
CAB/FRONTEND
(1-T)
M85B16GY
STEERINGCOLUMN
A85D16GY
A8
5B
16
GY
PART OF ADJUSTABLESTEERING COLUMN
18
BK
18
YL
A8
5C
16
GY
STEERINGWHEEL
SLIP RING
HORN RELAY R7(463M)
HORNBUTTON
HORN(76M)
*1
8B
K
2
A8
51
6G
Y
FRONT ENDGROUND
(1)
* W/ STATIONARY STEERING COLUMN# W/ ISX ENGINE
B
A
HORNBUTTON(18M-A)
B1, BATTERY STUDCH3_03,3A
15A
FUSE F5-C(462M)
6
A14K8RD
A14AM10RD
5
1
8630
85
87A 87
5
4
A14B10RD
A14K6RD
B1, BATTERY STUDCH3_05,5A
N/ENG BRAKE
W/ENG BRAKE
#M
85G
16
WH
#M
85
GG
8W
H
GROUND(6)
T A
Figure 52 Horn
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 006
CHAPTER 4MIRROR LIGHTS AND HEATED MIRRORS
CIRCUIT A14AL.
MJV048831MAR16 ADDED CH3_7A AND B 93408S
A58J18BN
A5
8J
18
BN
18YL
18WH
A7
8B
18
LT
GN
LEFT POWER MIRROR& COURTESY LIGHT
(1050M)
1
G
18
WH
HEATED,LIGHTED,MOTORIZED
LEFT MIRROR(1127)
L MIRRORLIGHT
2
A5
8L
18
BN
LEFT HEATEDMIRROR
*A
78
16
LT
GN
4
7
HEATEDMIRRORSWITCH(438M)
D
A63-GZ18WH
A11
-GA
E1
8W
H
A78A18LTGN
6
C
A6
2A
X1
6D
KB
L
A5
8M
16B
NA78-G18WH
RIGHT DOOR SWITCH(1051)CH9_05
5
D
A11-GBM18WH
A7
8B
18
LT
GN
MIRROR LIGHTINTERCHANGES
CONNECTION(1116ML)
LEFT DOORSWITCH(1052)CH9_05
8
3
CAB AND TRAILER LIGHTTAIL RELAY R9(464M)CH9_02
E
B
15
A
A11-GX18WH
A7
8A
18
LT
GN
RIGHT POWERMIRROR
& COURTESYLIGHT
(1054M)
C G
FU
SE
F5-A
(46
2M
)
7
21
8
15
A
A
B1
8W
H
18GN
* MUTUAL EXCLUSIVE
E
18YL
A
R MIRRORLIGHT
RIGHT HEATEDMIRROR(1128)
A11-GY18WH
A5
8L
18
BN
GROUND ADAPTER(456M)
*A
78
16
LT
GN
A63-GW18WH
HEATED,LIGHTED,MOTORIZED
RIGHT MIRROR(1128)
B
AA11-GC
10WH
RIGHT CABGND STUD
(53F)
A11
-GB
8W
H
18
6
5 7
18GN
PANEL LIGHTSWITCH(425M) CH3_18
R1, IGN RELAY(462M) CH3-07,7A
A13J12PK
A13H12PK
A13BN12PK
A11
-GA
E1
8W
H
A11
-G
Z1
8W
H
A62-GAX18WH
A11-GZ18WH
FU
SE
F4-D
(46
2M
)
W/E
NG
BR
AK
E
N/E
NG
BR
AK
E
A
A14AL10RD
Figure 53 Mirror Lights and Heated Mirrors
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.7. LEFT AND RIGHT MOTORIZED MIRRORS, P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 007
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4LEFT AND RIGHT MOTORIZED MIRRORS
A7
8F
18
LT
GN
A7
8F
18
LT
GN
A7
8E
18
LT
GN
MOTOR
A6
2A
W2
16
DK
BL
8
A7
8D
16
LT
GN
5
A14J16RD
A6
2-G
AY
18
WH
A7
8-G
A1
8W
H
A7
8E
18LT
GN
6
4
1
27
LEFT MOTORIZEDMIRROR SWITCH
(823M)
3
HEATED,LIGHTED,MOTORIZED
RIGHT MIRROR(1128)
RIGHT POWERMIRROR &
COURTESY LT(1054)
D
F E
C
PANEL LT SW(425M)CH3_18
GROUND ADAPTER(456M)
A
G
A11
-GB
8W
H
A62-GAV18WH
A11-GC10WH
A14K8RD
8
5
6
4 1
27
3
LEFT POWERMIRROR &
COURTESY LT(1050M)
F E
A7
8K
18
LT
GN
A7
8J
18
LT
GN
A7
8P
18
LT
GN
C
A7
8N
18
LT
GN
MOTOR
DUAL AXISMOTORIZEDMIRROR SW
(1137)
B
A78-GB18WH
A78-GC14WH
RIGHT MOTORIZEDMIRROR SWITCH
(437M)
A7
8L
18
LT
GN
FUSE F5-C(462M)
56
15A
A14B10RD
RIGHT CABGND STUD
(53F)
A14AM10RD A
62
AW
16
DK
BL
A
E
A62AE16DKBL
A62A16DKBL
PANEL LIGHT ADAPTER(504M)
B1
, B
TR
YS
TU
DC
H3
_0
5
A62
AW
11
6D
KB
L
7
8
14
5 2 25
4
1
8
7
A14K6RD
B1, BTRY STUDCH3_03
N/ENG BRAKE
W/ENG BRAKE
A62S16DKBL
Figure 54 Left and Right Motorized Mirrors
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.8. DUAL AXIS MOTORIZED MIRRORS, P. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 008
DUAL AXIS MOTORIZED MIRRORS
CHAPTER 4
MJV048831MAR16 ADDED CH3_7A. B 93408S
LEFT HAND MIRROR
G
A7
8N
18LT
GN
B
HEATED,LIGHTED,
MOTORIZEDLEFT MIRROR
(1127)
A78F18LTGN
A58J18BN
20
YL
F
E
GN
D
F
B
L/R
D
D
A78E18LTGN
C
AD
20
WH
/BK
ST
RIP
E
A78N18LTGN
D
RIGHT HAND MIRROR
A7
8E
18
LT
GN
A78S18LTGN
RHLH
A7
8F
18
LT
GN
HEATED,LIGHTED,
MOTORIZEDRIGHT
MIRROR(1128)
DUAL AXISMOTORIZED
MIRRORSWITCH
E
A7
8P
18LT
GN
B
U/D
C
C
20
LT
BL
LEFT POWER MIRROR& COURTESY LIGHT
(1050)
U/D
C2
0Y
L/B
K S
TR
IPE
A11-GB8WH
(1137)
A78P18LTGN
20
WH
BA
T
A78R18LTGN
20
LT
BL
/BK
ST
RIP
E
RIGHT POWER MIRROR& COURTESY LIGHT
(1054)
18
OR
E
A5
8L
18
BN
L/R
F
U/D
L/R
AB
GH
18
BK
A78C18LTGN
RIGHT MOTORIZED(973)
#A78C16LTGN
FUSE F4-D(462M) CH3_07,7A
*A78C16LTGN
GROUNDADAPTER(456M)
A
* N/ ENG BRAKE# W/ ENG BRAKE
A
A
RIGHT CABGROUND STUD
(53F)
A78-GA18WH
A11-GC10WH
FUSE F5-A(462M) CH3_07,7A
SWITCH FUNCTION
CIRCUIT FUNCTION
LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C) (78R+78-GA) (78F+78C) (78S+78-GA)
RIGHT (78R+78C) (78P+78-GA) (78S+78C) (78F+78-GA)
UP (78N+78C) (78P+78-GA) (78E+78C) (78F+78-GA)
DOWN (78P+78C) (78N+78-GA) (78F+78C) (78E+78-GA)
Figure 55 Dual Axis Motorized Mirrors
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.9. POWER SOURCE (CB), P. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 009
POWER SOURCE (CB)
CHAPTER 4
MJV048831MAR16 ADDED CH3_2A,5A. B 93408S
CB RADIO POWER(TERMINAL BLACK TYPE)
(482M)
A
A8
6B
A14
LT
GN
A86K14LTGN
A8
6-G
K1
4W
H3
A14BW6RD
20A
A86K14LTGN
4
FUSE F5-D(462M)
8 B2, BATTERY STUD(1069F)CH3_02,2A
LEFT CABGND STUD
(56F)
A11
-G
I1
0W
HA14T10RD
B1, BATTERY STUD(55F)CH3_05,5A
7
30A
A14K6RD
A14AA14RD
B
B
A
A8
6-G
L1
4W
H
CB RADIO POWER(RECEPTICAL TYPE)
(481M)
FUSE F2-B(462M)
N/ENG BRAKE
W/ENG BRAKE
Figure 56 Power Source (CB)
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.10. RADIO - CB ACCOMMODATION PACKAGE, P. 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 010
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4RADIO - CB ACCOMMODATION PACKAGE
+
A11
-GA
B1
4W
HCB CONN(525)
A8
6E
16
LT
GN
DEFROSTER(313)CH4_04
-
A8
6F
16
LT
GN
#A86E16LTGN
CB RADIO(-)(PROVIDED BY CUSTOMER)
(745N)
A8
6A
E16
LT
GN
A8
6-G
F1
6W
H
ROOF CONNECTOR#1(429F-A)
G
A11
-GA
B1
6W
H
CBSPEAKER
A11
-GB
8W
H
A
A76-G16WH
A B
(PROVIDED BY CUSTOMER)
1
FUSE F2-A(462M)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
2
A86-GE16WH
*A86E16LTGN
4
15A
FUSE F5-B(462M)
A12M12LTBL
A12M12LTBL
KEY SWITCH(40M)CH3_09
A76F16LTGN
E
20A
RIGHT CABGND STUD
(53F)
ROOF CONNECTOR #2(428F)
3
Figure 57 Radio - CB Accommodation Package
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.11. RADIO – CAB SPEAKERS, P. 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
27AUG0961879Y AE08058083 011
RADIO - CAB SPEAKERS
CHAPTER 4
MJV048831MAR16 ADDED CH3_3A. B 93408S
A86S18LTGN
A86A18LTGN
A86P18LTGN
A86T18LTGN
A86B18LTGN
KEY SWITCH(40M)CH3_09,9A
A86B18LTGN
A11
-GB
C1
2W
H
A86D18LTGN
(530)
A86N18LTGN
#A8616LTGN
A86C18LTGN
A86R18LTGN
(529)
KEY SWITCH(40M)CH3_09,9A
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A86C18LTGN
A86D18LTGN
A86W18LTGN
A86U18LTGN
RIGHT REAR SPEAKER
LEFT FRONT SPEAKER
RIGHT FRONT SPEAKER
ECB A
A
B
A
B
CDBA
A
B B
A
(528)
A86S18LTGN
(531)
A86R18LTGN
A86U18LTGN
A86T18LTGN
A86V18LTGN
A11-GY10WH
(427)
RADIO(426M)
LEFT CABGND STUD
(56F)
A G
A11-GI8WH
A86-GA18WH
GROUNDADAPTER(454)
A88B16LTGN
15A
65
FUSE F5-C(462M)
A14J16RD
ROOFCONNECTOR #3(489)
A12M12LTBL
15A
3
FUSE F2-A(462M)
2
LF+
RF-
RF+
LF-
G
LR-
LR+
RR+
RR-
F
B
C
E
A
D
C
D
E
B
A
*A14AM10RD
A14K8RD
LEFT REAR SPEAKER
20A4
FUSE F5-B(462M)
A12M12LTBL
1
*A8616LTGN
A86A18LTGN
A86E16LTGN
#A14B10RD
A14K6RD
B1, BATTERY STUDCH3_05
B1, BATTERY STUDCH3_03,3A
R00F CONN #2(428F)
D
Figure 58 Radio – Cab Speakers
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
28AUG0961879Y AE08058083 012
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4ELECTRIC LOCK - RIGHT & LEFT
(1047)
A81D18LTGN
4 1
A8
1E
18
LT
GN
81
N18
LT
GN
A81B18LTGN
2B
A8
1-G
C1
8W
H
POWERLOCK
RELAY(201M)
4
14FA14RD
2B
A81-G14WH
A8
1F
18
LT
GN
6
81
M18
LT
GN
A8
1J
18
LT
GN
A8
1-G
D1
8W
H
A8
1A
18
LT
GN
RIGHTPOWERLOCK
(1046)
A8
1K
18
LT
GN
81K18LTGN
5B
2
1
A8
1P
18
LT
GN
A8118LTGN
POWERLOCK RELAY
-UNLOCK(200M)
3RIGHT POWERLOCK SWITCH
(1043)
A8
1-G
D1
8W
H
81E18LTGN
RIGHT POWERLOCK DOOR
CONN(1049F)
A8
1L
18
LT
GN
A81-GA18WH
63
81J18LTGN
A8
1H
18
LT
GN
LEFT POWERLOCK SWITCH
(1042)
A81-GB18WH
A8
1L
18
LT
GN
LEFT POWERLOCK DOOR
CONN(1048F)
A81C18LTGN
A8
1M
18
LT
GN
81-GC18WH
A8
1N
18
LT
GN
A8
1P
18
LT
GN
5B
81F18LTGN
FD A EB
C BAE D
BB AA
FUSE F10-A(464M)
RIGHT CABGND STUD
(53F)
H
A11
-GB
8W
H
A
GND ADAPTER(456M)
A11-GC10WH
B1, BATTERYSTUD
CH3_03
*A
14
V1
0R
D
A14K8RD
A
BATTERY ADAPTER(497M)
C
A14B6RD
LEFTPOWERLOCK
1
87A
87
85
86 30
87A
87
86
5
3 4 2
1
43 2
5
15A
1
B1, BATTERYSTUD
CH3_03
3
2
11 3
2
Figure 59 Electric Lock – Right and Left
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.13. TEMPERATURE / COMPASS DISPLAY, P. 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
28AUG0961879Y AE08058083 013
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4TEMPERATURE / COMPASS DISPLAY
CAB / FRONTEND CONNECTOR
(1)
A41A18LTGN
TEMP DISPLAYHEADLIGHT FEED
(469OL)
BATTERY ADAPTER(498M)FUSE F10-B
(464M)
TEMPERATURE / COMPASSDISPLAY(1282M)
TEMP / COMPROOF CONNECTOR
(1281M)
1
A41F18LTGN
A41D18LTGN
A41C18LTGN
10A
IGNITION ADAPTER(494M)
COMPASSMODULE(1283)
A41B18RD
A41-G18WH
A41A18PK
A41C18LTGN
A41J18LTGN
A41-G18WH
2
A41E18LTGN
A41D18LTGN
AUXILLARYLIGHT CONNECTOR(8102) CH9_11
M64HI14YL
DRL NIGHT FEED(469PL)
M41D18LTGN
A41E18YL
G
K
F
A
B
C
E
D
J
3
1
2
C
F
B
A
D
A
A41H18LTGN
43A41B18LTGN
A14CD18RD
A13CD18PK
U
V
A66H18YL
FUSE F10-A(464M)
15A
A13F12PK
A13H12PK
IGNITION RELAY R1(462M) CH3_07
A
C
A14AH10RD
AB2,BATTERY
STUDCH3_01,04
C
A11
-GD
8W
H
A11-GE12WH
H
GROUND ADAPTER(455M)
GROUND STUDLEFT CAB
(56F)
A
E
A
A
B
A
B
M41C18LTGN
M64LO14YL
TEMP SENSOR(1284)
A14W6RD
Figure 60 Temperature / Compass Display
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.14. ROAD RELAY IV, P. 14
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
28AUG0961879Y AE08058083 014
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4ROAD RELAY IV
F
3
A14B18RD
FUSE F10-A(464M)
C
FUSE F10-B(464M)
BATTERY ADAPTER(497M)
ROAD RELAY DISPLAYMODULE(662M)
A14C16RD
A11-GPD18WH
B
GROUND ADAPTER(453M)
A62EA18DKBL
1
10-WAY
J
A98D(-)18BK
A13PB18PK
L2 PANEL LIGHT ADAPTER(504M)
LOOP BACKCONNECTOR
4 A13PA18PK
A98E(+)18BK
E
10A
D
A
2
15A
A62AE16DKBL
PANEL LIGHT SWITCH(425M)CH3_18
D
A13P12PK
A
A13H12PK
A
A14V10RD
*A14K8RD
J
A11-GG10WH
A11-GA12WH
R1, IGN RELAY(462M)CH3_07
AB
A
AJ
* W/ENG BRAKE# N/ENG BRAKE
DATA LINK (-)(515M)CH3_12
B1, BATTERY STUDCH3_03
A62S16DKBL
IGN ADAPTER(495M)
DATA LINK (+)(514M)CH3_12
A62A16DKBL
#A14K6RD
B1, BATTERY STUDCH3_03
GROUND FUSE BLOCK ASSY
(461F)
Figure 61 Road Relay IV
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.15. HEATED SEAT – DRIVER, P. 15
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR360070
28AUG0961879Y AE08058083 015
CHAPTER 4HEATED SEAT - DRIVER
A38-G.
MJV048831MAR16 CIRCUIT A95-G WAS B 93408S
HI
FUSE F10-A(464M)
(PART OF SEAT)
WH
ITE
18
WH
A13EF18PK
BK
BL
AC
K1
8B
K
WH
A13H12PK
A95-G16WH
LO
2
15A
C
A
DRIVERS HEATED SEAT CONNECTOR(1331F)
AIGN RELAY R1(462M)
CH3_06,6A
IGN ADAPTER(495M)
K
A13P12PK
1
LEFT CABGND STUD
(56F)
A11-GE12WH
A11
-GD
8W
H
B
A
GROUND ADAPTER(455M)
A38A18LTGN
Figure 62 Heated Seat – Driver
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.16. HEATED SEAT – PASSENGER, P. 16
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
28AUG0961879Y AE08058083 016
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 4HEATED SEAT - PASSENGER
WH
ITE
18
WH
LO
BL
AC
K1
8B
K
HI
A38-GB18WH
(PART OF SEAT)
15A
FUSE F10-A(464M)
A38A18LTGN
1 IGN ADAPTER(495M)CH3_07
A13BG14PK
2
A11
-GD
8W
H
A11-GE12WH
D
GROUND ADAPTER(455M)
GROUND STUDLEFT CAB
(56F)
A
A
PASSENGERS HEATED SEATCONNECTOR(1332F)
WH
BBK
Figure 63 Heated Seat – Passenger
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR310706
15SEP0961879Y AE08058083 017
ELECTRIC WINDSHIELD WIPER WITHINTERMITTENT WIPE AND WASH
CHAPTER 4
MJV048831MAR16 ADDED CH3_3A,5A,9A. B 93408S
4
A82K16GY
A82K16GY
WIPER-HIGHSPEED DELAY
RELAY(142M)
WIPER-LOWSPEED DELAY
RELAY(143M)
A12BB16LTBL
A8
2-G
B1
6W
H
(430)
3 5
*K
82
E1
6G
Y
DASH /ENGINE
(2)
FUSE 10-B(464M)
4
KEY SWITCH(40M)
CH3_09,9A
A11
GQ
16
WHN
2
*K
82D
16
GY
O
WINDSHIELD WASHERW/ WIPER DELAY SWITCH
(1171M)
A8
2F
16
GY
LEFT CABGND STUD
(56F)
*K
82
C1
6G
Y
A8
2J
16
GY
A1
2B
A1
6LT
BL
A82E16GY
A1
2B
C1
6LT
BL
S
A8
7A
16
GY
1
*K
82
-G
C1
6W
H
WINDSHIELDWIPER MOTOR
T
A8
2B
16
GY
*K
82
F1
6G
Y
M
3
A14FB8RD
T
6
A8
7B
16
GY
A8
2C
16
GY
S
85
30
87
2
86
87A
86
87
30
8587A
32
51
3 4
1 5
4
A62AG16DKBL
A62S16DKBL
A12F12LTBL
A1212LTBL
PANEL LIGHT SWITCH(425M)CH3_18
A11
-G
F1
0W
H
A82D16GY
CHASSISCONNECTOR
(3M)
* W/ ALLISON XMSN, ENGINE BRAKE
A82A16GY
A87A16GY
PR
K
HIG
H
A
B+
EB
LO
W
C/B
D
2.2uFx2
C
WV50V
A
GN
D
4.4
uH
x3
B
A
10A
A62A16DKBL
A8
7B
16
GY
A8
7B
16
GY
FUSE F4-D(462M)
7815A
A82-GC16WH
A14AL10RD
WINDSHIELDWASHER PUMP
(9)
CKT BREAKERF9-D (463M)
15A 78
A14D10RD
A14K6RD
B1 BATTERYSTUD
1064FCH3_03,3A,5A
W/ENG BRAKE
B1 BATTERYSTUD
CH3_3A,05,5A
N/ENG BRAKE
Figure 64 Electric Windshield Wiper with Intermittent Wipe and Wash
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.18. DEF GAUGE, P. 18
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 4
DEF GAUGE
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
11MAR1391786V AE08058083 018
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
2
DEF GAUGE(1286F)
A11-GHH18WH
G1 GND ADAPTER(453M)
AK
A11-GA12WH
A11-G8WH
RIGHT CABGND
(53F)
K
A62S16DKBL
3A62M
16DKBL
A62RU16DKBL
A
L1 PNL LGTADAPTER(503M)
*A62RU18DKBL
A62A16DKBL
PANEL LIGHTSWITCH (425M)CH9_10
4
5
A5H(+)18YL
A5H(-)18GN
A5D(+)18YL
A5D(-)18GN
1A28N18TN
IGN RELAY R1(462M)
CH3_07,7A
I1 IGN ADAPTER(494M)
DEF GAUGEIGN FEED(9766)
GA
A13F12PK B
A13NA18PK
A13H12PK
A
G
* W/2013 ISX ENG & W/AUTO/ULTRASHIFT
XMSN
A
A13NA18PK
A14V10RD
A14K6RD
B1.BATTERY FEED(55F)
CH3_03,3A
SPEEDO/TACHMODULE #1(421M)CH8_02
B1 BATADAPTER(497M)
Figure 65 DEF Gauge
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.19. HEWITT MOTION SENSOR, P. 19
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
HEWITT MOTION SENSOR
CHAPTER 4
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
11MAR1391786V AE08058083 019
012 18APR13 INITIAL RELEASE. A 91786V
5
HEWITT MOTION SENSOR(668M)
BLACK16BK
PARK BRAKE SW(931F)
D
E
GROUND FUSEBLOCK ASSEMBLY
(461F)
BUZZER(201M)
A11-GA12WH
A11-GG10WH
2BRAWN16BN
ENGINE/IP(190)
ORANGE160R
A44-G16WH
C
G1 GROUNDADAPTER(453M)
D
I2 IGNITIONADAPTER(495M)
3
1
FA
A4416GY
A13P12PK
A13H12PK
R1
.IG
N R
EL
AY
(4
62
M)
CH
3_
07
7
8
6
4
RED16RD
YELLOW16YL
WHITE16WH
H A
FUSE F10(464M)
2
1
A4
4-G
W1
6W
H
Figure 66 Hewitt Motion Sensor
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHARGING AND CRANKING (CHAPTER 5)
5.1. STARTER INTERLOCK WITH IBB ENGINES, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
STARTER INTERLOCK WITH IBB ENGINES
CHAPTER 5
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058084 001
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
W/ KEYSWITCHSTART
STA
RT
EN
AB
LE
RE
LA
Y(1
21
7M
)C
H11
_0
8
A1
71
4P
K
B1, BATTERYSTUDCH3_05
A1512RD
A17B14PK
A17DB14PK
KEY SWITCH(40M)
A17DC14WH
A11
-G8
WH
LENGINE / DASH
(2)
* W/ EATON, AUTOSHIFT, ULTRASHIFT, GEN3 XMSN
A
*A
17
B1
4P
K
CLUTCH STARTERINTERLOCK RELAY
(153M)
STARTER INTERLOCKSWITCH(294A)
RIGHT CABGND STUD
(53F)
K1
7C
16
PK
30 86
2
85
I
OFF
A
I I
E
AS
C
A AS
F
IS
OFF
B
OFFOFF
SA
87
1
4 5
A
B
STARTERTERMINALCH5_02
A1
7D
A1
4W
H
A17D18PK
STARTFEED
ADAPTER(509M)
A17
D-G
H1
4W
H
G
25A
1
FUSE F7-A(463M)
2
A14L10RD
A14K6RD
A14C10RD
A14FB8RD
B1, BATTERYSTUDCH3_03
N/ENG BRAKE
W/ENG BRAKE
B
Figure 67 Starter Interlock with IBB Engines
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.2. STARTER INTERLOCK WITH IBB ENGINES WITH 500K BAUD RATE, P. 1A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
STARTER INTERLOCK WITH IBB ENGINESW/500K BAUD RATE
CHAPTER 5
CIRCUIT DIAGRAM, PAYSTARMJV0370
28JAN1693408S AE08058084 01A
MJV048831MAR16 INITIAL RELEASE. A 93408S
W/ KEYSWITCHSTART
A1
71
4P
K
B1, BATTERYSTUDCH3_5A
A1512RD
A17B14PK
A17DB14PK
KEY SWITCH(40M)
A17DC14WH
A11
-G8
WH
LENGINE / DASH (2)
C
CLUTCH STARTERINTERLOCK RELAY
(153M)
STARTER INTERLOCKSWITCH(294A)
RIGHT CABGND STUD
(53F)
K1
7C
16
PK
30 86
2
85
I
OFF
A
I I
E
AS
C
A AS
F
IS
OFF
B
OFFOFF
SA
87
1
4 5
A
B
STARTERTERMINALCH5_02
A1
7D
A1
4W
H
A17D18PK
STARTFEED
ADAPTER(509M)
A17
D-G
H1
4W
H
G
25A
1
FUSE F7-A(463M)
2
A14L10RD
A14K6RD
A14C10RD
A14FB8RD
B1, BATTERYSTUDCH3_3A
N/ENG BRAKE
W/ENG BRAKE
B
A17B14PK
Figure 68 Starter Interlock with IBB Engines with 500K Baud Rate
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.3. STARTER INTERLOCK WITH IBB ENGINES, P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058084 002
STARTER INTERLOCK WITH IBB ENGINES
CHAPTER 5
K17A1, R/D 275; RVSD CIRC FOR R/D 1262.
0486 29DEC11 ADDED: CIRC K17A, B 80616P
BATTERIES
ALTERNATOR
K2A10RS
K21RD
K2
-G1
WH
K2
-G2
WH
ENGINEBLOCK
GROUND
W/ 2GAUGECHARGE
R
BG
+-
+-
W/ 1 GAUGECHARGE
B
STARTERTERMINAL(6306 /6307)
M
BSS
B
S
STARTERPOWER
- +
- +
K2B10RS
K2C10RS
06
BK
4/0BK
06
BK
4/0BK
06
BK
06
BK
06
BK
06
BK01
BK
FRAMEGROUND
ENGINE / CAB(2-L)
K1
7E
16
PK
S
G
AAS
I
OFF
C
S
OFFOFF
I
B
A
A
I I
E
OFF
SA
B
A1
51
2R
D
KEY SWITCH(40)
START FEEDADAPTER(509M)
A1
71
4P
K
K1
41
18
TN
PUSH BUTTONSTART SWITCH
(41)
W/ 1 GAUGE CHARGE
W/ LEECE NEVILLE
K2B10RS
K2A10RSK2
2RD
W/ 2 GAUGECHARGE
W/ BOSCH
30A
A
B
K1
4A
S1
2R
D
**K
14
A1
2R
D
EATON GEN 3TCM
(7105)
TCM FUSE(1262)
06BK
FUSIBLELINK
FUSIBLELINK
A1714PK
2
25A
1
FUSEF7-A
(463M)
A1
4K
6R
D
B1, BTRYSTUD
CH3_05
* W/ ALLISON XMSN, ENGINE BRAKE# W/ MANUAL XMSN% W/ THERMAL OVERCRANK@ W/ 11L AND 13L IBB ENGINE** W/ 15L IBB ENGINE
30
8685
87
4169
GR
OU
ND
K3
23
NO
18
DK
BL
K323CM18DKBL
VIMMODULE(108M)
XM
SN
BU
LK
HE
AD
(1
00
-2
6)
XMSN BULKHEAD(100-27)
A17B14PK
CLUTCH STARTERINTERLOCK RELAY
(153M) CH5_01
K1
69
18
BK
*K17B16PK
NE
UT
RA
LS
TA
RT
#K
17
C1
6P
K
K17C16PK
F
1
4
2
5
K17B16PK
ENGINE DASH (2)CH11_02
A1
4C
10
RD
A1
4L
10
RD
B1, BTRYSTUD
CH3_03
A1
4F
B8R
D
W/
EN
GIN
EB
RA
KE
N/E
NG
INE
BR
AK
E
A
THERMALOVERCRANK
(275)
A1
71
4P
K
%K17A16PK
%K17A116PK
GA
%K17A116PK
*K17C16PK
*K17C16PK
XMSN BULKHEAD(100)
CH11_03
ENGINE / CAB(2-L)
TRANSMISSIONCONTROL MODULE
(7150)
38
@K
14
AT
12
RD
Figure 69 Starter Interlock with IBB Engines
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.4. STARTER INTERLOCK WITH IBB ENGINES, P. 2A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
STARTER INTERLOCK WITH IBB ENGINES
CHAPTER 5
CIRCUIT DIAGRAM, PAYSTAR,MJV0370
07MAR1391786V AE08058084 02A
012 18APR13 INITIAL RELEASE. A 91786V
BATTERIES
ALTERNATOR
@*K2A-FL10RS
K21RD
K2
-G1
WH
K2
-G2
WH
ENGINEBLOCK
GROUND
W/ 2GAUGECHARGE
R
BG
+-
+-
W/ 1 GAUGECHARGE
B
STARTERTERMINAL(6306 /6307)
M
BSS
B
S
STARTERPOWER
- +
- +
@*K2B-FL10RS
@*K2C-FL10RS
06
BK
4/0BK
06
BK
4/0BK
06
BK
06
BK
06
BK
06
BK01
BK
FRAMEGROUND
ENGINE / CAB(2-L)
K1
7E
16
PK
S
G
AAS
I
OFF
C
S
OFFOFF
I
B
A
A
I I
E
OFF
SA
B
A1
51
2R
D
KEY SWITCH(40)
START FEEDADAPTER(509M)
A1
71
4P
K
K1
41
18
TN
PUSH BUTTONSTART SWITCH
(41)
W/ 1 GAUGE CHARGE
W/ LEECE NEVILLE
@*K2A-FL10RS
%%K22RD
W/ 2 GAUGECHARGE
W/ BOSCH
30A
A
B
K1
4A
S1
2R
D
**K
14
A1
2R
D
EATONGEN 3
TCM(7105)
TCM FUSE(1262/
*@8103)
06BK
FUSIBLELINK
A1714PK
2
25A
1
FUSEF7-A
(463M)
A1
4K
6R
D
B1, BTRYSTUD
CH3_05
* W/ ALLISON XMSN, ENGINE BRAKE# W/ MANUAL XMSN% W/ THERMAL OVERCRANK@ W/ 11L AND 13L IBB ENGINE** W/ 15L IBB ENGINE%% W/ 2GL-N ALTERNATOR@* W/ 15L ISX 2013 ENG
30
8685
87
4169
GR
OU
ND
K3
23
NO
18
DK
BL
K323CM18DKBL
VIMMODULE(108M)
XM
SN
BU
LK
HE
AD
(1
00
-2
6)
XMSN BULKHEAD(100-27)
A17B14PK
CLUTCH STARTERINTERLOCK RELAY
(153M) CH5_01
K1
69
18
BK
*K17B16PK
NE
UT
RA
LS
TA
RT
#K
17
C1
6P
K
K17C16PK
F
1
4
2
5
K17B16PK
ENGINE DASH (2)CH11_02
A1
4C
10
RD
A1
4L
10
RD
B1, BTRYSTUD
CH3_03
A1
4F
B8R
D
W/
EN
GIN
EB
RA
KE
N/E
NG
INE
BR
AK
E
A
THERMALOVERCRANK
(275)
A1
71
4P
K
%K17A16PK
%K17A116PK
GA
%K17A116PK
*K17C16PK
*K17C16PK
XMSN BULKHEAD(100)
CH11_03
ENGINE / CAB(2-L)
TRANSMISSIONCONTROL MODULE
(7150)
38
@K
14
AT
12
RD
@*K
14
A1
2R
DK2
2RD
%%K2B-FL10RS
@*K2B-FL10RS
%%K2A-FL10RS
@*K
17
A1
6P
K
Figure 70 Starter Interlock with IBB Engines
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FANS WIRING (CHAPTER 6)
6.1. FAN WIRING – IBB ENGINE, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 6
FAN WIRING - IBB ENGINE
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058085 001
0239 20FEB14 REMOVED R/D 6420, D 92524A
6300; ADDED 6033, 6019.
EFAN 12V
K23-G18WH18EFAN
ECM CONNECTOR 1(6018)
30&K2318TN
B
A FAN SOLENOID
(227)
& W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT% W/ 2 SPEED FAN W/2015 OBD & GHG COPLAINT
%K2318TN
6
ECM CONNECTOR 2(6019)
20%K9718PL
7 %K97A18PL
ENGINE SENSORINTERFACE
(6033)
11
10
W/ 2 SPEED FAN
Figure 71 Fan Wiring – IBB Engine
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.2. FAN WIRING – IBB ENGINE (CONT.), P. 1A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 6
FAN WIRING - IBB ENGINE (CONT)
CIRCUIT DIAGRAM, PAYSTAR,MJV0370
14FEB1492524A AE08058085 01A
0239 20FEB14 INITIAL RELEASE. A 92524A
58 5
REMP1 5V
8
K23-G18TN
37
@K2318TN
49
EFAN
30
1
2
EFAN 12V
4
FSS
FSS 5V
18
K23C18TN
FSS GND
3
ECM CONNECTOR 1(6018)
VARIABLE SPEED FAN(#6420 / *6300)
*K23B118TN
#K23A118TN
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE@ W/ VARIABLE SPEED FAN N/2015 OBD & GHG COMPLIANT** W/VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT
#K34BB18TN
#K34BA18TN
*K23A118TN
**K
23
18
TN
6
ECM CONNECTOR 2(6019)
#K23B118TN
W/ VARIABLE SPEED FAN
20
7
10
ENGINE SENSORINTERFACE
(6033)
11**K97A
18PL
**K9718PL
Figure 72 Fan Wiring – IBB Engine (Cont.)
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.3. FAN WIRING – IBB ENGINE (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 6
FAN WIRING - IBB ENGINE (CONT)
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058085 002FOR R/D 8410; CIRC K21A1 GAUGE WAS 18.
0486 29DEC11 REVISED CAV 6 AND 7 B 80616P
K21-FL12BL
19
6
8 CSRD
3
2
K21B318TN
K21A112TN
20
ECM SENSOR INTERFACE(6033)
CSRE
21
1
CSRC
K14A18RD
7
FLAME START RELAY(8410)
K21A212TN
FLAME STARTGLOW PLUG
(6564)
FLAME STARTBATTERY POWER
(6565)
K21B118TN
K21B218TN
Figure 73 Fan Wiring – IBB Engine (Cont.)
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE SYSTEMS (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
CIRCUIT DIAGRAM, PAYSTAR360070
25AUG0961879Y AE08058086 001
MJV048831MAR16 ADDED CH3_6A. E 93408S
4
* N/ENGINE BRAKE# W/ENGINE BRAKE & N/VARIABLE SPEED FAN% W/VARIABLE SPEED FAN@@ W/11L AND 13L IBB ENGINE** W/15L IBB ENGINE
TIMER 19@@K14L
18RD
GND K92BA1614WH
GND 6 K92C1614WH
GND 2K92A16
14WH
K10-GA10WH
CAN_H
CAN_L
48
35
K98YL18YL
K98GN18GN PRIVATE
J1939(4328)
K10WH516WH
KEYPWRK13D18PK
BATTERY(+)K14M14RD
1
2GNDK92D16
14WH
ECM CONNECTOR 2(6019)
ENGINE / DASH(2M-P)
*A13D18PK
10A
87
FUSE F6-D(463M)
A13Z12PK
A1312PK
EATON ULTRASHIFT / DM3XMSN RELAY(2000M)CH11_09
49
8
HARNESSGROUND(6314)CH3_17
@@K23A118TN
@@K23B118TN
REMP1 5V
FSS GND
J1939 (-)
J1939 (+)
47
34
*K5S(-)18GN
*K5S(+)18YL J1939 DATALINK
CH3_10
#K98GN218GN
#K98YL218YL J1939 DATALINK
CH3_11
#A13D18PK
KEY SWITCH(40M)CH3_06,6A
B
A
17
%@@K34BB18TN
%@@K34BA18TN
VARIABLE SPEED FAN(6420) CH6_01A
37
FSS 5V
&@
@K
34
BA
18
TN
BATTERY(+)
TIMER
K14C10RD
**K14A18RD
B
FRAME STARTBATTERY POWER
**(6565)
1
TIMER CIRCUIT INLINE FUSE
**(8107)
BATTERY(+)
K14HA14RD
K1
4H
14
RD
30A
K14G14RD
5
K1
4K
14
RD
19
ECM CONNECTOR 1(6018)
**K14L116RD
**K14L216RD
**K21-FL12BL
FLAME START RELAY(8410)CH6_02
K14D10RD
ECM FUSE(1370)
BATTERY(+)
A
K14KA14RD
3
**K14L18RD
B
20A
A
**K23B118TN
VARIABLE SPEED FAN(6300) CH6_01A
**K23A118TN
VARIABLE SPEED FAN(6300) CH6_01A
POWER STUD(1372)CH3_01
Figure 74 Electronic Engine Controls (2010 IBB Engine)
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
25AUG0961879Y AE08058086 002
0486 29DEC11 CAVITY 54 WAS 20 FOR B 80616P
R/D 6018.
ECM CONNECTOR 1(6018)
21
7
K41C18TN
K95H18TN
8
K41-GB18WH
K41A18TN
HCI INJECTORDOSING VALVE
(6260VH)
9
5
K41B18TN
1
15
44
10
2 11K95J18TN
ENGINE SENSORINTERFACE
(6033)
4
39
K95VC18TN
K95VIR18WH
3
EXHAUSTLAMDA SENSOR
(6260VN)
K95VB18TN
K95VA18TN
46
33
1
2
6K95VE18TN
52
40
53K95VD18TN 5
MAF GND
MAF
HEATER +
NVOLT
VIRGND
HEATER -
PUMPCUR
TRIMRPS
50
B
E
THROTTLE POSITION SENSOR
(267M / 1387)
A
F
C
D
A
B
P
ENGINE / IP(190)
N
23
36A99A(5V)
18VT
A99D18VT
A99-G18VT
A99-GD18VT
A99D(5V)18VT
A9918VT
54
K9918PL
C
11
55
O
# W/ 11L AND 13L IBB ENGINE
APS1 5V
APS1 GND
APS2 5V
APS2 GND
APS1
APS2
ECM CONNECTOR 2(6019)
K99D5V18PL
K99-GD18PL
K99-G18PL
K99A5V18PL
9#K41-GA
18WH 6
IAT
IAT GND
54
K99D18PL
MAF 12V
Figure 75 Electronic Engine Controls (2010 IBB Engine) (Cont.)
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
25AUG0961879Y AE08058086 003
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
ECM CONNECTOR 1(6018)
27
10EGT3 GND
EGT2
K95-GC18WH
K95C18TN
3K95B18TN
AFTERTREATMENTSENSOR (6720)
1
K95-GA18WH
2
5
6
K95A18TN
16
22
28
4K95-GB
18WH55
8K95E18TN
12
ECL
3
1
2
4
9
K95DC18TN
25
K95-GE18WHK95T18TN
41
26
K95V18TN
49
K95D18TN
K95DA18TN
AFTERTREATMENTFUEL TEMP & PRESSURE
(6260VM)
AFP1 GND
EGT1 GND
EGT1
EGT2 GND
EGDP
AFP1
AFT
EGT3
ECM CONNECTOR 2(6019)
AFP2 5V 8
A
B
ECL 12V 42
LOW COOLANT SENDER (20)
42
APF2 50
APF2 GND
2
K95DB18TN
HCI FUELPRESSURE 1
AND TEMP(6730)
1
K95R18TN
3
K34B18TN
41K95-GD
18WHEGDP GND
7
ASV-H
20
7
ASV-L
K95K18TN
HCI FUEL SHUTOFF VALVE(6260VL)
2
1
K95M18TN
37
34 2K95-GF
18WH
K95W18TN
1
RACOR WIF SENSOR(1874B)
WIF
WIF GND
K95S18TN
K34C18TN
Figure 76 Electronic Engine Controls (2010 IBB Engine) (Cont.)
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR300011
21JUN1180616P AE08058086 03A
0486 29DEC11 INITIAL RELEASE. A 80616P
HCI FUELSHUTOFF VALVE
(6260VL)
37
16
K95W18TN
*K95-GB18WH
WIF GND
12
2
G
25
26
*K95DA18TN
EGT1
AFT
8
*K95-GA18WH
42
50
HCI FUELPRESSURE 1
AND TEMP(6730)
*K95B18TN
EGDP GND
*K95-GC18WH
7K95K18TN
AFTERTREATMENTSENSOR
(&6720A / @6720B)
2
E
34
22
1
55
K95S18TN
10
ECL
4
B
EGT2
K95V18TN
AFTERTREATMENTFUEL TEMP & PRESSURE
(6260VM)
EGT3 GND
EGT2 GND
EGT3
A
LOW COOLANT SENDER (#20)
27
APF2 GND
1
ECM CONNECTOR 1(6018)
*K34F18TN
LOWCOOLANT
SENDER 1(*20)
ASV-L
A
1
F
2
H
#K34C18TN
3
J
K95T18TN
49
AFP1 GND
EGDP
ECM CONNECTOR 2(6019)
B
42
APF2
2K95R18TN
*K95-GD18WH
41
ASV-H
C
K95M18TN
*K95A18TN
K95-GF18WH
D
WIF
*K95E18TN
1
K95DC18TN
41
2
K95D18TN
#K34B18TN
*K95C18TN
EGT1 GND
AFP1
AFP2 5V
*K34E18TN
K95DB18TN
3
RACOR WIFSENSOR(1874B)
ECL 12V
28
1
* W/ 15L IBB ENGINE# W/ 11L AND 13L IBB ENGINE& W/ DAYCAB@ W/ SLEEPER
20
K95-GE18WH
Figure 77 Electronic Engine Controls (2010 IBB Engine) (Cont.)
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
25AUG0961879Y AE08058086 004
MJV048831MAR16 ADDED CH3_7A. C 93408S
IAT GND
ECM CONNECTOR 2(6019)
B
AAMBIENT TEMPERATURE
SENSOR@@(340)
43&&K41-GC
16WH&&K41-G
18WH
K4116TN
15
ENGINE SENSORINTERFACE
(6033)
14
A13DS12PK
16
27
EGRD
ACD-SW
AC RELAY R6(463M)
CH12_01
B
*K
77
AE
14
LT
GN
##K23B18TN
K23B18TN
%K23AC18TN
FREON COMPRESSOR(6200)
A
%K77E14LTGN
#K23AD18TN
*#K23AC18TN
APADS(887)
GROUND ADAPTER(&&6704B / @@6704D)
K10-GB10WH
@ W/ AC% W/ REMOTE CONDENSOR AND W/ AC, N/ APADS* W/ APADS** W/ AC, APADS, N/ FAN OVERRIDE# W/ APADS AND W/ FAN OVERRIDE## W/ FAN OVERRIDE& W/ AC, FAN OVERRIDE AND N/ APADS, REMOTE CONDENSER@@ W/ 15L IBB ENGINE&& W/ 11L AND 13L IBB ENGINE
K77-G16WH
A
C
A
B
AC PRESSURESWITCH(228)
B
A
8
FUSE F10-D(464M)
REMOTE ACCONDENSER(1461M)
K97Y18TN
**K
23
C1
8T
N
%K23C18TN
A7
7C
14
LT
GN
*#K23AC18TN
**&K23T18TN
K2
3C
18
TN
**K
23
M1
8T
N
DASH /ENGINE(2-C)
EGRD
IAT
ENGINEGROUND(6314)CH3_17
A13D418PK
A13F12PK
I1,IGN ADAPTER(494M)
AA13H12PK
C
15A
K10-GA10WH
A
B
7
IGN RELAYR1 (462M)CH3_07,7A
@@K41-G18LTGN
A
B
INTAKE AIRTEMPERATURE SENSOR
(6703)
@@K4118LTGN
K13FA18PK
&&K13D418PK
K13F18PK
JIGNITION
ENGINE / IP(2)
@@K13D418TN
3
4
Q
IGNITION
ECM SENSORINTERFACE
(6033)
**K13A18TN
AA
ENGINE/DASH(2)
K
Figure 78 Electronic Engine Controls (2010 IBB Engine) (Cont.)
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.6. FAN DRIVE PROTECTION JUMPER, P. 4A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
FAN DRIVE PROTECTION JUMPERCHAPTER 7
CIRCUIT DIAGRAM, PAYSTARMJV0370
11JUL1289956Z AE08058086 04A
012 11JUL12 INITIAL RELEASE. A 89956Z
SOURCE BRAKESWITCH (800F)
A
B
CK23A16TN
K2
3B
16
TN
A A\CPRESURESWITCH(228F)B
D
W/ 11,13 AND 15L IBB ENGINES
K23-G16TN
A\CPRESSURE
SWITCH(228M)
Figure 79 Fan Drive Protection Jumper
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.7. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058086 005CIRCUIT A97AM.
MJV048831MAR16 ADDED CH3_7A AND C 93408S
ECM CONNECTOR 2(6019)
B
A
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
S
A9
7F
18
VT
ENGINE / DASHCONNECTOR
(190)
TA97WF18VT
UA97AT18VT
HA97AP18VT
WTSL
WIFL
WEL
14
28
15
17
WAIT TO START(1455)
LEFT SIDE CLUSTER #2(423M)
10
11
K9
7M
L1
8P
L
57
ENGINE / DASH(2-P)
13
K97WF18PL
K97AT18PL
A13D18PK
K97WTS18PL
ECM CONNECTOR 1(6018)
58
A97ML18VT
WATER IN FUEL(1456)
K97AP18PL
KEYPWRK13D18PK
G
A97WTS18VT
A9
7S
18
VT
A13BB18PK
FUSE F10-D(464M)
87
15A
A13DS12PK
I1, IGN ADAPTER(494M)
C
IGN RELAY R1(462M)
CH3_07,7A
AA13F12PK
A13H12PK
B
A
INDICATOR LIGHT(WAIT TO START)
A3018TN
18
ENGINE OILTEMPERATURE
(393)CH3_17
4
A11-GF10WH
A62-GC18WH
LEFT CAB GROUND STUD (56F)
CH3_09
A11-GM18WH
A11-GQ16WH
2
EFAN 12V
K23C18TN
EATON ULTRASHIFT DM3 XMSN RELAY(200M)CH11_09
17KEYPWRKEYPWR
FSS
VARIABLE SPEED FAN(#6420 / *6300)CH6_01A
A97AM18VT
Figure 80 Electronic Engine Controls (2010 IBB Engine) (Cont.)
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.8. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058086 006CIRCUIT @A62-GN.
MJV048831MAR16 ADDED CH3_7A AND B 93408S
40
DASH / FRONT END(1)
M
53A24AF18GY
A24AE18GY
K24AE18GY
K24AF18GY
L *A
92
-G
T1
8T
N
EB_SW2
5
3
1
8 7
6
2
4
ENG BRAKESELECTOR SW
(433M)
ENG BRAKEON / OFF(434M)
3
78
12
5
64
A6
2A
V1
6D
KB
L
#A24AD18GY
A62N16DKBL
*A
24
BL
16
GY
A4
4A
16
GY
A11-GB8WH
A62-GN18WH
#A
24
AM
18
GY
ECM CONNECTOR 2(6019)
EB_SW1
A2
4C
L1
6G
Y
A11-GT18WH
ENGINE / CAB(851)
CH11_02
B
A11-GC10WH
A
GROUND ADAPTER(456M)
A11-GX18WH
A2
4A
M1
8G
Y
*A
24
BD
16
GY
* W/ ENGINE BRAKE# N/ ENGINE BRAKE@ W/ 500K BAUD RATE
KEY 'G' CONN(572M)
BNO1
V
PB-SWA44EC18GY
33
39
A97AL18VT
L
K97AL18PL
K44EC18GY
A
1
H
4
M97-GF18VT
A9
7A
F1
8V
T
7 8
PARK BRAKESWITCH(141F)
A13DS12PK
M97AL18VT C
A13F12PK
IGNITIONADAPTER(494M)
AA13H12PK
A44EB18PK
FRONT END / DASH(1)
FUSE F10-D(464M)
A4
4E
A1
8P
K
A44-GE18WH
5
2
A1
3B
B1
8P
K
IGN RELAY R1(462M)CH3_07,7A
87A
85
ECM PARK BRAKE RELAY
(148M)
86
30
87
ENGINE / DASH(190)
A62AE16DKBL
PANEL LIGHT SWITCH (425M) CH3_18
L2, PANELLIGHTS ADAPTER
(504M)
C
A
A62L16DKBL
A62-GL18WH
6
7
5
3
2
6
2
RIGHT CABGND STUD
(53F)
A62A16DKBL
C
A62S16DKBL
F
D
@A62-GN18DKBL
Figure 81 Electronic Engine Controls (2010 IBB Engine) (Cont.)
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.9. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
25AUG0961879Y AE08058086 007
MJV048831MAR16 ADDED CH3_7A. C 93408S
ECM SENSOR INTERFACE(6033)
A
* W/ ALLISON XMSN# W/ MANUAL XMSN@ W/ 15L IBB ENGINE& W/ 11L AND 13L IBB ENGINE% W/ AC, FAN OVERRIDE AND N/ APADS** W/ AC, APADS, N/ FAN OVERRIDE
K10-GJ16WH
B
21K21B118TN
CSRC
13
12
VSS-L
#K4718GY
VSS(7600)
B
A
#K47A18GY
19
20K21B218TN
K21B318TN
K13FA18PK
ENGINE / IP(2)
2
1
GND
SPEEDO SENSOR(303M2)
8
15A
FUSE F10-D(464M)
HARNESS GROUND(6314)CH3_17
K10-GA10WH
*K97AK16VT
K13F18PK
K10-GK16WH
A13DS12PK
K10WH112WH
@K13D418TN
A13D418PK
3
4
GND
IGNITION
IGNITION
IGN RELAYR1 (462M)CH3_07,7A
J
A13F12PK
A
K97AJ116VT
TCM(7150)
CH11_01*K97AJ
16VT
FLAME START RELAY(8410)CH6_02
VSS-H
CSRD
CSRE
7
**%K23T18TN
IGNITION ADAPTER(494M)
AC PRESSURE SWITCH(228)CH7_04
&K13D418PK
**K13A18TN
CQ
A13H12PK
Figure 82 Electronic Engine Controls (2010 IBB Engine) (Cont.)
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.10. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
26AUG0961879Y AE08058086 008
MJV048831MAR16 REVISED AND REDRAWN. C 93408S
ECM CONNECTOR 2(6019)
&*K97AA18PL
22
K97AA16VT
A97AE18VT
23
A
B
REMOTE CRUISECONNECTOR
(958F)
C
A9
7C
S1
8V
T
@K97AB16VT
F
A
E
#K97CA18PL
&K97AE18PL
52
@K
97
AA
11
8P
L
@K
97
AA
21
6V
T
A97AA18VT
##K97-GC16VT
A6
2-G
J1
8W
H
**K97AA316VT
A62-GK18DKBL
**K97AB16VT
**K97AB16VT
**K97AB216VT
K97AH16VT
@K97AB118PL
#K97BB18VT
#K
97
CB
18
PL
HARNESSGROUND(6314)
**K
97
AA
21
6V
T
K97-GG18VT
36
##K97AN18PL
(149M)
* W/ CRUISE CONTROL** W/ ROCKWELL, EATON S & C AND REMOTE CRUISE # W/ REMOTE CRUISE## W/ ROCKWEL S & C AND REMOTE CRUISE@ W/ ROCKWELL, EATON SHIFT & CRUISE@@ N/ ROCKWELL S & C AND REMOTE CRUISE% W/ EATON S & C AND REMOTE CRUISE& W/ 15L DIESEL ENGINE%% W/ 500K BAUD RATE
D
B
87
15A
A97CR18VT
A13DS12PK
J
K
I
K97AA18VT
K9
7A
A1
6V
T
**K97AA118PL
%K
97
AE
21
6V
T
#K97BA18VT
#K97AB18VT
FUSE F10-D(464M)
CRUISEON / OFF SW
(435M)ENGINE / DASH
(190/190M)
&*K
97
AB
18
PL
SHIFT TOWERCRUISE CONTROL
(244F)
**K97AB118PL
CRUISE SET / RESUME SW
(436M)
F
A
GROUNDADAPTER(6704B)
%K97-GC18VT
K10-GB10WH
CABGROUND(382)
A97AB18VT
%K97AE16VT
%K
97
AE
11
6V
T7
3
54
6
2 1
8
7
3
54
6
21
8
A
I1,IGNADAPTER(494M)
A1
3H
12
PK
C
IGN RELAYR1 (462M)
CH3_06,07,7A
A13F12PK
A11-GC10WH
B
A11
-GB
8W
H
RIGHT CABGND STUD
(53F)
A11
-GT
18
WH
A
A11-GX18WH
GROUNDADAPTER(456M)
A13BB18PK
L2, PNL LIGHTSADAPTER(504M)
PNL LT SW(425M)CH3_18
C
A
A62AV16DKBL
A62AE16DKBL
A62J16DKBL
A62K16DKBL
K1
0-G
A1
0W
H
@K97AB216VT
C
%%A97GC18VT
%%
A97
GB
18
VT
%%A62GK18WH
%%A97AA18VT
%%A97AB18VT
Figure 83 Electronic Engine Controls (2010 IBB Engine) (Cont.)
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.11. AFTERTREATMENT CONTROL, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
AFTERTREATMENT CONTROL
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
18SEP0961879Y AE08058086 009203, 203G AND 1406 AT CAV 5 & 6.
012 13MAR13 CHANGED CIRC FOR R/D C 91996M
A5CB(-)18GN
8
A5EB(-)18GN
GROUND
3
3
A5AA(+)18YL
5
SWITCHEDIGNITION
A95E18TN
A95-GC16WH
6
CAN-
INPUT#2
7
A95-GA16WH
A11-GD8WH
5
4
A5AB(-)18GN
A5CA(+)18YL
7
J1939 BACKBONE(203G)
J1 MSM MODULECONNECTOR
(1406)
6
A5EA(+)18YL
A95A18TN
A95BA18TN
CAN+
PARKED REGEN SW(1403)
L4, PNL GNDADAPTER(506M)
*A62MSM16DKBL
1
GND ADAPTER(455M)
A5BB(-)18GN
A5BA(+)18YL
A
J1939-C
A
L2, PANEL LTADAPTER(504M)
A
A95-G16WH
8
A
D
PNL LT SW(425M)CH3_18
A62AE16DKBL
A62A16DKBL
LEFT CABGND STUD
(56F)A
11
-GD
8W
H
A11-GE12WH
C
BA62-GMS18WH
A11-GP12WH
A11
-GK
16
WH
J2 MSMMODULE CONN(1407)CH7_10
A95FA18TN
LEFT CABGND STUD
(56F) * N/ ENG BRAKE# W/ ENG BRAKE
#A62MSM16DKBL
A62S16DKBL
J1939+
A
12
0O
HM
S
C
TERMINATINGRESISTOR
(203)
Figure 84 Aftertreatment Control
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.12. SART MODULE, P. 9A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR23071136
31MAY1178356H AE08058086 09A
CRUISE CONTROL
CHAPTER 7
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
87A
A97CM 18VT
A11-G 8WH
K97AH 16VT
A97CL18VT
30
85
86
CAB DASH/ENGINE(190M)
CLUTCH / CRUISECONT RELAY(149F)
SHIFTPOWER(244F)CH7-08
A
A97-GA18VT
B
A97CN 18VT
A97AH18VT
A24AM 18GY
CLUTCH SWITCH(294F)
IGNITIONADAPTER(494M)CH3_7A
A97AJ 18VT
RIGHT CABGND STUD
(53F)
87
30
R
5 1
32
Figure 85 SART Module
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.13. AFTERTREATMENT CONTROL (CONT.), P. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
AFTERTREATMENT CONTROL (CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR360070
18SEP0961879Y AE08058086 010
MJV048831MAR16 ADDED CH3_7A. B 93408S
A13Z12PK
OUTPUT_12
J2 MSM MODULECONNECTOR
(1407)
7A95A18TN
B
J1 MSM MODULECONNECTOR
(1406)
4
7
SWITCHEDIGNITION
A95FB18GY
OUTPUT_9
PARTICULATE TRAPWARNING LT
(1405)
A9518TN
5
A9
5F
A1
8T
N
A95IR18TN
A9
5B
Z1
8T
NA
95
1G
18
TN
AFTERTREATMENTBUZZER(1415)
A95-GD16WH
AA95HV18GY
6A95HR18GY
HIGH EXHAUSTTEMP LIGHT
(1404)
A95HT18GY
I1, IGNADAPTER(494M)
A
10A
A9
5H
18
GY
FUSE F10-C(464M)
56A
13
H1
2P
K
PARKEDREGEN
SWITCH(1403)CH7_09
A13F12PK
B
IGN
RE
LA
YR
1 (
46
2M
)C
H3
_0
7,7
A
6
1
INHIBITREGEN SWITCH
(1402)
7
4
A11-GE12WH
A95-G16WH
C
LEFT CABGND STUD
(56F)
A11-GD8WH
GND ADAPTER(455M)
A
5
A95M18TN
2
J1 MSM MODULECONNECTOR
(1406)
1
A95N18TN
B A
A62A16DKBL
A
#A62MSP16DKBL
L2, PNL LTADAPTER(504M)
PNL LT SW(425M)CH3_18
*A62MSP16DKBL
E
A62AE16DKBL
D
8
A62-HMS18WH
A11
-GK
16
WH
LEFT CABGND STUD
(56F)
A11-GD8WH
A11-GP12WH
L4, PNL GNDADAPTER(506M)
C
A
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A62S16DKBL
Figure 86 Aftertreatment Control (Cont.)
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.14. AFTERTREATMENT CONTROL WITH 500K BAUD RATE, P. 10A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 7AFTERTREATMENT CONTROL W/500K BAUD RATE
CIRCUIT DIAGRAM, PAYSTARMJV0223
01FEB1693408S AE08058086 10A
MJV048831MAR16 INITIAL RELEASE. A 93408S
+97
4
65
108
+
23
1
#A62MSM16DKBL
D
L2 PANEL LTADAPTER(504M)
BODYCONTROLLER J5(1602)
A95-GC16WH
E16
A62GMS18WH
PARKEDREGEN
SWITCH(1403)
*A62MSM16DKBL
B
AA62AE
16DKBL
A62S16DKBL
A62A16DKBL
PANEL LIGHTSWITCH(425M)CH3_18
B
AA11-GP
12WH
A11-GK16WH
A11
-GD
8W
H
LEFT CABGRUND
(56F/56FA)
A95-GA16WH
#A95BA18TN
A95A18TN BODY
CONTROLLER J3(1600)
A16
*A95BA18GY
B15A95E18TN
A95FA18TN
L4 PNL GNDADAPTER(506M)
E3BODYCONTROLLER J4(1601)
C A
A95-G16WH
A11-GE12WH
A11-GD8WH
LEFT CABGND STUD
(56F/56FA)
GROUNDADAPTER(455M)
* N/ ENG BRAKE# W/ ENG BRAKE
Figure 87 Aftertreatment Control with 500K Baud Rate
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.15. AFTERTREATMENT CONTROL WITH 500K BAUD RATE (CONT.), P. 10B
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 7AFTERTREATMENT CONTROL W/500K BAUD RATE(CONT)
CIRCUIT DIAGRAM, PAYSTARMJV0223
01FEB1693408S AE08058086 10B
MJV048831MAR16 INITIAL RELEASE. A 93408S
#A62MSP16DKBL
D
L2 PANEL LTADAPTER(504M)
BODYCONTROLLER J5(1602)
A95-GD16WH
E16
A62-HMS18WH
INHIBITREGEN
SWITCH(1402)
*A62MSP16DKBL
B
AA62AE
16DKBL
A62S16DKBL
A62A16DKBL
PANEL LIGHTSWITCH(425M)CH3_18
C
AA11-GP
12WH
A11-GK16WH
A11
-GD
8W
H
LEFT CABGRUND STUD(56F/56FA)
A95-GA16WH
A95IG18TN
A95A18TN BODY
CONTROLLER J3(1600)
A16
B7A95IN18TN
A95IR18TN
L4 PNL GNDADAPTER(506M)
E4
BODYCONTROLLER J4(1601)
C A
A95-GA16WH
A11-GE12WH
A11-GD8WH
LEFT CABGND STUD
(56F/56FA)
GROUNDADAPTER(455M)
* N/ ENG BRAKE# W/ ENG BRAKE
9
32
7
6
1
5
8 10
4
+
+
Figure 88 Aftertreatment Control with 500K Baud Rate (Cont.)
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.16. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013, P. 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTARMJV0088
14MAR1391786V AE08058086 011
MJV048831MAR16 ADDED REF CH3_6A. C 93408S
8
K14A10RD
28
K6C16VT
K14D16RD
K14C16RD
RAYCOR WIFSENSOR(1874C)/(1874D)
K95-GF18TN
K14E16RD
K14F16RD1
27
25
26
5
ECM BATTERY +/DEF BATTERY -(1027)K14
10RD
ECM IGN 5A FUSE(6001)
K13E16PK
A13D20PK
ENG DASH(2/2M-P)
K13D16PK
EATON DM3 XMSN(1316ML)CH11_09A
DEF HARNESSINTERCONNECT(674D)/(674)
K14B16RB
*K6A20PL
13K95
20TN1
K95A20TN
A
C
K9518TN
62
2
2
1
K95-GG18TN
AFTERTREATMENTCONNECTOR(670A)/(670)CH07_19
ECM SWITCHGND SPLICE(7704)
DAVCO WIFSENSOR(1874A/1874B)
K13C18PK
K41-G18TN
ECM(6000)
K13C18PK
K13B18PK
A13Z12PK
BCENTER SECTIONFUSE BLOCK F6
(463M)
K6C18VT
K6B20VT
K6B20PL
#K620PL
COOLANTMODULE(1378)
CH07_12
K6C20PL
K6G20PL
DEF HARNESS CONN(674D)CH07_19
AFTERTREATMENT CONN(670A)CH07_20
K6A20PL
BODY BUILDER 2(4706)CH10_25
K6D20PL
P
ENG/DASH(190/190M)
K23B20TN
11
K
ENG/DASH(2/2M)
A23B16TN
A99D(5V)18VT
THROTTLE POSITIONSENSOR(1387/267M)CH07_26
2
1
K4120LTGN
65
K95G18TN
D
ECM PWR
ECM PWR
ECM PWR
ECM PWR
ECM PWR
INPUT SIG
SENSORSUPPLY
ECMRETURN
WIF
* W/CRUISE CONTROL & N/REMOTE PTO 5900# W/CRUISE CONTROL & W/REMOTE PTO 5900
AMBIENTAIR TEMP(6715)
ACM 96 WAY J1(685)CH07_19
K5A(+)20YL
K6E20PL
FAN CTRLSWITCH
AMBIENTAIR TEMP
KEW SW(40M)CH03_06,6A8
A
7
A13D20PK
CD
K23A20TN
ENGINE FAN OVERRIDE SWITCH(659M)
6
5
7
8
A23A16TNGND ADAPTOR
(457M)
A62M16DKBL
L1 PNL LGT ADAPTOR(503M)CH3_18 A11-GR
16WH
RIGHT CABGROUND STUD(53F)
FANPROTECTION
SWITCH(800)
C
G
A44-GM16WH
D
C
PARKBRAKE(469F)
SK10120TN
ENGINE/IP190/190M
20
ECM(6000)
A44M16GY
Figure 89 Electronic Engine Controls (15L Eng) ISX 2013
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.17. ELECTRONIC ENGINE CONTROLS (15L ENG) ISX 2013 (CONT.), P. 12
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ELECTRONIC ENGINE CONTROLS (15L ENG)-ISX 2013
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 012
012 18APR13 INITIAL RELEASE. A 91786V
K95H20TN
K34B20TN
DEF TANK HARNESS CONN(674D)/(674)CH07_19
C
K920TN
COOLANT MODULE(1378)
AFTERTREATMENT INTERCONNECT(670A/670-7)
COOLANT LEVELSENSOR(6401) B
K918TN
ECM CONNECTOR (6000)
K6B20PL
35
K34F18TN
* N/ APADS# W/ APADS@ W/ 2010 SCR 13L ENG
K34E18TN
EA
B
D32
AECM(6000)CH7_01
K34D20TN
K9A20TN
COOLANTLEVEL
ECM RETURN
K6B20VT
K10-GK16WH
K10-GL16WH
50
49 K10-GJ10WH
K10-GF10WH
K10-GC10WH
K1
0-G
A1
0W
H
K1
0-G
A8W
H
K10-GH16WH
K10-GG16WH
52
51
K10-GD16WH
73
GROUND SPLICE(6704D)
HARNESSGROUND(6314A)
K97ML18PL
48
K95DEF16TN
2
K97AT18PL
71
72
K97AP20PL
H
Q
G
U
A97SB18VT
A97AM18VT
A97AP18VT
A97AT18VT
13
11
10
8
LEFT SIDECLUSTER #2
(423M)
ENG/DASH(190) (190M)
*K23C20TN
43
#K23AC20TN
B
A
K77AE14LTGN
E
F
B
AECM SWITCHGROUND SPLICE(7704)
FREONCOMPRESSOR
(6200)CH12_01
A/C PRESSURESWITCH(228)
APADS(887)
K95AC18TN
ECM RETURN
ECM RETURN
ECM RETURN
ECM RETURN
ECM RETURN
DEF LOWLAMP
MALFUNCINDICATORLAMP
RED STOPLAMP
AMBERWARNINGLAMP
AIR CONDPRESSURESWITCH
K95E20TN
ACM 96 WAY J1(685)CH07_19
K1
0-G
B1
0W
H
ENG DASH(190)CH07_013
K23-G18PK
40
7
@K95C20TN
@K95-GA20TN
DEF HARNESSINTERCONNECT(674D)CH07_28
Figure 90 Electronic Engine Controls (15L Eng) ISX 2013 (Cont.)
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.18. 15L ENG & CRUISE CONTROL – ISX 2013, P. 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 715L ENG & CRUISE CONTROL - ISX 2013
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 013
012 18APR13 INITIAL RELEASE. A 91786V
3
CRUISE SRT/PRESSURE(436M)
2
ECM CONNECTOR (6000)
1
7
K97AA20PL
18
K97AB20PL
12
90K97AE20PL
J
I
K
A97AB18VT
A97AA18VT
ENG/DASH(190) (190M)
A11-GR14WH
44K97AL20PL
F
8
K97AH20PL
92R
V
A97-GA18VT
A
B
A62-GK18DKBL
8
6
5
7
A11
-GX
18
WH
AM97-GF
18VT
M97AL18VT
FRONT ENDCONNECTOR(1M)/(1F)
GROUNGADAPTER(457M)
ECM SWITCHGND SPLICE
(7704)
A62K16DKBL
A97-GB18VT
A62-6J18WH
A62J16DKBL
A97AE18VT
A97-GC18VT
A97-GR18VT
CRUISE ON/OFF(435M)
L2 PNR LGTADAPTER(504M)
CH03_18
A97AH18VT
A97-GH18VT
K95AC18TN
CLUTCH SW(294F)
DATALINK(1386)CH3_05A11-GT
18WH
H
L
D
C
CRUISE SWITCH(141F)
A97-GF18VT
A97AL18VT
CRUISESET SW
CRUISERESUME SW
CRUISEON/OFF
BRAKEPEDAL
POSITIONSWITCH
CLUTCHSWITCH
F
K95G18TN
ECM(6000)
CH07_011
A
B
G4 GND ADAPTER(456M)
A11-GC10WH
A11
-GB
8W
H
RIGHT CAB GND(53F)
A62AV16DKBL
Figure 91 15L Eng & Cruise Control – ISX 2013
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS, P. 14
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ELECTRONIC ENGINE CONTROLS (IBB ENG) - SCR EFFECTS
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 014
012 18APR13 INITIAL RELEASE. A 91786V
K14G14RD
4
PDM-14WAY CONN (7001)
ECM 1(6018)
1
1
3K14HA14RD
K13DA18PK
*K34BA18TN
C
B
D
A
K92A518TN
K10-GB10WH
K95VA18TN
K95VIR18WH
K95VB18TN
K95VC18TN
K95VD18TN
K95VE18TN
K14D10RD
K14S10RD
K11-GE10WH
K10-GE12WH
K1
4H
14
RD
K1
4K
14
RD
K1
4M
14
RD
K1
0-G
G1
0W
H
ECA(7501)
EATON GEN3 TCM(7105)CH11_08
GNDSPLICE(6705B)
K14KA14RD
K14L18RD
DEF LAMPINTERCONNECT(4087)
* W/VARIABLE SPEED FAN% N/ VARIABLE SPEED FAN
1
2
3
4
5
6
%K34BA18TN
*K34BB18TN
*K23A118TN
5
19
17
13
24
32
52
40
46
33
53
39
37
49
BATTERY +
BATTERY +
BATTERY +
TIMER
KEYPWR
PUMPCUR
VIRGND
HEATER -
HEATER +
TRIMRPS
NVOLT
REMPI 5V
FSS 5V
BODY BUILDER(4706)CH10_24
BATT+
ECM 2(6019)
3
VARIABLE SPEEDFAN(6420)CH06_01
K97DI18LTBL
K1
0-G
A1
0W
H
EXHAUST LAMDASENSOR(6260VN)
1
F
A
K92A318TN
K1
0-G
S2
10
WH
HARNESS GROUND(6314A)
GROUNDADAPTER(6704B)
GROUND ADAPTER(6704D)CH03_17
Figure 92 Electronic Engine Controls (IBB Engine) – SCR Effects
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 15
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ELECTRONIC ENGINE CONTROLS (IBB ENG)-SCR EFFECTS(CONT)
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 015
012 18APR13 INITIAL RELEASE. A 91786V
15
ECM1(6018)
44
ECM CONNECTOR (6033)
5
9
548
21
K10-GK16WH
K10-GJ16WH
2
1 K10WH112WH
K10-GA10WH
6
9
*K97AK16VT
12 *K97AJ16VT
13
A
B
A
B
A
B
A
B
1614K97Y18TN
15
43
K14D18LTGN
A
B
8K13F18PK
**K13D418PK
4K13FA18PK
A
B
16K5L(+)
18YL
17K5L(-)
18GNB
3
1
4
2
7
K41A18TN
K41-GA18WH
K41B18TN
K41C18TN
K41-GB18WH
#K4718GY
#K4718GY
*K97AJ16PL
*K97AK18PL
#K47A18GY
#K47A18GY
VSS T-CAS(7601)
VSS(7600)
SPEEDOSENSOR(303M2)SPEEDO
SENSOR(303M)
ECM 2(6019)
AMBIENTTEMP SENSOR(340)
K14E18LTGN
HARNESS GND(6314A)
##K23A18TN
A13D418PK
A13D512PK
A13H12PK
A13F12PK
I1,IGN ADAPTER(494M)
15AFUSE F10-D
(464M)
IGN RELAYR1(462M)
CH3_07
A/C PRESSURESWITCH(228)
(2)/(2M)ENG/IP
K23T18TN
@@
K23C18TN
27
ECM2(6019)
K5K(+)18YL
ENG DIAGJ1939 CAN A(6748)
K5J(+)18LTGN
K5G(+)18YL
K5G(-)18LTGN
K95AM18TN
DEFHARNESSINTERCONNECT(674)CH07_24
K95-GB12WH
B
F
* W/ALLISON XMSN# W/MANVAL XMSN** W/11L,13L IBB ENGINE## W/FAN OVERRIDE@@ W/FAN OVERRIDE,N/APADS
K5K(-)18GN
K5J(-)18LTGN
GROUNDSPLICE(6705B)
NOXSENSOR(608)
J
Q
A
IAT
IAT GND
MAF
MAF GND
IAT GND
EGRD
K5H(+)18YL
ACD-SW
3
A
7 C
K5H(-)18YL
Figure 93 Electronic Engine Controls (IBB Engine) – SCR Effects (Cont.)
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.21. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 16
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (IBB ENG)-SCR EFFECTS(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 016
0638 19JAN15 REVISED AND REDRAWN. B 92948G
ECM2(6019)
K23C18TN
K95-GF18WH
K95W18TN
K97AT18PL
K34C18TN
K97AP18PL
K97D118LTBL
K92A1718TN
K92A1614WH
K92C1614WH
DEF LAMPINTERCONNECT(4087)
K23M18TN
K23C18TN
K23B18TNK23B
18TN
K2
3B
18
TN
K23AD18TN
K23AC18TN
K3016TN
*K23AC18TN
K77AE14LTGN
27
29
34
37
17
49
28
42
57
1
56
4
6
2
K
BB
2
1
18
10
11
13
4
2
U
H
G
B
A
2
C
A
K34B18TN
K3
01
8T
N
K97ML18PL
A97ML18VT
A97AT18VT
A97AP18VT
K10-GA10WH
K92A1614WH
K92D1614WH
K10WH516WH
A11-GM18WH
A11-GQ16WH
A62-GC18WH
A11-GF10WH
A/C PRESSURESWITCH (228)CH07_15
A/C PRESSURESWITCH (228)CH07_15
ENGINE FAN OVERRIDESWITCH(659M)
DASH CONN(2/2M)
APADS(887)
ENGINE OILTEMP SENSOR(393/393B)
CH13_17
ENGINE/DASH(2M)
ENGINE/DASH CONN(190/190M)
LOW COOLANT SENSOR(20)
RAYCOR WIFSENSOR(1874B)
FREON COMPRESSOR(6200)
CH12_01
BODY BUILDER(4705)CH10_24
GND SPLICE 2(6705B)
ECM 2(6019)
ECM1(6018)
LEFT SIDECLUSTER #2
(423M)
GND
ACD-SW
WIF-GND
WIF
ECL
ECL 12V
EFAN12V
GND
GND
GND
32
A23B16TN
A
K92B1614WH
* N / FAN OVERRIDE
F
A
K10-GS210WH
K10-GB10WH
HARNESS GROUND(6314A)
GROUND ADAPTER(6704B)
6
GND ADAPTOR(457M)
A23A16TN
A62M16DKBL
8
RIGHT CABGROUND STUD(53F)
7
5
A11-GR16WH
L1 PNLLGT ADAPTOR
(503M)CH3_18
C
G
A44-GM16WH
PARKBRAKE(469F)
S
ENGINE/IP190/190M
15
ECM(6019)
ECM2(6019)
K23C18TN
K95-GF18WH
K95W18TN
K97AT18PL
K34C18TN
K97AP18PL
K97D118LTBL
K92A1718TN
DEF LAMPINTERCONNECT(4087)
K23M18TN
K23C18TN
K23B18TNK23B
18TN
K2
3B
18
TN
K23AD18TN
K23AC18TN
K3016TN
*K23AC18TN
K77AE14LTGN
27
29
34
37
17
49
28
42
57
1
56
K
BB
2
1
18
10
11
13
4
2
U
H
G
B
AK34B18TN
K3
01
8T
N
K97ML18PL
A97ML18VT
A97AT18VT
A97AP18VT
A11-GM18WH
A11-GQ16WH
A62-GC18WH
A11-GF10WH
A/C PRESSURESWITCH (228)CH07_15
A/C PRESSURESWITCH (228)CH07_15
ENGINE FAN OVERRIDESWITCH(659M)
DASH CONN(2/2M)
APADS(887)
ENGINE OILTEMP SENSOR(393/393B)
CH13_17
ENGINE/DASH(2M)
ENGINE/DASH CONN(190/190M)
LOW COOLANT SENSOR(20)
LEFT CABGROUND STUD(56F)
RAYCOR WIFSENSOR(1874B)
FREON COMPRESSOR(6200)
CH12_01
BODY BUILDER(4705)CH10_24
ECM1(6018)
LEFT SIDECLUSTER #2
(423M)
ACD-SW
WIF-GND
WIF
ECL
ECL 12V
EFAN12V
32
A23B16TN
A
6
A62M16DKBL
8
5PARK
BRAKE(469F)
A44M16GY
G
D
A11-GR16WH
A23A16TN
C
RIGHT CABGROUND STUD(53F)
15K97WTS
18PL
ECM(6019)
C
7
GND ADAPTOR(457M)
AA97-GR
18VT
CRUISESWITCHCH7_17
Figure 94 Electronic Engine Controls (IBB Engine) – SCR Effects (Cont.)
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) – SCR EFFECTS (CONT.), P. 17
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROLS (IBB ENG) - SCR EFFECTS
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 017UPDATED.
0638 19JAN15 CLUTCH SWITCH CIRCUIT B 92948G
ECMCONNECTOR 2
(6019)
&*K97AA18PL
22
##K97AA16VT
A97AE18VT
23
A
B
REMOTE CRUISECONNECTOR
(958F)
CA
97
-GB
18
VT
%K97AB16VT
F
A
E
#K97CA18PL
*K97AE18PL
52
%K
97
AA
11
8P
L
%K
97
AA
21
6V
T
A62M16DKBL
K97-GA16VT
A6
2-G
J1
8W
H
##K97AA316VT
A62-GK18DKBL
##K97AB16VT
##K97AB316VT
##K97AB216VT
K97AH18PL
%K97AB118PL
#K97BB18VT
#K
97
CB
18
PL
HARNESSGROUND(6314)
##
K9
7A
A2
16
VT
K97-GB18VT
36*K97AN
18PL
* W/ CRUISE CONTROL# W/ REMOTE CRUISE% W/ EATON S & C## W/ EATON S & C AND REMOTE CRUISE&* N/ REMOTE CRUISE
D
B
A97-GC18VT
J
K
I
#K97AA18VT
%K
97
AA
16
VT
##K97AA118PL
##
K9
7A
E2
16
VT
#K97BA18VT
#K97AB18VT
CRUISEON / OFF SW
(435M)
ENGINE / DASH(190)/(190M)
&*K
97
AB
18
PL
SHIFT TOWERCRUISE CONTROL
(244F)
##K97AB118PL
CRUISE SET / RESUME SW
(436M)
D
A
GROUNDADAPTER(6704B)
%K97-GC18VT
K10-GB10WH
A97AB18VT
##K97AE16VT
##
K9
7A
E1
18
PL
7
3
54
6
2 1
8
7
3
54
6
21
8
A11-GC10WH
B
A11-G
B8
WH
RIGHT CABGND STUD
(53F)
A11
-G
T1
8W
H
A
A11-GX18WH
GROUNDADAPTER(456M)
A97-GR18VT
L2, PNL LIGHTSADAPTER(504M)
L1 PNL LGTADAPTER(503M)CH3_18
C
A
A62AV16DKBL
A62AE16DKBL
A62J16DKBL
A62K16DKBL
K1
0-G
A1
0W
H
%K97AB216VT
C
K97-GC14WH
%K97-GC18VT
L
HA97-GC
18VT
A97-GH18VT
C
D
M97-GF18VT
M97AL18VT
GROUNDADAPTER(457M)CH7_16
CRUISESWITCH(141F)
A97AL18VT
A97-GA18VT
F
V
33
39
K97AL18PL
K44EC18GY
FRONT ENDCONN
(1F)/(1M)
ENGINE/DASH(190/190M)
A97AH18VT
A97AA18VT
K97AH16VT
R
A B
CLUTCHSWITCH(294F)
Figure 95 Electronic Engine Controls (IBB Engine) – SCR Effects (Cont.)
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.23. 11L / 13L IBB ENG CRUISE CONTROL – SCR EFFECTS, P. 18
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
11L/13L IBB ENG CRUISE CONTROL - SCR EFFECTS
CHAPTER 7
012 18APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 018
M
A24AF18GY
A24AE18GY
##K24AE20GY
**K24AF18GY
L *A
92
-G
T1
8T
N
5
3
1
8 7
6
2
4
ENG BRAKESELECTOR SW
(433M)ENG BRAKEON / OFF(434M)
3
78
12
5
64
A6
2A
W1
6D
KB
L
A62N16DKBL
A62-GN18WH
#A
24
BK
18
GY
A2
4C
L1
6G
Y
A62NA16DKBL
A62-GL18WH
6
7
5
3
2
6
2
D
B
C
A*A24BD
16GY
*A24BL16GY
* W/ ENGINE BRAKE# N/ ENGINE BRAKE** 11L/13L IBB SCR## 15L ISX 2013
E
PANEL LIGHT SWITCH (425M) CH3_18
AA62M
16DKBL
L4, PNL LGTADAPTER(503M)
A62A16DKBL
A62S16DKBL
A24-GBK18WH
#A24-GBK18WH##K24AF
20GY
ECM 2(6019)
D
AA97-GR
18VT
GND ADAPTER(457M)
ENG BRAKE(851F)
A62-GAW18WH
L4, PNLGND
ADAPTER(506)
E
A
A9
7-G
A1
8V
T
##K95G18TN
##K95AC18TN
**K44EC18GY
ECM 2(6019)
CH07_18
ECM(6000)
CH07_11
ENGINE/DASH(190)/(190M)
ENGINE/DASH(190-V)/(190M-V)
ECM SWITCHGND SPLICE
(7704)
F
53
40 **K24AE18GY
88
86
ECM(6000)
A24BK16GY
Figure 96 11L / 13L IBB ENG Cruise Control – SCR Effects
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.24. ISX 2013 DEF & AFTERTREATMENT (15L), P. 19
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7
K95AM16TN
ISX 2013 DEF & AFTERTREATMENT (15L)
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 019
012 18APR13 INITIAL RELEASE. A 91786V
ACM 96WAY J1 (685)
52
28
4
15
16
77
70
42
53
5
79
32
72
18
29
89
1
2
2
1
1
2
4
14
16
15
17
20
8
7
12
77
41
11
8
1
2
5
6
9
7
79
54
81
3
16
32
K95S18TN
K95U18TN
K95Y18TN
K95AQ16TN
K95AP16TN
K95AR16TNK
95
AS
14
TN
BACKFLOW HEATER(675)
PREESUREHEATER(676)
AFTERTREATMENTPDM (679) CH07_21
DEF HARNESSINTERCONNECT(674)/(674D)
DEF HARNESSINTERCONNECT(674)/(674D)
AFTERTREATMENTHARNESSINTERCONNECT(670)/(670A)
AFTERTREATMENTINTERCONNECT(670)/(670A)CH07_11
AFTERTREATMENTFUSE (5501)
AFTERTREATMENTPOWER (5500)
K5A(+)20YL
K5A(-)20GN
K95A20TN
K95D20TN
K95E20TN
K95F20TN
K95AA20TN
K95AB20TN
K95AC20TN
K95AF20TN
K95AG20TN
K95AH20TN
K95Z20TN
K95D20TN
K95E20TN
K95G20TN
K95K20TN
K95H20TN
*K95J16VT
K95-GB16TN
#K6E20PL
K5B(+)18YL
K5C(+)18YL
K5B(-)18GN
K5C(-)18GN
K1416RD
K14B10RD
K14C10RD
A B
K13F16PK
K13E16PK
ECM(6000)CH07_11
K14A16RD
K1316PK
K1
3A
16
PK
K13B18PK
OEM CROSSOVERCONNECTOR
(8500)CH07_15
K95(+)18BN
K918TN
K920TN
K9520TN
K95(-)20TN
K95A'20TN
K95A20TN
K618VT
K6C16VT
K6C20PL
ECM(6000)CH07_11
ECM(6000)
AFTERTREATMENTPDM (679)CH7_11
TANK SENSOR(678)CH7_10,11
K95AL16TN
K95AN12TN
K9
5A
K1
6T
N
ECM(6000)
ECM(6000)CH7_11
K9A20TN
BODY BUILDER(4706)CH10_25
ECM(6000)
ECM(6000)
CH07_12
SUCTIONHEATER(677)
K92A320PL
* N/ REMOTE PTO# W/ REMOTE PTO
Figure 97 ISX 2013 DEF & Aftertreatment (15L)
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.25. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 20
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ISX 2013 DEF & AFTERTREATMENT (15L) (CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 020
012 18APR13 INITIAL RELEASE. A 91786V
ACM 96 WAY J2(686)
AFTERTREATMENTHARNESS INTERCONNECT
(670/670A)
AFTERTREATMENTINTERCONNECT(670/670A)CH07_23
AFTERTREATMENTHARNESS INTERCONNECT(670/670A)CH07_26
AFTERTREATMENTHARNESS INTERCONNECT(670/670A)CH07_23
DEF HARNESSINTERCONNECT(674/674D)
CH07_19
DEF HARNESSINTERCONNECT(674/674D)
OEM CROSSOVERCONN(8500)CH07_23
AFTERTREATMENTPDM(679)CH07_21
AFTERTREATMENTPDM
(679)CH07_21
TANK SENSOR(678)CH7_21
TANK SENSOR(678)CH7_21 AFTERTREATMENT
PDM(679) CH07_21
K95B20TN
K95C20TN
K95A20TN
42
32
21
5
3
7
46
2
48
57
45
34
4
6
14
15
41
10
9
3
12
11
4
42
6
38
84
85
9
8
10
2
3
12
4
11
5
6
17
56
K95F20TN
K95B20TN
K95MA20TN
K95MB20TN
K95K20TN
K95J20TN
K95L20TN
K95P20TN
K95M20TN
K95N20TN
K95AD20TN
K95-PB18RD
K95-PA18RD
K95AE18TN
K95G18TN
K95H18TN
K95M16TN
K95AJ16TN
K95-GD16TN
K618VT
K95J18VT
K6G20PL
K6E20PL
K10-GL16WH
K10-GK18WH
K10-GM16WH
K10-H10WH
K95-GE16WH
K95-GF14WH
K95-GK10WH
K95-GB14WH
K95-GA16WHK95-GG
14WH
K95-GH14WH
K95-GJ12WH
K95-GC16WH
K5D(+)20YL
K5D(-)20GN
K5F(+)18YL
K5E(+)18YL
K5E(-)18GN
K5F(-)18GN
K95-PE20RD
K95-PE118RD
K95-PQ16RD
5A FUSEHOLDER (687)
B A
ECM(6000)
SUPPLY MODULE(680)
ACM 96 WAY J1(685)
TANK SENSOR(687)
CH07_21
DEF BATT(-)(1027)
DEF HARNESSINTERCONNECT(690)CH07_21
Figure 98 ISX 2013 DEF & Aftertreatment (15L) (Cont.)
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.26. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 21
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ISX 2013 DEF & AFTERTREATMENT (15L) (CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
14MAR1391786V AE08058086 021
012 18APR13 INITIAL RELEASE. A 91786V
AFTERTREATMENT PDM(679)
K95T20TN
K95X20TN
K95-PF16RD
K95AS14WH
K95AN12TN
K95-PN14RD
K95R20TN
K95-PH14RD
K95Q18TN
K95AJ16TN
K95-GC16WH
K95-PL14RD
K95-PJ14RD
K95AB20TN
K95-PK14RD
K95-PM14RD
ECM(6000)
K95AC20TN
K2320GN
K23-G20TN
K5F(-)18GN
K5F(+)18YL
K95-GD16TN
K95AL16TN
A B
5A FUSEHOLDER (687)
B1
A2
B3
A5
C5
A3
C3
A4
A1
C1
B4
B5
B2
A6
B6
C2
C4
C6
7
8
63
55
47
33
4
39
82
57
78
1
2
A
B
1
2
10
K95-PQ16RD
K95-PE118RD
K95-PG18RD
K95AK16TN
K95W20TN
K95V20TN
K95-PP12RD
K95-GK10WH
K95AA20TN
ACM 96 WAY J1(685)
ACM 58 WAY J2(686)
ACM 58 WAYJ2(686)CH07_20
ACM 58 WAY J2(686)
CH07_20
ACM 58WAYJ2(686)CH07_20
SUPPLY MODULE(680)/(686)
CH07_20
SUPPLYMODULE(680)
CH07_20
SUPPLYMODULE(680)CH07_20
SUPPLYMODULE(680)CH07_10
1
2
3
4
DEF TANKHEATING VALVE
(691)
GROUNDADAPTER(6704D)CH03_17
ACM 96 WAYJ1(685)CH7_19
PRESSUREHEATER(676)
CH7_19
SUCTIONHEATER(677)
CH7_19
BACKFLOWHEATER(675)
CH7_19
AFTERTREATMENTHARNESS INTERCONNECT(670)/(670A)CH7_19
DEF HARNESSINTERCONNECT
(690)
COOLANT FLOWVALVE (5200)
FAN SOLENOID
(6400)
TANKSENSOR(678)
DEF HARNESSINTERCONNECT(674/674D)
ECMRETURN
FANCLUTCH
K95-PG16RD
K95A120TN
ACM 58 WAYJ2(686)CH07_20
1
Figure 99 ISX 2013 DEF & Aftertreatment (15L) (Cont.)
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.27. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 22
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ISX 2013 DEF & AFTERTREATMENT (15L) (CONT)
012 18APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 022
AFTERTREATMENT CONN(670A / 670)
2
11
2
95A18TN
1
12
1
DEF DOSER (673)
95F18TN
11
12
SCR SENSOR TABLE (671)
5A(-)18GN
5A(+)18YL
5D(+)18YL
5C(+)18YL
7
5
5D(-)18GN
5C(-)18GN
86
5B(+)18YL
6
5B(-)18GN
7
DEF JUMPER CONNECTOR (672)
K95(-)20TN
K95(+)20TN
77
53
ECMCONN
(6000)
K5A(+)18YL
K5(+)18YL
K5A(-)18GN
K5(-)18GN
19
18
DEF TANKHARNESS CONN
(674D)
2
OEM CROSSOVERCONN
(8500)
9
VALVE HI
95D18TN
9
8K9520TN
95C18TN
42
41
2
1
K95A20TN
OUTLET PRESS
DELTAPRESS
VALVE LOW
DEF JUMPERCONNECTOR
(672)
Figure 100 ISX 2013 DEF & Aftertreatment (15L) (Cont.)
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.28. ISX 2013 DEF & AFTERTREATMENT (15L) (CONT.), P. 23
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ISX 2013 DEF & AFTERTREATMENT (15l) (CONT)
012 18APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 023
AFTERTREATMENT CONN(670A / 670)
4K13
16PK
SCR SENSOR TABLE (671)
95HB18PK
10
75
95E18GY
10 95B18GY 8
995-GA16WH
3 95-GB18WH
95H18PK 4
95-GC18WH
3
DEF JUMPERCONNECTOR
(672)
ECM(6000)
CH07_11,12
K10-GM16WH
13
6
K1
0-G
K1
8W
H
15
K1
3B
18
PK
4K10-GL
16WH
K13A16PK
OEM CROSSOVERCONN
(8500)
K618VT
K918TN
DEF TANKHARNESS CONN
(674D)
95HA16PK
Figure 101 ISX 2013 DEF & Aftertreatment (15L) (Cont.)
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.29. DEF & AFTERTREATMENT (IBB SCR ENG), P. 24
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
DEF & AFTERTREATMENT (IBB SCR ENG)
CHAPTER 7
012 18APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 024
DEF HARNESSINTERCONNECT
(674/674)
NON VENTED AIRSHUTOFF VALVE(ASOV)
(6260A)
AFTERTREATMENTHARNESS
INTERCONNECT(670)
AFTERTREATMENTPDM (679)
CH7_19
TANK SENSOR(678)
CH7_19
NOX SENSOR(608)
CH7_15
K95AC18TN
K95AC20TN
K95AB20TN
K95AA20TN
K95AH20TN
1
2
1
1
1
2
2
2
3
2
1
8
9
7
6
5
4
3
11
12
18
19
20
14
16
15
17
15
16
6
5
5
21
7
72
18
89
29
5
79
32
K95AG20TN
K95AF20TN
K95AE20TN
K95AD20TN
K95Z20TN
K95AB18TN
K95AA18TN
K95AH18TN
K95AG18TN
K95AF18TN
K95AE18TN
K95AD18TN
K95Z18TN
K95-PA18RD
K95-PA18RD
K95-PB18RD
K95-PB18RD
K95-PC12RD
K95AM18TN
K95AM16TN
K5G(+)18YL
K5G(+)18YL
K5TC(+)18YL
K5B(+)18YL
K5TB(+)18YL
K5C(+)18YL
K5G(-)18LTGN
K5G(-)18GN
K5TC(-)18GN
K5TB(-)18GN
K5B(-)18GN
K5C(-)18GN
K5A(-)20YL
K5AC(+)20YL
HYDROCARBONDOSIGNVALVE(HCL)
(6260H)
FUELPRESSURE
SENSOR(FPS)
(6260FP)
FUELSUPPLY
SOLONOID(DFSOV)(6260F)
PDM-215WAY CONN
(7000)CH7_24
ENGINESENSOR
INTERFACE(6033)CH7_15
ENGINEDIAG
J193 CAN A(6748)CH7_15
ECM1(6081)
J1939BACKBONE
(1097)CH3_21
J1939(1097)CH3_20
ACM 58 WAY J2(686)
ACM 96 WAY J1(685)
ACM 96 WAY J1(685)
77
Figure 102 DEF & Aftertreatment (IBB SCR ENG)
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.30. DEF & AFTERTREATMENT (IBB SCR ENG) (CONT.), P. 25
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
DEF & AFTERTREATMENT (IBB SCR ENGINE) (CONT)
CHAPTER 7
012 18APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 025
PDM-215WAY CONN
(7000)
PDM-14WAY CONN
(7001)
7
4
13
3
4
1
2
F
G
*14AT12RD
K14S10RD
K14D10RD
#K9214TN
K92A16TN
K92A16TN
K92B16TN
K92B16TN
A7118OR
K95-PC12RD
K95-PP12RD
K95-GK10WH
EATON GEN3TCM (7105)CH11_10,10A,11,11A.
XMSN BULKHEAD(100)CH11_01
(F4-5)FUSE(462M)
DEF HARNESSINTERCONNECT(674)CH7_23
DEF HARNESSPWR 2 GND
(690)
ENG/DASH(2)/(2M)
ECA(7501)CH7_14
ECM(6018)CH7_14
@K9214TN
E
A
* W/ULTRASHIFT PLUS# W/ALLISION XMSN@ W/ALLISION & N/RETARDER W/ALLISION & W/RETARDER
K10-GS210WH
A
F
K10-GB10WH
K1
0-G
A1
0W
H
GND SPLICE(6705B)
HARNESS GROUND(6314A)
GROUND SPLICE(6704B)
Figure 103 DEF & Aftertreatment (IBB SCR ENG) (Cont.)
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.31. 15L ISX & IBB SCR ENG THROTTLE POSITION, P. 26
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
15L ISX & IBB SCR ENG THROTTLE POSITION
CHAPTER 7
012 17APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0222
29MAR1391786V AE08058086 026
ECM1(6000)
ECM1(6018)
ECM2(6019)
ENGINE/DASHBOTTOM
(190)/(190M)
ENGINE/DASH(190)/(190M)
THROTTLE POSITIONSENSOR
(1387)/(267M)
THROTTLE POSITIONSENSOR
(1387)/(267M)
11L/13L IBB ENGINE THROTTLE POSITION
15L ISX ENGINE THROTTLE POSITION
K99-G20PL
K9920PL
K99-GD20PL
K99D20PL
33
10
9
61
64
8
A
C
B
N
O
P
A
B
C
E
F
D
23
36
50
11
55
54
A
A
B
B
P
N
O
C
C
D
E
F
K99A5V20PL
K99A(5V)18VT
K99D(5V)18VT
K99-G18VT
K9918VT
K99-GD18VT
K99D18VT
K99-G18PL
K99A5V18PL
K99D5V18PL
K99-GD18PL
K99D18PL
K9918PL
K99A18VT
K99D18VT
K99-G18VT
K9918VT
K99D(5V)18VT
K99-GD18VT
*K6A20PL
#K620PL
K6D20PL
K6C16VT
K99D18VT
RETURN
SIGNAL
SUPPLY
RETURN2
SIGNAL2
SUPPLY
APS1GND
APS1 5V
APS2 5V
APS2GND
APS1
APS2
Figure 104 15L ISX & IBB SCR ENG Throttle Position
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.32. DEF & AFTERTREATMENT (SCR ENGINE), P. 27
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
DEF & AFTERTREATMENT (SCR ENGINE)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
16APR1391786V AE08058086 027
0488 09SEP15 REVISED AND REDRAWN. B 93248U
K9A20TN
K918TN
918GY
7
8
9
10
11
12
1
2
3
4
5
6
41
42
77
53
19
18
2
9 8
7
10
9
12
11
2
1
5
6
7
8
1
2
3
4
9518TN
95A18TN
618GY
K618VT
K95J18VT
K9520TN
K95A20TN
K95(+)20TN
K95(-)20TN
95(-)18TN
95(+)18TN
K5(+)18YL
5(+)18YL
5(-)18GN
K5(-)18GN
K5A(-)18GN
5A(-)18GN
5B(-)18GN
5B(+)18YL
5A(+)18YL
K5A(+)18YL
K13A16PK
K1316PK
1316PK
13A18PK
10A18WH
1016WH
K10-GM16WH
K10-GL16WH
AFTERTREATMENTHARNESS
INTERCONNECT(670/670A/670B)
DEF TANKHARNESS CONN
(674D)CH07_23
DEF TANKHARNESS CONN
(674D)
ECM(6000)CH7_12
ECM CONN(6000)
DEM CROSSOVERCONN
(8500)
5C(+)18YL
5C(-)18GN
10B18WH
13B18PK
SCR SENSOR TABLE(671)
DEF DOSER(673)
SCR SENSOR TABLE(672)
DEF HARNESSINTERCONNECT
(674D/674)CH7_09
*5(+)20YL
*5(-)20GN
*5A(+)20YL
*5A(-)20GN
* W/ SWITCH BACK EXHAUST
Figure 105 DEF & Aftertreatment (SCR Engine)
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.33. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 27A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
DEF & AFTERTREATMENT (SCR ENGINE)(CONT)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
26AUG1593248U AE08058086 27A
0488 09SEP15 INITIAL RELEASE. A 93248U
K9A20TN
K918TN
95E18GY
7
8
9
10
11
12
1
2
3
4
5
6
41
42
77
53
19
18
2
9 8
7
10
9
12
11
2
1
5
6
7
8
1
2
3
4
95D18TN
95C18TN
95B18GY
K618VT
K95J18VT
K9520TN
K95A20TN
K95(+)20TN
K95(-)20TN
95F18TN
95A18TN
K5(+)18YL
5A(+)18YL
5A(-)18GN
K5(-)18GN
K5A(-)18GN
5D(-)18GN
5C(-)18GN
5C(+)18YL
5D(+)18YL
K5A(+)18YL
K13A16PK
K1316PK
95HA16PK
95HB16PK
95-GB16WH
95-GA16WH
K10-GM16WH
K10-GL16WH
AFTERTREATMENTHARNESS
INTERCONNECT(670)
DEF TANKHARNESS CONN
(674D)CH07_23
DEF TANKHARNESS CONN
(674D)
ECM(6000)CH7_12
ECM CONN(6000)
DEM CROSSOVERCONN
(8500)
5B(+)18YL
5B(-)18GN
95-GC18WH
95H18PK
SCR JUMPER CONN(671A)
DEF DOSER(673)
DEF JUMPER CONN(672)
DEF HARNESSINTERCONNECT
(674D/674)CH7_09
Figure 106 DEF & Aftertreatment (SCR Engine) (Cont.)
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.34. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 28
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
DEF & AFTERTREATMENT (SCR ENGINE)
CHAPTER 7
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
16APR1391786V AE08058086 028
012 17APR13 INITIAL RELEASE. A 91786V
DEF HARNESSINTERCONNECT(674D/674)
K95D20TN
95D16TN
1
3
5
7
8
9
4
2
15
18
19
11
10
12
13
1
2
2
1
1
2
A
C
2
1
4
3
12
8
6
5
3
2
4
11
10
9
K95F20TN
K95G20TN
K95H20TN
K9A20TN
95F16TN
95G16TN
95H16TN
95J16TN
95K16TN
95N16TN
95L16TN
95M116TN
95MA16TN
95AA16TN
95BA16TN
95MB16TN
95MC16TN
95CA16TN
95C16TN
95B16TN
95A116TN
95M16TN
K95C20TN
K95B20TN
K95A120TN
K95MA20TN
K95M16TN
K95J16VT
K6C16VT
K95K20TN
K10-GK18WH
K10-GL16WH
1016WH
10A16WH
K95E20TN
95E18TN
K13B18PK
K13A16PK
1316PK
13A16PK
K5(-)18GN
5(-)18GN
5A(-)18GN
5A(+)18YL
5(+)18YL
K5(+)18YL
5B(+)18YL
5B(-)18GN
DEF PUMP(680)
TANK SENSORLEVEL / TEMP
(678)
AFTERTREATMENTTERM RESISTOR
(681)
BACKFLOW HEATERLINE (675)
PRESSUREHEATER LINE
(676)
SUCTIONHEATER LINE
(677)
ECM(6000)CH7_20
ECM(6000)CH7_19
ECM(6000)CH7_11
ECM(6000)CH7_19
ECM(6000)CH7_20
ECM(6000)CH7_21
ECM(6000)
CH07_12
OEMCROSSOVER
CONN (8500)CH7_20
OEM CROSSOVERCONN (8500)
CH7_15
AFTERTREATMENTCONNECTOR
(670A)CH7_25
AFTERTREATMENTPDM (679)
CH07_29
10B16WH
ECM(6000)CH7_19
ECM(6000)CH7_20
Figure 107 DEF & Aftertreatment (SCR Engine) (Cont.)
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.35. DEF & AFTERTREATMENT (SCR ENGINE) (CONT.), P. 29
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
DEF AND AFTERTREATMENT (SCR ENGINE)
CHAPTER 07
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
16APR1391786V AE08058086 029
0638 19JAN15 REVISED AND REDRAWN. B 92948G
12
13
17
16
20
4
14
6
10
15K13A16PK
K13B16PK
K95A120TN
K95-GB16TN
K1416RD
K14A16RD
K14B10RD
K10-GL16WH
K10-GK18WH
K13E16PK
K13C18PK
K95-GA20TN
K95C20TN
K95B20TN
DEF HARNESS INTERCONNECT(674/674D)
1416RD
95
T1
6T
N
FUSE-F1(679)
C1 C2
85A2 B2
30
87
A1
87A
86
B1
95TA16TN
95-GBA16TN
95-GBD16TN
95AB16TN
95A116TN
95RA16TN
95S16TN
95RB16TN
30
8685
95TB16TN
87
87A
95-GBB16TN
95BB16TN
A3
A4
B3
B4
95B16TN
A5B5
95-GBC16TN
87A
87
3095TC16TN
95CB16TN
86B6
95RC16TN
85A6
95C16TN
87
B8A88695PA
16TN
B7
95N16TN
A7
87A95PB16TN
30
85
95-GA16TN
95P16TN
FU
SE
-F2
(6
79
) C3
C4
14
B1
6R
D
DEF PUMP(680)CH7_28
14C16RD
30
14D16RD
85
14E16RD
87
87A
86
A9B9
A10 B10
RELAY#4(679)
10C16WH
1016WH
RELAY#3(679)
RELAY#2(679)
RELAY#1(679)
C6 C5
FUSE-F3(679)
13B16PK
1316PK
RELAY#5(679)
14A14RD
95
R1
6T
N
3
ECM(6000)
39
38
40
7
B A
ECM IGNFUSE
(6001)K13B18PK
5A
5INPUT
SIGNAL
K14C10RD
AFTERTREATMENTFUSE
(5501)
BA
AFTERTREATMENTPOWER(5500)
6
13
OEM CROSSOVER(8500)
2K10-H10WH
K10-GM16WH
K1316PK
1316PK
13A18PK
1016WH
10A18WH
10
9
SCR SENSORTABLE(671)
4
3
4
3
DPF SENSORTABLE(672)
13B18PK
10B18WH
BATT ECMNEGATIVE
(9260)
AFTERTREATMENTINTERCONNECTION
(670A/670)
Figure 108 DEF & Aftertreatment (SCR Engine) (Cont.)
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GAUGES AND WARNING LIGHTS (CHAPTER 8)
8.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE WARNING LIGHTS, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
LOW FUEL LEVEL WARNING, LOW AIR PRESSURELIGHTS
CHAPTER 8
CIRCUIT DIAGRAM, PAYSTAR360070
21AUG0961879Y AE08058087 001
MJV048831MAR16 ADDED CH3_3A AND 6A. B 93408S
(421M)
A14G18RD
A14J16RD9
5
*A14AM10RDFUSE F5-C
(462M)
6
A14K8RD
A28B18TN
FUSE F4-A(462M)
21*A13V16PK
10A
A13B12PK
FUSE F8-A(463M)
1
15A
#A13V16PK
A13B12PK
2
KEY SWITCH(40M) CH3_06,6A
A1312PK
3A28B18TN
A36L18TN
19
RIGHT SIDE CLUSTER(420M)
16
3
LOW FUEL LEVEL
LOW AIR
A28C18TN
1318
A4018GY
A40C18GY
C
C D
A40A16GY
V
A40B16GY
A40-GB16WH
A11-GD8WH
LOW AIR PRESSURESWITCH 2 (512F)
A40-GA16WH
D
4A11-GQ
16WHA11-GF
10WHA11-GL
18WH
B1, BATTERY STUD(55F)CH3_03,3A
N3618RD
15
LOW AIR PRESSURESWITCH 1 (460F)
A3618TN
N36-G18BN
B
RIGHT CABGND STUD
(53F)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
10A
LEFT CABGND STUD
(56F)
FUEL LEVEL SENDER(934M)
A
SPEEDOMETER / TACHOMETER MODULE #1
#A14B10RD
A14K6RD
B1, BATTERY STUD(55F)CH3_05
IP / CENTER CHASSIS(3M)
Figure 109 Low Fuel Level Warning, Low Air Pressure Warning Lights
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS,ENGINE AMBIENT AIR TEMP, P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ENGINE OIL PRESSURE, ENGINE WATER TEMPERATUREWARNING LIGHTS, ENGINE AMBIENT AIR TEMP
CHAPTER 8
CIRCUIT DIAGRAM, PAYSTAR310615
04SEP0961879Y AE08058087 002
(422M)
SPEEDOMETER /TACHOMETER MODULE #2
5
3
3
4
6
* W/ ENGINE BRAKE# N/ ENGINE BRAKE& W/ ISX ENGINE
FUSE F8-A(463M)
2
*A13V16PK
A13B12PK
FUSE F4-A(462M)
KEY SWITCH(40M) CH3_06,6A
A13B12PK
#A13V16PK
A1312PK
1
1
10A
A28B18TNA28B18TN
2
A47/48(+)18GY
DATALINK (-)(515M) CH3_12
DATALINK (+)(514M) CH3_12
A47/48(-)18GY
LEFT CABGND STUD
(56F)
A11-GL18WH
A11-GQ16WH
A11-GF10WH4
A29L18TN
5
HIGH WATER TEMPETARURE
A35L18TN
3A28A18TN
9
LEFT SIDE CLUSTER#2(423M)
LOW OILPRESSURE
10A
SPEEDOMETER /TACHOMETER MODULE #1
(421M)
7
8
&5GA(+)18YL
&5GB(-)18GN
&5DA(+)18YL
&5DB(-)18LTGN
DEF GAUGE(1286F)CH04_18
A
B
&M41-G18WH
&M4116TN
ENGINE AMBIENTAIR TEMP(5899)
1
2
ENGINE AMBIENTAIR TEMP(6715)
Figure 110 Engine Oil Pressure, Engine Water Temperature Warning Lights, Engine Ambient Air Temp
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TOSTART LIGHT, P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8POWER DIVIDER LOCK (PDL) WARNING LIGHT ANDBUZZER, IBB WAIT TO START LIGHT
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 003
MJV048831MAR16 ADDED CH3_6A. B 93408S
DASH / ENGINE(190M/190)
I1, IGNITION ADAPTER(494M)
A
B
A13F12PK
A28C18TN
A13X18PK
4
-
5
+
C
ECM CONNECTOR 2
(6019)
A1312PK
D
A4
3B
18
GY
D
A
POWER DIVIDERLOCK BUZZER
(562M)
A9
7W
TS
18
VT
A
A13H12PK
3
12
POWER DIVIDERLOCK SWITCH
(478M)
RIGHT SIDE CLUSTER(420M)
K97WTS18PL
A13B12PK
*A13V16PK
A13B12PK
10A
2#A13V16PK
1
A4
3C
16
GY
KEY SWITCH(40M) CH3_06,6A
A4318GY
R1 IGNITION RELAY(462M)CH3_07
RIGHT CABGND STUD
(53F)
C
A4
3B
16
GY FUSE F8-A
(463M)
FUSE F4-A(462M)
10A
1 2
A11-GB8WH
A1
3D
S1
2P
K
WAIT TO START(1455)
INDICATOR LIGHT(WAIT TO START)
A97S18VT
S
POWER DEVIDERLOCK SWITCH
FEED(563M)
PARKING BRAKEPRESSURE SWITCH
(800M)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A43-G18WH
POWER DIVIDERLOCK (PDL)
A
A13BB18PK
8
15A
FUSE F10-D(464M)
7
15
Figure 111 Power Divider Lock (PDL) Warning Light and Buzzer, IBB Wait To Start Light
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
AIR SUSPENSION RELEASE WARNING LIGHT
CHAPTER 8
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 004CIRCUIT A13.
MJV048831MAR16 ADDED CH3_6A AND B 93408S
AIRSUSPENSION
RELEASE
RIGHT SIDECLUSTER(420M)
MECHANICAL FUNCTION
SUSPENSION PRESSURE EXHAUST
A3
81
8T
N
AIR SUSPENSION GROUND(477F)
SUSPENSIONPRESSURIZED
DASH PANEL
A3
8-G
18
WH
10
3
FUSE F8-A(463M)
2
2
A
KEY SWITCH(40M)CH3_06,6A
1
10A
10A
FUSE F4-A(462M)
*A13V16PK
#A13V16PK
A2
8C
18
TN
AIR SUSPENTIONFEED
(476M)
RIGHT CABGND STUD
(53F)
A11
-GB
8W
H
A13B12PK
A13B10RD
AIR SUSPENSION RELEASE VALVE
(SHOWN IN RUN POSITION)
1
A
KEY SWITCH(40M)CH3_06,6A
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A1312PK
Figure 112 Air Suspension Release Warning Light
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR ANDREAR-REAR TEMPERATURE GAUGE, P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 005
MJV048831MAR16 ADDED CH3_6A. D 93408S
FORWARD-REARAXLE TEMP
GAUGE
18
3A28C18TN
A13V16PK
1
FUSE F4-A(462M)2
A13V16PK
**A13B12PK
10A
2 1
*A13B12PK
KEY SWITCH(40M) CH3_06,6A
ENGINE / DASH(2/2M)
@@K31-G16WH
XMSN OIL TEMP SENSOR /AUTO XMSN TEMP SENSOR
(236 / 236F)
R32-G14BN
B A
%%K3118TN
K10-GB10WH
FUSE F8-A(463M)
GROUND
GROUND ADAPTER(%6704B / @6704D)
19
A3118TN
REAR CHASSIS / DASH(3M-R)
A11-GF10WH
REAR-REAR AXLETEMPERATURE SENSOR
(299)
R32-GA14BN
HARNESSGROUND
(%6314 / @6314A)CH3_17
A32A18TN
REAR CHASSIS / DASH(3M-A)
R3214RD
FRONT-REAR AXLETEMPERATURE SENSOR
(298)
R32A14RD
4
A3218TN
A11-GJ18WH
A11-GQ16WH
LEFT CABGROUND STUD
(56F)CH3_09
S
G
I
G
I
S
G
I
S
XMSN OILTEMP GAUGE
REAR-REARAXLE TEMP
GAUGE
A
B
A
B
A
B
(420M)
K10-GA10WH
* W/ ENGINE BRAKE** N/ ENGINE BRAKE# W/ XMSN OIL TEMP SENSOR## W/ AUTO XMSN TEMP SENSOR@ W/ 15L IBB ENGINE% W/ 11L AND 13L IBB ENGINE@@ W/ ALLISON XMSN%% N/ ALLISON XMSN& W/ 15L ISX 2013
%%K31-G16TN
GROUND
10A
20
@@K31B16TN
RIGHT SIDE CLUSTER
&K10-GA8WH
A1312PK
A
B
TRANS OILTEMPERATURE
(7700K)
&K3118TN
GROUNDADAPTER(6704D)CH3_17
&K31-G18GY
V
Figure 113 Transmission Oil Temperature Gauge, Axle Forward-Rear and Rear-Rear TemperatureGauge
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.6. MANIFOLD PRESSURE GAUGE, P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
MANIFOLD PRESSURE GAUGE
CHAPTER 8
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 006 B,F,E,D,C. REF R/D 203C ADDED.
012 10JUL12 CAV FOR 1285F WERE A, B 90238H
RIGHT CABGND STUD
(53F)
2
A13MA18PK
2
MANIFOLD PRESSUREGAUGE
A62AB18DKBL
R1 IGNITION RELAY(462M)CH3_07
A11-GC10WH
6
A11-GB8WH
A13H12PK
A98MA(-)18BK
A28MA18TN
(1285F)
A14MA18RD
3
A14V10RD
A14K8RD
5
GROUND ADAPTER(456M)
A11-GHD18WH
A28M18TN
1
AK
A13F12PK
IGNITION ADAPTER(494M)
A98MA(+)18BK
FUSE F10-A(464M)
15A
AK
BATTERY ADAPTER(497M)
4
110A
3 4
FUSE F10-B(464M) AD
A62S16DKBL
A
L1, PANEL LIGHTADAPTER(503M)
A62M16DKBL
H
PANEL LIGHT SWITCH(425M)CH9_10
A62A16DKBL
A14K6RD
B1, BATTERY FEEDCH3_03
W/ENG BRAKE
N/ENG BRAKE
A98MAB(-)18YL
A98MAA(-)18YL
A98MAA(+)18YL
TERMRES J1939 (203)
TERMINATINGRESISTOR(203C)
A
12
0O
HM
S
C
J1939CONN(515)
C
A98MAB(+)18YL A
B1, BATTERY FEEDCH3_03
Figure 114 Manifold Pressure Gauge
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.7. PYROMETER GAUGE, P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 8
PYROMETER GAUGE
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 007
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
A25-G18WH
PYROMETERMODULE
ASSEMBLY(492M)
A25-GA18WH
FUSE F10-A(464M)
PYROMETERCABLE ASSEMBLY
(491F)
A25B18TN
A25A18TN
RD16RD
A13BG14PK
YL16YL
EXHAUSTTHERMOCOUPLE
A2518TN
RD16RD
YL16YL
LEFT SIDECLUSTER #2
16
15
17
AA
BB
A
B
C
AH
I1, IGNITION ADAPTER(495M)
A13P12PK
R1 IGN RELAY(462M)CH3_07
A13H12PK
A11-GY10WH
A11-GI8WH
15A
21
D B
G
A
(423M)
GND ADAPTER(454M)
B A
PYROMETER
LEFT CABGND STUD
(56F)
A13AB14PK
N/RETARDER
PYROMETERCONTROL
MODULE (15M)
W/RETARDER
Figure 115 Pyrometer Gauge
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8
VOLTMETER AND FUEL LEVEL GAUGE
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 008
MJV048831MAR16 ADDED CH3_6A. B 93408S
A27S(-)18TN
(424M)
*A13V16PK
20
LEFT CABGND STUD
(56F)
(-)
19
4
6
A27S(+)18TN
A13B12PK
(+)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
10A
1
2
KEY SWITCH(40M) CH3_06,6A
A27C(+)18TN
A36C(-)18TN
A11-GF10WH
12
10A
C
18
13
10
A
16
15
A1312PK
A13B12PK
A36S(-)18TN
RIGHT CABGROUND STUD
(53F)
(420M)
A3618TN
A27C(-)18TN
11
SPEEDOMETER /TACHOMETER MODULE #1
(421M)
17
2
A11-GL18WH
FUSE F4-A(462M)
15M36
14RD
IP / CENTER CHASSIS
(3M)
FUEL LEVELGAUGE
S
9
#A13V16PK
A36C(+)18TN
3
A11-GQ16WH
FUSE F8-A(463M)
14
V
SPEEDOMETER /TACHOMETERMODULE #2
(422M)
(-)
S
B
FUEL LEVELSENDER(934M)
7
5A36S(+)
18TN
M36-G18BN
8
A28B18TN
(+)
C
(-)
(-)
C
S
(+)
S
(+)
C
VOLTMETER
RIGHT SIDE CLUSTER
LEFT SIDE CLUSTER #1
1
Figure 116 Voltmeter and Fuel Level Gauge
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.9. ENGINE WATER TEMPERATURE, ENGINE OIL PRESSURE, SPEEDOMETERAND TACHOMETER GAUGE, P. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8ENGINE WATER TEMP, ENGINE OIL PRESSURE SPEEDOMETER AND TACHOMETER GAUGE
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 009
MJV048831MAR16 ADDED CH3_3A AND 6A. B 93408S
A47/48(+)18GY
A11-GL18WH
10A
*A13V16PK
#A14B10RD
#A13V16PK
6
TACHOMETERGAUGE
DATALINK (-)(515M) CH3_12
B1, BATTERY STUDCH3_03,3A
A13B12PK
A47/48(-)18GY
A1312PK
5
A11-GF10WH
A14K6RD
DATALINK (+)(514M) CH3_12
A11-GQ16WH
FUSE F8-A(463M)
4
A28B18TNA28B18TN
FUSE F4-A(462M)
3
1
SPEEDOMETER /TACHOMETERMODULE #2
(422M)
9A14G18RD
6
A14J16RD
A13B12PK
KEY SWITCH(40M)CH3_06,6A
2
15A
1
5
2
(421M)
A35S(-)18TN
A29S(-)18TN
A29C(+)18TN
5
A35C(-)18TN
7
A35S(+)18TN
8
A29S(+)18TN
6
A35C(+)18TN
A29C(-)18TN
12
10
11
9
LEFT CABGND STUD
(56F)
RPM
RPM
SPEEDOMETERGAUGE
FUSE F5-C(462M)
10A
SPEEDOMETER /TACHOMETER MODULE #1
8
(+)
S2
C4
ENGINE OILPRESSURE GAUGE
(424M)
5
C(+)
(+)
7
S
S
(-)
C
LEFT SIDE CLUSTER #1
C
(-)
S
(+)
(-)6
(-)3
ENGINE WATERTEMP GAUGE
1
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A1312PK
*A14AM10RD
A14K8RD
B1, BATTERY STUDCH3_05
Figure 117 Engine Water Temperature, Engine Oil Pressure, Speedometer and Tachometer Gauge
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.10. ETHER START, P. 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 8ETHER START
CIRCUIT DIAGRAM, PAYSTAR360070
24AUG0961879Y AE08058087 010
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
ENGINE / DASH(2)
ETHER START(72)
Q
A2
11
8T
N
4
A13L14PK
A21B16TN
7
A2
1H
18
TN
A2
1A
18
TN
5
8
THERMOSWITCH
OPEN >50 FCLOSE <40 F
5
A62-GAY18WH
M2
11
6T
N
Q
NCAB / FRONT END(1)
ETHER STARTON / OFF
SWITCH(600M)
18BN
R
2
A62AY16DKBL
M2
1A
16
TN
P
R1 IGN RELAY(462M)CH3_07
A13H12PK
IGNITION ADAPTER(494M)
A13F12PK
FUSE F10-A(464M)
1
15A
5 7
86
PANEL LIGHT SWITCH(425M)CH3_18
A
A11-GP12WH
K
A62AE16DKBL
LEFT CABGND STUD
(56F)
L2, PANEL LIGHTADAPTER(504M)
A11-GD8WH
AK
A62A16DKBL
AK
A11-GK16WH
B
A
L4, PANELGROUND ADAPTER
(506M)
A62S16DKBL
6
Figure 118 Ether Start
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.11. RED STOP LAMP BUZZER SYSTEM, P. 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8
RED STOP LAMP BUZZER SYSTEM
CIRCUIT DIAGRAM, PAYSTAR,MJV0370
19AUG1492715R AE08058087 011
0638 14OCT14 INITIAL RELEASE. A 92715R
J
A
I1 IGNITION ADAPTER(494M)
ENGINESTOP
ALARM(201M)
1
3
ENGINE STOP ALARMGROUND(813FL)
A1
3S
L4
18
PK
A13SLI18PK
A13SL318PK
ECM(6019)
28
A13SL214PK
A13F12PK
A13H12PK
21
I1 IGNITIONRELAY
(462M)CH3_06
A13SL618PK
DASH/ENGINE(190M/190)
K97AP18PL
11
LEFT SIDECLUSTER#2
(423M)
A97AP18VT
FUSE F10-A(464M)
H
Figure 119 Red Stop Lamp Buzzer System
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTING SYSTEM (CHAPTER 9)
9.1. BACKUP LIGHTS, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR380096
24AUG0961879Y AE08058088 001
BACK - UP LIGHTS
CHAPTER 9
MJV048831MAR16 ADDED CH3_7A. B 93408S
FRAMEGROUND
BL
AC
K1
6B
K
K7
11
6O
R
(127A)
WH
ITE
16
WH
A7
1A
14
BL
A11
-GV
14
WH
ENGINE / DASH(2)
A7
1A
14
BL
A
RIGHTBACK-UP
LIGHT
K7
1A
16
OR
(127)
BACK-UP LIGHTSWITCH(230)
A7
11
8O
R
A7
1A
16
OR
ENGINE / DASH(2)
LEFTBACK-UP
LIGHT
(128)
CAB ASSY PANEL / DASH(3)
FOUR WHEELTRAILER(854)
A71A14BL
A11-GV14WH
B
A A
B B
A
65 A13J12PK
A13H12PK
10A
IGNITION RELAY R1(462M)CH3_07,7A
FUSE F4-C (462M)
B
A
G
B
A
H
H
(SWITCH CLOSEDIN REVERSE ONLY)
REVERSE LIGHT(7500W)
REVERSE LIGHT(7500W)
Figure 120 Backup Lights
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
28AUG0961879Y AE08058088 002
CAB AND TRAILER LIGHT SWITCH AND RELAY
CHAPTER 9
MJV048831MAR16 ADDED CH3_2A,5A. C 93408S
CH
AS
SIS
/ C
AB
CO
NN
EC
TO
R(3)
A68E10BN
A58-G18WH
A58D12BN
A6810BN
RO
OF
CO
NN
(4
28
F) C
H9
_0
3
LE
FT
/ R
IGH
T R
EA
R S
TO
P,T
AIL
& T
UR
N L
IGH
T(1
27
) C
H9
_1
2
MIR
RO
R L
IGH
T I
NT
ER
CH
AN
GE
SC
ON
NE
CT
ION
(111
6M
L) C
H4
_0
6
CA
B / F
RO
NT
EN
D(1
) C
H9
_11
CAB AND TRAILERLIGHT TAIL RELAY
R9 (464M)A
58
P1
8B
N
A6
21
6D
KB
L
TRAILER MARKERLIGHT RELAY R8
(463M)
N6
8A
16
BN
*A
58
M1
6B
N12
B2, BATTERYSTUD
CH3_02,2A 6 5
TRAILERLIGHT SWITCH
(466M)
7
4
21
5
6
3
8
A58E18BN
A62AR16DKBL
PANEL LIGHTSWITCH(425M)CH9_10
A58AA18BN
87A85
8630
87
87A
5
87
286
FUSE F3-A(462M)
A62S16DKBL
A11-GK16WH
B1, BATTERYSTUD
CH3-05,5A
TRUCK BODYJUNCTION BLOCK(43M) CH10_10
A58R12BN
AC RELAYR6 (463M) CH12_01
A58-GA18WH
LEFT CABGND STUD
(56F)
A68C16BN
6FUSE F8-C (463M)
5*A68D10BN
G
#A68D10BN
1
15A
RIGHT CABGND STUD
(53F)
A62-GAR18WH
A11-GD8WH
A11-G8WH
FUSE F10-A (464M)
*A68C16BN
A5
8A
16
BN
A5
8H
16
DK
BL
A6
8A
14
BN
PA
NE
L L
IGH
T S
WIT
CH
(4
25
M) C
H9
_1
0
STOP LIGHT RELAY R10(464M)CH9_12
85
2
30
1
1
4
5
4
10A
20A
FUSE F3-C(462M)
30A
A77-G18WH
A68B10BN
TRAILER SOCKET #1(922M)CH10_09,11
A5
8C
18
BN
*A14BW6RD
A14E10RD
#A14K6RD
* W/ ENGINE BRAKE# N/ ENGINE BRAKE& W/ ISX ENGINE
#A14K6RD
B2, BATTERYSTUD
CH3_05,5A
A14B10RD
A14E10RD
HEADLIGHT SWITCH(465M) CH9_08
*A14BW6RD
B2, BATTERYSTUD
CH3_02,2A
2
&A
58
H1
6B
N
A62A16DKBL
Figure 121 Cab and Trailer Light Switch and Relay
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. CAB CLEARANCE LIGHTS, P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR380096
24AUG0961879Y AE08058088 003
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CAB CLEARANCE LIGHTS
CHAPTER 9
A5
8A
18
BK
A5
8A
16
BN
C58F18BN
A11
-GB
8W
H
C58E18BN
ROOF CONNECTOR(428)
C58-GF18WH
A5
8A
16
BN
C58-GB18WH
C58B18BN
(523)
C58-GC18WH
A11
-GA
B1
6W
H
C5
8-G
A1
8W
H
C58D18BN
A
C58-GD18WH
C58-GE18WH
ROOFCONNECTOR
(429)
C58C18BN
(521)
(520)
A
B
CLEARANCE LIGHT
B
A
B
A
(522)
B
A
B
A
(524)
CLEARANCE LIGHT
CLEARANCE LIGHT
CLEARANCE LIGHT
A5
8-G
A1
8W
H
CAB & TRAILER TAILRELAY R9 (464M)CH9_02
A11
-GA
B1
4W
H
A68E10BN
A68C16BN
10A
F
A68D10BN
6
CLEARANCELIGHT FEED
(345M)
B
GROUNDRIGHT CAB
(53F)
FUSE F8-C (463M)
CLEARANCE LIGHT
5
A
Figure 122 Cab Clearance Lights
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. WORK LIGHT WITHOUT SLEEPER, P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR380096
24AUG0961879Y AE08058088 004
CHAPTER 9
WORK LIGHT N/ SLEEPER
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
2
A2
8A
18
TN
#A65A14OR
4
A65-GB18WH
1 3
A6
5B
18
OR
A
10A
6
5
WORK LIGHT(935F)
A6
5A
16
OR
WORK LIGHTSWITCH(441)
(314M)
A6
5C
16
OR
A6
5C
18
OR
A6
5-G
C1
6W
H
B
A
B
LEFT SIDECLUSTER(423M)
7WORK LIGHTINDICATOR
3
WORK LIGHT
*A13V16PK
A13B12PK
A1312PK
2 KEY SWITCHIGN FEED(40M) CH3_06,6A
A13B12PK
1
21
#A13V16PK
FUSE F8-A(463M)
FUSE F4-A(462M)
10A
B2, BATTERY STUDCH3_04,4A
FUSE F6-C (463M)
A14M10RD
5 6
FUSE F2-A (462M)
21 A14T10RD
*A65A14OR
15A
15A
A11-GAN10WH
TRAILER GROUND(419F)
WORK LIGHT / TRAILER LIGHT(45 / 45ML)
A14W6RD
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A14W6RD
B2, BATTERY STUDCH3_01,1A
A
KEY SWITCH(40M)CH3_9A
A12M12LTBL
Figure 123 Work Light without Sleeper
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. CAB DOME, READING AND COURTESY LIGHTS, P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
20AUG0961879Y AE08058088 005
CAB DOME, READING AND COURTESY LIGHTS
CHAPTER 9
MJV048831MAR16 ADDED CH3_1A,4A. B 93408S
15A
A
9
A
A6
3T
18
DK
BL
A6
3Y
18
DK
BL
A6
3B
18
DK
BL
ROOF CONN #2(428-H)
3
A11
-GB
8W
H
A6
3-G
R1
8W
H
A6
3V
18
DK
BL
A
ROOF CONN(429)
A11
-GA
B1
4W
H
PANEL LIGHT SWCH3_18
H
A63P16DKBL
A14Y14RD
A63
H1
8D
KB
L
A63Y16DKBL
(1125)
B
A6
3-G
T1
8W
H
A63-GZ18WH
LEFTDOME
LIGHT
RIGHT POWERMIRROR & COURTESY
LIGHT(1054)
RIGHTDOME
LIGHT
A6
3-G
R1
8W
H
A6
3T
18
DK
BL
RIGHT POWERMIRROR AND
COURTESY LIGHT(1054M)
A
A6
3C
18
DK
BL
(311)
A6
3R
18
DK
BL
A6
3H
18
DK
BL
A6
2A
P1
6D
KB
L
B
A63M16DKBL
DOME LIGHTSWITCH(442)
(1126)
(115)
7
AA
63
R1
8D
KB
L
(320)
A
7
A63-GW18WH
B
A62AP16DKBL
(325)
RIGHTCOURTESY
LIGHT
(116)
A63N16DKBL
A
LEFTREADING
LIGHT
A63P16DKBL
A6316DKBL
A6
3X
18
DK
BL
B
A63Z18DKBL
A6
3B
18
DK
BL
B
A6
3C
18
DK
BL
A6
3-G
T1
8W
H
D
LEFT POWERMIRROR AND
COURTESY LIGHT(1050M)
A6
3X
18
DK
BL
LEFTCOURTESY
LIGHT
A6
2F
16
DK
BL
8
B
A63S16DKBL
A11
-GA
B1
6W
H
B
A6
3A
S1
6D
KB
L
1
A63A16DKBL
GROUND STUDRIGHT CAB
(53F)
A6
3A
S1
8D
KB
L
A
B
A6
3Y
18
DK
BL
A
(312)
ROOF CONN(429-B)
RIGHTDOOR
SWITCH(1051)
LEFTDOOR
SWITCH(1052)
C
A6
3V
18
DK
BL
HEATED LIGHTEDMOTORIZED LEFT MIRROR
(1127) CH4_06
ROOF CONNECTOR #1(429F)
B
RIGHTREADING
LIGHT
A62-GAN18WH
* W/ ENG BRAKE# N/ ENG BRAKE
LEFT POWERMIRROR & COURTESY
LIGHT(1050M )
B
BBA A
A1
4M
10
RD
FU
SE
F6-D
(46
3M
)
#A
63
18
DK
BL
*A
63
18
DK
BL
B2
, B
AT
T S
TU
DC
H3
-0
4,4
A
B2, BATTSTUD
CH3-04,4A
HEATED LIGHTEDMOTORIZED RIGHT MIRROR(1128) CH4_06
A1
4T
10
RD
A1
4W
6R
D
FU
SE
F2-B
(46
2M
)
10
A
A1
4W
6R
D
B2
, B
AT
T S
TU
DC
H3
-0
1,1
A
A14Z10RD
A14W6RD
B2, BATTSTUD
CH3-01,1A
A14H6RD
N/ENG BRAKE
20
A3
8
44
7FUSE F1-D
(462M)
W/ENG BRAKE
2
A
H
H
G
A
Figure 124 Cab Dome, Reading and Courtesy Lights
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. DAYTIME RUNNING LIGHTS, P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR380096
24AUG0961879Y AE08058088 006
CHAPTER 9
DAYTIME RUNNING LIGHTS
MJV048831MAR16 ADDED CH_3A,5A,6A,7A. C 93408S
A64C14YL
FU
SE
F9
-B
(4
63
M)
(NORMALLY CLOSEDPARK BRAKE APPLIED)
R1
IG
NIT
ION
RE
LA
Y(462
M)
CH
3_
07
,7A
A66-G14WH
FOG LIGHT FEED(4930L / 493ML) CH9_07
10
A
10
A
3
A66A14YL
2
DRL MODULE
9
FU
SE
F9
-C
(4
63
M)
A64D14YL
A1
3B
L1
4P
K
B1
BA
TT
ER
Y S
TU
DC
H3
_0
3,3
A
A11-GK16WH
HEADLIGHTDIMMER RELAY(147M) CH9_08
2
A11-GD8WH
A28C18TN
H
A1
3B
L1
4P
K
LEFT CABGND STUD
(56F)
1
FU
SE
F9
-A
15
A
1
A4418GY
FU
SE
F4
-A
(4
62
M)
*A
13
V1
6P
K
A44B16GY
#A
66
D1
4Y
L
C
A1
3B
12
PK
KE
Y S
WIT
CH
(4
0M
) C
H3
_0
6,6
A
FU
SE
F4
-A
(4
62
M)
15
A
A66E16YL
6
*A
66
D1
4Y
L
B
FU
SE
F8
-A
(4
63
M)
G
3
E
D
1
4
PARK BRAKE
A66-GA14WH
#A
13
V1
6P
K
C
A1
31
2P
K
30
A
A
RIGHT SIDECLUSTER(420M)
A44-GA14WH
A1
4A
D16
RD
5
KEY SWITCH(40M)CH3_08
10
A
*A
13
B1
2P
K
A44A16GY
2
A66F14YL
A1
3H
12
PK
(513M)
DRL PARK BRAKE SWITCH(468F)
D
* W/ ENGINE BRAKE# N/ ENGINE BRAKE@ W/ 15L ISX ENGINE
#A
14
D1
0R
D
A1
4K
8R
D
A1
4K
6R
D
2
*A
14
BL
14
RD
B1
BA
TT
ER
Y S
TU
DC
H3
_0
5,5
A
@A44-GB16WH
@A4418GY
@A44A16GY
A
KEY "G" CONN(572M)
Figure 125 Daytime Running Lights
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.7. FOG LIGHTS, P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATEDLV1 12JAN11 INITIAL RELEASE. A 61879Y
CIRCUIT DIAGRAM, PAYSTAR300011
27AUG0961879Y AE08058088 007
CHAPTER 9
FOG LIGHTS
LEFTFOG LIGHT
DASH / FRONT END(1)
87A
(65F)
B
FOG LIGHTRELAY(148)
M6
4-G
B1
4W
H
2
A11-GD8WH
FOG LIGHTSWITCH(440)
4
A
A62A16DKBL
86
M6
4D
14
BN
GROUNDADAPTER(455M)
DR
L M
OD
UL
E(5
13M
) C
H9
_0
6
8
M64B14BN
B
ACCESSORY ADAPTER(501M)
C
A
85
87
A11
-GA
C1
4W
H
M
(66F)
A6
4D
14
YL
FUSE F10-A(464M)
1
A64A14YL
7
A6
2-G
AN
16
WH
FO
G L
IGH
T F
EE
D(4
93
OL /
49
3M
L)
A6
2A
N1
6D
KB
L
A6
4C
14
YL
2
J
A6
4-G
18
WH
6
15A
A
PANEL LIGHTSWITCH(425M) CH3_18
M6
4C
14B
N
ACCESSORYFEED RELAY(145) CH3_09
A
RIGHTFOG LIGHT
A12AD10LTBL
30
1A6414YL
M64-GC12WH
FOG LIGHT CONN(475FL / 475ML)
A64B14YL
A64-GB18WH
M6
4-G
A1
4W
H
A6
4-G
A1
8W
H
3
B
5
A11-GE12WH
A12P12LTBL
L1 PANEL LIGHTADAPTER(503M)
A62M16DKBL
LEFT CABGND STUD
(56F)
GROUND(3)
51
4
A62S16DKBL
2
A
A
A
5
Figure 126 Fog Lights
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. HEADLIGHT SWITCH AND DIMMER SWITCH, P. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
27AUG0961879Y AE08058088 008
HEADLIGHT SWITCH AND DIMMER SWITCH
CHAPTER 9
MJV048831MAR16 ADDED CH3_5A,2A. C 93408S
CIRCUIT BREAKERF8-B (463M)
A14T10RD
SPEEDOMETER /TACHOMETER
MODULE #1(421)
A50-GB18WH
25A
86
DIMMER SWITCH(TURN SIGNAL
HANDLE)
4
A5
01
8Y
L
#A
50
A1
8Y
L
4
CIRCUIT BREAKERF8-A (463M)
87A
#A
51
14
YL
HEADLIGHTDIMMERRELAY(147M)
PANEL LIGHTSWITCH(425M) CH9_10
85
2
RIGHT / LEFTHEADLIGHT CONN(211M / 296M)CH9_09,09A
A58E18BN
6
A14K6RD
DIMMER CONTROL(1258F)
3
TRAILER LIGHTSWITCH
(466M) CH9_02
A11-GAW16WH
*A5114YL
2
A58AA18BN
5
8
5
DRL MODULE(513M) CH9_06
86
A64C14YL
RIGHT CABGROUND STUD
(53F)CH3_06
A5
2M
16
YL
1
7
A52J18YL
CIRCUIT BREAKERF2-D (462M)
A52N16YL
A62-GAS18WH
A52B14YL
2
A75-GC18WH
4
HEADLIGHTRELAY R4(462M)
87A
DRL NIGHT FEED(469ML) CH4_13
A11-GF10WH
A5
0B
18
YL
8
30
A14D10RD
A52F12YL
6
*A50A18YL
1
A
A5
1A
14
YL
1
A11-GK16WH
87
A62-GD18WH
DRL MODULE(513M) CH9_06
A14D10RD
A11-G8WH
5
FUSE F3-D(462M)
5
A11-GD8WH
A66H18YL
CIRCUIT BREAKERF2-C (462M)
MED HI SPEEDRELAY R3462M) CH12_02
20
LEFT CABGROUND STUD
(56F)CH3_09
3
2
2
HEADLIGHTSWITCH(465M)
87
K
A66F14YL
A53B14YL
#A14E10RD
85
1
7
30
A62AS16DKBL
B2, BATTERYSTUDCH3_02,2A
10A
B2, BATTERYSTUDCH3_02,2A
*A14B10RD
A14BW6RD
B1, BATTERYSTUDCH3_05,5A
A
K
GROUND ADAPTER(454M)
A11-GI10WH
A11-GY10WH
B2,BATTERY
STUDCH3_02,2A
A14K6RD
A14T10RD A B8 7
25A
10A
B A
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
A B 34
B A
10A
B1,BATTERY
STUDCH3_05,5A
LEFT CABGROUND STUD
(56F)CH3_09
LEFT CABGROUND STUD
(56F)CH3_09
Figure 127 Headlight Switch and Dimmer Switch
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. HEADLIGHTS, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
31AUG0961879Y AE08058088 009
CHAPTER 9
HEADLIGHTS
M85-GG,M64-GC,M52-GA,M56A & M57A.
012 17APR13 ADDED: CIRC M11-GML, C 91786V
M5
2D
12
YL
M5
2F
12
YL
M5
8H
14
BN
RIGHTHEADLIGHT
M64-GC12WH
A
GROUND(3)
CH3_15
E
FRONT ENDCONNECTOR(1M / 1F)
CH9_11
LEFTTURN LIGHT
LEFT CABGROUND STUD
(56F)CH3_09
F G
A5
3B
14
YL
W/ 11L AND 13L IBB ENGINE
RIGHTHEADLIGHTCONNECTOR
(211M)
LEFTHEADLIGHTCONNECTOR
(296M)
M5
3D
12
YL
LEFTHEADLIGHT
A52-GE12WH
M53
C1
2Y
L
B
C
M5
2-G
E1
2W
H
M5
3B
12
YL
M5
61
8O
R
A
M5
8T
18
BN
A
M5
2-G
A1
2W
H
RIGHTTURN LIGHT
A
M11
-GM
L1
8W
H
M5
2E
12
YL
A11-GF10WH
BE
DIMMER HEADLIGHT RELAY(147M)CH9_08
DB
BUMPER MTDMARKER LIGHTS
(1329M)
A5
2F
12
YL
C
IP / FRONT END(1M / 1F)
M5
71
4O
R
D
M5
8U
14
BN
M58ML18BN
*M11-GML18WH
*M85-GG8WH
GROUND(6)
*M64-GC12WH
*M
52
-GA
12
WH
*M56A18OR
*M57A14OR
AUXILLARY LIGHTCONN(8102)CH9_11
* W/ 15L ISX ENGINE
Figure 128 Headlights
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.10. HEADLIGHTS (CONT.), P. 9A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 9
HEADLIGHTS (CONT)
CIRCUIT DIAGRAM, PAYSTAR300011
21JUN1180616P AE08058088 09AFOR ISX ENGINE.
012 17APR13 ADDED CIRC M56A & M57AB 91786V
A B
LEFTTURN LIGHT
M5
3C
12
YL
M58
ML
18
BN
M5
3D
12
YL
LEFT CABGROUND STUD
(56F)CH3_09
C
M5
2E
12
YL
BUMPER MTDMARKER LIGHTS
(1329M)
G
M5
2-G
E1
2W
H
A5
2F
12
YL
A5
3B
14
YL
M5
3B
12
YL
E
IP / FRONT END(1M / 1F)
W/ 15L IBB ENGINE
M5
2F
12
YL
F
M5
2D
12
YL
RIGHTHEADLIGHTCONNECTOR
(211M)
AC
RIGHTHEADLIGHT
LEFTHEADLIGHTCONNECTOR
(296M)
A
M58
U1
4B
N
A11-GF10WH
GROUND(4)
CH3_15
ED
M11-GML18WH
M5
8T
18
BN
M5
8H
14
BN
M5
61
8O
R
D
M5
71
4O
R
LEFTHEADLIGHT
RIGHTTURN LIGHT
FRONT ENDCONNECTOR(1M / 1F)
CH9_11
A52-GE12WH
B
A
DIMMER HEADLIGHT RELAY(147M)CH9_08
*M56A18OR
*M57A14OR
AUXILLARYLIGHT CONN(8102)CH9_011
* W/ 15L ISX ENGINE
Figure 129 Headlights (Cont.)
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.11. PANEL LIGHTS, P. 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR380096
24AUG0961879Y AE08058088 010
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CHAPTER 9
PANEL LIGHTS
A6
2S
16
DK
BL
A6
2B
18
DK
BL
SPEEDOMETER /TACHOMETERMODULE #1
(421M)
A11
-GD
8W
H
A62D18DKBL
RIGHT SIDECLUSTER(420M)
LEFT GAUGECLUSTER
PANEL LIGHTS
LEFT SIDECLUSTER #2
(423M)
RIGHT GAUGECLUSTER
PANEL LIGHTS
A62
-GW
18
WH
A62W16DKBL
A6
2A
E1
6D
KB
L
A
B
LEFT CABGND STUD
(56F)
SPEEDO / TACHOMODULE #1
(421M)
PANEL LIGHTSWITCH(425M)
A11-GF10WH
A6
2-G
D1
8W
H
CA
B &
TR
AIL
ER
LIG
HT
TA
IL R
EL
AY
R9
, (46
4M
) C
H9
_0
2
A11
-GS
16
WH
L1
PA
NE
L L
IGH
T A
DA
PT
ER
(5
03
M) C
H3
_1
8,
CH
11
_0
4
LEFT SIDECLUSTER #2
(423M)
A6
21
6D
KB
L
L2
PA
NE
L L
IGH
TA
DA
PT
ER
(5
04
M) C
H3
_1
8
C
CIGAR LIGHTER(1091F / 1090M)
CH4_01
LEFT CABGND STUD
(56F)
A6
2-G
C1
8W
H
A6
2-G
B1
8W
H
A6
2T
16
DK
BL
A62A16DKBL
A62C18DKBL
1
RIGHT SIDECLUSTER(420M)
SPEEDO /TACHO
MODULEPANEL
LIGHTS
A6
2M
16
DK
BL
F
HE
AD
LIG
HT
SW
ITC
H(4
65
M) C
H9
_0
8A
62
AS
16
DK
BL
A11
-GK
16
WH
D
1
1
22 2
Figure 130 Panel Lights
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.12. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 11
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
31AUG0961879Y AE08058088 011
PARK / TURN / SIDE MARKER LIGHTS W/ AUXILIARY HEADLIGHTS
CHAPTER 9
M57A & M11-GF.
012 17APR13 ADDED: CIRC A58H,M56A,C 91786V
B
M58T16BN
A
A5
7D
12
OR
A58H16DKBL
*M
57
B1
6O
R
A5
6D
12
OR
LEFT SIDETURN LIGHT
A
TURN SIGNALSWITCH
(4F) CH9_12
CAB & TRAILER LIGHTTAIL RELAY R9(464M) CH9_02
*M56C16OR
M5716OR
M64
H1
14
YL
A5
7-G
A1
6W
H
B
M6
4L
O1
4Y
L
A
P
A11
-GB
8W
H
LEFT SIDETURN LIGHT
A
AUXILIARYLIGHT CONNECTOR
(8102) F
*M
56
B1
6O
R
LEFT CABGROUND STUD
(56F)CH3_09
LEFT SIDETURN LIGHT
B
U
*M56C16OR
B
M5
8H
14
BN
LEFT SIDETURN LIGHT
(170M)
TURN SIGNAL SWITCH(4F) CH9_12
M5
8F
14
BN
GROUND(3)
CH3_15
C
A11
-GD
8W
H
M58T16BN
*M
56
D1
6O
R
*M
57
D1
6O
R
M11
-GF
14
WH
B
A5
6-G
A1
6W
H
RIGHT SIDETURN LIGHT
IP / FRONT END(1M / 1F)
S
LEFT TURNMARKER & PARK
LIGHT(83F)
* W/ AUXILLIARY HEADLIGHT& W/ ISX ENGINE
V
ED
RIGHT SIDETURN LIGHT
(171M)
A5612OR
LEFT / RIGHTHEADLIGHTCONNECTOR(296M / 211M)CH9_09,09A
A
A41D18LTGN
K
M5616OR
LEFT TURNMARKER & PARK
LIGHT(83F)
A5712OR
TEMP / COMPASSDISPLAY(1282M)CH4_13
A41C18LTGN
M5714OR
M58H14BN
M5618OR
RIGHT CABGROUND STUD
(53F)CH3_06
&A58H16BN
&M56A18OR
&M57A14OR
LEFT RIGHTHEADLIGHT CONN
(296M/211M)CH9_09,09A
&M11-GF12WH
GROUND(7)
Figure 131 Park / Turn / Side Marker Lights with Auxiliary Headlights
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.13. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
27AUG0961879Y AE08058088 012
STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTSW/ FLASHER
CHAPTER 9
MJV048831MAR16 REVISED AND REDRAWN. C 93408S
87A
B
A56B12OR
#A5512OR
A56C12OR
(127-E)
A14B10RD
LEFT TURNRELAY
R11 (464M)
3
*A14BW6RD
86
D
87A
E
4
SPEEDO / TACHOMODULE #2(422M-2)
RIGHTTURN
INDICATOR
LEFTTURN
INDICATOR
GROUND(3)
CH3_15
TRAILERSOCKET #2
(923F) CH10_09,CH10_11
87
RIGHT REARSTOP,TAIL &TURN LIGHT
11
-GN
14
WH
CAB(3)
30
LEFT REARSTOP,TAIL &TURN LIGHT
M7
01
6O
R
A7
0C
12
OR
RIGHT CABGROUND STUD(53F) CH3_06
57
B1
4G
N
A70E10OR
F
LTURN
30
C B
CAB & TRAILER LIGHTTAIL RELAYR9 (464M) CH9_02
A5
6E
14
OR
A56A16OR
A70-G18WH
SPEEDO /TACHO
MODULE #2(422M-1)
5
FLASHER(480M)
RIGHT SIDE TURNLIGHT(171M) CH9_11
M7
0A
16
OR
TURN SIGNALSWITCH
F
85
C
A5
7C
12
OR
LEFT SIDE TURNLIGHT(170M) CH9_11
SPEEDO / TACHOMODULE #1(421M-1)
HAZARD
(127A)
87
11
-GW
14
WH
A57B14GN
A57H12OR
(4F)
A57A16OR
E
20A
CHASSIS / CAB(3-G)
FRAMEGROUND
C
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
SPEEDO /TACHO
MODULE #1(421M-2)
A5
7R
18
OR
87A
#A14K6RD
N68A16BN
A62-GD18WH
STOP LIGHTSWITCH(640)
87
A
A64-GC12WH
(127)
11
-G
V1
4W
H
RTURN
3
A56D12OR
RIGHT TURNRELAY
R12 (464M)
86
1
FUSE F2-DCH3_09,9A,3A
B
86
20A
TR
AIL
ER
SO
CK
ET
#1
(922
M)
CH
10
_0
9,1
1
4
B
A57B12OR
A56H12OR
A5
7-G
18
WH
A56B14YL
4
85
A57E14OR
A56-G18WH
A11-G8WH
(128)
A62D18DKBL
68
A1
4B
N
F
STOPLIGHTRELAY
R10(464M)
A7
0D
14
OR
A68A16BN
A5
8-G
18
WH
A14E10RD
A57D12OR
E
C
TRAILERSOCKET #2
(923F)CH10_09,11
CA
B &
TR
AIL
ER
L
IGH
T T
AIL
R
EL
AY
R9
(4
64
M)
CH
9_
02
85
B1, BTRYSTUDCH3_05,5A
A55A12OR
A5
6R
18
OR
FUSE F7-DCH3_03,3A,
05,5A
4
30
5
2
1
5
4
2
5
1
4
2
FUSE F3-B(462M)
FUSE F5-B(462M)
A7
0A
14
OR
I
D
A7012OR
A11-GF10WH
LEFT CABGROUND STUD
(56F)CH3_09
FUSE F7-CCH3_03,3A,
05,5A
FUSE F7-BCH3_03,3A,
05,5A
*A5512OR
B1, BATTERYSTUD
CH3_05,5A
D
B2, BATTERY STUD CH3_2A,03
FRONT ENDCONN(1)
C
J
KEY SWITCH(40M)
CH3_9A
A12M12LTBL
Figure 132 Stop, Tail, Turn and Hazard Signal Lights with Flasher
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.14. BEACON LIGHT, P. 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 9
CIRCUIT DIAGRAM, PAYSTARMJV0370
06JAN1592948G AE08058088 013
BEACON LIGHT
0638 19JAN15 INITIAL RELEASE. A 92948G
B2 BATT ADAPTER(498M)
CH3_1,4
A
A B
C11
-GB
R1
8W
H
C11-GBL18WH
C65F18OR
B
5
3
2
461
8
A11-GBL18WH
A65F18OR
A11-GL18WH
7
A11-GPL18WH
A6
2P
LF
18
DK
BL
L2 PANEL LIGHTADAPTER(504M)CH3_18
C6
5F
R1
8O
R
A
C11
-GB
T1
8W
H
B
C6
5F
T1
8O
R
A50BL18YL
1 2
FUSE F10-A(464M)
A14BE18PK
B
A14AH10RD
A14W6RD
B2BATTERY
STUD(51F)
BEACON LIGHTSWITCH
(1135M)
H
A
A11-GF18WH
A11-GY10WH
A11
-G
I8
WH
LEFT CABGND STUD
(56F)
ROOF/CAB(1449F/1449M)
BEACON LIGHT RIGHT(1450)
BEACON LIGHT LEFT(1451)
G2 GND ADAPTER(454M)CH3_14
10A
Figure 133 Beacon Light
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHASSIS ACCESSORIES (CHAPTER 10)
10.1. AIR DRYER, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
01SEP0961879Y AE08058089 001
CHAPTER 10AIR DRYER
MJV048831MAR16 ADDED CH3_3A,5A,6A. B 93408S
B.W. AD-4AIR DRYER
1
B.W. AD-9AIR DRYER
A3
9A
16
GY
A3
9B
16
GY
BRAKEMASTERAIR DRYER
A11
-GD
8W
H
B.W. AD-9AIR DRYER
CLOSE <50 F
1
39
16R
D
BRAKEMASTERAIR DRYER
CLOSE <50 F
A13-GAD18WH
AIR DRYERCONTROL RELAY
(146M)
1
39
16
RD
A1312PK
B.W.AD-4AIR DRYER
CLOSE <50 F
BK
16
BK
39
-G
14
BN
B1, BATTERYSTUDCH3_05,5A
21
FUSE F9-A(463M)
15A
KEY SWITCH(40M)CH3_06,6A
LEFT CABGND STUD
(56F)
A11
-GE
12
WH
39
14
RD
A
B
GROUND ADAPTER(455M)
A B A B A B
CAB GROUND
E
87A85
86
87
A14D10RD
DASH / FRONT END(1M)
39
-G
14
BN
39
-G
14
BN
30
2
1 5
A13AH14PK
A14K6RD
A14AD16RD
A14K8RD
W/ENG BRAKEB1, BATTERYSTUDCH3_03,3A
N/ENG BRAKE
4
Figure 134 Air Dryer
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.2. BENDIX AIR ABS 4CH WITH ATC, P. 2
BENDIX AIR ABS 4CH W/ATC
CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
02SEP0961879Y AE08058089 002
MJV048831MAR16 ADDED CH3_3A,5A,6A. D 93408S
3
3
8
F10-A 30A
RIGHT SECTION(464M)
3
6
1
BLINK CODE SWITCH(511M)
17
ATC OFF-ROADSWITCH
(1351/1350)
6
ABS6 ECU CONN 1(1348)
16
4
2
A9
4-G
B1
8W
H
4
BLINK CODEGROUND(354B)
F10-B 5A
RIGHT SECTION(464M)
5
18
2
5
7
4
1
6
BATTERY
IGNITION
RETARDER
ABS WL GND
ABS WL
ATC LAMP/ATC ORS
12
A94P12GY
A94KA18PK
*A94CG16GY
A94-GL216WH
A14AN10RD
A13W14PK
A94-GL16WH
A94H16GY
A94BE18GY
5
*A13WA14PK
*A13WB14PK
*A13W14PK
6
*A94CF16PK
HILL START AID LAMP(580M)
A
B
L2 PANEL LIGHT ADAPTER(504M)
* W/ HSA (ULTRASHIFT TRANSMISSION)# W/ ENGINE BRAKE@ N/ ENGINE BRAKE& W/ BENDIX ADV ABS W/HSA
A62AJ16DKBL
G1 GROUND ADAPTER(453)
C
ARIGHT CABGND STUD
(53F)A11-GA
12WHA11-G
8WH
A11-GR16WH
A
G
A62A16DKBL
A62AE16DKBL
PANEL SWITCH(425M) CH3_18
A62S16DKBL
15
RIGHT SIDECLUSTER(420M)
A28D18TN
FUSE F4-A (462M)
TRACCNTLLAMP
TRAILERABS WL
ABSWARNLAMP
A94E18GY
2
14
RIGHT SIDECLUSTER
A94BD18GY
A94T18GY
14TRAILER ABS
LAMP
15
LEFT SIDE CLUSTER(423M)
3
A28C18TN
1
10A
@A13V16PK
A13B12PK
10A
1 2
A1312PK
A13B12PK
FUSE F8-A(463M)
#A13V16PK
2
KEYSWITCH(40M)CH3_06,6A
A
J
I1 IGNITION ADAPTER(494M)
A13H12PK
IGNITION RELAY R1 (462M)CH3_07
A13F12PK
@A14AN10RD
ABS FEED(571ML-A)
A14K6RD
#A14AN10RD
A14K8RD
B1, BATTERY STUDCH3_03,3A
B1, BATTERY STUDCH3_05,5A
&A94CG18GY
&A94CF18PK
F10-3(463M)
Figure 135 Bendix Air ABS 4CH with ATC
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.3. BENDIX AIR ABS 4CH WITH ATC, P. 3
CHAPTER 10BENDIX AIR ABS 4CH W/ ATC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
02SEP0961879Y AE08058089 003RESISTOR TO R/D 100.
0638 07MAY15 ADDED TERMINATING D 92948U
1
J1939 BACKBONE(TERMINATING RESISTOR)(100)
2
DATA LINK POS(514M-D)
*A94BV18BN
FORWARD/REAR CHASSIS HARNESS
INTERCONNECT(690)
YL/WH16YL
ECMGND
(354A)
*A94BW18DKBL
J1587_A
AGN5(-)18GN
A94BX18YL
A94-GA12WH
C
21
*PK/WH16PK
WSS_DR-
AUTO TRACTION CONTROL VALVE
(360)
C
11
DATA LINK NEG(515M-D)
A98K(-)16BK
1
4
7
AG
N3
(-)
18
GN
A94BY18DKBL
*BN116VT
AGN4(-)18GN
5
DATA LINK(137M)
RIGHT REAR WHEELSPEED SENSOR
(352)
DKBL/WH16DKBL
13
J1939_LO
10
11
*TN/WH16TN
2
YL/WH116BL
WSS_DR+
ECM GROUND
6
1
TCV_DA
4
22
3
AY
L3
(+
)1
8Y
L
AYL4(+)18YL
TCV_DA_ CMN
14
ABS DASHCONNECTOR
(1000/471M)
AYL2(+)18YL
AYL5(+)18YL
D
A
J1587_B
J1939_HI
5
AGN1(-)18GN
13
AYL1(+)18YL
A98J(+)16BK
20
8
23
AGN2(-)18GN
ABS CONTROLMODULE(1348)
* W/ AUTO TRACTION CONTROL
ABS DASHCONNECTOR
(1000/471M)
YL1(+)18YL
J1939 ENGINEDATA LINK(1097F)
A
CGN1(-)
18GN
DKBL/WH116BK
*BL116YL
120OHMS
Figure 136 Bendix Air ABS 4CH with ATC
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.4. BENDIX AIR ABS 4CH WITH ATC WITH HSA, P. 4
BENDIX AIR ABS 4CH W/ATC,W/HSA
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
02SEP0961879Y AE08058089 004ISX ENGINE.
012 17APR13 ADDED CIRC OR/WH2 FOR D 91786V
3
8
1
1
HILL START AIDSWITCH(445)
6
ABS6 ECUCONN 3(1350)
2
A9
4-G
C1
6W
H
5
7
4
HSA DISABLEA94CC16GY
2HSA SOLA94CD16GY
3TCV_SA_CMNA94CE16GY
GY/WH216GY
OR/WH216GY
HILL START AID
(285F)
34
48
L2 PANEL LIGHT ADAPTER(504M)
A62AK16DKBL
G1 GROUND ADAPTER(453)
H
A
RIGHT CABGND STUD
(53F)
A11-GA12WH
A11-G8WH
A11-G16WH
A
C
A62A16DKBL
A62AE16DKBL
PANEL SWITCH(425M) CH3_18
A62S16DKBL
ABS DASHCONNECTOR
(1000/471M)
1
2
#OR/WH216OR
# W/ ISX ENGINE
Figure 137 Bendix Air ABS 4CH with ATC with HSA
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. BENDIX AIR ABS 4CH WITH ATC, P. 5
BENDIX AIR ABS 4CH W/ATC
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
07SEP0961879Y AE08058089 005
012 17APR13 C 91786V
ISX ENGINE.
ADDED R/D 6195 FOR
LTGN/WH116DKBL
AVT/WH116BN
12
RD/WH16RD
11
BK/WH16BK
B
C
LEFT REARWHEEL SPEED SENSOR
(351)
BK/WH116OR
7BN/WH1
16TN
GY/WH116LTBL
9
OR/WH116LTGN
LTBL/WH16LTBL
2
A
RD/WH116RD
LTGN/WH16LTGN
1
1
C
OR/WH16OR
2
VT/WH16VT
GY/WH16GY
8
B
17
19
24
25
14
16
15
A94BS18PL
A94BU18LTGN
A94BP18RD
A94BR18BK
A94BN18BN
A94CA18GY
A94BZ18OR
ABS6 ECUCONN 2(1349)
17
12
9
10
13
18
15
PMV_DL_REL
PMV_DL_CMN
PMV_DR_CMV
PMV_DR_REL
PMV_DR_HLD
WSS_DL-
WSS_DL+
FORWARD/REAR CHASSIS HARNESS
INTERCONNECT(690/*6195)
16A94BT
18LTBL
18PMV_DL_HLD
10BN/WH16BN
LTBL/WH116GY
LEFT REARMODULATOR VALVE
(353)
RIGHT REARMODULATOR VALVE
(354)
ABS DASHCONNECTOR
(1000/471M)
* W/ ISX ENGINE
Figure 138 Bendix Air ABS 4CH with ATC
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.6. BENDIX AIR ABS 6CH WITH ATC, P. 6
BENDIX AIR ABS 6CH W/ATC
CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
04SEP0961879Y AE08058089 006
MJV048831MAR16 C 93408SADDED CH3_3A,5A,6A.
3
3
8
F10-A 30A
RIGHT SECTION(464M)
3
6
1
BLINK CODE SWITCH(511M)
17
ATC OFF-ROADSWITCH(1350)
6
ABS6 ECU CONN 1(1348)
16
4
2
A9
4-G
B1
8W
H
4
BLINK CODEGROUND(354B)
F10-B 5A
RIGHT SECTION(464M)
5
18
2
5
7
4
1
6
BATTERY
IGNITION
RETARDER
ABS WL GND
ABS WL
ATC LAMP/ATC ORS
12
A94P12GY
A94KA18PK
*A94CG16GY
A94-GL216WH
A14AN10RD
A13W14PK
A94-GL16WH
A94H16GY
A94BE18GY
*A94CF16PK
HILL START AID LAMP(580M)
A
B
L2 PANEL LIGHT ADAPTER(504M)
A62AJ16DKBL
G1 GROUND ADAPTER(453M)
C
A RIGHT CABGND STUD
(53F)A11-GA
12WHA11-G
8WH
A11-GR16WH
A
G
A62A16DKBL
A62AE16DKBL
PANEL SWITCH(425M) CH3_18
A62S16DKBL
15
RIGHT SIDECLUSTER(420M)
A28D18TN
FUSE F4-A (462M)
TRACCNTLLAMP
TRAILERABS WL
ABSWARNLAMP
A94E18GY
2
14
RIGHT SIDECLUSTER
A94BD18GY
A94T18GY
14TRAILER ABS
LAMP
15
LEFT SIDE CLUSTER(423M)
3
A28C18TN
1
10A
@A13V16PK
A13B12PK
10A
1 2
A1312PK
A13B12PK
FUSE F8-A(463M)
#A13V16PK
2
KEYSWITCH(40M)CH3_06,6A
A
J
I1 IGNITION ADAPTER(494M)
A13H12PK
IGNITION RELAY R1 (462M)CH3_07
A13F12PK
@A14AN10RD
ABS FEED(571ML)
A
A14K6RD
#A14AN10RD
A14K8RD
B1, BATTERY STUDCH3_03,3A
* W/ HSA (ULTRASHIFT TRANSMISSION)# W/ ENGINE BRAKE@ N/ ENGINE BRAKE
B1, BATTERY STUDCH3_05,5A
Figure 139 Bendix Air ABS 6CH with ATC
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.7. BENDIX AIR ABS 6CH WITH ATC, P. 7
CHAPTER 10BENDIX AIR ABS 6CH W/ ATC
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
02SEP0961879Y AE08058089 007FOR ISX ENGINE.
012 17APR13 ADDED CIRC BN1 & BL1 C 91786V
1
J1939 BACKBONE(100)
2
DATA LINK POS(514M-D)
*A94BV18BN
FORWARD/REAR CHASSIS HARNESS
INTERCONNECT(620/690)
YL/WH16YL
ECMGND
(354A)
*A94BW18DKBL
J1587_A
AGN5(-)18GN
A94BX18YL
A94-GA12WH
C
21
*PK/WH116PK
WSS_DR-
AUTO TRACTION CONTROL VALVE
(360)
C
11
DATA LINK NEG(515M-D)
A98K(-)16BK
1
4
7
AG
N3
(-)
18
GN
A94BY18DKBL
*PK/WH16TN
AGN4(-)18GN
5
DATA LINK(137M)
RIGHT REAR WHEELSPEED SENSOR
(352)
DKBL/WH16DKBL
13
J1939_LO
10
11
*TN/WH116TN
2
YL/WH116YL
WSS_DR+
ECM GROUND
6
1
TCV_DA
4
22
3
AY
L3
(+
)1
8Y
L
AYL4(+)18YL
TCV_DA_ CMN
14
ABS DASHCONNECTOR
(471)
AYL2(+)18YL
AYL5(+)18YL
D
A
J1587_B
J1939_HI
5
AGN1(-)18GN
13
AYL1(+)18YL
A98J(+)16BK
20
8
23
AGN2(-)18GN
ABS CONTROLMODULE(1348)
* W/ AUTO TRACTION CONTROL# W/ ISX ENGINE
ABS DASHCONNECTOR
(471)
YL1(+)18YL
J1939 ENGINEDATA LINK(1097F)
A
CGN1(-)
18GN
DKBL/WH116DKBL
*TN/WH16BL
#BN116TN
#BL116BL
Figure 140 Bendix Air ABS 6CH with ATC
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.8. BENDIX AIR ABS 6CH WITH ATC WITH HSA, P. 8
BENDIX AIR ABS 6CH W/ATC,W/HSA
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
02SEP0961879Y AE08058089 008OR1/WH.
012 17APR13 ADDED CIRC GY1/WH & C 91786V
3
8
1
1
HILL START AIDSWITCH(445)
6
ABS6 ECUCONN 3(1360)
2
A9
4-G
C1
6W
H
5
7
4
HSA DISABLEA94CC16GY
2HSA SOLA94CD16GY
M94SA16GY
HILL START AID
(285F)
L2 PANEL LIGHT ADAPTER(504M)
A62AK16DKBL
G1 GROUND ADAPTER(453M)
H
A
RIGHT CABGND STUD
(53F)
A11-GA12WH
A11-G8WH
A11-G16WH
A
C
A62A16DKBL
A62AE16DKBL
PANEL SWITCH(425M) CH3_18
A62S16DKBL
ABS DASHCONNECTOR
(471)
1
2M94SB16GY
FRONT ATC ESP(1362)CH10_14
#OR1/WH16OR
34
48
#GY1/WH16GY
# W/ ISX ENGINE
Figure 141 Bendix Air ABS 6CH with ATC with HSA
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.9. BENDIX AIR ABS 6CH WITH ATC, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10BENDIX AIR ABS 6CH W/ ATC
CIRCUIT DIAGRAM, PAYSTAR300011
07SEP0961879Y AE08058089 009
012 15JAN13 REVISED AND REDRAWN. B 91749L
VT/WH116VT
11LTGN/WH1
16LTGN
LEFT REARWHEEL SPEED SENSOR
(351)
12 A
C
B
BK/WH116BK
7BN/WH1
16BN
GY/WH116GY
9
OR/WH116OR
2
LEFT REARMODULATOR VALVE
(353)
A
RD/WH116RD
1
1
C
OR/WH116OR
2
GY/WH116GY
8
B
17
19
24
25
14
16
15
A94BS18PL
A94BU18LTGN
A94BP18RD
A94BR18BK
A94BN18BN
A94CA18GY
A94BZ18OR
ABS6 ECUCONN 2(1349)
17
12
9
10
13
18
15
PMV_DL_REL
PMV_DL_CMN
PMV_DR_CMV
PMV_DR_REL
PMV_DR_HLD
WSS_DL-
WSS_DL+
FORWARD/REAR CHASSIS HARNESS
INTERCONNECT(620/690)
16A94BT
18LTBL
18PMV_DL_HLD
10LTBL/WH1
16LTBL
LEFT REARMODULATOR VALVE
(353)
RIGHT REARMODULATOR VALVE
(354)
ABS DASHCONNECTOR
(471)
RD/WH116RD
BK/WH116BK
BN/WH116BN
LTGN/WH116LTGN
VT/WH116VT
LTBL/WH116LTBL
Figure 142 Bendix Air ABS 6CH with ATC
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.10. ABS BENDIX AIR 6S / 6M (6X4), P. 10
ABS - BENDIX AIR 6S/6M (6X4)
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
04SEP0961879Y AE08058089 010
012 15JAN13 REVISED AND REDRAWN. B 91749L
RD/WH216RD
2
LTBL/WH216LTBL
1
OR/WH216OR
W
3
A94CM18BN
A94CR18YL
6-CH ABSCONNECTOR
(690A)
LTBL/WH216LTBL
A
11LTGN/WH2
16LTGN
DKBL/WH216DKBL
U
4
A94CK18RD
A94CJ18LTGN
YL/WH216YL
1
LTGN/WH216LTGN
P
2
BENDIX RIGHTREAR REAR
AIR ABS MODULATOR
(352A)
YL/WH216YL
V
9
VT/WH216VT
A94CP18DKBL
BK/WH216BK
7
A94CH18LTBL
T
8
12
BK/WH216BK
RD/WH216RD
VT/WH216VT
S
A94CT18GY
BN/WH216BN
R
Q
1
A94BG18PL
A94CN18BK
DKBL/WH216DKBL
(351A)
GY/WH216GY
2OR/WH2
16OR
RSP DASHCONNECTOR
(471A)
GY/WH216GY
X
10
BN/WH216BN
BENDIX RIGHTREAR REAR WHEEL
SPEED SENSOR
BENDIX LEFTREAR REAR WHEEL
SPEED SENSOR
(353A)
(354A)
9
PMV DARIGHT REL
7
ABS #3(1360)
12
15
WSS DALEFT (+)
14
13
6
LEFT REARMOD INLET
WSS DARIGHT (+)
11
WSS DALEFT (-)
WSS DARIGHT (-)
C
A
B
B
C
A
BENDIX LEFT REAR REAR
AIR ABS MODULATOR
4
PMV DARIGHT HLD
10
PMV DARIGHT REL
PMV DARIGHT HLD
LEFT REARMOD INLET
A94CS18OR
Figure 143 ABS Bendix Air 6S / 6M (6X4)
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.11. BENDIX AIR ABS WITH ATC, P. 11
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10BENDIX AIR ABS W/ ATC
CIRCUIT DIAGRAM, PAYSTAR300011
04SEP0961879Y AE08058089 011
012 15JAN13 REVISED AND REDRAWN. B 91749L
BK/WH16BK
BN/WH16BN
LEFT FRONT WHEELSPEED SENSOR
(289F)
A
RD/WH16RD
C
B
2
LEFT FRONTMODULATOR VALVE
(290F)
A
LTGN/WH16LTGN
1
C
B
8
9
10
3
4
7
5
6
A94BL18RD
A94BK18BK
A94BM18BN
A94BH18LTGN
A94CB18PL
A94BJ18LTBL
A94BF18OR
A94BC18GY
ABS6 ECUCONN 2(1349)
3
2
1
6
4
7
5
8
PMV_SL_CMN
PMV_SL_REL
PMV_SL_HLD
PMV_SR_CMN
PMV_SR_REL
PMV_SR_HLD
WSS_SL+
WSS_SL-1
2
A94BA18DKBL
A94BB18YL
14WSS_SR-
2WSS_SR+
1
11
RIGHT FRONTMODULATOR VALVE
(291F)
RIGHT FRONT WHEELSPEED SENSOR
(292F)
VT/WH16VT
LTBL/WH16LTBL
OR/WH16OR
GY/WH16GY
DKBL/WH16DKBL
YL/WH16YL
ABS DASHCONNECTOR
*(1000/471M)#(471)
* W/ 4 CHANNEL AIR ABS# W/ 6 CHANNEL AIR ABS
Figure 144 Bendix Air ABS with ATC
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.12. BENDIX ADVANCE AIR ABS, P. 12
BENDIX ADVANCE AIR ABS
CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
14SEP0961879Y AE08058089 012
0488 09SEP15 REVISED AND REDRAWN. C 93248U
A94SBB18GY
#BN/WH316BN
#RD/WH316RD
A94SB20GY
2
M94SBB18GY
C
2
9
ABS DASHCONNECTOR
*(471AF/471M)#(471)
A94SL18GY
M94SCB18GY
A94SA20GY
11
A94SD20GY
1
RSP DASHCONNECTOR
*(471AF/471AM)#(471A)
A94SAA18GY
PMV_TR_REL A94SM18GY
A94SAB18GY
PMV_TR_HLD
C
A94SDB18GY
3
CAN_SEN_HI
3
4
J
4
10
M94SAB18GY
M
#BK/WH316BK
A94SN18GY
H6
ADVANCE ABS-6CONTROL MODULE
(1361)
A94SCB18GY
M94SDB18GY
12
A94SBA18GY
7A94SDA
18GY
B
PMV_TR_CMM
L
KB
TRAILERMODULATOR
VALVE(9513)
A94SCA18GY8
A
A94SC20GY
1
CAN_SEN_LO
PMVTRAILER
CAN_SEN_CMM
CAN_SEN_SPL
YAW RATE SENSOR(1364)
STEERING WHEELPOSITION SENSOR
(1363)
* W/ 4 CHANNEL AIR ABS# W/ 6 CHANNEL AIR ABS
B
H
E
L
ABS-6RSPSPLICE PACK
(1369)
J
C
F
M
A
D
G
K
Figure 145 Bendix Advance Air ABS
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.13. BENDIX ADVANCE AIR ABS (CONT.), P. 13
BENDIX ADVANCE AIR ABS
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
08SEP0961879Y AE08058089 013
012 15JAN13 REVISED AND REDRAWN. C 91749L
B
ABS PRIMARYAIR TRANSDUCER
(1365)
A
A
A
3
O
A
ESP LOAD SENSOR(9510F)
E
RSP DASHCONNECTOR
*(471AF/471AM)#(471A)
C
C
1
D
5
2
N
B
C
LOCATED AT OUTSIDERIGHT DASH PANEL
4
B
ADVANCE ABS-6CONTROL MODULE
(1361)
PS_SIG 1*A94SE
18GY
A94SH18GY
A94SVD18GY
A94SZD18GY
PS_SPL
PS_SIG 3
PS_CMM
M94SVD18GY
M94SZD18GY
#BL116LTBL
#GN116LTGN
#BN116BN
WH18WH
OR18OR
BL18BL
PS_SIG 2A94SF18GY
*BN18BN
GN18GN
YL18YL
LOCATED ATFOOT VALVE
UNDER CAB
#A94SE18GY
#BN18BN
ABS DASHCONNECTOR(471-48)
* W/ 4 CHANNEL AIR ABS# W/ 6 CHANNEL AIR ABS
ABS SECONDARYAIR TRANSDUCER
(1366)
Figure 146 Bendix Advance Air ABS (Cont.)
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.14. BENDIX ADVANCE AIR ABS (CONT.), P. 14
BENDIX ADVANCE AIR ABS
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
08SEP0961879Y AE08058089 014
012 15JAN13 REVISED AND REDRAWN. C 91749L
F
2
G
RSP AUTOTRACTION CONTROL
(1362)
1
RSP DASHCONNECTOR
*(471AF/471AM)#(471A)
3
5A94SJ18YL
A94SK18GY
*GY/WH216GY
*OR/WH216OR
ABS 6 ECU(1360)
TCV_SA
TCV_SA_CMN
2
1#M94SJ16GY
#M94SK16GY
#M94SC16GY
#M94SC16GY
FRONT ATC ESP(1362)
HILL START AID(285F)CH10_08
* W/ 4 CHANNEL AIR ABS# W/ 6 CHANNEL AIR ABS
Figure 147 Bendix Advance Air ABS (Cont.)
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.15. BENDIX ADVANCE AIR ABS FOR 6CH, P. 15
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
BENDIX ADVANCE AIR ABS FOR 6CH
CIRCUIT DIAGRAM, PAYSTAR300011
08SEP0961879Y AE08058089 015CAVITY 20,21,22 & 23 TO R/D 471M.
012 17APR13 ADDED: R/D 6195 & D 91786V
A92EG16TN
A92DL16TN
A92ET16TN
A98YL4(+)18YL
A92EL16TN
A92DM16TN
A17EM16PK
A98GN4(-)18GNA
A92ER16TN
A3EB(+)18BK
A3EC(-)18BK
A17EA16PK
26
ABS DASHCONNECTOR
(471M)
A17-GA16WH
ULTRASHIFT VMS ENGINECONNECTOR(1190F)
A
29 E
32 J
12 L
45 H
28 M
27 N
42 B
43 C
44 G
30 F
33 K
31 D
*BN116VT
20
5
21
6
22
4
23
3
REAR CHASSIS HARNESS(6195)
*BL116YL
*YL/WH116BL
*DKBL/WH116BK
* W/ ISX ENGINE
Figure 148 Bendix Advance Air ABS for 6CH
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.16. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 16
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 10TRAILER CONNECTION W/ FOUR WHEEL TRAILERFRAME MOUNTED
CIRCUIT DIAGRAM, PAYSTAR300011
04SEP0961879Y AE08058089 016
MJV048831MAR16 ADDED CH3_3A,5A. C 93408S
L
94
AF
10
GY
A5
6C
12
0R
12
BN
CAB TRAILER LIGHTTAIL RELAY R9(464M) CH9_02
A5
7C
12O
R
58
R1
2B
N
12
YL
FOUR WHEELTRAILER
JUNCTIONBLOCK(113)
A9
4A
F1
0G
Y
A14CP10RD
R
(926)
15A
A5
8S
12
BN
A9
4A
F1
0G
Y
A
56
C1
2O
R
57
C1
2O
R
12
BK
70
C1
0O
R
(318)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
KEY SWITCH(40M)
CH3_06,6A
12
GN
A11-GX18WH
C
A5
8S
12
BN
12
BN
TRAILERSOCKET #2
(923F)
10
RD
12
BK
S
A7
0C
10
OR
12G
N
10
BL
TRAILERSOCKET #1
(922M)
A13CP14PK
11
-GN
8W
H
A5
6C
12
0R
RIGHT CABGND STUD
(53F)
TRAILERSOCKET(112)
(316)
10
RD
B1, BATTERYSTUDCH3_03,3A
A7
0C
10O
R
10
BL
*A94AH10GY
A6
8B
10
BN
A6
8B
10
BN
12
YL
68
B1
2B
N
A11-GD8WH
A5
7C
12O
R
(925)
T
C
2
B BACA
1
A C B
A
B
CA B B
CA
D
2
87
87A85
30
FUSE F10-A (464M)
A14D10RD
30A
#A94AH10GY
3 4
FUSE F9-B (463M)
A14K6RD
B
A
CABGROUND ADAPTER
(456M)
A11
-GC
10
WH
A11-GB8WH
LEFT CABGND STUD
(56F)
A1
3-G
CP
14
WH
A1312PK
STOP LIGHT RELAYR10 (464M)
CH9_12,14
ABSTRAILER
RELAY(152M)
B1, BATTERYSTUDCH3_05,5A
FOUR WHEELTRAILER
JUNCTIONBLOCK
GROUND
TRUCK BODYJUNCTION BLOCK(43M) CH10_10
LEFT TURN RELAY R11(464M) CH9_12
RIGHT TURN RELAY R12(464M) CH9_12
86
5 1
43
Figure 149 Trailer Connection with Four Wheel Trailer Frame Mounted
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.17. TRUCK BODY CONNECTION, P. 17
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
TRUCK BODY CONNECTION
CIRCUIT DIAGRAM, PAYSTAR300011
04SEP0961879Y AE08058089 017FOR ISX ENGINE.
012 17APR13 ADDED CIRC A11-GAN C 91786V
TRAILER SOCKET # 2(923F)CH10_09,11
A11-GM8WH
A72A12BN
A58S12BN
A58S14BN
LEFT CABGND STUD
(56F)
A11-GN10WH
TRUCK BODYJUNCTION
BLOCK(43M)
3
2
1
B
A
A11-GI8WH
TRUCK BODYJUNCTION
BLOCK
A58R12BN
TRAILER MARKER RELAY R8(463M)CH9_02, CH10_11
*A11-GAN10WH
ATRAILER
SOCKET GND(45ML)
* W/ ISX ENGINE
TRAILER SOCKETGROUND
INSIDE CAB(419F)
Figure 150 Truck Body Connection
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.18. TRAILER CONNECTION WITHOUT SLEEPER BACK OF CAB MOUNTED WITHTRACTOR ABS, P. 18
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
TRAILER CONNECTION N/ SLEEPER BACK OF CAB MOUNTED WITH TRACTOR ABS
CHAPTER 10
CIRCUIT DIAGRAM, PAYSTARU00LXD2
02JUN1177096U AE08058089 018
012 15JAN13 DATA MOVED FROM SH 11. B 91749L
87
A11
-G
I8
WH
BTRAILER SOCKET #2(923F)
C
TRAILER SOCKETGROUND(419F)
(INSIDE CAB)
A6
8A
10B
N
A1
3-G
CP
14
WH
A5
7C
12O
R
KEY SWITCH(40M) CH3_06
3
RIGHT TURN RELAY R12(464M)
CH9_12
A14K6RD
BTRAILER SOCKET #1
(922M)
1
A5
7D
12
OR
A9
4A
F1
0G
Y
A11-GB8WH
B1, BATTERYSTUDCH3_03
A7
0C
10O
R
3
CABGROUND ADAPTER
(456)
A14D10RD
B
C
A
A11-GX18WH
A5
8A
12B
N
A11-GAL8WH
30
A94AH10GY
A5
8S
12
BN
30A
A
A11-GN10WH
A94AH10GY
A9
4A
F1
0G
Y
A5
6C
12O
R
A14CP10RD
A1312PK
4
A5
6D
12
OR
LEFT CABGND STUD
(56F)
A11
-GC
10
WH
87A
ABSTRAILER
RELAY(152M)
TRAILERSOCKET(112)
A6
8B
10
BN
30A
STOP LIGHT RELAY R10 (464M)CH9_12
2
A70
C1
0O
R
A
1
RIGHT CABGND STUD
(53F)
B1, BATTERYSTUDCH3_05
CAB & TRAILER LIGHT TAIL RELAY R9 (464M) CH9_02
A13CP14PK
TRUCK BODY JUNCTIONBLOCK (43M)
CH10_10
LEFT TURN RELAY R11(464M)
CH9_12
86
5
85
2
FUSE F9-B (463M)
N/ENG BRAKE
FUSE F10-A (464M)
W/ENG BRAKE
Figure 151 Trailer Connection without Sleeper Back of Cab Mounted with Tractor ABS
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.19. INTENTIONALLY LEFT BLANK, P. 19
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTARU00LXD2
02JUN1177096U AE08058089 019
012 18JAN13 GEOMETRY REMOVED. B 91922L
GEOMETRY REMOVED
Figure 152 Intentionally Left Blank
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.20. INTENTIONALLY LEFT BLANK, P. 20
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTARU00LXD2
31MAY1177096U AE08058089 020
012 18JAN13 GEOMETRY REMOVED. B 91922L
GEOMETRY REMOVED
Figure 153 Intentionally Left Blank
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.21. INTENTIONALLY LEFT BLANK, P. 21
CHAPTER 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTARU00LXD2
01JUN1177096U AE08058089 021
012 18JAN13 GEOMETRY REMOVED. B 91922L
GEOMETRY REMOVED
Figure 154 Intentionally Left Blank
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.22. INTENTIONALLY LEFT BLANK, P. 22
Figure 155 Intentionally Left Blank
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.23. APADS MODULE FOR ISX 2013 ENGINES, P. 23
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10APADS MODULE FOR 2013 ISX ENGINES
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
12MAR1391786V AE08058089 023
012 17APR13 INITIAL RELEASE. A 91786V
MODULE GND(886F)
F
E
C
D
A
ABS DASH CONN(471)
41
35
36
37
38
HEATER CABCONN APADS
(907M)
A77AF16LTGN
A77AH16LTGN
A77AJ16LTGN
A77AK16LTGN
A77AL16LTGN
A77AD16LTGN
A77-GAB16WH
A77-GAC16WH
A77AC16LTGN
A77AB16LTGN
FUSE F10(464M)
2 1
FUSE F10(464M)
4
3
A14BA12RD
B1 BATTERYSTUD
(890F)
J
A
I2 IGNADAPTER(495M)
A7
7A
A1
6LT
GN
A1
3P
12
PK
A1
3H
12
PK
R1
IG
N R
EL
AY
(4
62
M)
CH
3_
07
87A30
85
87
86
86
87A
87
85
30
A77AZ16LTGN
APADS RELAY(201M)
APADS FAN RELAY(202M)
A77AX16LTGN
A77AY16LTGN
GNDADAPTER(457M)
A
J
A23AC16LTGN
A33AC16WH
39
40
43
42
A77-GR18VT
A77-GB18VT
CRUISE SET/RESUME(436M)CH7_03
Figure 156 APADS Module for ISX 2013 Engines
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.24. BODY BUILDER CONNECTIONS WITH IBB ENG (SCR EFFECTS), P. 24
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
12MAR1391786V AE08058089 024
012 17APR13 INITIAL RELEASE. A 91786V
BODY BUILDER CONNECTIONS W/IBB ENG (SCR EFFECTS)
K92A1118TN
K92A1218TN
K92A1018TN
K92A1318VT
K92A818TN
A
B
C
F
G
D
E
J
A
C
G
H
J
48
35
30
9
52
23
I
K
Q
56
13
24
10
13
46
K92A518TN
K92A318TN
K92A718TN
K92A118TN
K92A1818TN
K92A1718TN
K92A1518PK
K92A918VT
K97CA18PL
K97AB18VT
K97AB18VT
K97AA18VT
K97AA18VT
K97SB18VT
ECM2(6019)
ECM2(6019)
ECM1(6018)
BODY BUILDERCONN
(4705)
BODY BUILDERCONN
(4706)
ENG/DASH(190)/(190M)
CRUISESET/RESUME(436M)CH07_13
LEFT SIDECLUSTER#2(423M)CH04_12
Figure 157 Body Builder Connections with IBB ENG (SCR Effects)
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.25. BODY BUILDER CONNECTIONS WITH 15L ENG (ISX 2013), P. 25
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
12MAR1391786V AE08058089 025
012 17APR13 INITIAL RELEASE. A 91786V
BODY BUILDER CONNECTIONS W/15L ENG (ISX 2013)
K92A1120TN
K92A1220TN
K92A1320PL
K92A920PL
A
I
K
K92A520TN
K92A1820TN
K6A20PL
K92A320PL
K97AB18VT
K97AA18VT
ECM(6000)
ECM(6000)
BODY BUILDERCONN
(4705)
BODY BUILDERCONN
(4706)
ENG/DASH(190)/(190M)
CRUISESET/RESUME(436M)CH07_13
K92A820TN
G
B
C
D
E
J
B
C 32
67
8
63
30
94
12
19
K92A1020TN
K92A2320PL
K92A2120PL
K92A2220PL
K92A2020PL
K620PL
K9A20TN
Figure 158 Body Builder Connections with 15L ENG (ISX 2013)
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.26. TRI AXLE DIFFERENTIAL LOCK, P. 26
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 10
TRI - AXLE DIFFERENTIAL LOCK
CIRCUIT DIAGRAM, PAYSTAR23136977
11MAR1592948U AE08058089 026
0638 07MAY15 INITIAL RELEASE. A 92948U
O
LEFT CABGND STUD
(56F)
2
A49A14WH
FUSE BLOCK(464M)F10-A
A13CT14PK 1
10A
IP/REAR CHASSIS(3M/3F)
R49A14WH
R49AF14WH
FRONTREARAXLE(100F)
A
BR49B14GN
R49BF14BK
R49AC14WH A
B
CENTERREARAXLE(101F)
R49CC14BN
R49C14BN
R49AR14WH A
B
REARREARAXLE(102F)
R49D14BL
R49DR14BL
K
L
U
A49B14LTGN
A49BM16LTGN
CD
A6
2B
16
DK
BL
A6
2G
B1
6W
H
B
FRONT REARAXLE
CTD SWITCH(1162F)
F
A49CM16BN
CD
B
A62
GC
16
WH
A6
2C
16D
KB
L
A6
2G
A1
4W
H
A6
2A
16
DK
BL
CENTRE REARAXLE
CTD SWITCH(1163F)
D
A6
2D
16
DK
BL
C
A6
2G
D1
6W
H
B
REAR REARAXLE
CTD SWITCH(1163F)
A49D14LTBL
A49DM16LTBL
L2 PANELLIGHT ADAPTER
(504M-J)CH3_18
A
A11-GP12WH
A11-GK16WH
A11-GD8WH
L4 PANELGROUND ADAPTER
(506M)
I2 IGNITIONADAPTER(495M)CH3_07
A49C14BN
A49BL14LTGN
A49CL14BN
A
B
CTD LIGHT FEED(1160F)
CA49LA
14LTBL
BA49LB
14LTBLA
A49DL14LTBL
A4
9L
C1
8LT
BL
3 2
5 1
8587A 87
30 86
4
A49GF18LTBL
A62GE16WH
CTD LIGHT FEED(1161F)
A49LF18LTBL
11
RT CLUSTER(420M)
DIFF LOCKRELAY(205M)
Figure 159 Tri Axle Differential Lock
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSMISSION CONTROL MODULE (CHAPTER 11)
11.1. ALLISON TRANSMISSION, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
19AUG0961879Y AE08058090 001
CHAPTER 11ALLISON TRANSMISSION
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
(7150)
K16518TN
K110B18PK
65
(108M)
TRANSMISSIONCONTROLMODULE
(107M)
E2
F1
10A
E1
D2
A3
C1
F3
F1
F2
B2
A2
K2
E1
F3
E2
H2
C2
J1
K1
D1
J2
F2
A1
B2
B1
A2
G1
B1
C2
#6
D1
A1
D2
E3
K14118TN
41
K125A18TN
25
K13018WH
30
4
K14518RD
45
K163C18RD
63
K12418WH
24
K16918BK
69
K10918BK
9
K17018DKBL
70
K11018PK
10
K109B18GY
K163B18YL
XMSNBULKHEAD
(100)CH11_02
K125B18TN
K110A18PK
K109A18GY
K163A18YL
K12518TN
XMSN BULKHEAD(100)
K10418TN
#5
#4
10A
#3
#1
#2
K323CM18DKBL
K323NO18DKBL
K343A18BK
K313CM18LTBL
K313NO18BK
K332CM18LTBL
K332NC18TN
K325CM18LTBL
K325NC18TN
K336A18TN
K336C18TN
K343C18BK
30
25
23
24
28
29
31
TRANSMISSION CONTROL MODULE / XMSN BULKHEAD(7150/100)CH11_02
K92-GD16TN
K92B16TN
SPEEDOMETER
ECU GND
ECU POWER
ECU POWER
IGNITIONPOWER
OUTPUT 5
OUTPUT 3
OUTPUT 2
REVERSEWARNING
ECU GND
OUTPUT 1
NEUTRALSTART
K92A16TN
K92RS18TN
ALLISON CONN(5)CH11_03
K24BL16GY
ENGINE / CAB(851)CH11_02
K24CL16GY
A11-G10WH
3 SPEEDO SENSOR(303M)CH7_07
K97AJ116VT
K16318YL
- +
B
A
K92-GC16TN
A14B10RD
XMSN ECU POWER(426 / 480F)
POS BTRY CONN(412A-A)
NEG BTRY CONN(665B)
BATTERY
SHIFTSELECTOR
(106F)CH11_02
SHIFTSELECTOR
(106F)CH11_02
K92-G14TN
K9214TN
VEHICLE INTERFACEMODULE (VIM)
XSMSN BULKHEAD(100)CH11_03
B
A
A
Figure 160 Allison Transmission
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.2. ALLISON TRANSMISSION (CONT.), P. 1A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 11ALLISON TRANSMISSION (CONT)
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
14AUG1593281C AE08058090 01A
0488 19AUG15 INITIAL RELEASE. A 93281C
(7150)
K16518TN
K110B18PK
65
(108M)
TRANSMISSIONCONTROLMODULE
(107M)
E2
F1
10A
E1
D2
A3
C1
F3
F1
F2
B2
A2
K2
E1
F3
E2
H2
C2
J1
K1
D1
J2
F2
A1
B2
B1
A2
G1
B1
C2
#6
D1
A1
D2
E3
K14118TN
41
K125A18TN
25
K13018WH
30
4
K14518RD
45
K163C18RD
63
K12418WH
24
K16918BK
69
K109D18BK
9
K17018DKBL
70
K110B18PK
10
K109B18GY
K163B18YL
XMSNBULKHEAD
(100)CH11_02
K110A18PK
K109A18GY
K163A18YL
K12518TN
K10418TN
#5
#4
10A
#3
#1
#2
SPEEDOMETER
ECU GND
ECU POWER
ECU POWER
IGNITIONPOWER
OUTPUT 5
OUTPUT 3
OUTPUT 2
REVERSEWARNING
ECU GND
OUTPUT 1
NEUTRALSTART
K16318YL
SHIFTSELECTOR
(106F)CH11_02
SHIFTSELECTOR
(106F)CH11_02
VEHICLE INTERFACEMODULE (VIM)
48
47
K17B18PK
K323NO18DKBL
A
D
START FEEDADAPTER(509M)
ENGINE CONN(2M)
K71A18OR
H K71A16OR
H
CHASSISCONN(3M)
ENGINECONN(2M)
K392CM18TN
K332NC18LTBL
K24CL16GY
K24BL16GY
D
B
ENGINEBRAKE(851M)
K336A18TN
K336C18TN
K343A18BK
K343C18BK
F
G
H
I
ENGINECONN(2M)
K125B18TN
E
XMSN DASH CONN/XMSN BULKHEAD(105F/105M)
W/500K CAN BUS
Figure 161 Allison Transmission (Cont.)
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.3. ALLISON TRANSMISSION (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
17AUG0961879Y AE08058090 002
ALLISON TRANSMISSION (CONT)
CHAPTER 11
FOR R/D 2 CAV D.
0486 02JAN12 ADDED CIRCUIT K17A1 B 80616P
3
XMSN BULKHEAD(100)
17
INPUTSIG RET
K92-GS18TN
K103A18PL
K103B18PL
K103C18PL
8
2 K10218YL
12
INPUT 21
K325NC18TN
19
INPUT 10 17
16K92TN18TN
OUTPUT 6 64
15K92ML18TN
INPUT 12 57
6
*A24BD16GY
INPUT 7 61
7
K92AA16TN
K11718LTBL
K16418LTBL
K15718WH
K16118OR
K92PS18TN
62INPUT 9K16218YL
13
5INPUT 4K10518OR
18
A49C18GY
CHECKTRANS
29
4K92CT18TN
K12918LTGN
SHIFTSELECTOR
34
K1
34
18
YL
J1939 (+) 28
9
J1939 (-) 8
10
K12818YL
K9
8G
N3
(-)
18G
N
K10818GN
K9
8Y
L3
(+
)1
8Y
L
14
DIRECTIONSIGNAL
J1939 HI
J1939 LO
11
3
8
15
DIMMERINPUT
12IGN SENSE
5GND
13BATTERY
K98YL5(+)18YL
K98GN5(-)18GN
K98YL1(+)18YL
K98GN1(-)18GN
5
K163B18YL
K16318YL
TRANSMISSION CONTROLMODULE / VIM (7105 / 1107M)CH11_01
K109B18GY
K110B18PK
F
UK62S16TN
K13BB18PK
DASHCONN(2)
K9
8G
N4
(-)
18G
N
K9
8Y
L4
(+
)1
8Y
L
K62S18LTBL
A1
3B
E1
8D
KB
L
A6
2LT
18
DK
BL
*A62S18LTBL
1(464M)F10-A
15A2
A13BA14PK
L1 PANELLIGHT
ADAPTER(503M)CH3_18
I2 IGNADAPTER(495M)
B
A
C
*A24CL16GY
*A24BL16GY
D
ENGINE / CAB(851)
K92-GV18TN
*A92-GT18TN
*A13BB18PK
A
ENGINEDASH CONN
(2)
D
R
I
A92PS18TN
1
2
RETARDERON / OFF
*K92-GU18TN
*K92AA16TN
VIM(108M)
CH11_01
K12118LTGN
XMSN SERVICELIGHT(649M) CH11_03
H
AA13P12PK
IGNRELAY
R1,(462M)CH3_07
A13H12PK
* W/ RETARDER# W/ AUTO NEUTRAL& W/ 11L AND 13L IBB ENGINE% W/ 15L IBB ENGINE
SHIFT SELECTOR(106F)
ENG BRAKESELECTORSWITCH(433M)CH7_06
VIM(108M) CH11_01
TRANSMISSIONCONTROL MODULE
(7150)
K9
2-G
U1
8T
N
CTD RELAY(201M) CH11_03
EA92CT18TN
SOURCEBRAKE SWITCH(800F) CH11_03
&K49C18GY
(875M)
K24BL16GY
K92-GT18TN
K24CL16GY
K24BD16GY
ALLISONCONNECTOR(5) CH11_03
ENG BRAKEON / OFF(434M)CH7_06
C
TERMINATING RESISTOR(1099)
A
#A62S18DKBL
THERMALOVERCRANK
(275)CH5_02
%K17A116PK
Figure 162 Allison Transmission (Cont.)
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.4. ALLISON TRANSMISSION (CONT.), P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
22AUG0961879Y AE08058090 003
ALLISON TRANSMISSION (CONT)
CHAPTER 11
IN R/D 741F.
0488 19AUG15 ADDED CIRCUIT K92TN B 93281C
PARK BRAKESWITCH(741F)
*A92RS18TN
CTD RELAY(201M)
A
B
B
ALLISONCONNECTOR
(5)
STARTERTERMINAL(6306 / 6307)CH5_02
**A
99
-G
18
WH
FUSE F10-A(464M)
B
#A
13
BD
18
GY
K17B16PK
IGNITION RELAYR1 (462M)CH3_07
A11-GI8WH
*A
70
BJ
12O
R
RETARDERON LIGHT(1087M)
C
#A13CJ18PK
K92RS18TN
B
26
2
K71A16OR
#A
49
C1
8G
Y
**A92TN218TN
VEHICLE INTERFACEMODULE (108M)CH11_01
K17C16PK
#A
13
BK
18
PK
* W/ RETARDER** W/ AUTO NEUTRAL# N/ RETARDER
*A
13
BH
18
PK
K7116OR
K323N018DKBL
K323CM18DKBL
85
K313CM18LTBL
A
I2 IGN ADAPTER(495M)
21#
A4
91
8G
YH
A13BP18PK
#A92-GX18TN
J
N92PS18TN
D
A
VIM(108M)
CH11_01
L
1
#A92-GF18TN
1
TCM(7150)
CH11_02
K71A16OR
#A
49
-G
18
GY
A11-GY10WH
K313N018BK
#A
13
BC
18
PK
A
K7116OR
XMSNBULKHEAD
(100)
G
#A13CJ18PK
20
H
#A
13
BK
18
PK
5
*A13BP18PK
B
#A92TN18TN
3
A92ML18TN
C
A1
3P
12
PK
A
#A92CT18TN
A
A9
9-G
18
WH
*K
92
RU
18
TN
*A92RR18TN
27
D
GND ADAPTER(454M)
CTDSOLENOID(723M)
K17E16PK
ENGINE /CAB CONN
(2)
AUTO NEUTRALSWITCH(958) CH11_04
A
4
*A
13
BM
18
PK
(7500W)
A
B
REVERSELIGHT
XMSNSERVICE
LIGHT
(649M)
K92-GS18TN
TRANSMISSION CONTROL MODULE(7150)CH11_02
K92ML18TN
K92TN18TN
TRANSMISSION CONTROL MODULE(7150) CH11_02
D
C
(800F)
#A92-GW18TN
SOURCE BRAKESWITCH (800F)
#N92-GW18TN
*A92PS18TN
TRANSMISSIONCONTROL MODULE(7150) CH11_02
LEFT CABGND STUD
(56F)
A13BA14PK15A
XMSN OVERHEATLIGHT(881F)
87A
87
8630
2
A13BG14PK
A13H12PK
**A92TN18TN
#A
13
BE
18
PK
K92TN18TN
XMSN CONTROLMODULE(7150) CH11_12
Figure 163 Allison Transmission (Cont.)
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.5. ALLISON TRANSMISSION (CONT.), P. 3A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ALLISON TRANSMISSION (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
15AUG1593281C AE08058090 03A
0488 19AUG15 INITIAL RELEASE. A 93281C
CTD RELAY(201M)
K13BD18GY
85
1 5
3
GND ADAPTER(454M)
4
87A
87
8630
2
K1
3B
C1
8P
K
B
AK49
18GY
K49-G18GY
J C
CTD SOLENOID(723M)
TRANSMISSIONCONTROLMODULE(7150)CH11_07C
K49C18GY
K92-GA18WH
8 SHAFT STOP(1330)
W/500K CAN BUS
K13BE18PK 1 2
FUSE F10-A(464M) K13BA
14PK HIGNADAPTOR(495M)
Figure 164 Allison Transmission (Cont.)
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.6. ALLISON TRANSMISSION WITH AUTO NEUTRAL, P. 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
21AUG0961879Y AE08058090 004
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
ALLISON TRANSMISSION W/ AUTO NEUTRAL
CHAPTER 11
8
7
6
5ALLISON CONNECTOR(5)CH11_03
AUTO NEUTRAL SWITCH(958)
A92TN318TN
15A
21
A99-G18WH
PARK BREAK SWITCH(741F)CH11_03
A62LT18DKBL
A13CM18PK
A92TN418TN
A92TN18TN
A13BA14PK
A13BE18PK
GROUND ADAPTER(454M)
A92-GY18WH
A92TN218TN
A62Z18DKBL
L1 PANEL LIGHT ADAPTER(503M)
H
AA13P12PK
A13H12PK
IGN RELAYR1 (462M)
CH3_07
A11-GY10WH
J
A
LEFT CABGND STUD
(56F)
A11-GI10WH
FUSE F10-A(464M)
AUTO NEUTRALINDICATOR
(961)
IGNITION ADAPTER(495M)
15
14
D
A62S16DKBL
AA62M
16DKBLA62A
16DKBL
PNL LT SW(425M)CH9_10
Figure 165 Allison Transmission with Auto Neutral
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.7. ALLISON TRANSMISSION WITH AUTO NEUTRAL (CONT.), P. 4A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ALLISON TRANSMISSION W/ AUTO NEUTRAL-(C0NT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
15AUG1593281C AE08058090 04A
0488 19AUG15 INITIAL RELEASE. A 93281C
W/500K CAN BUS
8
7
6
5
AUTO NEUTRAL SWITCH(958)
K92TN218TN
15A
21
K99-G18WH
PARK BREAK SWITCH(741F)CH11_03
K62LT18DKBL
K13CM18PK
K13BA14PK
K13BE18PK
GROUND ADAPTER(454M)
K92-GY18WH
K92TN218TN
K62Z18DKBL
L1 PANEL LIGHT ADAPTER(503M)
H
K92-GA18WH
J
CSHAFT STOP
(1330)
FUSE F10-A(464M)
AUTO NEUTRALINDICATOR
(961)
IGNITION ADAPTER(495M)
A
B
D
K92TN118TN
TRANSMISSION CONTROLMODULE(7150)CH11_12A
8
Figure 166 Allison Transmission with Auto Neutral (Cont.)
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.8. ALLISON TRANSMISSION WITH RETARDER, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
22AUG0961879Y AE08058090 005
CHAPTER 11
ALLISON TRANSMISSION W/ RETARDER
15L IBB ENGINE EFFECTS.
0486 02JAN12 ADDED 11L, 13L AND B 80616P
PRESSURE LONTSOLENOID 4
TRANSMISSION CONTROL MODULE(7150)
K11118OR
1
TRANSMISSION BULKHEAD(105M)
K111180OR
1
TRANSMISSION BULKHEAD(7250)
K15518WH
22
55
K17718LTGN
33
77
K13618OR
4
5
36
K15218LTGN
5
6
52
67
71
8
74 8
9
33 9
10
51 10
12
16 15
11
37 12
21
54
18
4
76
12
K15618YL
56
58
#K112A18PK
OUTPUTSPEED
SENSOR*(7608)
20
19
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
75
11
RETARDER TEMPSOLENOID
HSD1
PRESSURE SWITCH 1
PRESSURE CONTSOLENOID 1
PRESSURE CONTSOLENOID 3
HSD2
MAIN MOD
SHIFT SOLENOID
SINGL RETURN
TORQUE CONVERTERCLUTCH
RANS ID
SUMP TEMP
SENSOR POWER
MAIN MOD
K15518WH
K17718LTGN
K13618OR
K17118YL
K15218LTGN
K17418LTBL
K17118YL
K13318YL
K17418LTBL
K15118WH
K13318YL
K11618LTBL
K15118WH
XMSNBULKHEAD
(105M)CH11_07
K11618LTBL
K13718WH
*K17618YL
K15418TN
#K158B18LTGN
K17618YL
K11218PK
#K11218PK
#K112B18PK
#K15618YL
#K15818LTGN
K15818LTGN
K17518OR
ANALOG RETURN
PRESSURE CONTSOLENOID 2
26
22
28
13
16
RETARDER TEMPERATURE
SOLENOID#(7211)
B#K158C18LTGN
A
#K158A18LTGN
C
A
B
K17818WH
7
36
*K16018YL
A
*K14018LTGN
B23
RETARDER MODULATOR
REQUEST#(950)
*K15418TN
K13718WH
11
17
*K13118YL*K119
18LTBL
#K17518OR
*K11218PK
*K15818LTGN
Figure 167 Allison Transmission with Retarder
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.9. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
20AUG0961879Y AE08058090 006
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
ALLISON TRANSMISSION W/ RETARDER (CONT)
CHAPTER 11
4
RETARDERMODULATIONINTENSITY
(950F)
K92RG16TN
B
(879M)
3
C
A92RB16TN
2
RETARDER RESISTANCE
MODULE
B
(878F)
A92RA16TN
K92RF16TN
ENGINE / RETARDERINTENSITY
(873F)
A92RD16TN
CC
A AA
C
A92RF18TN
A92RG18TN
B
6
A
B
A92RC16TN
B
D
K92RE16TN
A92RE18TN
C
RETARDERSELECTOR(876M)
A
Figure 168 Allison Transmission with Retarder (Cont.)
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.10. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
21AUG0961879Y AE08058090 007
ALLISION TRANSMISSION W/ RETARDER (CONT)
CHAPTER 11
0486 02JAN12 R/D 105M WAS 105; B 80616P
ADDED CIRC K131, K119, K154 FOR R/D 105M.
20
TRANSMISSION CONTROLMODULE(7150)
25
K12018LTBL
39
31
K131B18YL
K131C18YL
A
XMSN BULKHEAD(105M)
K18018OR
B
HSD1
K14018LTGN
K16018YL
K16018YL
40
27
A
XMSN CONTROLMODULE(7150)
15
K13118YL
B
INPUTSPEED
60
TURBINESPEED HI
K11918LTBL
59
K109A18GY
RETARDERACCUMULATOR
SOLENOID(7212)
16
17
K11518WH
K15918TN
K15918TN
A
#K14018LTGN
19
RETARDERSOLENOID(7213)
ENGINE SPEED SENSOR(7603)
20
B
OUTPUTSPEED
ENGINESPEED HI
K11918LTBL
B
A
K13918OR
15
RETARDERSOLENOID
TURBINESPEED LOW
B
K11518WH
K13118YL
RETARDERACCUMULATOR
K12018LTBL
A
18
24
OUTPUT SPEEDSENSOR(7608)
#K13918OR
K131A18YL
80
19
ENGINESPEED LOW
#K18018OR
9
XMSN BULKHEAD(7250)
11
XMSN BULKHEAD(7250)CH11_05
*K15418TN
*K11918LTBL
*K13118YL
XMSN BULKHEAD(7250)CH11_05
XMSN BULKHEAD(7250)CH11_05
TURBINE SPEEDSENSOR(7615)
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
Figure 169 Allison Transmission with Retarder (Cont.)
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.11. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ALLISION TRANSMISSION W/ RETARDER (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR300011
21JUN1180616P AE08058090 07A
0486 02JAN12 INITIAL RELEASE. A 80616P
K14018LTGN
K163D18YL
40
41
47K24BL16GY
B
46
EOF SHIFTER(100M3)
B
XSMN BULKHEAD(105M)
23
38
G
K134B18YL
K24BD16GY
K46-G18WH
39E
A
D
48
45
K24CL16GY
C
DATA LINKCH3_11A
D
29
K92-GV18TN
C
F
37
ENGINE BRAKE(851M)
28A
W/ 15L IBB ENGINE
K109C18GY
K110C18PK
K62SC18LTBL
K46PT18TN
H
JK98GN18GN
K98YL18YL
OUTPUT SENSOR(7608)
CH11_05
Figure 170 Allison Transmission with Retarder (Cont.)
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.12. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7B
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ALLISION TRANSMISSION W/ RETARDER (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
15AUG1593281C AE08058090 07B
0488 19AUG15 INITIAL RELEASE. A 93281C
W/500K CAN BUS
20
TRANSMISSION CONTROLMODULE(7150)
23
K12018LTBL
39
31
K131C18YL
A
XMSN DASH CONN/XMSN BULKHEAD(105M/105F)
K18018OR
B
HSD1
K14018LTGN
K16018YL
K16018YL
40
25
57
K13118YL
B
INPUTSPEED
60
TURBINESPEED HI
K11918LTBL
59
RETARDERACCUMULATOR
SOLENOID(7212)
15
16
K24BD16GY
K15918TN
K15918TN
A
K14018LTGN
ENGINE SPEED SENSOR(7603)
19
OUTPUTSPEED
ENGINESPEED HI
K11918LTBL
B
A
K13918OR
14
TURBINESPEED LOW
B
K15718WH
K13118YL
RETARDERACCUMULATOR
K12018LTBL
A
45
22
OUTPUT SPEEDSENSOR(7608)
K13918OR
K131A18YL
80
19
ENGINESPEED LOW
K18018OR
XMSN BULKHEAD(7250)
11
TURBINE SPEEDSENSOR(7615)
2842
K46PT18TN
K46PT18GY
A
A
EOF SHIFTER(100M3)
ENGINE BRAKE(851M)
18
K17618YL
76K17618YL 20
21
Figure 171 Allison Transmission with Retarder (Cont.)
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.13. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7C
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ALLISION TRANSMISSION W/ RETARDER (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
15AUG1593281C AE08058090 07C
W/500K CAN BUS
0488 09SEP15 REVISED AND REDRAWN. B 93248U
TRANSMISSION CONTROLMODULE(7150)
3
27
K10318PL
SECONDARYMODE LIGHT(695F)
K92SM18TN
K12718GN
13
CTD RELAY(201M)CH11_03A
11
SHIFT SELECTOR(108F)
K49C18GY
5
6K10618YL
K92SM18TN
29K92CT18TN XMSN SERVICE LIGHT
(694M)
K13CJ18PK
K13BC18PK
K13BE18PK 1 2
CTD RELAY(201M)CH11_03AFUSE F10-A
(464M)
34K13418YL
K13418YL
29K92GW18TN
K103C18PL
K46-G18WH
ABS DASH(471)
XMSN DASH CONN(105F/105M)CH11_07A
K98YL2(+)18YL
K98YL4(+)18YL
XMSN DASH CONN(105F/105M)CH11_07A
K13BA14PK
H
IGNADAPTOR(495M)
K98GN4(-)18GN
K98GN2(-)18GN
K98GN3(-)18GN 27
43
K98GN1(-)18GN
K98GN1(-)18GN
K98GN2(-)18GN
15
TERMINATINGRESISTER(1099)
XMSN DASH CONN(105F)
K134A18YL
K134B18YL
11
B
A
A
B
A13P12PK
AA13H12PK
IGN RELAY R1(462M)CH3_07
12
0O
HM
S
C
AK98YL2(+)
18YL
8K98YL1(+)
18YL
Figure 172 Allison Transmission with Retarder (Cont.)
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.14. ALLISON TRANSMISSION WITH RETARDER (CONT.), P. 7D
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ALLISION TRANSMISSION W/ RETARDER (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
15AUG1593281C AE08058090 07D
0488 19AUG15 INITIAL RELEASE. A 93281C
W/500K CAN BUS
TRANSMISSION DASHCONNECTOR
(105F)
26
40
K98YL4(+)18YL
K163D18YL
27
38
AJ1939TERMINATINGRESISTER(1099)
D
L1 PNL LGTADAPTER(503M)
K98GN4(-)18GN
C
K110C18PK
41
K62C18LTBL
37
K109C18GY
K109B18GY
K163A18YL
K110A18PK
K62SA18LTBL
K98YL1(+)18YL
K98GN1(-)18GN
8
15
5
12
13
3
K62SA18LTBL
7SHAFT STOP(1330)
K62SD18LTBL
SHIFTSELECTOR(108F)
K98YL2(+)18YL
K98GN2(-)18GN
Figure 173 Allison Transmission with Retarder (Cont.)
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.15. EATON ULTRASHIFT GEN III TRANSMISSION, P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
21AUG0961879Y AE08058090 008
EATON ULTRASHIFT GEN III TRANSMISSION
CHAPTER 11
15L IBB ENGINE EFFECTS.
0486 02JAN12 ADDED 11L, 13L AND B 80616P
A3VB(-)18BK
7
EATON TONEGENERATOR(1309M)
42
DASH INTERCONNECT
(471)
EATON GEARDISPLAY(1240)
M3EC-18BK
44
B
J1587 -
A3
UC
(+
)1
8B
K
A17EM16PK
4
1712PK
1
A3UB(+)18BK
A9
2E
TC
18
TN
A3EC(-)18BK
45
J1587 +
A98C(-)18BK
STARTENABLERELAY
(1217M)
#K17EA18PK
L2 PANEL LIGHTADAPTER(504M) CH3_18
11
A
PUSH BUTTONSTART SWITCH
(41M)
DATALINK(137)
LATCH
86
10 A3EB(+)18BK
C
2
A98A(+)18BK
A+12V
29
#K98+18BK
(102)
F
A17A14PK
B
M17EM16PK
30
EATON GEN3 TCM(7105)
87
START FEEDADAPTER(509-B)
EDATALINK NEGATIVE
(515)
87A
M3EB+18BK
START_EN-
B
#K17-GA18WH
H
2
M17-GA16WH
#K17EM18PK
#K92ET12TN
FUSE F10-A (464M)
4
DASH INTERCONNECT
(471)
32
17A12PK
35
A9
2E
TA
16
TN
A17X12PK
A17B14PK
A17EA16PK
A17-GA16WH
5
2
1
26
4
26
15A
85
A92ET16TN
L4 PANEL GNDADAPTER(506M) CH3_15
#K98-18BK
START FEEDADAPTER(509M)CH5_01
DASH INTERCONNECT
(1190)
5
A3U(+)18BK
43
1
A9
2P
16
TN
M17EA16PK
G
A92MA16TN
A17A14PK
START_EN+
C
M92ET16TN
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
A3
VC
(-)
18
BK
3
6
KEY SWITCH(40M)
A3V(-)18BK
#K92ETC16TN
A13U16PK
2
IGNITIONPOWER
E
A
A92ETB16TN
4
A9
2-G
T1
8W
H
AUTOSHIFTSELECTOR(7905)
CH11_11
EATONTONE
GENERATOR(1309)
B
A
*K3BA(+)18DKBL
*K3BA(-)18GY
*K17-GC18PK
*K13A14PK
*K17B18PK
DATALINK POSITIVE(514)
*K17C16PK
Figure 174 Eaton Ultrashift GEN III Transmission
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.16. EATON ULTRASHIFT PLUS GEN III TRANSMISSION, P. 8A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
EATON ULTRASHIFT PLUS GEN III TRANSMISSION
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR300371
08APR1178356H AE08058090 08A
DLK8 10NOV11 INITIAL RELEASE. A 78356H
A3VB(-)18BK
7
EATON TONEGENERATOR(1309M)
42
DASH INTERCONNECT
(471)
EATON GEARDISPLAY(1240)
#M3EB(-)18BK
44
B
J1587 -
A3
UC
(+
)1
8B
K
A17EM16PK
4
A1712PK
1
A3UB(+)18BK
A9
2E
TC
18
TN
A3EC(-)18BK
45
J1587 +
A98C(-)18BK
STARTENABLERELAY(201M)
K17EA18PK
L2 PANEL LIGHTADAPTER(504M) CH3_18
11
A
PUSH BUTTONSTART SWITCH
(41M)
DATALINK(137)
LATCH
86
10A3EB(+)
18BKC
2
A98A(+)18BK
A+12V
29
K98+18BK
B
M17EM16PK
30
EATON GEN3 TCM(7105)
87
EDATALINK NEGATIVE
(515)
87A
#M3EB(+)18BK
START_EN-
B
K17-GA18WH
H
2
M17-GA16WH
K17EM18PK
K92ET12TN
FUSE F10-A (464M)
4
DASH INTERCONNECT
(471)
32
A17A12PK
35
A9
2E
TA
16
TN
A17X14PK
A17EA16PK
A17-GA16WH
5
2
1
26
4
26
10A
85
A92ET16TN
L4 PANEL GNDADAPTER(506M) CH3_15
K98-18BK
START FEEDADAPTER(509M)
DASH INTERCONNECT
(1190)
5
A3U(+)18BK
43
1
A9
2P
16
TN
M17EA16PK
G
A92MA16TN
START_EN+
C
M92ET16TN
DATALINK POSITIVE(514)
A3
VC
(-)
18
BK
3
6
B
A3V(-)18BK
K92ETC16TN
A13U16PK
2
IGNITIONPOWER
E
A
A92ETB16TN
4
A9
2E
LB
18
TN
EATON COBRASHIFT LEVER
(1308M)
B
A
KEY SWITCH(40M)
*W/ PUSH BUTTON #W/ COBRA SHIFTER
*M3EB(-)16BK
*M3EB(+)16BK
Figure 175 Eaton Ultrashift Plus GEN III Transmission
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.17. EATON ULTRASHIFT GEN III TRANSMISSION (CONT.), P. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
21AUG0961879Y AE08058090 009
EATON ULTRASHIFT GEN III TRANSMISSION (CONT)
CHAPTER 11
MJV048831MAR16 ADDED CH3_6A. C 93408S
22
87A
ABS DASHCONNECTOR
(471)
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
J
A13D18PK
A1312PK
MEIIR -
ECM CONNECTOR(6018)CH7_01CH7_05
34
EATONULTRASHIFT / DM3
(1316FL-A)
M92EG16TN
A13B12PK
A92EJ16TN
A13DM118PK
KEY SWITCH(40M)
CH3_06,6A
EATON GEN3 TCM(7105)
86
DASH INTERCONNECT
(1190)
KM92EH16TN
EATONULTRASHIFT3 / DM3
XMSN RELAY(2000M)
L
87
MEIIR +
85
30
33
32A92EG16TN
EATONULTRASHIFT / DM3
(1316ML-A)
A13DM218PK
MEIIRCONTACT
K13D18PK
21
20
A92EH16TN
5
4 23
1A
CIRCUIT BREAKERF8-B (463M)
B 3
25A
4
19
33
24
M92EJ16TN
#K92EG18TN
#K92EH18TN
#K92EJ18TN
*K92DM16TN
*K92EG18TN
*K92DL16TN
Figure 176 Eaton Ultrashift GEN III Transmission (Cont.)
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.18. EATON ULTRASHIFT PLUS GEN III TRANSMISSION (CONT.), P. 9A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
EATON ULTRASHIFT PLUS GEN III TRANSMISSION(CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR300371
09APR1178356H AE08058090 09AISX ENGINE.
012 17APR13 ADDED CIRC A13D FOR B 91786V
24
M92EJ16TN
C
18PK
K92EJ18TN
K92EH18TN
A1312PK
MEIIR -
34
A13B12PK
A13DM118PK
KEY SWITCH(40M)
CH3_06
K92DL16TN
EATON GEN3 TCM(7105)
DASH INTERCONNECT
(1190)
D
A92DL18TN
L
MEIIR +
33
K13D
MEIIRCONTACT
21
19
A
EATON XMSN(1316FL)
B 3
25A
4
p
K92DM16TN
K92DN18TN
K92EG18TN20
22
33
M92EG16TN
M92EH16TN
A92DM18TN
J
K
ABS DASHCONNECTOR
(471)
A
A
CIRCUIT BREAKERF8-B (463M)
ECMCONNECTOR
(6018)CH7_05
PARK BRAKESWITCH(742F)
A13D18PK
32
ENGINE CONN(2)
ENGINE XMSN(1316ML)
*A13D20PK
* W/ 15L ISX ENGINE
Figure 177 Eaton Ultrashift Plus GEN III Transmission (Cont.)
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.19. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
21AUG0961879Y AE08058090 010
EATON ULTRASHIFT GEN III W/ PUSHBUTTON SHIFT
CHAPTER 11
15L IBB ENGINE EFFECTS.
0486 02JAN12 ADDED 11L, 13L AND B 80616P
25
AK14AS12RD
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
27
K5V(-)18GN
30A
120OHMS
2
B
FM92ER16TN
DASHINTERCONNECT
(1190)
POWER STUD(1191)
M98YL616TN
M92J18TN
#K92ER18TN
K5
TB
(+
)1
8Y
L
38
36
M
N
#K14AT12RD
28
ABS DASHCONNECTOR
(471)
A
31#K92J18TN
D
HARNESS GROUND(6314)CH3_17
TCM FUSE(1262)
C
31
28
30
K5V(+)18YL
27
3
K5T
B(-)
18
GN
#K98GN618GN
M98GN616TN
#K98YL618YL
K10-GE12WH
EATON GEN3 TCM(7105)
DATALINKCH3_10
J1939TERMINATING
RESISTOR(7110)
*K5TC(+)18YL
*K5TC(-)18GN
*K14A12RD
SHIFT CONTROLPOWER(+)
SHIFT CONTROLPOWER(-)
F1
F2 HIL(-)A98GN4(-)
18GN
HIL(+)
C1
DIMMER CONTROL
A98YL4(+)18YL
J3
AUTOSHIFTSELECTOR
A92ER16TN
A92EL16TN
(7905)
A62Y16DKBL
B3
L1 PANEL LIGHTSADAPTER(503M)CH3_18
K5TA(-)18GN
K5TA(+)18YL
Figure 178 Eaton Ultrashift GEN III with Pushbutton Shift
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.20. EATON ULTRASHIFT GEN III WITH PUSHBUTTON SHIFT, P. 10A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
EATON ULTRASHIFT PLUS GEN III W/ PUSHBUTTON SHIFT
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR300371
09APR1178356H AE08058090 10A
DLK8 10NOV11 INITIAL RELEASE. A 78356H
A92EL16TN
25
1308M
K14AS12RD
J1939TERMINATING
RESISTOR(7110)
K5A(-)18GN
27
K5V(-)18GN
K5V(+)18YL
30A
120OHMS
8
4
2
L2,PANEL LTADAPTOR(504M)
G
FM92ER16TN
DASHINTERCONNECT
(1190)
5
POWER STUD(1191)
M98YL4(+)18YL
M92EL16TN
K92ER18TN
K5
TB
(+
)1
8Y
L
38
36
A62Y16DKBL
M
N A92EE16TN28
ABS DASHCONNECTOR
(471)
A
31K92J18TN
A92ED16TN
D
TCM FUSE(1262)
C
31
DATALINKCH3_10
28
B
A92ELB
K5V(+)18YL
27
EATON COBRASHIFT LEVER
(1308M)
3
K5
TB
(-)
18
GN
K98GN618GN
A92ER16TN
M98GN4(-)18GN
K98YL618YL
K10-GE12WH
EATON GEN3 TCM(7105)
HARNESS GND(6314)
#K14FF12RD
FREEDOMLINEXMSN
(7104)
#K14FD12RD
#K14FE12RD
BBA#K14FC
12RD
1
3
3030
18TN
30
A92ELA16TN
30
EATONTONE
GENERATOR(1309M)CH11_08
K14AT12RD
#W/ FREEDOMLINE TRANSMISSION
F
Figure 179 Eaton Ultrashift GEN III with Pushbutton Shift
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.21. AUTOSHIFT GEN III WITH COBRA SHIFTER, P. 11
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR300011
17AUG0961879Y AE08058090 011
AUTOSHIFT GEN III W/ COBRA SHIFTER
CHAPTER 11
15L IBB ENGINE EFFECTS.
0486 02JAN12 ADDED 11L, 13L AND B 80616P
DASHINTERCONNECT
(1190)
31
K14AS12RD
17
EATON TONEGENERATOR
(1309M)CH11_08
#K14AT12RD
M92ED16TN
A92EL16TN
120OHMS
#K92EE18TN
M92EL16TN
M92EK16TN
M92ER16TN
28
30A
POWER STUD(1191)
3
27
A92-GT18WH
15
P
N
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
16
K92EK18TN
2
A
A92ER16TN
K92J18TN
38
M92EF16TN
23
C
A92EL16TN
30
#K92ED18TN
K92ER18TN
K92EF18TN
46
47
B
R
A62Y16DKBL
M
31D
ABS DASHCONNECTOR
(471)
M92EE16TN
DATA LINKCH3_10
TCM FUSE(1262)
36
A
25
F
EATON GEN3 TCM(7105)
K5
TB
(-)
18
GN
K5TA(-)18GN
K5
TB
(+
)1
8Y
L
K5TA(+)18YL
K5V(-)18GN
K5V(+)18YL
L2, PANEL LTADAPTER(504M)
A62S16DKBL
A A62AE16DKBL
PANEL LIGHTSWITCH(425M)CH3_18D
HARNESS GROUND(6314)CH3_17
K10-GE12WH
4
8
1
6
2
3
5
*K5TC(+)18YL
*K5TC(-)18YL
27
28
*K14A12RD
J1939TERMINATING
RESISTOR(7110)
A92EL16TN
SHIFT CONTROL INPUT COMMON
SHIFT CONTROLPOWER(-)
(7905)
A92ER16TN
SHIFT CONTROLPOWER(+)
AUTOSHIFTSELECTOR
SHIFT CONTROLINPUT AUTO
A98GN4(-)18GN
SHIFT CONTROLINPUT MANUAL
SERVICE LIGHT OUTPUT
A98YL4(+)18YL
DIMMER CONTROL
Figure 180 Autoshift GEN III with Cobra Shifter
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.22. EATON ULTRASHIFT PLUS GEN III WITH COBRA SHIFTER, P. 11A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
EATON ULTRASHIFT PLUS GEN III W/ COBRA SHIFTER
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR300371
09APR1178356H AE08058090 11A
DLK8 10NOV11 INITIAL RELEASE. A 78356H
DASHINTERCONNECT
(1190)
31
#K14FC12RD
17
EATON TONEGENERATOR
(1309M)CH11_08
A92EK16TN
M92ED16TN
A92ELA16TN
A92EE16TN
120OHMS
K92EE18TN
M92EL16TN
M92EK16TN
M92ER16TN
28
30A#K14FD
12RD
3
5
27
2
F
A92ELB18TN
15
8
4
P
N
J1939TERMINATING
RESISTOR(7110)
A92ED16TN
16
K92EK18TN
2
A
A92ER16TN
K92J18TN
38
M92EF16TN
EATON COBRASHIFT LEVER
(1308M)
23
C
30
K92ED18TN
K92ER18TN
K92EF18TN
46
47
B
R
A62Y16DKBL
M
31D
ABS DASHCONNECTOR
(471)
M92EE16TN
DATALINKCH3_10
1
A92EF16TN
TCM FUSE(1262)
36
A
25
F
6
1308M
EATON GEN3 TCM(7105)
K5
TB
(-)
18
GN
K5A(-)18GN
K5
TB
(+
)1
8Y
L
K5V(+)18YL
K5V(-)18GN
K5V(+)18YL
L2, PANEL LTADAPTER(504M)
HARNESS GND(6314)
K10-GE12WH
A92EL16TN
A92EL16TN
#W/ FREEDOMLINE XMSN
FREEDOMLINEXMSN
(7104)
POWER STUD(1191)
#K14FE12RD
#K14FE12RD
G
K14AT12RD
B
3
K14AS12RD
Figure 181 Eaton Ultrashift Plus Gen III with Cobra Shifter
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.23. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE, P. 12
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 11
ALLISON TRANSMISSION W/ RETARDER W/ ISX ENGINE
AE08058090
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
11MAR1391786V 012
012 17APR13 INITIAL RELEASE. A 91786V
K111180OR
1
TRANSMISSION BULKHEAD(7250)
K15518WH
2
K17718LTGN
3
K13618OR
4
K15218LTGN
5
6
8
9
10
15
12
18
20
19
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE% W/ 15L ISX ENGINE 2013
K17118YL
K17418LTBL
K13318YL
K15118WH
K11618LTBL
XMSNBULKHEAD
(105M)CH11_13
K17618YL
#K158B18LTGN
#K11218PK
#K112B18PK
K15818LTGN
16
RETARDER TEMPERATURE
SOLENOID#(7211)
BK158C
18LTGN
A
%K17818WH
7
K15418TN
K13718WH
11
17
K13118YL%K119
18LTBL
K17518OR
K11218PK
K15818LTGN
K112A18PK
#K131C18YL
TRANSMISSION CONTROL MODULE(7150)
PRESSURE LONTSOLENOID 4
K11118OR
1
TRANSMISSION BULKHEAD(105M)
255
3
77
5
36
6
52
7
71
8
74
9
33
10
51
12
16
11
37
21
54
4
12
58
75
11
RETARDER TEMPSOLENOID
HSD1
PRESSURE SWITCH 1
PRESSURE CONTSOLENOID 1
PRESSURE CONTSOLENOID 3
HSD2
MAIN MOD
SHIFT SOLENOID
SINGL RETURN
TORQUE CONVERTERCLUTCH
RANS ID
SENSOR POWER
K15518WH
K17718LTGN
K13618OR
K15218LTGN
K17118YL
K17418LTBL
K13318YL
K15118WH
K11618LTBL
K13718WH
K15418TN
K11218PK
K15818LTGN
K17518OR
ANALOG RETURN
PRESSURE CONTSOLENOID 2
26
13
35
36
20
Figure 182 Allison Transmission with Retarder with ISX Engine
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.24. ALLISON TRANSMISSION WITH 500K CAN BUS, P. 12A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 11
ALLISON TRANSMISSION W/ 500K CAN BUS
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
15AUG1593281C AE08058090 12A
0488 19AUG15 INITIAL RELEASE. A 93281C
K111180OR
1
TRANSMISSION BULKHEAD(7250)
K15518WH
2
K17718LTGN
3
K13618OR
4
K15218LTGN
5
6
8
9
10
15
12
18
19
K17118YL
K17418LTBL
K13318YL
K15118WH
K11618LTBL
XMSNBULKHEAD
(105M)CH11_13
K15418TN
#K11218PK
#K112B18PK 16
%K17818WH
7
K13718WH
11
17
K13118YL%K119
18LTBL
K11218PK
K15818LTGN
#K131C18YL
TRANSMISSION CONTROL MODULE(7150)
PRESSURE LONTSOLENOID 4
K11118OR
1
XMSN DASH CONN/XMSN BULKHEAD/
(105F/105M)
255
377
5
36
6
52
7
71
8
74
9
33
10
51
12
16
11
37
20
54
4
12
58
11HSD1
PRESSURE SWITCH 1
PRESSURE CONTSOLENOID 1
PRESSURE CONTSOLENOID 3
HSD2
MAIN MOD
SHIFT SOLENOID
SINGL RETURN
TORQUE CONVERTERCLUTCH
RANS ID
SENSOR POWER
K15518WH
K17718LTGN
K13618OR
K15218LTGN
K17118YL
K17418LTBL
K13318YL
K15118WH
K11618LTBL
K13718WH
K15418TN
K11218PK
K15818LTGNANALOG RETURN
PRESSURE CONTSOLENOID 2
13
36K17818WH
78
# W/ 11L AND 13L IBB ENGINE% W/ 15L ISX ENGINE 2013
17K92TM18TN
62K92PS18TN
5
K92TN118TN
K92TN18TN
SHAFT STOP(1330)
AUTO NEUTRAL SWITCH(958)CH11_04
PARK BRAKE SWITCH(741F)CH11_03
ABS DASH CONN(471)
28
Figure 183 Allison Transmission with 500K Can Bus
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.25. ALLISON TRANSMISSION WITH RETARDER WITH ISX ENGINE (CONT.), P. 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
ALLISION TRANSMISSION W/ RETARDER W/ ISX ENG (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
11MAR1391786V AE08058090 013
012 17APR13 INITIAL RELEASE. A 91786V
20
TRANSMISSION CONTROLMODULE(7250)
23
K12018LTBL
39
11
*K131B18YL
A
XMSN BULKHEAD(105M)
K18018OR
B
HSD1
K14018LTGN
K16018YL
K16018YL
40
25
A
XMSN BULK HEAD(7250) CH11_12
15
K13118YL
B
INPUTSPEED
60
TURBINESPEED HI
K11918LTBL
59
K131C18YL
RETARDERACCUMULATOR
SOLENOID(7212)
15
16
K11518WH
K15918TN
K15918TN
A
K14018LTGN
18
RETARDERSOLENOID(7213)
ENGINE SPEED SENSOR(7603)
19
B
OUTPUTSPEED
ENGINESPEED HI
K11918LTBL
B
A
K13918OR
14
RETARDERSOLENOID
TURBINESPEED LOW
B
K11518WH
*K13118YL
RETARDERACCUMULATOR
K12018LTBL
A
33
22
OUTPUT SPEEDSENSOR(7608)
K13918OR
*K131A18YL
80
17
ENGINESPEED LOW
K18018OR
XMSN BULKHEAD(7250)CH11_12
K15418TN
K11918LTBL
XMSN BULKHEAD(7250)CH11_12
TURBINE SPEEDSENSOR(7615)
Figure 184 Allison Transmission with Retarder with ISX Engine (Cont.)
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HVAC (CHAPTER 12)
12.1. AIR CONDITIONER – CAB, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
26AUG0961879Y AE08058091 001
CHAPTER 12
AIR CONDITIONER - CAB
MJV048831MAR16 ADDED CH3_1A,4A,9A. D 93408S
4
FUSE F1-B (462M)
1
A77-G18WH
A14H6RD
A12-GH16WH
B2, BATTERY STUDCH3_04,4A
87
ACCESSORY FEEDRELAY(145M) CH3_09,9A
A13-GT18WH
86
A7
7T
14
LT
GN
87
AC RELAY R6(463M)
A14Z10RD
MAIN CONTROL RELAYR5 (463M) CH12_02
30
TRAILER MARKERLIGHTS RELAYR8 (463M) CH9_02
85
3
DASH / ENGINE(2-C)
AC CONTROLRELAY(144M)
86
85
A77H14LTGN
A77F14LTGN
A77R18LTGN
A77W18LTGN
HVAC CONTROL(1057M) CH12_02
K77E14LTGN
B
A
FREONCOMPRESSOR
(6200)
K77-G16WH
A77C14LTGN
GROUND ADAPTER(#6704B / *6704D)
HEATER CONNECTOR #2(162F)CH12_03
A77-GS18WH
A11-GQ16WH
10A
5
4 2
30
1 5
23
AK10-GA
10WHK10-GB
10WH
* W/ 15L IBB ENGINE# W/ 11L AND 13L IBB ENGINE** W/ APADS & W/ 15L ISX ENGINE
A11-GF10WH LEFT CAB
GROUND STUD(56F)
CH3_09
A14W6RD
N/ ENGINE BRAKE
C
HARNESSGROUND
(#6314 / *6314A)CH3_17
B2, BATTERY STUDCH3_01,1A
W/ ENGINE BRAKE
**K77AE14LTGN
APADS(887)
CH7_17
Figure 185 Air Conditioner – CAB
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.2. HEATER – CAB, P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
26AUG0961879Y AE08058091 002
CHAPTER 12HEATER - CAB
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
ML
7
12
RECIRCMOTOR
8
A75-GL18WH
B
A7
5B
14
LT
GN
A75BG18LTGN
10
6
E
H
1
A75BF18LTGN
A75BM18LTGN
BLOWERCONTROLSWITCH(1056M)
A75BR18LTGN
HEATERCONTROL
RELAYR5 (463M)
7
MH
3
C
A75BP18LTGN
C
A13BH18PK
A75-GM18WH
10
9
A75BL14LTGN
A
5 85
86
87
HVACCONTROL
86
HIGHSPEED
RELAY R2(462M)
30
85
8787
8586
AC RELAYR6 (463M) CH12_01
A75A14LTGN
A7510LTGN
30 87AMED-HISPEEDRELAY
R3 (462M)
87A
A75M14LTGN
A75C14LTGN
HEATER CONN #1(162F) CH12_03
A75H14LTGN
A75N14LTGN
A75BH14LTGN
A7
5F
10
LT
GN
A7
5T
14
LT
GN
A75BE18LTGN
HE
AT
ER
CO
NN
#1
(161
M)
CH
12
_0
3
A75-GB18WH
(1057M)
GND
BLOWERMOTOR
V_ACC
(1059M)
V_ACC
(1058M)AIR DIST
MOTOR
GND
BLOWERMOTOR
A75BK18LTGN
C
A
B
A11-G8WH
A75-GK18WH
RIGHT CABGND STUD
(53F)
A75BE18LTGN
30
1
4
2
14
2
5
1
4
2
5
HEATER CONN #3(1060M)CH12_03
A75D14LTGN
HE
AT
ER
CO
NN
#1
(16
1M
)C
H1
2_
03
A13-GT18WH
FUSE F9-D(463M)
5 6
A13U12PK
A1312PK
KEY SWITCH(40M) CH3_06,6A
11A77W
18LTGN
AC CONTROLRELAY(144M)CH12_01
10A
A
D
A75-GC18WH
A50-GB18WH
A11-G8WH
RIGHT CABGND STUD
(53F)
FUSE F1-A(462M)
CH3_01,1A,04,4A
HEATERCONNECTOR #3(1060M)CH12_03
8A62P
18DKBL
PANEL LIGHTSWITCH(425M)CH9_10
#A
75
BC
16
LT
GN
*A
75
BC
16
LT
GN
7 8
15AFUSE F8-C
(463M)A13B12PK
HEADLIGHT RELAYR4 (462M)
CH9_08
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
FUSE F1-C(462M)
CH3_01,1A,04,4A
HEATER CONNECTOR #3(1060M)
3
A1
3-G
A1
8W
H
IGNITIONRELAY R1
(462M)CH3_06,6A
A62S16DKBL
A62A16DKBL
A62W16DKBL
Figure 186 Heater – CAB
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.3. LOWERED HEATER – CAB, P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR300011
25AUG0961879Y AE08058091 003
CHAPTER 12LOWERED HEATER - CAB
MJV048831MAR16 ADDED CH3_6A. B 93408S
77
C14
LT
GN
75
T14
LT
GN
A7
7F
14
LT
GN
HEATERCONNECTOR #3
(1060M)A
75
T14
LT
GN
A7
5M
14
LT
GN
75M14LTGN
HEATERCONNECTOR #2
(162F)
BUNK STPRMTR
1
(27)
75
BH
10
LT
GN
CLOSE <5 PSIMAXIMUM OPEN >20 5 PSI
(UNDER HEATER BOX)
CLOSE 375 20 PSIOPEN 150 MIN PSI
(UNDER HEATER BOX)
A
A7
5B
H14
LT
GN
A
2
77F
14
LT
GN
77
R18
LT
GN
FU
SE
F9
-D
(46
3M
)
BLOWERMOTOR
HIGHPRESSURE
SAFETYSWITCH
77N18LTGN
75
-G
10
WH
A7
5C
14
LT
GN
A7
5B
E18
LT
GN
B
75
C14
LT
GN
75
BE
14
LT
GN
A
77P18LTGN
KE
Y
SW
ITC
H(4
0M
)C
H3
_0
6,6
A
B
HEATERCONNECTOR #1
(161M)
ME
D H
I S
PE
ED
RE
LA
YR
3 (
46
2M
)C
H1
2_
02
77J18LTGN
B
A7
5-G
10
WH
C
(221)
75
K1
8LT
GN
77
B14
LT
GN
RESISTOR BLOCK
A1
31
2P
K
77E18LTGN
CAB STPRMTR
THERMALSWITCH
A7
7H
14
LT
GN
75
BJ
18
LT
GN
(209) 75
F10
LT
GN
LOWPRESSURE
SAFETYSWITCH
OPEN <28 -32 FCLOSE >34 -38 F
(IN HEATER BOX)
A7
5F
10
LT
GN
A B C
A B
A B C
B
A
(214)
75
-G
L14
LT
GN
HIG
H S
PE
ED
RE
LA
Y R
2(4
62
M) C
H1
2_
02
MA
INC
ON
TR
OL R
EL
AY
R5
(4
63
M) C
H1
2_
02
AC
CO
NT
RO
LR
EL
AY
(1
44
M) C
H1
2_
01
AC
RE
LA
YR
6 (
46
3M
)C
H1
2_
01
AC
RE
LA
YR
6 (
46
3M
)C
H1
2_
01
HV
AC
CO
NT
RO
L(1
05
7M
) C
H1
2_
02
A11-G8WH
RIGHT CABGND STUD
(53F)B
LO
WE
R C
ON
TR
OL
SW
ITC
H(1
05
6) C
H1
2_
02
A B D CF E
B A C D
A7
5B
J18
LT
GN
A77
R18
LT
GN
A1
3B
12
PK
A1
3U
12
PK
#A
75
BC
16
LT
GN
*A
75
BC
16
LT
GN
15
A
78
FU
SE
F8
-C
(46
3M
)
51
0A
6
* N/ ENGINE BRAKE# W/ ENGINE BRAKE
Figure 187 Lowered Heater – CAB
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR COMPOSITES (CHAPTER 13)
13.1. CONNECTOR COMPOSITES (1), P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 001
MJV048831MAR16 REVISED AND REDRAWN. E 93408S
G
RK
A
F
TP
E
FRONT END / CAB(1M)
(LOCATED ON DASH PANEL AT LEFT SIDE)
F
P
R
V
O
JS
NS
E
IB
ML
D
CONNECTOR 0593389C1BODY LOCK 0598333C1 (QTY-2)
C
DC
L
O
G U
J
U
H
Q
AI
* W/ DASH TO HOOD# N/ DASH TO HOOD#@ W/ 15L IBB ENGINE% W/500K BAUD RATE
T
H
N
K
M
B
V
Q
CONNECTOR 0598332C1BODY LOCK 0598333C1 (QTY-2)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A53B 14 YL 0587575C1 0589391C1
B PLUG - - 0587579C1 -
C PLUG - - 0587579C1 -
D% A41 20 TN 0587576C1 1652325C1
E A39B 16 GY 0587575C1 1652325C1
F A52F 12 YL 1673747C1 0589390C1
F% A52F 14 YL 0587575C1 0589391C1
G A52-GE 12 WH 1673747C1 0589390C1
H A97AF 18 VT 0587576C1 1652325C1
H% A97-GF 18 VT 0587576C1 1652325C1
I A70A 14 OR 0587575C1 0589391C1
J A70 12 OR 1673747C1 0589390C1
K A58H 16 BN 0587575C1 1652325C1
L A97AL 18 VT 0587576C1 1652325C1
M A64B 14 YL 0587575C1 0589391C1
N A21 18 TN 0587576C1 1652325C1
O PLUG - - 0587579C1 -
P A56 12 OR 1673747C1 0589390C1
Q A21A 18 TN 0587576C1 1652325C1
R% A41-G 20 WH 0587576C1 1652325C1
S A57 12 OR 1673747C1 0589390C1
T A85B 16 GY 0587575C1 1652325C1
U A41C 18 LTGN 0587576C1 1652325C1
V A41D 18 LTGN 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* M53B 14 YL 0587577C1 0589391C1
A#@ M53B 12 YL 1673748C1 0589390C1
B M41C 18 LTGN 0587578C1 1652325C1
C M41D 18 LTGN 0587578C1 1652325C1
D PLUG - - 0587579C1 -
E PLUG - - 0587579C1 -
F M52F 12 YL 1673748C1 0589390C1
G M52-GE 12 WH 1673748C1 0589390C1
H M97-GF 18 VT 0587578C1 1652325C1
I M70A 16 OR 0587577C1 1652325C1
J M70 16 OR 0587577C1 1652325C1
K M58H 14 BN 0587577C1 0589391C1
L M97AL 18 VT 0587578C1 1652325C1
M M64B 14 BN 0587577C1 0589391C1
N M21 16 TN 0587577C1 1652325C1
O M21A 16 TN 0587577C1 1652325C1
P#@ M56 18 OR 0587578C1 1652325C1
P* M56B 16 OR 0587577C1 1652325C1
P# M56 16 OR 0587577C1 0589391C1
Q M21A 16 TN 0587577C1 1652325C1
R PLUG - - 0587579C1 -
S#@ M57 14 OR 0587577C1 0589391C1
S# M57 16 OR 0587577C1 1652325C1
S* M57B 16 OR 0587577C1 1652325C1
T M85B 16 GY 0587577C1 1652325C1
U M64HI 14 YL 0587577C1 0589391C1
V M64LO 14 YL 0587577C1 0589391C1
Figure 188 Connector Composites (1)
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.2. CONNECTOR COMPOSITES (2 / 2M), P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 002AT CAVITY P OF R/D 2M.
MJV048831MAR16 ADDED CIRC A13D/20PK C 93408S
* W/ ALLISON HD & RETARDER# W/ ALLISON HD & AUTO NEUTRAL@ W/ ALLISON XMSN% N/ ALLISON XMSN& MUTUAL EXCLUSIVE@@ W/ 500K BAUD RATE REGULATORY
PO
V
E
B
D
G
N
H I
JK
L
M
P
R
S T
UD
B
V
J
U
K
I A
TL
H
F
C
M
S
G
RQ
ENGINE / DASH(2/2M)
(LOCATED ON DASH PANEL AT RIGHT SIDE)
ON
FE
CONNECTOR 0593389C1BODY LOCK 0598333C1 (QTY-2)
Q
C
A
CONNECTOR 0598332C1BODY LOCK 0598333C1 (QTY-2)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92-GU 18 TN 0587576C1 1652325C1
B A30 18 TN 0587576C1 1652325C1
C A77C 14 LTGN 0587575C1 0589391C1
D& A323NO 18 DKBL 0587576C1 3517771C1
D& A49C 18 GY 0587576C1 1652325C1
E& A92CT 18 TN 0587576C1 1652325C1
E& A125B 18 TN 0587576C1 3517771C1
F A336A 18 TN 0587576C1 3517771C1
F& A13BB 18 PK 0587576C1 1652325C1
G A71 18 OR 0587576C1 1652325C1
G@@ A336C 18 TN 0587576C1 3517771C1
H& A71A 16 OR 0587575C1 1652325C1
H& A343A 18 BK 0587576C1 3517771C1
I& A92AA 16 TN 0587575C1 1652325C1
I& A343C 18 BK 0587576C1 3517771C1
I@@ A343C 18 BK 0587576C1 0587579C1
J PLUG - - 0587579C1 -
K PLUG - - 0587579C1 -
L A17B 14 PK 0587575C1 0589391C1
M A82C 16 GY 0587575C1 1652325C1
N A82D 16 GY 0587575C1 1652325C1
O A82E 16 GY 0587575C1 1652325C1
P A13D 18 PK 0587576C1 1652325C1
P@@ A13D 20 PK 0587576C1 1652325C1
Q& A13D4 18 PK 0587576C1 1652325C1
Q& A21A 18 TN 0587576C1 1652325C1
R A92PS 18 TN 0587576C1 1652325C1
S A82F 16 GY 0587575C1 1652325C1
T A82-GC 16 WH 0587575C1 1652325C1
U* A62S 18 LTBL 0587576C1 1652325C1
U# A62S 18 DKBL 0587576C1 1652325C1
V A31 18 TN 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92-GU 18 TN 0587578C1 1652325C1
B K30 16 TN 0587577C1 1652325C1
C K77E 14 LTGN 0587577C1 0589391C1
D K49C 18 GY 0587578C1 1652325C1
E K92CT 18 TN 0587578C1 1652325C1
F K13BB 18 PK 0587578C1 1652325C1
G K71 16 OR 0587577C1 1652325C1
H K71A 16 OR 0587577C1 1652325C1
I K92AA 16 TN 0587577C1 1652325C1
J& K23A 18 TN 0587578C1 1652325C1
J& K23A 18 TN 0587578C1 3517771C1
K& K23B 18 TN 0587578C1 1652325C1
K& K23B 18 TN 0587578C1 3517771C1
L@ K17B 16 PK 0587577C1 1652325C1
L& K17C 16 PK 0587577C1 1652325C1
M K82C 16 GY 0587577C1 1652325C1
N K82D 16 GY 0587577C1 1652325C1
O K82E 16 GY 0587577C1 1652325C1
P K13D 18 PK 0587578C1 3517771C1
Q K13D4 18 PK 0587578C1 1652325C1
R K92PS 18 TN 0587578C1 1652325C1
S K82F 16 GY 0587577C1 1652325C1
T K82-GC 16 WH 0587577C1 1652325C1
U K62S 16 TN 0587577C1 1652325C1
V@ K31B 16 TN 0587577C1 1652325C1
V% K31 18 TN 0587578C1 1652325C1
Figure 189 Connector Composites (2 / 2M)
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.3. CONNECTOR COMPOSITES (2), P. 2A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300011
20JUN1180616P AE08058092 02A2013 EFFECTS.
012 17APR13 ADDED ISX ENGINE SCR B 91786V
* W/ ULTRASHIFT PLUS, W/ PUSH BUTTON SHIFTER# W/ ALLISON 4000, 4500, 4700 RDS@ W/ XMSN OIL TEMP & W/ ALLISON XMSN@@ W/ XMSN OIL TEMP% MUTUALLY EXCLUSIVE& W/ 15L ISX 2013&% W/ 11/13L IBB SCR
O
V
E
B
D
G
H I
JK
L
M
P
R
S T
U
ENGINE / DASH(2)
(LOCATED ON DASH PANEL AT RIGHT SIDE)
N
F
Q
C
A
W/ 15L IBB ENGINE
CONNECTOR 0598332C1BODY LOCK 0598333C1 (QTY-2)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 0587579C1 -
B K30 16 TN 0587577C1 1652325C1
B& K30 18 TN 0587578C1 3517771C1
C K77E 14 LTGN 0587577C1 0589391C1
D% K17A1 16 PK 0587577C1 1652325C1
D% K17A 16 PK 0587577C1 1652325C1
E K97AJ1 16 VT 0587577C1 1652325C1
F K92A 16 TN 0587577C1 1652325C1
G* K71 16 OR 0587577C1 1652325C1
G# K92B 16 TN 0587577C1 1652325C1
H* K71A 16 OR 0587577C1 1652325C1
H# K92-GC 16 TN 0587577C1 1652325C1
I K92-GD 16 TN 0587577C1 1652325C1
J% K23A 18 TN 0587578C1 1652325C1
J% K23A 18 TN 0587578C1 3517771C1
J% K23A 18 PK 0587578C1 1652325C1
K% K23B 18 TN 0587578C1 1652325C1
K% K23B 18 TN 0587578C1 3517771C1
K& K23B 20 TN 0587578C1 3517771C1
L% K17A1 16 PK 0587577C1 1652325C1
L% K17A 16 PK 0587577C1 1652325C1
M K82C 16 GY 0587577C1 1652325C1
N K82D 16 GY 0587577C1 1652325C1
O K82E 16 GY 0587577C1 1652325C1
P K13D 18 PK 0587578C1 3517771C1
P& K13D 16 PK 0587577C1 1652325C1
Q K13D4 18 PK 0587578C1 1652325C1
R& K101A 20 TN 0587578C1 3517771C1
R&% K92PS 18 TN 0587578C1 1652325C1
S K82F 16 GY 0587577C1 1652325C1
T K82-GC 16 WH 0587577C1 1652325C1
U PLUG - - 0587579C1 -
V@ K31B 16 TN 0587577C1 1652325C1
V@@ K31 18 TN 0587578C1 1652325C1
Figure 190 Connector Composites (2)
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.4. CONNECTOR BODY COMPOSITE (2), P. 2B
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 025
MJV048831MAR16 REVISED AND REDRAWN. D 93408S
FRONT LEFT MODULATOR VALVE(290F)
(LOCATED AT BETWEEN FRONT WHEELS)
THROTTLE POSITION SENSOR(267M)
(LOCATED IN INSTRUMENT PANEL)
FRONT WHEEL SPEED SENSOR LEFT(289F)
(LOCATED AT FRONT LEFT SENSOR)
CONNECTOR 1686834C1BODY LOCK 1664408C1
CONNECTOR 1684261C1BODY LOCK 1684263C1
A
B
C
D
E
F
2 1
A
B
C
A
C
B
ABS RIGHT FRONT MODULATOR VALVE(291)
(LOCATED AT BETWEEN FRONT WHEELS)
CONNECTOR 1686834C1BODY LOCK 1664408C1
ABS FRONT CHASSIS
A
B
HILL START AID (285F)
CONNECTOR 0587573C91
1
2
CONNECTOR 2036583C1
THERMAL OVERCRANK(*275)
CONNECTOR 3678796C1% W/ 15L ISX ENGINE* W/ 15L DIESEL ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH 16 GY 1680205C1
2 OR/WH 16 OR 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1* GY/WH2 16 GY 3601687C1
1% GY1/WH 16 GY 3601687C1
2* OR/WH2 16 OR 3601687C1
2% OR1/WH 16 OR 3601687C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BK/WH 16 BK 2033819C1 1652325C1
B RD/WH 16 RD 2033819C1 1652325C1
C BN/WH 16 BN 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A VT/WH 16 VT 1661377C1 1652325C1
B LTGN/WH 16 LTGN 1661377C1 1652325C1
C LTBL/WH 16 LTBL 1661377C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K17A 16 PK 2036586C1
B K17A1 16 PK 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A99-G 18 VT 0587578C1 1652325C1
B A99 18 VT 0587578C1 1652325C1
C A99A(5V) 18 VT 0587578C1 1652325C1
D A99D(5V) 18 VT 0587578C1 1652325C1
E A99-GD 18 VT 0587578C1 1652325C1
F A99D 18 VT 0587578C1 1652325C1
Figure 191 Connector Composites (2)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.5. CONNECTOR COMPOSITES (3F / 3M), P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 003AT CAVITY D OF R/D 3M.
MJV048831MAR16 ADDED CIRCUIT A97SB C 93408S
P
V
K
GC
NO
U
FF
M
Q
U
J
EE
H
L
V
D
L
K
CHASSIS / DASH(3F/3M)
(LOCATED ON DASH PANEL AT RIGHT SIDE)
R
O
C
ST
J
G
RB
B
T
CONNECTOR 0598332C1BODY LOCK 0598333C1 (QTY-2)
AI
S
Q
D
AI
N
H
& MUTUAL EXCLUSIVE
M
P
CONNECTOR 0593389C1BODY LOCK 0598333C1 (QTY-2)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 0587579C1 -
B PLUG - - 0587579C1 -
C PLUG - - 0587579C1 -
D PLUG - - 0587579C1 -
E M56B 14 YL 0587577C1 0589391C1
F M57B 14 GN 0587577C1 0589391C1
G M68A 16 BN 0587577C1 1652325C1
H M71A 16 OR 0587577C1 1652325C1
I PLUG - - 0587579C1 -
J PLUG - - 0587579C1 -
K R49B 14 GN 0587577C1 0589391C1
L R49C 14 BN 0587577C1 0589391C1
M M64B 12 BK 1673748C1 0589390C1
N PLUG - - 0587579C1 -
O R49A 14 WH 0587577C1 0589391C1
P PLUG - - 0587579C1 -
Q PLUG - - 0587579C1 -
R R32-GA 14 BN 0587579C1 0589391C1
S M87A 16 GY 0587579C1 1652325C1
T M87B 16 GY 0587579C1 1652325C1
U R49D 14 BL 0587577C1 0589391C1
V M36 14 RD 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A32 18 TN 0587576C1 1652325C1
B PLUG - - 0587579C1 -
C PLUG - - 0587579C1 -
D A97SB 18 VT 0587576C1 1652325C1
E A56B 12 OR 1673747C1 0589390C1
F A57B 12 OR 1673747C1 0589390C1
G A68A 16 BN 0587575C1 1652325C1
H& A71A 16 OR 0587575C1 1652325C1
H& A71A 18 OR 0587576C1 3517771C1
I PLUG - - 0587579C1 -
J PLUG - - 0587579C1 -
K A49B 14 LTGN 0587575C1 0593389C1
L A49C 14 BN 0587575C1 0593389C1
M PLUG - - 0587579C1 -
N PLUG - - 0587579C1 -
O A49A 14 WH 0587575C1 0593389C1
P PLUG - - 0587579C1 -
Q PLUG - - 0587579C1 -
R A32A 18 TN 0587576C1 1652325C1
S A87A 16 GY 0587575C1 1652325C1
T A87B 16 GY 0587575C1 1652325C1
U A49D 14 LTBL 0587575C1 0593389C1
V A36 18 TN 0587576C1 1652325C1
Figure 192 Connector Composites (3F / 3M)
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.6. CONNECTOR COMPOSITES (4M / 5 / 9 / 15M), P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 004
MJV048831MAR16 ADDED R/D 18M. C 93408S
CONNECTOR 0255058C1
A C
D
C AC
CONNECTOR 0258058C1
BA
E
DB
D
D
A
C
A
TURN SIGNAL SWITCH(4M)
(LOCATED ON STEERING COLUMN)
CONNECTOR 1661496C91
CB
A
F
ENGINE / CAB(5)
B
B
C
D
B
D
CONNECTOR 1661497C91
PYROMETER CONTROL MODULE(15M)
(LOCATED IN INSTRUMENT PANEL CENTER)
WINDSHIELD WASHER PUMP(9)
CONNECTOR 3536864C91
2211
HORN BUTTON(18M)
CONNECTOR 0188395R1
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92TN 18 TN 0587578C1 3517771C1
B K92-GS 18 TN 0587578C1 1652325C1
C K92RS 18 TN 0587578C1 1652325C1
D K92ML 18 TN 0587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A87A 16 GY 3561584C1
2 A87B 16 GY 3561584C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA25-G 18 WH
0879632R1A25-GA 18 WH
B A25 18 TN 0879630R1
C A25A 18 TN 0879630R1
D A25B 18 TN 0879630R1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA57D 12 OR
0333735C1A57E 14 OR
B A57B 12 OR 0333734C1
C A56B 12 OR 0333734C1
DA56D 12 OR
0333735C1A56E 14 OR
E A55A 12 OR 0333734C1
FA70A 14 OR
0333735C1A70D 14 OR
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92TN 18 TN 0587576C1 1652325C1
B A92-GF 18 TN 0587576C1 1652325C1
C A92RS 18 TN 0587576C1 1652325C1
D A92ML 18 TN 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A85C 16 GY 0188396R1
Figure 193 Connector Composites (4M / 5 / 9 / 15M)
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.7. CONNECTOR COMPOSITES (20 / 40M / 41M / 43M / 65 / 65F), P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 00540M AND 41M; ADDED R/D 20.
DLK8 10NOV11 UPDATED CIRC IN R/D B 78356H
CONNECTOR 0587567C91
CONNECTOR 0293347C1
KEY SWITCH(40M)
(LOCATED ON STEERING COLUMN)
*CONNECTOR 3554317C1(* W/ 15L DIESEL ENGINE)
LOW COOLANT SENDER(20)
A
B
AB
CD
EF
A
B
A
B
B
A
LEFT FOG LIGHT(65)/*(65F)
(LOCATED AT LEFT INNER BUMPER)
CONNECTOR 0587568C91
CONNECTOR 0872291R1
TRUCK BODY JUNCTION BLOCK(43M)
PUSH BUTTON START SWITCH(41M)
CONNECTOR 0899166R1
B
A
1
2
CONNECTOR 2036583C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A13 12 PK 1660577C1
BA17 12 PK
1677840C1A13U 16 PK
CA12 12 LTBL
1677840C1A12M 12 LTBL
D - - - -
E A15 12 RD 1660577C1
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K34F 18 TN 3554322C1 3554318C1
2 K34E 18 TN 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA58R 12 BN
1677840C1A58S 12 BN
B - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64D 14 BN 0587577C1 0589391C1
B M64-GB 14 WH 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A64GC 12 WH 1673747C1 0589390C1
B A64B 12 BK 1673747C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A17 12 PK 1660577C1
B A17A 12 PK 1660577C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K34B 18 TN 2036586C1
B K34C 18 TN 2036586C1
Figure 194 Connector Composites (20 / 40M / 41M / 43M / 65 / 65F)
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.8. CONNECTOR COMPOSITES (66F / 71 / 72 / 76M), P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 006
CONNECTOR 089000-CM
ETHER START(72)
(LOCATED AT DASH PANEL)
RIGHT FOG LIGHT(66F)
(LOCATED AT RIGHT INNER BUMPER)
CONNECTOR 0587567C91
RIGHT HEADLIGHT(71)
(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - RIGHT SIDE)
CONNECTOR 0261702C1
HARNESS ON SEALED HEADLIGHT ASSEMBLY
R
P
A
B
C
B
A
A
HORN(76M)
(LOCATED AT LOWER LEFT RADIATOR)
CONNECTOR 0587568C91
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64C 14 BN 0587577C1 0589391C1
B M64-GA 14 WH 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
R M21 16 TN 0418644C1 089000-CM
P M21A 16 TN 0418646C1 089000-CM
CAV CIRCUIT GAUGE COLOR TERMINAL
A WHITE2 12 WH 2034741C1
B YELLOW1 12 YL 2034741C1
C YELLOW2 12 YL 2034741C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M85-G 16 WH 0587575C1 1652325C1
B M85B 16 GY 0587575C1 1652325C1
Figure 195 Connector Composites (66F / 71 / 72 / 76M)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.9. CONNECTOR COMPOSITES (77 / 82 / 83F / 90M / 100 / 100A), P. 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 007REMOVED R/D 100R.
0488 09SEP15 ADDED R/D 100 AND C 93248U
RIGHT TURN, MARKER & PARK LIGHT(82)
CONNECTOR 0587567C91
CONNECTOR 0587567C91
LEFT TURN, MARKER & PARK LIGHT(83F)
B
A
B
A
4 1
3
CONNECTOR 3537127C1
2
BACKBONE J1939(ENGINE CONNECTION)
(100A)
A
C
W/ BENDIX ABS
HARNESS ON SEALED HEADLIGHT ASSEMBLY
LEFT HEADLIGHT(W/ 9200, 9400 ONLY)
(77)(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-LEFTSIDE)
B
CONNECTOR 0261702C1
* W/ AUXILIARY LIGHTS# N/ AUXILIARY LIGHTS
* W/ AUXILIARY LIGHTS# N/ AUXILIARY LIGHTS
J1939 BACK BONE(100)
CONNECTOR 1667741C1BODY LOCK 1667771C1
A
C
B
A
CONNECTOR 0188395R1
CIGAR LIGHTER LIGHT(90M) W/ 500K BAUD RATE REGULATORY
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A YL(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C GN(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M58U 16 BN 0587577C1 1652325C1
B# M57 16 OR 0587577C1 1652325C1
B* M57C 16 OR 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 YL2(+) 18 YL 3537131C1
2 PLUG - - 3537132C1
3 GN2(-) 14 LTGN 1661231C1
4 PLUG - - 3537131C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A WHITE2 12 WH 2034741C1
B YELLOW2 12 YL 2034741C1
C YELLOW2 12 YL 2034741C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 62AA 16 DKBL 0188396R1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M58T 16 BN 0587577C1 1652325C1
B# M56 16 OR 0587577C1 1652325C1
B* M56C 16 OR 0587577C1 1652325C1
Figure 196 Connector Composites (77 / 82 / 83F / 90M / 100 / 100A)
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.10. CONNECTOR COMPOSITES (100), P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 008
CONNECTOR 3688256C1
SHIFT TOWER BULKHEAD(100)
CONNECTOR 3688255C1
1
2
8
187
166
14
5 124
103
11
13
23
24
17
19
29
3031
9
20
22
28
2715
2526
21
1
564
732
11
199
13
17
15
10
12
18
16
8
14
22
23
21
24
30
27
28
2625
20 31
29
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1
2 PLUG - - 0453133C1
3 K125B 18 TN 1680206C1
4 K129 18 LTGN 1680206C1
5 K163 18 YL 1680206C1
6 K157 18 WH 1680206C1
7 K161 18 OR 1680206C1
8 K103C 18 PL 1680206C1
9 K98YL1(+) 18 YL 1680206C1
10 K98GN1(-) 18 GN 1680206C1
11 PLUG - - 0453133C1
12 K102 18 YL 1680206C1
13 K162 18 YL 1680206C1
14 K62S 18 LTBL 1680206C1
15 K164 18 LTBL 1680206C1
16 K117 18 LTBL 1680206C1
17 K103B 18 PL 1680206C1
18 K105 18 OR 1680206C1
19 K121 18 LTGN 1680206C1
20 K313NO 18 BK 1680206C1
21 K313CM 18 LTBL 1680206C1
22 PLUG - - 0453133C1
23 K332NC 18 TN 1680206C1
24 K325CM 18 LTBL 1680206C1
25 K332CM 18 LTBL 1680206C1
26 K323NO 18 DKBL 1680206C1
27 K323CM 18 DKBL 1680206C1
28 K336A 18 TN 1680206C1
29 K336C 18 TN 1680206C1
30 K343A 18 BK 1680206C1
31 K343C 18 BK 1680206C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1
2 PLUG - - 0453133C1
3 K97AJ1 16 VT 1680205C1
4 K92CT 18 TN 1680205C1
5 K13BB 18 PK 1680205C1
6 K24BD 16 GY 1680205C1
7 K92AA 16 TN 1680205C1
8 K92-GV 18 TN 1680205C1
9 K98YL4 18 YL 1680205C1
10 K98GN4 18 GN 1680205C1
11 PLUG - - 0453133C1
12 PLUG - - 0453133C1
13 K92PS 18 TN 1680205C1
14 K62S 16 TN 1680205C1
15 K92ML 18 TN 1680205C1
16 K92TN 18 TN 1680205C1
17 K92-GS 18 TN 1680205C1
18 K49C 18 GY 1680205C1
19 PLUG - - 0453133C1
20 K71A 16 OR 1680205C1
21 K71 16 OR 1680205C1
22 PLUG - - 0453133C1
23 K24BL 16 GY 1680205C1
24 K92RS 18 TN 1680205C1
25 K24CL 16 GY 1680205C1
26 K17E 16 PK 1680205C1
27 K17B 16 PK 1680205C1
28 K92A 16 TN 1680205C1
29 K92B 16 TN 1680205C1
30 K92-GC 16 TN 1680205C1
31 K92-GD 16 TN 1680205C1
Figure 197 Connector Composites (100)
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.11. CONNECTOR COMPOSITES (100F / 101F / 102F / 100M3), P. 8A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300011
20JUN1180616P AE08058092 08AAND 102F.
0638 07MAY15 ADDED R/D 100F, 101F B 92948U
CONNECTOR 3538635C1BODY LOCK 3538636C1
EOF SHIFTER(100M3)
(LOCATED AT END OF FRAME)
G
J
D
H
F
B
C
E
A K
FRONT REAR AXLE(100F)
(LOCATED ON CHASSIS FRONTREAR AXLE)
CONNECTOR 3593684C91
B
A
B
A
CONNECTOR 3593684C91
CENTER REAR AXLE(101F)
(LOCATED ON CHASSIS CENTERREAR AXLE)
B
A
CONNECTOR 3593684C91
REAR REAR AXLE(102F)
(LOCATED ON CHASSIS REARREAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K46PT 18 TN 1661875C1 3568570C1
B K46-G 18 WH 1661875C1 3568570C1
C K62SC 18 LTBL 1661875C1 3568570C1
D K109C 18 GY 1661875C1 1661872C1
E K134B 18 YL 1661875C1 3568570C1
F K163D 18 YL 1661875C1 3568570C1
G K110C 18 PK 1661875C1 3568570C1
H K98YL 18 YL 1661875C1 3568570C1
J K98GN 18 GN 1661875C1 3568570C1
K PLUG - - 2025431C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R49AF 14 WH 0587577C1 0589391C1
B R49BF 14 BK 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R49AC 14 WH 0587577C1 0589391C1
B R49CC 14 BN 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R49AR 14 WH 0587577C1 0589391C1
B R49DR 14 BL 0587577C1 0589391C1
Figure 198 Connector Composites (100F / 101F / 102F / 100M3)
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.12. CONNECTOR COMPOSITES (105), P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 009
CONNECTOR 3688254C1 CONNECTOR 3688257C1
1
2
8
7
6
14
5 124
103
11
13
23
24
19
31
9
20
22
15
2526
21
18
16
1729
30
28
27
1
564
732
11
199
13
17
15
10
12
18
16
8
14
22
23
21
24
30
27
28
2625
20 31
29
TRANSMISSION BULKHEAD(105)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K111 18 OR 1680206C1
2 K155 18 WH 1680206C1
3 K177 18 LTGN 1680206C1
4 K112 18 PK 1680206C1
5 K136 18 OR 1680206C1
6 K152 18 LTGN 1680206C1
7 K171 18 YL 1680206C1
8 K174 18 LTBL 1680206C1
9 K133 18 YL 1680206C1
10 K151 18 WH 1680206C1
11 K137 18 WH 1680206C1
12 K116 18 LTBL 1680206C1
13 K158 18 LTGN 1680206C1
14 PLUG - - 0453133C1
15 K159 18 TN 1680206C1
16 K139 18 OR 1680206C1
17 K131 18 YL 1680206C1
18 K115 18 WH 1680206C1
19 K120 18 LTBL 1680206C1
20 K180 18 OR 1680206C1
21 K154 18 TN 1680206C1
22 K176 18 YL 1680206C1
23 PLUG - - 0453133C1
24 K160 18 YL 1680206C1
25 K140 18 LTGN 1680206C1
26 K175 18 OR 1680206C1
27 K119 18 LTBL 1680206C1
28 K156 18 YL 1680206C1
29 PLUG - - 0453133C1
30 PLUG - - 0453133C1
31 PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K111 18 OR 1680205C1
2 K155 18 WH 1680205C1
3 K177 18 LTGN 1680205C1
4 K112 18 PK 1680205C1
5 K136 18 OR 1680205C1
6 K152 18 LTGN 1680205C1
7 K171 18 YL 1680205C1
8 K174 18 LTBL 1680205C1
9 K133 18 YL 1680205C1
10 K151 18 WH 1680205C1
11 K137 18 WH 1680205C1
12 K116 18 LTBL 1680205C1
13 K158 18 LTGN 1680205C1
14 PLUG - - 0453133C1
15 K159 18 TN 1680205C1
16 K139 18 OR 1680205C1
17 K131 18 YL 1680205C1
18 K115 18 WH 1680205C1
19 K120 18 LTBL 1680205C1
20 K180 18 OR 1680205C1
21 K154 18 TN 1680205C1
22 K176 18 YL 1680205C1
23 PLUG - - 0453133C1
24 K160 18 YL 1680205C1
25 K140 18 LTGN 1680205C1
26 K175 18 OR 1680205C1
27 K119 18 LTBL 1680205C1
28 K156 18 YL 1680205C1
29 PLUG - - 0453133C1
30 PLUG - - 0453133C1
31 PLUG - - 0453133C1
Figure 199 Connector Composites (105)
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.13. CONNECTOR COMPOSITES (105F), P. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 010
0488 19AUG15 REVISED AND REDRAWN. B 93281C
CONNECTOR 3566553C1
TRANSMISSION DASH CONNECTOR(105F)
25
24
1
3210
45
39
4
48
18
38
31
5
44
17
11
@@ W/ 500K BAUD RATE REGULATORY
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A111 18 OR 3566559C1
2 A155 18 WH 3566559C1
3 A177 18 LTGN 3566559C1
4 A112 18 PK 3566559C1
5 A136 18 OR 3566559C1
6 A152 18 LTGN 3566559C1
7 A171 18 YL 3566559C1
8 A174 18 LTBL 3566559C1
9 A133 18 YL 3566559C1
10 A151 18 WH 3566559C1
11 A137 18 WH 3566559C1
12 A116 18 LTBL 3566559C1
13 A158 18 LTGN 3566559C1
14 A159 18 TN 3566559C1
15 A139 18 OR 3566559C1
16 A131 18 YL 3566559C1
17 - - - -
18 A120 18 LTBL 3566559C1
19 A180 18 OR 3566559C1
20 A154 18 TN 3566559C1
21 A176 18 YL 3566559C1
22 A160 18 YL 3566559C1
23 A140 18 LTGN 3566559C1
24 - - - -
25 A119 18 LTBL 3566559C1
26 A98YL4(+) 18 YL 3566559C1
27 A98GN4(-) 18 GN 3566559C1
28 A46PT 18 GY 3566559C1
29 A46-G 18 WH 3566559C1
30 - - - -
31 - - - -
32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 A178 18 WH 3566559C1
37 A62SC 18 LTBL 3566559C1
38 A109C 18 GY 3566559C1
39 A134B 18 YL 3566559C1
40 A163D 18 YL 3566559C1
41 A110C 18 PK 3566559C1
42 A98YL2(+) 18 YL 3566559C1
42@@ A98YL4(+) 18 YL 3566559C1
43 A98GN2(-) 18 GN 3566559C1
43@@ A98GN4(-) 18 GN 3566559C1
44 - - - -
45 A157 18 WH 3567157C1
46 A103C 18 PL 3567157C1
47 A332NC 18 TN 3567157C1
48 A332CM 18 LTBL 3567157C1
Figure 200 Connector Composites (105F)
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.14. CONNECTOR COMPOSITES (105M), P. 10A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300011
20JUN1180616P AE08058092 10AIBB SCR 2013 EFFECTS.
012 17APR13 ADDED 11/13L B 91786V
TRANSMISSION DASH CONNECTOR(105M)
(LOCATED ON DASH PANALAT LEFT SIDE)
CONNECTOR 3566585C91 BODY LOCK 3566572C1
W/ 15L IBB ENGINE
4
38
5
31
39
24
25
17
32
18
11
48
10
45
1
44
* W/ 11/13L IBB SCR 2013
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K111 18 OR 3566558C1
2 K155 18 WH 3566558C1
3 K177 18 LTGN 3566558C1
4 K112 18 PK 3566558C1
5 K136 18 OR 3566558C1
6 K152 18 LTGN 3566558C1
7 K171 18 YL 3566558C1
8 K174 18 LTBL 3566558C1
9 K133 18 YL 3566558C1
10 K151 18 WH 3566558C1
11 K137 18 WH 3566558C1
12 K116 18 LTBL 3566558C1
13 K158 18 LTGN 3566558C1
14 K159 18 TN 3566558C1
15 K139 18 OR 3566558C1
16 K131 18 YL 3566558C1
17 - - - -
18 K120 18 LTBL 3566558C1
19 K180 18 OR 3566558C1
20 K154 18 TN 3566558C1
21 K176 18 YL 3566558C1
22 K160 18 YL 3566558C1
23 K140 18 LTGN 3566558C1
24 - - - -
25 K119 18 LTBL 3566558C1
26 - - - -
27 - - - -
28 K46PT 18 TN 3566558C1
29 K46-G 18 WH 3566558C1
30 - - - -
31 - - - -
32* K175 18 OR 3566558C1
33* K175 18 WH 3566558C1
34* K158A 18 LTGN 3566558C1
35* 112A 18 PK 3566558C1
36 K178 18 WH 3566558C1
37 K62SC 18 LTBL 3566558C1
38 K109C 18 GY 3566558C1
39 K134B 18 YL 3566558C1
40 K163D 18 YL 3566558C1
41 K110C 18 PK 3566558C1
42 K98GN4 18 GN 3566558C1
42* K98YL4 18 YL 3566558C1
43 K98YL4 18 YL 3566558C1
43* K98GN4 18 GN 3566558C1
44 - - - -
45 K24BD 16 GY 3566558C1
46 K92-GV 18 TN 3566558C1
47 K24BL 16 GY 3566558C1
48 K24CL 16 GY 3566558C1
Figure 201 Connector Composites (105M)
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.15. CONNECTOR COMPOSITES (106F / 107M / 108F), P. 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 011
0488 19AUG15 REVISED AND REDRAWN. B 93281C
* W/ ELECTRONIC XMSN SHIFT & ECU# W/ ALLISON HD OIL FIELD SERIES N/ RETARDER
VIM MODULE(107M)
CONNECTOR 3605446C91
SHIFT SELECTOR(106F)/(108F)
8
1
16
9
3
C
D
12
B
F
A
E
CONNECTOR 2010376C1
@@ W/ 500K BAUD RATE REGULATORY
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3518314C1
2 PLUG - - 3518314C1
3 K62S 18 LTBL 3517243C1
3@@ K62SB 18 LTBL 3517243C1
4 PLUG - - 3518314C1
5 K109B 18 GY 3517243C1
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 K98YL4(+) 18 YL 3517243C1
8@@ K98YL(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 K134 18 YL 3517243C1
11@@ K134A 18 YL 3517243C1
12 K163B 18 YL 3517243C1
12@@ K163A 18 YL 3517243C1
13 K110B 18 PK 3517243C1
13@@ K110A 18 PK 3517243C1
14 PLUG - - 3518314C1
15 K98GN4(-) 18 GN 3517243C1
15@@ K98GN1(-) 18 GN 3517243C1
16 PLUG - - 3518314C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 K169 18 BK 1651943C1
A2# K109D 18 BK 1651943C1
A2* K109 18 BK 1651943C1
A3 PLUG - - 1687788C1
B1 K104 18 TN 1651943C1
B2 K125A 18 TN 1651943C1
B3 PLUG - - 1687788C1
C1 PLUG - - 1687788C1
C2 K124 18 WH 1651943C1
C3 PLUG - - 1687788C1
D1 K141 18 TN 1651943C1
D2 K130 18 WH 1651943C1
D3 PLUG - - 1687788C1
E1 K170 18 DKBL 1651943C1
E2# K110B 18 PK 1651943C1
E2* K110 18 PK 1651943C1
E3 PLUG - - 1687788C1
F1 K163C 18 RD 1651943C1
F2 K165 18 TN 1651943C1
F3 K145 18 RD 1651943C1
Figure 202 Connector Composites (106F / 107M / 108F)
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.16. CONNECTOR COMPOSITES (108M), P. 12
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 012
CONNECTOR 1687787C1
VIM MODULE(108M)
G
B
F
C
3
D
J
E
A
H
1
K
2
* W/ ELECTRONIC XMSN SHIFT & ECU# W/ ALLISON HD & RETARDER
CAV CIRCUIT GAUGE COLOR TERMINAL
A1* K313NO 18 BK 1651943C1
A1# K71A 18 OR 1651943C1
A2 PLUG - - 1687788C1
A3 PLUG - - 1687788C1
B1# K71 18 OR 1651943C1
B1* K313CM 18 LTBL 1651943C1
B2 PLUG - - 1687788C1
B3 PLUG - - 1687788C1
C1 PLUG - - 1687788C1
C2 PLUG - - 1687788C1
C3 PLUG - - 1687788C1
D1 K325NC 18 TN 1651943C1
D2 K332NC 18 TN 1651943C1
D3 PLUG - - 1687788C1
E1 K325CM 18 LTBL 1651943C1
E2 K332CM 18 LTBL 1651943C1
E3 PLUG - - 1687788C1
F1 K323NO 18 DKBL 1651943C1
F2 PLUG - - 1687788C1
F3 PLUG - - 1687788C1
G1# K17B 18 PK 1651943C1
G1* K323CM 18 DKBL 1651943C1
G2 PLUG - - 1687788C1
G3 PLUG - - 1687788C1
H1 PLUG - - 1687788C1
H2 PLUG - - 1687788C1
H3 PLUG - - 1687788C1
J1 K336A 18 TN 1651943C1
J2 K336C 18 TN 1651943C1
J3 PLUG - - 1687788C1
K1 K343A 18 BK 1651943C1
K2 K343C 18 BK 1651943C1
K3 PLUG - - 1687788C1
Figure 203 Connector Composites (108M)
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.17. CONNECTOR COMPOSITES (112 / 113 / 115), P. 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 013
CONNECTOR (PLASTIC HOUSING) 3520417C1CONNECTOR (DIE CAST HOUSING) 2009934C1RUBBER BOOT 481849C1GASKET 1666090C1
TRAILER SOCKET(112)
(LOCATED ON REAR OF SLEEPER OR END OF FRAME)
ASSEMBLY 407860C91
WH
CLEARANCE
ABS
STOP TAIL
GNRD BN BLBK
FOUR WHEEL TRAILER JUNCTION BLOCK(113)
(LOCATED AT REAR CROSS MEMBER)
YL
* W/ SKYRISE# N/ SKYRISE
ROOF HARNESS
RIGHT CAB DOME LIGHT(115)
(LOCATED AT RIGHT ROOF AREA)LIGHT PIGTAIL
CONNECTOR 587568C91 CONNECTOR 587567C91
A
BA
B
OR
BN
OR
WH
BN
GY
OR
* W/ TRAILER CONN ON FRAME# W/ TRAILER CONN ON CAB / SLEEPER
CAV CIRCUIT GAUGE COLOR
WH* 11-GN 18 WH
WH# 11-GAL 18 WH
BN 58R 12 BN
BN 57C 12 OR
GN - - -
OR 56C 12 OR
OR 94AF 10 GY
OR 70C 10 OR
BN 57C 12 OR
GY 68B 12 BN
CAV CIRCUIT GAUGE COLOR
WH - - -
BK 58R 12 BN
YL 56C 12 OR
RD 70C 10 OR
GN 57C 12 OR
BN 68B 12 BN
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A# A16BL 16 BL 0587575C1 0589391C1
A* A63S 16 DKBL 0587575C1 0589391C1
B# A16YL 16 YL 0587575C1 0589391C1
B* A63Y 16 DKBL 0587575C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BLACK 16 BK 0587577C1 0589391C1
B BLACK 16 BK 0587577C1 0589391C1
Figure 204 Connector Composites (112 / 113 / 115)
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.18. CONNECTOR COMPOSITES (127A / 128 / 137M / 141F), P. 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 014R/D 137M WAS R/D 137.
0638 07MAY15 ADDED R/D 137M AND C 92948U
LEFT TAIL LIGHTLEFT(OUTER)SOCKET FROM CAB
LEFT TAIL LIGHT LEFT(INNER)SOCKETTO RIGHT LIGHT
CONNECTOR 1661375C2BODY LOCK 1661376C1
CONNECTOR 1661375C2BODY LOCK 1661376C1
LEFT STOP, TAIL, TURN & BACK-UP LIGHT
(127A)
RIGHT TAIL LIGHT RIGHT(INNER)SOCKETTO LEFT LIGHT
CONNECTOR 1661375C2BODY LOCK 1661376C1
RIGHT STOP, TAIL, TURN & BACK - UP LIGHT
(128)
B
C
D
A
E
B
C
D
A
E
B
C
D
A
E
DATA LINK CONNECTOR(137M)
(LOCATED IN LEFT SIDE OF INSTRUMENT PANEL)
CONNECTOR 2024573C1SEALING CAP 2024574C1
A
B
C
D
E
F
C
CONNECTOR 1661777C1BODY LOCK 1661873C1
BRAKE SWITCH / CRUISE SWITCH(141F)
AD
B
CONNECTOR 3544066C1
DATA LINK CONNECTOR(137M)
(LOCATED IN INSTRUMENT PANEL)
B
JG
F A
H
ED
C
CAV CIRCUIT GAUGE COLOR TERMINAL
A A71A 14 BL 1661377C1
B A56B 14 YL 1661377C1
C A57B 14 GN 1661377C1
D A68A 14 BN 1661377C1
E A11-GV 14 WH 1661377C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 71A 14 BL 1661377C1
B 68A 14 BN 1661377C1
C 57B 14 GN 1661377C1
D PLUG - - 587579C1
E 11-GV 14 WH 1661377C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A R71A 14 BL 1661377C1
B R68A 14 YL 1661377C1
C R57B 14 GN 1661377C1
D PLUG - - 0587579C1
E R11-GV 14 WH 1661377C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A98A(+) 14 BK 0500397C1
B A98C(-) 14 BK 0500397C1
C A97DL 14 VT 0500397C1
D - - - -
E A11-GR 14 WH 0500397C1
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C M97AL 18 VT 1661875C1 1661872C1
D M97-GF 18 VT 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B - - - -
C AYL5(+) 18 YL 1651968C1
D AGN5(-) 18 GN 1651968C1
E - - - -
F - - - -
G - - - -
H - - - -
J - - - -
Figure 205 Connector Composites (127A / 128 / 137M / 141F)
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.19. CONNECTOR COMPOSITES (141F / 142M / 143M / 144M), P. 15
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 015
CONNECTOR 1661777C1BODY LOCK 1661873C1
WIPER LOW SPEED RELAY(143M)
(LOCATED IN INSTRUMENT PANEL)
BRAKE SWITCH / CRUISE SWITCH(141F)
WIPER HIGH SPEED RELAY(142M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0593385C1BODY LOCK 0593387C1
CONNECTOR 0593385C1BODY LOCK 0593387C1
C
D
B A
5 2
1
4
3
CONNECTOR 0593385C1BODY LOCK 0593387C1
AC CONTROL RELAY(144M)
(LOCATED IN INSTRUMENT PANEL)
1
25 3
4
1
25 3
4
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C M97AL 18 VT 1661875C1 1661872C1
D M97-GF 18 VT 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1A82C 16 GY
1661710C1A82K 16 GY
2 A82J 16 GY 1661709C1
3 A82A 16 GY 1661709C1
4 A82D 16 GY 1661709C1
5A12BB 16 LTBL
1661710C1A12BC 16 LTBL
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A82E 16 GY 1661709C1
2 A82B 16 GY 1661709C1
3 A82F 16 GY 1661709C1
4 A82A 16 GY 1661709C1
5A12BB 16 LTBL
1661710C1A12BA 16 LTBL
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A77T 14 LTGN 1661709C1
2A77-GS 18 WH
1661709C1A12-GH 16 WH
3 - - - -
4 A77H 14 LTGN 1661709C1
5 A77W 18 LTGN 1661709C1
Figure 206 Connector Composites (141F / 142M / 143M / 144M)
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.20. CONNECTOR COMPOSITES (145M / 146M / 147M), P. 16
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 016
AIR DRYER RELAY(146M)
(LOCATED IN INSTRUMENT PANEL)
ACCESSORY FEED RELAY(145M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0593385C1BODY LOCK 0593387C1
5 2
1
4
3
35 2
4
1
CONNECTOR 0593385C1BODY LOCK 0593387C1
3
4
CONNECTOR 0593385C1BODY LOCK 0593387C1
1
25
HEADLIGHT DIMMER RELAY(147M)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A14BJ 10 RD 1661710C1
2 A12-GH 16 WH 1661709C1
3 - - - -
4 A12AD 10 LTBL 1661710C1
5 A12AC 12 LTBL 1661710C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A39A 16 GY 1661709C1
2 A13-GAD 18 WH 1659673C1
3 - - - -
4 A39B 16 GY 1661709C1
5 A13AH 14 PK 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A51A 14 YL 1661709C1
2 A52N 16 YL 1661709C1
3A53B 14 YL
1661710C1A64C 14 YL
4A52B 14 YL
1661710C1A52F 12 YL
5 A52M 16 YL 1661709C1
Figure 207 Connector Composites (145M / 146M / 147M)
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.21. CONNECTOR COMPOSITES (148M / 149M / 152M), P. 17
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 017PREFIX OF R/D 149M.
MJV048831MAR16 UPDATED CIRCUIT C 93408S
CLUTCH/CRUISE CONT. RELAY(149M)
35 2
4
1
ABS TRAILER RELAY(152M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0593385C1BODY LOCK 0593387C1
35 2
4
1
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
1
23
4
ECM PARK BRAKE RELAY(148M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0593385C1BODY LOCK 0593387C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1A44EB 18 PK
1661709C1A44EA 18 PK
2 A44EA 18 PK 1659673C1
3 - - - -
4 A44EC 18 GY 1659673C1
5 A44-GE 18 WH 1659673C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94AH 10 GY 1661710C1
2 A13CP 14 PK 1661709C1
3 - - - -
4 A94AF 10 GY 1661710C1
5 A13-GCP 14 WH 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A97CN 18 VT 1659673C1
2 A97-GA 18 VT 1659673C1
3 A97AH 18 VT 1659673C1
4 - - - -
5 A97AJ 18 VT 1659673C1
Figure 208 Connector Composites (148M / 149M / 152M)
208
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.22. CONNECTOR COMPOSITES (152M / 153A / 153M / 161M / 162F), P. 18
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 018A94AF & A13-GCP IN R/D 152M.
012 17APR13 ADDED:CIRC A94AH,A13CPB 91786V
HEATER CONNECTOR #2(162F)
CONNECTOR 1661201C1
5
4
23
1
D
B
C
A
F
C
A
E
D
B
1
ABS POWER RELAY(152M)
(LOCATED IN INSTRUMENT PANEL)
4
5
CONNECTOR 0593385C1BODY LOCK 0593387C1
23
CLUTCH STARTER INTERLOCK RELAY(153M)/(153A)
HEATER CONNECTOR #1(161M)
CONNECTOR 0593385C1BODY LOCK 0593387C1
CONNECTOR 1661204C1
5
4
23
1
D
B
C
A
F
C
A
E
D
B
1
4
5
CONNECTOR 0593385C1BODY LOCK 0593387C1
23
& MUTUAL EXCLUSIVE* W/ 15L ISX ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A17DB 14 PK 1661709C1
2 A17D-GH 14 WH 1661709C1
3 - - - -
4 A17B 14 PK 1661709C1
5 A17DC 14 WH 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75F 10 LTGN 1661227C1
B A75BH 14 LTGN 1661226C1
C A75T 14 LTGN 1661226C1
D A75-G 10 WH 1661227C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75BJ 18 LTGN 1661212C1
B - - - -
C A77H 14 LTGN 3534167C1
D A77R 18 LTGN 1661212C1
E A77F 14 LTGN 3534167C1
F A75C 14 LTGN 3534167C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A17DB 14 PK 1661709C1
2 A17D-GH 14 WH 1661709C1
3 - - - -
4 A17B 14 PK 1661709C1
5 A17DC 14 WH 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A14AN 10 RD 1661710C1
1* A94AH 10 GY 1661710C1
2& A13X 14 PK 1661710C1
2& A13W 14 PK 1661710C1
2* A13CP 14 PK 1661709C1
3 - - - -
4 A94A 10 RD 1661710C1
4* A94AF 10 GY 16617010C1
5 A94-GC 18 WH 1659673C1
5* A13-GCP 14 WH 1661709C1
Figure 209 Connector Composites (152M / 153A / 153M / 161M / 162F)
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.23. CONNECTOR COMPOSITES (165 / 167M / 170M / 171M), P. 19
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 019
RIGHT SIDE TURN LIGHT(171M)
(LOCATED AT BEHIND INSTRUMENTPANEL RIGHT SIDE)
SPARE ACC SWITCH RELAY(167M)
LEFT SIDE TURN LIGHT(170M)
(LOCATED AT BEHIND INSTRUMENT PANEL LEFT SIDE)
CONNECTOR 0969541R1
CONNECTOR 0593385C1BODY LOCK 0593387C1
CONNECTOR 0969541R1
5
2
3 14
BA
BA
ABS WARNING LIGHT RELAY(165)
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
2
3 14
# W/ BENDIX* N/ BENDIX
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A14AS 10 RD 1661710C1
2 A12S 12 LTBL 1661710C1
3 - - - -
4 A14AF 10 RD 1661710C1
5 A12-GS 18 WH 1659673C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA56 12 OR 1677840C1
A56D 12 OR 1677840C1
B A56-GA 16 WH 0333733C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA57 12 OR 1677840C1
A57D 12 OR 1677840C1
B A57-GA 16 WH 0188396R1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94E 18 GY 1659673C1
2#A94B 14 GY
1661710C1A92ST 14 GY
2*A94B 14 GY
1661710C1A94C 14 GY
3A94-G 16 WH
1661710C1A94-GA 16 WH
4 - - - -
5 A94H 16 GY 1661709C1
Figure 210 Connector Composites (165 / 167M / 170M / 171M)
210
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.24. CONNECTOR COMPOSITES (190), P. 20
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 020
MJV048831MAR16 REVISED AND REDRAWN. E 93408S
JK
L
MNO
P
QR
S T
C
D E F
GUV
A B H I
J K
L
M N O
P
Q R
ST
C
DEF
G U V
ABHI
ENGINE / DASH(190/190M)
(LOCATED ON DASH PANEL)
* W/ REMOTE CRUISE# N/ REMOTE CRUISE@ W/ EATON & ROCKWELL SHIFT& W/ EATON SHIFT & REMOTE CRUISE% W/ ROCKWELL & REMOTE CRUISE@@ W/ 15L IBBENG N/ REMOTE PTO%% W/ CRUISE CONTROL AND N/ REMOTE CRIUSE@* W/ 15L ISX 2013 W/ REMOTE PTO@ W/ 15L ISX 2013## W/ 11/13L IBB SCR AND W/ REMOTE PTO&& W/ RED STOP LAMP BUZZER### W/500K BAUD RATE
CONNECTOR 0598332C1BODY LOCK 0598333C1 (QTY-2)
CONNECTOR 0593389C1BODY LOCK 0598333C1 (QTY-2)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A99-G 18 VT 0587576C1 1652325C1
B A99A(5V) 18 VT 0587576C1 1652325C1
C A99 18 VT 0587576C1 1652325C1
D PLUG - - 0587579C1 -
E PLUG - - 0587579C1 -
F A97AL 18 VT 0587576C1 1652325C1
G A97AM 18 VT 0587576C1 1652325C1
G### A97ML 18 VT 0587576C1 1652325C1
H A97AP 18 VT 0587576C1 1652325C1
H&& A13SL6 18 PK 0587576C1 1652325C1
I A97AB 18 VT 0587576C1 1652325C1
I### A97AA 18 VT 0587576C1 1652325C1
J A97AE 18 VT 0587576C1 1652325C1
K A97AA 18 VT 0587576C1 1652325C1
L A24AF 18 GY 0587576C1 1652325C1
M A24AE 18 GY 0587576C1 1652325C1
N A99-GD 18 VT 0587576C1 1652325C1
O A99D 18 VT 0587576C1 1652325C1
P A99D(5V) 18 VT 0587576C1 1652325C1
Q A97SB 18 VT 0587576C1 1652325C1
R A97AH 18 VT 0587576C1 1652325C1
R### A97AJ 18 VT 0587576C1 1652325C1
S A44M 16 GY 0587575C1 1652325C1
S### A97WTS 18 VT 0587576C1 1652325C1
T A97WF 18 VT 0587576C1 1652325C1
U A97AT 18 VT 0587576C1 1652325C1
V A97-GA 18 VT 0587576C1 1652325C1
V### A44EC 18 GY 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K99-G 18 PL 0587578C1 3517771C1
A@ K99-G 20 PL 0587578C1 3517771C1
B K99A5V 18 PL 0587578C1 3517771C1
B@ K99A5V 20 PL 0587578C1 3517771C1
C K99 18 PL 0587578C1 3517771C1
C@ K99 20 PL 0587578C1 3517771C1
D K44C 14 GY 0587577C1 0589391C1
E K44D 14 GY 0587577C1 0589391C1
F K97AL 18 PL 0587578C1 3517771C1
F@ K97AL 20 PL 0587578C1 3517771C1
G K97ML 18 PL 0587578C1 3517771C1
H K97AP 18 PL 0587578C1 3517771C1
H@ K97AP 20 PL 0587578C1 3517771C1
I* K97AB 18 VT 0587578C1 1652325C1
I@ K97AB 16 VT 0587577C1 1652325C1
I#** K97AB 18 PL 0587578C1 3517771C1
I@ K92A20 20 PL 0587578C1 3517771C1
I K97AB 20 PL 0587578C1 3517771C1
J& K97AE 16 VT 0587577C1 1652325C1
J% K97AE 18 PL 0587578C1 3517771C1
J K97AE 20 PL 0587578C1 3517771C1
K* K97AA 18 VT 0587578C1 1652325C1
K@ K97AA 16 VT 0587577C1 1652325C1
K#** K97AA 18 PL 0587577C1 3517771C1
K@ K92A22 20 PL 0587578C1 3517771C1
K@%% K97AA 20 PL 0587578C1 3517771C1
L K24AF 18 GY 0587578C1 3517771C1
L@ K24AF 20 GY 0587578C1 3517771C1
M K24AE 18 GY 0587578C1 3517771C1
M@ K24AE 20 GY 0587578C1 3517771C1
N K99-GD 18 PL 0587578C1 3517771C1
N@ K99-GD 20 PL 0587578C1 3517771C1
O K99D 18 PL 0587578C1 3517771C1
O@ K99D 20 PL 0587578C1 3517771C1
P K99D5V 18 PL 0587578C1 3517771C1
P@@ K99D 18 VT 0587578C1 3517771C1
P@* K6D 20 PL 0587578C1 3517771C1
Q## K92A15 18 PK 0587578C1 1652325C1
Q@ K95DEF 16 TN 0587577C1 1652325C1
R& K97AH 18 PL 0587578C1 3517771C1
R%** K97AH 16 VT 0587577C1 1652325C1
R@ K97AH 20 PL 0587578C1 3517771C1
S K97WTS 18 PL 0587578C1 3517771C1
S@ K101 20 TN 0587578C1 3517771C1
T K97WF 18 PL 0587578C1 3517771C1
U K97AT 18 PL 0587578C1 3517771C1
V K44EC 18 GY 0587578C1 3517771C1
V@ K95AC 18 TN 0587578C1 3517771C1
Figure 211 Connector Composites (190)
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.25. CONNECTOR COMPOSITES (200M / 201M), P. 21
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 021
POWER LOCK UNLOCK RELAY(200M)
POWER WINDOW LEFT & RIGHT RELAY(201M)
CONNECTOR 0593385C1BODY LOCK 0593387C1
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
2
3 14
13
5
4
2
CONNECTOR 0593385C1BODY LOCK 0593387C1
13
5
4
2
POWER LOCK RELAY(201M)
# W/ LEFT & RIGHT POWER WINDOW* W/ RIGHT POWER WINDOW
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A81D 18 LTGN 1659673C1
2 A81B 18 LTGN 1661709C1
3 A81-GA 18 WH 1659673C1
4 A81C 18 LTGN 1659673C1
5 A81M 18 LTGN 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A81H 18 LTGN 1659673C1
2A81 18 LTGN
1661709C1A81A 18 LTGN
3 A81-GB 18 WH 1659673C1
4A81B 18 LTGN
1661709C1A81A 18 LTGN
5A81N 18 LTGN
1661709C1A81P 18 LTGN
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A83 14 LTGN 1661709C1
2 A12-G 14 WH 1661709C1
3 - - - -
4# A83C 14 LTGN 1661710C1
4# A83D 14 LTGN 1661710C1
4* A83D 14 LTGN 1661709C1
5 A12W 12 LTBL 1661710C1
Figure 212 Connector Composites (200M / 201M)
212
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.26. CONNECTOR COMPOSITES (201M / 202M / 203 / 203G), P. 22
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 022AND A5B(-) AT R/D 203.
MJV048831MAR16 ADDED CIRCUIT A5B(+) F 93408S
J1939 TERMINATING RESISTOR(203)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
CTD RELAY(201M)
CONNECTOR 1667741C1BODY LOCK 1667771C1
CONNECTOR 0593385C1BODY LOCK 0593387C1
13
5
4
2
C
A
B
CONNECTOR 1667740C1BODY LOCK 1667771C1
J1939 BACKBONE(203G)
(LOCATED IN INSTRUMENT PANEL)A
B
C
2
START ENABLE RELAY(201M)
3
5
CONNECTOR 0593385C1BODY LOCK 0593387C1
4 1
APADS FAN CTRL RELAY(202M)
3 41
5
2
@@ W/ 500K BAUD RATEREGULATORY
CONNECTOR 1667741C1BODY LOCK 1667771C1
J1939 BACKBONE 250K(203G)
C
B
A
@ W/500K BAUD RATE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A13BD 18 GY 1659673C1
2 A49C 18 GY 1659673C1
3 A49 18 GY 1659673C1
4 - - - -
5 A13BC 18 PK 1661709C1
5@@ A13BD 18 GY 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A8YL(+) 18 YL 1661875C1 3568570C1
A@ A5B(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C A8GN(-) 18 GN 1661875C1 3568570C1
C@ A5B(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A10YL(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
C A10GN(-) 18 GN 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 17A 12 PK 1661710C1
2 17-GA 16 WH 1661709C1
3 - - - -
417EM 16 PK
1661710C117X 14 PK
5 17EA 16 PK 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A77AY 16 LT GN 1661709C1
2 A33AC 16 WH 1661709C1
3 A23AC 16 LT GN 1661709C1
4 PLUG
5 A77AX 16 LT GN 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A5F(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1
C A5F(-) 18 GN 1661875C1 3568570C1
Figure 213 Connector Composites (201M / 202M / 203 / 203G)
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.27. CONNECTOR COMPOSITES (201M / 204 / 205), P. 22A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0088
12MAR1391786V AE08058092 22A
MJV048831MAR16 REVISED AND REDRAWN. E 93408S
BUZZER(201M)
CONNECTOR 0593385C1BODY LOCK 0593387C1
13
5
4
2
2
APADS RELAY(201M)
3
5
CONNECTOR 0593385C1BODY LOCK 0593387C1
4 1
ENGINE STOP ALARM(201M)
(LOCATED IN INSTRUMENTAL PANEL)
CONNECTOR 0593385C1BODY LOCK 0593387C1
2
5
134
@ W/ RED STOP LAMP BUZZER
J1939 TERMINATINGRESISTER 250K
(204)(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 1667741C1BODY LOCK 1667771C1
J1939 TERMRESIST BACKBONE 500K
(205)
CONNECTOR 1667741C1BODY LOCK 1667771C1
C
B
A
A
B
C
CAV CIRCUIT GAUGE COLOR TERMINAL
1 BROWN 16 BN 1661709C1
2 - - - -
3 A44 16 GY 1661710C1
3 BLACK 16 BK 1661710C1
4 - - - -
5 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A77AC 16 LT GN 1661709C1
2 A77-GAB 16 WH 1661709C1
3 - - - -
4 A77AD 16 LT GN 1661709C1
5 A77AB 16 PK 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1@ A13SL3 18 PK 1659673C1
2 - - - -
3@ A13SL1 18 PK 1659673C1
4 - - - -
5 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A A5K(+) 18 YL 1661875C1 3568570C1
B PLUG - - - 2025431C1
C A5K(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A A5M(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C A5M(-) 18 GN 1661875C1 3568570C1
Figure 214 Connector Composites (201M / 204 / 205)
214
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.28. CONNECTOR COMPOSITES (205G / 205M), P. 22B
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0223
19JAN1693408S AE08058092 22B
MJV048831MAR16 INITIAL RELEASE. A 93408S
4
DIFF LOCK RELAY(205M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0593385C1
3 1
5
2
J1939 500K BACKBONE (205G)
CONNECTOR 1667740C1BODY LOCK 1667771C1
C
B
A
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A62GE 16 WH 1661709C1
1 A49GF 18 LT BL 1661709C1
2 A49LC 18 LT BL 1659673C1
3 - - - -
4 A49LF 18 LT BL 1659673C1
5 A49GF 18 LT BL 1659673C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A A5N(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
C A5N(-) 18 GN 1667742C1 3568570C1
Figure 215 Connector Composites (205G / 205M)
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.29. CONNECTOR COMPOSITES (209 / 211M / 214 / 221), P. 23
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 023IN R/D 211M.
012 17APR13 ADDED CIRC: M57A C 91786V
RIGHT HEADLIGHT(211M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-RIGHT SIDE)
CONNECTOR 0587568C91
AB
C
D
E
A
B
RIGHT HEADLIGHT(211M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-RIGHT SIDE)
CONNECTOR 1673752C1
CONNECTOR 1669972C1
BLOWER MOTOR(209)
(CONNECTION AT MOTOR)
B
A
LOW PRESSURE SAFETY SWITCH(214)
BA
CONNECTOR 2002712C1
B
CONNECTOR 2002712C1
HIGH PRESSURE SAFETY SWITCH(221)
A
* W/ 15L ISX ENGINE.
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52E 12 YL 1673747C1 0589390C1
B M52-GA 12 WH 1673747C1 0589390C1
C M53C 12 YL 1673747C1 0589390C1
D M57 14 OR 0587575C1 0589391C1
D* M57A 14 OR 0587575C1 0589391C1
E M58U 14 BN 0587575C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52E 12 YL 1673747C1 0589390C1
B M53C 12 YL 1673747C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75F 10 LTGN 1661211C1
B A75T 14 LTGN 1661211C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 77P 18 LTGN 1651943C1
B 77E 18 LTGN 1651943C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 77N 18 LTGN 1651943C1
B 77J 18 LTGN 1651943C1
Figure 216 Connector Composites (209 / 211M / 214 / 221)
216
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.30. CONNECTOR COMPOSITES (227 / 228 / 230 / 236 / 236F / 244F), P. 24
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 024IN R/D 228 & K97-GA,K97-GC IN R/D 244F.
012 17APR13 ADDED CIRC:K23C,K23-G C 91786V
AUTO XMSN TEMP SENDER(236F)
(LOCATED ON XMSN)
AC PRESSURE SWITCH(228)
(LOCATED ON ENGINE)
XMSN OIL TEMP SENDER(236)
(LOCATED ON XMSN)
* W/15L DIESEL ENGINE
CONNECTOR 2036584C1
A
B
A
B
B
A
CONNECTOR AM-89000 #7
BACK - UP LIGHT SWITCH (230)
(LOCATED ON TOP OF TRANSMISSION)A
B
C
A
B
CONNECTOR 3522068C1BODY LOCK 1661874C1
FAN SOLENOID(227)
(LOCATED ON ENGINE)
C
CONNECTOR 2024437C1BODY LOCK 2011364C1
E
SHIFT TOWER CRUISE CONTROL(244F)
A
B
D
F
* W/ ROCKWELL & REMOTE CRUISE# W/ REMOTE CRUISE@ W/ 11/13L IBB SCR 2013
A
BCONNECTOR 0587568C91
CONNECTOR 0587568C91
CONNECTOR 2036584C1
* W/AIR CONDITIONING & W/ FANOVERRIDE & N/ APADS # W/AIRCONDITIONING & N/FAN OVERRIDE;APADS
@ W/15L ISX 2013M
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K31 18 TN 2036586C1 -
*A K23C 18 TN 0587576C1 1652325C1
#A K23C 18 TN 0587576C1 351771C1
A@ K23C 20 TN 0587576C1 3517771C1
B K31-G 16 TN 2036586C1 -
*B K23T 18 TN 0587576C1 1652325C1
#B K23T 18 TN 0587576C1 351771C1
B@ K23-G 18 PK 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K31 16 TN 2036586C1
*A K31B 16 TN 2036586C1
B K31-G 16 WH 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K31 18 TN 2036586C1
B K31-G 16 TN 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BLACK 16 BK 1661875C1 1661872C1
B WHITE 16 WH 1661875C1 1661872C1
C - - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A KC23 18 TN 1661875C1 3517771C1
B K23-G 18 WH 1661875C1 3517771C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K97-GC 16 VT 1667742C1 1661872C1
A# K97-GC 18 VT 1667742C1 1661872C1
A@ K97-GA 16 VT 1667742C1 1661872C1
A@ K97-GC 18 WH 1667742C1 1661872C1
B K97AE2 16 VT 1667742C1 1661872C1
C K97AN 18 PL 1667742C1 3568570C1
D K97AH 16 VT 1667742C1 1661872C1
E K97AA2 16 VT 1667742C1 1661872C1
F K97AB2 16 VT 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A KC23 18 TN 0587576C1 3517771C1
B K23-G 18 WH 0587576C1 3517771C1
Figure 217 Connector Composites (227 / 228 / 230 / 236 / 236F / 244F)
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.31. CONNECTOR COMPOSITES (267M / *275 / 289F / 290F / 291), P. 25
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 025
MJV048831MAR16 REVISED AND REDRAWN. D 93408S
FRONT LEFT MODULATOR VALVE(290F)
(LOCATED AT BETWEEN FRONT WHEELS)
THROTTLE POSITION SENSOR(267M)
(LOCATED IN INSTRUMENT PANEL)
FRONT WHEEL SPEED SENSOR LEFT(289F)
(LOCATED AT FRONT LEFT SENSOR)
CONNECTOR 1686834C1BODY LOCK 1664408C1
CONNECTOR 1684261C1BODY LOCK 1684263C1
A
B
C
D
E
F
2 1
A
B
C
A
C
B
ABS RIGHT FRONT MODULATOR VALVE(291)
(LOCATED AT BETWEEN FRONT WHEELS)
CONNECTOR 1686834C1BODY LOCK 1664408C1
ABS FRONT CHASSIS
A
B
HILL START AID (285F)
CONNECTOR 0587573C91
1
2
CONNECTOR 2036583C1
THERMAL OVERCRANK(*275)
CONNECTOR 3678796C1% W/ 15L ISX ENGINE* W/ 15L DIESEL ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH 16 GY 1680205C1
2 OR/WH 16 OR 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1* GY/WH2 16 GY 3601687C1
1% GY1/WH 16 GY 3601687C1
2* OR/WH2 16 OR 3601687C1
2% OR1/WH 16 OR 3601687C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BK/WH 16 BK 2033819C1 1652325C1
B RD/WH 16 RD 2033819C1 1652325C1
C BN/WH 16 BN 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A VT/WH 16 VT 1661377C1 1652325C1
B LTGN/WH 16 LTGN 1661377C1 1652325C1
C LTBL/WH 16 LTBL 1661377C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K17A 16 PK 2036586C1
B K17A1 16 PK 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A99-G 18 VT 0587578C1 1652325C1
B A99 18 VT 0587578C1 1652325C1
C A99A(5V) 18 VT 0587578C1 1652325C1
D A99D(5V) 18 VT 0587578C1 1652325C1
E A99-GD 18 VT 0587578C1 1652325C1
F A99D 18 VT 0587578C1 1652325C1
Figure 218 Connector Composites (267M / *275 / 289F / 290F / 291)
218
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.32. CONNECTOR COMPOSITES (291F / 292F / 294A / 294F), P. 26
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 026
012 17APR13 ADDED R/D 294A. C 91786V
RIGHT FRONT MODULATOR VALVE(291F)
(LOCATED AT BETWEEN FRONT WHEELS)
FRONT WHEEL SPEED SENSOR, RIGHT(292F)
(LOCATED AT FRONT RIGHT WHEEL)
CONNECTOR 1684261C1BODY LOCK 1684263C1
CONNECTOR 1686834C1BODY LOCK 1664408C1
CLUTCH SWITCH(294F)
(LOCATED BY CLUTCH)
CONNECTOR 1661199C1
B
A
C
2 1
B
A
A
B
C
B
A
CONNECTOR 1661197C1
CONNECTOR 1661197C1
STARTER INTERLOCK SWITCH(294A)
(LOCATED IN INSTRUMENT PANEL)
CLUTCH SWITCH(294F)
* W/ 15L ISX ENGINE
A
B
C
CONNECTOR 1661199C1
STARTER INTERLOCK SWITCH(294A)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A97AH 18 VT 1661212C1
B - - - -
C A97CL 18 VT 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A VT/WH 16 VT 2033819C1 1652325C1
B LTGN/WH 16 LTGN 2033819C1 1652325C1
C LTBL/WH 16 LTBL 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
A 97AJ 18 VT 1661212C1
A* A97AH 18 VT 1661212C1
B A97CM 18 VT 1661212C1
B* A97-GH 18 VT 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B A17DA 14 WH 3534167C1
C A17DC 14 WH 3534167C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 DKBL/WH 16 DKBL 1680205C1
2 YL/WH 16 YL 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A17DA 14 WH 3534167C1
B A17DC 14 WH 3534167C1
Figure 219 Connector Composites (291F / 292F / 294A / 294F)
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.33. CONNECTOR COMPOSITES (296M / 298 / 299 / 303F), P. 27
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 027IN R/D 296M.
012 17APR13 ADDED CIRC: M56A B 91786V
SPEEDO SENSOR(303F)
LEFT HEADLIGHT(296M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-LEFT SIDE)
LEFT HEADLIGHT(296M)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE-LEFT SIDE)
CONNECTOR 0587568C91
CONNECTOR 0587568C91
CONNECTOR 1673752C1
AB
C
D
E
A
B
A
B
6X4 FRONT REAR AXLESENDER JUMPER
CONNECTOR 587567C91
CHASSIS HARNESS
CONNECTOR 587567C91CONNECTOR 587568C91 CONNECTOR 587568C91
CHASSIS HARNESS
4X2 REAR AXLESENDER JUMPER
CHASSIS HARNESS
CONNECTOR 587567C91
SENDER JUMPER
CONNECTOR 587568C91
A
B
A
B B
A B
AA
B
A
B
REAR REAR AXLE TEMPERATURE SENDER(299)
FORWARD REAR AXLE TEMPERATURE SENDER(298)
* W/ 15L ISX ENGINE.
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52D 12 YL 1673747C1 0589390C1
B M52-GE 12 WH 1673747C1 0589390C1
C M53D 12 YL 1673747C1 0589390C1
D M56 18 OR 0587576C1 1652325C1
D* M56A 18 OR 0587576C1 1652325C1
E M58T 18 BN 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K97AJ1 16 VT 0587575C1 1652325C1
B PLUG - - 0587579C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52D 12 YL 1673747C1 0589390C1
B M53D 12 YL 1673747C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A32 14 RD 0587577C1 0589391C1
B A32-G 14 BN 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R32 14 RD 0587575C1 0589391C1
B R32-G 14 BN 0587575C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A32-GA 14 BN 0587577C1 0589391C1
B A32A 14 RD 0587577C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R32-GA 14 BN 0587575C1 0589391C1
B R32A 14 RD 0587575C1 0589391C1
Figure 220 Connector Composites (296M / 298 / 299 / 303F)
220
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.34. CONNECTOR COMPOSITES (303M / 311 / 312 / 313 / 314M), P. 28
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 028
SPEEDO SENSOR(303M)
CONNECTOR 0587567C91
A
B
LIGHT PIGTAIL
CONNECTOR 1661259C1BODY LOCK 1661263C1 CONNECTOR 1661260C1
BODY LOCK 1661264C1
CONNECTOR 1661260C1BODY LOCK 1661264C1
LEFT READING LIGHT(312)
(LOCATED AT ROOF NEAR LIGHT)
CONNECTOR 1661259C1BODY LOCK 1661263C1
RIGHT READING LIGHT(311)
(LOCATED AT ROOF NEAR LIGHT)
ROOF HARNESS
LIGHT PIGTAILROOF HARNESS
BA
CONNECTOR 1661259C1BODY LOCK 1661263C1
WORK LIGHT CONNECTOR(314M)
(LOCATED ON LEFT FRAME RAIL AT BACK OF CAB)
AB
AB A
B
B
A
A
CONNECTOR 0481140C1
B
FAN ASSEMBLY ROOF HARNESS
CONNECTOR 0969541R1
B
A
DEFROSTER FAN (LOCATED AT FRONT CENTER ROOF)
(313)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K97AJ 16 VT 0587577C1 1652325C1
B K97AK 16 VT 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A RED 18 RD 1661262C1
B WHITE 18 WH 1661262C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63T 18 DKBL 1661261C1
B A63-GT 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A RED 18 RD 1661262C1
B WHITE 18 WH 1661262C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63R 18 DKBL 1661261C1
B A63-GR 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A65B 18 OR 1661261C1
B A65-GB 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A BLACK 16 BL 239807R1
B BLACK 16 BL 239807R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A76-G 16 WH 333733C1
B A76 16 LTGN 333733C1
Figure 221 Connector Composites (303M / 311 / 312 / 313 / 314M)
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.35. CONNECTOR COMPOSITES (320 / 325 / 340), P. 29
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 029AND K41E IN R/D 340.
012 17APR13 ADDED CIRC:K41D C 91786V
AMBIENT TEMPERATURE SENSOR(340)
(TIED WITH CENTER CHASSIS HARNESS ON DASH RIGHT SIDE)
CONNECTOR 3522068C1BODY LOCK 1661874C1
RIGHT CAB READING LIGHT CONNECTOR
(320) RIGHT SIDE ROOFJUMPER HARNESS
CONNECTOR 1669973C1CONNECTOR 1669972C1
HEADLINER HARNESS
A
B A
B
A B
LEFT CAB READINGLIGHT CONNECTOR
(325)
CONNECTOR 1669972C1
RIGHT SIDE ROOFJUMPER HARNESSHEADLINER HARNESS
A
CONNECTOR 1669973C1
B
A
B
* W/ 11/13L IBB SCR 2013
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63T 18 DKBL 1661212C1
B A63-GT 18 DKBL 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63T 18 DKBL 1661208C1
B A63-GT 18 DKBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63R 18 DKBL 1661208C1
B A63-GR 18 DKBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63R 18 DKBL 1661212C1
B A63-GR 18 DKBL 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/ SLEEVE
A K41 18 LTGN 1661875C1 1661872C1
A* K41D 18 LTGN 1661875C1 1661872C1
B K41-G 18 LTGN 1661875C1 3568570C1
B* K41E 18 LTGN 1661875C1 3568570C1
Figure 222 Connector Composites (320 / 325 / 340)
222
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.36. CONNECTOR COMPOSITES (345M / 351 / 352), P. 29A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300011
20JUN1180616P AE08058092 29A
0486 30DEC11 INITIAL RELEASE. A 80616P
LEFT REAR WHEEL SPEED SENSOR(351)
(LOCATED AT REAR LEFT WHEEL)
& MUTUALLY EXCLUSIVE
AB
2 1
2
CONNECTOR 3539777C1BODY LOCK 3539784C1
RIGHT REAR WHEEL SPEED SENSOR(352)
(LOCATED AT REAR RIGHT WHEEL)
1
CONNECTOR 3539777C1BODY LOCK 3539784C1
& MUTUALLY EXCLUSIVE
A
B
CLEARANCE LIGHT CONNECTOR(345M)
(LOCATED AT ON ROOF)
CLEARANCE LIGHTHARNESS HEADLINER
HARNESS
CONNECTOR 1661260C1BODY LOCK 1661264C1
CONNECTOR 1661259C1BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1& GY/WH 16 GY 1651969C1
1& GY/WH 16 GY 1680205C1
2& OR/WH 16 OR 1651969C1
2& OR/WH 16 OR 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58A 18 BK 1661261C1
B A58-GA 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1& DKBL/WH 16 DKBL 1651969C1
1& DKBL/WH 16 DKBL 1680205C1
2& YL/WH 16 YL 1651969C1
2& YL/WH 16 YL 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58A 18 BK 1661261C1
B A58-GA 18 WH 1661261C1
Figure 223 Connector Composites (345M / 351 / 352)
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.37. CONNECTOR COMPOSITES (353 / 354 / 355), P. 30
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
DLV1 12JAN11 INITIAL RELEASE. A 61879YCIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 030
RIGHT REAR MODULATOR VALVE(354)
(LOCATED AT BACK SIDE OF DOGBONE CROSSMEMBER)
CONNECTOR 1686834C1BODY LOCK 1664408C1
A
B
C
CONNECTOR 3554087C1
* W/ J1939 DATA - LINK
ABS / ATC ECU(355)
(INSIDE RT FRAME RAIL)(INSIDE CAB AFTER 9/00)
FRONT ABS / ATC CHASSIS HARNESS(LOCATED AT INSIDE RIGHT FRAME RAIL)
3
F
2 1
H
B
G
E
K
A
J
DC
LEFT REAR MODULATOR VALVE(353)
(LOCATED AT BACK SIDE OF DOGBONE CROSSMEMBER)
CONNECTOR 1686834C1BODY LOCK 1664408C1
A
B
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A VT/WH 16 VT 2033819C1 1652325C1
B LTGN/WH 16 LTGN 2033819C1 1652325C1
C LTBL/WH 16 LTBL 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1* A94GL1 16 WH 3565443C1
A2* A94GL2 16 WH 3565443C1
A3* A94GL3 16 WH 3565443C1
B1 A94KA 16 GY 3565443C1
B2 PLUG - - 3554386C1
B3 PLUG - - 3554386C1
C1 A94BH 18 LTGN 3565443C1
C2 A94BD 18 GY 3565443C1
C3 YL1(+) 18 YL 3565443C1
D1 A94BJ 18 LTBL 3565443C1
D2 PLUG - - 3554386C1
D3 GN1(-) 18 GN 3565443C1
E1 A94CB 18 VT 3565443C1
E2 A94T 18 GY 3565443C1
E3 A94H 16 GY 3565443C1
F1 A94BK 18 BK 3565443C1
F2 A94BE 18 GY 3565443C1
F3 PLUG - - 3554386C1
G1 A94BM 18 BN 3565443C1
G2 A98J(+) 16 BK 3565443C1
G3 A98K(-) 16 BK 3565443C1
H1 A94BL 18 RD 3565443C1
H2 A94BF 18 DKBL 3565443C1
H3 A94BB 18 VL 3565443C1
J1 A94BC 18 GY 3565443C1
J2 A94BF 18 BK 3565443C1
J3 PLUG - - 3554386C1
K1 A94VT 16 GY 3565443C1
K2 A94KB 16 GY 3565443C1
K3 A94KC 16 GY 3565443C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BK/WH 16 BK 2033819C1 1652325C1
B RD/WH 16 RD 2033819C1 1652325C1
C BN/WH 16 BN 2033819C1 1652325C1
Figure 224 Connector Composites (353 / 354 / 355)
224
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.38. CONNECTOR COMPOSITES (360 / 393 / 393B / 412A / 420M), P. 31
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 031TO CAVITY 11 IN R/D 420M.
0638 07MAY15 ADDED CIRCUIT A49LF C 92948U
POSITIVE BATTERY CONNECTOR(412A)
ENGINE OIL TEMP(393)
CONNECTOR 2031520C1BODY LOCK 2033927C1
CONNECTOR 2036584C1
RIGHT SIDE CLUSTER(420M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2024509C1
A
B
B
A
1 10
1413
9
6
3
5
124
87
19
16
11
17
15
2
18
20
ATC SOLENOID(360)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3518183C1BODY LOCK 3518174C1
2 1
* W/ 15L ISX ENGINE
CONNECTOR 2036584C1
SPEEDO SENSOR(393B)
A
B
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A62B 18 DKBL 2018639C1
2 A62-GB 18 WH 2018639C1
3 A28C 18 TN 2018639C1
4 A11-GJ 18 WH 2018639C1
5 A36S(+) 18 TN 2018639C1
6 A36S(-) 18 TN 2018639C1
7 A36C(+) 18 TN 2018639C1
8 A36C(-) 18 TN 2018639C1
9 A44 18 GY 2018639C1
10 A38 18 TN 2018639C1
11 A49LF 18 LTBL 2018639C1
12 A43 18 GY 2018639C1
13 A40 18 GY 2018639C1
14 A94BD 18 GY 2018639C1
15 A94E 18 GY 2018639C1
16 A36L 18 TN 2018639C1
17 - - - -
18 A31 18 TN 2018639C1
19 A32A 18 TN 2018639C1
20 A32 18 TN 2018639C1
CAV CIRCUIT GAUGE COLOUR TERMINAL SEAL/SLEEVE
A K30 16 TN 2036586C1 -
A K30* 18 TN 3610533C1 3554318C1
B K30-GB 16 TN 2036586C1 -
B K30-GB* 18 TN 3610533C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A14B 10 RD 2025423C1 2025427C1
B PLUG - - 2025432C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PK/WH 16 PK 3518961C1
2 TN/WH 16 TN 3518961C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K30 16 TN 2036586C1
B K30-GB 16 TN 2036586C1
Figure 225 Connector Composites (360 / 393 / 393B / 412A / 420M)
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.39. CONNECTOR COMPOSITES (421M / 422M), P. 32
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 032A5D(-) AT CAV 7,8 OF R/D 421M.
MJV048831MAR16 ADDED CIRC A5D(+) & B 93408S
SPEEDO / TACHOMETER MODULE #1(421M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2018588C1
SPEEDO / TACHOMETER MODULE #2(422M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2018591C1
1
4
10
1617
20
5
3
14
9
13
19
67 18
1112
8
15
2
7
5
2
6
413
1920
3
9
17
15
1
8
16
14
12
1011
18
@ W/500K BAUD RATE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A62D 18 DKBL 2018639C1
2 A62-GD 18 WH 2018639C1
3 A28B 18 TN 2018639C1
4 A11-GL 18 WH 2018639C1
5 A47/48(+) 18 GY 2018639C1
6 A47/48(-) 18 GY 2018639C1
7 A9YL(+) 18 YL 2018639C1
7@ A5D(+) 18 YL 2018639C1
8 A9GN(-) 18 GN 2018639C1
8@ A5D(-) 18 GN 2018639C1
9 A14G 18 RD 2018639C1
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 A36 18 TN 2018639C1
16 - - - -
17 - - - -
18 A40C 18 GY 2018639C1
19 A36L 18 TN 2018639C1
20 A52J 18 YL 2018639C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A57R 18 OR 2018639C1
2 A56R 18 OR 2018639C1
3 A29L 18 TN 2018639C1
4 A35L 18 TN 2018639C1
5 A29S(+) 18 TN 2018639C1
6 A29S(-) 18 TN 2018639C1
7 A29C(+) 18 TN 2018639C1
8 A29C(-) 18 TN 2018639C1
9 A35S(+) 18 TN 2018639C1
10 A35S(-) 18 TN 2018639C1
11 A35C(+) 18 TN 2018639C1
12 A35C(-) 18 TN 2018639C1
13 A27S(+) 18 TN 2018639C1
14 A27S(-) 18 TN 2018639C1
15 A27C(+) 18 TN 2018639C1
16 A27C(-) 18 TN 2018639C1
17 A36S(+) 18 TN 2018639C1
18 A36S(-) 18 TN 2018639C1
19 A36C(+) 18 TN 2018639C1
20 A36C(-) 18 TN 2018639C1
Figure 226 Connector Composites (421M / 422M)
226
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.40. CONNECTOR COMPOSITES (423M / 424M), P. 33
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 033A94T IN R/D 423M.
0488 09SEP15 ADDED CIRC A97ML AND D 93248U
LEFT SIDE CLUSTER #2(423M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2018589C1
LEFT SIDE CLUSTER #1(424M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2018590C1
7
14
5
12
310
17
4
1
8
15
6
13
11
18
29
16
4 1112
2 73
10
6
5
8
9
1
* W/ 15L ISX ENGINE# W/ RED STOP LAMP BUZZER
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A29S(+) 18 TN 2018639C1
2 A29S(-) 18 TN 2018639C1
3 A29C(+) 18 TN 2018639C1
4 A29C(-) 18 TN 2018639C1
5 A35S(+) 18 TN 2018639C1
6 A35S(-) 18 TN 2018639C1
7 A35C(+) 18 TN 2018639C1
8 A35C(-) 18 TN 2018639C1
9 A27S(+) 18 TN 2018639C1
10 A27S(-) 18 TN 2018639C1
11 A27C(+) 18 TN 2018639C1
12 A27C(-) 18 TN 2018639C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A62C 18 DKBL 2018639C1
2 A62-GC 18 WH 2018639C1
3 A28A 18 TN 2018639C1
4 A11-GM 18 WH 2018639C1
5 A29L 18 TN 2018639C1
6 - - - -
7 A65C 18 OR 2018639C1
8* A97SB 18 VT 2018639C1
9 A35L 18 TN 2018639C1
10 A97ML 18 VT 2018639C1
10* A97AM 18 VT 2018639C1
11# A97AP 18 VT 2018639C1
12 A28D 18 TN 2018639C1
13* A97AT 18 VT 2018639C1
14 A94T 18 GY 2018639C1
15 - - - -
15 - - - -
16 - - - -
17 - - - -
18 A30 18 TN 2018639C1
Figure 227 Connector Composites (423M / 424M)
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.41. CONNECTOR COMPOSITES (425M / 426 / 426M / 427 / 480F), P. 34
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 034D OF R/D 426M.
MJV048831MAR16 ADDED CIRC A86 AT CAV B 93408S
XMSN ECU(426 / 480F)
(LOCATED IN CAB ROOF)
CONNECTOR 2031522C1BODY LOCK 2033927C1
RADIO #1(426M)
CONNECTOR 1661200C1
CONNECTOR 1661200C1
PANEL LIGHT SWITCH(425M)
(LOCATED IN INSTRUMENT PANEL)
A
B
CD
E
F
A
B
CD
E
F
B
A
CONNECTOR 1661201C1
RADIO #2(427)
(LOCATED IN CAB ROOF)
F A
C
BE
D
B
A
CONNECTOR 2031520C1BODY LOCK 2033927C1
@ W/500K BAUD RATE
CAV CIRCUIT GAUGE COLOR TERMINAL
A A88B 16 LTGN 1661209C1
B A86A 18 LTGN 1661208C1
C A86C 18 LTGN 1661208C1
D@ A86 16 LTGN 1661209C1
E A86D 18 LTGN 1661208C1
F A86B 18 LTGN 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A14B 10 RD 2031531C1 2025427C1
B A11-G 10 WH 2031531C1 2025427C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A62 16 DKBL 1661209C1
B A11-GS 16 WH 1661209C1
C A62A 16 DKBL 1661209C1
D A62W 16 DKBL 1661209C1
E - - - -
F A62-GW 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86-GA 18 WH 1661212C1
B A86N 18 LTGN 1661212C1
C A86V 18 LTGN 1661212C1
D A86W 18 LTGN 1661212C1
E A86P 18 LTGN 1661212C1
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92 14 TN 2025421C1 2025421C1
B K92-G 14 TN 2025421C1 2025428C1
Figure 228 Connector Composites (425M / 426 / 426M / 427 / 480F)
228
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.42. CONNECTOR COMPOSITES (428F / 429F / 430), P. 35
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 035FOR CONNECTOR 2005836C1.
MJV048831MAR16 ADDED BODYLOCK P/N B 93408S
ROOF CONNECTOR #1(429F)
(LOCATED IN CAB ROOF)
WINDSHIELD WIPER MOTOR(430)
(LOCATED IN UNDER HOOD)
CONNECTOR 1661375C2BODY LOCK 1661376C1
CONNECTOR 2005836C1BODY LOCK 2006504C1
D C
A
B
F
E
A
B
C
D
E
CONNECTOR 2005835C1
RADIO PIGTAIL
ROOF CONNECTOR #2(428F)
(LOCATED IN CAB ROOF)
CAB HARNESS
EFGHA
BCDH
GFED
CBA
CAB HARNESS
CONNECTOR 1661201C1
ROOF PIGTAIL
CONNECTOR 1661200C1
A
B
CD
E
F
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GAB 16 WH 1661212C1
B A63AS 18 DKBL 1661212C1
C A63Z 18 DKBL 1661212C1
DA63H 18 DKBL 1661213C1
A63Y 18 DKBL 1661213C1
E - - - -
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K82C 16 GY 2033819C1 1652325C1
B K82F 16 GY 2033819C1 1652325C1
C K82-GC 16 WH 2033819C1 1652325C1
D K82D 16 GY 2033819C1 1652325C1
E K82E 16 GY 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86A 18 LTGN 1661212C1
B A86B 18 LTGN 1661212C1
C A86C 18 LTGN 1661212C1
D A86D 18 LTGN 1661212C1
E A86E 16 LTGN 1661212C1
F A58A 16 BN 1661212C1
G A62AP 16 DKBL 1661212C1
H A63P 16 DKBL 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86A 18 LTGN 1661208C1
B A86B 18 LTGN 1661208C1
C A86C 18 LTGN 1661208C1
D A86D 18 LTGN 1661208C1
E A86E 16 LTGN 1661209C1
F A58A 16 BN 1661209C1
G A62AP 16 DKBL 1661209C1
H A63P 16 DKBL 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GAB 16 WH 1661211C1
B A63AS 18 DKBL 1661211C1
C A63Z 18 DKBL 1661211C1
DA63H 18 DKBL 1661211C1
A63Y 18 DKBL 1661211C1
E - - - -
F - - - -
Figure 229 Connector Composites (428F / 429F / 430)
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.43. CONNECTOR COMPOSITES (433M / 434M / 435M), P. 36
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 036
012 17APR13 ADDED CIRC: A97GC B 91786V
IN R/D 435M.
ENGINE BRAKE ON / OFF SWITCH(434M)
CONNECTOR 2009385C1
CRUISE ON / OFF SWITCH(435M)
CONNECTOR 2009385C1
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
ENGINE BRAKE SELECTOR SWITCH(433M)
8 7
6
5
1
2
3
4
8 7
6
5
1
2
3
4
8 7
6
5
1
2
3
4
CONNECTOR 2009385C1
* W/ 15L ISX ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 A97AE 18 VT 1661224C1
6A97CR 18 VT
3541250C1A97CS 18 VT
6* A97GC 18 VT 1661224C1
7 A62J 16 DKBL 1661209C1
8 A62-GJ 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2# A24AD 18 GY 1661224C1
2* A24BL 16 GY 1661226C1
3 A24AE 18 GY 1661224C1
4 - - - -
5 - - - -
6 A24AF 18 GY 1661224C1
7 A62L 16 DKBL 1661209C1
8 A62-GL 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 A24AM 18 GY 1661224C1
3 A24CL 16 GY 1661226C1
4 - - - -
5# A24AD 18 GY 1661224C1
5* A24BD 16 GY 1661226C1
6# A24AM 18 GY 1661224C1
6* A92-GT 18 TN 1661224C1
7 A62N 16 DKBL 1661209C1
8 A62-GN 18 WH 1661208C1
Figure 230 Connector Composites (433M / 434M / 435M)
230
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.44. CONNECTOR COMPOSITES (436M / 437M / 438M / 440M), P. 37
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 037 IN R/D 436M.
012 17APR13 ADDED CIRC:A97-GB B 91786V
RIGHT MOTORIZED MIRROR SWITCH(437M)
CONNECTOR 2009385C1
CRUISE SET/ RESUME SWITCH(436M)
CONNECTOR 2009385C1
CONNECTOR 2009385C1
HEATED MIRROR SWITCH(438M)
8 7
6
5
1
2
3
4
FOG LIGHT SWITCH(440M)
CONNECTOR 2009385C1
2
8
1
5
6
4
7
3
2
8
1
5
6
4
7
3
2
8
1
5
6
4
7
3
* W/ ENGINE BRAKE# N/ ENGINE BRAKE% W/ 15L ISX ENG
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A78E 18 LTGN 1661224C1
2 A78-GA 18 WH 1661224C1
3 - - - -
4 A78F 18 LTGN 1661224C1
5 A78D 16 LTGN 1661226C1
6 - - - -
7 A62AW1 16 DKBL 1661209C1
8 A62-GAY 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A78-G 18 WH 1661224C1
2 - - - -
3 - - - -
4 - - - -
5 A78 16 LTGN 1661226C1
6A78A 18 LTGN
3541250C1A78B 18 LTGN
7 A62AX 16 DKBL 1661209C1
8 A62-GAX 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A97AA 18 VT 1661224C1
2 A97CS 18 VT 1661224C1
2% A97-GB 18 VT 1661224C1
3 A97AB 18 VT 1661224C1
4 - - - -
5 - - - -
6 - - - -
7 A62K 16 DKBL 1661209C1
8# A62-GK 18 DKBL 1661208C1
8* A62-GK 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A64-G 18 WH 1661224C1
2 - - - -
3 - - - -
4 - - - -
5 A64C 14 YL 1661226C1
6 A64A 14 YL 1661226C1
7 A62AN 16 DKBL 1661209C1
8 A62-GAN 16 WH 1661209C1
Figure 231 Connector Composites (436M / 437M / 438M / 440M)
231
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.45. CONNECTOR COMPOSITES (441 / 442 / 453M), P. 38
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 038A11-GHH IN R/D 453M.
0488 09SEP15 ADDED CIRC A11-G AND B 93248U
WORK LIGHT SWITCH(441)
CONNECTOR 2007315C1BODY LOCK 2007316C1
CONNECTOR 1661256C1
GROUND ADAPTER(453M)
(LOCATED IN INSTRUMENT PANEL)
5
1
2
6
4
A
B
C
D
E
F
G
H
J
K
DOME LIGHT SWITCH(442)
CONNECTOR 3520850C1
3
10
9
1
8
6
4
7
5B2B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GA 12 WH 3566715C1
B - - - -
C A11GR 16 WH 1661209C1
D - - - -
E - - - -
F - - - -
G - - - -
H A11-G 16 WH 1661209C1
J A11-GPD 18 WH 1661208C1
K A11-GHH 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A65C 16 OR 1661226C1
2 A65-GC 16 WH 1661226C1
3 - - - -
4 A65A 16 OR 1661226C1
5 A65B 18 OR 1661224C1
6 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A63AS 16 DKBL 1661226C1
2A63A 16 DKBL
1661227C1A63N 16 DKBL
3 A63-GD 16 WH 1661226C1
4 - - - -
5 - - - -
6 - - - -
7 A62F 16 DKBL 1661226C1
8 - - - -
9 A62-GAN 18 WH 1661224C1
10 - - - -
Figure 232 Connector Composites (441 / 442 / 453M)
232
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.46. CONNECTOR COMPOSITES (454M / 455M), P. 39
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 039IN R/D 454M.
0488 19AUG15 ADDED CIRCUIT A49-G D 93281C
CONNECTOR 2007315C1BODY LOCK 2007316C1
GROUND ADAPTER(455M)
(LOCATED IN INSTRUMENT PANEL)
A
B
C
D
E
F
G
H
J
K
K
* W/ HEATED DRIVER SEAT# N/ HEATED DRIVER SEAT& W/ SART MODULE
J
G
GROUND ADAPTER(454M)
(LOCATED IN INSTRUMENT PANEL)
F
C
E
D
H
A
B
CONNECTOR 2007315C1BODY LOCK 2007316C1
* W/ ALLISON HD & RETARDER# W/ ALLISON HD & AUTO NEUTRAL SWITCH@@ W/ 500K BAUD RATE REGULATORY
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GE 12 WH 3566715C1
B A13-GAD 18 WH 1661208C1
C* A95-G 16 WH 1661209C1
C# A38-G 18 WH 1661208C1
D A38-GB 18 WH 1661208C1
D& A97-GB 18 VT 1661208C1
E A94-G 16 WH 1661209C1
F - - - -
G A11-GAW 14 WH 3566715C1
H A41-G 18 WH 1661208C1
J A11-GAC 14 WH 3566715C1
K - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GY 10 WH 1661211C1
B A25-G 18 WH 1661208C1
C A92-GA 18 WH 1661208C1
D - - - -
E - - - -
F - - - -
G A11-GBC 12 WH 3566715C1
H A11-GF 18 WH 1661208C1
J* A49-G 18 GY 1661208C1
J# A99-G 18 WH 1661208C1
J@@ A49-G 18 WH 1661208C1
K A11-GAW 16 WH 1661209C1
Figure 233 Connector Composites (454M / 455M)
233
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.47. CONNECTOR COMPOSITES (456M / 457M / 460F), P. 40
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 040R/D 457M.
0638 19JAN15 CIRCUIT UPDATED FOR C 92948G
CONNECTOR 1661777C1BODY LOCK 1661873C1
LOW AIR SWITCH #1(460F)
(LOCATED IN CAB)
K
CONNECTOR 2007315C1BODY LOCK 2007316C1
J
G
GROUND ADAPTER(456M)
(LOCATED IN INSTRUMENT PANEL)
F
C
E
D
H
A
B
AB
C
D
* W/ DUAL AXIS MIRROR# N/ SINGLE AXIS MIRROR
CONNECTOR 2007315C1BODY LOCK 2007316C1
GROUND ADAPTER(457M)
(LOCATED IN CAB)
E
J
C
A
D
K
H
F
B
G
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C A40A 16 GY 1661875C1 1661872C1
D A40-GA 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GC 10 WH 1661211C1
B A11-GX 18 WH 1661208C1
C - - - -
D - - - -
E - - - -
F - - - -
G* A78-GA 18 WH 1661208C1
G# A78-GC 18 WH 1661208C1
H A81-G 14 WH 3566715C1
J - - - -
K A11-GHD 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A97-GR 18 VT 1661208C1
C A44-GM 16 WH 1661209C1
D A24-GBK 18 WH 1661208C1
G A23A 16 TN 1661209C1
J A77AY 16 LT GN 1661209C1
Figure 234 Connector Composites (456M / 457M / 460F)
234
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.48. CONNECTOR COMPOSITES (462M), P. 41
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 041
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
1R2R1
2
65
3
1
3
D
B3
A
7
F1
D
F2
4
5
2
C
7
B1STUD
3
C
4 B
5
8
A
2
B2STUD
4
1
1R4
1R3
5
5
8
6
3 5
7
2
4
7
5
3 3
F3
1 1
4
2
87
5
8
4
6 6
53
21
3
F5
4
2
4
F4
2
4
2
1
6
8
A
B
C
D
A
B
C
D
A
B
C
D
CONTINUED ON SHEET 42
FUSE BLOCK(462M)
(LOCATED IN INSTRUMENT PANEL-LEFT SIDE)
CONNECTOR 2018917C91BODY LOCK 0593387C1 (QTY-12)
CAV CIRCUIT GAUGE COLOR TERMINAL
F1-A1 - - - -
F1-A2 - - - -
F1-B3 - - - -
F1-B4 - - - -
F1-C5 - - - -
F1-C6 - - - -
F1-D7 - - - -
F1-D8 - - - -
F2-A1 - - - -
F2-A2 - - - -
F2-B3 - - - -
F2-B4 - - - -
F2-C5 - - - -
F2-C6 - - - -
F2-D7 - - - -
F2-D8 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
F3-A1 - - - -
F3-A2 - - - -
F3-B3 - - - -
F3-B4 - - - -
F3-C5 - - - -
F3-C6 - - - -
F3-D7 - - - -
F3-D8 - - - -
F4-A1 - - - -
F4-A2 - - - -
F4-B3 A83 14 LTGN 0557374C1
F4-B4 A14BD 14 RD 0557374C1
F4-C5 - - - -
F4-C6 - - - -
F4-D7 - - - -
F4-D8 - - - -
F5-A1 - - - -
F5-A2 - - - -
F5-B3 - - - -
F5-B4 - - - -
F5-C5 - - - -
F5-C6 - - - -
F5-D7 - - - -
F5-D8 - - - -
R1-1 - - - -
R1-2 - - - -
R1-3 - - - -
R1-4 - - - -
R1-5 - - - -
R2-1 - - - -
R2-2 - - - -
R2-3 - - - -
R2-4 - - - -
R2-5 - - - -
R3-1 - - - -
R3-2 - - - -
R3-3 - - - -
R3-4 - - - -
R3-5 - - - -
R4-1 - - - -
R4-2 - - - -
R4-3 - - - -
R4-4 - - - -
R4-5 - - - -
Figure 235 Connector Composites (462M)
235
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.49. CONNECTOR COMPOSITES (462M), P. 42
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
08JUL1180257V AE08068784 042
012 29JUN12 TERMINAL FOR CAVITY 6 B 90238J
OF CONN 3849648C1 WAS 3849648C1.
A
C
B
CONNECTOR 1686834C1BODY LOCK 1664408C1
BODY BUILDER TURN/STOP (4460BF)(LOCATED AT MAIN TO REAR CHASSIS INTERCONNECT)
CONNECTOR 3553961C1BODY LOCK 3554019C1
C
B
A
B
C
A
BODY BUILDER TURN / STOP (4460AM)(LOCATED BETWEEN CENTER
CHASSIS AND REAR CHASSIS)
B
B
C
ACONNECTOR 1686834C1BODY LOCK 1664408C1
E
BODY BUILDER CONNECTION (4460BM / 4450BF)(LOCATED AT END OF FRAME NEAR REAR AXLES)
BODY BUILDER TURN / STOP (4460M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
C
F CONNECTOR 2039311C91BODY LOCK 2039342C1
A
A
CONNECTOR 1661375C2BODY LOCK 1661376C1
B
WINDSHIELD WIPER MOTOR (4500)(LOCATED UNDER HOOD)
E
C
G
D
D
3
14
CONNECTOR 3849648C1CAVITIES 2,3,5,7,10-15 ARE MOLDED SHUT.
13
2
ENGINE / MELROSE (6011)(LOCATED ON THE LEFT SIDE OF ENGINE)
6
7
5
9
8
12
1
10
16
15
4
11
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R56BC 16 OR 2033911C1 1652325C1
B R57BC 16 OR 2033911C1 1652325C1
C R70BB 14 OR 2033912C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R68B 14 BN 3535486C1 0589391C1
B R56B 16 OR 2039343C1 1652325C1
C R57B 16 OR 2039343C1 1652325C1
D R58B 14 BN 3535486C1 0589391C1
E R71B 16 OR 2039343C1 1652325C1
F R12B 14 LTBL 3535486C1 0589391C1
G R11-GB 12 WH 2039344C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A82D 16 GY 2033819C1 1652325C1
B A82V 16 GY 2033819C1 1652325C1
C A82-G 14 WH 2033816C1 1652325C1
D A82K 16 GY 2033819C1 1652325C1
E A82L 16 GY 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K19-GM 14 GY 3850092C1 3578677C1
4 PLUG - - - -
6 K97T 18 PL 3850120C1 -
8 K19BA 14 GY 3850092C1 3578677C1
9 K97-GH 14 WH 3850092C1 3578677C1
16 K97NC 14 PL 3850092C1 3578677C1
Figure 236 Connector Composites (462M)
236
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.50. CONNECTOR COMPOSITES (462M), P. 43
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 043
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
5
A
6
5
B4
11
5 C
2
4
A
8
1
R4
D
3
1
4
FUSE BLOCK(462M)
(LOCATED IN INSTRUMENT PANEL-LEFT SIDE)
5
8
C
B1STUD
6
2
D
5
F5
D
1
3
C
4
2
F1
2
R3
C
8
2 A 2
3
7
R2
B
A 212
F2
3
7
5
B
3
7
6
7
C
B
4
3
3
D
B2STUD
F4
7
4
1
6
CONTINUED ON SHEET 44
5 6
R1
8D
32
5
4
A
8
4
1
B
F3
5
1
4
3
CONNECTOR 2018917C93BODY LOCK 0593387C1 (QTY-12)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE
CAV CIRCUIT GAUGE COLOR TERMINAL
F1-A1 A75 10 LTGN 0557375C1
F1-A2# (A14Z) - - 0557383C1
F1-A2* A14X 10 RD 0557375C1
F1-B3 A77T 14 LTGN 0557374C1
F1-B4 A14Z 10 RD 0557383C1
F1-C5 A75A 14 LTGN 0557374C1
F1-C6# (A14Z) - - 0557383C1
F1-C6* (A14Z) - - 0557378C1
F1-D7 A63P 16 DKBL 0557374C1
F1-D8# (A14Z) - - 0557383C1
F1-D8* A14Y 14 RD 0557374C1
F2-A1#A86 16 LTGN
0557375C1A86E 16 LTGN
F2-A1*A65A 14 OR
0557375C1A84 14 LTGN
F2-A2# A12M 12 LTBL 0557375C1
F2-A2* A14T 10 RD 0557378C1
F2-B3#A86K 14 LTGN
0557375C1A97DL 14 VT
F2-B3* A63 18 DKBL 1666118C1
F2-B4# A14T 10 RD 0557381C1
F2-B4* (A14T) - - 0557378C1
F2-C5# A50A 18 YL 1666118C1
F2-C5* A14S 12 RD 0557375C1
F2-C6# (A14T) - - 0557381C1
CAV CIRCUIT GAUGE COLOR TERMINAL
F2-C6* A14R 10 RD 0557378C1
F2-D7# A51 14 YL 0557374C1
F2-D7* A55 12 OR 0557375C1
F2-D8# (A14T) - - 0557381C1
F2-D8* (A14R) - - 0557378C1
F3-A1 A58D 12 BN 0557375C1
F3-A2# (A14E) - - 0557383C1
F3-A2* A14E 10 RD 0557378C1
F3-B3 A70 12 OR 0557375C1
F3-B4# A14E 10 RD 0557383C1
F3-B4* (A14E) - - 0557378C1
F3-C5 A68 10 BN 0557375C1
F3-C6# (A14E) - - 0557383C1
F3-C6* A14B 10 RD 0557378C1
F3-D7 A50 18 YL 1666118C1
F3-D8# (A14E) - - 0557383C1
F3-D8* (A14B) - - 0557378C1
F4-A1# A66D 14 YL 0557374C1
F4-A1* A13V 16 PK 0557374C1
F4-A2# A13BL 14 PK 0557374C1
F4-A2* A13B 12 PK 0557375C1
F4-B3 - - - -
F4-B4 - - - -
F4-C5 A71 18 OR 1666118C1
F4-C6 A13J 12 PK 0557378C1
F4-D7#A78 16 LTGN 0557375C1
A78C 16 LTGN 0557375C1
F4-D7*A82K 16 GY 0557375C1
A87B 16 GY 0557375C1
F4-D8# (A13J) - - 0557378C1
F4-D8* A14AL 10 RD 0557375C1
F5-A1# A14S 12 RD 0557375C1
F5-A1*A78 16 LTGN 0557375C1
A78C 16 LTGN 0557375C1
F5-A2# (A14B) - - 0557383C1
F5-A2* A13BN 12 PK 0557375C1
F5-B3# A55 12 OR 0557375C1
F5-B3*A86 16 LTGN 0557375C1
A86E 16 LTGN 0557375C1
F5-B4# A14B 10 RD 0557383C1
F5-B4* A12M 12 LTBL 0557375C1
F5-C5A14J 16 RD 0557375C1
A85 16 GY 0557375C1
F5-C6# (A14B) - - 0557383C1
F5-C6* A14AM 10 RD 0557375C1
F5-D7# A14BJ 10 RD 0557375C1
F5-D7*A86K 14 LTGN 0557375C1
A97DL 14 VT 0557375C1
F5-D8# (A14B) - - 0557383C1
F5-D8* A14AA 14 RD 0557374C1
Figure 237 Connector Composites (462M)
237
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.51. CONNECTOR COMPOSITES (462M), P. 44
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 044
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
& MUTUAL EXCLUSIVE
CONTINUED FROM SHEET 43
CAV CIRCUIT GAUGE COLOR TERMINAL
R1-1 A14S 12 RD 1661710C1
R1-2 A13-GA 18 WH 1659673C1
R1-3 - - - -
R1-4 A13H 12 PK 1661710C1
R1-5 A13A 12 PK 1661710C1
R2-1 A75F 10 LTGN 1661710C1
R2-2& A13-GA 18 WH 1661709C1
R2-2& A75-GB 18 WH 1661709C1
R2-3 A75T 14 LTGN 1661709C1
R2-4 A75 10 LTGN 1661710C1
R2-5 A75H 14 LTGN 1661709C1
R3-1 A75D 14 LTGN 1661709C1
R3-2& A75-GB 18 WH 1661709C1
R3-2& A75-GC 18 WH 1661709C1
R3-3 - - - -
R3-4 A75M 14 LTGN 1661709C1
R3-5 A75N 14 LTGN 1661709C1
R4-1 A51 14 YL 1661709C1
R4-2& A50-GB 18 WH 1661709C1
R4-2& A75-GC 18 WH 1661709C1
R4-3 - - - -
R4-4 A51A 14 YL 1661709C1
R4-5& A50B 18 YL 1661709C1
R4-5& A66H 18 YL 1661709C1
FUSE LOCATION CAVITY RATING IN AMP PART NUMBER DESCRIPTION
FUSE BREAKER -
F1-A 1-2 30 0571691C1 - -
F1-B 3-4 10 0131222C1 - -
F1-C 5-6 20 0131224C1 - -
F1-D 7-8 15 0509080C1 - -
F2-A 1-2 15 0509080C1 - -
F2-B 3-4 20 0131224C1 - -
F2-C 5-6 10 - 2007463C1 -
F2-D 7-8 25 - 2007466C1 -
F3-A 1-2 20 0131224C1 - -
F3-B 3-4 20 0131224C1 - -
F3-C 5-6 30 0571691C1 - -
F3-D 7-8 10 0131222C1 - -
F4-A 1-2 10 0131222C1 - -
F4-B 3-4 - - - -
F4-C 5-6 10 0131222C1 - -
F4-D 7-8 15 0509080C1 - -
F5-A 1-2 30 0571691C1 - -
F5-B 3-4 20 0131224C1 - -
F5-C 5-6 15 0509080C1 - -
F5-D 7-8 30 0571691C1 - -
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION
R1 1, 2, 3, 4, 5 2012557C1 IGNITION RELAY
R2 1, 2, 3, 4, 5 2012557C1 HIGH SPEED RELAY
R3 1, 2, 3, 4, 5 2012557C1 MEDIUM HIGH SPEED RELAY
R4 1, 2, 3, 4, 5 2012557C1 HEADLIGHT RELAY
Figure 238 Connector Composites (462M)
238
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.52. CONNECTOR COMPOSITES (463M), P. 45
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 045A13DM1 AT CAV F6 AND F8.
MJV048831MAR16 ADDED CIRC A13D AND B 93408S
FUSE BLOCK(463M)
(LOCATED IN INSTRUMENT PANEL)
CONTINUED ON SHEET 46
4
A2
25
8
C
A
3
1
4
1 2
2
2
32
6
4
B
D
6
4
A
D
1
C
D 8
F6
53
77
4 3
C
3
R6
87
C
B
5
2
6
D
5
5
1
F9F8
4
8
1
3
1
4
A1
5 5
5
7
4 3
R8
B
6
1
3
B
R5 R7
2
F7
CONNECTOR 2018917C93BODY LOCK 0593387C1 (QTY-12)
* W/ ENGINE BRAKE# N/ ENGINE BRAKE@ W/500K BAUD RATE
CAV CIRCUIT GAUGE COLOR TERMINAL
F6-A1 - - - -
F6-A2# (A14M) 0557383C1
F6-A2* A14M 10 RD 0557378C1
F6-B3 - - - -
F6-B4# A14M 10 RD 0557383C1
F6-B4* (A14M) - - 0557378C1
F6-C5#A65A 14 OR
0557375C1A84 14 LTGN
F6-C5* A14BJ 10 RD 0557375C1
F6-C6# (A14M) - - 0557383C1
F6-C6# A14AJ 10 RD 0557375C1
F6-D7# A63 18 DKBL 1666118C1
F6-D7* A13D 18 PK 1666118C1
F6-D7 @ A13D 20 PK 1666118C1
F6-D8# (A14M) - - 0557383C1
F6-D8* A13Z 12 PK 0557375C1
F7-A1 A15 12 RD 0557375C1
F7-A2# (A14L) - - 0557383C1
F7-A2* A14C 10 RD 0557375C1
F7-B3 A56H 12 OR 0557375C1
F7-B4# A14L 10 RD 0557383C1
F7-B4* A14L 10 RD 0557378C1
F7-C5 A57H 12 OR 0557375C1
F7-C6# (A14L) - - 0557383C1
F7-C6* (A14L) - - 0557378C1
F7-D7 A70E 10 OR 0557375C1
F7-D8# (A14L) - - 0557383C1
F7-D8* A14F 10 RD 0557375C1
F8-A1# A13V 16 PK 0557374C1
F8-A1* A50A 18 YL 1666118C1
F8-A2# (A13B) - - 0557381C1
F8-A2* A14D 10 RD 0557378C1
F8-B3# A13DM1 18 PK 1666118C1
F8-B3* A51 14 YL 0557374C1
F8-B3 @ A13DM1 20 PK 1666118C1
CAV CIRCUIT GAUGE COLOR TERMINAL
F8-B4# A13B 12 PK 0557381C1
F8-B4* (A14D) - - 0557378C1
F8-B4# A13B 12 PK 0557375C1
F8-C5# A75BC 16 LTGN 0557374C1
F8-C5* A68C 16 BN 0557374C1
F8-C6# (A13B) - - 0557381C1
F8-C6* A68D 10 BN 0557375C1
F8-D7 - - - -
F8-D8 - - - -
F9-A1 A39A 16 GY 0557374C1
F9-A2# (A14D) - - 0557383C1
F9-A2*A14AD 16 RD
0557375C1A14BL 14 RD
F9-B3# A94AH 10 GY 0557375C1
F9-B3* A66D 14 YL 0557374C1
F9-B4# A14D 10 RD 0557383C1
F9-B4* A13BL 14 PK 0557374C1
F9-C5 A66A 14 YL 0557374C1
F9-C6# (A14D) - - 0557383C1
F9-C6* A14BL 14 RD 0557374C1
F9-D7#A82K 16 GY
0557375C1A87B 16 GY
F9-D7* A75BC 16 LTGN 0557374C1
F9-D8# (A14D) - - 0557383C1
F9-D8* A13U 12 PK 0557375C1
R5-1 A75A 14 LTGN 1661709C1
R5-2 A13-GT 18 WH 1659673C1
R5-3 - - - -
R5-4 A75BL 14 LTGN 1661709C1
R5-5 A13BH 18 PK 1659673C1
R6-1 A77F 14 LTGN 1661709C1
R6-2A13-GT 18 WH
1661709C1A77-G 18 WH
R6-3 A77C 14 LTGN 1661709C1
R6-4 - - - -
R6-5 A77R 18 LTGN 1659673C1
R7-1A85 16 GY
1661710C1A85D 16 GY
R7-2 A85C 16 GY 1661709C1
R7-3 - - - -
R7-4 A85B 16 GY 1661709C1
R7-5 A85D 16 GY 1661709C1
R8-1 A58D 12 BN 1661710C1
R8-2A58-GA 18 WH
1661709C1A77-G 18 WH
R8-3 - - - -
R8-4 A58R 12 BN 1661710C1
R8-5 A58C 18 BN 1659673C1
Figure 239 Connector Composites (463M)
239
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.53. CONNECTOR COMPOSITES (463M), P. 46
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 046
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONTINUED FROM SHEET 45
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION
R5 1, 2, 3, 4, 5 2012557C1 MAIN CONTROL RELAY
R6 1, 2, 3, 4, 5 2012557C1 AC RELAY
R7 1, 2, 3, 4, 5 2012557C1 HORN RELAY
R8 1, 2, 3, 4, 5 2012557C1 TRAILER MARKER RELAY
FUSE LOCATION CAVITY RATING IN AMP PART NUMBER DESCRIPTION
FUSE BREAKER -
F6-A 1-2 20 0131224C1 - -
F6-B 3-4 10 0131222C1 - -
F6-C 5-6 15 0509080C1 - -
F6-D 7-8 10 0131222C1 - -
F7-A 1-2 25 0131225C1 - -
F7-B 3-4 15 0509080C1 - -
F7-C 5-6 15 0509080C1 - -
F7-D 7-8 30 0571691C1 - -
F8-A 1-2 10 0131222C1 2007463C1 -
F8-B 3-4 10 0131222C1 2007466C1 -
F8-C 5-6 10 0131222C1 - -
F8-D 7-8 - - - -
F9-A 1-2 15 0509080C1 - -
F9-B 3-4 30 0571691C1 - -
F9-C 5-6 15 0509080C1 - -
F9-D 7-8 15 - 2007464C1 -
Figure 240 Connector Composites (463M)
240
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.54. CONNECTOR COMPOSITES (464M), P. 47
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 047
0488 09SEP15 REVISED AND REDRAWN. D 93248U
FUSE BLOCK(464M)
(LOCATED IN INSTRUMENT PANEL-RIGHT SIDE)
CONNECTOR 2018917C91BODY LOCK 0593387C1 (QTY-12)BODY LOCK 3518682C1 (QTY-31)
2
5
DD
4
F13
R11
C
4
4
A
3
1
2
8 7
3
B
F12
4
AA
6
8 8
2 2A
R12
6C C
7
1
5
2
6
1
5
5
3
8
4
5
2
1
C
1
2
3
3
1
5
3
C
D
1
6
3
R10
F14
5
8
G1STUD
7
4 4B
F11
3 B
7
2
2
R9
6
4
D
1
5
B
7 D
F10
1
5
4
A
3B
CONTINUED ON SHEET 048
* W/ ETHER START# W/ POWER ROAD RELAY& W/ POWER WINDOW LOCK BOTH SIDE@ W/ FOGLIGHTS** W/ BENDIX AIR## W/ RED STOP LAMP BUZZER@@ W/ BEACON LIGHT
CAV CIRCUIT GAUGE COLOR TERMINAL
F10-A1* A21H 18 TN 1666118C1
F10-A1# A14B 18 RD 1666118C1
F10-A1& A81 18 LTGN 1666118C1
F10-A1@ A64 14 YL 0557374C1
F10-A1* A14AS 10 RD 0557375C1
F10-A1** A94P 12 GY 0557375C1
F10-A1## A13SL1 18 PK 1666118C1
F10-A1@@ A50BL 18 GY 1666118C1
F10-A2* A14AR 10 RD 0557375C1
F10-A2# A14C 16 RD 0557374C1
F10-A2& A14FA 14 RD 0557374C1
F10-A2@ A12P 12 LTBL 0557375C1
F10-A2* A13L 14 PK 0557374C1
F10-A2** A94AN 10 RD 0557375C1
F10-A2## A13SL2 14 PK 0557374C1
F10-A2@@ A14BE 18 PK 1666118C1
F10-A3 A94CF 18 PK 0557375C1
F10-A3 A94KA 16 PK 0557375C1
F10-A3 A94KA 18 PK 1666118C1
F10-A4 A13W 14 PK 0557374C1
F10-A4 A13WA 14 PK 0557374C1
F10-A5 A94CF 16 PK 0557374C1
F10-A6 A13WB 14 PK 0557374C1
F10-B3 A13PA 18 PK 1666118C1
F10-B3** A94KA 18 PK 1666118C1
F10-B4 A13PB 18 PK 1666118C1
F10-B4** A13W 14 PK 0557374C1
F10-B4** A95ST 14 GY 0557374C1
F10-C5 - - - -
F10-C6 - - - -
F10-D7 - - - -
F10-D8 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
F11-A1 - - - -
F11-A2 - - - -
F11-B3 - - - -
F11-B4 - - - -
F11-C5 - - - -
F11-C6 - - - -
F11-D7 - - - -
F11-D8 - - - -
F12-A1 - - - -
F12-A2 - - - -
F12-B3 - - - -
F12-B4 - - - -
F12-C5 - - - -
F12-C6 - - - -
F12-D7 - - - -
F12-D8 - - - -
F13-A1 - - - -
F13-A2 - - - -
F13-B3 - - - -
F13-B4 - - - -
F13-C5 - - - -
F13-C6 - - - -
F13-D7 - - - -
F13-D8 - - - -
R9-1 - - - -
R9-2 - - - -
R9-3 - - - -
R9-4 - - - -
R9-5 - - - -
R10-1 - - - -
R10-2 - - - -
R10-3 - - - -
R10-4 - - - -
R10-5 - - - -
R11-1 - - - -
R11-2 - - - -
R11-3 - - - -
R11-4 - - - -
R11-5 - - - -
R12-1 - - - -
R12-2 - - - -
R12-3 - - - -
R12-4 - - - -
R12-5 - - - -
Figure 241 Connector Composites (464M)
241
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.55. CONNECTOR COMPOSITES (464M), P. 48
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 048
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONTINUED FROM SHEET 47
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION
R9 1, 2, 3, 4, 5 - -
R10 1, 2, 3, 4, 5 - -
R11 1, 2, 3, 4, 5 - -
R12 1, 2, 3, 4, 5 - -
FUSE LOCATION CAVITY RATING IN AMP PART NUMBER DESCRIPTION
FUSE BREAKER -
F10-A 1-2 15 0509080C1 - -
F10-B 3-4 10 0131222C1 - -
F10-C 5-6 - - - -
F10-D 7-8 - - - -
F11-A 1-2 - - - -
F11-B 3-4 - - - -
F11-C 5-6 - - - -
F11-D 7-8 - - - -
F12-A 1-2 - - - -
F12-B 3-4 - - - -
F12-C 5-6 - - - -
F12-D 7-8 - - - -
F13-A 1-2 - - - -
F13-B 3-4 - - - -
F13-C 5-6 - - - -
F13-D 7-8 - - - -
F14-A 1-2 - - - -
F14-B 3-4 - - - -
F14-C 5-6 - - - -
F14-D 7-8 - - - -
Figure 242 Connector Composites (464M)
242
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.56. CONNECTOR COMPOSITES (464M), P. 49
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 049
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
4
C
3
1
4 B
R10
A
4 3
D
3
4
B
2
3
8
4
F10
2
D
B
D
B
1
8
5
2
FUSE BLOCK(464M)
(LOCATED IN INSTRUMENT PANEL - RIGHT SIDE)
F12
A
7
1
5
4
C5
D
3
1 1
7
4
A
R9
1
6
2
2 5 33
F13
CC
R12
G1STUD
7 8
5
A
6
2
6
F11
CONTINUED ON SHEET 50
B
A
8 7
3
F14
1
D
4
C 6
2
5
1
R11
2
3
55
7 8
1 2
4
5 6
CONNECTOR 2018917C92BODY LOCK 0593387C1 (QTY-12)
* W/ OUTSIDE TEMP SENSOR# W/ MAINFOLD PRESSURE GAUGE& W/ ALLISON HD & RETARDER@ W/ PYROMETER% W/ HEATED DRIVER SEAT** W/ AUTO NEUTRAL & N RETARDER
CAV CIRCUIT GAUGE COLOR TERMINAL
F11-A1 - - - -
F11-A2 - - - -
F11-B3 - - - -
F11-B4 - - - -
F11-C5 - - - -
F11-C6 - - - -
F11-D7 - - - -
F11-D8 - - - -
F12-A1 - - - -
F12-A2 - - - -
F12-B3 - - - -
F12-B4 - - - -
F12-C5 - - - -
F12-C6 - - - -
F12-D7 - - - -
F12-D8 - - - -
F13-A1 - - - -
F13-A2 - - - -
F13-B3 - - - -
F13-B4 - - - -
F13-C5 - - - -
F13-C6 - - - -
F13-D7 - - - -
F13-D8 - - - -
R9-1 - - - -
R9-2 - - - -
R9-3 - - - -
R9-4 - - - -
R9-5 - - - -
R10-1 - - - -
R10-2 - - - -
R10-3 - - - -
R10-4 - - - -
R10-5 - - - -
R11-1 - - - -
R11-2 - - - -
R11-3 - - - -
R11-4 - - - -
R11-5 - - - -
R12-1 - - - -
R12-2 - - - -
R12-3 - - - -
R12-4 - - - -
R12-5 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
F10-A1* A41A 18 LTGN 1666118C1
F10-A1# A28M 18 TN 1666118C1
F10-A1& A13BH 18 PK 1666118C1
F10-A1** A13BE 18 PK 1666118C1
F10-A1@ A25 18 TN 1666118C1
F10-A1% A38A 18 LTGN 1666118C1
F10-A## A13X 14 PK 0557374C1
F10-A## A94A 10 RD 0557375C1
F10-A2# A13MA 18 PK 1666118C1
F10-A2@ A13AB 14 PK 0557374C1
F10-A2* A13CD 18 PK 1666118C1
F10-A2& A13BG 14 PK 0557374C1
F10-A2** A13BA 14 PK 0557374C1
F10-A2% A13EF 18 PK 1666118C1
F10-A2## A13Y 14 PK 0557374C1
F10-A2## A94K 14 GY 0557374C1
F10-B3* A41B 18 LTGN 1666118C1
F10-B3# A28MA 18 TN 1666118C1
F10-B4* A14CD 18 RD 1666118C1
F10-B4# A14MA 18 RD 1666118C1
F10-C5 - - - -
F10-C6 - - - -
F10-D7 - - - -
F10-D8 - - - -
Figure 243 Connector Composites (464M)
243
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.57. CONNECTOR COMPOSITES (464M), P. 50
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 050
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONTINUED FROM SHEET 49
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION
R9 1, 2, 3, 4, 5 - -
R10 1, 2, 3, 4, 5 - -
R11 1, 2, 3, 4, 5 - -
R12 1, 2, 3, 4, 5 - -
FUSE LOCATION CAVITY RATING IN AMP PART NUMBER DESCRIPTION
FUSE BREAKER
F10-A 1-2 15 0509080C1 - -
F10-B 3-4 10 0131222C1 - -
F10-C 5-6 - - - -
F10-D 7-8 - - - -
F11-A 1-2 - - - -
F11-B 3-4 - - - -
F11-C 5-6 - - - -
F11-D 7-8 - - - -
F12-A 1-2 - - - -
F12-B 3-4 - - - -
F12-C 5-6 - - - -
F12-D 7-8 - - - -
F13-A 1-2 - - - -
F13-B 3-4 - - - -
F13-C 5-6 - - - -
F13-D 7-8 - - -
F14-A 1-2 - - - -
F14-B 3-4 - - - -
F14-C 5-6 - - - -
F14-D 7-8 - - - -
Figure 244 Connector Composites (464M)
244
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.58. CONNECTOR COMPOSITES (464M), P. 51
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 051
0488 09SEP15 REVISED AND REDRAWN. C 93248U
R10
6
5
6
2
4
2
6
2
C
7
5
A
C
A
4
B 3
R12
2
4
D
1
5
4
8
4
2
A A
3
C
3
1
C
22 1
8
3
F11
5
D
6
3
6
7
3
5
52
B
D
B
D
3
R9
4
1
B 4
5
8
B4
R11
D
F13
4
8
3
F10
2
1
3
1
G1STUD
5
1
7
F12
78
F14
* W/ ENGINE BRAKE# N/ ENGINE BRAKE& W/ START ENABLE RELAY% W/ TRI-AXLE
7
C5
A
1 1
CONNECTOR 2018917C93BODY LOCK 0593387C1 (QTY-12)BODY LOCK 3518682C1 (QTY-31)
FUSE BLOCK(464M)
(LOCATED IN INSTRUMENT PANEL - RIGHT SIDE)
CONTINUED ON SHEET 52
CAV CIRCUIT GAUGE COLOR TERMINAL
F10-A1# A68C 16 BN 0557374C1
F10-A1* A94AH 10 GY 0557375C1
F10-A1& A13PU 16 PK 0557374C1
F10-A1% A49A 14 WH 0557374C1
F10-A2# A68D 10 BN 0557375C1
F10-A2* A14CP 10 RD 0557375C1
F10-A2& A92ETB 16 TN 0557374C1
F10-A2% A13CT 14 PK 0557374C1
F10-A3 A12BA 16 LTBL 0557374C1
F10-A4 A12F 12 LTBL 0557375C1
F10-A5A13Z 12 PK
0557375C1A13ZA 12 PK
F10-A6A95 18 TN
3515897C1A95H 18 GY
F10-A7 A13BB 18 PK 3515897C1
F10-A7 A13D4 18 PK 3515897C1
F10-A8 A13DS 12 PK 0557375C1
F10-B3 A12BA 16 LTBL 0557374C1
F10-B4 A12F 12 LTBL 0557375C1
F10-C5#A13Z 12 PK
0557375C1A13ZA 12 PK
F10-C6A95 18 TN
3515897C1A95H 18 GY
F10-D7A13BB 18 PK
3515897C1A13D4 18 PK
F10-D8 A13DS 12 PK 0557375C1
F11-A1 - - - -
F11-A2 - - - -
F11-B3 - - - -
F11-B4 - - - -
F11-C5 - - - -
F11-C6 - - - -
F11-D7 - - - -
F11-D8 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
F12-A1 - - - -
F12-A2 - - - -
F12-B3 - - - -
F12-B4 - - - -
F12-C5 - - - -
F12-C6 - - - -
F12-D7 - - - -
F12-D8 - - - -
F13-A1 - - - -
F13-A2 - - - -
F13-B3 - - - -
F13-B4 - - - -
F13-C5 - - - -
F13-C6 - - - -
F13-D7 - - - -
F13-D8 - - - -
F14-A1 - - - -
F14-A2 - - - -
F14-B3 - - - -
F14-B4 - - - -
F14-C5 - - - -
F14-C6 - - - -
F14-D7 - - - -
F14-D8 - - - -
R9-1 A68 10 BN 1661710C1
R9-2 A58-G 18 WH 1659673C1
R9-3 - - - -
R9-4 A68E 10 BN 1661710C1
R9-5 A58P 18 BN 1659673C1
R10-1 A70E 10 OR 1661710C1
R10-2A58-G 18 WH
1661709C1A70-G 18 WH
R10-3 - - - -
R10-4 A70C 10 OR 1661710C1
R10-5 A70D 14 OR 1661709C1
R11-1 A56H 12 OR 1661710C1
R11-2A70-G 18 WH
1661709C1A56-G 18 WH
R11-3 - - - -
R11-4A56A 16 OR
1661710C1A56C 12 OR
R11-5 A56E 14 OR 1661709C1
R12-1 A57H 12 OR 1661710C1
R12-2A56-G 18 WH
1661709C1A57-G 18 WH
R12-3 - - - -
R12-4A57A 16 OR
1661710C1A57C 12 OR
R12-5 A57E 14 OR 1661709C1
Figure 245 Connector Composites (464M)
245
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.59. CONNECTOR COMPOSITES (464M), P. 52
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 052
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONTINUED FROM SHEET 51
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION
R9 1, 2, 3, 4, 5 2012557C1 CAB AND TRAILER RELAY
R10 1, 2, 3, 4, 5 2012557C1 STOP LIGHT RELAY
R11 1, 2, 3, 4, 5 3607384C1 LEFT TURN RELAY
R12 1, 2, 3, 4, 5 3607384C1 RIGHT TURN RELAY
FUSE LOCATION CAVITY RATING IN AMP PART NUMBER DESCRIPTION
FUSE BREAKER
F10-A 1-2 15 0509080C1 - -
F10-B 3-4 10 0131222C1 - -
F10-C 5-6 10 0131222C1 - -
F10-D 7-8 15 0509080C1 - -
F11-A 1-2 - - - -
F11-B 3-4 - - - -
F11-C 5-6 - - - -
F11-D 7-8 - - - -
F12-A 1-2 - - - -
F12-B 3-4 - - - -
F12-C 5-6 - - - -
F12-D 7-8 - - - -
F13-A 1-2 - - - -
F13-B 3-4 - - - -
F13-C 5-6 - - - -
F13-D 7-8 - - - -
F14-A 1-2 - - - -
F14-B 3-4 - - - -
F14-C 5-6 - - - -
F14-D 7-8 - - - -
Figure 246 Connector Composites (464M)
246
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.60. CONNECTOR COMPOSITES (465M / 466M / 468F / 469ML), P. 53
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 053
MJV048831MAR16 ADDED R/D 469F. C 93408S
6
7
CONNECTOR 2009385C1
8
4
TRAILER LIGHTS SWITCH(466M)
(LOCATED IN INSTRUMENT PANEL)
D
2
1
B
5
5
CONNECTOR 1661777C1BODY LOCK 1661873C1
3
A
CONNECTOR 2009385C1
7
HEADLIGHT SWITCH(465M)
(LOCATED IN INSTRUMENT PANEL)
8
4
2
C
1
36
DRL BRAKE SWITCH(468F)
(LOCATED IN INSTRUMENT PANEL)
A
CONNECTOR 1661202C1
AB
C
D
PARK BRAKE CONNECTOR(469F)
CONNECTOR 1661777C1BODY LOCK 1661873C1
DRL NIGHT FEED(469ML)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 A58AA 18 BN 1661224C1
3 A58C 18 BN 1661224C1
4 - - - -
5 A58E 18 BN 1661224C1
6 A58P 18 BN 1661224C1
7 A62AR 16 DKBL 1661209C1
8 A62-GAR 16 WH 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2A50 18 YL
3541250C1A58AA 18 BN
3 A58E 18 BN 1661224C1
4 - - - -
5 A50A 18 YL 1661224C1
6A52M 16 YL
1661226C1A50B 18 YL
7 A62AS 16 DKBL 1661209C1
8 A62-GAS 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A66H 18 YL 1661215C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C A44B 16 GY 1661875C1 1661872C1
D A44-GB 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 -
C A44M 16 GY 1661875C1 1661872C1
D A44-GM 16 WH 1661875C1 1661872C1
Figure 247 Connector Composites (465M / 466M / 468F / 469ML)
247
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.61. CONNECTOR COMPOSITES (471), P. 54
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 054
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
11
32
25
48
4
39
ABS DASH CONNECTOR(471)
44
24
CONNECTOR 3566553C1
18
31 45
1
38
5
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 M94BC 18 GY 3566559C1
4 M98F 18 BK 3566559C1
5 - - - -
6 - - - -
7 - - - -
8 M94BK 18 BK 3566559C1
9 M94BL 18 RD 3566559C1
10 M94BM 18 BN 3566559C1
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 - - - -
16 - - - -
17 M94BS 18 VT 3566559C1
18 M94BT 18 LTBL 3566559C1
19 M94BU 18 LTGN 3566559C1
20 M94BV 18 BN 3566559C1
21 M94BW 18 DKBL 3566559C1
22 - - - -
23 - - - -
24 M94BZ 18 OR 3566559C1
25 M94CA 18 GY 3566559C1
26 M17-GA 18 WH 3566559C1
27 - - - -
28 M92PS 18 TN 3566559C1
29 M92-GW 18 TN 3566559C1
29 M17EM 18 PK 3566559C1
30 - - - -
31 - - - -
32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 - - - -
38 - - - -
39 - - - -
40 - - - -
41 - - - -
42 M98+ 18 BK 3566559C1
43 M98- 18 BK 3566559C1
44 M17EA 18 PK 3566559C1
45 M92ETC 18 TN 3566559C1
46 - - - -
47 - - - -
48 - - - -
Figure 248 Connector Composites (471)
248
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.62. CONNECTOR COMPOSITES (471), P. 55
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 05515L IBB ENGINE EFFECTS.
0486 30DEC11 ADDED 11L, 13L AND B 80616P
5
17
31
18 4
CONNECTOR 3566585C91BODY LOCK 3566572C1
25
48
1
45
38
39
10
* W/ J1939 DATALINK# W/ ANTI SKID BRAKE& W/ 15L IBB ENGINE@ W/ 11L AND 13L IBB ENGINE% MUTUALLY EXCLUSIVE
24
11
44
32
ABS CHASSIS CONNECTOR(471)
(LOCATED ON DASH PANEL AT LEFT SIDE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 DKBL/WH 16 DKBL 3566558C1
2 YL/WH 16 YL 3566558C1
3 GY/WH 16 GY 3566558C1
4 OR/WH 16 OR 3566558C1
5 VT/WH 16 VT 3566558C1
6 LTGN/WH 16 LTGN 3566558C1
7 LTBL/WH 16 LTBL 3566558C1
8 BK/WH 16 BK 3566558C1
9 RD/WH 16 RD 3566558C1
10 BN/WH 16 BN 3566558C1
11* A98YL1(+) 20 YL 3566558C1
11# YL1(+) 18 YL 3566558C1
11# YL2(+) 18 YL 3566558C1
12 A98SHD1 20 NONE 3566558C1
13* A98GN1(-) 20 GN 3566558C1
13# GN1(-) 18 GN 3566558C1
13# YL2(-) 18 GN 3566558C1
14 BN/WH1 16 TN 3566558C1
15 RD/WH1 16 RD 3566558C1
16 BK/WH1 16 OR 3566558C1
17 VT/WH1 16 BN 3566558C1
17 GY/WH1 16 LTBL 3566558C1
18 LTBL/WH1 16 GY 3566558C1
18 YL/WH1 16 BL 3566558C1
19 LTGN/WH1 16 DKBL 3566558C1
20& BN1 16 VT 3566558C1
20@ A98YL1(+) 18 YL 3566558C1
21& BL1 16 YL 3566558C1
21@ BN/WH1 16 TN 3566558C1
22 YL/WH1 16 BL 3566558C1
23 DKBL/WH1 16 BK 3566558C1
24 OR/WH1 16 LTGN 3566558C1
25& GY/WH1 16 LTBL 3566558C1
25@ DKBL/WH1 16 BK 3566558C1
26 A17-GA 16 WH 3566558C1
27 A98YL4(+) 18 YL 3566558C1
28@ A92PS 18 TN 3566558C1
28& A98GN4(-) 18 GN 3566558C1
29& A92-GW 18 TN 3566558C1
29% A17EM 16 PK 3566558C1
30% A59MB 18 GY 3566558C1
30% A92ER 16 TN 3566558C1
31% A59NB 18 GY 3566558C1
31% A92EL 16 TN 3566558C1
32% A59PB 18 GY 3566558C1
32% A92DL 16 TN 3566558C1
33% A92DM 16 TN 3566558C1
33% A59-GS 16 WH 3566558C1
33% A59-GS 18 WH 3566558C1
34 GY/WH2 16 GY 3566558C1
35 - - - -
36 - - - -
37 - - - -
38 - - - -
39 - - - -
40 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
41 - - - -
42 A3EB(+) 18 BK 3566558C1
43 A3EC(-) 18 BK 3566558C1
44 A17EA 16 PK 3566558C1
45 A92ET 16 TN 3566558C1
46 OR/WH2 16 OR 3566558C1
47 - - - -
48 OR/WH2 16 OR 3566558C1
Figure 249 Connector Composites (471)
249
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.63. CONNECTOR COMPOSITES (471), P. 55A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
12APR1178356H AE08058092 55A
0488 09SEP15 REVISED AND REDRAWN. C 93248U
ABS CHASSIS CONNECTOR(471)
44
31
48
3566553C1
5
45
17
11
10
25
24
32
1
4
39
38
18
* W/ ISX ENG 2013
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94BA 18 DKBL 3566559C1
2 A94BB 18 YL 3566559C1
3 A94BC 18 GY 3566559C1
4 A94BF 18 OR 3566559C1
5 A94CB 18 PL 3566559C1
6 A94BH 18 LTGN 3566559C1
7 A94BJ 18 LTBL 3566559C1
8 A94BK 18 BK 3566559C1
9 A94BL 18 RD 3566559C1
10 A94BM 18 BN 3566559C1
11 A2(+) 18 YL 3566559C1
12 - - - -
13 A2(-) 18 GN 3566559C1
14 A94BN 18 BN 3566559C1
15 A94BP 18 RD 3566559C1
16 A94BR 18 BK 3566559C1
17 A94BS 18 PL 3566559C1
18 A94BT 18 LTBL 3566559C1
19 A94BU 18 LTGN 3566559C1
20 A94BV 18 BN 3566559C1
21 A94BW 18 DKBL 3566559C1
22 A94BX 18 YL 3566559C1
23 A94BY 18 DKBL 3566559C1
24 A94BZ 16 OR 3566559C1
25 A94CA 18 GY 3566559C1
26 A17-GA 16 WH 3566559C1
27 A92EE 16 TN 3566559C1
28 A92ED 16 TN 3566559C1
29 A17EM 16 PK 3566559C1
30 A92ER 16 TN 3566559C1
31 A92EL 16 TN 3566559C1
32 A92DL 18 TN 3566559C1
33 A92DM 18 TN 3566559C1
34 A94CD 16 GY 3566559C1
35* A77AH 16 LTGN 3566559C1
36* A77AJ 16 LTGN 3566559C1
37* A77AK 16 LTGN 3566559C1
38* A77AL 16 LTGN 3566559C1
39* A77AD 16 LTGN 3566559C1
40* A77-GAC 16 WH 3566559C1
41* A77AF 16 LTGN 3566559C1
42 A3EB(+) 18 BK 3566559C1
42* A33AC 16 WH 3567157C1
43 A3EC(-) 18 BK 3566559C1
43* A23AC 16 LTGN 3567157C1
44 A17EA 16 PK 3566559C1
45 A92ET 16 TN 3566559C1
46 A92EF 16 TN 3566559C1
47 A92EK 16 TN 3566559C1
48 A94SE 18 GY 3567157C1
Figure 250 Connector Composites (471)
250
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.64. CONNECTOR COMPOSITES (471), P. 55B
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
13MAR1391786V AE08058092 55B
012 17APR13 INITIAL RELEASE. A 91786V
5
17
31
18 4
CONNECTOR 3566585C91BODY LOCK 3566572C1
25
48
1
45
38
39
10
* W/ 1 LIFT AXLE# W/ 3 LIFT AXLE& W/HSA, W/CABRA & W/PB SHIFTER
24
11
44
32
ABS CHASSIS CONNECTOR(471)
(LOCATED ON DASH PANEL AT LEFT SIDE)
W/ 15L ISX ENGINE 2013
CAV CIRCUIT GAUGE COLOR TERMINAL
1 DKBL/WH 16 DK BL 3566558C1
2 YL/WH 16 YL 3566558C1
3 GY/WH 16 GY 3566558C1
4 OR/WH 16 OR 3566558C1
5 VT/WH 16 VT 3566558C1
6 LTGN/WH 16 LT GN 3566558C1
7 LTBL/WH 16 LT BL 3566558C1
8 BK/WH 16 BK 3566558C1
9 RD/WH 16 RD 3566558C1
10 BN/WH 16 BN 3566558C1
11 YL1(+) 18 YL 3566558C1
12& A92EG 16 TN 3566558C1
13 GN1(-) 18 GN 3566558C1
14 BN/WH1 16 BN 3566558C1
15 RD/WH1 16 RD 3566558C1
16 BK/WH1 16 BK 3566558C1
17 VT/WH1 16 VT 3566558C1
18 LTBL/WH1 16 LT BL 3566558C1
19 LTGN/WH1 16 LTGN 3566558C1
20 BN1 16 TN 3566558C1
21 BL1 16 BL 3566558C1
22 YL/WH1 16 YL 3566558C1
23 DKBL/WH1 16 DK BL 3566558C1
24 OR/WH1 16 OR 3566558C1
25 GY/WH1 16 GY 3566558C1
26 A17-GA 16 WH 3566558C1
27& A92EE 16 TN 3566558C1
27& A98YL4 18 YL 3566558C1
28& A92ED 16 TN 3566558C1
28& A98GN4(-) 18 GN 3566558C1
29& A17EM 16 PK 3566558C1
30*# A59MB 18 GY 3566558C1
30& A92ER 16 TN 3566558C1
31# A59NB 18 GY 3566558C1
31& A92EL 16 TN 3566558C1
32# A59PB 18 GY 3566558C1
32& A92DL 16 TN 3566558C1
33*# A59-GS 18 WH 3566558C1
33& 92DM 16 TN 3566558C1
34& GY1/WH 16 GY 3566558C1
35 A77AH 16 LT GN 3566558C1
36 A77AJ 16 LT GN 3566558C1
37 A77AK 16 LT GN 3566558C1
38 A77AL 16 LT GN 3566558C1
39 A77AD 16 LT GN 3566558C1
40 A77-GAC 16 WH 3566558C1
CAV CIRCUIT GAUGE COLOR TERMINAL
41 A77AF 16 LT GN 3566558C1
42& A3EB(+) 18 BK 3566558C1
42 A33AC 16 WH 3566558C1
43& A3EC(-) 18 BK 3566558C1
43 23AC 16 LT GN 3566558C1
44& A17EA 16 PK 3566558C1
45& A92ET 16 TN 3566558C1
46& A92EF 16 TN 3566558C1
47& A92EK 16 TN 3566558C1
48& OR1/WH 16 OR 3566558C1
Figure 251 Connector Composites (471)
251
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.65. CONNECTOR COMPOSITES (471A), P. 55C
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
28AUG1593248U AE08058092 55C
0488 09SEP15 INITIAL RELEASE. A 93248U
6-CHANNEL ABS(471A)
CONNECTOR 1674090C1
J
KL
M
N
OPQR
S
T
U
VW X
A
B
C
DE
F
G
H
CAV CIRCUIT GAUGE COLOR TERMINAL
A A94CH 18 LT BL 1651987C1
B A94SAB 18 GY 1651987C1
C A94SBB 18 GY 1651987C1
D A94SF 18 GY 1651987C1
E A94SH 18 GY 1651987C1
F A94SJ 18 GY 1651987C1
G A94SK 18 GY 1651987C1
H A94SL 18 GY 1651987C1
J A94SM 18 GY 1651987C1
K A94SN 18 GY 1651987C1
L A94SCB 18 GY 1651987C1
M A94SDB 18 GY 1651987C1
N A94SVD 18 GY 1651987C1
O A94SZD 18 GY 1651987C1
P A94CJ 18 LT GN 1651987C1
Q A94BG 18 PL 1651987C1
R A94CK 18 RD 1651987C1
S A94CM 18 BN 1651987C1
T A94CN 18 BK 1651987C1
U A94CP 18 DK BL 1651987C1
V A94CR 18 YL 1651987C1
W A94CS 18 OR 1651987C1
X A94CT 18 GY 1651987C1
Figure 252 Connector Composites (471A)
252
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.66. CONNECTOR COMPOSITES (471AF / 480F / 480M / 481M / 482M / 489), P. 56
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 056ADDED R/D 476M AND 478M.
MJV048831MAR16 RMVD R/D 471AF AND D 93408S
1
CONNECTOR 0872291R1
5
A
AUXILIARY POWER 2(482M)
FLASHER RELAY(480M)
(LOCATED IN INSTRUMENT PANEL)
W/ 15L IBB ENGINE
B
4
A
CONNECTOR 0593385C1BODY LOCK 0593387C1
2
AUXILIARY POWER(481M)
3
B
CC
CAB HARNESS
BB
ROOF CONNECTION #3(489)
D
A
D
CONNECTOR 1667305C1BODY LOCK 1661263C1
ROOF HARNESS
CONNECTOR 1667529C1BODY LOCK 1667530C1
A
CONNECTOR 2031520C1BODY LOCK 2033927C1
TRANSMISSION ECU(480F)
(LOCATED ON BELOW GEAR SHIFTER UNIT)
CONNECTOR 3517473C1
A
B
A A
CONNECTOR 0188395R1 CONNECTOR 0188395R1
PDL FEED(478M)
AIR SUSP FEED(476M)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86BA 14 LTGN 3517476C1
B A86GL 14 WH 3517476C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 A55A 12 OR 2022374C1
5 A55 12 OR 2022374C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA86-GK 14 WH
0879633R1A86-GL 14 WH
BA86BA 14 LTGN
0879633R1A86K 14 LTGN
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86U 18 LTGN 1661261C1
B A86T 18 LTGN 1661261C1
C A86S 18 LTGN 1661261C1
D A86R 18 LTGN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86U 18 LTGN 1661262C1
B A86T 18 LTGN 1661262C1
C A86S 18 LTGN 1661262C1
D A86R 18 LTGN 1661262C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92 14 TN 2025421C1 2025428C1
B K92-G 14 TN 2025421C1 2025428C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A38 18 TN 0879630R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A43 18 GY 0879630R1
Figure 253 Connector Composites (471AF / 480F / 480M / 481M / 482M / 489)
253
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.67. CONNECTOR COMPOSITES (491F / 492M / 494M), P. 57
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 057
MJV048831MAR16 REVISED AND REDRAWN. E 93408S
C
CONNECTOR 2022397C91
K
A
CONNECTOR 2022397C91
H
I1 IGNITION ADAPTER(494M)
(LOCATED IN INSTRUMENT PANEL)
F
B
D
B
B
PYROMETER MODULE ASSY(492M)
(LOCATED IN INSTRUMENT PANEL - CENTER)
J
CONNECTOR 2007315C1BODY LOCK 2007316C1
PYROMETER CABLE ASSY(491F)
(LOCATED IN INSTRUMENT PANEL - CENTER))
G
A
E
A
% W/ OUTSIDE TEMPERATURE SENSOR* W/ ENGINE BRAKE# N/ ENGINE BRAKE## W/ ISX ENGINE@ W/ ETHER START** W/ MANIFOLD PRESSURE GUAGE& MUTUAL EXCLUSIVE@@ W/500K BAUD RATE
FOG LIGHT FEED(493ML)
CONNECTOR 1661202C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL
A RD 16 RD ASSY
B YL 16 YL ASSY
CAV CIRCUIT GAUGE COLOR TERMINAL
A A13F 12 PK 3566715C1
B# A13Z 12 PK 3566715C1
B* A13ZA 12 PK 3566715C1
C& A13DS 12 PK 3566715C1
C% A13CD 18 PK 1661208C1
D A13X 18 PK 1661208C1
E - - - -
F - - - -
G@@ A13NA 14 PK 3566715C1
G## A13NA 18 PK 1661208C1
H A13AB 14 PK 1661209C1
J - - - -
K@ A13L 14 PK 1661209C1
K** A13MA 18 PK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A RD 16 RD ASSY
B YL 16 YL ASSY
CAV CIRCUIT GAUGE COLOR TERMINAL
A A64D 14 YL 1661218C1
Figure 254 Connector Composites (491F / 492M / 494M)
254
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.68. CONNECTOR COMPOSITES (495M / 497M), P. 58
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 058AT CAV G OF R/D 497M.
MJV048831MAR16 ADDED CIRCUIT A13NA C 93408S
IGNITION ADAPTER(495M)
(LOCATED IN INSTRUMENT PANEL)
& MUTUAL EXCLUSIVE
B1 BATTERY ADAPTER(497M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2007315C1BODY LOCK 2007316C1
A
B
C
D
F
G
H
J
K
E
A
B
C
D
F
G
H
J
K
E
CONNECTOR 2007315C1BODY LOCK 2007316C1
@ W/500K BAUD RATE
CAV CIRCUIT GAUGE COLOR TERMINAL
A A14V 10 RD 1661211C1
B - - - -
C A14FA 14 RD 3566715C1
D A14MA 18 RD 1661208C1
E - - - -
F - - - -
G A14BD 14 RD 3566715C1
G@ A13NA 18 PK 1661208C1
H - - - -
J A14C 16 RD 1661209C1
K - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A13P 12 PK 3566715C1
A A13BA 14 PK 3566715C1
B - - - -
C - - - -
D A13PA 18 PK 1661208C1
E - - - -
F - - - -
G - - - -
H& A13BG 14 PK 3566715C1
H& A13BA 14 PK 3566715C1
J - - - -
K A13EF 18 PK 1661208C1
Figure 255 Connector Composites (495M / 497M)
255
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.69. CONNECTOR COMPOSITES (498M / 499M), P. 59
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 059CAV J OF R/D 499M.
MJV048831MAR16 ADDED CIRC A12P AT C 93408S
C
K
E
A
H
J
F
G
C
D
E
A
J
K
CONNECTOR 2007315C1BODY LOCK 2007316C1
G
F
H
CONNECTOR 2007315C1BODY LOCK 2007316C1
BATTERY ADAPTER(498M)
(LOCATED IN INSTRUMENT PANEL)
D
ACC ADAPTER(499M)
(LOCATED IN INSTRUMENT PANEL)
B
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A12A 12 LTBL 3566715C1
B - - - -
C - - - -
D - - - -
E - - - -
F - - - -
G - - - -
H A12W 12 LTBL 3566715C1
J A12P 18 LTBL 1661208C1
K - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A14AH 10 RD 1661211C1
B A14BE 18 PK 1661208C1
C A14CD 18 RD 1661208C1
D - - - -
E - - - -
F - - - -
G - - - -
H - - - -
J - - - -
K - - - -
Figure 256 Connector Composites (498M / 499M)
256
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.70. CONNECTOR COMPOSITES (501M / 503M), P. 60
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 060IN R/D 503M.
0488 19AUG15 ADDED CIRCUIT A62LT C 93281C
G
E
* W/ ALLISON HD N/ RETARDER# W/ ALLISON HD W/ AUTO NEUTRAL@ W/ 15L ISX ENGINE@@ W/ 500K BAUD RATE REGULATORY
A
G
D
K
CONNECTOR 2007315C1BODY LOCK 2007316C1
D
H
CONNECTOR 2006789C1BODY LOCK 2006792C1
B
B
F
C
C
E
A
F
J
ACC ADAPTER(501M)
(LOCATED IN INSTRUMENT PANEL)
PANEL LIGHT ADAPTER(503M)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A12AD 10 LTBL 1661211C1
B A12P 12 LTBL 3566715C1
C - - - -
D - - - -
E - - - -
F - - - -
G - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A62M 16 DKBL 1661209C1
B A62AL 16 DKBL 1661209C1
C A62AN 16 DKBL 1661209C1
D* A62S 18 LTBL 1661208C1
D# A62LT 18 DKBL 1661208C1
D* A62SA 18 LTBL 1661208C1
D@@ A62LT 18 LTBL 1661208C1
E - - - -
E@ A62AW 16 DKBL 1661209C1
F - - - -
G - - - -
H A62AB 16 DKBL 1661209C1
J - - - -
J@ A62M 16 DKBL 1661209C1
K - - - -
K@ A62RU 16 DKBL 1661209C1
Figure 257 Connector Composites (501M / 503M)
257
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.71. CONNECTOR COMPOSITES (504M / 506M), P. 61
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 061R/D 504M.
0488 09SEP15 ADDED CIRC A62AK IN D 93248U
K
* W/ ENGINE BRAKE# N/ ENGINE BRAKE@ W/ POWER ROAD RELAY% W/ SINGLE AXIS MIRROR& W/ EATON GEAR DISPLAY** W/ BEACON LIGHT## W/ TRI-AXLE
G
F
B
A
J
F
D
A
CONNECTOR 2007315C1BODY LOCK 2007316C1
H
B
D
C
K
PANEL GROUND ADAPTER(506M)
(LOCATED IN INSTRUMENT PANEL)
E
PANEL LIGHT ADAPTER(504M)
(LOCATED IN INSTRUMENT PANEL)
H
G
J
C
E
CONNECTOR 2007315C1BODY LOCK 2007316C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GP 12 WH 3566715C1
B A62-GMS 18 WH 1661208C1
C A62-HMS 18 WH 1661208C1
D A92MA 16 TN 1661209C1
E - - - -
F A62GA 14 WH 1661209C1
G - - - -
H A11-GAL 18 WH 1661208C1
J - - - -
K A62-GAY 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A62AE 16 DKBL 1661209C1
B* A62MSM 16 DKBL 1661209C1
B@ A62EA 18 DKBL 1661208C1
B& A92P 16 TN 1661209C1
C A62AK 16 DKBL 1661209C1
C A62AV 16 DKBL 1661209C1
D# A62MSM 16 DKBL 1661209C1
D* A62MSP 16 DKBL 1661209C1
D## A62A 16 DKBL 1661209C1
E# A62MSP 16 DKBL 1661209C1
E% A62AW 16 DKBL 1661209C1
F - - - -
G A62AJ 16 DKBL 1661209C1
G** A62PLF 18 DKBL 1661208C1
H A62U 16 DKBL 1661209C1
J - - - -
K A62AY 16 DKBL 1661209C1
Figure 258 Connector Composites (504M / 506M)
258
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.72. CONNECTOR COMPOSITES (509M / 511M / 512F), P. 62
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 062R/D 511M.
0488 09SEP15 ADDED CIRC A94-GL IN B 93248U
A
& MUTUAL EXCLUSIVE
C
C
G
A
CONNECTOR 1661777C1BODY LOCK 1661873C1
D
D
F
B
B
LOW AIR SWITCH #2(512F)
E
START FEED ADAPTER(509M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2006789C1BODY LOCK 2006792C1
TRACTION CONTROL SWITCH / BLINK CODE SWITCH(511M)
* W/ WABCO ABS# W/ BENDIX ABS
CONNECTOR 1661256C1
6
2
1 4
5
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C A40B 16 GY 1661875C1 1661872C1
D A40-GB 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A& A17D 18 PK 1661208C1
A& A17B 14 PK 3566715C1
A& A17B 18 PK 1661208C1
A& A17 14 PK 3566715C1
B& A17A 14 PK 3566715C1
B& A17B 14 PK 3566715C1
C - - - -
D - - - -
E - - - -
F - - - -
G - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5# A94E 18 GY 1661226C1
5* A94H 16 GY 1661226C1
6* A94-G 16 WH 1661226C1
6# A94-GC 18 WH 1661226C1
6 A94-GL 16 WH 1661226C1
Figure 259 Connector Composites (509M / 511M / 512F)
259
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.73. CONNECTOR COMPOSITES (513M / 514M), P. 63
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 063
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONNECTOR 2005835C1BODY LOCK 2006503C1
D
C
DATA LINK POSITIVE(514M)
(LOCATED IN INSTRUMENT PANEL)
E
DRL MODULE - USA(513M)
(LOCATED IN INSTRUMENT PANEL)
A
F
B
G
CONNECTOR 2006789C1BODY LOCK 2006792C1
HGFED
CBA
CAV CIRCUIT GAUGE COLOR TERMINAL
A A64D 14 YL 3566715C1
B A64C 14 YL 3566715C1
C A66F 14 YL 3566715C1
D A66-GA 14 WH 3566715C1
E A66E 16 YL 1661209C1
F - - - -
G A66D 14 YL 3566715C1
H A66A 14 YL 3566715C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A98A(+) 14 BK 3566715C1
B - - - -
C A47/48(+) 18 GY 1661208C1
D A98J(+) 16 RD 1661209C1
E - - - -
F A98E(+) 18 BK 1661208C1
G A98MA(+) 18 BK 1661208C1
Figure 260 Connector Composites (513M / 514M)
260
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.74. CONNECTOR COMPOSITES (515M / 517M / 520 / 521), P. 64
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 064
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
B
SPARE / ACC SWITCH(517M)
(LOCATED IN INSTRUMENT PANEL)
1
CONNECTOR 1661259C1BODY LOCK 1661263C1
G
5
A
E
CONNECTOR 2006789C1BODY LOCK 2006792C1
7
DATA LINK NEGATIVE(515M)
(LOCATED IN INSTRUMENT PANEL)
C
8
4
A
B
CLEARANCE LIGHT(520)
(LOCATED IN SUNSHADE)
6
2
F
CONNECTOR 2009385C1
3
D
CLEARANCE LIGHT(521)
(LOCATED IN SUNSHADE)
CONNECTOR 1661259C1BODY LOCK 1661263C1
AB
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 A14AF 10 RD 1661227C1
6 A14AQ 10 RD 1661227C1
7 A62U 16 DKBL 1661209C1
8 A62-GU 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C58C 18 BN 1661261C1
B C58-GC 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A98C(-) 14 BK 3566715C1
B - - - -
C A47/48(-) 18 GY 1661208C1
D A98K(-) 16 DKBL 1661209C1
E - - - -
F A98D(-) 18 BK 1661208C1
G A98MB(-) 18 BK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C58B 18 BN 1661261C1
B C58-GB 18 WH 1661261C1
Figure 261 Connector Composites (515M / 517M / 520 / 521)
261
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.75. CONNECTOR COMPOSITES (522 / 523 / 524 / 528 / 529), P. 65
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 065
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
B
CONNECTOR 1661259C1BODY LOCK 1661263C1
A
CLEARANCE LIGHT(522)
(LOCATED IN SUNSHADE)
BA
CLEARANCE LIGHT(523)
(LOCATED IN SUNSHADE)
CLEARANCE LIGHT(524)
(LOCATED IN SUNSHADE)
B
CONNECTOR 1661259C1BODY LOCK 1661263C1
CONNECTOR 1661259C1BODY LOCK 1661263C1
A
A
B
A
B
RIGHT REAR SPEAKER(528)
SPEAKER PIGTAILROOF HARNESS
CONNECTOR 1661196C1 CONNECTOR 1661197C1
A
B
A
B
SPEAKER PIGTAIL ROOF HARNESS
CONNECTOR 1661196C1 CONNECTOR 1661197C1
RIGHT FRONT SPEAKER(529)
CAV CIRCUIT GAUGE COLOR TERMINAL
A C58D 18 BN 1661261C1
B C58-GD 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C58E 18 BN 1661261C1
B C58-GE 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C58F 18 BN 1661261C1
B C58-GF 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A GREEN 20 GN 1661208C1
B BLACK 20 BK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86C 18 LTGN 1661212C1
B A86D 18 LTGN 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A GREEN 20 GN 1661208C1
B BLACK 20 BK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86T 18 LTGN 1661212C1
B A86U 18 LTGN 1661212C1
Figure 262 Connector Composites (522 / 523 / 524 / 528 / 529)
262
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.76. CONNECTOR COMPOSITES (530 / 531 / 562M / 600M), P. 66
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 066572M.
MJV048831MAR16 ADDED R/D 571ML & B 93408S
4
5
ETHER START ON / OFF SWITCH(600M)
8
5
POWER DIVIDER LOCK BUZZER RELAY(562M)
4
2
1
3
1
CONNECTOR 2009385C1
2
6
CONNECTOR 0593385C1BODY LOCK 0593387C1
7
3
A
B
A
B
LEFT FRONT SPEAKER(530)SPEAKER PIGTAIL ROOF HARNESS
CONNECTOR - 1661196C1 CONNECTOR - 1661197C1
A
B
A
B
LEFT REAR SPEAKER(531)
SPEAKER PIGTAIL ROOF HARNESS
CONNECTOR - 1661196C1 CONNECTOR - 1661197C1
ABS FEED(571ML)
CONNECTOR - 1661202C1
KEY "G"CONN(572M)
CONNECTOR - 0188395R1
* MUTUALLY EXCLUSIVE
A
A
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 A21H 18 TN 1661224C1
6 A21 18 TN 1661224C1
7 A62AY 16 DKBL 1661209C1
8 A62-GAY 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 A43C 16 GY 1661709C1
5 A13X 18 PK 1659673C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86R 18 LTGN 1661212C1
B A86S 18 LTGN 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86A 18 LTGN 1661212C1
B A86B 18 LTGN 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A GREEN 20 GN 1661208C1
B BLACK 20 BK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A GREEN 20 GN 1661208C1
B BLACK 20 BK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A* A44 18 GY 0879633R1
A* A44A 16 GY 0879633R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A14AN 10 RD 1661219C1
Figure 263 Connector Composites (530 / 531 / 562M / 600M)
263
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.77. CONNECTOR COMPOSITES (608 / 640 / 649M / 659M / 662M / 665B), P. 67
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 067R/D 659M.
0638 19JAN15 CIRCUIT UPDATED FOR C 92948G
RADIO DISPLAY POWER(662M)
(LOCATED IN CAB)
STOP LIGHT SWITCH(640)
(LOCATED IN CAB)
CONNECTOR 2031522C1BODY LOCK 2033927C1
CONNECTOR 1661777C1BODY LOCK 1661873C1
NEGATIVE BATTERY CONNECTOR(665B)
(LOCATED IN CAB)
C
D
B A
C
A
BB
A
FE
D
CONNECTOR 2031871C1BODY LOCK 2031873C1
TRANSMISSION SERVICE LIGHT(649M)
(LOCATED IN CAB)
CONNECTOR 1661778C1BODY LOCK 1661874C1
B
A
NOX SENSOR(608)
(LOCATED IN ENGINE)
CONNECTOR 3993814C1
3 1
4 2
ENGINE FAN OVERRIDE SWITCH(659M)
(LOCATED IN CAB)
CONNECTOR 2009385C1
6
5
1
2
3
4
8 7
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92CT 18 TN 1661875C1 1661872C1
B A13CJ 18 PK 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 A23A 16 TN 1661226C1
6 A23B 16 TN 1661226C1
7 A62M 16 DK BL 1661209C1
8 A11-GR 16 WH 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C A70 16 OR 1661875C1 1661872C1
D A70A 16 OR 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GPD 18 WH 1661261C1
B A14B 18 RD 1661261C1
C A13PB 18 PK 1661261C1
D A98D(-) 18 BK 1661261C1
E A98E(+) 18 BK 1661261C1
F A62EA 18 DKBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95AM 18 TN 3993815C1 3532128C1
2 K5J(-) 18 LT GN 3993815C1 3532128C1
3 K5J(+) 18 LT GN 3993815C1 3532128C1
4 K95-GB 18 WH 3993815C1 3575783C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 2025432C1 -
B A11-G 10 WH 2031531C1 2025427C1
Figure 264 Connector Composites (608 / 640 / 649M / 659M / 662M / 665B)
264
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.78. CONNECTOR COMPOSITES (668M / 670 / 670A), P. 67A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0370
06MAR1391786V AE08058092 67A
0488 09SEP15 REVISED AND REDRAWN. B 93248U
HEWITT MOTION SENSOR(668M)
AFTER TREATMENT CONN(670A)
CONNECTOR 2034632C1
* W/ CRUISE CONTROL & N/ REMOTE PTO 5900& W/ CRUISE CONTROL & W/ REMOTE PTO 5900
CONNECTOR 3959006C1
5
6
7
84
3
2
1
6
712
1
CONNECTOR 3957650C1
1
7
6
12
AFTERTREATMENTHARNESS INTERCONNECT
(670)
# W/ SS SWITCH BACK EXHAUST
AFTER TREATMENT CONN(670A)
CONNECTOR 3755933C1BODY LOCK 1689501C1
7
12
6
1CAV CIRCUIT GAUGE COLOR TERMINAL
1 K5(+) 18 YL 3686945C1
2 K5(-) 18 GN 3686945C1
3 K10-GM 16 WH 3686946C1
4 K13 16 PK 3686946C1
5 K5A(+) 18 YL 3686945C1
6 K5A(-) 18 GN 3686945C1
7* K9 18 TN 3686945C1
7& K9 20 TN 3686945C1
8 K95 20 TN 3686945C1
9 K95A 20 TN 3686945C1
10* K6 18 VT 3686945C1
10& K6G 20 PL 3686945C1
11 K95(+) 18 BN 3686945C1
12 K95(-) 18 TN 3686945C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 - - - -
2 BROWN 16 BN 2034636C1
3 - - - -
4 ORANGE 16 OR 2034636C1
5 BLACK 16 BK 2034636C1
6 WHITE 16 WH 2034636C1
7 RED 16 RD 2034636C1
8 YELLOW 16 YL 2034636C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5(+) 18 YL 3709927C1
1# A5A(+) 18 YL 3709927C1
2 A5(-) 18 GN 3709927C1
2# A5A(-) 18 GN 3709927C1
3 A10 16 WH 3709927C1
3# A95-GA 16 WH 3709927C1
4 A13 16 PK 3709927C1
4# A95-HA 16 PK 3709927C1
5 A5A(+) 18 YL 3709927C1
5# A5D(+) 18 YL 3709927C1
6 A5A(-) 18 GN 3709927C1
6# A5D(-) 18 GN 3709927C1
7 A9 18 GY 3709927C1
7# A95E 18 GY 3709927C1
8 A95 18 TN 3709927C1
8# A95D 18 TN 3709927C1
9 A95A 18 TN 3709927C1
9# A95C 18 TN 3709927C1
10 A6 18 GY 3709927C1
10# A95B 18 GY 3709927C1
11 A95(+) 18 TN 3709927C1
11# A95A 18 TN 3709927C1
12 A95(-) 18 TN 3709927C1
12# A95F 18 TN 3709927C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5(+) 20 YL 1651987C1
2 A5(-) 20 GN 1651987C1
3 A10 16 WH 1651987C1
4 A13 16 PK 1651987C1
5 A5A(+) 20 YL 1651987C1
6 A5A(-) 20 GN 1651987C1
7 A9 18 GY 1651987C1
8 A95 18 TN 1651987C1
9 A95A 18 TN 1651987C1
10 A6 18 GY 1651987C1
11 A95(+) 18 TN 1651987C1
12 A95(-) 18 TN 1651987C1
Figure 265 Connector Composites (668M / 670 / 670A)
265
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.79. CONNECTOR COMPOSITES (670G / *671 / 671A / 672 / 673), P. 67B
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67B
0488 09SEP15 REVISED AND REDRAWN. B 93248U
CONNECTOR 3989894C1BODY LOCK 3539144C1
DPF SENSOR TABLE(672)
CONNECTOR 3989896C1BODY LOCK 3553460C1
SCR SENSOR TABLE(*671)
1
2
5 4
8 1
7 6
12 1
DPF DOSER(673)
AFTER TREATMENT CONN(670G)
CONNECTOR 3959006C1
6 1
12 7
CONNECTOR 3690364C1
* W/ 2010 SCR 13L ENG
# W/ SS SWITCH BACK EXHAUST
SCR JUMPER CONN(671A)
CONNECTOR 3989896C1 BODY LOCK 3553460C1
67
112
# W/ SS SWITCH BACK EXHAUST
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 A95(+) 18 TN 3689960C1 3623615C1
1# A95A 18 TN 3689960C1 3623615C1
2 A95(-) 18 TN 3689960C1 3623615C1
2# A95F 18 TN 3689960C1 3623615C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5C(+) 18 YL 3989895C1
1# A5B(+) 18 YL 3989895C1
2 A5C(-) 18 GN 3989895C1
2# A5B(-) 18 GN 3989895C1
3 A10B 18 WH 3989895C1
3# A95-GC 18 WH 3989895C1
4 A13B 18 PK 3989895C1
4# A95H 18 PK 3989895C1
5 A9 18 GY 3989895C1
5# A95E 18 GY 3989895C1
6 A95 18 TN 3989895C1
6# A95D 18 TN 3989895C1
7 A95A 18 TN 3989895C1
7# A95C 18 TN 3989895C1
8 A6 18 GY 3989895C1
8# A95B 18 GY 3989895C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 PLUG - - -
7 A5B(+) 18 YL 3989895C1
8 A5B(-) 18 GN 3989895C1
9 A10A 18 WH 3989895C1
10 A13A 18 PK 3989895C1
11 A5(+) 18 YL 3989895C1
12 A5(-) 18 GN 3989895C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 K5(+) 18 YL 3686945C1
2 K5(-) 18 LT GN 3686945C1
3 K10-GM 16 WH 3686946C1
4 K13 16 PK 3686946C1
5 K5A(+) 18 YL 3686945C1
6 K5A(-) 18 LT GN 3686945C1
7 K9# 18 TN 3686945C1
7 K9@ 20 TN 3686945C1
8 K95 20 TN 3686945C1
9 K95A 20 TN 3686945C1
10 K6# 18 VT 3686945C1
10 K6G@ 20 PK 3686945C1
11 K95(+) 18 BN 3686945C1
12 K95(-) 18 TN 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 TO 6 PLUG - - 3527276C1
7 A5C(+) 18 YL 3989895C1
8 A5C(-) 18 GN 3989895C1
9 A95-GB 16 WH 3555249C1
10 A95HB 16 PK 3555249C1
11 A5A(+) 18 YL 3989895C1
12 A5A(-) 18 GN 3989895C1
Figure 266 Connector Composites (670G / *671 / 671A / 672 / 673)
266
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.80. CONNECTOR COMPOSITES (674), P. 67C
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
012 17APR13 A 91786VINITIAL RELEASE.CIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67C
CONNECTOR 3990222C1
DEF HARNESSINTERCONNECT
(674)
20
110
11
DEF HARNESSINTERCONNECT
(674)
CONNECTOR 3990231C1
* W/ MANUAL TRANSMISSION# W/ ULTRASHIFT PLUS
CAV CIRCUIT GA COLOR TERMINAL
1 A95AB 20 TN 3709927C1
2 A95AC 20 TN 3709927C1
3 A95AD 20 TN 3709927C1
4 A95AE 18 TN 3709927C1
5 A95AF 20 TN 3709927C1
6 A95AG 20 TN 3709927C1
7 A95AH 20 TN 3709927C1
8 A95AA 20 TN 3709927C1
9 A95Z 20 TN 3709927C1
10 A95-PG 16 RD 3709927C1
11 A95-PA 18 RD 3709927C1
12 A95-PB 18 RD 3709927C1
14 A5B(+) 18 YL 3709927C1
15 A5B(-) 18 GN 3709927C1
16 A5C(+) 18 YL 3709927C1
17 A5C(-) 18 GN 3709927C1
18 A5G(-) 18 GN 3709927C1
19 A5G(+) 18 YL 3709927C1
20 A95AM 16 TN 3709927C1
CAV CIRCUIT GA COLOR TERMINAL
1 K95AB 18 TN 3686945C1
2 K95AC 18 TN 3686945C1
3 K95AD 18 TN 3686945C1
4 K95AE 18 TN 3686945C1
5 K95AF 18 TN 3686945C1
6 K95AG 18 TN 3686945C1
7 K95AH 18 TN 3686945C1
8 K95AA 18 TN 3686945C1
9 K95Z 18 TN 3686945C1
10 K95-PG 18 RD 3686945C1
11 K95-PA 18 RD 3686945C1
12 K95-PB 18 RD 3686945C1
14 K98YL3 18 YL 3686945C1
14* K5TC(+) 18 YL 3686945C1
14# K5TA(+) 18 YL 3686945C1
15 K98GN3 18 GN 3686945C1
15* K5TC(-) 18 GN 3686945C1
15# K5TA(-) 18 GN 3686945C1
16 K98YL6 18 YL 3686945C1
16* K5TB(+) 18 YL 3686945C1
16# K5TC(+) 18 YL 3686945C1
17 K98GN6 18 GN 3686945C1
17* K5TB(-) 18 GN 3686945C1
17# K5TC(-) 18 GN 3686945C1
18 K5G(-) 18 LT GN 3686945C1
19 K5G(+) 18 YL 3686945C1
20 K95AM 18 TN 3686945C1
Figure 267 Connector Composites (674)
267
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.81. CONNECTOR COMPOSITES (674D / 674E / 675 / 676), P. 67D
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
012 17APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67D
DEF TANKHARNESS CONNECTOR
(674D)
DEF TANK(674E)
* W/ CRUISE CONTROL & N/ REMOTE PTO 9900# W/ CRUISE CONTROL & W/ REMOTE PTO 9900
& W/ CRUISE CONTROL & N/ REMOTE PTO 5900@ W/ CRUISE CONTROL & W/ REMOTE PTO 5900
CONNECTOR 3990231C1CONNECTOR 3990231C1 CONNECTOR 3990231C1CONNECTOR 3990231C1
CONNECTOR 3854665C91
BACKFLOW HEATER(675)
1
PRESSURE HEATER(676)
2
CONNECTOR 3854666C91
2 1
* W/ 2010 SCR 13L ENG * W/ 2010 SCR 13L ENG
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 K95D 20 TN 3686945C1
2 K95E 20 TN 3686945C1
3 K95F 20 TN 3686945C1
4 K10-GL 16 WH 3686946C1
5 K95G 20 TN 3686945C1
6 K95-GB 16 TN 3686946C1
7 K95H* 20 TN 3686945C1
7 K95H# 20 TN 3686945C1
8 K95J* 16 VT 3686946C1
8 K6E# 20 PK 3686945C1
9 K95K 20 TN 3686945C1
10 K95A1 20 TN 3686945C1
11 K95M 16 TN 3686946C1
12 K95B 20 TN 3686945C1
13 K95C 20 TN 3686945C1
14 K14 16 RD 3686946C1
15 K13A 16 PK 3686946C1
16 K13E 16 PK 3686946C1
17 K95-GA 20 TN 3686945C1
18 K5(-) 18 LT GN 3686945C1
19 K5(+) 18 YL 3686945C1
20 K14A 16 RD 3686946C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95D 20 TN 3686945C1
2 K95E 20 TN 3686945C1
3 K95F 20 TN 3686945C1
4 K10-GL 16 WH 3686946C1
5 K95G 20 TN 3686945C1
6 K95-GB 16 TN 3686946C1
7 K95H& 20 TN 3686945C1
7 K95H@ 20 TN 3686945C1
8 K95J& 16 VT 3686946C1
8 K6E@ 20 PL 3686945C1
9 K95K 20 TN 3686945C1
10 K95A1 20 TN 3686945C1
11 K95M 16 TN 3686946C1
12 K95B 20 TN 3686945C1
13 K95C 20 TN 3686945C1
14 K14 16 RD 3686946C1
15 K13A 16 PK 3686946C1
16 K13E 16 PK 3686946C1
17 K95-GA 20 TN 3686945C1
18 K5(-) 18 GN 3686945C1
19 K5(+) 18 YL 3686945C1
20 K14A 16 RD 3686946C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95AP 16 TN 1680205C1
*1 A95AA 16 TN 1680205C1
2 A95S 18 TN 1680205C1
*2 A95MA 16 TN 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95AQ 16 TN 1680205C1
*1 A95BA 16 TN 1680205C1
2 A95U 18 TN 1680205C1
*2 A95MB 16 TN 1680205C1
Figure 268 Connector Composites (674D / 674E / 675 / 676)
268
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.82. CONNECTOR COMPOSITES (677 / 678 / 679), P. 67E
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
012 17APR13 INITIAL RELEASE. A 91786VCIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67E
SUCTION HEATER(677)
CONNECTOR 3854645C91
2 1
TANK SENSOR(678)
CONNECTOR 3991593C1BODY LOCK 3545579C1
3
4
2
1
AFTERTREATMENT PDM(679)
CONNECTOR 6114508C1BODY LOCK 6114510C1
* W/ 2010 SCR 13L ENG
* W/ 2010 SCR 13L ENG
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A1 A95-PM 14 RD 2033816C1 1652325C1
A2 A95X 20 TN 2033819C1 3517771C1
A3 A95-PK 14 RD 2033816C1 1652325C1
A4 A95Q 18 TN 2033819C1 3517771C1
A5 A95-PH 14 RD 2033816C1 1652325C1
A6 A95-PF 16 RD 2033819C1 1652325C1
B1 A95T 20 TN 2033819C1 3517771C1
B2 A95AS 14 TN 2033816C1 1652325C1
B3 A95R 20 TN 2033819C1 3517771C1
B4 A95AJ 16 TN 2033819C1 1652325C1
B5 A95-GC 16 WH 2033819C1 1652325C1
B6 A95AN 12 TN 2033816C1 0589391C1
C1 A95-PM 14 RD 2033816C1 1652325C1
C2 A95-PN 14 RD 2033816C1 1652325C1
C3 A95-PK 14 RD 2033816C1 1652325C1
C4 A95-PL 14 RD 2033816C1 1652325C1
C5 A95-PH 14 RD 2033816C1 1652325C1
C6 A95-PJ 14 RD 2033816C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5F(-) 18 GN 3572625C1
*1 A5F(-) 18 GN 3991593C1
2 A5F(+) 18 YL 3572625C1
*2 A5F(+) 18 YL 3991593C1
3 A95-GD 16 TN 3572625C1
*3 A10B 16 WH 3991593C1
4 A95AL 16 TN 3572625C1
*4 A13A 16 PK 3991593C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95AR 16 TN 1680205C1
*1 A95CA 16 TN 1680205C1
2 A95Y 18 TN 1680205C1
*2 A95MC 16 TN 1680205C1
Figure 269 Connector Composites (677 / 678 / 679)
269
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.83. CONNECTOR COMPOSITES (*679 / 680), P. 67F
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67F
012 17APR13 INITIAL RELEASE. A 91786V
CONNECTOR 6107899C91
AFTERTREATMENTPDM
(*679)
DE BC A
2
6
1
7
3
9
8
12
10
5
4
11
CONNECTOR 3850730C1
SUPPLY MODULE(680)
* W/ 2010 SCR 13L ENG
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A1 A95TA 16 TN 2033819C1 1652325C1
A2 A95RA 16 TN 2033819C1 1652325C1
A3 A95TB 16 TN 2033819C1 1652325C1
A4 A95RB 16 TN 2033819C1 1652325C1
A5 A95TC 16 TN 2033819C1 1652325C1
A6 A95RC 16 TN 2033819C1 1652325C1
A7 A95PB 16 TN 2033819C1 1652325C1
A8 A95PA 16 TN 2033819C1 1652325C1
A9 A14C 16 RD 2033819C1 1652325C1
A10 A10C 16 WH 2033819C1 1652325C1
B1 A95-GBA 16 TN 2033819C1 1652325C1
B2 A95AB 16 TN 2033819C1 1652325C1
B3 A95-GBB 16 TN 2033819C1 1652325C1
B4 A95BB 16 TN 2033819C1 1652325C1
B5 A95-GBC 16 TN 2033819C1 1652325C1
B6 A95CB 16 TN 2033819C1 1652325C1
B7 A95-GA 16 TN 2033819C1 1652325C1
B8 A95N 16 TN 2033819C1 1652325C1
B9 A14D 16 RD 2033819C1 1652325C1
B10 A14E 16 RD 2033819C1 1652325C1
C1 A95S 16 TN 2033819C1 1652325C1
C2 A14 16 RD 2033819C1 1652325C1
C3 A95P 16 TN 2033819C1 1652325C1
C4 A14B 16 RD 2033819C1 1652325C1
C5 A13B 16 PK 2033819C1 1652325C1
C6 A14E 16 RD 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 PLUG - - - -
2 95K 20 TN 3989902C1 3922307C1
3 95L 20 TN 3989902C1 3922307C1
4 95M 20 TN 3989902C1 3922307C1
5 95AJ 16 TN 3712037C1 3573653C1
6 95-GE 16 WH 3712037C1 3573653C1
7 PLUG - - - -
8 95H 18 TN 3989902C1 3573653C1
9 95G 18 TN 3989902C1 3573653C1
10 95J 20 TN 3989902C1 3922307C1
11 95N 20 TN 3989902C1 3922307C1
12 95P 20 TN 3989902C1 3922307C1
Figure 270 Connector Composites (*679 / 680)
270
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.84. CONNECTOR COMPOSITES (*680 / *681), P. 67G
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67G
012 17APR13 INITIAL RELEASE. A 91786V
CONNECTOR 1667741C1BODY LOCK 1667771C1
AFTERTRAETMENTTERM RESISTER
(*681)
A
B
C
CONNECTOR 3850730C1
DEF PUMP(*680)
* W/ 2010 SCR 13L ENG
* W/ 2010 SCR 13L ENG
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A5B(-) 18 GN 1661875C1 3568570C1
B PLUG - - - -
C A5B(+) 18 YL 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 PLUG - - - -
2 95J 16 TN 3712037C1 3573653C1
3 95K 16 TN 3712037C1 3573653C1
4 95H 16 TN 3712037C1 3573653C1
5 95N 16 TN 3712037C1 3573653C1
6 10A 16 WH 3712037C1 3573653C1
7 PLUG - - - -
8 95L 16 TN 3712037C1 3573653C1
9 95D 16 TN 3712037C1 3573653C1
10 95F 16 TN 3712037C1 3573653C1
11 95G 16 TN 3712037C1 3573653C1
12 95M1 16 TN 3712037C1 3573653C1
Figure 271 Connector Composites (*680 / *681)
271
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.85. CONNECTOR COMPOSITES (685), P. 67H
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67H
012 18APR13 INITIAL RELEASE. A 91786V
ACM 96 WAY J1(685)
CONNECTOR 6113090C1BODY LOCK 3743662C1
10 1203040506070
8090
112131415161
7181
9192
9394
9596
CAV CIRCUIT GAUGE COLOR TERMINAL
42 A95E 20 TN 3743668C1
43 PLUG - - -
44 PLUG - - -
45 PLUG - - -
46 PLUG - - -
47 PLUG - - -
48 PLUG - - -
49 PLUG - - -
50 PLUG - - -
51 PLUG - - -
52 A95S 18 TN 3743666C1
53 A95F 20 TN 3743668C1
54 PLUG - - -
55 A95W 20 TN 3743668C1
56 A95N 20 TN 3743668C1
57 PLUG - - -
58 PLUG - - -
59 PLUG - - -
60 PLUG - - -
61 PLUG - - -
62 PLUG - - -
63 A95R 20 TN 3743668C1
64 PLUG - - -
65 PLUG - - -
66 PLUG - - -
67 PLUG - - -
68 PLUG - - -
69 PLUG - - -
70 A95D 20 TN 3743668C1
71 PLUG - - -
72 A95AF 20 TN 3743668C1
73 PLUG - - -
74 PLUG - - -
75 PLUG - - -
76 PLUG - - -
77 A95A 20 TN 3743668C1
78 PLUG - - -
79 A95AB 20 TN 3743668C1
80 PLUG - - -
81 PLUG - - -
82 PLUG - - -
83 PLUG - - -
84 PLUG - - -
85 PLUG - - -
86 PLUG - - -
87 PLUG - - -
88 PLUG - - -
89 A95AH 20 TN 3743668C1
90 PLUG - - -
91 PLUG - - -
92 PLUG - - -
93 PLUG - - -
94 PLUG - - -
95 PLUG - - -
96 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 A95Y 18 TN 3743666C1
5 A95AA 20 TN 3743668C1
6 PLUG - - -
7 A95T 20 TN 3743668C1
8 A95X 20 TN 3743668C1
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
14 PLUG - - -
15 A5A(+) 20 YL 3743668C1
16 A5A(-) 20 GN 3743668C1
17 A95M 20 TN 3743668C1
18 A95AG 20 TN 3743668C1
19 PLUG - - -
20 PLUG - - -
21 PLUG - - -
22 PLUG - - -
23 PLUG - - -
24 PLUG - - -
25 PLUG - - -
26 PLUG - - -
27 PLUG - - -
28 A95U 18 TN 3743666C1
29 A95Z 20 TN 3743668C1
30 PLUG - - -
31 PLUG - - -
32 A95AC 20 TN 3743668C1
33 PLUG - - -
34 PLUG - - -
35 PLUG - - -
36 PLUG - - -
37 PLUG - - -
38 PLUG - - -
39 PLUG - - -
40 PLUG - - -
41 PLUG - - -
Figure 272 Connector Composites (685)
272
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.86. CONNECTOR COMPOSITES (686 / 687), P. 67I
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
17APR1391786V AE08058092 67I
012 18APR13 INITIAL RELEASE. A 91786V
ACM 58 WAY J2(686)
CONNECTOR 6113125C1BODY LOCK 3752515C1BODY LOCK 3752516C1
7
46
19
58
1
6
2
5
CONNECTOR 3565207C1
A
B
5A FUSE HOLDER(687)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
22 PLUG - - - -
23 PLUG - - - -
24 PLUG - - - -
25 PLUG - - - -
26 PLUG - - - -
27 PLUG - - - -
28 PLUG - - - -
29 PLUG - - - -
30 PLUG - - - -
31 PLUG - - - -
32 A95C 20 TN 3743668C1 -
33 A95Q 18 TN 3743666C1 -
34 A95P 20 TN 3743668C1 -
35 PLUG - - - -
36 PLUG - - - -
37 PLUG - - - -
38 PLUG - - - -
39 PLUG - - - -
40 PLUG - - - -
41 A95-PE 20 RD 3743668C1 -
42 A95B 20 TN 3743668C1 -
43 PLUG - - - -
44 PLUG - - - -
45 A95L 20 TN 3743668C1 -
46 A95G 18 TN 3743666C1 -
47 A95V 20 TN 3743668C1 -
48 A95J 20 TN 3743668C1 -
49 PLUG - - - -
50 PLUG - - - -
51 PLUG - - - -
52 PLUG - - - -
53 PLUG - - - -
54 PLUG - - - -
55 PLUG - - - -
56 PLUG - - - -
57 A95K 20 TN 3743668C1 -
58 PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 PLUG - - - -
2 A95H 18 TN 3752551C1 3752554C1
3 A95-PA 18 RD 3752551C1 3752554C1
4 A95-GG 14 WH 3752552C1 3752555C1
5 A95-PB 18 RD 3752551C1 3752554C1
6 A95-GH 14 WH 3752552C1 3752555C1
7 A95AE 18 TN 3743666C1 -
8 PLUG - - - -
9 PLUG - - - -
10 PLUG - - - -
11 PLUG - - - -
12 PLUG - - - -
13 PLUG - - - -
14 A5D(+) 20 YL 3743668C1 -
15 A5D(-) 20 GN 3743668C1 -
16 PLUG - - - -
17 PLUG - - - -
18 PLUG - - - -
19 PLUG - - - -
20 PLUG - - - -
21 A95AD 20 TN 3743668C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A95-PQ 18 RD 3895713C1
B A95-PE1 18 RD 3895713C1
Figure 273 Connector Composites (686 / 687)
273
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.87. CONNECTOR COMPOSITES (690 / 691 / 694M), P. 68
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 068
012 17APR13 ADDED R/D 691. B 91786V
CONNECTOR 3519462C1BODY LOCK 1689501C1
REAR CHASSIS / ANTI SKID BRAKE(690)
(LOCATED AT RIGHT SIDEFRONT OF CROSS MEMBER BY REAR AXLE)
CONNECTOR 3519423C1BODY LOCK 3601925C1
XMSN SERVICE LIGHT(694M)
& MUTUAL EXCLUSIVE
BA
1
6 7
12
12
7 6
1
CONNECTOR 0969541R1
DEF TANK HEATING VALVE(691)
CONNECTOR 3714731C1
2
1 4
3
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH1 16 LTBL 1680205C1
2 OR/WH1 16 LTGN 1680205C1
3 DKBL/WH1 16 BK 1680205C1
4 YL/WH1 16 BL 1680205C1
5 BN1 16 VT 1680205C1
5 YL 16 TN 1680205C1
6 BL1 16 YL 1680205C1
6 BL 16 YL 1680205C1
7 BN/WH1 16 TN 1680205C1
8 RD/WH1 16 RD 1680205C1
9 BK/WH1 16 OR 1680205C1
10 LTBL/WH1 16 GY 1680205C1
11 LTGN/WH1 16 DKBL 1680205C1
11 LTGN/WH1 16 LTGN 1680205C1
12 VT/WH1 16 BN 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH 16 GY 1680206C1
1 GY/WH 16 GY 1651968C1
2 OR/WH 16 OR 1680206C1
2 OR/WH 16 OR 1651968C1
3 DKBL/WH 16 DKBL 1680206C1
3 DKBL/WH 16 DKBL 1651968C1
4 YL/WH 16 YL 1680206C1
4 YL/WH 16 YL 1651968C1
5 PK/WH 16 PK 1680206C1
5 BN5 16 VT 1680206C1
6 TN/WH 16 TN 1680206C1
6 BL5 16 YL 1680206C1
7 LTBL/WH 16 LTBL 1651968C1
7 LTBL/WH 16 LTBL 1680206C1
8 LTGN/WH 16 LTGN 1680206C1
8 LTGN/WH 16 LTGN 1651968C1
9 VT/WH 16 VT 1680206C1
9 VT/WH 16 VT 1651968C1
10 BN/WH 16 BN 1680206C1
10 BN/WH 16 BN 1651968C1
11 RD/WH 16 RD 1680206C1
11 RD/WH 16 RD 1651968C1
12 BK/WH 16 BK 1651968C1
12 BK/WH 16 BK 1680206C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 A95V 20 TN 3601686C1 3733609C1
2 PLUG - - - -
3 PLUG - - - -
4 A95W 20 TN 3601686C1 3733609C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A92CT 18 TN 0333732C1
B& A13CJ 18 PK 0333732C1
B& A13CJ 18 PK 0333736C1
B& A13SM 18 PK 0333736C1
Figure 274 Connector Composites (690 / 691 / 694M)
274
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.88. CONNECTOR COMPOSITES (695F / 723M / 741F / 742F / 753), P. 69
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 069IN R/D 741F.
0488 19AUG15 ADDED CIRCUIT A92TN3 C 93281C
PARK BRAKE SWITCH(742F)
PARK BRAKE SWITCH(741F)
SECONDARY MODE LIGHT(695F)
CTD SOLENOID(723M)
CONNECTOR 1661777C1BODY LOCK 1661873C1
* W/ ALLISON HD & N/ RETARDER# W/ ALLISON HD & AUTO NEUTRAL@@ W/ 500K BAUD RATE REGULATORY
A B A
B
AB
C
D
CONNECTOR 2009385C1
WABCO ATC MUD / SNOW SWITCH(753)
5
8
6
7
4
3
2
1
CONNECTOR 0587568C91
* W/ ALLISON HD & N/ RETARDER# W/ ALLISON HD & AUTO NEUTRAL
1661777C1 CONN1661873C1 LOCK
B
C
AD
CONNECTOR 0481140C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C# A92TN2 18 TN 1661875C1 1661872C1
C* A92TN 18 TN 1661875C1 3568570C1
C* A92TN 18 TN 1661875C1 1661872C1
C@@ A92TN3 18 TN 1661875C1 3568570C1
D A92-GX 18 TN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5A11-GR 16 WH
1661226C1A94-GB 18 WH
6 A94BE 16 GY 1661226C1
7 A62AJ 16 DKBL 1661209C1
8 A94-GB 18 WH 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A49 18 GY 0587576C1 1652325C1
B* A49-G 18 GY 0587576C1 1652325C1
B# A49-G 18 WH 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A92SM 18 TN 0241117R1
B A13SM 18 PK 0241117R1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C A92DL 18 TN 3594831C1 1661872C1
D A92DM 18 TN 3594831C1 1661872C1
Figure 275 Connector Composites (695F / 723M / 741F / 742F / 753)
275
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.89. CONNECTOR COMPOSITES (766 / 768 / 769), P. 70
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 070
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
1
CONNECTOR 3519667C1
WABCO ABS / ATC LEFT FRONTMODULATOR VALVE
(768)
2 3
2
1
WABCO ABS / ATC RIGHT FRONTMODULATOR VALVE
(769)
3
CONNECTOR 3519668C1
WABCO ABS / ATC FRONT ECU(766)
CONNECTOR 3557921C1
18 17 16
3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GN/YL1 16 GN PURCHASED
2 BN1 16 BN PURCHASED
3 BL1 16 BL PURCHASED
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GN/YL2 16 GN PURCHASED
2 BN2 16 BN PURCHASED
3 BL2 16 BL PURCHASED
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94WF 18 BN 3548971C1
2 A94WM 18 BN 3548971C1
3 A94WJ 18 VT 3548971C1
4 A94WE 18 LTBL 3548971C1
5 A94WL 18 GY 3548971C1
6 A94WH 18 LTBL 3548971C1
7 A94WT 18 YL 3548971C1
8 A94WV 18 OR 3548971C1
9 A94WU 18 TN 3548971C1
10 A94WA 18 BK 3548971C1
11 A94WP 18 LTBL 3548971C1
12 A94WC 18 BK 3548971C1
13 A94WB 18 BN 3548971C1
14 A94WR 18 LTGN 3548971C1
15 A94WD 18 BN 3548971C1
16 A94WS 18 VT 3548971C1
17 A94WX 18 DKBL 3548971C1
18 A94WY 18 BK 3548971C1
Figure 276 Connector Composites (766 / 768 / 769)
276
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.90. CONNECTOR COMPOSITES (770 / 771 / 774 / 775), P. 71
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 071
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
WABCO ABS / ATC RIGHT FRONT WHEELSPEED SENSOR IN - LINE CONNECTOR (770)
2
WABCO CAB ABS ECU(771)
CONNECTOR 3557922C1BODY LOCK 3549120C1
CONNECTOR 3519666C1
1
B
CONNECTOR PURCHASED
A
WABCO ABS / ATCLEFT REAR WHEEL SPEED SENSOR
(774)
3
1
CONNECTOR PURCHASED
WABCO ABS / ATCLEFT REAR MODULATOR VALVE
(775)
2
3 2 1
15 14 13
CAV CIRCUIT GAUGE COLOR TERMINAL
1 BN3 16 BK PURCHASED
2 BN3 16 BN PURCHASED
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GN1(-) 18 GN 3548971C1
2 A94T 18 GY 3548971C1
3 YL1(+) 18 YL 3548971C1
4 A94-GB 16 GY 3548972C1
5 - - - -
6 - - - -
7 A13Y 14 PK 3548972C1
8 A94K 14 GY 3548972C1
9 A94-GA 16 GY 3548970C1
10 A98K(-) 16 DKBL 3548972C1
11 A98J(+) 16 RD 3548972C1
12 - - - -
13 - - - -
14 - - - -
15 A94H 16 GY 3548970C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A BK2 18 BK PURCHASED
B BN2 18 BN PURCHASED
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GN/YL 16 GN PURCHASED
2 BLUE 16 BN PURCHASED
3 BROWN 16 BL PURCHASED
Figure 277 Connector Composites (770 / 771 / 774 / 775)
277
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.91. CONNECTOR COMPOSITES (776 / 777 / 778 / 800F), P. 72
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 072
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
SOURCE BRAKE SWITCH(800F)
CONNECTOR 1661777C1BODY LOCK 1661873C1
AB
C
D
WABCO ABS / ATC RIGHT REAR WHEELSPEED SENSOR IN - LINE CONNECTOR (777)
A B
CONNECTOR PURCHASED
WABCO ABS / ATC LEFTREAR MODULATOR VALVE
(778)
BA
CONNECTOR PURCHASED
3
1
WABCO ABS / ATC RIGHT REARMODULATOR VALVE
(776)
CONNECTOR PURCHASED
2
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C N92PS 18 TN 1661875C1 1661872C1
D N92-GW 18 TN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A BK1 18 BK PURCHASED
B BN1 18 BN PURCHASED
CAV CIRCUIT GAUGE COLOR TERMINAL
A YL 16 TN PURCHASED
B BL 16 WH PURCHASED
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GN/YL 16 GN PURCHASED
2 BL 16 BL PURCHASED
3 BN 16 BL PURCHASED
Figure 278 Connector Composites (776 / 777 / 778 / 800F)
278
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.92. CONNECTOR COMPOSITES (800M / 808M / 809F), P. 73
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 073
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONNECTOR 0258058C1
TURN SIGNAL JUMPER (SWITCH)(808M)
CONNECTOR 0258059C2
TURN SIGNAL JUMPER CAB(809F)
CONNECTOR 1661777C1BODY LOCK 1661873C1
PARKING BRAKE PRESSURE SWITCH(800M)
AB
C
D
A
B
C
DE
F
A
B
C
DE
F
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
B - - - - -
C A43C 16 GY 1661875C1 1661872C1
D A43B 16 GY 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A57AJ 12 OR 0333734C1
B A57BJ 12 OR 0333734C1
C A56BJ 12 OR 0333734C1
D A56AJ 12 OR 0333734C1
E A55AJ 12 OR 0333734C1
F A70CJ 12 OR 0333734C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A57AJ 12 OR 0188392R2
B A57BJ 12 OR 0188392R2
C A56BJ 12 OR 0188392R2
D A56AJ 12 OR 0188392R2
E A55AJ 12 OR 0188392R2
F A70AJ 12 OR 0188392R2
Figure 279 Connector Composites (800M / 808M / 809F)
279
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.93. CONNECTOR COMPOSITES (823M / 851 / *851M / 854), P. 74
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 074
MJV048831MAR16 R/D 851F WAS 851. C 93408S
# W/ 11L AND 13L IBB ENGINE* W/ 15L IBB ENGINE
CAB / ENGINE(851F / *851M)
CONNECTOR 2009385C1
LEFT MOTORIZED MIRROR SWITCH(823M)
CONNECTOR 1661496C91
8 7
14
6 3
25
A D
B C
B
A D
C
CONNECTOR 1661496C1
CHASSIS TAIL LIGHT(854)
A D
B C
CONNECTOR 1661497C91
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A78J 18 LTGN 1661224C1
2 A78-GB 18 WH 1661224C1
3 - - - -
4 A78K 18 LTGN 1661224C1
5 A78L 18 LTGN 1661224C1
6 - - - -
7 A62AW2 16 DKBL 1661209C1
8 A62-GAV 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A24BD 16 GY 0587577C1 1652325C1
B A24CL 16 GY 0587577C1 1652325C1
C A92-GT 18 TN 0587578C1 1652325C1
D A24BL 16 GY 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K24BD 16 GY 0587575C1 1652325C1
B K24CL 16 GY 0587575C1 1652325C1
C# K92-GT 18 TN 0587576C1 1652325C1
C* K92-GV 18 TN 0587576C1 1652325C1
D K24BL 16 GY 0587575C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N57F 14 LTGN 0587577C1 0589391C1
B N56F 14 YL 0587577C1 0589391C1
C PLUG - - 0587579C1 -
D PLUG - - 0587579C1 -
Figure 280 Connector Composites (823M / 851 / *851M / 854)
280
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.94. CONNECTOR COMPOSITES (873 / 875M / 876M / 878F), P. 75
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 075
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
RETARDER SELECTOR SWITCH(876M)
CONNECTOR 1687783C1
RETARDER RESISTANCEMODULE - CAB
(878F)
RETARDER ON / OFF(875M)
CONNECTOR 1687783C1
CONNECTOR 0587571C91
3
2
41
6
3 6
2
1 4
A
B
C
D
BB
CONNECTOR 0587570C91
C
C
A
CONNECTOR 0587569C91
ENGINE / RETARDER INTENSITY(873)
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92RA 16 TN 0587577C1 1652325C1
B A92RB 16 TN 0587577C1 1652325C1
C A92RC 16 TN 0587577C1 1652325C1
D A92RD 16 TN 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A92AA 16 TN 1661226C1
2 A92-GU 18 TN 1661224C1
3 - - - -
4 - - - -
5 - - - -
6 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 A92RC 16 TN 1661226C1
3 A92RB 16 TN 1661226C1
4 A92RA 16 TN 1661226C1
5 - - - -
6 A92RD 16 TN 1661226C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92RE 16 TN 0587577C1 1652325C1
B K92RF 16 TN 0587577C1 1652325C1
C K92RG 16 TN 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92RE 18 TN 0587576C1 1652325C1
B A92RF 18 TN 0587576C1 1652325C1
C A92RG 18 TN 0587576C1 1652325C1
Figure 281 Connector Composites (873 / 875M / 876M / 878F)
281
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.95. CONNECTOR COMPOSITES (879M / 881F / 884F / 887), P. 76
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 076
012 17APR13 ADDED:CIRC K23C IN B 91786V
R/D 887 & ADDED R/D 884F.
XMSN OVERHEAT LIGHT(881F)
CONNECTOR 3519221C91
RETARDER RESISTANCEMODULE - ENGINE
(879M)
A
C
B
A B
CONNECTOR 0481140C1& MUTUAL EXCLUSIVE
4
3 2
1
CONNECTOR 3503598C1
MODULE CONNECTOR(884F)
B
CONNECTOR 0587567C91
* W/ FAN OVERRIDE# N/ FAN OVERRIDE
A
APADS(887)
CAV CIRCUIT GAUGE COLOR TERMINAL
A& A13BP 18 PK 0870923R1
A& A13BM 18 PK 0870923R1
B A92ML 18 TN 0241117R1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92RE 18 TN 0587578C1 1652325C1
B A92RF 18 TN 0587578C1 1652325C1
C A92RG 18 TN 0587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A77AH 16 LTGN 1680206C1
2 A77AJ 16 LTGN 1680206C1
3 A77AK 16 LTGN 1680206C1
4 A77AL 16 LTGN 1680206C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K23AC 18 TN 0587578C1 1652325C1
A# K23AC 18 TN 0587578C1 3517771C1
B K77AE 14 LTGN 0587577C1 0589391C1
Figure 282 Connector Composites (879M / 881F / 884F / 887)
282
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.96. CONNECTOR COMPOSITES (887M / 907M / 931F), P. 76A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0088
12MAR1391786V AE08058092 76A
012 18APR13 INITIAL RELEASE. A 91786V
HEATER CAB CONN APADS(907M)
PARK BRAKE SWITCH(931F)
CONNECTOR 0587568C91
ENGINE CONN(887M)
CONNECTOR 1661200C1
AB
C
D
CONNECTOR 1661777C1
A
B
CD
E
F
A
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A77AF 16 LT GN 1661209C1
B - - - -
C A77AH 16 LT GN 1661209C1
D A77AJ 16 LT GN 1661209C1
E A77AK 16 LT GN 1661209C1
F A77AL 16 LT GN 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B - - - -
C ORANGE 16 OR 1661875C1
D A44-G 16 WH 1661875C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A23AC 16 TN 0587575C1
B A77AE 16 LT GN 0587575C1
Figure 283 Connector Composites (887M / 907M / 931F)
283
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.97. CONNECTOR COMPOSITES (922M / 923F / 925), P. 77
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 077
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
TRAILER SOCKET #1(922M)
(LOCATED BEHIND DRIVER'S SEAT AT B - PILLAR)
CONNECTOR 1667733C1BODY LOCK 1667734C1
CAB HARNESSSLEEPER HARNESS
CONNECTOR 1667732C1BODY LOCK 1667734C1
TRAILER SOCKET #2(923F)
(LOCATED BEHIND DRIVER'S SEAT AT B - PILLAR)
CONNECTOR 1667732C1BODY LOCK 1667734C1
SLEEPER HARNESSCAB HARNESS
CONNECTOR 1667733C1BODY LOCK 1667734C1
C
A
BB
C
A
SLEEPER HARNESS SOCKET / JUMPER HARNESS
TRAILER SOCKET #1(925)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
CONNECTOR 1667732C1BODY LOCK 1667734C1
CONNECTOR 1667733C1BODY LOCK 1667734C1
AC
C
BB
A
AC
C
BB
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A70C 10 OR 1667737C1 1667735C1
B A68B 10 BN 1667737C1 1667735C1
C A94AF 10 GY 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A58S 12 BN 2025424C1 1671603C1
B A56C 12 OR 2025424C1 1671603C1
C A57C 12 OR 2025424C1 1671603C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A H70C 10 OR 2025425C1 1667739C1
B H68B 10 BN 2025425C1 1667739C1
C H94AF 10 GY 2025425C1 1667739C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A H58S 12 BN 1667737C1 1617603C1
B H56C 12 OR 1667737C1 1617603C1
C H57C 12 OR 1667737C1 1617603C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A70C 10 OR 2025425C1 1667739C1
B A68B 10 BN 2025425C1 1667739C1
C A94AF 10 GY 2025425C1 1667739C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A H70C 10 RD 1667737C1 1667739C1
B H68B 12 BK 1667737C1 1667739C1
C H94AF 10 BL 1667737C1 1667739C1
Figure 284 Connector Composites (922M / 923F / 925)
284
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.98. CONNECTOR COMPOSITES (926 / 934M / 935), P. 78
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 078
MJV048831MAR16 ADDED R/D 935F. B 93408S
FUEL LEVEL SENDER(934M)
CONNECTOR 1661196C1
AB
WORK LIGHT(935)
(LOCATED AT BEHIND DRIVER SEAT)
BA
CONNECTOR 1661197C1
TRAILER SOCKET #2(926)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
SOCKET / JUMPER HARNESS
CONNECTOR 1667732C1BODY LOCK 1667734C1
SLEEPER HARNESS
CONNECTOR 1667733C1BODY LOCK 1667734C1
C
BB
A
CA
A
CONNECTOR 1661778C1BODY LOCK 1661874C1
B
WORK LIGHT(935F)
(LOCATED AT BEHIND DRIVER SEAT)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N36 18 RD 1661875C1 1661872C1
B N36-G 18 BN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A65A 14 OR 3534167C1
B A65C 18 OR 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A65A 16 OR 1661209C1
B A65C 16 OR 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A58S 12 BN 1667737C1 1667735C1
B A56C 12 OR 1667737C1 1667735C1
C A57C 12 OR 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A H58S 12 BN 2025424C1 1667735C1
B H56C 12 YL 2025424C1 1667735C1
C H57C 12 GN 2025424C1 1667735C1
Figure 285 Connector Composites (926 / 934M / 935)
285
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.99. CONNECTOR COMPOSITES (946 / 950 / 950F), P. 79
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 079
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONNECTOR 0587570C91
AUXILIARY SPEED SENSOR(946)
RETARDER MODULATOR REQUEST(950)
CONNECTOR 0587568C91
A
B
B
C
A
B
RETARDER MODULATION INTENSITY(950F)
CONNECTOR 0587569C91
A
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K44C 14 GY 0587575C1 0589391C1
B K44D 14 GY 0587575C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K158A 18 LTGN 0587576C1 3517771C1
B K156 18 YL 0587576C1 3517771C1
C K112A 18 PK 0587576C1 3517771C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92RE 16 TN 0587577C1 1652325C1
B K92RF 16 TN 0587577C1 1652325C1
C K92RG 16 TN 0587577C1 1652325C1
Figure 286 Connector Composites (946 / 950 / 950F)
286
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.100. CONNECTOR COMPOSITES (958 / 958F / 961), P. 80
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 080
MJV048831MAR16 ADDED R/D 973ML. D 93408S
5 2
1
78
4
AUTO NEUTRAL SWITCH(958)
CONNECTOR 2009385C1
36
A
B
* W/ REMOTE CRUISE# W/ ROCKWELL & EATON REMOTE CRUISE& W/ 11/13L IBB SCR
REMOTE CRUISE(958F)
C
CONNECTOR 0161998R1
A
B
AUTO NEUTRAL INDICATOR(961)
CONNECTOR 0587569C91
RT. MOTORIZED INTERHARN CONN
(973ML)
A
CONNECTOR 1661202C1
@@ W/ 500K BAUD RATE REGULATORY
@@ W/ 500K BAUD RATE REGULATORY
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 A92TN4 18 TN 1661224C1
5@@ A92TN2 18 TN 3541250C1
5@@ A92TN1 18 TN 3541250C1
6 A92TN2 18 TN 1661224C1
6@@ A92TN3 18 TN 1661224C1
7 A62Z 18 DKBL 1661208C1
7@@ A62Z 18 LTBL 1661208C1
8 A92-GY 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K97BA 18 VT 0587578C1 1652325C1
A# K97AA3 16 VT 0587577C1 1652325C1
B& K97-GB 18 VT 0587578C1 1652325C1
B& K97-GC 18 WH 0587578C1 1652325C1
B K97-GG 18 VT 0587578C1 1652325C1
C* K97BB 18 VT 0587578C1 1652325C1
C# K97AB3 16 VT 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A92TN3 18 TN 0186203R2
A@@ A92TN2 18 TN 0333732C1
B A13CM 18 PK 0161997R1
B@@ A13CM 18 PK 0333732C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A78C 16 LTGN 1661218C1
Figure 287 Connector Composites (958 / 958F / 961)
287
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.101. CONNECTOR COMPOSITES (1000 / 1027), P. 81
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 081
012 17APR13 ADDED R/D 1027. B 91786V
ABS DASH CONNECTOR(1000)
& MUTUAL EXCLUSIVE
44
5
17
18
38
4
1
11
2439
25
48
32
4531
10
CONNECTOR 3566553C1
B
A
ECM BATT+ /DEF BATT-
(1027)
CONNECTOR 2031522C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 A94WC 18 BK 3566559C1
4 A94WD 18 BN 3566559C1
5 - - - -
6 - - - -
7 A94WT 18 VT 3566559C1
8 A94WH 18 VT 3566559C1
9 A94WJ 18 VT 3566559C1
10 A94WK 18 LTGN 3566559C1
11 YL2(+) 18 YL 3566559C1
12 - - - -
13 GN2(-) 18 GN 3566559C1
14 A94WL 18 GY 3566559C1
15 A94WM 18 BN 3566559C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K14 10 RD 2031531C1 2025427C1
B K10-H 10 WH 2031531C1 2025427C1
CAV CIRCUIT GAUGE COLOR TERMINAL
16& A94WS 18 VT 3566559C1
16& A94WN 18 DKBL 3566559C1
17 A94WP 18 LTBL 3566559C1
18 A94WR 18 LTGN 3566559C1
19 - - - -
20 A94BV 18 BN 3566559C1
21& A94BU 18 DKBL 3566559C1
21& A94WV 18 TN 3566559C1
22 A94WV 18 OR 3566559C1
23 A94WW 18 RD 3566559C1
24 A94WX 18 DKBL 3566559C1
25 A94WY 18 BK 3566559C1
26 - - - -
27 - - - -
28 - - - -
29 - - - -
30 - - - -
31 - - - -
32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 - - - -
38 - - - -
39 - - - -
40 - - - -
41 - - - -
42 - - - -
43 - - - -
44 - - - -
45 - - - -
46 - - - -
47 - - - -
48 - - - -
Figure 288 Connector Composites (1000 / 1027)
288
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.102. CONNECTOR COMPOSITES (1033F / 1034F / 1039 / 1040), P. 82
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 082
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONNECTOR 1661201C1
POWER WINDOW RIGHT(1033F)
POWER WINDOW LEFT(1034F)
CONNECTOR 1661201C1
B
AF
D
E
C
D C
AF
BE
LEFT POWER WINDOW SWITCH,DRIVER SIDE - LEFT
(1039)
CONNECTOR 3530407C1
9
5
1
6
2
8
3
10
7
4
RIGHT POWER WINDOW SWITCH,DRIVER SIDE - RIGHT
(1040)
CONNECTOR 3530407C1
1
8
6
97
10
3
5 2
4
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B A83D 14 LTGN 3534167C1
C - - - -
D A83J 14 LTGN 3534167C1
E A83K 14 LTGN 3534167C1
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A83-GA 14 WH 3534167C1
B A83J 14 LTGN 3534167C1
C A83C 14 LTGN 3534167C1
D - - - -
E A83K 14 LTGN 3534167C1
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A83F 14 LTGN 3532125C1
2 A83-GBW 14 WH 3532125C1
3 PLUG - - 3532129C1
4 A83N 14 LTGN 3532125C1
5 A83H 14 LTGN 3532125C1
6 PLUG - - 3532129C1
7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A63-GB 14 WH 3532125C1
2 A83K 14 LTGN 3532125C1
3 PLUG - - 3532129C1
4 A83E 14 LTGN 3532125C1
5 A83J 14 LTGN 3532125C1
6 PLUG - - 3532129C1
7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
Figure 289 Connector Composites (1033F / 1034F / 1039 / 1040)
289
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.103. CONNECTOR COMPOSITES (1041 / 1042 / 1043 / 1044), P. 83
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 083
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
A
CONNECTOR 1671610C1BODY LOCK 1671608C1
CONNECTOR 1671611C1BODY LOCK 1671608C1
RIGHT POWER LOCK SWITCH(1043)
B
CONNECTOR 3530407C1
LEFT WINDOW MOTOR(1044)
B
A
LEFT DOORHARNESS
LEFT POWER LOCK SWITCH(1042)
CONNECTOR 3530407C1
WINDOW MOTOR
9
5
1
6
2
8
3
10
7
4
1
5
9
8 10
6 3
2
7
4
CONNECTOR 3530407C1
RIGHT POWER WINDOW SWITCH,PASSENGER SIDE
(1041)
9
5
1
6
2
8
3
10
7
4
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A81L 18 LTGN 3532119C1
2 A81-GD 18 WH 3532119C1
3 A81P 18 LTGN 3532119C1
4 PLUG - - 3532129C1
5 PLUG - - 3532129C1
6 PLUG - - 3532129C1
7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A81M 18 LTGN 3532119C1
2 A81-GC 18 WH 3532119C1
3 A81N 18 LTGN 3532119C1
4 PLUG - - 3532129C1
5 PLUG - - 3532129C1
6 PLUG - - 3532129C1
7 PLUG - - 3532129C1
8 PLUG - - 3532129C1
9 PLUG - - 3532129C1
10 PLUG - - 3532129C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A RD 14 RD 2033912C1 589391C1
B YL 14 YL 2033912C1 589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A83F 14 LTGN 2033816C1 589391C1
B A83N 14 LTGN 2033816C1 589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A83K 14 LTGN 3532125C1
2 A83L 14 LTGN 3532125C1
3 PLUG - - 3532129C1
4 A83D 14 LTGN 3532125C1
5 A83M 14 LTGN 3532125C1
6 A83J - LTGN 3532125C1
7 A62BR 16 DKBL 3532125C1
8 PLUG - - 3532129C1
9 A62-GBR 18 WH 3532119C1
10 PLUG - - 3532129C1
Figure 290 Connector Composites (1041 / 1042 / 1043 / 1044)
290
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.104. CONNECTOR COMPOSITES (1045 / 1046 / 1047 / 1048F), P. 84
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 084
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
B
CONNECTOR 3530414C1BODY LOCK 3530415C1
F
CONNECTOR 2031872C1BODY LOCK 2031874C1
A
B
CONNECTOR 1671611C1BODY LOCK 1671608C1
A
LEFT DOOR LOCK MOTOR(1046)
CONNECTOR 3530414C1BODY LOCK 3530415C1
CONNECTOR 2031871C1BODY LOCK 2031873C1 (2-REQUIRED)
E
CONNECTOR 1671610C1BODY LOCK 1671608C1
D C
RIGHT DOOR LOCK MOTOR(1047)
LEFT POWER LOCK DOOR CONNECTION(1048F)
WINDOW MOTOR
D
RIGHT WINDOW MOTOR(1045)
LEFT DOORHARNESS
E
B
C
A
POWER LOCKOVERLAY
F
B
A
LEFT DOOR HARNESS
A
B
A
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A81M 18 LTGN 1661262C1
B A81-GC 18 WH 1661262C1
C A62BD 16 DKBL 1661262C1
D A81N 18 LTGN 1661262C1
E A81F 18 LTGN 1661262C1
F A81K 18 LTGN 1661262C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A81M 18 LTGN 1661261C1
B A81-GC 18 WH 1661261C1
C A62BD 16 DKBL 1661261C1
D A81N 18 LTGN 1661261C1
E A81F 18 LTGN 1661261C1
F A81K 18 LTGN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 81J 18 LTGN 3530418C1
B 81E 18 LTGN 3530418C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 81K 18 LTGN 3530418C1
B 81F 18 LTGN 3530418C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A RD 14 RD 2033912C1 589391C1
B YL 14 YL 2033912C1 589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A83L 14 LTGN 2033816C1 589391C1
B A83M 14 LTGN 2033816C1 589391C1
Figure 291 Connector Composites (1045 / 1046 / 1047 / 1048F)
291
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.105. CONNECTOR COMPOSITES (1049F / 1050M / 1051 / 1052 / 1054M), P. 85
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 085
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
RIGHT POWER LOCKDOOR CONNECTION
(1049F)
* W/ SINGLE AXIS MIRROR# W/ DUAL AXIS MIRROR
RIGHT POWER MIRROR &COURTESY LIGHT
(1054M)
LEFT POWER MIRROR &COURTESY LIGHT
(1050M)
CONNECTOR 3515762C1 BODY LOCK 3515764C1-2
CONNECTOR 2031872C1BODY LOCK 2031874C1
B
A
CD
E
F
E
A
FG
D
H
CB
E
A
FG
D
H
CB
CONNECTOR 3527798C1RUBBER BOOT 3527799C1
LEFT DOOR SWITCH(1052)
A
C
B
CONNECTOR 3527798C1RUBBER BOOT 3527799C1
B
A
C
RIGHT DOOR SWITCH(1051)
CONNECTOR 3515762C1 BODY LOCK 3515764C1-2
* W/ SINGLE AXIS MIRROR# W/ DUAL AXIS MIRROR
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63V 18 DKBL 1661261C1
B A63H 18 DKBL 1661261C1
C A11-GZ 18 WH 1661261C1
D# A78R 18 LTGN 1661261C1
D* A58J 18 BN 1661261C1
E# A78N 18 LTGN 1661261C1
E* A78J 18 LTGN 1661261C1
F# A78P 18 LTGN 1661261C1
F* A78K 18 LTGN 1661261C1
G A78B 18 LTGN 1661261C1
H A63C 18 DKBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A81P 18 LTGN 1661262C1
B A81J 18 LTGN 1661262C1
C A81L 18 LTGN 1661262C1
D A81E 18 LTGN 1661262C1
E A81-GD 18 WH 1661262C1
F - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63X 18 DKBL 1661261C1
B A63Y 18 DKBL 1661261C1
C A11-GAE 18 WH 1661261C1
D# A78S 18 LTGN 1661261C1
D* A58L 18 BN 1661261C1
E A78E 18 LTGN 1661261C1
F A78F 18 LTGN 1661261C1
G A78A 18 LTGN 1661261C1
H A63B 18 DKBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63C 18 DKBL 3528062C1
B A63-GZ 18 WH 3528062C1
C - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63B 18 DKBL 3528062C1
B A63-GW 18 WH 3528062C1
C - - - -
Figure 292 Connector Composites (1049F / 1050M / 1051 / 1052 / 1054M)
292
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.106. CONNECTOR COMPOSITES (1056M / 1057M / 1058M / 1059M / 1060M), P. 86
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
18SEP0961879Y AE08058092 0860556897C1 FOR R/D 1056M.
MJV048831MAR16 TERMINAL 0239805R1 WASB 93408S
BLOWER CONTROLLER SWITCH(1056M)
(LOCATED IN SLEEPER CONTROL PANEL)
CONNECTOR 2018590C1
AIR DIST MOTOR(1058M)
HVAC CONTROLLER(1057M)
(LOCATED IN SLEEPER CONTROL PANEL)
CONNECTOR 1661889C1BODY LOCK 1661890C1
CONNECTOR 1664511C1
B
C
E
D
A
6
9
1
11
10
12
82
4
37
5
BC
A
RECIRC MOTOR(1059M)
5
10
9
CONNECTOR 3522071C1
87
6
HEATER CONNECTOR #3(1060M)
(LOCATED IN INSTRUMENT PANEL)
B
CONNECTOR 1669973C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75N 14 LTGN 0239805R1
B - - - -
C A75H 14 LTGN 0239805R1
D A75BH 14 LTGN 0239805R1
E A75B 14 LTGN 0239805R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75BK 18 LTGN 1661261C1
B A75BF 18 LTGN 1661261C1
C A75-GM 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A75BP 18 LTGN 2018639C1
2 - - - -
3 A75BE 18 LTGN 2018639C1
4 - - - -
5 - - - -
6 A75BF 18 LTGN 2018639C1
7 A75BG 18 LTGN 2018639C1
8 A62P 18 DKBL 2018639C1
9 A75BR 18 LTGN 2018639C1
10 A13BH 18 PK 2018639C1
11 A77W 18 LTGN 2018639C1
12 A75-GL 18 WH 2018639C1
CAV CIRCUIT GAUGE COLOR TERMINAL
5 - - - -
6 - - - -
7 A75-GK 18 WH 3522073C1
8 A75BG 18 LTGN 3522073C1
9 - - - -
10 A75BM 18 LTGN 3522073C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75BE 18 LTGN 1661212C1
B A75M 14 LTGN 3534167C1
Figure 293 Connector Composites (1056M / 1057M / 1058M / 1059M / 1060M)
293
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.107. CONNECTOR COMPOSITES (1065M / 1085M / 1087M / 1090 / 1095F), P. 87
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 0871090.
MJV048831MAR16 R/D 1090F/1090M WAS B 93408S
RETARDER ON LIGHT(1087M)
CONNECTOR 0969541R1
A B
CONNECTOR 1661199C1
C
A
B
CIGAR LIGHTER(1090F / 1090M)
B
CONNECTOR 1661198C1
C
A
J1939 ALLISON DIAG(1095F)
CONNECTOR 3601919C1BODY LOCK 3601921C1
BA
C
CONNECTOR 0587568C91
ABS XMSN INTERRUPT(1085M)
A
B
5
4
CONNECTOR 0593385C1BODY LOCK 0593387C1
ABS / XMSN INTERRUPT RELAY(1065M)
13
2
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A92GG 18 TN 1661709C1
2 A94ST 14 GY 1661709C1
3 - - - -
4 A94KP 18 TN 1661709C1
5 A94VT 16 GY 1661709C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A13BP 18 PK 0333732C1
B A92RR 18 TN 0333732C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A62T 16 DKBL 1661209C1
B A84 14 LTGN 3566715C1
C A84-G 16 WH 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A62AA 16 DKBL 1661212C1
B A84H 14 LTGN 3534167C1
C A84-GH 16 WH 1661212C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K98YL5 18 YL 1680205C1
B K98GN5 18 GN 1680205C1
C PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLVEEVE
A A94KP 18 TN 0587576C1 1652325C1
B A92-GG 18 TN 0587576C1 1652325C1
Figure 294 Connector Composites (1065M / 1085M / 1087M / 1090 / 1095F)
294
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.108. CONNECTOR COMPOSITES (1095F / 1097 / 1097F / 1098F), P. 88
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 088
012 17APR13 ADDED R/D 1095F. B 91786V
J1939 ENGINE DATALINK(1097F)
CONNECTOR 1667740C1BODY LOCK 1667771C1
J1939 DATALINK(1098F)
CONNECTOR 1667740C1BODY LOCK 1667771C1
C
B
A
C
B
A
W/ CUMMINS AHD & ISMW/ CAT C10, C12 & 3406E
W/ CUMMINS N14DD 60 OR 80 SERIES
W/ ABS
B
* W/ ALLISON XMSN# W/ AUTOSHIFT, ULTRASHIFT & FREEDOMLINE XMSN
C
CONNECTOR 1667741C1BODY LOCK 1667771C1
A
J1939 BACKBONE(1097)
ALLISON DIAG(1095F)
CONNECTOR 1667740C1BODY LOCK 1667771C1
C
B
ACAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K98YL5 18 YL 1667742C1 3568570C1
B K98GN5 18 GN 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A YL1(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
C GN1(-) 18 GN 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A 98YL4(+) 18 YL 1661875C1 1661872C1
B PLUG - - 2025431C1 -
C 98GN3(-) 18 GN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K98YL1 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C K98GN1 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A 98YL1(+) 18 YL 1667742C1 1661872C1
B PLUG - - 2025431C1 -
C 98GN1(-) 18 GN 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K98YL1 18 YL 1661875C1 3568570C1
A# K5R(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C* K98GN1 18 GN 1661875C1 3568570C1
C# K5R(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A98YL1(+) 20 YL 1667742C1 1661872C1
B N98SHD1 20 NONE 1667742C1 1661872C1
C A98GN1(-) 20 GN 1667742C1 1661872C1
Figure 295 Connector Composites (1095F / 1097 / 1097F / 1098F)
295
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.109. CONNECTOR COMPOSITES (1099 / 1110 / 1125 / 1126), P. 89
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 089
MJV048831MAR16 ADDED R/D 1116ML. C 93408S
J1939 TERMINATING RESISTOR(1099)
CONNECTOR 1667741C1BODY LOCK 1667771C1
A
C
B
CONNECTOR 587567C91CONNECTOR 587568C91
LEFT DOOR COURTESY LIGHT(1125)
LEFT DOOR HARNESS
RIGHT DOOR HARNESS
COURTESY LIGHT
CONNECTOR 587568C91 CONNECTOR 587567C91
RIGHT DOOR COURTESY LIGHT(1126)
AB
A B
A B
B A
COURTESY LIGHT
MIRROR LIGHT INTERHARNESS CONNECTION
(1116ML)
CONNECTOR 1661202C1
A
@@ W/ 500K BAUD RATE REGULATORY
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K98YL5(+) 18 YL 1661875C1 3568570C1
A@@ K98YL2(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C K98GN5(-) 18 GN 1661875C1 3568570C1
C@@ K98GN2(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A63V 18 DKBL 587576C1 1652325C1
B A63H 18 DKBL 587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BK 18 BK 587578C1 1652325C1
B BK 18 BK 587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A BK 18 BK 587578C1 1652325C1
B BK 18 BK 587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A63X 18 DKBL 587576C1 1652325C1
B A63Y 18 DKBL 587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58M 16 BN 1661218C1
Figure 296 Connector Composites (1099 / 1110 / 1125 / 1126)
296
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.110. CONNECTOR COMPOSITES (1127 / 1128), P. 90
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 090
0638 19JAN15 REMOVED R/D (1137). B 92948G
CONNECTOR 3522251C1BODY LOCK 3522253C1
MIRROR PIGTAIL
CONNECTOR 3522252C1BODY LOCK 3522253C1
LEFT DOOR HARNESS
RIGHT DOOR HARNESS
HEATED, LIGHTED, MOTORIZEDRIGHT MIRROR
(1128)(LOCATED IN CAB)
MIRROR PIGTAIL
HEATED, LIGHTED, MOTORIZEDLEFT MIRROR
(1127)(LOCATED IN CAB)
A
B
C
E
D
C
B
A
D
E
D
E
CONNECTOR 3522252C1BODY LOCK 3522253C1
A
E
D
A
CONNECTOR 3522251C1BODY LOCK 3522253C1
B
C
B
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A11-GBM 18 WH 1661875C1 1661872C1
B A58J 18 BN 1661875C1 1661872C1
C A78N 18 LTGN 1661875C1 1661872C1
D A78P 18 LTGN 1661875C1 1661872C1
E A78B 18 LTGN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A WH 18 WH 1667742C1 1661872C1
B YL 18 YL 1667742C1 1661872C1
C RD 18 RD 1667742C1 1661872C1
D BK 18 BK 1667742C1 1661872C1
E GN 18 GN 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A11-GY 18 WH 1661875C1 1661872C1
B A58L 18 BN 1661875C1 1661872C1
C A78E 18 LTGN 1661875C1 1661872C1
D A78F 18 LTGN 1661875C1 1661872C1
E A78A 18 LTGN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A WH 18 WH 1667742C1 1661872C1
B YL 18 YL 1667742C1 1661872C1
C RD 18 RD 1667742C1 1661872C1
D BK 18 BK 1667742C1 1661872C1
E GN 18 GN 1667742C1 1661872C1
Figure 297 Connector Composites (1127 / 1128)
297
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.111. CONNECTOR COMPOSITES (1135M / 1137), P. 90A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0370
07JAN1592948G AE08058092 90A
0638 19JAN15 INITIAL RELEASE. A 92948G
CONNECTOR 3515763C1BODY LOCK 3515765C1
C
FB
DUAL AXIS MOTORIZEDMIRROR SWITCH
(1137)(LOCATED IN CAB)
B
E
E
DUAL AXIS MIRROROVERLAY
AD
DUAL AXIS MIRRORSWITCH PIGTAIL
D
F
CONNECTOR 3515762C1BODY LOCK 3515764C1
G
ACGH
H
MAIN WIRING BEACAON(1135M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 2009385C1
6
5
1
2
3
4
8 7 CAV CIRCUIT GAUGE COLOR TERMINAL
1A11-GL 18 WH 3541250C1
A11-GPL 18 WH 3541250C1
2 - - - -
3 - - - -
4 - - - -
5 A50BL 18 YL 1661224C1
6 A65F 18 OR 1661224C1
7 A62PLF 18 DK BL 1661208C1
8 A11-GPL 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A OR 18 OR 1661261C1
B WH 20 WH 1661261C1
C LTBL 20 LTBL 1661261C1
D YL 20 YL 1661261C1
EYL 20 YL
1661261C1BK 20 BK
FLTBL 20 LTBL
1661261C1BK 20 BK
GWH 20 WH
1661261C1BK 20 BK
H BK 18 GN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A78C 18 LTGN 1661262C1
B A78N 18 LTGN 1661262C1
C A78P 18 LTGN 1661262C1
D A78R 18 LTGN 1661262C1
E A78S 18 LTGN 1661262C1
F A78F 18 LTGN 1661262C1
G A78E 18 LTGN 1661262C1
H A78-GA 18 WH 1661262C1
Figure 298 Connector Composites (1135M / 1137)
298
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.112. CONNECTOR COMPOSITES (1157F / 1158M / 1160F / 1161F, 1162F, 1163F,1164F), P. 91
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 091
0638 07MAY15 REVISED AND REDRAWN. C 92948U
2
POWER WINDOW RIGHT(1157F)
5
B
POWER WINDOW RIGHT SIDE SWITCH(1158M)
6
4 1
CONNECTOR 2009385C1
78
3
A
CONNECTOR 1661197C1
& MUTUAL EXCLUSIVE
CONNECTOR 0598839C1
CTD LIGHT FEED(1160F)
(LOCATED IN INSTRUMENT PANEL)
BC
B
CTD LIGHT FEED(1161F)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0872291R1
A
B
FRONT REAR AXLE CTD SWITCH(1162F)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 3531901C1
AB
CD
CENTER REAR AXLE CTD SWITCH(1163F)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 3531901C1
AB
CD
AB
CD
REAR REAR AXLE CTD SWITCH(1164F)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 3531901C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A83L 14 LTGN 3534167C1
B A83M 14 LTGN 3534167C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1A62-GBR 16 WH 1661227C1
A83-GA 14 WH 1661227C1
2 A83L 14 LTGN 1661226C1
3 - - - -
4 A83D 14 LTGN 1661226C1
5 A83M 14 LTGN 1661226C1
6 - - - -
7 A62AL 16 DKBL 1661209C1
8 A62-GBR 16 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A49BL 14 LT GN 0333733C1
B A49CL 14 BN 0333733C1
C A49LA 14 LT BL 0333733C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A49DL 14 LT BL 0188396R1
B A49LB 14 LT BL 0188396R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B A49BM 16 LT GN 1661261C1
C A62GB 16 WH 1661261C1
D A62B 16 DK BL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B A49CM 16 BN 1661261C1
C A62GC 16 WH 1661261C1
D A62C 16 DK BL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B A49DM 16 LT BL 1661261C1
C A62GD 16 WH 1661261C1
D A62D 16 DK BL 1661261C1
Figure 299 Connector Composites (1157F / 1158M / 1160F / 1161F, 1162F, 1163F, 1164F)
299
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.113. CONNECTOR COMPOSITE (1171M / 1190 / 1190F), P. 91A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
02JUN1178356H AE08058092 91A1190.
0638 07MAY15 ADDED R/D 1171M AND C 92948U
ENGINE / DASH JUMPER(1190F)
CONNECTOR 3580539C1
# W/ PUSHBUTTON SHIFTER * W/ 15L DIESEL ENGINE@ W/ 15L ISX ENGINE 2013
A
J
H D
M
F
S K
B
N
E
R LP
G C
7
CONNECTOR 3534177C1
5 1
8
WIPER / WASHER SWITCH(1171M)
6
4
F
PN
A G
K
ED
SJ ML
HB
R
XMSN / DASH JUMPER(1190)
C
CONNECTOR 3580540C1
* W/ PUSHBUTTON SHIFTER # W/ COBRA SHIFTER
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M17-GA 16 WH 3534162C1 3535428C1
A* K17-GC 18 PK 3534162C1 3535427C1
B* K3BA(+) 18 DKBL 3534162C1 3535427C1
B M3EB(+) 18 BK 3534162C1 3535427C1
B# M3EB(+) 16 BK 3534162C1 3535428C1
C* K3BA(-) 18 GY 3534162C1 3535427C1
C# M3EC(-) 16 BK 3534162C1 3535428C1
C M3EC(-) 18 BK 3534162C1 3535427C1
D* K92J 18 TN 3534162C1 3535427C1
D M92EL 16 TN 3534162C1 3535428C1
E* K17C 16 PK 3534162C1 3535427C1
E M17EM 16 PK 3534162C1 3535428C1
F* K92ER 18 TN 3534162C1 3535427C1
F M92ER 16 TN 3534162C1 3535428C1
G* K17B 18 PK 3534162C1 3535427C1
G M17EA 16 PK 3534162C1 3535428C1
H* K13A 14 PK 3534163C1 3535428C1
H M92ET 16 TN 3534162C1 3535428C1
J* K92DL 16 TN 3534162C1 3535427C1
J M92EG 16 TN 3534162C1 3535428C1
J@ M92DL 16 TN 3534162C1 3535427C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
K* K92DM 16 TN 3534162C1 3535427C1
K M92EH 16 TN 3534162C1 3535428C1
K@ M92DM 16 TN 3534162C1 3535428C1
L* K92EG 18 TN 3534162C1 3535427C1
L M92EJ 16 TN 3534162C1 3535428C1
L@ M92EG 16 TN 3534162C1 3535428C1
M* K5TC(-) 18 GN 3534162C1 3535427C1
M# M98GN4(-) 18 GN 3534162C1 3535427C1
M M92ED 16 TN 3534162C1 3535428C1
M@ M98GN4(-) 18 GN 3534162C1 3535428C1
N# M98YL4 18 YL 3534160C1 3535427C1
N* K5TC(+) 18 YL 3534162C1 3535428C1
N M92EE 16 TN 3534162C1 3535428C1
N@ M98YL4 18 YL 3534162C1 3535427C1
P M92EF 16 TN 3534162C1 3535428C1
R M92EK 16 TN 3534162C1 3535428C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A12BC 16 LTBL 3534193C1
2 A62AG 16 DKBL 3534193C1
3 A82B 16 GY 3534193C1
4 A82J 16 GY 3534193C1
5 A87A 16 GY 3534193C1
6 A82-GB 16 WH 3534193C1
7 - - - -
8 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K17-GA 18 WH 3534160C1 3535427C1
B K98+ 18 BK 3534160C1 3535427C1
C K98- 18 BK 3534160C1 3535427C1
D K92J 18 TN 3534160C1 3535427C1
E K17EM 18 PK 3534160C1 3535427C1
F K92ER 18 TN 3534160C1 3535427C1
G K17EA 18 PK 3534160C1 3535427C1
H K92ETC 16 TN 3534160C1 3535428C1
JK92EG 18 TN
3534160C1 3535427C1K92DL 16 TN
KK92EH 18 TN
3534160C1 3535427C1K92DM 16 TN
LK92EJ 18 TN
3534160C1 3535427C1K92DN 18 TN
M* K98GN6 18 GN 3534160C1 3535427C1
M# K92ED 18 TN 3534160C1 3535427C1
N* K98YL6 18 YL 3534160C1 3535427C1
N# K92EE 18 TN 3534160C1 3535427C1
P K92EF 18 TN 3534160C1 3535427C1
R K92EK 18 TN 3534160C1 3535427C1
S PLUG - - 3535430C1 -
Figure 300 Connector Composite (1171M / 1190 / 1190F)
300
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.114. CONNECTOR COMPOSITES (1217M / 1240 / 1258F / 1260F / 1262), P. 92
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 092
0486 30DEC11 ADDED CIRCUIT K14A B 80616P
FOR R/D 1262 CAV A.
START RELAY(1217M)
CONNECTOR 0593385C1BODY LOCK 0593387C1
1
5
3
2
4
DIMMER SWITCH(1258F)
CONNECTOR 0872290R1
A
B
9
7
2
3
CONNECTOR 3584687C1
5
1
EATON AUTOSHIFT GEAR DISPLAY(1240)
4
8
6
10
E
J
A
C
K
XMSN / DASH JUMPER(1260F)
D
H
FG
B
CONNECTOR 3538634C1BODY LOCK 3538636C1
CONNECTOR 1667639C1
B
A
* W/ FREEDOMLINE XMSN# W/ AUTOSHIFT & ULTRASHIFT XMSN@ W/ 15L IBB ENGINE
TCM FUSE(1262)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A52N 16 YL 0239807R1
B A11-GAW 16 WH 0239807R1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A17EB 16 PK 1661709C1
2 A17EE 18 PK 1661709C1
2 A17EF 18 PK 1661709C1
3 - - - -
4 A17EC 16 PK 1661709C1
5 A17ED 18 PK 1659673C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 A92P 16 TN 3548972C1
3 - - - -
4 A92MA 16 TN 3548972C1
5 A92Q 16 TN 3548972C1
6 A98VC(-) 18 BK 3548971C1
7 A98UC(+) 18 BK 3548971C1
8 - - - -
9 - - - -
10 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K17-G 16 WH 1667742C1 1661872C1
B K71-G 16 OR 1667742C1 1661872C1
C K98FT+ 16 BK 1667742C1 1661872C1
D K98FU- 16 BK 1667742C1 1661872C1
E K92FH 16 TN 1667742C1 1661872C1
F K92FA 16 TN 1667742C1 1661872C1
G K92FB 16 TN 1667742C1 1661872C1
H K92FC 16 TN 1667742C1 1661872C1
J K92FD 16 TN 1667742C1 1661872C1
K K49FD3 16 GY 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A@ K14A 12 RD 1661708C1
A* K14FD 12 RD 1661708C1
A# K14AT 12 RD 1661708C1
B#@ K14AS 12 RD 1661708C1
B* K14FC 12 RD 1661708C1
Figure 301 Connector Composites (1217M / 1240 / 1258F / 1260F / 1262)
301
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.115. CONNECTOR COMPOSITES (1281M / 1282M / 1283 / 1284 / 1285F), P. 93
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 093
DLV1 12JAN11 INITIAL RELEASE. A 61879Y
CONNECTOR 3522068C1BODY LOCK 1661874C1
TEMPERATURE SENSOR(1284)
B
A
D G
K
F
C
MANIFOLD PRESSURE GAUGE(1285F)
B
E
AJ
CONNECTOR 3515763C1BODY LOCK 3515765C1
H
CONNECTOR 3573444C1
COMPASS MODULE(1283)
TEMPERATURE/ COMPASS DISPLAY ROOF CONNECTOR
(1281M)
CONNECTOR 3544677C1BODY LOCK 3544678C1
BE
A
CD
F
ED G
JK
H
F
BA
C
CONNECTOR 3540613C1
TEMPERATURE / COMPASS DISPLAY(1282M)
21
3
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M41C 18 LTGN 1661875C1 1661872C1
B M41D 18 LTGN 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A41F 18 LTGN 3534193C1
2 A41H 18 LTGN 3534193C1
3 A41J 18 LTGN 3534193C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A28M 18 TN 1661262C1
B A28MA 18 TN 1661262C1
C A11-GHD 18 WH 1661262C1
D A62AB 16 DKBL 1661262C1
E A98MA(+) 18 BK 1661262C1
F A98MB(-) 18 BK 1661262C1
G - - - -
H - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A41A 18 LTGN 1661208C1
B A41B 18 LTGN 1661208C1
C A41C 18 LTGN 1661208C1
D A41D 18 LTGN 1661208C1
E A41E 18 LTGN 1661208C1
F A41-G 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A41B 18 RD 1661262C1
B A41A 18 PK 1661262C1
C A41E 18 YL 1661262C1
D A41-G 18 WH 1661262C1
E A41F 18 LTGN 1661262C1
F A41H 18 LTGN 1661262C1
G A41J 18 LTGN 1661262C1
H PLUG - - 3540615C1
J A41C 18 LTGN 1661262C1
K A41D 18 LTGN 1661262C1
Figure 302 Connector Composites (1281M / 1282M / 1283 / 1284 / 1285F)
302
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.116. CONNECTOR COMPOSITES (1286F / 1308 / 1309M / 1329M / 1330 / 1331F /1332F), P. 94
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 094
MJV048831MAR16 REVISED AND REDRAWN. E 93408S
DEF GAVGE(1286F)
CONNECTOR 3575133C1
EATON TONE GENERATOR(1309M)
5
8 1
4
CONNECTOR 3539139C1BODY LOCK 3539144C1
EATON COBRA SHIFT LEVER(1308)7
12
6
1
EATON XMSN(1316FL)
EATON XMSN(1316ML)
CONNECTOR 1661203C1
CONNECTOR 1661202C1
W/ 500K BAUD RATE
W/ 500K BAUD RATE
A
A
CONNECTOR 3572899C1BODY LOCK 2005242C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A92ETC 18 TN 3575132C1
2 A3UB(+) 18 BK 3575132C1
3 A3VB(-) 18 BK 3575132C1
4 A92ELB 18 TN 3575132C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A28N 18 TN 1680205C1
2 A11-GHH 18 WH 1680205C1
3 A62RU 16 DK BL 1680205C1
4 A5H(+) 18 YL 1680205C1
5 A5H(-) 18 GN 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A92ED 16 TN 3518963C1
2 A92EF 16 TN 3518963C1
3 A92ELA 16 TN 3518963C1
4 A92ER 16 TN 3518963C1
5 A62Y 16 DKBL 3518963C1
6 A92EK 16 TN 3518963C1
7 - - - -
8 A92EE 16 TN 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA13DM1 20 PK 1661220C1
A13DM1 18 PK 1661220C1
CAV CIRCUIT GAUGE COLOR TERMINAL
AA13D 20 PK 1661215C1
A13D 18 PK 1661215C1
Figure 303 Connector Composites (1286F / 1308 / 1309M / 1329M / 1330 / 1331F / 1332F)
303
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.117. CONNECTOR COMPOSITES (1329M / 1330 / 1331F / 1332F), P. 94A
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0223
20JAN1693408S AE08058092 94A
MJV048831MAR16 INITIAL RELEASE. A 93408S
SHAFT STOP(1330)
CONNECTOR 2009385C1
6
5
1
2
3
4
8 7
DRIVERS HEATED SEAT CONNECTOR(1331F)
A
B
CONNECTOR 0587567C91
PASSENGERS HEATED SEAT CONNECTOR(1332F)
CONNECTOR 0587567C91
A
B
CONNECTOR 1671610C1BODY LOCK 1671608C1
BUMPER MTD MARKER LIGHT(1329M)
B
A
* W/ 15L DIESEL ENGINE# W/ 15L ISX ENGINE 2013
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A38 18 WH 0587578C1 1652325C1
B A38 18 RD 0587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A WHITE 18 WH 0587578C1 1652325C1
B BLACK 18 BK 0587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 A92TM 18 TN 1661224C1
6 A92TN 18 TN 1661224C1
7 A62SD 18 LTBL 1661208C1
8 A92-GA 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
*A M58ML 18 BN 2033819C1 1652325C1
#A M58ML 18 BN 2033819C1 1652325C1
B M58-GML 18 WH 2033819C1 1652325C1
*B M11-GML 18 WH 2033819C1 1652325C1
#B M11-GML 18 WH 2033819C1 1652325C1
Figure 304 Connector Composites (1329M / 1330 / 1331F / 1332F)
304
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.118. CONNECTOR COMPOSITES (1339 / 1342 / 1348), P. 95
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 095
0488 09SEP15 REVISED AND REDRAWN. B 93248U
CONNECTOR 2011340C1BODY LOCK 2011364C1
ABS ECU CONNECTOR 1(1348)
FREEDOMLINE PTO(1342)
(LOCATED ON TRANSMISSION)
CONNECTOR 3596926C1BODY LOCK 3562309C1
E B
CD
F A
18 17 16
3 2 1
W/ AUTO TRACTION CONTROL
ABS6 W/ AUTO TRACTION CONTROL
ABS CONTROL MODULE(1339)
CONNECTOR 3596929C1
3 2 1
18 17 16
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 L94BW 18 DKBL 3598072C1
5 L94BV 18 BN 3598072C1
6 L94BE 18 GY 3598072C1
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 - - - -
16 - - - -
17 - - - -
18 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 -
C PLUG - - 2025431C1 -
D PLUG - - 2025431C1 -
E PLUG - - 2025431C1 -
F K49FD3 16 GY 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94-GA 12 WH 3597157C1
2 A94T 18 GY 3598072C1
3 A94KA 16 PK 3598073C1
3 A94KA 18 PK 3598072C1
4 A94BW 18 DKBL 3598072C1
5 A94BV 18 BN 3598072C1
6 A94BE 18 GY 3598072C1
7 GN1(-) 18 GN 3598072C1
8 YL1(+) 18 YL 3598072C1
9 - - - -
10 A94BX 18 YL 3598072C1
10 A94BY 18 DKBL 3598072C1
11 A94BX 18 YL 3598072C1
11 A94BY 18 DKBL 3598072C1
12 A94-GL2 16 WH 3548970C1
13 A98K(-) 16 BK 3598073C1
14 A98J(+) 16 BK 3598073C1
15 - - - -
16 A94P 12 GY 3597157C1
17 A94CG 16 GY 3598073C1
17 A94CG 18 GY 3598072C1
18 A94H 16 GY 3548970C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94BM 18 BN 3598072C1
2 A94BK 18 BK 3598072C1
3 A94BK 18 RD 3598072C1
4 A94BJ 18 LTBL 3598072C1
5 A94BF 18 OR 3598072C1
6 A94BH 18 LTGN 3598072C1
7 A94CB 18 PL 3598072C1
8 A94BC 18 GY 3598072C1
9 - - - -
10 - - - -
11 A94BB 18 YL 3598072C1
12 - - - -
13 - - - -
14 A94BA 18 DKBL 3598072C1
15 - - - -
16 - - - -
17 - - - -
18 - - - -
Figure 305 Connector Composites (1339 / 1342 / 1348)
305
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.119. CONNECTOR COMPOSITES (1349 / 1350), P. 96
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 096
0488 09SEP15 ADDED R/D 1350. B 93248U
ATC OFF - ROAD SWITCH(1350)
& MUTUAL EXCLUSIVE
3
2
8
1
5
7
6
4
CONNECTOR 2009385C1
3 2 1
CONNECTOR 3596929C1
18 17 16
ABS6 ECU CONNECTOR 2(1349)
ABS6 ECU CONN 3(1350)
CONNECTOR 3596928C1
15 14 13
3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5& A11GR 16 WH 1661226C1
5& A94-GB 18 WH 1661226C1
6& A94BD 18 GY 3541250C1
6& A94BE 18 GY 3541250C1
7 A62AJ 16 DKBL 1661209C1
8 A94-GB 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94BM 18 BN 3598072C1
2 A94BK 18 BK 3598072C1
3 A94BL 18 RD 3598072C1
4 A94BJ 18 LTBL 3598072C1
5 A94BF 18 OR 3598072C1
6 A94BH 18 LTGN 3598072C1
7 A94CB 18 PL 3598072C1
8 A94BC 18 GY 3598072C1
9 A94BP 18 RD 3598072C1
10 A94BN 18 BN 3598072C1
11 A94BB 18 YL 3598072C1
12 A94BU 18 LTGN 3598072C1
13 A94BR 18 BK 3598072C1
14 A94BA 18 DKBL 3598072C1
15 A94BZ 18 OR 3598072C1
16 A94BT 18 LTBL 3598072C1
17 A94BS 18 PL 3598072C1
18 A94CA 18 GY 3598072C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94CC 16 GY 3598073C1
2 A94CD 16 GY 3598073C1
3 A94CE 16 GY 3598073C1
Figure 306 Connector Composites (1349 / 1350)
306
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.120. CONNECTOR COMPOSITES (1351 / 1360), P. 96A
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, PAYSTAR,MJV0223
28AUG1593248U AE08058092 96A
0488 09SEP15 INITIAL RELEASE. A 93248U
15 14 13
3 2 1
CONNECTOR 3596928C1
PMV TRAILER(1360)
5 2
1
36
78
4
ATC OFF-ROAD SWITCH(1351)
CONNECTOR 2009385C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94CC 16 GY 3598073C1
2 A94CD 16 GY 3598073C1
3 A94SK 18 GY 3598072C1
3 A94CE 16 GY 3598073C1
4 A94CH 18 LT BL 3598072C1
5 A94SJ 18 GY 3598072C1
6 A94CJ 18 LT GN 3598072C1
7 A94BG 18 PL 3598072C1
8 - - - -
9 A94CK 18 RD 3598072C1
10 A94CM 18 BN 3598072C1
11 A94CS 18 OR 3598072C1
12 A94CP 18 DK BL 3598072C1
13 A94CN 18 BK 3598072C1
14 A94CT 18 GY 3598072C1
15 A94CR 18 YL 3598072C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 11GR 16 WH 1661226C1
5 94-GB 18 WH 1661226C1
6 94BD 18 GY 3541250C1
6 94BE 18 GY 3541250C1
7 62AJ 16 DK BL 1661209C1
8 94-GB 18 WH 1661208C1
Figure 307 Connector Composites (1351 / 1360)
307
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.121. CONNECTOR COMPOSITES (1361 / 1363 / 1364), P. 97
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 097
- - INITIAL RELEASE. A 61879Y
CONNECTOR 3601685C1
STEERING WHEEL POSITION SENSOR(1363)
7
14
36
25
1
23
4
YAW RATE SENSOR(1364)
CONNECTOR 3601800C1
ABS CONTROL MODULE(1361)
3 2 1
CONNECTOR 3596927C1
12 11 10
CAV CIRCUIT GAUGE COLOR TERMINAL
1 94SB 20 GY 3601801C1
2 94SA 20 GY 3601801C1
3 94SC 20 GY 3601801C1
4 94SD 20 GY 3601801C1
5 - - - -
6 - - - -
7 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 94SAB 18 GY 3601686C1 3601687C1
2 94SBB 18 GY 3601686C1 3601687C1
3 94SCB 18 GY 3601686C1 3601687C1
4 94SDB 18 GY 3601686C1 3601687C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 94SZD 18 GY 3598072C1
2 94SE 18 GY 3598072C1
3 94SH 18 GY 3598072C1
4 94SVD 18 GY 3598072C1
5 94SF 18 GY 3598072C1
6 94SL 18 GY 3598072C1
7 94SDA 18 GY 3598072C1
8 94SCA 18 GY 3598072C1
9 94SM 18 GY 3598072C1
10 94SBA 18 GY 3598072C1
11 94SAA 18 GY 3598072C1
12 94SN 18 GY 3598072C1
Figure 308 Connector Composites (1361 / 1363 / 1364)
308
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.122. CONNECTOR COMPOSITES (1366 / 1367 / 1368F / 1369), P. 98
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 098
0488 09SEP15 ADDED R/D 1369. C 93248U
PRESSURE SENSOR 2(1366)
(LOCATED AT OUT SIDE RIGHT DASH PANEL)
CONNECTOR 1667741C1BODY LOCK 1667771C1
PRESSURE SENSOR 3(1367)
(LOCATED AT RIGHT REAR AIR BAG)
B
C
A
B
C
A
CONNECTOR 1667741C1BODY LOCK 1667771C1
C
TRAILER MODULATOR VALVE(1368F)
B
CONNECTOR 1686834C1BODY LOCK 1664408C1
A
ABS-6 RSPSPLICE PACK CAP
(1369)(LOCATED IN INSTRUMENT PANEL - CENTER)
CONNECTOR 3601838C1 BODY LOCK 3601839C1
LM
B
G
D
A
K
E
CJ
FH
CAV CIRCUIT GAUGE COLOR TERMINAL
A BL 18 BL 1661875C1
B WH 18 WH 1661875C1
C OR 18 OR 1661875C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A YL2 18 YL 1661875C1
B GN2 18 GN 1661875C1
C BN2 18 BN 1661875C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 BK/WH2 16 BK 2033819C1 1652325C1
2 RD/WH2 16 RD 2033819C1 1652325C1
3 BN/WH2 16 BN 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A94SAA 18 GY 3534164C1
B A94SAB 18 GY 3534164C1
C A94SA 20 GY 3535484C1
D A94SCA 18 GY 3534164C1
E A94SCB 18 GY 3534164C1
F A94SC 20 GY 3535484C1
G A94SBA 18 GY 3534164C1
H A94SBB 18 GY 3534164C1
J A94SB 20 GY 3535484C1
K A94SDA 18 GY 3534164C1
L A94SDB 18 GY 3534164C1
M A94SD 20 GY 3535484C1
Figure 309 Connector Composites (1366 / 1367 / 1368F / 1369)
309
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.123. CONNECTOR COMPOSITES (1370 / 1378 / 1386 / 1387), P. 99
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 099
MJV048831MAR16 REVISED AND REDRAWN. E 93408S
CONNECTOR 3512967C1
DATALINK(1386)
ECM FUSE(1370)
CONNECTOR 3544066C1
A
B
B
C
H
DE
A
JG
F
THROTTLE POSITION SENSOR(1387)
CONNECTOR 0587573C91
A
B
C
D
E
F
CONNECTOR 1687789C1BODY LOCK 1661376C1
COOLANT MODULE(1378)
B
C
D
E
A
* W/ CRUISE CONTROL & N/ REMOTE PTO# W/ CRUISE CONTROL & W/ REMOTE PTO
DIAGNOSTIC DATA LINK(1386)
(LOCATED IN INSTRUMENT PANEL)
D
HG
A
E
B
J
C
F
CONNECTOR 3757649C1BODY LOCK 1689501C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GR 14 WH 1659750C1
B A97DL 14 VT 1659750C1
C - - - -
D - - - -
E - - - -
F A98A(+) 14 BK 1659750C1
G A98C(-) 14 BK 1659750C1
H - - - -
J - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K6B 20 VT 2033819C1 1652325C1
A# K6B 20 PL 2033819C1 3517771C1
B K34F 18 TN 2033819C1 3517771C1
C K34B 20 TN 2033819C1 3517771C1
D K34D 20 TN 2033819C1 3517771C1
E K34E 18 TN 2033819C1 3517771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14C 10 RD 3679001C1
B K14D 10 RD 3679001C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GR 14 WH 2034788C1
B A97DL 14 VT 2034788C1
C-E - - - -
F A98A(+) 14 BK 2034788C1
G A98C(-) 14 BK 2034788C1
H A5P(+) 18 YL 1680206C1
J A5P(-) 18 GN 1680206C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A99-G 18 VT 0587578C1 1652325C1
B A99 18 VT 0587578C1 1652325C1
C A99A(5V) 18 VT 0587578C1 1652325C1
D A99D(5V) 18 VT 0587578C1 1652325C1
E A99-GD 18 VT 0587578C1 1652325C1
F A99D 18 VT 0587578C1 1652325C1
Figure 310 Connector Composites (1370 / 1378 / 1386 / 1387)
310
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.124. CONNECTOR COMPOSITES (1402 / 1403 / 1404 / 1405), P. 99A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0239
13MAR1391786V AE08058092 99A
012 18APR13 INITIAL RELEASE. A 91786V
CONNECTOR 2009385C1
PARKED REGEN SWITCH(1403)
(LOCATED IN INSTRUMENT PANEL)
INHIBIT REGEN SWITCH(1402)
(LOCATED IN INSTRUMENT PANEL)
& MUTUAL EXCLUSIVE
7
1
3
2
4
8
5
6
7
1
3
2
4
8
5
6
CONNECTOR 2009385C1
BA
HIGH EXHAUST TEMP LIGHT(1404)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0969541R1
A B
CONNECTOR 0481140C1
PARTICULATE TRAP WARNING LIGHT(1405)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95FA 18 TN 1661224C1
2 - - - -
3 - - - -
4& A95BA 18 TN 1661224C1
4& A95BA 18 GY 1661224C1
5 A95E 18 TN 1661224C1
6 A95-GC 16 WH 1661226C1
7 A62MSM 16 DKBL 1661209C1
8 A62-GMS 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95IR 18 TN 1661224C1
2 - - - -
3 - - - -
4 A95IG 18 TN 1661224C1
5 A95IN 18 TN 1661224C1
6 A95-GD 16 WH 1661226C1
7 A62MSP 16 DKBL 1661209C1
8 A62-HMS 18 WH 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A& A95HT 18 GY 0333732C1
A& A95HT 18 GY 0879630R1
B& A95HR 18 GY 0879630R1
B& A95HR 18 GY 0333732C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A95HV 18 GY 0241117R1
B A95FB 18 GY 0241117R1
Figure 311 Connector Composites (1402 / 1403 / 1404 / 1405)
311
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.125. CONNECTOR COMPOSITES (1406 / 1407 / 1415), P. 99B
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR,MJV0239
13MAR1391786V AE08058092 99B
012 18APR13 INITIAL RELEASE. A 91786V
J1 MULTIPLEXED SIGNAL MODULE(1406)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 3553404C1BODY LOCK 3553460C1
J2 MULTIPLEXED SIGNAL MODULE(1407)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 3586750C1BODY LOCK 3553460C1
112
67
112
67
AFTERTREATMENT BUZZER(1415)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0593385C1BODY LOCK 0593387C1
1
2
4 3
5
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95BM 18 TN 3518963C1
2 A95IN 18 TN 3518963C1
3 A95E 18 TN 3518963C1
4 PLUG - - 3527276C1
5 A6YL(+) 18 YL 3518963C1
6 A6GN(-) 18 GN 3518963C1
7 A95A 18 TN 3518963C1
8 A95-GA 16 WH 3518963C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
11 PLUG - - 3527276C1
12 PLUG - - 3527276C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 A95FA 18 TN 3518963C1
5 A95IR 18 TN 3518963C1
6 A95HR 18 GY 3518963C1
7 A95FB 18 GY 3518963C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
11 PLUG - - 3527276C1
12 PLUG - - 3527276C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95BM 18 TN 1659673C1
2 - - - -
3 A95BZ 18 TN 1659673C1
4 - - - -
5 - - - -
Figure 312 Connector Composites (1406 / 1407 / 1415)
312
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.126. CONNECTOR COMPOSITES (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456/ 1461M / 1610), P. 99C
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0239
13MAR1391786V AE08058092 99C
- - C 93408SMJV048831MAR16 RMVD R/D 1610. C 93408S
CONNECTOR 1661260C1BODY LOCK 1661264C1
WATER IN FUEL(1456)
(LOCATED IN INSTRUMENT PANEL)
WAIT TO START(1455)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0587568C91
A
B
AB
B
A
CONNECTOR 0481140C1
A
B
PURGE PUMP FUSE(1431)
(LOCATED IN ENGINE)
REMOTE AC CONDENSER(1461M)
(LOCATED IN ENGINE)
CONNECTOR 1661259C1BODY LOCK 1661263C1
ROOF WIRING(1449F)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 1661639C1
A B
MAIN WIRING BEACON(1449M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR 0969541R1
A B
ROOF WIRING(1450)
(LOCATED IN ROOF PANEL)
CONNECTOR 1661259C1
BA
ROOF WIRING(1451)
(LOCATED IN ROOF PANEL)
CONNECTOR 1661259C1
BA
CAV CIRCUIT GAUGE COLOR TERMINAL
A A97F 18 VT 1661261C1
B A97WF 18 VT 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K23C 18 TN 0587576C1
B K23AC 18 TN 0587576C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A97S 18 VT 1661262C1
B A97WTS 18 VT 1661262C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C11-GBL 18 WH 0241117R1
B C65F 18 OR 0241117R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C11-GBR 18 WH 1661261C1
B C65FR 18 OR 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14C 10 RD 2034787C1
B K14D 10 RD 2034787C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C11-GBT 18 WH 1661261C1
B C65FT 18 OR 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GBL 18 WH 0333732C1
B A65F 18 OR 0333732C1
Figure 313 Connector Composites (1431 / 1449F / 1449M / 1450 / 1451 / 1455 / 1456 / 1461M / 1610)
313
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.127. CONNECTOR COMPOSITES (1600 / 1601), P. 99D
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0239
13MAR1391786V AE08058092 99D
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
BODY CTRL J3(1600)
BODY CTRL J4(1601)
CONNECTOR 3598706C1BODY LOCK 1618846C1 1618847C1
CONNECTOR 3598707C1BODY LOCK 1618846C1 1618847C1
C1
C16D16
D1
B16 A16
B1 A1
F16 E16
F1 E1 C1
C16D16
D1
B16 A16
B1 A1
F16 E16
F1 E1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A12S 18 LT BL 3522073C1
A2 - - - -
A3 - - - -
A4 - - - -
A5 - - - -
A6 - - - -
A7 - - - -
A8 - - - -
A9 - - - -
A10 - - - -
A11 - - - -
A12 - - - -
A13 - - - -
A14 - - - -
A15 - - - -
A16 A95A 18 TN 3522073C1
B1 - - - -
B2 - - - -
B3 - - - -
B4 - - - -
B5 - - - -
B6 - - - -
B7 A95IN 18 TN 3522073C1
B8 - - - -
B9 - - - -
B10 - - - -
B11 - - - -
B12 - - - -
B13 - - - -
B14 - - - -
B15 A95E 18 TN 3522073C1
B16 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
E1 A95FB 18 GY 3522073C1
E2 A95HR 18 GY 3522073C1
E3 95FA 18 TN 3522073C1
E4 95IR 18 TN 3522073C1
E5 - - - -
E6 - - - -
E7 - - - -
E8 95BM 18 TN 3522073C1
E9 - - - -
E10 - - - -
E11 - - - -
E12 - - - -
E13 - - - -
E14 - - - -
E15 - - - -
E16 - - - -
F1 - - - -
F2 - - - -
F3 - - - -
F4 - - - -
F5 - - - -
F6 - - - -
F7 - - - -
F8 - - - -
F9 - - - -
F10 - - - -
F11 - - - -
F12 - - - -
F13 - - - -
F14 - - - -
F15 - - - -
F16 - - - -
Figure 314 Connector Composites (1600 / 1601)
314
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.128. CONNECTOR COMPOSITES (1602 / 1604 / 1606 / 1610), P. 99E
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0239
13MAR1391786V AE08058092 99E
MJV048831MAR16 REVISED AND REDRAWN. B 93408S
BODY CTRL J5(1602) BODY CTRL J2
(1604)
CONNECTOR 3598705C1BODY LOCK 1618846C1 1618847C1
CONNECTOR 3598710C1
K
E A
F
W
J A
K
BODY CTRL J6(1606)
CONNECTOR 3759005C1
A
B
C
D
SART MODULE(1610)
(LOCATED IN CAB)
CONNECTOR 3540756C1BODY LOCK 3540758C1
C1
C16D16
D1
B16 A16
B1 A1
F16 E16
F1 E1
CAV CIRCUIT GAUGE COLOR TERMINAL
E1 - - - -
E2 - - - -
E3 - - - -
E4 - - - -
E5 - - - -
E6 - - - -
E7 - - - -
E8 - - - -
E9 - - - -
E10 - - - -
E11 - - - -
E12 - - - -
E13 - - - -
E14 - - - -
E15 - - - -
E16 A95-GA 16 WH 3522073C1
F1 - - - -
F2 A5A(-) 18 GN 3522073C1
F3 A5A(+) 18 YL 3522073C1
F4 - - - -
F5 - - - -
F6 - - - -
F7 - - - -
F8 - - - -
F9 - - - -
F10 - - - -
F11 - - - -
F12 - - - -
F13 - - - -
F14 - - - -
F15 - - - -
F16 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A
B
C
D
E A11-GV 14 WH 3544877C1
F
G
H
J
K
CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B - - - -
C - - - -
D - - - -
E - - - -
F - - - -
G A5L(-) 18 GN 3544884C1
H A5L(+) 18 YL 3544884C1
J - - - -
K - - - -
L - - - -
M - - - -
N - - - -
P - - - -
R - - - -
S - - - -
T - - - -
W - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A97CP 18 VT 1661875C1
B A97-GB 18 VT 1661875C1
C A4YL(+) 18 YL 1661875C1
D A4GN(-) 18 GN 1661875C1
Figure 315 Connector Composites (1602 / 1604 / 1606 / 1610)
315
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.129. CONNECTOR COMPOSITES (1874A / 1874B / 1874C / 1874D / 2000M / 4322 /4328), P. 99F
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0223
20JAN1693408S AE08058092 99F
MJV048831MAR16 INITIAL RELEASE. A 93408S
CONNECTOR 3590390C1
FREEDOMLINE J1939(4322)
RACOR WIF SENSOR(1874B)
(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 3602454C1BODY LOCK 1655705C1
PRIVATE J1939(4328)
CONNECTOR 3602454C1BODY LOCK 1655705C1
1 2
B
C
A AB
C
2
EATON ULTRASHIFT3 / DM3 XMSN RELAY(2000M)
1
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
34
CONNECTOR 3590390C1
21
DAVCO WIF SENSOR(1874A)
* W/ 15L ISX ENGINE
RAYCOR WIF SENSOR(1874C/1874D)
CONNECTOR 3977821C1
21
CAV CIRCUIT GAUGE COLOR TERMINAL
A K5V(+) 18 YL 1680206C1
B K5V(-) 18 GN 1680206C1
C PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95 20 TN 3536865C1 3536867C1
2 K95-GF 18 TN 3536865C1 3536868C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K98YL 18 YL 1680206C1
B K98GN 18 GN 1680206C1
C PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A13DM2 18 PK 1659673C1
2 A92EH 16 TN 1661710C1
3 A13D 18 PK 1659673C1
4 A92EG 16 TN 1661710C1
5 A92EJ 16 TN 1661710C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95W 18 TN 3561584C1 3536867C1
1* K95W 20 TN 3536865C1 3536867C1
2 K95-GF 18 WH 3561584C1 3536867C1
2* K95-GF 18 TN 3561584C1 3536868C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95 18 TN 3526966C1
2 K95-GG 18 TN 3526966C1
Figure 316 Connector Composites (1874A / 1874B / 1874C / 1874D / 2000M / 4322 / 4328)
316
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.130. CONNECTOR COMPOSITES (4087 / 4705 / 4706), P. 99G
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTARMJV0223
20JAN1693408S AE08058092 99G
MJV048831MAR16 INITIAL RELEASE. A 93408S
CONNECTOR 3538634C1BODY LOCK 3538636C1
BODY BUILDER 1(4705)
CONNECTOR 6104815C1
DEF LAMPINTERCONNECT
(4087)
21
A
B
C
D
E FG
H
J
K
* W/ 15L ISX 2013# W/ 11/13L IBB SCR
BODY BUILDER 2(4706)
CONNECTOR 3538634C1BODY LOCK 3538636C1
H
D
K
J
A
FG
B
E
C
W/ 15L ISX 2013
BODY BUILDERCONN 2(4706)
CONNECTOR 3538635C1BODY LOCK 3538636C1
A
C
B
E
D
F
K
G
H
J
W/ 11/13L IBB SCR
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A VW92A5 18 TN 1661875C1 3568570C1
B PLUG - - - -
C VW92A3 18 TN 1661875C1 3568570C1
D PLUG - - - -
E PLUG - - - -
F PLUG - - - -
G VW92A7 18 TN 1661875C1 3568570C1
H VW92A1 18 TN 1661875C1 3568570C1
J VW92A18 18 TN 1661875C1 3568570C1
K PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92A15 18 PK 1667742C1 1661872C1
B* K92A11 20 TN 1667742C1 3568570C1
B# K92A11 18 TN 1667742C1 3568570C1
C* K92A12 20 TN 1667742C1 3568570C1
C# K92A12 18 TN 1667742C1 3568570C1
D* K92A13 20 PL 1667742C1 3568570C1
D# K92A13 18 VT 1667742C1 1661872C1
E* K92A9 20 PL 1667742C1 3568570C1
E# K92A9 18 VT 1667742C1 1661872C1
F K92A10 18 TN 1667742C1 3568570C1
G* K92A8 20 PL 1667742C1 3568570C1
G# K92A8 18 TN 1667742C1 3568570C1
J K92A17 18 TN 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92A5 20 TN 1667742C1 3568570C1
B K6A 20 PL 1667742C1 3568570C1
C K92A3 20 PL 1667742C1 3568570C1
D PLUG - - - -
E PLUG - - - -
F PLUG - - - -
G PLUG - - - -
H PLUG - - - -
J K92A18 20 TN 1667742C1 3568570C1
K PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97D1 18 LT BL 3850120C1
2 PLUG - - -
Figure 317 Connector Composites (4087 / 4705 / 4706)
317
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.131. CONNECTOR COMPOSITES (5501 / 5701L / 6000), P. 100
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 100
0488 09SEP15 ADDED R/D 5701L. D 93248U
CONNECTOR 3512967C1
AFTERTREATMENT FUSE(5501)
A
B
ECM CONNECTOR(6000)
CONNECTOR 3945694C1BODY LOCK 3743662C1
10 1203040506070
8090
112131415161
7181
9192
9394
9596
CONTINUED TO SHEET 101
* W/CRUISE CONTROL & N/REMOTE PTO 5900** W/CRUISE CONTROL & W/REMOTE PTO 5900
& W/FUEL/WATER SEPARATOR-DAVCO,5900 &# W/ALLISON 4000,4500,4700 RDS
% W/MANUAL TRANSMISSION %& W/ULTRASHIFT PLUS,W/PUSH BUTTON SHIFTER @ W/AIR CONDITIONING & N/FAN OVERRIDE & W/APADS &@ W/AIR CONDITIONING & W/FAN OVERRIDE & W/APADS
@* W/FUEL/WATER SEPARATOR - RACOR, 5900
CONNECTOR 1661203C1
(5701L)
A
CAV CIRCUIT GAUGE COLOR TERMINAL
23 PLUG - - -
24 PLUG - - -
25 K14E 16 RD 3743666C1
26 K14D 16 RD 3743666C1
27 K14C 16 RD 3743666C1
28 K14B 16 RD 3743666C1
29 PLUG - - -
30 K92A8 20 TN 3743668C1
30** K92A8 20 PL 3743668C1
31 PLUG - - -
32 K9A 20 TN 3743668C1
33 K99-G 20 PL 3743668C1
34 PLUG - - -
35 K34B 20 TN 3743668C1
36 PLUG - - -
37 PLUG - - -
38 K95B 20 TN 3743668C1
39 K95A1 20 TN 3743668C1
40 K95C 20 TN 3743668C1
41 K95 20 TN 3743668C1
42 K95A 20 TN 3743668C1
43@ K23AC 20 TN 3743668C1
43&@ K23AC 20 TN 3743668C1
43 K23C 20 TN 3743668C1
44 K97AL 20 PL 3743668C1
45 PLUG - - -
46# K98GN2 20 LT GN 3743668C1
46&# K98GN2 20 LT GN 3743668C1
46% K5S(-) 20 LT GN 3743668C1
46%& K5S(-) 20 LT GN 3743668C1
47 PLUG - - -
48 K97ML 18 PL 3743666C1
49 K10-GL 16 WH 3743666C1
50 K10-GK 16 WH 3743666C1
51 K10-GH 16 WH 3743666C1
52 K10-GG 16 WH 3743666C1
53 K95(-) 18 TN 3743666C1
54 K95E 20 TN 3743668C1
55 PLUG - - -
56 PLUG - - -
57 K95AA 20 TN 3743668C1
58 PLUG - - -
59 K47AA 20 GY 3743668C1
60 K47B 20 GY 3743668C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K14F 16 RD 3743666C1
2 K95DEF 16 TN 3743666C1
3 K95-GB 16 TN 3743666C1
4 PLUG - - -
5 K13B 18 PK 3743666C1
6 K95F 20 TN 3743668C1
7 K95-GA 20 TN 3743668C1
8* K6A 20 PL 3743668C1
8** K6 20 PL 3743668C1
9 K99A5V 20 PL 3743668C1
10 K99 20 PL 3743668C1
11 K23B 20 TN 3743668C1
12 K97AB 20 PL 3743668C1
12** K92A21 20 PL 3743668C1
13& K95 20 TN 3743668C1
13@* K95A 20 TN 3743668C1
14 PLUG - - -
15 PLUG - - -
16 K95K 20 TN 3743668C1
17 PLUG - - -
18 PLUG - - -
19 K97AA 20 PL 3743668C1
19** K92A23 20 PL 3743668C1
20 K101 20 TN 3743668C1
21 PLUG - - -
22# K98YL2 20 YL 3743668C1
22&# K98YL2 20 YL 3743668C1
22% K5S(+) 20 YL 3743668C1
22%& K5S(+) 20 YL 3743668C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14B 10 RD 3679001C1
B K14C 10 RD 3679001C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A14AN 10 RD 1661627C1
Figure 318 Connector Composites (5501 / 5701L / 6000)
318
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.132. CONNECTOR COMPOSITES (6000 / 6001), P. 101
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 101
012 17APR13 REVISED & UPDATED. C 91786V
CONNECTOR 1667639C1
ECM IGN5A FUSE(6001)
ECMCONNECTOR
(6000)
CONNECTOR 3945694C1BODY LOCK 3743662C1
10 1203040506070
8090
112131415161
7181
9192
9394
9596
A
B
CONTINUED FROM SHEET 100
CAV CIRCUIT GAUGE COLOR TERMINAL
61 K99-GD 20 PL 3743668C1
62 K95G 18 TN 3743666C1
63 K92A5 20 TN 3743668C1
64 K99D 20 PL 3743668C1
65 K41 20 LT GN 3743668C1
66 PLUG - - -
67 K92A18 20 TN 3743668C1
68 K24AE 20 GY 3743668C1
69 PLUG - - -
70 K101A 20 TN 3743668C1
71 K97AP 20 PL 3743668C1
72 K97AT 18 PL 3743666C1
73 K10-GD 16 WH 3743666C1
74 PLUG - - -
75 K21 16 TN 3743666C1
76 K21A 16 TN 3743666C1
77 K95(+) 18 BN 3743666C1
78 K23 20 TN 3743668C1
79 K95D 20 TN 3743668C1
80 PLUG - - -
81 K95G 20 TN 3743668C1
82 K95AB 20 TN 3743668C1
83 PLUG - - -
84 K95MA 20 TN 3743668C1
85 K95MB 20 TN 3743668C1
86 K24AF 20 GY 3743668C1
87 PLUG - - -
88 PLUG - - -
89 PLUG - - -
90 K97AE 20 PL 3743668C1
91 PLUG - - -
92 K97AH 20 PL 3743668C1
93 PLUG - - -
94 K92A10 20 TN 3743668C1
95 PLUG - - -
96 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A K13B 18 PK 3895713C1
B K13C 18 PK 3895713C1
Figure 319 Connector Composites (6000 / 6001)
319
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.133. CONNECTOR COMPOSITES (6018), P. 102
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 102
012 17APR13 REVISED & UPDATED. C 91786V
ECM 1(6018)
(LOCATED ON LEFT SIDE OF ENGINE)
5
17
34
19 2
58
6
46
CONNECTOR 3687798C1BODY LOCK 3687805C1
* W/ VARIABLE SPEED FAN** N/ VARIABLE SPEED FAN# W/ 2 SPEED FAN@ W/ ALLISON XMSN& W/ AUTOSHIFT, ULTRASHIFT & FREEDOMLINE XMSN% W/ 15L IBB ENGINE## W/ 11L AND 13L IBB ENGINE@ W/ 11/13L IBB SCR
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K14G 14 RD 3687802C1 3624233C1
2 K92A16 14 WH 3687802C1 3624233C1
3 K14HA 14 RD 3687802C1 3624233C1
4 K92BA16 14 WH 3687802C1 3624233C1
5 K14KA 14 RD 3687802C1 3624233C1
6 K92C16 14 WH 3687802C1 3624233C1
7 PLUG - - 3623614C1 -
8## K34-GA 18 WH 3687804C1 -
8% K23B1 18 TN 3687804C1 -
8@ K23B1 18 TN 3687798C1
9@ K41-GA 18 WH 3687798C1
9## K41-GA 18 WH 3687804C1 -
10 K95-GC 18 WH 3687804C1 -
11 K99-GD 18 PL 3687804C1 -
12 K95E 18 TN 3687804C1 -
13@ K92A5 18 TN 3687804C1
13 PLUG - - 3623614C1 -
14 PLUG - - 3623614C1 -
15 K41A 18 TN 3687804C1 -
16 K95B 18 TN 3687804C1 -
17 K13D 18 PK 3687804C1 -
17@ K13DA 18 PK 3687804C1
18* K23-G 18 TN 3687804C1 -
18# K23-G 18 WH 3687804C1 -
18@ K23-G 18 TN 3687804C1
18@ K23-G 18 WH 3687804C1
19 K14L 18 RD 3687804C1 -
20 PLUG - - 3623614C1 -
21 K41-GB 18 WH 3687804C1 -
22 K95-GA 18 WH 3687804C1 -
23 K99-G 18 PL 3687804C1 -
24 PLUG - - 3623614C1 -
24@ K92-A3 18 TN 3687804C1
25 K95V 18 TN 3687804C1 -
26 K95T 18 TN 3687804C1 -
27 K95C 18 TN 3687804C1 -
28 K95A 18 TN 3687804C1 -
29 PLUG - - 3623614C1 -
30 K23 18 TN 3687804C1 -
31 PLUG - - 3623614C1
32 PLUG - - 3623614C1
32@ K97-A1 18 LTBL 3687804C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
33 K95VC 18 TN 3687804C1 -
34& K5S(+) 18 YL 3687804C1 -
34@ K98YL2 18 YL 3687804C1 -
34@ K98YL2 20 YL 3687804C1
34@ K5S(+) 20 YL 3687804C1
35 K98GN 18 GN 3687804C1 -
35@ K98GN 20 GN 3687804C1
36 K99A5V 18 PL 3687804C1 -
37 K34BA 18 TN 3687804C1 -
38 PLUG - - 3623614C1 -
39 K95VE 18 TN 3687804C1 -
40 K95VIR 18 WH 3687804C1 -
41 K95-GE 18 WH 3687804C1 -
42## K34B 18 TN 3687804C1 -
42% K34E 18 TN 3687804C1
42@ K34B 18 TN 3687804C1
43 PLUG - - 3623614C1 -
44 K41B 18 TN 3687804C1 -
45 PLUG - - 3623614C1 -
46 K95VB 18 TN 3687804C1 -
47@ K98GN2 18 GN 3687804C1 -
47& K5S(-) 18 GN 3687804C1 -
47@ K98GN2 20 GN 36687804C1
47@ K5S(-) 20 GN 36687804C1
48 K98YL 18 YL 3687804C1 -
48@ K98YL 20 YL 3687804C1
49% K34BA 18 TN 3687804C1 -
49** K34BB 18 TN 3687804C1 -
49%## K23A1 18 TN 3687804C1 -
49@ K34BB 18 TN 3687804C1
49@ K34BA 18 TN 3687804C1
50 K99D5V 18 PL 3687804C1 -
51 PLUG - - 3623614C1 -
52 K95VA 18 TN 3687804C1 -
53 K95VD 18 TN 3687804C1 -
54 K41C 18 TN 3687804C1 -
55 K95-GB 18 WH 3687804C1 -
56 PLUG - - 3623614C1 -
56@ K92A17 18 TN 3687804C1
57 K97ML 18 PL 3687804C1 -
58 K23C 18 TN 3687804C1 -
Figure 320 Connector Composites (6018)
320
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.134. CONNECTOR COMPOSITES (6019), P. 103
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 103STOP LAMP BUZZER.
- - ADDED OPTION W/RED F 92715R
* W/ ROCKWELL AND REMOTE CRUISE# W/ EATON SHIFT AND CRUISE@ W/ REMOTE CRUISE& N/ REMOTE CRUISE% W/ FAN OVERRIDE** N/ FAN OVERRIDE## W/ REMOTE CONDENSER@@ N/ REMOTE CONDENSER%% W/ 11L AND 13L IBB ENGINE&& W/ 15L IBB ENGINE@ W/ 11/13L IBB SCR*@ W/ 2015 OBD & GHG COMPLIANT++ W/ RED STOP LAMP BUZZER
ECM 2(6019)
(LOCATED ON LEFT SIDE OF ENGINE)
1 2 7
3
5 6
4
46
19
58
CONNECTOR 3687797C1BODY LOCK 3687805C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K14M 14 RD 3687802C1 3624233C1
2 K92D16 14 WH 3687802C1 3624233C1
3 PLUG - - 3623614C1 -
4 PLUG - - 3623614C1 -
5 PLUG - - 3623614C1 -
6*@ K23 18 TN 3689959C1 3623615C1
7 K95K 18 TN 3687804C1 -
7*@ K97A 18 PL 3687804C1
8 K95D 18 TN 3687804C1 -
9@ K92A8 18 TN 3687804C1
10@ K92A7 18 TN 3687804C1
11 PLUG - - 3623614C1 -
12 PLUG - - 3623614C1 -
13@ K92A1 18 TN 3687804C1
14 K97WF 18 PL 3687804C1 -
15 K97WTS 18 PL 3687804C1 -
16 K97Y 18 TN 3687804C1 -
17 K97AT 18 PL 3687804C1 -
18 PLUG - - 3623614C1 -
19 PLUG - - 3623614C1 -
20 K95M 18 TN 3687804C1 -
20*@ K97 18 PL 3687804C1
21 PLUG - - 3623614C1 -
22* K97AE 18 PL 3687804C1 -
22# K97AE1 18 PL 3687804C1 -
23@ K97CA 18 PL 3687804C1 -
23@ K97AA1 18 PL 3687804C1
23@ K97AA 18 PL 3687804C1
24 PLUG - - 3623614C1 -
25 PLUG - - 3623614C1 -
26 PLUG - - 3623614C1 -
27** K23AC 18 TN 3687804C1 -
27% K23AD 18 TN 3687804C1 -
27@@ K23M 18 TN 3687804C1 -
27## K23B 18 TN 3687804C1 -
27@@ K23C 18 TN 3687804C1 -
28++ K97AP 18 PL 3687804C1 -
29@ K23AC 18 TN 3687804C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
30@ K92A10 18 TN 3687804C1
31 PLUG - - 3623614C1 -
32 PLUG - - 3623614C1 -
33 K97AL 18 PL 3687804C1 -
34 K95-GF 18 WH 3687804C1 -
35@ K92A12 18 TN 3687804C1
36# K97AH 18 PL 3687804C1 -
36* K97AN 18 PL 3687804C1 -
37 K95W 18 TN 3687804C1 -
38 PLUG - - 3623614C1 -
39 K44EC 18 GY 3687804C1 -
40 K24AE 18 GY 3687804C1 -
41 K95-GD 18 WH 3687804C1 -
42 K95R 18 TN 3687804C1 -
43 K41E 18 LTGN 3687804C1 -
43@ K41 18 TN 3687804C1
44 PLUG - - 3623614C1 -
45 PLUG - - 3623614C1 -
46@ K92A18 18 TN 3687804C1
47 PLUG - - 3623614C1 -
48@ K92A11 18 TN 3687804C1
49@ K34C 18 TN 3687804C1
50 K95S 18 TN 3687804C1 -
51 PLUG - - 3623614C1 -
52@ K97CB 18 PL 3687804C1 -
52& K97AB 18 PL 3687804C1 -
52* K97AB1 18 PL 3687804C1 -
53 K24AF 18 GY 3687804C1 -
54 K99 18 PL 3687804C1 -
55 K99D 18 PL 3687804C1 -
56 PLUG - - 3623614C1 -
57 PLUG - - 3623614C1 -
58 PLUG - - 3623614C1 -
Figure 321 Connector Composites (6019)
321
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.135. CONNECTOR COMPOSITES (6033 / 6200 / 6195), P. 104
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 104
0239 20FEB14 REVISED AND REDRAWN. D 92524A
CONNECTOR 3803137C1BODY LOCK 3803117C1
FREON COMPRESSOR(6200)
(LOCATED ON AC COMPRESSORFRONT RIGHT OF ENGINE)
ENGINE SENSOR INTERFACE(6033)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 1671610C1BODY LOCK 1671608C1
B
A
1
1521
7
* W/ APADS# N/ APADS& W/ 15L ISX ENGINE W/ 11/13L IBB SCR
* W/ ALLISON XMSN# W/ MANUAL XMSN% W/ 11L AND 13L IBB ENGINE& W/ 2015 OBD & GHG COMPLIANT
1
6
12
7
CONNECTOR 3519423C1BODY LOCK 3601925C1
REAR CHASSIS HARNESS(6195)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K77-G 16 WH 2033819C1 1652325C1
B* K77AE 14 LTGN 2033816C1 0589391C1
B# K77E 14 LTGN 2033816C1 0589391C1
B& K77AE 14 LTGN 2033816C1 0589391C1
B& K77E 14 LTGN 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K10-GJ 16 WH 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
3 K13F 18 PK 3803140C1 3803134C1
4 K13FA 18 PK 3803140C1 3803134C1
5 K41A 18 TN 3803140C1 3803134C1
6% K41-GA 18 WH 3803140C1 3803134C1
7 K41B 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1
9 K41-GB 18 WH 3803140C1 3803134C1
10 K95H 18 TN 3803140C1 3803134C1
10& K97 18 PL 3803140C1 3803134C1
11 K95J 18 TN 3803140C1 3803134C1
11& K97A 18 PL 3803140C1 3803134C1
12* K97AJ 16 VT 3803140C1 3803134C1
12# K47 18 GY 3803140C1 3803134C1
12& K97AJ 16 VT 3803140C1 3803134C1
12& K97AJ 16 PL 3803140C1 3803134C1
12& K47 18 GY 3803140C1 3803134C1
13* K97AK 16 VT 3803140C1 3803134C1
13# K47A 18 GY 3803140C1 3803134C1
13& K97AK 16 VT 3803140C1 3803134C1
13& K97AK 18 PL 3803140C1 3803134C1
13& K47A 18 GY 3803140C1 3803134C1
14 K97Y 18 TN 3803140C1 3803134C1
15 K41 16 TN 3803140C1 3803134C1
15& K41G 18 TN 3803140C1 3803134C1
16 PLUG - - 3803137C1 -
16& K5L(+) 18 YL 3803140C1 3803134C1
17 PLUG - - 3803137C1 -
17& K5L(-) 18 GN 3803140C1 3803134C1
18 PLUG - - 3803137C1 -
19 K21B3 18 TN 3803140C1 3803134C1
20 K21B2 18 TN 3803140C1 3803134C1
21 K21B1 18 TN 3803140C1 3803134C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH1 16 LT BL 1680205C1
2 OR/WH1 16 LT GN 1680205C1
3 DKBL/WH1 16 BK 1680205C1
4 YL/WH1 16 BL 1680205C1
5 BN1 16 VT 1680205C1
6 BL1 16 YL 1680205C1
7 BN/WH1 16 TN 1680205C1
8 RD/WH1 16 RD 1680205C1
9 BK/WH1 16 OR 1680205C1
10 LTBL/WH1 16 GY 1680205C1
11 LTGN/WH1 16 DK BL 1680205C1
12 VT/WH1 16 BN 1680205C1
Figure 322 Connector Composites (6033 / 6200 / 6195)
322
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.136. CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6401 /6300), P. 105
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 105
012 17APR13 REVISED & UPDATED. C 91786V
CONNECTOR 3689957C1
AFTERTREATMENT FUEL TEMP& PRESSURE(6260VM)
(LOCATED ON LEFT SIDE OF ENGINE)
HCI FUEL SHUT OFF VALVE(6260VL)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3579124C1BODY LOCK 3579126C1
CONNECTOR 3691136C1
3
2
1
4
3
6
1
4
5
2
2
1
CONNECTOR 3689956C1
EXHAUST LAMBDA SENSOR(6260VN)
(LOCATED ON LEFT SIDE OF ENGINE)
VARIABLE SPEED FAN(6300)
(LOCATED ON FRONT OF RADIATOR)
W/ 15L IBB ENGINE
B
A
COOLANT LEVEL SENSOR(6401)
CONNECTOR 1671610C1
HCI INJECTOR DOSING VALVE(6260VH)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3690364C1
2
1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95VA 18 TN 3693147C1 3573653C1
2 K95VIR 18 WH 3693147C1 3573653C1
3 K95VB 18 TN 3693147C1 3573653C1
4 K95VC 18 TN 3693147C1 3573653C1
5 K95VD 18 TN 3693147C1 3573653C1
6 K95VE 18 TN 3693147C1 3573653C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95-GE 18 WH 3689959C1 3623615C1
2 K95T 18 TN 3689959C1 3623615C1
3 K95DC 18 TN 3689959C1 3623615C1
4 K95V 18 TN 3689959C1 3623615C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95K 18 TN 3689960C1 3623615C1
2 K95M 18 TN 3689960C1 3623615C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K23-G 18 TN 3555249C1
2 K23A1 18 TN 3555249C1
3 K23 18 TN 3555249C1
4 K23B1 18 TN 3555249C1
5 K23C 18 TN 3555249C1
6 PLUG - - 3527276C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34E 18 TN 2033819C1 3517771C1
B K34F 18 TN 2033819C1 3517771C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95H 18 TN 3689960C1 3623615C1
2 K95J 18 TN 3689960C1 3623615C1
Figure 323 Connector Composites (6260VH / 6260VL / 6260VM / 6260VN / 6401 / 6300)
323
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.137. CONNECTOR COMPOSITES (6420 / 6703 / 6704B / 6704D), P. 106
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 106
012 17APR13 REVISED & UPDATED. C 91786V
CONNECTOR 3579124C1BODY LOCK 3579126C1
INTAKE AIR TEMPERATURE SENSOR(6703)
(LOCATED ON AIR FILTER HOUSING)
VARIABLE SPEED FAN(6420)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 1689462C1BODY LOCK 1689463C1
GROUND ADAPTER(6704B)
W/ 15L IBB ENGINE
B A
B
C
D
E
A
F
1
35
6
24
CONNECTOR 3551896C1BODY LOCK 3551897C1
C
F
D
E
B
A
GROUND ADAPTER(6704D)
CONNECTOR 3551896C1BODY LOCK 3551897C1
* W/ ALLISON XMSN# N/ ALLISON XMSN
& W/ 11/13L IBB SCR@ W/ 15L ISX 2013
W/ 11L AND 13L IBB ENGINE
* W/ ALLISON XMSN# N/ ALLISON XMSN
& W/ 11/13L IBB SCR
CAV CIRCUIT GAUGE COLOR TERMINAL
A K41 16 TN 1689464C1
B K41-GC 16 WH 1689464C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K23-G 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
3 K23 18 TN 3518963C1
4 K23B1 18 TN 3518963C1
5 K23C 18 TN 3518963C1
6 PLUG - - 3527276C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K10-GB 10 WH 1687847C1 0589390C1
A& K13DA 18 PK 2033819C1 3517771C1
B* K31-G 16 WH 2033819C1 1652325C1
B# K31-G 16 TN 2033819C1 1652325C1
B@ K31-G 16 WH 2033819C1 1652325C1
B& K13D 18 PK 2033819C1 3517771C1
C K77-G 16 WH 2033819C1 1652325C1
C& K95-PG 18 RD 2033819C1 3517771C1
D PLUG - - 0587579C1 -
D@ K31-G 18 GY 2033819C1 1652325C1
E K30-GB 16 TN 2033819C1 1652325C1
E@ K30-GB 18 TN 2033819C1 3517771C1
F PLUG - - 0587579C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K10-GB 10 WH 1687847C1 0589390C1
B* K31-G 16 WH 2033819C1 1652325C1
B# K31-G 16 TN 2033819C1 1652325C1
B& K31-G 16 WH 2033819C2 1652325C2
B& K31-G 16 TN 2033819C3 1652325C3
C K77-G 16 WH 2033819C1 1652325C1
D PLUG - - 0587579C1 -
E K30-GB 16 TN 2033819C1 1652325C1
F K97-GC 18 VT 2033819C1 1652325C1
Figure 324 Connector Composites (6420 / 6703 / 6704B / 6704D)
324
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.138. CONNECTOR COMPOSITES (6705B / 6715), P. 107
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, PAYSTAR,-
-- AE08058092 107
012 17APR13 REVISED & UPDATED. C 91786V
GROUND SPLICE2(6705B)
A
B
C
F
E
D
* W/ALLISION XMSN# ALLISION W/& N/RETARDER@ W/ULTRASHIFT PLUS, W/COBRA SHIFTER
CONNECTOR 3551896C1BODY LOCK
CONNECTOR 6104815C1BODY LOCK
AMBIENT AIR TEMPERATURE(6715)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K41-G 18 TN 3850120C1
2 K41 20 LT GN 3850120C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K10-GS2 10 WH 1687847C1 0589390C1
B K95-GB 12 WH 2033816C1 0589391C1
C K10WH5 16 WH 2033819C1 1652325C1
D* K92-G 14 TN 2033816C1 0589391C1
D# K92-G 14 TN 2033816C1 0589391C1
D@ K10-GG 10 WH 1687847C1 0589390C1
E K95-GK 10 WH 1687847C1 0589390C1
Figure 325 Connector Composites (6705B / 6715)
325
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.139. CONNECTOR COMPOSITES (6720 / 6720A), P. 108
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 108
012 17APR13 REVISED & UPDATED. C 91786V
AFTERTREATMENT SENSOR(6720)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3690369C1
6
10 5
1
W/ 15L IBB ENGINE
AFTERTREATMENT SENSOR(6720A)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3690369C1
5
16
10
J
H
G
K
D
B
C
E
A
F
AFTERTREATMENT SENSOR(6720A)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3690369C1
CONNECTOR 3538635C1BODY LOCK 3538636C1
W/ 11L AND 13L IBB ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K95A 18 TN 1661875C1 3568570C1
B K95-GA 18 WH 1661875C1 3568570C1
C K95B 18 TN 1661875C1 3568570C1
D K95-GB 18 WH 1661875C1 3568570C1
E K95C 18 TN 1661875C1 3568570C1
F K95-GC 18 WH 1661875C1 3568570C1
G K95-GD 18 WH 1661875C1 3568570C1
H K95E 18 TN 1661875C1 3568570C1
J K95DA 18 TN 1661875C1 3568570C1
K PLUG - - 2025431C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
Figure 326 Connector Composites (6720 / 6720A)
326
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.140. CONNECTOR COMPOSITES (6720B / 6730 / 6748 / 7000), P. 109
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 109
MJV048831MAR16 ADDED R/D 6722F. D 93408S
AFTERTREATMENT SENSOR(6720B)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3690369C1
HCI FUEL PRESSURE 1 & TEMP(6730)
(LOCATED ON LEFT SIDE OF ENGINE)
1
2
3
5
6
10
1
ENG DIAG J1939 CAN A(6748)
CONNECTOR 3538635C1BODY LOCK 3538636C1
AFTERTREATMENT SENSOR(6720B)
(LOCATED ON LEFT SIDE OF ENGINE)
W/ 15L IBB ENGINE
W/ 11L AND 13L IBB ENGINE
A
F
J
E
C
D G
H
K
B
B A
C
CONNECTOR 3689958C1
CONNECTOR 3602454C1BODY LOCK 1655705C1
CONNECTOR 6113341C1
PDM-2(7000)
* W/ ULTRASHIFT PLUS, W/PUSHBUTTON SHIFTER
CONNECTOR 0587567C91
AAT SENSOR CONNECTOR(6722F)
B
A
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K5H(+) 18 YL 1680206C1
B K5H(-) 18 GN 1680206C1
C PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K95A 18 TN 1661875C1 3568570C1
B K95-GA 18 WH 1661875C1 3568570C1
C K95B 18 TN 1661875C1 3568570C1
D K95-GB 18 WH 1661875C1 3568570C1
E K95C 18 TN 1661875C1 3568570C1
F K95-GC 18 WH 1661875C1 3568570C1
G K95-GD 18 WH 1661875C1 3568570C1
H K95E 18 TN 1661875C1 3568570C1
J K95DA 18 TN 1661875C1 3568570C1
K PLUG - - 20256431C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 PLUG
2 PLUG
3 PLUG
4 K95-PC 12 RD 3830799C1 3575783C1
5 PLUG
6 PLUG
7* K14AT 12 RD 3830799C1 3575783C1
7 K92 14 TN 3830798C1 3575783C1
8 PLUG
9 PLUG
10 PLUG
11 PLUG
12 PLUG
13 K95-PP 12 RD 3830799C1 3575783C1
14 PLUG
15 PLUG
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95DB 18 TN 3689959C1 3623615C1
2 K95R 18 TN 3689959C1 3623615C1
3 K95S 18 TN 3689959C1 3623615C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A41-G 20 WH 0587578C1 1652325C1
B A41 20 TN 0587578C1 1652325C1
Figure 327 Connector Composites (6720B / 6730 / 6748 / 7000)
327
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.141. CONNECTOR COMPOSITES (7104 / 7001), P. 110
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 110
012 17APR13 REVISED & UPDATED. C 91786V
CONNECTOR 3573145C1
FREEDOMLINE XMSN(7104)
(LOCATED ON TRANSMISSION)
H
F
W
L
MA
TS
C
G
E
X
U
B
R
JK
PN
D
V
CONNECTOR 6113338C1
PDM 1(7001)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG
2 PLUG
3 K14S 10 RD 3752553C1
4 K14D 10 RD 3752553C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
D K11-GFB 12 WH 3557534C1
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J K98FU- 16 BK 1680205C1
K K92FA 16 TN 1680205C1
L K92FB 16 TN 1680205C1
M K92FC 16 TN 1680205C1
N K92FD 16 TN 1680205C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
D K11-GFB 12 WH 3557534C1
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J K98FU- 16 BK 1680205C1
K K92FA 16 TN 1680205C1
L K92FB 16 TN 1680205C1
M K92FC 16 TN 1680205C1
N K92FD 16 TN 1680205C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
D K11-GFB 12 WH 3557534C1
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J K98FU- 16 BK 1680205C1
K K92FA 16 TN 1680205C1
L K92FB 16 TN 1680205C1
M K92FC 16 TN 1680205C1
N K92FD 16 TN 1680205C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
D K11-GFB 12 WH 3557534C1
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J K98FU- 16 BK 1680205C1
K K92FA 16 TN 1680205C1
L K92FB 16 TN 1680205C1
M K92FC 16 TN 1680205C1
N K92FD 16 TN 1680205C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
D K11-GFB 12 WH 3557534C1
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J K98FU- 16 BK 1680205C1
K K92FA 16 TN 1680205C1
L K92FB 16 TN 1680205C1
M K92FC 16 TN 1680205C1
N K92FD 16 TN 1680205C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K92FH 16 TN 1680205C1
B K14FE 12 RD 3557534C1
C K17-G 16 WH 1680205C1
D K11-GFB 12 WH 3557534C1
E K11-GFC 12 WH 3557534C1
F K71-G 16 OR 1680205C1
G K14FF 12 RD 3557534C1
H K98FT+ 16 BK 1680205C1
J K98FU- 16 BK 1680205C1
K K92FA 16 TN 1680205C1
L K92FB 16 TN 1680205C1
M K92FC 16 TN 1680205C1
N K92FD 16 TN 1680205C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
Figure 328 Connector Composites (7104 / 7001)
328
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.142. CONNECTOR COMPOSITES (7105 / 7110), P. 111
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 111& 11/13L IBB SCR 2013 EFFECTS.
012 17APR13 ADDED: 15L ISX 2013 C 91786V
EATON GEN3 TCM(7105)
(LOCATED AT LEFT SIDE OF XMSN)
* W/ ULTRASHIFT PLUS& W/ 15L IBB ENGINE, W/ ULTRASHIFT PLUS, W/ PUSH BUTTON SHIFTER@ W/ 13L, W/ AUTOSHIFT, ULTRASHIFT, W/ PUSH BUTTON, COBRA SHIFTER% W/ 13L, W/ AUTOSHIFT, ULTRASHIFT, W/ PUSH BUTTON SHIFTER# W/ 15L ISX 2013@ W/ 11/13L IBB SCR
J1939 TERMINATING RESISITOR(7110)
(LOCATED ON TRANSMISSION)
CONNECTOR 1667741C1BODY LOCK 1667771C1
4
29
3
3826
36
10
28
1
2313
31
25
35
34 3237
6
912
18 17
7
22
A
B
C
CONNECTOR 3599542C1
CIRCUIT GA COLOR INS TERMINAL
24* K92DN 18 TN 3555249C1
24& K92EG 18 TN 3518963C1
24@ K92DN 18 TN 3555249C1
24# K92EG 18 TN 3555249C1
25 K92J 18 TN 3518963C1
26@ K17EM 18 PK 3518963C1
26& K17C 16 PK 3518963C1
26# K17C 18 PK 3555249C1
27% K98GN6 18 GN 3518963C1
27& K5TC(-) 18 GN 3518963C1
27@ K98GN6 18 GN 3518963C1
27# K5TC(-) 18 GN 3555249C1
28% K98YL6 18 YL 3518963C1
28& K5TC(+) 18 YL 3518963C1
28@ K98YL6 18 YL 3518963C1
28# K5TC(+) 18 YL 3555249C1
29 PLUG - - 3527276C1
30 PLUG - - 3527276C1
31 K92ER 18 TN 3518963C1
32@ K17EA 18 PK 3518963C1
32# K17B 18 PK 3555249C1
33* K92DM 16 TN 3555249C1
33@ K92DM 16 TN 3555249C1
33# K92DM 20 TN 3555249C1
34 PLUG - - 3527276C1
35@ K92ET 12 TN 3557534C1
35& K13A 14 PK 3557534C1
35# K13A 14 PK 3557534C1
36 K10-GE 12 WH 3557534C1
36# K10-GE 14 WH 1646429C1
37 PLUG - - 3527276C1
38@ K14AT 12 RD 3557534C1
38& K14A 12 RD 3557534C1
38# K14A 12 RD 3841699C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
2 K5V(-) 18 GN 3518963C1
3 K5V(+) 18 YL 3518963C1
4@ K17-GA 18 WH 3518963C1
4& K17-GC 18 PK 3518963C1
4# k17-gc 18 wh 3555249c1
5 PLUG - - 3527276C1
6 PLUG - - 3527276C1
7 PLUG - - 3527276C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
10@ K98+ 18 BK 3518963C1
10& K3BA(+) 18 DKBL 3518963C1
10# K3BA(+) 18 DKBL 3555249C1
11@ K98- 18 BK 3518963C1
11& K3BA(-) 18 GY 3518963C1
11# K3BA(-) 18 GY 3555249C1
12 PLUG - - 3527276C1
13 PLUG - - 3527276C1
14 PLUG - - 3527276C1
15 K92ED 18 TN 3518963C1
16 K92EE 18 TN 3518963C1
17 K92EF 18 TN 3518963C1
18 PLUG - - 3527276C1
19* K92DL 16 TN 3555249C1
19@ K92DL 16 TN 3555249C1
19# K92DL 20 TN 3555249C2
20 K92EG 18 TN 3518963C1
21 K92EH 18 TN 3518963C1
22 K92EJ 18 TN 3518963C1
23 K92EK 18 TN 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K5TB(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C K5TB(-) 18 GN 1661875C1 3568570C1
Figure 329 Connector Composites (7105 / 7110)
329
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.143. CONNECTOR COMPOSITES (7150), P. 112
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 112
0488 19AUG15 REVISED AND REDRAWN. B 93281C
* W/ ELECTRONIC XMSN SHIFT & ECU# W/ ALLISON HD & N/ RETARDER@@ W/ 500K BAUD RATE REGULATORY
TRANSMISSION CONTROL MODULE(7150)
(LOCATED ON TRANSMISSION)
21
61
80
1
20
41
6040
CONNECTOR 3605713C1BODY LOCK 3606525C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 K102 18 YL 3686945C1
3# K103 18 PL 3686945C1
3* K103A 18 PL 3686945C1
4 K104 18 TN 3686945C1
5* K105 18 OR 3686945C1
5# K49C 18 GY 3686945C1
6 K106 18 YL 3686945C1
7 - - - -
8 K108 18 GN 3686945C1
9 K109A 18 GY 3686945C1
10# K110 18 PK 3686945C1
10* K110A 18 PK 3686945C1
11 K111 18 OR 3686945C1
12 K112 18 PK 3686945C1
13 K92SM 18 TN 3686945C1
14 - - - -
15 K115 18 WH 3686945C1
16 K116 18 LTBL 3686945C1
17* K117 18 LTBL 3686945C1
17 K92TM 18 TN 3686945C1
17@@ K92TN1 18 TN 3686945C1
17@@ K92TN 18 TN 3686945C1
18 - - - -
19 K119 18 LTBL 3686945C1
20 K120 18 LTBL 3686945C1
21 K121 18 LTGN 3686945C1
22 - - - -
23 - - - -
24 K124 18 WH 3686945C1
25 K125 18 TN 3686945C1
26 - - - -
27 K127 18 GN 3686945C1
28 K128 18 YL 3686945C1
29* K129 18 LTGN 3686945C1
29# K92CT 18 TN 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL
30 K130 18 WH 3686945C1
31 K131 18 YL 3686945C1
32 - - - -
33 K133 18 YL 3686945C1
34 K134 18 YL 3686945C1
35 - - - -
36 K136 18 OR 3686945C1
37 K137 18 WH 3686945C1
38 - - - -
39 K139 18 OR 3686945C1
40 K140 18 LTGN 3686945C1
41 K141 18 TN 3686945C1
42 K46PT 18 GY 3686945C1
43 - - - -
44 - - - -
45 K145 18 RD 3686945C1
46 - - - -
47 - - - -
48 - - - -
49 - - - -
50 - - - -
51 K151 18 WH 3686945C1
52 K152 18 LTGN 3686945C1
53 - - - -
54 K154 18 TN 3686945C1
55 K155 18 WH 3686945C1
56 K156 18 YL 3686945C1
57 K157 18 WH 3686945C1
58 K158 18 LTGN 3686945C1
59 K159 18 TN 3686945C1
60 K160 18 YL 3686945C1
61 K161 18 OR 3686945C1
62* K162 18 YL 3686945C1
62# K92PS 18 TN 3686945C1
63# K163 18 YL 3686945C1
63* K163A 18 YL 3686945C1
64 K164 18 LTBL 3686945C1
65 K165 18 TN 3686945C1
66 - - - -
67 - - - -
68 - - - -
69 K169 18 BK 3686945C1
70 K170 18 DKBL 3686945C1
71 K171 18 YL 3686945C1
72 - - - -
73 - - - -
74 K174 18 LTBL 3686945C1
75 K175 18 OR 3686945C1
76 K176 18 YL 3686945C1
77 K177 18 LTGN 3686945C1
78 K178 18 WH 3686945C1
79 - - - -
80 K180 18 OR 3686945C1
Figure 330 Connector Composites (7150)
330
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.144. CONNECTOR COMPOSITES (7211 / 7212 / 7213 / 7250), P. 113
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 113
0486 30DEC11 ADDED CIRCUITS K178, B 80616P
K119 FOR R/D 7250 CAV 7, 17.
CONNECTOR 3524377C1
RETARDER ACCUMULATOR SOLENOID(7212)
RETARDER TEMPERATURE SOLENOID(7211)
CONNECTOR 3524378C1
RETARDER SOLENOID(7213)
CONNECTOR 2036584C1
TRANSMISSION BULKHEAD(7250)
(LOCATED ON REAR RIGHT ON TRANSMISSION)
* W/ RETARDER# N/ RETARDER@ W/ 15L IBB ENGINE
A
B
A
B
A
B
20
1511
1410
7
6
1
CONNECTOR 3605715C1BODY LOCK 3606532C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K115 18 WH 2036586C1
B K131B 18 YL 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K119 18 LTBL 2036586C1
B K131A 18 YL 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K111 18 OR 3686945C1
2 K155 18 WH 3686945C1
3 K177 18 LTGN 3686945C1
4 K136 18 OR 3686945C1
5 K152 18 LTGN 3686945C1
6 K171 18 YL 3686945C1
7@ K178 18 WH 3686945C1
8 K174 18 LTBL 3686945C1
9 K133 18 YL 3686945C1
10 K151 18 WH 3686945C1
11# K131 18 YL 3686945C1
11* K131C 18 YL 3686945C1
12 K137 18 WH 3686945C1
13 - - - -
14 - - - -
15 K116 18 LTBL 3686945C1
16# K112 18 PK 3686945C1
16* K112B 18 PK 3686945C1
17@ K119 18 LTBL 3686945C1
18 K154 18 TN 3686945C1
19# K158 18 LTGN 3686945C1
19* K158B 18 LTGN 3686945C1
20 K176 18 YL 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K175 18 OR 2036586C1
B K158C 18 LTGN 2036586C1
Figure 331 Connector Composites (7211 / 7212 / 7213 / 7250)
331
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.145. CONNECTOR COMPOSITES (7500W / 7501 / 7600 / 7601 / 7603 / 7608), P. 114
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 114IBB SCR & 15L ISX 2013 EFFECTS.
012 17APR13 ADDED R/D 7601,11/13L C 91786V
CONNECTOR 1661778C1BODY LOCK 1661874C1
VEHICLE SPEED SENSOR(7600)
(LOCATED ON TOP OF TRANSMISSION)
CONNECTOR 3662425C1BODY LOCK 3662518C1
ENGINE SPEED SENSOR(7603)
(LOCATED IN ENGINE)
CONNECTOR 3610533C1BODY LOCK 3610532C1
OUTPUT SPEED SENSOR(7608)
(LOCATED IN ENGINE)
CONNECTOR 3610533C1BODY LOCK 3610532C1
A
B
A
B
B
A
A
B
REVERSE LIGHT(7500W)
(LOCATED ON TOP OF TRANSMISSON)
W/ 15L IBB ENGINE
B
ECA(7501)
A
C
1667733C1 CONN1667734C1 LOCK
* W/ 11/13L IBB SCR
* W/ 15L ISX 2013
VSS T-CASE(7601)
CONNECTOR 0587567C91
A
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K71 16 OR 1661875C1 1661872C1
B K71A 16 OR 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K160 18 YL 3554322C1 3554318C1
B K140 18 LTGN 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K159 18 TN 3554322C1 3554318C1
B K139 18 OR 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOUR TERMINAL SEAL/SLEEVE
A K47 18 GY 3554322C1 3554318C1
A* K47A 18 GY 3554322C1 -
B K47A 18 GY 3554322C1 3554318C1
B* K47 18 GY 3554322C1 -
CAV CIRCUIT GAUGE COLOUR TERMINAL SEAL/SLEEVE
A PLUG - - 1675451C1 -
B K11-G 10 WH 1667737C1 1667733C1
B* K11-GE 10 WH 1667737C1 1667735C1
C K14S 10 RD 1667737C1 1667733C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K47 18 GY 0587578C1 3517771C1
B K47A 18 GY 0587578C1 3517771C1
Figure 332 Connector Composites (7500W / 7501 / 7600 / 7601 / 7603 / 7608)
332
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.146. CONNECTOR COMPOSITES (7615 / 7704 / 7905), P. 115
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
17SEP0961879Y AE08058092 115
012 17APR13 ADDED R/D 7704. B 91786V
CONNECTOR 3554089C1
AUTOSHIFT SELECTOR(7905)
CONNECTOR 3610533C1BODY LOCK 3610532C1
TURBINE SPEED SENSOR(7615)
(LOCATED IN ENGINE)
B
A
K
B
F
A
3
D
H
2
E
1
C
G
J
ECM SWITCHGND SPLICE
(7704)
CONNECTOR 3551896C1BODY LOCK 3551897C1
ABCF E D
* W/ FUEL/WATER SEPARATOR - RACOR, 5900# W/ FUEL/WATER SEPARATOR - DAVCO, 5900
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 PLUG - - 3554386C1
A2 PLUG - - 3554386C1
A3 PLUG - - 3554386C1
B1 PLUG - - 3554386C1
B2 PLUG - - 3554386C1
B3 62Y 16 DKBL 3554090C1
C1 92ER 16 TN 3554090C1
C2 PLUG - - 3554386C1
C3 PLUG - - 3554386C1
D1 PLUG - - 3554386C1
D2 PLUG - - 3554386C1
D3 PLUG - - 3554386C1
E1 PLUG - - 3554386C1
E2 PLUG - - 3554386C1
E3 PLUG - - 3554386C1
F1 98YL4(+) 18 YL 3565443C1
F2 98YL4(+) 18 GN 3565443C1
F3 PLUG - - 3554386C1
G1 PLUG - - 3554386C1
G2 PLUG - - 3554386C1
G3 PLUG - - 3554386C1
H1 PLUG - - 3554386C1
H2 PLUG - - 3554386C1
H3 PLUG - - 3554386C1
J1 PLUG - - 3554386C1
J2 PLUG - - 3554386C1
J3 92EL 16 TN 3554090C1
K1 PLUG - - 3554386C1
K2 PLUG - - 3554386C1
K3 PLUG - - 3554386C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K95G 18 TN 2033819C1 3517771C1
B PLUG - - - -
C K41-G 18 TN 2033819C1 1652325C1
D* K95-GG 18 TN 2033819C1 1652325C1
D# K95-GF 18 TN 2033819C1 1652325C1
E K23-G 18 PK 2033819C1 1652325C1
F K95AC 18 TN 2033819C1 3517771C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K180 18 OR 3554322C1 3554318C1
B K120 18 LTBL 3554322C1 3554318C1
Figure 333 Connector Composites (7615 / 7704 / 7905)
333
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.147. CONNECTOR COMPOSITES (8102 / 8103 / 8104 / 8107 / 8410), P. 116
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300371
09NOV0961879Y AE08058092 116
MJV048831MAR16 ADDED R/D 8500. D 93408S
ECA FUSE(8104)
(LOCATED AT CAB)
CONNECTOR 2039311C91BODY LOCK 2039342C1
FLAME START RELAY(8410)
(LOCATED ON LEFT SIDE OF ENGINE)
CONNECTOR 3664985C1
GF
BC
AE
D
6 91
7
53
82
B
B A
A
CONNECTOR 3525613C1 CONNECTOR 1667639C1
AUXILIARY LIGHT CONNECTOR(8102)
(LOCATED IN ENGINE)
TIMER CIRCUIT INLINE FUSE(8107)
(LOCATED AT CAB)
TCM 30A FUSE(8103)
CONNECTOR 1667639C1A
B
CONNECTOR 3573078C1
OEM CROSSOVERCONNECTOR
(8500)
7
1
14
8
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K21A1 12 TN 3664983C1 3664987C1
2 K21A2 12 TN 3664983C1 3664987C1
3 K14A1 8 RD 3664982C1 3664986C1
4 PLUG - - 3664989C1 -
5 PLUG - - 3664989C1 -
6 K21B1 18 TN 3664984C1 3664988C1
7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64HI 14 YL 3535486C1 0589391C1
B M11-GF 14 WH 3535486C1 0589391C1
C M64LO 14 YL 3535486C1 0589391C1
D M56D 16 OR 2039343C1 1652325C1
E M58F 14 BN 3535486C1 0589391C1
F M57D 16 OR 2039343C1 1652325C1
G PLUG - - 0587579C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14A 12 RD 1661708C1
B K14AS 12 RD 1661708C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14L1 16 RD 1661707C1
B K14L2 16 RD 3515526C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K14R 10 RD 3515526C1 3515525C1
B K14S 10 RD 3515526C1 3515525C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 K5A(+) 18 YL 3573077C1
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 K13B 18 PK 3573077C1
7 PLUG - - -
8 PLUG - - -
9 K5A(-) 18 GN 3573077C1
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 K10-GK 18 WH 3573077C1
14 PLUG - - -
Figure 334 Connector Composites (8102 / 8103 / 8104 / 8107 / 8410)
334
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.148. CONNECTOR COMPOSITES (8500 / 9762 / 9763 / 9764 / 9765 / 9766), P. 117
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR300011
20JUN1180616P AE08058092 117AND RMVD R/D 8500.
MJV048831MAR16 ADDED R/D 9767,9768 C 93408S
CONNECTOR 0587567C91
FIRST PUSHER / TAG AXLE(9762)
(LOCATED NEAR REAR AXLE)
CONNECTOR 1661778C1BODY LOCK 1661874C1
CONNECTOR 1661778C1BODY LOCK 1661874C1
% MUTUALLY EXCLUSIVE
CONNECTOR 1661778C1BODY LOCK 1661874C1
THIRD PUSHER / TAG AXLE(9764)
(LOCATED NEAR REAR AXLE)
FIRST PUSHER / TAG AXLE(9762)
(LOCATED NEAR REAR AXLE)
SECOND PUSHER / TAG AXLE(9763)
(LOCATED NEAE REAR AXLE)
B
A A
B
A
B
A
B
CONNECTOR 1667639C1
DEF GAUGEIGN FEED(9765)
DEF GAUGE BATTERY FEED(9766)
CONNECTOR 1667639C1
A
B
A
B
BODY CTRL BATT FEED(9767)
BODY CTRL ACC FEED(9768)
CONNECTOR 3512967C1 CONNECTOR 3565207C1
* MUTUALLY EXCLUSIVE
A
B
A
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A59MB 18 GY 0587578C1 1652325C1
B A59-GS 18 WH 0587578C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A59MB 18 GY 1661875C1 1661872C1
B% A59-GM 18 WH 1661875C1 1661872C1
B% A59-GS 18 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A59PB 18 GY 1661875C1 1661872C1
B A59-GP 18 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A28N 18 TN 3895713C1
B A13NA 18 PK 3895713C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A59NB 18 GY 1661875C1 1661872C1
B A59-GN 18 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A28NA 18 TN 3895713C1
B A14NA 18 RD 3895713C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A* A14N 10 RD 3679001C1
A* A14N 10 GY 3679001C1
B A14P 10 RD 3679001C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A12P 18 LT BL 3895713C1
B A12S 18 LT BL 3895713C1
Figure 335 Connector Composites (8500 / 9762 / 9763 / 9764 / 9765 / 9766)
335
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.149. CONNECTOR COMPOSITES (351A / 352A / 353A / 354A), P. 118
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR310706
07JAN1391749L AE08058092 118
012 15JAN13 INITIAL RELEASE. A 91749L
CONNECTOR 3539777C1BODY LOCK 3539784C1
BENDIX LEFT REAR REARWHEEL SPEED SENSOR
(351A)
2 1
BENDIX RIGHT REAR REARWHEEL SPEED SENSOR
(352A)
2 1
CONNECTOR 3539777C1BODY LOCK 3539784C1
BENDIX LEFT REAR REARMODULATOR VALVE
(353A)
CONNECTOR 1686834C1BODY LOCK 1664408C1
A
B
C
BENDIX RIGHT REAR REARMODULATOR VALVE
(354A)
A
B
C
CONNECTOR 1686834C1BODY LOCK 1664408C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A VT/WH2 16 VT 2033819C1 1652325C1
B LTGN/WH2 16 LTGN 2033819C1 1652325C1
C LTBL/WH2 16 LTBL 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH2 16 GY 1651969C1
2 OR/WH2 16 OR 1651969C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 DKBL/WH2 16 DKBL 1651969C1
2 YL/WH2 16 YL 1651969C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A BK/WH2 16 BK 2033819C1 1652325C1
B RD/WH2 16 RD 2033819C1 1652325C1
C BN/WH2 16 BN 2033819C1 1652325C1
Figure 336 Connector Composites (351A / 352A / 353A / 354A)
336
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.150. CONNECTOR COMPOSITES (445 / 453 / 580M / 690A), P. 119
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR310706
07JAN1391749L AE08058092 119
0488 09SEP15 REVISED AND REDRAWN. B 93248U
CONNECTOR 2009385C1
HILL START AID SWITCH(445)
HILL START AID LAMP(580M)
CONNECTOR 0969541R1
6-CH ABSCONNECTOR(690A)
CONNECTOR 3519423C1
6
5
1
2
3
4
8 7
1
6
12
7
CONNECTOR 2007315C1BODY LOCK 2007316C1
G1 GND ADAPTER(453)
A
B
C
D
E
F
G
H
J
K
BA
CAV CIRCUIT GAUGE COLOR TERMINAL
A 94CF 18 PK 0333732C1
B 94CG 18 GY 0333732C1
A 94CF 16 PK 0333732C1
B 94CG 16 GY 0333733C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 11-G 16 WH 1661227C1
5 94-GC 16 WH 1661227C1
6 94CC 16 GY 1661226C1
7 62AK 16 DKBL 1661209C1
8 94-GC 16 WH 1661209C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 GY/WH2 16 GY 1680205C1
2 OR/WH2 16 OR 1680205C1
3 DKBL/WH2 16 DKBL 1680205C1
4 YL/WH2 16 YL 1680205C1
7 BN/WH2 16 BN 1680205C1
8 RD/WH2 16 RD 1680205C1
9 BK/WH2 16 BK 1680205C1
10 LTBL/WH2 16 LTBL 1680205C1
11 LTGN/WH2 16 LTGN 1680205C1
12 VT/WH2 16 VT 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A-B - - - -
C 11GR 16 WH 1661209C1
D-G - - - -
H 11-G 16 WH 1661209C1
Figure 337 Connector Composites (445 / 453 / 580M / 690A)
337
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.151. CONNECTOR COMPOSITES (1362 / 9510F / 9513), P. 120
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, PAYSTAR310706
07JAN1391749L AE08058092 120
012 15JAN13 INITIAL RELEASE. A 91749L
RSP AUTO TRACTIONCONTROL / FRONT ATC ESP
(1362)
ESP LOAD SENSOR(9510F)
CONNECTOR 1667740C1BODY LOCK 1667771C1
TRAILER MODULATORVALVE
(9513)
1 2
CONNECTOR 3518183C1BODY LOCK 3518174C1
C
B
A
A
B
C
CONNECTOR 1686834C1BODY LOCK 1664408C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A BL1 16 LTBL 1667742C1 1661872C1
B GN1 16 LTGN 1667742C1 1661872C1
C BN1 16 BN 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 94SJ 16 GY 3626031C1
2 94SC 16 GY 3626031C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
A BK/WH3 16 BK 2033819C1 1652325C1
B RD/WH3 16 RD 2033819C1 1652325C1
C BN/WH3 16 BN 2033819C1 1652325C1
Figure 338 Connector Composites (1362 / 9510F / 9513)
338