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CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory Affairs Jette Wypych Director, Process Development Amgen 06 December 2017 1
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Page 1: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

CMC STRATEGY FORUM JAPAN 2017

Prior Knowledge in Attribute Based Control Strategies

Michael AbernathyExecutive Director, Regulatory Affairs

Jette WypychDirector, Process DevelopmentAmgen

06 December 2017

1

Page 2: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

Disclaimer

The views expressed herein represent those of the author and do not necessarily represent the views or practices of the author’s employer or any other party.

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Page 3: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

TODAY, WE ARE IN A BIOTECHNOLOGY ERA WHERE INNOVATION PROGRESSES RAPIDLY

Processing Manufacturing

Analytical Testing

Novel Modalities

Timely innovation is integral to our industry

3

Page 4: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

BIOLOGIC MEDICINES ARE MORE HIGHLY ENGINEERED AND DIVERSE

4

Product quality drivers

Supply requirements

Financial considerations

Regional manufacturing

One size does not fit all

APPROPRIATE MANUFACTURING TECHNOLOGIES CAN BE MATCHED TO MODALITIES TO DELIVER TO THE QUALITY TARGET PRODUCT PROFILEhttps://www.amgenscience.com/the-shape-of-drugs-to-come/

Page 5: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

EXPECTATION OF SPONSORS IS TO STAY CURRENT WITH REGULATIONS AND GUIDANCE REGULATIONS STAY CURRENT AND ALIGN WITH TECHNOLOGICAL INNOVATION

AN INDUSTRY GOVERNED BY cGMP AND REGULATORY GUIDELINES

5

Page 6: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

MANUFACTURING IS CHANGING

Conventional Flexible

Key Enabling Technologies

• High titer processes

• Single-use systems

• Modular design and construction

• Connected processing

• Online / At-line analytics

• Real-time remote monitoring

• Raw material variation control

PATIENT BASED, MODULAR AND DISTRIBUTED MANUFACTURING MAY REPRESENT OUR NEXT PARADIGM SHIFT

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Page 7: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

• Product portfolios continue to evolve and correlated knowledge and data are growing exponentially

TODAY WE ARE AMIDST AN INDUSTRY REVOLUTION WHERE KNOWLEDGE AND DATA MANAGEMENT ARE CRITICAL

- Simple- Single defined structure- Predictable chemical /reagent reaction- Production of identical copies- Stable- Easy to fully characterize- Minimal data packet

- Large- Complex structure- Bank of living cells- Identical clones unlikely- Sensitive to environmental conditions- Correlation of structure/function elusive- Robust data packet

- Vary from small to large- Complex and unique structure- Varied modular manufacturing- Heterogenous sub-populations- Varied stability - Personalized nature difficult and costly to characterize- Limitless data packet

Small Molecules Therapeutic Proteins Novel Treatment Modalities

HOW DO WE EFFECTIVELY MANAGE THIS KNOWLEDGE AND DATA?7

Page 8: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

KEY STEPS IN IMPLEMENTATION OF QbD FOR A BIOTECHNOLOGY PRODUCT (ICH Q8 (R2)) – AN OPPORTUNITY TO LEVERAGE PRIOR KNOWLEDGE

QTPP

Product quality attribute

assessment

Product risk assessment

Integrated control strategy

Lifecycle management

QTPP forms basis of design for the development of the product

Product quality attribute assessment ranks the risk of an attribute having a clinical impact to identify quality attributes with higher risk that need to be within an appropriate range/limit to ensure the desired product quality (critical quality attributes)

Product Risk Assessment (s) to link material attributes and process parameters to CQAs

Control Strategy designed to ensure that a product of required quality will be consistently produced

Lifecycle management and continuous improvement

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Page 9: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

AMGEN IS APPLYING PRIOR KNOWLEDGE IN PROCESS DEFINITION

PLATFORMED

MODALITIES AND

ASSOCIATED ATTRIBUTES:

PROCESS DEFINITION AND

MANUFACTURING TECHNOLOGIES:

DRUG SUBSTANCE:

DRUG PRODUCT:

Mabs: IgG1s and IgG2s Canonical BiTEs Fc fusion ProteinsHalf-life Extension BiTEs

Batch, Perfusion, Continuous UF/DFHarvest, VI and Filtration

Affinity, CEX, HIC and Mixed Mode

9

Page 10: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

THE ULTIMATE ATTRIBUTE BASED CONTROL STRATEGIES INTEGRATE ALL ASPECTS OF PROCESS AND PRODUCT CONTROLS

Production Process

Procedural controls(process design and facility, equipment and operational controls)

Input controls(raw materials and components)

In-process testing(IPCs, process monitoring, validation)

End product testing(specifications, comparability, stability)

AN EFFECTIVE, RISK AND KNOWLEDGE BASED INTEGRATED CONTROL STRATEGY ENSURES CONSISTENT PRODUCT QUALITY

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Page 11: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

INPUT CONTROLS: AMGEN ADOPTS THE ICH Q9 CONCEPTS PRIOR KNOWLEDGE IS APPLIED TO E&L STUDIES

Identification

• Extraction studies use a wide array of analytical methods to characterize and identify extractables (> lower limit of quantitation)

Qualification

• Toxicology assessments are conducted on identified extractables. Thresholds (e.g. TTC, PDE) are established on compounds of concern in the qualification of process and product contact materials

Action Threshold

• Thresholds (e.g. TTC, PDE) are converted to concentration limits in drug products to guide methods development in targeting the compounds of concern

• Action thresholds (≤ 10 micrograms/dose) are limits above which a quality investigation is conducted to determine potential product impact.

Threshold of Toxicological Concern (TTC): A level of exposure to a chemical below which there would be no appreciable risk to human health (FDA CFSAN 2011, Kroes et al. 2004, Patlewicz et al. 2008 )Permitted Daily Exposure (PDE): An acceptable intake of an impurity (e.g. residual solvent) in a pharmaceutical product (ICH Q3C)

11

Page 12: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

THE DATABASE IS UNIQUELY RELEVANT TO BIOTECHNOLOGY PRODUCTS

• The Amgen database has > 169 organic compounds from extractables & leachables studies:• Pre-filled syringes

• Vial stopper systems

• On-body infusion devices

• Single-use bioprocess systems and components

• Process contact materials

AMGEN IS BUILDING AN E&L DATABASE ON A WIDE VARIETY OF MATERIALS

12

Page 13: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

USE OF PRIOR KNOWLEDGE: PROCESS CHARACTERIZATION

• Prior Knowledge Assessments– Amgen has accumulated a large knowledge base on cell culture and purification performance, including the impact of

process parameters on quality attributes and process consistency– This data can be leveraged to focus design studies on higher risk areas:

• Potential critical process parameters (CPPs) are identified for further evaluation based on prior knowledge or knowledge gaps• Non-critical process parameters (nCPPs) can be identified without product specific experimentation in scenarios where the

process/product of interest is sufficiently homologous with the available prior knowledge data– Risk and knowledge based process design facilitates deeper understanding of the impact of the process on product

quality

• Cell Culture Applications– For common cell lines and media, in seed train processes where product quality is not directly impacted, parameter

ranges can be determined from early development studies without additional characterization• Culture performance is evaluated every production lot through in-process testing control, ensuring a continued well controlled

process– For the production bioreactor, potential CPPs and nCPPs can be identified for processes that apply similar cell lines and

process conditions, especially in cases where a large body of prior knowledge exists (e.g., Mabs)• Focused process characterization studies then enable a detailed understanding of the impact of process parameters on product

quality and process consistency

• Purification Applications– For downstream unit operations, potential CPPs and nCPPs can be identified for common unit operations (e.g., Protein A

chromatography, viral filtration, etc.), especially in cases where a large body of prior knowledge exists (e.g., Mabs)

A priori determination of potentially high risk process parameters

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Page 14: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

-0.2

0

0.2

0.4

0.6

0.8Load Rate (g/L resin)

Load pHLoad cond

Load treatment

Equil pH

Equil Conductivity / concentration

Equil volume

Wash pH

Wash cond./ concentrationWash volume

Elution buffer ConcentrationElution buffer pH

Elution salt concentration/cond

Start Collect

Stop Collect

Gradient length

Flow rate

Temperature

Bed HeightResin lot / ligand density

-0.10

0.10.20.30.40.5

Load Rate (g/L resin)Load pH

Load cond

Load treatment

Equil pH

Equil Conductivity /concentration

Equil volume

Wash pH

Wash cond./ concentrationWash volumeElution buffer

Concentration

Elution buffer pH

Elution saltconcentration/cond

Start Collect

Stop Collect

Gradient length

Flow rate

Temperature

Bed Height

Impurity 2

Same process parameters impact impurities 1 and 2

EXTENSIVE PLATFORM DATA CLEARLY IDENTIFY HIGH RISK PARAMETERS (RADIAL PLOTS OF NORMALIZED IMPACT)

Impurity 1

14

Page 15: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

PLATFORMED

MODALITIES AND

ASSOCIATED ATTRIBUTES:

MEASUREMENTS, ANALYTICS,

ADVANCEMENT OF PAT:

Mabs: IgG1s and IgG2s Canonical BiTEs Fc fusion ProteinsHalf-life Extension BiTEs

PAT and MAM AdvancementANALYTICAL METHODS

AMGEN IS APPLYING PRIOR KNOWLEDGE FOR ANALYTICAL MEASUREMENTS

15

Page 16: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

PLATFORM APPROACH TO PRODUCT PURITY AND PROCESS IMPURITY METHODS

16

ATTRIBUTE(S) TYPE PLATFORMEDPARAMETERS APPLICATION

Product Concentration Spectroscopy System, controls Multi-product

HMWS SE-UHPLC Chromatography system. Column, load, buffers Product specific or Universal

Post translational modifications and clips

Multi-attribute Method

LC-MS system, column, load, buffers, digestion conditions Product specific

Charge variants CEX-HPLC Chromatography system. Column, load, buffers Product specific

Clips CE-SDS CE system, capillary, sample preparations, run conditions

Product specific

DNA qPCR System, sample preparation and run conditions Multi-product

Host cell Protein ELISA System, sample preparation and run conditions Multi-product

Potency Bioassay System, sample preparation and run conditions Product Specific

Identity Raman/ELISA System, sample prep Product Specific

Using platform approaches for measurements optimizes development

Page 17: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

PLATFORM APPROACHES TO ANALYTICS PROVIDE FIRST INTENT AND IS LARGELY BASED ON PRIOR KNOWLEDGE

• Product Quality Attribute Assessment and Quality Target Product Profile

• Molecule Assessment • Sequence Variant Analysis• Platform Release and Stability Methods√ • Impurities Testing• Testing Strategies for Process Reagents • Stability Indicating Properties of Methods • Analytical Target Profile (ATP) • Biological Characterization • Product Characterization and CMC• Higher Order Structure and Particles• Comparability • Biosimilarity• Specifications • Control Strategy • Rapid Analytics Support for Process Development

• GxP Testing • Sample Plan• Reference Standard• Stability and Expiry • Method Qualification and Validation• Method Technology Transfer• Method Remediation • Attribute Impact• Forensics • Extractables and Leachables√ • Process Analytical Technologies and Product

Attribute Control • Predictive Modeling and Digital Analytics • Hardware and Software Platform• Platform Adherence and Technical Performance

Reviews Against

17

Page 18: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

START WITH A WELL DEFINED TARGET PRODUCT PROFILE (TPP)

Patient centric life cycle management

Target Product Profile (TPP) Product Quality Attribute Assessments (PQAA)

Quality Target Product Profile (QTPP)

• Indication & use• Dosage & administration• Tolerability• Dosage forms & strength• Efficacy• Safety/side effects• Value & access

• Attribute definition• Product quality attribute

assessment • Potential impact for

safety/efficacy

• Critical quality attribute selection

• Attribute range determination

• Attribute focused molecule & process design & development

18

Page 19: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

PRODUCT QUALITY ATTRIBUTE ASSESSMENT (PQAA): IDENTIFY ATTRIBUTES AND IMPACT

CDR modificationsOxidation, Deamidation, Isomerization

(molecule specific)• Loss of potency • Low, < x %

Fc binding regions Methionine oxidation • PK and efficacy • Low, < x % ± y%

Glycan structureHigh mannose variants (IgG class) • PK and efficacy • Low, < x % ± y%

Sialylation • PK • high x- y%

Other backbone modifications and aggregated forms

Disulfide variants (IgG2, IgG4) • Potency • Depends on criticality

Truncated/clipped forms • Potency and PK due to missing functional regions • high, < x%

Host Cell Protein • Immunogenicity • xppm

Scoring impact on safety and efficacy

Target ranges Identifying Attributes

Product Quality Attribute Assessment

Quality Target Product Profile

Target Product Profile

19

Page 20: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

QTPP: PQA RANGES CAN BE DESIGNED INTO THE PRODUCT DURING DEVELOPMENT

Category DS Attributes Target Range Ranges AchievedStrength Concentration 126 – 154 mg/mL 131 – 149 mg/mL

Quality

Asp Isomerization ≤ 2% 0.1 – 0.5%

Trp Oxidation ≤ 5% 0.1%

Met Oxidation ≤ 5% 0.3 – 0.9%

Met Oxidation ≤ 5% 0.4%

Met Oxidation 1% – 7% 2.5 – 4.1%

Met Oxidation ≤ 5% 0.7 – 1.6%

High Mannose Glycans 2% – 12% 6.2 – 8.5%

Protein Dimer/Oligomers (SEC HMW) ≤ 1% 0.4 – 0.6%

Protein Fragmentation (rCE LMW+MMW) ≤ 1% < 0.6%

Glycation (LC K) ≤ 5% 0.8 – 1.5%

Hydroxylysine (HC K) ≤ 2% < 0.1%

Hydroxylysine (HC K) ≤ 2% 1.0 – 2.0%

Osmolality 250 – 350 mOsm/kg 301 – 312 mOsm/kg

Polysorbate 80 0.005% – 0.015% 0.009 – 0.013%

pH 4.9 – 5.5 5.1 – 5.2

Safety

Host Cell Protein ≤ 100 ppm 20 – 49 ppm

Residual Protein A < 6 ppm < 1 ppm

Endotoxin ≤ 0.25 EU/mg ≤ 0.0022 EU/mg

Bioburden ≤ 10 CFU/10 mL 0

Peptide modifications• Deamidation• Succinimide• Oxidation• N and C-terminal variants• Amino acid substitution• Disulfide isoforms

Glycosylation• G0, G1, G2• Core fucosylation• High mannose

Size• Truncation• Half molecules• Dimer/Multimers• Particles

20

Page 21: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

EVOLVING OUR BUSINESS PROCESS AND TECHNOLOGY PLATFORMS TO PROVIDE MEANINGFUL ATTRIBUTE FOCUSED SPECIFICATIONS

Pre-Pivotal Specification setting is based on a combination of prior knowledge ofmolecule attributes and process performance in combination with a risk basedapproach through the PQAA and QTPP to provide relevant ranges

Evolution of technology platforms for attributemeasurement enables collection of site specificattribute data to help inform relevant specifications

• MAM provides specific attribute measurement • Allows control over levels of individual molecular CQAs

21

OVERALL CONTROL STRATEGY IS BASED ON CRITICAL MOLECULE ATTRIBUTES AND OURCLINICAL EXPERIENCE

Page 22: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

IDENTIFYING QUALITY ATTRIBUTES WHERE PRIOR KNOWLEDGE APPLIED TO MONOCLONAL ANTIBODIES CAN BE USEFUL

• Methionine oxidation in Fc region• High molecular weight species• Heavy Chain C-terminal modification

– C-terminal lysine– C-terminal proline amidation

• Glycan structure in N-linked Fc region‒ Mannosylation

‒ Galactosylation

‒ Fucosylation

• Deamidation in Fc region • Tri-sulfides• Glycation in non-CDR regions

22

Page 23: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

EXAMPLE QUALITY ATTRIBUTES WITH PRIOR KNOWLEDGE FOR MABS

Attribute Immune Safety Non-Immune Safety Efficacy: PK Efficacy: Potency Prior Knowledge Sources

Fc MethionineOxidation 1 NA 3 NA

Based on general understanding of attributeimpact, not specific molecule informationGao et al., JOURNAL OF PHARMACEUTICAL SCIENCES 104:368–377, 2015Stracke et al. mAbs 6, 1229-1242, 2015Bi et al. JOURNAL OF PHARMACEUTICAL SCIENCES102, 3545-55, 2013

Aggregates 7 7 5 7

Includes aggregates that form subvisible and visible aggregatesCarpenter et al. JOURNAL OF PHARMACEUTICAL SCIENCES 98, 1201 – 1205, 2009Singh et al. JOURNAL OF PHARMACEUTICAL SCIENCES 99, 3302 - 3321, 2010

Dimer 5 NA 5 7For most Mabs immune safety is evaluated as part of clinical studies. For many Mabs, dimers have reduced potency

Heavy Chain C-terminal Lysine 1 NA 1 1

Based on general understanding of attributeimpact, not specific molecule information.Cai et al., BIOTECH BIOENG 108, 404 – 412 2011 Antes et al. J Chromatography B 852 250-6, 2007Van den Bremer et al. mAbs 7, 672-680, 2015

Heavy Chain C-terminal Proline Amidation

1 NA 1 1

Based on general understanding of attributeimpact, not specific molecule informationJohnson et al. Anal. Biochem. 360, 75 – 83 (2007).Kaschak et al. mAbs 3, 577 – 583 (2011). Tsubaki et al. International Journal of Biological Macromolecules 52, 139-147 (2013).

23

Page 24: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

mA b 1 m

o n o me r

mA b 1 o

x idiz

e d

mA b 2 m

o n o me r

mA b 2 o

x idiz

e d

mA b 1 s

t ir-2

0 h 20 0µ

g /ml

T C E -KL H -m

A b1

1 0

1 0 0

1 0 0 0

0

2 5

5 0

7 5

1 0 0

AD

A (

sig

na

l / n

ois

e)

% A

DA

Po

sitiv

e M

ice

4 0 0 0

IL-1

0IL

-1β

MC P -1

MIP

-1α

T N F -α

1 0

1 0 0

1 0 0 0

02 55 07 51 0 0

KEY EXPERIMENTS WERE PERFORMED TO ASSESS THE IMPACT OF MET OXIDATION ON SAFETY

Conclusions:• Safety: Met oxidation does not appear to increase immunogenicity risk as shown by the in vitro cell-based assays and the in vivo Xeno-het mouse model• Clearance: Oxidation at the conserved Fc met 252 and 428 under reasonable conditions has negligible impact on FcRn binding and subsequent PK clearance (Stracke et al., mAbs, 2015 6:5, 1229-1242)

THESE RESULTS STRONGLY SUGGEST THAT OXIDATION OF MET RESIDUES IN AMGEN ANTIBODY PRODUCTS DOES NOT POSE AN INCREASED RISK OF IMMUNOGENICITY OR IMPACT ON PK

IFN - γ

IL-1

0IL

-13

IL-2

IL-7

1 0

1 0 0

02 55 07 51 0 0

2

Early Response

Late Stage Response

Stim

ulat

ion

inde

x(a

bove

mon

omer

)

% responding donors

mAb2 Oxidized

mAb2 Oxidized

In Vitro Comparative Immunogenicity Assessment (IVCIA) Assay

Xeno-het Mouse

Immunogenicity CQA team

24

Page 25: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

PRODUCT-RELATED HMW SPECIES DID NOT INDUCE A SIGNIFICANT IMMUNE RESPONSE IN MODEL SYSTEMS

0 .1 1 1 0 1 0 00

5

1 0

1 5

2 0

[ In d u c e r] (µ g /m l)

HillSlope

50EC1

minmaxmin −

+

−+=

xy

1 2 3 4 5 6 7 8 9 1 0 1 1

1 2 3 4 5 6 7 8 9 1 0 1 1

1 2 3 4 5 6 7 8 9 1 0 1 10

2 0

4 0

6 0

8 0

1 0 0

AD

A S

ign

al

Fo

ld I

nc

rea

se

(Po

st:

Pre

-In

jec

tio

n)

A n tig e n In je c tio n s

0% HMW 5% HMW 25% HMW

IL-1α

IL-1β

IL-1

rαIL

-6IL

-8IL

-10

MC P -1

MIP

-1α

MIP

-1β

T N F -α

T N F -β0

25

50

75

100

% D

on

or w

ith≥

2-F

old

Re

sp

on

se

Positive Controls

0 1 2 3 4 5 6 7 8 9 1 0 1 1

Stirred aggregatesXeno-hetMice:ADA

PBMC:Cytokine Secretion

Cell Line:PRR Activation

All HMW samples All HMW Samples All HMW Samples

0 .1 1 1 0

R a m o s -B lu e R e s p o n s e

0 .1 1 1 0

R A W -B lu e R e s p o n s e

0 .1 1 1 00 .5

1 .0

1 .5

2 .0

2 .5

T H P -1 X B lu e R e s p o n s e

Ce

ll S

ign

ali

ng

Fo

ld I

nc

rea

se

Stirred aggregates

IL-1α

IL-1β

IL-1

rαIL

-6IL

-8IL

-10

MC P 1

MIP

-1α

MIP

-1β

T N F -α

T N F -β1

10

100

1000

Re

sp

on

se

Fo

ld I

nc

rea

se

IL-1α

IL-1β

IL-1

rαIL

-6IL

-8IL

-10

MC P 1

MIP

-1α

MIP

-1β

T N F -α

T N F -βIL

-1α

IL-1β

IL-1

rαIL

-6IL

-8IL

-10

MC P 1

MIP

-1α

MIP

-1β

T N F -α

T N F -β

5% HMW 25% HMW Stirred aggregates

HMW Samples (IgG2)

HIGH LEVELS OF HMW SPECIES, WELL ABOVE THAT OBSERVED IN PRODUCTS, DO NOT POSE AN INCREASED RISK OF IMMUNOGENICITY IN MODEL SYSTEMS

1 2 3 4 5 6 7 8 9 10 110

20

40

60

80

100

• Process-related IgG1 did not induce ADA in the mini-repertoire mouse model (Bessa et al, Pharm Res, 2015 32(7); 2344-59)

TCE-KLH-mAb

Antigenic Ligands

25

Page 26: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

C-TERMINAL LYSINE, THE MOST COMMON C TERMINAL VARIANT, HAS MINIMAL IMPACT ON SAFETY AND EFFICACY

C-TERMINAL LYSINE IS NATURALLY OCCURRING AND NOT NEAR ANY KNOWN BINDING SITES MAKING IT UNLIKELY TO IMPACT SAFETY OR EFFICACY

Heavy Chain C-terminal: SLSLSPGK SLSLPG

• Minimal safety risk due to natural occurrence in humans and short exposure in circulation

• Naturally occurring, endogenous human antibodies are expressed with a C-terminal K • Rapidly cleaved by endogenous serum carboxypeptidase B (CpB) in vivo after

intravenous injection with half-life of about an hour• Minimal impact on efficacy due to spatial distance from CDR, FcRn, and Fc

gamma receptor binding regions; and short exposure in circulation• The C-terminus of the HC is not within the known binding sites of CDR, FcRn or Fc

gamma receptors • Most C-terminal Lys is clipped shortly after patient administration

26

Page 27: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

C-TERMINAL PROLINE AMIDATION : NO KNOWN IMPACT ON SAFETY OR EFFICACY

C-TERMINAL PROLINE AMIDATION IS NATURALLY OCCURRING AND NOT NEAR ANY KNOWN BINDING SITES MAKING IT UNLIKELY TO IMPACT SAFETY OR EFFICACY

Minimal safety risk due to natural occurrence in human• After HC C-terminal Lysine is processed by carboxypeptidase

to yield Glycine at the terminus, enzymatic activities of peptidylglycine-α-hydroxylating monooxygenase (PHM) and Peptidyl- α-hydroxyglycine α-midating lyase (PAL) can

• generate the proline amidated C-terminus.

Heavy Chain C-terminal: SLSLSPGK SLSLPG:

– Levels in therapeutics Mabs: < 1% for Amgen products; 0.3 – 25.9 % in 6 of 10 IgG1 Mabs; 0.8-1.2% in 2 IgG4 Mabs

Minimal impact on efficacy due to spatial distance from CDR, FcRn, and Fc gamma receptor binding regions• The C-terminus of the HC is not within the known binding

sites of CDR, FcRn or Fc gamma receptors• Preferential clearance has not been demonstrated

Johnson et al. Anal. Biochem. 360, 75 – 83 (2007). Tsubaki et al. International Journal of Biological Macromolecules 52, 139-147 (2013), Kaschak et al. mAbs 3, 577 – 583 (2011).

27

Page 28: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

28

USING PRIOR KNOWLEDGE TO ESTABLISH AN ATTRIBUTE FOCUSED SPECIFICATION

Prior Knowledge of Product attribute safety threshold from in vitro and animal data

Clinical exposure with highest level of impurity

TI based off of Manufacturing Experience

Attribute acceptance criteria = clinical exposure and manufacturing experience + Prior Knowledge (clinical and in vitro)

Prior Knowledge based on clinical exposure of the attribute from relevant products

HMWS Qualified Range

Adjusted Acceptance Criteria

0% 25%

0% 25%10%

ACHIEVE KNOWLEDGE AND EXPERIENCE BASED SPECIFICATION

Page 29: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

Today: End of Process DS/DP Release

• 30+ assays overlapping DS & DP

• End point manual testing

• Complex and resource insensitive

• Instrument centric, non PQA specific

FUTURE PRODUCT TESTING PARADIGM

Tomorrow: Real Time Release

• Multi-Attribute Method (MAM)

• Online sensor technology

• Automated online/at-line testing

• PQA specific

CEX SEC rCE-SDSGlycan Peptide Mapping

UVID, Glycosylation, Oxidation, Deamidation,

Isomerization, Hydroxylysine, Clips BioAssay

ID by Raman

Aggregate

Titer

Breakloose Extrusion Osmometer

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Page 30: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

ATTRIBUTE-BASED STRATEGY WILL ENABLE MOLECULE DIFFERENTIATION TO MEET PATIENT NEEDS

Target Candidate Profile

Molecule Screening & Design

Molecule Assessment

Attribute Understanding(PQAA, QTPP)

Differentiated Molecule/Modality

By design

• Apply ‘Quality Target Product Profile’ to meet patient needs defined within Target Product Profile

• Deliver attribute understanding, methods to test and control them, and ensure supply for patients

• Advance new attribute technologies for specific, fast and multi-attribute methods

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Page 31: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

• Prior knowledge is applicable from molecule design, molecule selection, non-clinical toxicology testing, first in human studies and through product lifecycle

• Prior knowledge is utilized to develop a risk-based approach for control strategy including specification setting

• Prior knowledge of product attributes and the development of the associated manufacturing process creates a basis for more flexible regulatory approaches

• It is important to understand the criticality of attributes and the impact of these attributes across different therapies

PRIOR KNOWLEDGE NEXT STEPS

PRIOR KNOWLEDGE HAS POTENTIAL FOR GREATER USE IN DETERMINING A CONTROL STRATEGY31

Page 32: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

FUTURE DIRECTIONS: INTEGRATION OF DS, DP, AND ATTRIBUTE TESTING (AT) SUPPORTED BY PRIOR KNOWLEDGE

Drug Substance

Process

Drug Product Process

Attr

ibut

e Te

stin

g

Proc

ess F

low

Integrated Bioprocessing

Current Paradigm

Vial

DevicePr

oces

s Flo

w

AT

AT

AT

AT

Future Paradigm

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Page 33: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

LEVERAGING PRIOR KNOWLEDGE REQUIRES BALANCED INDUSTRY AND HEALTH AUTHORITY ENGAGEMENT

Industry Intentions

Use of Prior KnowledgeRegulations, guidances, data,

tools, philosophies, knowledge management, industry best

practices Regulator Acceptance

Industry Perspective

Education of and by sponsors

Education of and by regulators

Prior KnowledgeAbility to Effectively Inform, Communicate

and Implement

Timely Review Acceptance and Implementation

Agency Thinking

Some reactions: “too risky”

Some reactions: “too slow”

NewApproach

Range of Potential Perceptions

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Page 34: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

ACKNOWLEDGEMENTS

• Darrin Cowley

• Tom Monica

• Marisa Joubert

• Andrew Lennard

• Rohini Deshpande

• Izydor Apostol

• Nina Cauchon

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Page 35: Prior Knowledge in Attribute Based Control Strategies...CMC STRATEGY FORUM JAPAN 2017 Prior Knowledge in Attribute Based Control Strategies Michael Abernathy Executive Director, Regulatory

QUESTIONS?

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