Proceedings of the
ASME International Design Engineering
Technical Conferences and
Computers and Information in
Engineering Conference
- 2007 -
VOLUME 7
10th International Power Transmission
and Gearing Conference
presented at
2007 ASME INTERNATIONAL DESIGN ENGINEERING TECHNICAL CONFERENCES AND
COMPUTERS AND INFORMATION IN ENGINEERING CONFERENCE
SEPTEMBER 4-7, 2007
LAS VEGAS, NEVADA USA
sponsored byTHE DESIGN ENGINEERING DIVISION, ASME
THE COMPUTERS AND INFORMATION IN ENGINEERING DIVISION, ASME
ASME
Three Park Avenue New York, N.Y. 10016
CONTENTS
10TH ASME INTERNATIONAL POWER TRANSMISSION AND
GEARING CONFERENCE
Introduction 1
GEAR DESIGN AND ANALYSIS
DETC2007-34013 3
Reduction of Sensitivity of Spiral Bevel Gears to Misalignments by the Use of AppropriateMachine Tool Settings
Vilmos V. Simon
DETC2007-34024 13
New Approach to the Local Synthesis of Spiral Bevel Gears
Vasiliy V. Akimov, Sergey A. Lagutin, and Andrey E. Volkov
DETC2007-34027 19
Application and Investigation of Modified Helical Gears With Several Types of Geometry
Ignacio Gonzalez-Perez, Alfonso Fuentes, Faydor L Litvin, Kenichi Hayasaka, and
Kenji Yukishima
DETC2007-34029 29
Modeling Shape Errors of Worm Gears
Istvan Groma and Tibor Bercsey
DETC2007-34032 39
Effect of Preshaved Form and Cutter Performance in Plunge Cut ShavingShimpei Nakada and Ichiro Moriwaki
DETC2007-34035 47
Mathematical Model for Parametric Tooth Surface of Cylindrical Gears Based on
Kinematics SynthesisCarlos Garcia-Masia and Juan D. Morillas-Alvarez
DETC2007-34038 57
Determination of Basic Machine-Tool Settings for Generation of Spiral Bevel Gears
From Blank Data
Alfonso Fuentes, Ignacio Gonzalez-Perez, Faydor L. Litvin, Kenichi Hayasaka, and
Kenji Yukishima
DETC2007-34048 69
Profile Shifted Conical Involute Gear With Deep Tooth DepthTatsuya Ohmachi, Atsushi Uchino, Hidenori Komatsubara, Makoto Saito, Kohei Saiki,
and Ken-lchi Mitome
DETC2007-34052 79
Synthesis of Hypoid Gear Surface Topography by a Nonlinear Least Squares ApproachA. Artoni, M. Gabiccini, and M. Guiggiani
ix
DETC2007-34057 89
Development of a Dynamometer to Study the Performance of Plastic Gears
Mike Cassata, Martin Morris, and Jorge Abanto-Bueno
DETC2007-34059 95
Investigation of the Meshing Conditions of a Flat Wheel Harmonic Gear Drive
Robert Krisch
DETC2007-34064 99
Measurement of Tooth Pair Deflections With Ultra High Resolution Encoders and
Prediction of Transmission Error Under Load in High Precision
Syuhei Kurokawa and Yasutsune Ariura
DETC2007-34084 109
Optimum Tooth-Surface Modification for Axis-Displaced Involute Helical Gear Drive With
Parallel Axes
Takashi Matsuda, Motohiro Sato, and Satoshi Matsui
DETC2007-34086 119
Optimum Tooth-Surface Modification for Axis-Displaced Worm-Gear Drive With
Cylindrical ZA Worm
Takashi Matsuda, Motohiro Sato, and Satoshi Matsui
DETC2007-34092 127
Load Distribution Model for Involute Internal Gear Sets
Jose I. Pedrero, Miguel Pleguezuelos, and Silvia Aguiriano
DETC2007-34093 135
Numerical and Experimental Study of Loaded Transmission Error of Worm Gear
With a Plastic Wheel
Jean-Pierre de Vaujany, Michele Guingand, and Didier Remond
DETC2007-34094 143
Simplified Formula for Determining the Width of the Gear Wheels of Face Gears Using
Design of ExperimentsMichele Guingand, Didier Remond, and Jean-Pierre de Vaujany
DETC2007-34096 149
An Experimental Study of the Influence of Manufacturing Errors on the Planetary Gear
Stresses and Load SharingHaris Ligata, Ahmet Kahraman, and Avinash Singh
DETC2007-34102 159
Loaded TCA of Measured Tooth Flanks for Lapped Hypoid Gears
Kohei Saiki, Keiichiro Tobisawa, Masaki Kano, Yasuharu Ohnishi, and Takashi Kusaka
DETC2007-34103 165
Reliability Prediction of Gear Transmissions
Victor E. Starzhinsky, Yuri L. Soliterman, and Arcadi M. Goman
x
DETC2007-34118 173
Composite Analysis Method of Tooth Contact Load Distribution of Helical Gear
Yoshikazu Miyoshi, Keiichiro Tobisawa, and Kohei Saiki
DETC2007-34123 181
Geometry of Tooth Profile and Fillet of Face-Hobbed Spiral Bevel Gears
Yi Zhang and Zhi Wu
DETC2007-34155 193
Assuring Molded Accuracy of Plastic Involute Worm Gears
Michael T. Weiss and Roderick E. Kleiss
DETC2007-34166 199
Problems With the Design of Internal Gearing With Extreme Parameters
Milos Nemcek
DETC2007-34170, - 207
An Experimental Investigation of the Static Transmission Error and Torsional Mesh
Stiffness of Nylon Gears
Chuan Wen Chi, Ian Howard, and Jian De Wang
DETC2007-34172 217
Modification of an Involute Gearing and Its Effect on a Loading CapacityZdenek Dejl and Vladimir Moravec
DETC2007-34210 229
Higher-Order Tooth Flank Form Error Correction for Face-Milled Spiral Bevel and
Hypoid Gears
Qi Fan, Ronald S. DaFoe, and John W. Swanger
DETC2007-34225 239
A New Gerotor Design Method With Switch Angle AssignabilityJia Yan, Shih-Hsi Jong, and Daniel C.H. Yang
DETC2007-34245 247
Driving Performance of High Reduction Planetary Gear Drive With Meshing of Arc Tooth
Profile Gear and Pin Roller
Kazuteru Nagamura, Kiyotaka Ikejo, Eiichirou Tanaka, Takamasa Hirai,
Toshiyuki Koumori, and Ichiro Kamimura
DETC2007-34461 255
A Further Study on High Contact Ratio Spur Gears in Mesh With Double Scope Tooth
Profile Modification
Jiande Wang and Ian Howard
DETC2007-34470 263
The Bending and Surface Contact Stress Variations in a Mating Plastic Gear Pair
Ah-Der Lin and Jao-Hwa Kuang
xi
DETC2007-34485
New Geometry of Generating Spiral Bevel Gear
Zhou Kaihong, Jinyuan Tang, and Tao Zeng
DETC2007-34501
The Mathematical Model for the Generation of the Cylindrical Gear With Curved
Cycloidal Teeth
lulian Stanasel, Adrian Ghionea, lonut Ghionea, Petru Ungur, and Oana Stanasel
DETC2007-34655
A Methodology for Obtaining Optimum Gear Tooth Micro-Topographies for Noise and
Stress Minimization Over a Broad Operating Torque RangeJonny Harianto and Donald R. Houser
DETC2007-34656
Evaluation of a Low-Noise Formate Spiral-Bevel Gear Set
David G. Lewicki, Ron L. Woods, Faydor L Litvin, and Alfonso Fuentes
DETC2007-34823
Application of Gears With Asymmetric Teeth in Turboprop Engine Gearbox
Alexander S. Novikov, Alexander G. Paikin, Vladislav L. Dorofeyev,Viacheslav M. Ananiev, and Alexander L. Kapelevich
DETC2007-34914
Studies on FEM Geometrical Model of Gear Machined by Pre-Grinding Hob With
Protuberance
Jinyuan Tang, Changjiang Zhou, and Changde Wu
DETC2007-35119
Gear Wearing Faults Diagnosis Using Order TrackingHe Li, Yimin Zhang, Bangchun Wen, and Feng Wen
DETC2007-35182
Meshing Theory and Simulation of Noninvolute Beveloid Gears With Crossed Axes
Guangbin Yu, Yuxiang Shi, Wei Wang, and Guixian Li
DETC2007-35714
Design of Planetary Drives for Maximum Reduction Ratio by Use of Non-Standard
Involute Gears
Jie Tan
DETC2007-35906
The Revision of Tooth Surface in Order to Compensate the Load Derivation of the
Circular Arc Gears
Huran Liu, Quanhong Liu, Dongfu Zhao, Deyu Song, and Jiande Wang
GEAR DYNAMICS AND NOISE
DETC2007-34025
Dynamics of Hypoid Gears With Emphasis on Effect of Shaft Rotation on Vibratory ResponseTao Peng and Teik C. Lim
xii
DETC2007-34028 385
Numerical Investigation on Traveling Wave Vibration of Bevel Gears
Costantino Carmignani, Paola Forte, Gabriele Melani, and Giovanni Di Carlo
DETC2007-34051 395
An Alternative Method for Evaluating Gear Tooth Surface Geometry Based on Synchronous
Average of Vibration of a Gear Pair
Chanat Ratanasumawong, Shigeki Matsumura, and Haruo Houjoh
DETC2007-34068 405
Analytical and Numerical Dynamic Analysis of Gears in the Presence of Engine AcyclismG. Sika and P. Velex
DETC2007-34070 415
Effect of an Original Gear Mesh Modeling on the Gearbox Dynamic Behavior
Emmanuel Rigaud, Joel Perret-Liaudet, and Mohamed-Salah Mecibah
DETC2007-34077 423
Dynamic Interactions Between Sliding Friction and Tip Relief in Spur Gears
Song He and Rajendra Singh
DETC2007-34078 433
Analytical Study of Helical Gear Dynamics With Sliding Friction Using Floquet TheorySong He and Rajendra Singh
DETC2007-34099 443
Transmission Error and Noise Emission of Spur Gears: A Theoretical and
Experimental ApproachPiermaria Davoli, Carlo Gorla, Francesco Rosa, Fabrizio Rossi, and Giuseppe Boni
DETC2007-34100 451
Time Varying Approaches to Dynamic Analysis of a Planetary Gear System Using a
Discrete and a Continuous Models
K. J. Huang, C. C. Liang, and J. Y. Chen
DETC2007-34101 459
Interactions Between Backlash and Bearing Clearance Nonlinearity in Geared
Flexible Rotors
N. Ersan Gurkan and H. Nevzat Ozguven
DETC2007-34130 469
Transverse Vibration Instabilities in Multiribbed Belt Transmission Subjected to
Multi-Frequency Excitations: Modelling and ExperimentsGuilhem Michon, Lionel Manin, Didier Remond, Regis Dufour, and Robert G. Parker
DETC2007-34134 477
Integrated Excitation Models of the Helical Gear System
Takayuki Nishino
xiii
DETC2007-34315 487
Nonlinear Dynamics of Planetary Gears Using Analytical and Finite Element Models
Robert G. Parker and Vijaya Kumar Ambarisha
DETC2007-34392 505
Vibration Resonances in a Planetary Gear Ring: Effects of Mesh Phasing and Contact Ratio
Sripathi Vangipuram Canchi and Robert G. Parker
DETC2007-34394 511
Structured Vibration Modes of General Compound Planetary Gear SystemsDaniel R. Kiracofe and Robert C. Parker
DETC2007-34430 527
Measurement of Transmission Error Using Rotational Laser Vibrometers
Robert White and Vikrant Palan
DETC2007-34717 547
The Dynamic Transmission Error and the Tooth Meshing Force Based on ANSYS/LS-DYNA
Siyu Chen, Jinyuan Tang, and Xin Liu
DETC2007-34744 553
Acoustic Emission and Elastohydrodynamic Film Thickness for Meshing of Spur and
Helical Gears
R. I. Raja Hamzah and D. Mba
DETC2007-34794 561
Some Effects of Gear Excentricities on Automotive Rattle Noise
Joel Perret-Liaudet and Emmanuel Rigaud
DETC2007-34908 569
The Mechanism and Solution of Harmonic Gear Whine Noise in Automotive
Transmission Systems
Jaegon Yoo, Koo-Tae Kang, Jin-Wook Huh, and Chimahn Choi
DETC2007-34989 577
An Improved Nonlinear Dynamic Model of Gear Transmission
Jinyuan Tang, Siyu Chen, and Changjiang Zhou
DETC2007-35096 585
An Experimental Analysis of the Dynamics of Lightly Damped SubcriticallyExcited Gear Pairs
James R. Ottewill, R. Eddie Wilson, and Simon A. Neild
DETC2007-35585 595
Analytical Investigation of Radiated Noise for a Shaft-Bearing-Plate System Due to the
Excitation of Helical Gears
Chan II Park
DETC2007-35790 603
Nonlinear Dynamics of Planetary Gears With Equal Planet SpacingCheon-Jae Bahk and Robert G. Parker
xiv
DETC2007-35793 617
Impact of Tooth Friction and Its Bending Effect on Gear DynamicsGang Liu and Robert G. Parker
DETC2007-35799 631
Mesh Phasing Relations of General Compound Planetary Gears
Yichao Guo and Robert G. Parker
DETC2007-35802 647
Sensitivity of General Compound Planetary Gear Natural Frequencies and Vibration
Modes to Model Parameters
Yichao Guo and Robert G. Parker
GEAR LUBRICATION, TRIBOLOGY, ENGINEERED SURFACES AND
EFFICIENCY
DETC2007-34014,
671
Influence of Misalignments on EHD Lubrication in Hypoid Gears
Vilmos V. Simon
DETC2007-34067 681
Housing Influence on Churning Losses in Geared Transmissions
C. Changenet and P. Velex
DETC2007-34089 689
Wear of Spur Gears Having a Dithering Motion and Lubricated With a Perfluorinated
Polyether Grease
Timothy Krantz, Fred Oswald, and Robert Handschuh
DETC2007-34111 697
Scuffing Performance of a Hard Coating Under EHL Conditions at Sliding Speeds Up to
16 m/s and Contact Pressures Up to 2.0 GPa
R. W. Snidle, A. K. Dhulipalla, H. P. Evans, and C. V. Cooper
DETC2007-34119 717
Minimised Gear Lubrication by a Minimum Oil/Air Flow Rate
Bernd-Robert Hohn, Klaus Michaelis, and Hans-Philipp Otto
DETC2007-34689 727
Increasing in Reliability of Power Transmissions Bearings by Surface Modification
and CoatingEfim Tesker, Sergey Tesker, Victor Sirotin, Michael Salolykin, and Nicolay Yakovlev
DETC2007-34860 733
The Capacity of Superfinished Vehicle Components to Increase Fuel EconomyLane Winkelmann, Omer El-Saeed, and Matthew Bell
DETC2007-35045 747
Experimental Investigation of Spur Gear EfficiencyT. T. Petry-Johnson, A. Kahraman, N. F. Anderson, and D. R. Chase
xv
GEAR MANUFACTURING
DETC2007-34010 759
Lapping and Superfinishing Effects on Hypoid Gears Surface Finish and
Transmission Errors
Jack Masseth and Mohsen Kolivand
DETC2007-34053 767
Accuracy of Straight Bevel Gear by End Mill Using CNC Milling Machine
Kazumasa Kawasaki and Kazuyoshi Shinma
DETC2007-34109 775
Form Grinding of Precision Helical Rotors and Gears Using Closed-Loop Profile Control
C. S. Holmes
DETC2007-34559 783
Practical Methods for Managing the Gear Whine Phenomena
Takeshi Abe, Yuping Cheng, Ken Nowaczyk, and Brian K. Wilson
DETC2007-34629 791
Effects of Powders on the Precision of a Powder Metallurgy Helical Gear
Ming-Ta Yu and Chung-Biau Tsay
DETC2007-34895- 799
A Study on Forging of Spiral Bevel Gear
Masaki Watanabe, Minoru Maki, Sumio Hirokawa, and Yasuhiro Kishimoto
DETC2007-34916 807
System of Hobs Unification for Gear-Wheel Cutting of Worm-Type Gears
Veniamin I. Goldfarb, Eugene S. Trubachev, and Stepan V. Lunin
DETC2007-35246 813
New Gear Manufacturing Technologies in the Automotive Field of Transmissions,
Axle Drives and Transfer Cases
Bernd Jeitler, Christian Hinteregger, and Heinz Leitner
DETC2007-35872 823
The Realization of the "SFT" and "HFT" Method on the CNC Hypoid Cutting Machine
Huran Liu, Quanhong Liu, Dongfu Zhao, Deyu Song, and Jiande Wang
GEAR STRENGTH AND DURABILITY
DETC2007-34023 829
Evaluation of Tooth Contact Stress With Tooth Flank Film Elements (Comparison of
Evaluation With Measurement)Ichiro Moriwaki, Tomohito Tani, Toshiro Miyata, Akio Ueda, and Masayoshi Yoshihara
DETC2007-34037 837
Observation of Fatigue Damage to Gear Tooth Using Image ProcessingTomoya Masuyama, Takuya Ikeda, Satoshi Yoshiizumi, and Katsumi Inoue
xvi
DETC2007-34047 845
Residual Stress and Bending Fatigue Strength of Case-Carburized Thin-Rimmed Spur Gears
With Asymmetric Web ArrangementKouitsu Miyachika, Wei-Dong Xue, Takao Koide, Hidefumi Mada, Kengo Nojima,
Satoshi Oda, and Hideaki Katanuma
DETC2007-34065 855
Effects of Rolling on Load Bearing Capacity of Sintered Metal Gears
Takao Koide, Takatoshi Maemori, Teruie Takemasu, Kouitsu Miyachika, and
Chiaki Namba
DETC2007-34090 863
Pitting and Bending Fatigue Evaluations of a New Case-Carburized Gear Steel
Timothy Krantz and Brian Tufts
DETC2007-34095 871
Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears
Robert F. Handschuh, Timothy L. Krantz, Bradley A. Lerch, and Christopher S. Burke
DETC2007-34127 879
The Effect of Density on the Bending Fatigue of Powdered Metal Gears
David A. Alven and Peter G. Imbrogno
DETC2007-34233 887
Gear Tooth Root Fatigue Assessments by Estimating the Real Stress CycleDamir T. Jelaska and Srdjan Podrug
DETC2007-34560 895
Pitting Load Capacity of Helical Gears
Bernd-Robert Hohn, Peter Oster, and Gregor Steinberger
DETC2007-34882 903
Bending Strength of Carburized Forged Spur Gears
Masashi Yamanaka, Shinji Miwa, Katsumi Inoue, and Yoshiki Kawasaki
DETC2007-35016 909
Research on Superimposed Effect of Root Stresses and Teeth Compliance ConsideringMulti-Teeth Meshing
Changjiang Zhou, Jinyuan Tang, and Zhihua Zhong
DETC2007-35047 917
Internal Gear Strains and Load Sharing in Planetary Transmissions:
Model and ExperimentsAvinash Singh, Ahmet Kahraman, and Haris Ligata
DETC2007-35529 929
An Investigation of the Influence of Shaft Misalignments on Bending Stresses of
Helical Gear With Lead Crown
M. A. Hotait, D. Talbot, and A. Kahraman
xvii
DETC2007-35911-
939
Experimental Validation of a Computerized Tool for Face Hobbed Gear Contact and
Tensile Stress AnalysisAndrea Piazza and Martino Vimercati
TRANSMISSION COMPONENTS
DETC2007-34042 947
Optimal Construction of a Hydraulic Pump With Eliptic Rotated Piston byKakeka-Besicovitch Application
Petru Ungur, Petru A. Pop, Mircea Gordan, and Nicodim Muresan
DETC2007-34044 955
Fatigue Failure Mechanism of CVT Rubber Belts
Hiroshi lizuka, Jun Yamashita, and Akihiko Tokuda
DETC2007-34066-
963
Expansion of Ratio Range of Shaft Drive CVT by Using Zero-Spin Disk
Narita Yukihito, Masashi Yamanaka, and Katsumi Inoue
DETC2007-34069 971
Virtual Clutch Development Model
Una J. Lundquist, Franz Eberle, Mikael B. Mohlin, and Rainer Sponsel
DETC2007-34116 981
Traction Drive CVT Technologies for Aircraft EquipmentTatsuhiko Goi and Hirohisa Tanaka
DETC2007-34211 987
Power-Transfer Capacity of a Geared-Neutral Transmission
Burak Gecim, Neil Anderson, and Jeffrey Wehking
DETC2007-34548 997
Partial Meshing of Synchronous Belt Teeth
Tomas Johannesson
DETC2007-34919 1005
Thermal Effect of Design Parameters on the Deflection of a Disk Brake
Yuan Mao Huang and Shi-Han Chen
DETC2007-35818 1013
Piece-Wise Linear Dynamic Analysis of Serpentine Belt Drives with a One-Way Clutch
Farong Zhu and Robert G. Parker
TRANSMISSIONS
DETC2007-34005 1025
A Novel Principle for Automatic Transmission
Shane Y. Hong
xviii
DETC2007-34018 1033
Automatic Determination of Transmission Powerflow Mechanizability Using Graph TheoryNorman K. Bucknor
DETC2007-34098 - 1043
Theoretical and Experimental Analysis of a Cycloidal Speed Reducer
Piermaria Davoli, Carlo Gorla, Francesco Rosa, Claudio Longoni, Franco Chiozzi, and
Alessandro Samarani
DETC2007-34104 1053
Gearmotors With a Planetary Eccentric Gear Train for Service and Mechatronic SystemsVictor E. Starzhinsky, Elena I. Mardosevich, Vladimir L Basinyuk, and
Sergei A. Ossipenko
DETC2007-34243 1061
Driving Performance and Strength of Pin-Rack Gear Mechanism Using a Trochoid
Tooth Profile
Kiyotaka Ikejo, Kazuteru Nagamura, Eiichirou Tanaka, and Koji Yamamoto
DETC2007-34268 1071
An Analysis of a Frictional Coupling Mechanism In Rolling Variators With Initial
Point Contact
S. A. Lukowski, L A. Medeksza, D. R. B. Kraemer, and M. E. Momot
DETC2007-34856 1081
A Survey of Positive Engagement, Continuously Variable Transmissions
Brian S. Andersen, Ryan R. Dalling, and Robert H. Todd
DETC2007-35575 1089
Dynamics of Chain CVT Drive: Effects of Friction Characteristic
Nilabh Srivastava and Imtiaz U. Haque
Author Index 1099
xix