Process Intensification Network NL
Welcomeat the Member meeting
17-6-10
Henk Akse - ChairmanFrank van der Pas – Agentschap NL
FactsObjective PIN NL
Develop and disseminate knowledge about Process Intensification in Dutch ProcessIndustries
StartSpring 1998 (Feijenoord stadion)
Member companies33
Focus of activitiesPI Quick Scans in Chemicals, Food and Pharma 2007 – present
MilestoneEuropean PI Roadmap beginning 2008
Current statusFirst series PI Quick Scans continuing (3 in May 2010)Second series “In Depth” Scans just started (LyondellBasell Maasvlakte PO-11)
Next PIN NL meetingWednesday November 10th 2010
38 2.2.9.2 Reactive extrusion TD ER Patent
393.1.1 Centrifugal adsorption technology TD ER Patent
40 3.1.2 Centrifugal extractors TD ER Patent
41 3.1.3 Rotating Packed Beds TD ER Patent
42 3.1.4 Rotor-stator mixers TD ER Patent
43
3.1.5 Spinning Disc Reactors (SDRs) TD ER Patent
44 3.1.6 Viscous heating TD ER Patent
45
3.2.1 Ejector (Venturi) -based reactors TD ER Patent
463.2.2 Hydrodynamic cavitation reactors TD ER Patent
47 3.2.3 Impinging streams reactor TD ER Patent
483.2.4 Pulsedcompression reactor TD ER Patent
493.2.5 Sonochemical reactors TD ER Patent
50
3.2.6 Ultrasound-enhanced crystallization TD ER Patent
513.2.7 Ultrasound-enhanced phase dispersion / mass transfer TD ER Patent
52
3.2.8.1 Supersonic gas-liquid reactors TD ER Patent
53
3.2.8.2 Supersonic gas-solid reactors TD ER Patent
54
3.3.1.1 Electric field-enhanced extraction-dispersion TD ER Patent
55
3.3.1.2 Electric field-enhanced heat transfer TD ER Patent
56 3.3.1.3 Electric field enhanced mixing TD ER Patent
57
3.3.1.4 Electric field enhanced operations - other (e.g. fouling prevention) TD ER Patent
58 3.3.2 Electrochemical reactorsTD
ER Patent
59 3.3.3 Induction - ohmic heating TD ER Patent
60 3.3.4.1 Microwave drying / Heating TD ER Patent
61 3.3.4.3 Microwave separation TD ER Patent
62 3.3.4.4.1 Microwave reactors - non cat TD ER Patent
63 3.3.4.4.2 Microwave reactors - cat TD ER Patent
643.3.4.4.3 Microwave reactors - polymer TD ER Patent
65
3.3.5 Photochemical reactors TD ER Patent
66
3.3.6 Plasma reactors TD ER Patent
67
4.1.1 Continuous Oscillatory Baffled Reactors TD ER Patent
684.1.2 Reverse flow reactors TD ER Patent
69
4.1.3 Chemical looping TD ER Patent
704.1.4 Pulsing operation of multiphase reactors TD ER Patent
714.1.5 Pulsedchromatografic reactors TD ER Patent
72
4.1.6 Pulsedcombustion drying TD ER Patent
73
5.1.1 Supercritical reactions TD ER Patent
74
5.1.2 Supercritical separation TD ER Patent
75 5.1.3 Cryogenic separations TD ER Patent
1 1.1.1.1 Adv. HEX - plateTD ER
Patent
2 1.1.1.2 Adv. HEX - spiral TDER
Patent
3 1.1.1.3 Static mixers-heat exchangers TD ER Patent
4 1.1.1.4 Multistream heat exchangers TD ER Patent
5 1.1.2 Microchannel heat exchangers TD ER Patent
6
1.1.3 Structured internals for mass transfer operations TD ER Patent
7 1.1.4 Static mixers TD ER Patent
8 1.1.5 Micro mixers TD ER Patent
9 1.2.1.1 Foam reactors TD ER Patent
10 1.2.1.2 Monolith reactors TD ER Patent
11 1.2.1.3 Millisecond reactors TD ER Patent
12
1.2.1.4 Other structured catalytic reactors (KATAPAK’s,parallel pasage etc.)
TD ER Patent
13 1.2.2 Micro (channel) reactors TD ER Patent
14
1.2.3 Membrane reactors (non-selective) TD ER Patent
15 1.2.4 Static mixers-reactors TD ER Patent
16 2.1.1 Adsorptive distillation TD ER Patent
17 2.1.2 Extractive crystallization TD ER Patent
18 2.1.3 Extractive distillation TD ER Patent
19 2.1.4 Heat-integrated distillation TD ER Patent
20
2.1.5.1 Membrane absorption/stripping TD ER Patent
21 2.1.5.2 Membrane adsorption TD ER Patent
22 2.1.5.3 Membrane crystallization TD ER Patent
23 2.1.5.4 Membrane distillation TD ER Patent
24
2.1.5.5 Distillation - pervaporation systems TD ER Patent
25 2.1.5.6 Membrane extraction TD ER Patent
26 2.2.1 Hex Reactor TD ER Patent
27 2.2.2 Membrane reactor (selective) TD ER Patent
28 2.2.3.1 SMBR TD ER Patent
29
2.2.3.2 Rotating Annular Chromatographic Reactor TD ER Patent
30
2.2.3.3 Gas-solid-solid trickle flow reactor TD ER Patent
31 2.2.4 Reactive condensation TD ER Patent
32 2.2.5 Reactive extraction TD ER Patent
33 2.2.6 Reactive absorption TD ER Patent
34
2.2.7 Reactive crystallization / precipitation TD ER Patent
35 2.2.8.1 Reactive distillation TD ER Patent
36
2.2.8.2 Pervaporation assisted Reactive distillation TD ER Patent
37 2.2.9.1 Reactive comminution TD ER Patent
Goodies from PI Quick Scan?
Short termDirect suggestions for PI equipmentimplementation @attractive payback times
Medium/ long termProcess redesign: grassroot / hybrid
Substantially less capital investment@equal output
Substantially higher energy efficiency
Substantially smaller footprint
200805-06-2008: PIN-NL meeting locatie Rijnmond (voorafgaand aan Masterclass PI van Deltalinqs)
200720-11-2007: 10 jarige jubileumbijeenkomst PIN-NL bij Shell Research in Amsterdam:Deze bijeenkomst richtte zich op de energieaspecten van PI en op de voortgang met de 'roadmap'.02-05-2007: PIN-NL meeting Huntsman Rozenburg - agendaFebruari 2007: Interview met prof.dr.ir. Andrzej Stankiewicz:"In de chemische industrie zijn nog tientallen procenten energiebesparing mogelijk"
200623-11-2006: PIN-NL Meeting TU Delft - agenda23-5-2006: PIN-NL Meeting Akzo Nobel
200525-10-2005: PIN-NL Meeting tijdens NPS-5 - agenda26-09-2005: Introductiecursus Procesintensificatie - verslag06-04-2005: PIN-NL Meeting Zeton, - agenda
200426-10-2004: PIN-NL Meeting tijdens NPS-4 - agenda
PIN NL meetings 2004 - present
1 ABB Lummus Heat Transfer BV 18 Process Design Centre2 Agentschap NL 19 PFW Aroma chemicals b.v.3 AkerKvaerner 20 Procede Group BV4 Akzo Nobel 21 Process Design Center5 BioMCN 22 Serenix6 Bodec Proces Technology 23 Shell Exploration & Production7 Delft University of Technology 24 Shell Global Solutions International BV8 DMV International 25 Shell International Chemicals9 Dow Chemicals Terneuzen 26 Shell Nederland Chemie10 DSM 27 TNO11 Eastman Chemical Company 28 Traxxys12 ECN 29 TU Delft13 House of Innovation 30 TU Eindhoven14 Huntsman 31 Universiteit Twente15 Hygear 32 Universiteit Wageningen16 IdéActive BV 33 Zeton BV17 Klaren B.V.
PIN NL member companies
PI scanned companies 2007 - presentAir Liquide; TerneuzenAkzoNobel MCA; DelfzijlAkzoNobel Functional Chemicals BV; HerkenboschAlbemarle; AmsterdamChemtura Netherlands B.V. AmsterdamCindu chemicals B.V.; UithoornCP Kelco; NijmegenDelamine; DelfzijlDishman Netherlands; VeenendaalDMV International; VeghelDOW Chemical; TerneuzenDSM Special Products; Rotterdam BotlekGalvano; HengeloHexion Specialty Chemicals, PernisKemira Chemicals B.V.; TielKoch Raffinaderij; Rozenburg
Kollo Silicon Carbide, FarmsumLinde; IJmuidenLyondell; BotlekLyondell; MaasvlakteMeneba; WeertNedMag; VeendamNeville Chemicals; UithoornNorit; KlazienaveenNuplex Resins B.V. polycondensation; Bergen op ZoomNuplex Resins B.V. polyaddition; Bergen op ZoomSabic Innovative Plastics; Bergen op ZoomShell Nederland Chemie, MoerdijkShin-Etsu PVC B.V.Shin-Etsu VC B.V.Unimills; ZwijndrechtZuid Chemie; Sas van Gent
Organisations focusing on PI
PIN-UK: Network on Process Intensification (An active network on PI exists in the United Kingdom. More information isavailable through their website) - pig.ncl.ac.uk/links1.htmECN (Providing a.o. HEX technology) - www.ecn.nlTNO-MEP (Providing a.o. HEX technology) - www.mep.tno.nlFood Technology Centre, Wageningen University (Integrated Extrusion-Extraction, Volumetric Heating, MembraneEmulsification) - www.ftc.wur.nlDechema (Gesellschaft für Chemische Technik und Biotechnologie) - www.dechema.deAIChE (Publishes Chemical Engineering Progress and organizes symposia) - www.aiche.orgIMM (Institut für Mikro Technik Mainz) - www.imm-mainz.deSchool of Chemical Engineering And Advanced Materials, University of Newcastle upon Tyne (Providing a.o. HEXtechnology; High Gee distillation, Research on rotating disc reactions) - www.ncl.ac.uk/ceamBHR Group Cranfield, UK (Test facilities, Prepared report Potentials for HEX for SenterNovem PIN NL in 1988, OrganisesPI conferences, OSPRI testfacilities for on site PI testing) - www.bhrgroup.co.ukUniversität Dortmund, Technische Chemie - Reactionstechnik (Microtechnology) - www.chemietechnik.uni-dortmund.deFaculty of Chemical Engineering and Chemistry, Laboratory of Chemical Reactor Engineering, University of Eindhoven(Research on transient and micro reactor systems) - www.chem.tue.nlGRETH (Groupement pour la Recherche sur les Echangeurs Thermiques) - www.greth.orgReactor and Catalyst engineering, University of Delft (structured catalyst and reactor research) - www.dct.tudelft.nl/raceChemical Reaction Engineering & Process Intensification Group - www.etseq.urv.es/CREPI
Timing Title of Presentation Speaker Function13.00 13.20 PIN NL intro Ir. Henk Akse Chairman, CEO Traxxys
13.20 13.50 MIPs and other novel selective resins foreffective separations
Anthony R Rees MA DPhil CEO of MIP TechnologiesLund Sweden
13.50 14.20 Dividing wall columns: which wallseparates Dutch industry fromapplication?
Dr. Hartmut Schoenmakers + co-author from BASF
Former head of CorporateTechnology BASFLudwigshafen
14.20 14.50 Combining reactions and separationsusing Ionic Liquids
Dr.ir. Maaike C. Kroon Assistant professor TUDelft
14.50 15.30 Tea / coffee break
15.30 16.00 Rotating Packed Beds: a Swirl into Costefficient Separation?
Prof.dr.ir. Henk van den Berg + co-author from DOW Chemical
Professor plant & processdesign University ofTwente
16.00 16.30 Spinning Disc & Rotating Foam Dr.ir. John van der Schaaf Assistant professorUniversity of Eindhoven
16.30 17.00 OMEGA; successful processintensification at Shell
Ir. Arthur Rots Team leader EO/EG ShellGlobal SolutionsAmsterdam
Program 17-6-10