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TS01 | PlantPAx® System: What’s New and What’s Next Discover the newly released features of the PlantPAx® distributed control system and what’s ahead for the upcoming release. Explore each new feature in depth and learn about the benefits this modern DCS offers compared to traditional DCS systems. TS02 | Defining and Sizing PlantPAx® Systems – Architectures and Best Practices Need to confirm proper sizing for a new system or a system expansion? Want to ensure your system is designed for optimal performance? This session explores the latest Rockwell Automation® tools, capabilities and guide- lines to help you define and size the appropriate PlantPAx® system architecture based on your project requirements. We will review architecture rules and the latest PlantPAx® System Estimator capabilities including virtualization, networking and licensing considerations. TS03 | Implementation of PlantPAx® Systems - Best Practices and What’s New Implementing a DCS successfully requires engineering efficiency and consistent delivery. In this session, you’ll learn how to bring the Rockwell Automation® PlantPAx® DCS to the market faster using the latest capabilities and guidelines for implementation. Discover ways to deploy your PlantPAx® system efficiently using tools that increase productivity, and leverage best practices from field experience. See the new capabilities provided by the latest PlantPAx® System release and get a preview of future releases. TS04 | Administration and Maintenance of PlantPAx® Systems - Best Practices and What’s New Are you looking for guidance on keeping your system current and healthy? Learn the latest guidelines and tools for the administration and maintenance of the PlantPAx® system. See new guidance and tools being provided this year and get a preview of what’s coming in future releases. TS05 | Exploring the Functionality of the Rockwell Automation® Library of Process Objects The Rockwell Automation® Library of Process Objects lets you quickly develop process solutions with rich functionality and known performance. In this session, objects in the library and their functions within a typical process control system are presented. Common library features such as command sources and alarms, and features for operations, maintenance and engineering personnel are explained. New features in the 4.00.00 Library release are highlighted. Walk away with tools to more effectively develop, operate and maintain process systems. TS06 | Exploring the New Features and Capabilities for Version 4.0 of the Rockwell Automation® Library of Process Objects This session is an in-depth discussion of the new features and capabilities incorporated into version 4.00 of the Rockwell Automation® Library of Process Objects. Topics include the new HMI look and feel and area-based security models, command source and object ownership model, new PID control features, combined dosing instruction, support for Logix 5380, 5480 and 5580 controllers, and various changes to Intelligent Motor Control objects. TS07 | Deploy and Manage a Virtualized PlantPAx® System Virtualization helps extend the life of your control system, optimize computing resources, and increase system uptime, while helping you maintain and secure your system. In this session, we will leverage VMware software to discuss deployment of the PlantPAx® Virtual Image Templates and you will learn to use Microsoft Remote Desktop Services, Rockwell Automation® Licensing and ACP ThinManager® to improve your system’s accessibility and security. TS08 | Batch Management: Overview and What’s New The Rockwell Automation® modern batch solution leads to new productivity gains through ground breaking new products. This session explores the features and new capabilities of FactoryTalk® Batch Version 13 software, controller-based sequencing with the SequenceManager™ solution, and new mobility capabilities. The session also previews upcoming capabilities of the Rockwell Automation® batch and sequencing portfolio. TS09 | Securing and Connecting Your PlantPAx® Systems to the Enterprise: Best Practices Integrating your PlantPAx® systems with your enterprise enables better visibility and collaboration that can help improve your bottom line. In this session, you will learn best practices to make this integration happen, including standard reference architectures and the latest in security and application guidelines. Discover how these capabilities align with The Connected Enterprise, as well as implications of establishing an enterprise data infrastructure and/or cloud-based applications. TS10 | Manage Your Automation Asset Investments with FactoryTalk® AssetCentre Design and Operating teams need a solution to manage change control while having visibility into the lifecycle of their investments. PlantPAx® systems leverage FactoryTalk® AssetCentre to manage your system elements and critical devices to gain comprehensive asset management capabilities such as change control, lifecycle management, solution logging detail, and automated backups. TS11 | Get Started with Embedded Analytics and Mobility Our embedded analytics offerings are designed to provide key insights. Learn how Project Sherlock can make operational predictions and FactoryTalk Analytics for Devices can diagnose device issues. When coupled with the TeamONE mobility and collaboration app, team efficiency results. Compliment your operational excellence journey by making decisions as close to the data source as possible. TS12 | Delivering a Cyber Secure System Using IEC 62443 Is your system installer aligned to provide a cyber-secure solution throughout your control system’s lifecycle? In this session, we explore the industrial automation cyber-security standard IEC-62443-2-4, which defines the activities needed to implement a cyber-secure design, installation plan (integration), and maintenance program critical to protecting your control system and components. Learn how Rockwell Automation has adopted IEC-62443-2-4 requirements in their delivery and service arms to offer a systematic solution for the secure lifecycle management of your control system. TS13 | DCS Modernization Tools, Tips & Tricks to Mitigate Risks In today’s dynamic manufacturing environment, companies are constrained by limited capabilities of their legacy DCS and their ability to support these legacy systems. This session explores the barriers and benefits of modernization, valuable methodologies, execution practices, and tools that help with planning, budgeting, and replacing legacy DCS systems. TS14 | The Six: Fundamental Regulatory Process Control Strategies In this session, gain an understanding of six fundamental regulatory control strategies and learn how to implement them using the Rockwell Automation® Library of Process Objects. Code and demonstrations on running hardware are provided for PID Feedback, Feedforward, Cascade, Ratio, Split-Range and Override Select strategies. Lists of advantages, disadvantages and other considerations for the strategies help you understand when to apply each. TS15 | Leveraging the PartnerNetwork™ Program to Secure your Connected Enterprise Industrial IoT (IIoT) offers business benefits through innovative technology such as mobility, analytics and cloud. The challenge for industrial operations is to develop a balanced security stance. Protecting IIoT assets requires a holistic security approach to help address threats. This approach uses multiple layers of diverse PartnerNetwork™ program technologies for protection and detection, applied at different levels, while being implemented by different personnel. TS16 | Project Design Considerations for Integration of OEM Skid Equipment with PlantPAx® DCS Skid integration can cost as much as 50-70% of the skid acquisition costs. Learn best practices of how to plan and specify OEM skids based on your requirements to reduce these costs and ensure successful projects. Gain practical advice of how to leverage the modular capabilities of the system to implement integration for improved operations and to enable The Connected Enterprise. TS17 | How to Improve Plant Operations Through Better HMI Graphics Plant operators make decisions every day that can directly influence profitability. In this session, we’ll equip you with the tools you need to create meaningful graphics that present the right amount and type of visual detail to enable improved operational efficiency and promote better decision making. TS18 | Next Generation Distributed I/O and Safety Instrumented System I/O Learn more about the I/O needed to operate your distributed control system. Discover FLEX 5000™ I/O that helps to create smart, productive and flexible industrial control systems while delivering enhanced communication with 1 GB EtherNet/IP™ connectivity. Consider the advantages of using intrinsically safe 1719 Ex I/O as a solution in hazardous areas. Explore an application to deploy an SIS using the 1715 family of I/O. TS19 | Understanding Recent Changes in Process Safety Standards It’s been 15 years since the first release of IEC 61511 - “Functional Safety: Safety Instrumented Systems for the Process Industry Sector.” The second edition updates, released in 2017 and adopted in North America in early 2018, may well impact your approach to process safety. Find out what has changed, why it changed, how it might affect your company, how Rockwell Automation® can help you, and much more. PROCESS SOLUTIONS USER GROUP TECHNICAL SESSIONS
Transcript
Page 1: PROCESS SOLUTIONS USER GROUP TECHNICAL SESSIONS€¦ · TS05 | Exploring the Functionality of the Rockwell Automation® Library of Process Objects The Rockwell Automation® Library

TS01 | PlantPAx® System: What’s New and What’s NextDiscover the newly released features of the PlantPAx® distributed control system and what’s ahead for the upcoming release. Explore each new feature in depth and learn about the benefits this modern DCS offers compared to traditional DCS systems.

TS02 | Defining and Sizing PlantPAx® Systems – Architectures and Best PracticesNeed to confirm proper sizing for a new system or a system expansion? Want to ensure your system is designed for optimal performance? This session explores the latest Rockwell Automation® tools, capabilities and guide-lines to help you define and size the appropriate PlantPAx® system architecture based on your project requirements. We will review architecture rules and the latest PlantPAx® System Estimator capabilities including virtualization, networking and licensing considerations.

TS03 | Implementation of PlantPAx® Systems - Best Practices and What’s NewImplementing a DCS successfully requires engineering efficiency and consistent delivery. In this session, you’ll learn how to bring the Rockwell Automation® PlantPAx® DCS to the market faster using the latest capabilities and guidelines for implementation. Discover ways to deploy your PlantPAx® system efficiently using tools that increase productivity, and leverage best practices from field experience. See the new capabilities provided by the latest PlantPAx® System release and get a preview of future releases.

TS04 | Administration and Maintenance of PlantPAx® Systems - Best Practices and What’s NewAre you looking for guidance on keeping your system current and healthy? Learn the latest guidelines and tools for the administration and maintenance of the PlantPAx® system. See new guidance and tools being provided this year and get a preview of what’s coming in future releases.

TS05 | Exploring the Functionality of the Rockwell Automation® Library of Process ObjectsThe Rockwell Automation® Library of Process Objects lets you quickly develop process solutions with rich functionality and known performance. In this session, objects in the library and their functions within a typical process control system are presented. Common library features such as command sources and alarms, and features for operations, maintenance and engineering personnel are explained. New features in the 4.00.00 Library release are highlighted. Walk away with tools to more effectively develop, operate and maintain process systems.

TS06 | Exploring the New Features and Capabilities for Version 4.0 of the Rockwell Automation® Library of Process ObjectsThis session is an in-depth discussion of the new features and capabilities incorporated into version 4.00 of the Rockwell Automation® Library of Process Objects. Topics include the new HMI look and feel and area-based security models, command source and object ownership model, new PID control features, combined dosing instruction, support for Logix 5380, 5480 and 5580 controllers, and various changes to Intelligent Motor Control objects.

TS07 | Deploy and Manage a Virtualized PlantPAx® SystemVirtualization helps extend the life of your control system, optimize computing resources, and increase system uptime, while helping you maintain and secure your system. In this session, we will leverage VMware software to discuss deployment of the PlantPAx® Virtual Image Templates and you will learn to use Microsoft Remote Desktop Services, Rockwell Automation® Licensing and ACP ThinManager® to improve your system’s accessibility and security.

TS08 | Batch Management: Overview and What’s NewThe Rockwell Automation® modern batch solution leads to new productivity gains through ground breaking new products. This session explores the features and new capabilities of FactoryTalk® Batch Version 13 software, controller-based sequencing with the SequenceManager™ solution, and new mobility capabilities. The session also previews upcoming capabilities of the Rockwell Automation® batch and sequencing portfolio.

TS09 | Securing and Connecting Your PlantPAx® Systems to the Enterprise: Best PracticesIntegrating your PlantPAx® systems with your enterprise enables better visibility and collaboration that can help improve your bottom line. In this session, you will learn best practices to make this integration happen, including standard reference architectures and the latest in security and application guidelines. Discover how these capabilities align with The Connected Enterprise, as well as implications of establishing an enterprise data infrastructure and/or cloud-based applications.

TS10 | Manage Your Automation Asset Investments with FactoryTalk® AssetCentreDesign and Operating teams need a solution to manage change control while having visibility into the lifecycle of their investments. PlantPAx® systems leverage FactoryTalk® AssetCentre to manage your system elements and critical devices to gain comprehensive asset management capabilities such as change control, lifecycle management, solution logging detail, and automated backups.

TS11 | Get Started with Embedded Analytics and MobilityOur embedded analytics offerings are designed to provide key insights. Learn how Project Sherlock can make operational predictions and FactoryTalk Analytics for Devices can diagnose device issues. When coupled with the TeamONE mobility and collaboration app, team efficiency results. Compliment your operational excellence journey by making decisions as close to the data source as possible.

TS12 | Delivering a Cyber Secure System Using IEC 62443Is your system installer aligned to provide a cyber-secure solution throughout your control system’s lifecycle? In this session, we explore the industrial automation cyber-security standard IEC-62443-2-4, which defines the activities needed to implement a cyber-secure design, installation plan (integration), and maintenance program critical to protecting your control system and components. Learn how Rockwell Automation has adopted IEC-62443-2-4 requirements in their delivery and service arms to offer a systematic solution for the secure lifecycle management of your control system.

TS13 | DCS Modernization Tools, Tips & Tricks to Mitigate RisksIn today’s dynamic manufacturing environment, companies are constrained by limited capabilities of their legacy DCS and their ability to support these legacy systems. This session explores the barriers and benefits of modernization, valuable methodologies, execution practices, and tools that help with planning, budgeting, and replacing legacy DCS systems.

TS14 | The Six: Fundamental Regulatory Process Control StrategiesIn this session, gain an understanding of six fundamental regulatory control strategies and learn how to implement them using the Rockwell Automation® Library of Process Objects. Code and demonstrations on running hardware are provided for PID Feedback, Feedforward, Cascade, Ratio, Split-Range and Override Select strategies. Lists of advantages, disadvantages and other considerations for the strategies help you understand when to apply each.

TS15 | Leveraging the PartnerNetwork™ Program to Secure your Connected EnterpriseIndustrial IoT (IIoT) offers business benefits through innovative technology such as mobility, analytics and cloud. The challenge for industrial operations is to develop a balanced security stance. Protecting IIoT assets requires a holistic security approach to help address threats. This approach uses multiple layers of diverse PartnerNetwork™ program technologies for protection and detection, applied at different levels, while being implemented by different personnel.

TS16 | Project Design Considerations for Integration of OEM Skid Equipment with PlantPAx® DCSSkid integration can cost as much as 50-70% of the skid acquisition costs. Learn best practices of how to plan and specify OEM skids based on your requirements to reduce these costs and ensure successful projects. Gain practical advice of how to leverage the modular capabilities of the system to implement integration for improved operations and to enable The Connected Enterprise.

TS17 | How to Improve Plant Operations Through Better HMI GraphicsPlant operators make decisions every day that can directly influence profitability. In this session, we’ll equip you with the tools you need to create meaningful graphics that present the right amount and type of visual detail to enable improved operational efficiency and promote better decision making.

TS18 | Next Generation Distributed I/O and Safety Instrumented System I/OLearn more about the I/O needed to operate your distributed control system. Discover FLEX 5000™ I/O that helps to create smart, productive and flexible industrial control systems while delivering enhanced communication with 1 GB EtherNet/IP™ connectivity. Consider the advantages of using intrinsically safe 1719 Ex I/O as a solution in hazardous areas. Explore an application to deploy an SIS using the 1715 family of I/O.

TS19 | Understanding Recent Changes in Process Safety StandardsIt’s been 15 years since the first release of IEC 61511 - “Functional Safety: Safety Instrumented Systems for the Process Industry Sector.” The second edition updates, released in 2017 and adopted in North America in early 2018, may well impact your approach to process safety. Find out what has changed, why it changed, how it might affect your company, how Rockwell Automation® can help you, and much more.

PROCESS SOLUTIONS USER GROUP

TECHNICAL SESSIONS

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TS20 | ThinManager® Delivering and Managing Content in The Connected EnterpriseThinManager® is a powerful platform designed to simplify the way productivity content is delivered, and devices are managed within manufacturing environments. Learn how ThinManager® can revolutionize everything from the plant floor to the control room, change the way you view mobility in those areas, and deliver and manage The Connected Enterprise today. In addition, this session will reveal what to look for in the 11.0 release due out later this year.

TS21 | Automation Productivity Tool – Studio 5000® Application Code Manager Want to quickly build your automation projects using reusable code – instead of programming? This session demonstrates the newest Studio 5000® Application Code Manger (ACM) capabilities. Walk through use of configuration – selecting library objects and providing configuration data – with the end result of an ACD file, which can be downloaded to a controller to help you reduce risk, cost and time to market for your project.

TS22 | Bringing Technology and Intelligence to Optimize WAGES within your Industrial Facility Energy costs, comprised of WAGES, usually account for between 10 and 40 percent of all production costs. Companies implementing focused sustainability programs coupled with innovative technology and automation solutions can reduce energy and water usage by 30 percent. Improving the speed and accuracy of decision making based on having the right information in the hands of the right expert is essential to future competitiveness and productivity.

TS23 | Automation Projects: Why Are They So Difficult to Manage?Today’s process automation projects present unique challenges for project managers and their teams, who have found them more difficult to execute relative to other types of projects. In this session, we will review the reasons why and what you can do to help ensure the success of your project.

TS24 | Greater Process Reliability in Our Digital EraExplore how reliable instrumentation solutions, an empowered workforce and smart connected systems are leading to greater process reliability. During the session, we will discuss industry reliability challenges, application solution examples, and ideal use cases for applying innovative digital systems. We will also share business gains from proven process reliability programs.

TS25 | EtherNet/IP in the Process Industries and Highlights from the ODVA Industry ConferenceLearn about current activities, and those planned for the future, that will enable EtherNet/IP to be used in facilities to provide unprecedented access to data across the process facility. This session will explore highlights and new members from the ODVA Industry Conference, as well as technology initiatives, foreshadowing developments relevant to process automation users who want to seamlessly connect their information systems, control systems and field devices.

TS26 | Control Loop Performance Monitoring from Small to LargeController Performance Monitoring (CLPM) has traditionally been seen in large chemical plants due to cost and complexity.  PlantESP is an intuitive CLPM technology that scales from 10 s to 1000 s of PID controllers.  In this session, you’ll learn how large and small manufacturers use their existing historical data to create opportunities for continuous improvement. Discover architectural details, basic metrics, example workflows, and sample results.

TS27 | Alarm Management: A Journey, not a DestinationAlarm management is an ongoing activity that should follow the ISA-18.2 lifecycle. This session discusses the elements of the lifecycle and how to follow it with a PlantPAx® system. It also shows features of the PlantPAx® system that users can leverage to optimize alarm system performance and operator response to alarms.

TS28 | HART instrument integration: Always Simple and Straightforward, Now Delivering Increased ValueThe HART instruments that you have installed, or are about ready to add, are easily integrated into a PlantPAx® system and deliver a consistent user experience using Allen-Bradley® and Spectrum Controls HART I/O.  In this session, you will also learn how to extract information from HART devices connected to non-HART enabled IO using multiplexers or WirelessHART technology.   

TS29 | WirelessHART Solution From Pepperl+Fuchs Adds Equipment Flexibility to Pharmaceutical ManufacturingCome hear how Merck & Co. improved operations by monitoring data from a mobile pumping skid located in their processing areas using a WirelessHART solution from Pepperl+Fuchs. The tightly integrated Pepperl+Fuchs WirelessHART gateway was added to an existing ControlLogix/OSIsoft PI System infrastructure and enjoyed simple installation and device configuration.

TS30 | Simulation and Training Tools for a PlantPAx® DCS Using Virtual Reality and Multiple UsersThis presentation will explore the features to connect non-production systems to your PlantPAx® DCS, such as a simulation system for FAT, Operator Training, and sandbox development systems. We will explore the use of Virtual Reality to enable a larger group of operators to participate in training that allows for collaborative testing and preparedness. Multi-player capability also allows for team simulations of emergency procedures. We will explore Studio 5000® Emulate for OTS that enables faster and more detailed training than has been previously possible.

TS31 | Build the Factory of the Future with FactoryTalk Analytics and ThingWorxConnected operations are driven by actionable insights. Industrial organizations are tasked with turning raw, industrial IoT data into proactive insights to tighten production schedules and maximize revenue. This session reviews how FactoryTalk Analytics and ThingWorx synergize to enable advanced analytics capabilities and discusses key elements for applying the solution in the context of the factory.

TECHNICAL SESSION CONTINUED

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HOL01 | PlantPAx® Process Application Development  Get hands-on experience developing a PlantPAx® DCS project using the new Rockwell Automation Library of Process Objects V4.0. In this lab, you will configure a small controller and HMI application with pre-defined library objects and sample control strategies. Using these library objects for common functions helps to reduce engineering time and provide a consistent starting point for system implementation.

HOL02 | AADvance® Process Safety Implementation LabThe AADvance® process safety solution is a truly distributed, scalable architecture comprised of a hardware controller and a software environment that allows you to apply different levels of redundancy as required by specific parts of your application. It offers a high level of flexibility from small quantity I/O to large systems, non-safety to SIL 3 and fail-safe to multiple fault tolerant. This lab will show you how to select, configure and deploy a flexible architecture using the AADvance process safety solution.

HOL03 | ThinManager®: Centralized Content and Device ManagementChoose the basic or advanced version of this lab for the ThinManager® platform. The basic option introduces the building blocks of ThinManager® while demonstrating its ease of use and flexible content delivery options within a PlantPAx® environment. The advanced option starts with a new server and works through the steps, including installing and configuring remote desktop services, to build a complete ThinManager® deployment.

HOL04 | Easy Advanced Control Embedded in PlantPAx®Model Predictive Control (MPC) increases capacity, quality and performance. Learn to use new Process Library MPC Accelerator tools to make deployment easier and quicker. In addition, MPC in the chassis is simple and robust. Learn how to develop advanced control or execute strategic project steps.

HOL05 | Controller-based Batching Using SequenceManager™SequenceManager™ provides batch sequencing in the Logix family of controllers, adding power capability closer to the process, and opening new possibilities for skids, off network systems, and single unit control. As part of a modern batch system, it helps create architecture flexibility, true distribution of control, and scalable solutions. This session will allow you to configure and run SequenceManager™ in Logix Designer application, ViewSE, and deploy batch reports.

HOL06 | Truly Distributed Batch: Deploying Controller-Based Sequences with FactoryTalk® BatchModern batch systems must provide for flexible architecture and distribution of batch execution. SequenceManager™ opens new possibilities for skids, off network systems, and single unit control. Learn how to integrate these systems to a plant-wide batch system by using SequenceManager™ sequences in the controller with FactoryTalk® Batch v13.

HOL07 | Studio 5000® Application Code Manager Process Project Execution and Library Management Quickly build your process automation projects using the Rockwell Automation® Application Code Manager (ACM). Create project content and run it in a controller by selecting library objects, providing configuration data, and initiating a project build (ACD) file. In addition, you will have the opportunity to create a library object and publish library objects into the ACM database, including highly parameterized objects for modular reuse and flexibility.

HOL08 | Start Analytics by Exploring Manufacturing DataSee how easy it is to learn and interact with diverse types of manufacturing data using FactoryTalk® Analytics Data Explorer. You will merge, clean, enhance and analyze manufacturing data to discover new insights. Find out how easy it can be to take your data for a spin, generate correlations and useful plots and how to use this brand new analytic product designed to generate value from a Connected Enterprise.

HOL09 | Basic Stratix® Switch and EtherNet/IP Features in Converged Plantwide Ethernet (CPwE) ArchitecturesThis hands-on lab will cover various techniques and best practices using EtherNet/IP, including Stratix® 5700 and Stratix® 8000 hardware familiarization. It will demonstrate how to configure Stratix® switches using the Device Manager, the AOP and controller tags in Studio 5000®; and how to use the Stratix® FactoryTalk® View faceplates for diagnostics. It will also show configuration and diagnostics of a Device Level Ring (DLR) Topology.

HOL10 | Introduction to Network Security LabA resilient industrial network security system is essential to ensure that data is protected and that proper access is only given to the right people at the right time. In this session, you will learn the basic security functions you can use to start optimizing security in your plant network. See how security features in managed switches, like port security, access control lists, and port thresholds, as well as specific capabilities of the Stratix® 5950 Security appliance with deep packet inspection, can help mitigate potential security risks.

PROCESS SOLUTIONS USER GROUP

HANDS-ON LABS

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CS01 | Greenfield DCS chemical project delivered successfully through collaborative execution Learn why Croda, a leading specialty chemical company, selected a PlantPAx® solution for its greenfield Ethylene Oxide production facility. Hear how System Integrator, Applied Control Engineering, Inc., and Strategic Alliance Partner, Endress+Hauser proved instrumental in delivering a complete solution that included PlantPAx DCS, intelligent MCCs, AADvance SIS, alarm rationalization workshops, a modern control room, and instrumentation integration.

CS02 | City of Tacoma Wastewater Treatment Plant implemented a new DCS to modernize their aging infrastructure After its legacy systems became increasingly costly to support, the City of Tacoma Wastewater treatment Plant turned to Rockwell Automation and Technical Systems, Inc. to modernize their infrastructure. The session will discuss total cost of ownership, the importance of dedicated support, and lessons learned implementing a PlantPAx system with a modern network infrastructure and industrial data centers including, controls, historian, visualization, asset management and reporting.

CS03 | DuPont upgrades to a modern integrated control system in food ingredient production With Rockwell Automation®, learn how it is possible to self-deploy a complete automation system upgrade from the ground up with minimal outside support. Discover how this DuPont food ingredient facility migrated from an obsolete legacy system to a Rockwell Automation platform with greatly improved troubleshooting and visibility.

CS04 | PPG Minimizes Risk and Matches Performance Needs by Implementing SIS System PPG, a leading specialty materials producer, was evaluating different techniques to reduce the level of risk in their facility. With the help of a Rockwell Automation delivery team, PPG decided to implement an AADvance Safety Instrumented System (SIS). This system provided the risk mitigation targeted at a reasonable cost, and also offers expandability should the plant need to scale up in the future.

CS05 | Leading pharmaceutical manufacturer modernizes platform to maintain reliability and consistency A leading pharmaceutical manufacturer modernizes from Allen-Bradley® PLC-5 controller with PanelView™ terminals to a Rockwell Automation process control solution. Automation Plus completed the engineering and programming delivering a high value solution with lower batch cycle times, electronic batch records, better availability of spare parts and a more consistent product.

CS06 | Resilient PCS brings seamless integration and millisecond processor response time to major financial institution A major financial institution in New York City experienced a significant disruption in operations after a severe power outage from Superstorm Sandy. After building a resilient onsite electrical generation and chilled/hot water facility as a safeguard against any future loss of power, Thermo Systems deployed a PlantPAx solution to monitor and control the balance of plant system for the 6.6MW cogeneration plant.

CS07 | Energy Complex boosts capacity and increases available power during peak demand Duke Energy’s Hines Energy Complex is home to North America’s largest turbine inlet air chilling (TIAC) system with thermal energy storage (TES). Learn how system designer Stellar Energy used the PlantPAx DCS to increase power during peak demand, lower NOx emissions, and recover 220 MW of power lost due to ambient conditions in one of its most challenging TIAC with TES solutions.

CS08 | Food Producer Modernizes Fermentation Process with Minimal Downtime Tate & Lyle, a global provider of food ingredients, had an obsolete, undocumented DCS system on their fermentation process. To develop a robust PlantPAx migration solution they teamed with Matrix Technologies. The modernization provided the ability to make online process changes and increased serviceability thanks to Rockwell Automation technology.

CS09 | Out of the Box PlantPAx features helped Chemical Plant to Improve Operations For the chemical industry, tight operating margins means the application of digital production technologies is critical to reducing costs and meeting varying customer demands. The implementation of a modern DCS by Control de Procesos SRL, taking advantage of the Easy and Intuitive PlantPAx user interface helped this chemical producer to make quick decisions and keep the plant up and running.

CS11 | PlantPAx system provides secure, standardized control system and real-time blending adjustments Accurate batch reporting and standardized process controls were driving factors for this major cheese producer to choose Cybertrol Engineering, the PlantPAx DCS, and FactoryTalk Batch. Learn how real-time blending statistics help operators make adjustments on the fly and how the new system provides for secure, easily validated operations.

CS12 | Winemaker achieves precise process control and heightened visibility For winemakers, the slightest change in process can mean variation in the complex flavor palate of a wine. That’s why system integrator, Industrial Automation Group, upgraded their customer from legacy PLC-5 and pneumatic control to a PlantPAx® system. The modernization allowed for a more accurate final product and production of a wider variety wines using the same evaporator.

CS13 | A Digital Transformation in Operations with Model Predictive Control Kentucky Bourbon is an American tradition with an effervescent past. Few brands invoke equal pride in this history than Jim Beam. See how Beam Suntory leveraged the modern capabilities of Pavilioin8 MPC to significantly improve quality deviations in their unique, legendary recipe.

CS14 | Mindset change leads to a complete Gold Mining modernization Abstract to come

CS15 | WRALC Aerospace Maintenance Facility Increases Utilization by 50 percent Repairs and maintenance of aircraft systems at Warner Robins Air Logistics Center was tethered to an unreliable proprietary control system prone to running the wrong recipes. The result: irreparable damage to expensive aircraft parts. Working with PREMIER System Integrators, the organization implemented a new solution with tightly integrated FactoryTalk Batch, Historian, VantagePoint and ThinManager software. The new system has improved reliability and flexibility, boosting utilization by 50 percent and saving tens of thousands of dollars in under 60 days.

CS16 | Enhanced Safety and Reliability for Mass Transit System Abstract to come

CS17 | Brewer finds peace of mind integrating with Rockwell Automation craft brew system. Retro fits are complicated and can come with their share of challenges. Learn how OBG provided Ithaca Beer, Co. a custom integration of the Rockwell Automation craft brew solution that fit Ithaca’s specific process. Hear the benefits of a phased commissioning that advanced production from a manual to automated process.

CS18 | Biotechnology leader achieves flexible manufacturing for batch applicationAbstract to come

CS22 | Marine Vapor Recovery - Redundant Architecture Helps Phillips66 Meet New Federal Guidelines To meet new federal guidelines, a Phillips 66 refinery required a new control system for the “marine vapor recovery” associated with loading of fuel to barges. See how Automated Control Concepts delivered a Rockwell Automation based solution and met the customer’s process, functional, regulatory and information needs.

CS23 | Phased Modernization of Process Control System at Global Nutritional Ingredient Producer Facility Tate and Lyle, a global leader in nutritional science and production needed to update an outdated Foxboro I/A DCS system at their Lafayette, IN facility. Working with Maverick Technologies, a Rockwell Automation company, the decision was made to convert the legacy system covering 3,000 I/O points to a PlantPAx® DCS in a phased approach using ControlLogix® racks and IO. This phased approach used a unique custom bracket design and remote terminal blocks to minimize downtime. The project provided new redundancy capabilities, a common directory server, and a centralized tool for securing, managing, versioning, tracking and reporting automation-related asset information.

CS25 | Off the shelf batching solution provides cost-effective system for complex material tracking and operational Control.For St. Gobain, material traceability, dosing precision and recipe management are paramount in their production of industrial abrasives. Teaming with ECS Solutions, learn how 376 material handling silos were managed using a cost effective, of-the-shelf Rockwell Automation batching solution resulting in improved information visibility across the enterprise.

CS26 | A modern DCS solution to get better performances of glass plantsAbstract to come

PROCESS SOLUTIONS USER GROUP

CUSTOMER APPLICATION SUCCESS SESSIONS

Page 5: PROCESS SOLUTIONS USER GROUP TECHNICAL SESSIONS€¦ · TS05 | Exploring the Functionality of the Rockwell Automation® Library of Process Objects The Rockwell Automation® Library

E01 | PlantPAx System Design and Deployment Do you want to achieve superior results with the PlantPAx® system? This session allows you to leverage the knowledge of system experts who can help ensure that the PlantPAx® system is delivered efficiently and designed for optimal performance. Ask us about the latest system capabilities available to assist in your efforts. This session features a panel of subject matter experts ready to answer audience questions and discuss current topics and trends.

E02 | Networks/Security - IT and OT Integration Control system security. SCADA security. PCN security. Industrial network security. The prevention of intentional or unintentional interference with the operation of industrial automation and control systems is paramount. As commercial-off-the-shelf technology increases, enterprise integration expands and demand for remote access rises, you must be ever vigilant of cybersecurity. Get your network security questions answered. This session features a panel of subject matter experts ready to answer audience questions and discuss current topics and trends.

E03 | Batch/MES/Electronic Records Need to integrate your PlantPAx® batch solution into overall production planning? Need to have a single record to pull data from multiple systems to truly tell the production story? Ask us about the latest system capabili-ties available to maximize the value of your system with recipe management, production management, and Electronic Batch Records. This session features a panel of subject matter experts ready to answer audience questions and discuss current topics and trends.

E04 | Process Safety/Critical Control Process Safety Management is the development of systems and procedures to prevent unwanted incidences that may affect people, assets and the environment. The tools, techniques, standards and programs used in process safety management are numerous. Whether you have questions regarding Safety Lifecycle, SIL ratings, Safety Instrumented Functions, or other concerns, this is your opportunity to ask the experts about compliance to the latest Global Safety Standards, best practices and methods that can best help you minimize risk. This session features a panel of subject matter experts ready to answer audience questions and discuss current topics and trends.

E05 | Intelligent Motor Control/PlantPAx Integration Easy access to critical information from your intelligent motor controls can improve operations, maintenance, and plant efficiency. Now this access is extended to the switchgear and E-Houses of your facility through IEC 61850. This session allows you to leverage the knowledge of experts in motor control and PlantPAx® systems to provide best practices and methods for implementing and leveraging a high level of integration. This session features a panel of subject matter experts ready to answer audience questions and discuss current topics and trends.

PROCESS SOLUTIONS USER GROUP

ASK THE EXPERTS SESSIONS

Publication PROCES-SP019A-EN-E - September 2018


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