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Product Catalogue 2019/20 - 21j

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Email: [email protected] Product Catalogue 2019/20
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Page 1: Product Catalogue 2019/20 - 21j

Email: [email protected]

Product Catalogue 2019/20

Page 2: Product Catalogue 2019/20 - 21j

With bases close to London Stansted and London Luton Airports, 21jAeroDesign is a Part-21 approved design organisation with scope to design and approve new parts, modifications and repairs. Through our extensive industry knowledge and expertise, we are committed to delivering best value to our customers by reducing cost and cutting out the things that don’t matter.

21jAeroDesign is headed by Adam Duke, a highly-regarded aviation professional with over 30 years’ experience in design, maintenance, CAMO and airlines. Before forming 21jAeroDesign Adam held the position of Head of Design and Structures at easyJet, where he founded the company’s Part-21 approved design organisation and Part M structures fleet technical management team. With his extensive experience and expertise; Adam brings with him a customer focused approach and a comprehensive knowledge of value engineering.

ExcellenceDesignby

21jAeroDesign Limited

Page 3: Product Catalogue 2019/20 - 21j

REPAIRCase specific and generic Part-21 approved repairs for metallic and composite structures. Fuselage, wings, empennage, nacelle, interiors, we’ve got it covered.

NEW PARTS New replacement parts with reduced cost and increased reliability. Working closely with our production partners a robust supply chain is guaranteed.

MODIFICATIONPart-21 STC and minor change approval. Structures, interiors, safety equipment, placards, liveries, hydro-mechanical systems and more, please contact us with your specific requirement.

BER PART RECOVERYEconomic and efficient recovery of ‘BER’ and ‘no repair’ parts through the use ofPart-21 approved repairs and EPA replacement parts.

AOG SUPPORTRapid and efficient recovery of AOG aircraft using our team of design and structural repair specialists.

PMA PART INTERGRATIONPart-21 approval of PMA part installation. Effective engineering system integration and management of continuing airworthiness.

“We stand by our word and do what we say while cutting out the things that don’t matter to keep us lean and able to deliver best value to

our Customers”Adam Duke, Managing Director

Page 4: Product Catalogue 2019/20 - 21j

ATA 25 – Equipment/ Furnishings

PRODUCTInstallation of a Low Frequency Underwater Locating Device (LF-ULD)

A318/A319/A320/A321

DESCRIPTIONCAT.IDE.A.285(f) (COMMISION REGULATION (EU) 2015/2338) makes installation of a underwater locating device operating at a frequency of 8,8 kHz ± 1 kHz mandatory by the 01 Jan 2019, unless the aeroplane is operated over routes on which it is at no point more than 180 NM from the shore.

The purpose of the LF-ULB is to assist search and rescue teams in locating aircraft wreckage undersea.

Two brackets are attached to the aircraft structure onto which an adapter panel is installed. The LF-ULB is mounted to the adapter panel.

BENEFITS• 100+ installations completed.• Location of the LF-ULB is the same as the Airbus build

standard, maintaining commonality with factory fitted aircraft.

• The installed Novega SID88 LF-ULB is the same as the Airbus build standard, maintaining commonality with factory fitted aircraft.

• Installation time <4 hours for one mechanic.• The LF-ULB, all parts and fasteners required to perform

the installation are supplied as a kit allowing for efficient planning and material management.

APPLICABILITY

MODIF ICATIONS

ATA 25-65 APPROVAL EASA approved minor modification DELIVERABLES • EASA minor change approval• Engineering Bulletin• AMM supplement• AIPC supplement• Novega SID88 CMM• Installation kit & Novega SID88 LF-ULB REFERENCES ICAO Annex 6 amendment 36 (Nov 2012)

COMMISSION REGULATION (EU) 2015/2338 of 11 Dec 2015

TSO-C142a - Non-Rechargeable Lithium Cells and Batteries

ETSO-C142a - Non-Rechargeable Lithium Cells and Batteries

TSO-C200a - Airframe Low Frequency Underwater Locating Device (Acoustic) (Self-Powered)

ETSO-C200a Low-frequency Underwater Locating Device (ULD)

Page 5: Product Catalogue 2019/20 - 21j

DESCRIPTIONFor logistical and economic reasons, various aircraft operators have requested design approval for a zero-passenger seat cabin configuration, whereby all passenger seats are removed from the passenger cabin.

BENEFITSAllows operation of the aircraft with minimum flight crew and no passenger seats installed in the passenger compartment.

No Aircraft Flight Manual (AFM) supplement required.

ATA 25 – Equipment/ Furnishings

PRODUCT

Zero Passenger Seat Cabin Configuration

A319/A320

APPLICABILITY

MODIF ICATIONS

ATA 25-21 APPROVAL EASA Supplemental Type Certificate DELIVERABLES • EASA major change approval

• Engineering Bulletin

• EASA Supplemental Type Certificate

• Placard for flight deck door and flight deck pedestal

Page 6: Product Catalogue 2019/20 - 21j

DESCRIPTION21jAeroDesign’s AP120-0012-001 High Vis RBF Flag was developed in response to an EASA Airworthiness Directive with Safety leading the design. Our High Vis RBF Flag is effective in all lighting conditions, however shows the biggest advantage over legacy flags in reduced visibility or darkness.

BENEFITSWith its highly visible edging, 21jAeroDesign’s AP120-0012-001 High Vis RBF Flag offers operators a low cost means of increasing the visibility of tooling used in variable lighting conditions, or simply as a straight replacement for legacy flags.

As opposed to the cumbersome legacy ‘split ring’ our High Vis RBF Flag is fitted with a clever ‘Cable Ring’ that can be either openable or permanently swaged closed.

ATA 12 – Servicing

PRODUCTAP120-0012-001 High Vis Remove Before Flight Flag

All

APPLICABILITY

PARTS

FEATURES • Improves Safety• Size; 470mm (18.5”) x 76mm (3”)• Effective in all lighting conditions• Edged with highly visible reflective material• The clever Cable Ring design can be either openable or permanently swaged closed• Produced from MIL specification fabric• Printed both sides• Used by Europe’s largest A320 operator

PART RELEASE Certificate of Conformity BESPOKE DESIGN SERVICE If you have a Flag, Tag or Streamer requirement please contact us, we will be happy to work with you on a design and specification that meets with your specific requirements.

Page 7: Product Catalogue 2019/20 - 21j

DESCRIPTIONThe Cover secures the Firewire to the Core Fire Detector Support Rail. The Cover can be lost or found damaged during repair/overhaul of the Core Fire Detector Assembly or during removal/installation of the Firewire.

21jAeroDesign’s AP49-1 Cover has been introduced as a result of the OEM part becoming non-procurable.

BENEFITSOur AP49-1 Cover offers a cost saving over the OEM part with an equivalent level of safety and performance.

ATA 26 – Fire

Protection

PRODUCT

AP49-1 Cover, Core Fire Detector Assy

A318/A319/A320/A321

APPLICABILITY

PARTS

FEATURES Direct replacement for OEM Part Number TA01P45 APPROVAL EASA approved minor modification PART RELEASE EASA Form 1 DELIVERABLES • EASA minor change approval

• Engineering Bulletin

• AIPC supplement

• AP49-1 Cover REFERENCES APIC 26-12-17-01A

Page 8: Product Catalogue 2019/20 - 21j

DESCRIPTIONNew panels are CNC precision machined from Airbus approved FST compliant sandwich panel material and expertly assembled using OEM specification parts and adhesives.

BENEFITSCost effective and direct replacement for OEM part.

Complex panels are available as a subassembly and without expensive attaching parts which can be salvaged from the U/S panel, allowing further cost savings over OEM price.

Operator is issued with an AIPC supplement listing new part numbers and specifying interchangeability with OEM.

Common part numbers are held in stock and available for immediate dispatch. CNC programming allows for manufacture to order under short lead-times.

ATA 25 –Equipment/Furnishings

PRODUCTA320FAM New Cargo Compartment Sidewall and Partition Panels

A318/A319/A320/A321

APPLICABILITY

PARTS

FEATURES Direct replacement for OEM partAvailable as a subassembly and without attaching parts

APPROVALEASA approved minor change

PART RELEASE EASA Form 1 DELIVERABLES • EASA minor change approval• AIPC supplement• Panel assembly

REFERENCESAIPC 25-54-00AIPC 25-55-00Airbus ISI Article 25.00.00100

Page 9: Product Catalogue 2019/20 - 21j

ATA 72 – Engine

PRODUCTCFM56-3C VSV System Feedback Coupling

737-300/400/500

APPLICABILITY

PARTS

DESCRIPTIONVSV System Feedback Coupling 2028M21P01 is installed on the CFM56-3C-1 Engine as part of the CFM56-3 Service Bulletin (SB) 72-1000 increased Time On Wing (TOW) upgrade.

The OEM part is produced from a stainless steel investment casting, and which places a minimum volume limitation on production runs due to the casting process.

21jAeroDesign’s 2028M21P01AP VSV System Feedback Coupling is precision CNC machined from stainless steel bar, allowing small batch production runs.

BENEFITS21jAeroDesign’s 2028M21P01AP VSV System Feedback Coupling offers a cost-effective replacement for the OEM part, which can be produced in small batches.

HIGHLIGHTS • Direct replacement for OEM Part Number 2028M21P01• Small batch production

APPROVAL EASA approved minor change PART RELEASE EASA Form 1 DELIVERABLES • EASA minor change approval certificate• EASA minor change approval• EIPC supplement• 2028M21P01AP Feedback Coupling

REFERENCES CFM56-3 SB 72-0982CFM56-3 SB 72-1000CFM56-3 EIPC 72-00-02, Figure 80

Page 10: Product Catalogue 2019/20 - 21j

DESCRIPTIONNew panels are CNC precision machined from Airbus approved high-strength FST compliant sandwich panel material and expertly assembled using OEM specification parts and adhesives.

BENEFITSCost effective and direct replacement for OEM part.Standard and enhanced strength panel options available. Enhanced strength option recommended for horizontal (flat) panels.

Operator is issued with an AIPC supplement listing new part numbers and specifying interchangeability with OEM.

Common part numbers are held in stock and available for immediate dispatch. CNC programming allows for manufacture to order under short lead-times.

ATA 53 – Fuselage

PRODUCTA320FAM New Cargo Compartment Floor Panels

A318/A319/A320/A321

APPLICABILITY

PARTS

FEATURES Direct replacement for OEM partEnhanced strength panel option available

APPROVALEASA approved minor change

PART RELEASE EASA Form 1 DELIVERABLES • EASA minor change approval• AIPC supplement• Panel assembly

REFERENCESAIPC 53-22-00AIPC 53-42-00A320 SRM Task 53-02-00-300-011Airbus ISI Article 53.02.00023

Page 11: Product Catalogue 2019/20 - 21j

ATA 78 – Exhaust

PRODUCT

Replacement Thrust Reverser Adapter Ring Outer Flange Segments

CFM56-5B Powered A318/A319/A320/A321

APPLICABILITY

PARTS

DESCRIPTIONOperators of CFM56-5B powered A320FAM aircraft have experienced severe corrosion damage effecting the thrust reverser adapter ring, in particular the four lower flange segments at positons #7, #8, #9 and #10.

21jAeroDesign’s mission has not been to simply reverse engineer, but to re-engineer, offering a cost-saving replacement part while eliminating the reliability problems associated with the OEM part.

Through detailed failure analysis 21jAeroDesign has identified four key deficiencies with the OEM part, each of which has been systematically corrected through meticulous attention to the design specification.

BENEFITS OF REPLACEMENT PART• Two-way interchangeable with all OEM part number variants.• Precision machined for an exact fit = no use of clamps to install

= no residual stress.• Base metal carefully selected for its high resistance to stress corrosion cracking & immunity from exfoliation corrosion.• Structure protected by anodising and a tough layer of adhesive

primer.• Anti-fretting polyamide epoxy paint applied at interface with the engine acoustic panels to prevent wear and penetration of surface protection.

HIGHLIGHTS • Direct replacement for all variants of OEM segments #7, #8,

#9 and #10• In service since August 2017• In service with Europe’s biggest operator of A320• High resistance to stress-corrosion cracking with immunity

from exfoliation• Significantly improved surface protection

APPROVAL EASA Supplemental Type Certificate FAA Supplemental Type Certificate PART RELEASE EASA Form 1 DELIVERABLES • EASA/FAA Supplemental Type Certificate • EASA major change approval• Engineering Bulletin• AIPC supplement• Flange Assy REFERENCES Goodrich Aerostructures SB RA32078-128Airbus SB A320-78-1034ROHR, INC. PPIPC 78-36-42Airbus AIPC 78-36-42

OEM

Page 12: Product Catalogue 2019/20 - 21j

DESCRIPTIONEASA and FAA Airworthiness Directives have been issued as a result of several in-flight Fan Cowl Door losses.

The Airworthiness Directives mandate modification of the Fan Cowl Door by installation of a new front latch with locking device, requiring a special Key Tool Assembly for opening. Two Key Tool Assemblies must be stowed within the flight deck.

BENEFITS21jAeroDesign’s AP120-0013-001 Key Tool Assembly offers a cost-effective replacement for lost or damaged OEM parts, or when additional tooling provision is required for maintenance. 21jAeroDesign’s Key Tool Assembly has the benefit of a replaceable flag in the case it is soiled or damaged.

ATA 71 – Power Plant

PRODUCT

AP120-0013-001 Key Tool Assembly

A318/A319/A320/A321

APPLICABILITY

PARTS

FEATURES • Direct replacement for OEM Part Number HA2273-1• Highly visible ‘superbright’ day/night flag • Replaceable flag• Used by Europe’s largest A320 operator

APPROVAL EASA Alternative Method Of Compliance (AMOC)EASA approved minor change PART RELEASE EASA Form 1 DELIVERABLESEASA AMOC approval certificateEASA minor change approvalEngineering BulletinAIPC supplementAP120-0013-001 Key Tool Assembly REFERENCES EASA AD 2016-0053 (V2500)FAA AD 2017-13-10 (V2500) Airbus SB A320-71-1069 (V2500)EASA AD 2016-0257 superseding AD 2016-0069 (CFM56) FAA AD 2018-05-04 (CFM56)Airbus SB A320-71-1068 (CFM56)

Page 13: Product Catalogue 2019/20 - 21j

DESCRIPTIONThe Radome is vulnerable to damage due to its location on the aircraft nose, typically experiencing impact and environmental damage.

21jAeroDesign provides minor repair design approval for damage not covered by the scope of Airbus CMM 53-15-11 and alternative methods of repair for damage in Zone B.

BENEFITS• Cost effective recovery and repair of damaged part.• Case specific repair design for damage not cover by the scope of Airbus CMM 53-15-11.• Alternative repair design for damage in Zone B. • CMM specified materials used for repair.• Repair performed by partner company IMT Aviation Limited with guaranteed turnaround time.

ATA 53 –Fuselage

PRODUCTRadome Repair

A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 53-15

PART NUMBER APPLICABILITY D53132010000D5311047700001D5311047700002D5311047700003D5311047700004D5311047700005D5311047700006D5311047700007

APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Airbus CMM 53-15-11

Page 14: Product Catalogue 2019/20 - 21j

DESCRIPTIONInspection of the Cockpit Door Bolting System P/N AR4753-1/-7 commonly reveals damage affecting the Upper and Lower Latch Assemblies P/N AR4755-( ), and the Centre Latch Assembly P/N AR4754-( ). The damage typically consists of fretting to the Bolt where it contacts the door frame, resulting in cross-sectional material loss at its edge.

The discrepant Latch Assembly is disassembled and the damaged Bolt removed. The damaged Bolt is repaired by replacing missing material and dressing to initial profile.

BENEFITS• Cost effective recovery and repair of damaged part• Includes repairs not cover by Adams Rite Aerospace, Inc.

CMMs 25-20-28 and 25-20-32.• Repair performed by partner company CRS Technics

Limited with guaranteed turnaround time.

ATA 25 – Equipment/Furnishings

PRODUCT

Cockpit Door Bolting System Repair

A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 25-20 PART NUMBER APPLICABILITY AR4753-1 - Cockpit Door Bolting System AR4753-7 - Cockpit Door Bolting System APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Airbus CMM 25-20-28 Adams Rite Aerospace, Inc. CMM 25-20-28 Adams Rite Aerospace, Inc. CMM 25-20-32

Page 15: Product Catalogue 2019/20 - 21j

DESCRIPTIONThe Core Fire Detector Rail Assembly is commonly removed from CFM56-5B powered A320FAM aircraft due to damage affecting the Support Tube. The damage typically consists of full or partial severing of the tube at its joint with the attach plate.

The damaged Support Tube is repaired by separating the tube at the break, inserting a repair rod and re-joining the severed sections by fusion/butt welding.

BENEFITS• Cost effective recovery and repair of damaged part.• Repair performed by partner company CRS Technics

Limited with guaranteed turnaround time.

ATA 26 – Fire

Protection

PRODUCT

Core Fire Detector Rail Assembly Repair

CFM56-5B Powered A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 26-12 PART NUMBER APPLICABILITY 238-0855-505 - RAIL ASSY-CORE FIRE 642-5855-501 - RAIL ASSY-CORE FIRE 642-5855-503 - RAIL ASSY-CORE FIRE APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES ROHR, Inc. A318/A319/A320/A321 PPIPC 26-10-00, Figure 1 ROHR, Inc. A318/A319/A320/A321 PPIPC 26-12-15, Figure 2

Page 16: Product Catalogue 2019/20 - 21j

DESCRIPTIONThe Drain Mast Assembly is vulnerable to impact damage due to its location on the aircraft belly and typically experiences corrosion damage at the tube exit hole. The scope covered by this repair includes: • Paint repair • Repair of crack/split in seam • Dent removal • Repair of corrosion at tube exit hole • Replacement of tube assembly

BENEFITS• Cost effective recovery and repair of damaged part.• Includes repairs not cover by Airbus CMM 38-34-11.• Repair performed by partner company CRS Technics Limited with guaranteed turnaround time.

ATA 38 – Water/Waste

PRODUCT

Drain Mast Assembly Repair

A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 38-32 PART NUMBER APPLICABILITY 4-60000-H833-00 – DRAIN MAST ASSEMBLY APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Airbus CMM 38-34-11 A318/A319/A320/A321 AIPC 30-71

Page 17: Product Catalogue 2019/20 - 21j

DESCRIPTIONInspection of Pylon Precooler Fairings repaired in accordance with SRM Task 54-52-11-300-004 has revealed further crack damage affecting the lower repair doublers, typically consisting of a thru crack initiating at the lower radius edge of an outlet slit away.

The crack end is stop-drilled and a weld repair carried out.

BENEFITS• Cost effective recovery and repair of damaged part.• Repair performed by partner company IMT Aviation Limited with guaranteed turnaround time.

ATA 54 – Nacelles/

Pylons

PRODUCT

Pylon Precooler Fairing (Cover) Repair

A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 54-52 PART NUMBER APPLICABILITY D5461018600200* – COVER (LH)D5461018600300* – COVER (RH)*Before modification 33844P8341 APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES AIPC 54-52-11, Figure 03 SRM Task 54-52-11-300-004

Page 18: Product Catalogue 2019/20 - 21j

DESCRIPTIONInspection commonly reveals fretting damage affecting the Interconnecting Strut Housing. The fretting damage is caused by contact between the Housing and an armoured cable. The fretting action results in cross-sectional material loss on the outer surface of the Housing’s end diameter.

The fretting damage is repaired by removing material from the end diameter, replacing the removed material using high velocity oxygen fuel spraying (HVOF) and machining back to production drawing tolerances.

BENEFITS• Cost effective recovery and repair of damaged part.• Includes repair not cover by Airbus CMM 57-52-17.• Repair performed by partner company CRS Technics Limited with guaranteed turnaround time.

ATA 57 – Wings

PRODUCT

Interconnecting Strut Housing Repair

A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 57-52 PART NUMBER APPLICABILITY D5757030620000 - HousingD5757030620400 - Housing D5757030620600 - Housing

Installed on Interconnecting Strut Assemblies: D5757030500000, D5757030500100, D5757030500200, D5757030500600, D5757030500800, D5757030501000, D5757030501100, D5757030501200, D5757030501300, D5757030501500, D5757030501600, D5757030501700, D5757030501900, D5757030502100, D5757030502300, D5757032200000, D5757032200200, D5757032201100 APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Airbus CMM 57-52-17

Page 19: Product Catalogue 2019/20 - 21j

DESCRIPTIONInspection during repair and/or overhaul of the CFM56-5B Air Inlet Cowl commonly reveals attachment fastener hole elongation affecting the part number 642-1014-503 Access Door Assembly.

The Access Door Assembly is disassembled, a new access door panel fabricated from aluminum alloy sheet and the part re-assembled.

BENEFITS• Cost effective recovery and repair of damaged part.• Repair performed by partner company IMT Aviation Limited with guaranteed turnaround time.

ATA 71 – Power Plant

PRODUCT

Air Inlet Cowl Access Door Assy Repair

CFM56-5B Powered A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 54-12 / 71-11 PART NUMBER APPLICABILITY 642-1014-503 – DOOR ASSY-ACCESSInstalled on Air Inlet Cowl Assemblies: 642-1000-501 642-1000-505 APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Goodrich Aerostructures CMM 71-11-19, IPL Figure 1

Page 20: Product Catalogue 2019/20 - 21j

DESCRIPTIONInspection during repair and/or overhaul of the CFM56-5B Air Inlet Cowl commonly reveals fretting damage affecting the part number 642-1026-503 Pressure Relief Door Assembly. The fretting damage typically consists of cross-sectional material loss affecting the integral lug to which the part number S700M1412-093 Lanyard attaches.

The damaged lug is trimmed away from the Pressure Relief Door Assembly and a new lug installed.

BENEFITS• Cost effective recovery and repair of damaged part.• Repair performed by partner company IMT Aviation

Limited with guaranteed turnaround time.

ATA 71 – Power Plant

PRODUCTAir Inlet Cowl Pressure Relief DoorAssembly Repair

CFM56-5B Powered A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 54-12 / 71-11 PART NUMBER APPLICABILITY 642-1026-503 – PRESSURE RELIEF DOOR ASSYInstalled on Air Inlet Cowl Assemblies:642-1000-501642-1000-505 APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Goodrich Aerostructures CMM 71-11-19, IPL Figure 1

Page 21: Product Catalogue 2019/20 - 21j

DESCRIPTIONOver time the door panel’s aft edge at the latch cutout is worn by repeated opening and closing of the latch, until such time the worn section of material becomes weak and breaks away.

The damage is cleaned-up by applying a radius to the corner break at the latch cutout(s). Two cover plates are fabricated from CRES steel sheet and installed.

BENEFITS• Cost effective recovery and repair of damaged part.• Repair performed by partner company IMT Aviation Limited with guaranteed turnaround time.

ATA 71 – Power Plant

PRODUCT

Oil Tank Access Door Assembly Repair

CFM56-5B Powered A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 54-14 / 71-13 PART NUMBER APPLICABILITY 642-3013-501 – DOOR ASSY-OIL TANK ACCESS642-3035-501 – DOOR ASSY-OIL TANK ACCESSInstalled on Left Hand Fan Cowl Assemblies:642-3001-503, 642-3001-505, 642-3001-507, 642-3001-509,642-3001-511, 642-3001-513, 642M3001-503, 642M3001-505 APPROVAL EASA approved minor repair REPAIR RELEASE EASA Form 1 REFERENCES Goodrich Aerostructures CMM 71-13-27, IPL Figure 1

Page 22: Product Catalogue 2019/20 - 21j

DESCRIPTIONInspection of the Air Intake Cowl during repair/overhaul typically reveals corrosion damage affecting the Inner Barrel Acoustic Panels at their interface with the Engine Attach Ring.

The Air Intake Cowl is disassembled and the corroded Acoustic Panel(s) removed. The corroded Internal Doubler is removed from Acoustic Panel Assembly and a new Internal Doubler fabricated and bonded in position.

The Air Intake Cowl is reassembled with the repaired Acoustic Panel(s).

BENEFITS• Significant cost saving by effective recovery and repair of

damaged part.

• Repair performed by partner company IMT Aviation Limited with guaranteed turnaround time.

ATA 71 – Power Plant

PRODUCTAir Inlet Cowl Assembly - Repair ofInner Barrel Panel Assembly

CFM56-5B Powered A318/A319/A320/A321

APPLICABILITY

REPAIRS

ATA 54-12 / 71-11 PART NUMBER APPLICABILITY 642-1025-501, 642-1025-503, 642-1025-505, 642-1025-507, 642-1025-509, 642-1025-511, 642-1025-513, 642-1025-515, 642-1025-517 –PANEL ASSY-INR BRLInstalled on Air Inlet Cowl Assemblies: 642-1000-501642-1000-505 APPROVAL EASA approved minorrepair REPAIR RELEASE EASA Form1 REFERENCES Goodrich Aerostructures CMM 71-11-19, IPL Figure1

Page 23: Product Catalogue 2019/20 - 21j
Page 24: Product Catalogue 2019/20 - 21j

Registered Office Saffron House, Bearwalden Business ParkWendens AmboSaffron WaldenEssex, CB11 4JX, United Kingdom

Tel: +44 (0) 1799 542828 Option 4Mob: +44 (0) 7985 873381Email: [email protected]

Design Office Capability House, Building 31Wrest ParkSilsoeBedfordshire, MK45 4HR, United Kingdom

21jAeroDesign Limited.DOA Approval No: EASA.21J.632.


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