Product Data 527 Model Specifications 531 Fastener ... · Model Specifications 531 Fastener...

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Product Data 527

Model Specifications 531

Fastener Selection 541

Construction Details 543

• Panel Dimensions 543• Fastener Locations 543• End & Side Lap 544• Drip 545• External Corner 546• Internal Corner 547• Abutments to Brickwork 548• Soffit 550• Vertical to Horizontal Break 551• Feature Band 552• Windows 553• Personnel Doors 555• Roller Shutter Doors 557• Fixed Wall Louvre 559• Wall Extractor 560

Trapezoidal

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Vertically Laid Insulated Wall Systems

For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info

http://www.barbourproductsearch.info/kingspan-insulated-panels-comp107529.html

KS1000 RW Wall system is suitable for new build and

refurbishment construction

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KS1000 RW Wall SystemTrapezoidal

ApplicationThe KS1000 RW Wall system can be laid horizontally or verticallyand is suitable for all building applications.

Product Reference Application Description

KS1000 RW Standard trapezoidal wall panel.

KS1000 RW-FM Trapezoidal wall panel with Factory Mutual(FM) approval for roof applications.

KS1000 RW-LPCB Trapezoidal wall panel with Loss Prevention Certification Board (LPCB)approval for wall applications.

A - Core Thickness (mm) 40 50 60* 70** 80** 100

B - Overall Dimension (mm) 75 85 95 105 115 135

Weight kg/m2 0.5/0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3

Weight kg/m2 0.63/0.4 steel 11.8 12.2 12.6 12.9 13.4 14.2

Weight kg/m2 0.7/0.5 alum.† 5.6 6.0 6.4 6.7 7.2 8.0

1000mm cover width

333mm333mm 333mm

AB

Dimensions & Weight

Cut back

Panel Length

Panel End Cut BackAll panels are normally produced with a minimum cut back of10mm. Cut backs up to 175mm can also be manufactured. If flush ended panels (no cut back) are required they can bemanufactured with one end flush and a 10mm cut back on the opposite end, based on panels exceeding 1.8m in length. The recommended cut back for panel end lapping is 150mm.Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

Product Tolerance

Cut to Length -0.05% +0.1%

Liner Sheet Length -0.1% +0.1%

Cover Width -0mm +3mm

Thickness -2mm +2mm

End Square -3mm +3mm

Available LengthsStandard lengths 1.8 to 12 metres. 12 to 22 metres can besupplied but may be subject to a transport surcharge. Panels lessthan 1.8m long which require a cut back can be provided, but willbe charged at full 1.8m price, plus cutting cost.

*This panel thickness complies with Part L2 (England & Wales)

**These panel thicknesses comply with Part J (Scotland)† Aluminium faced panels are not LPCB and FM certified.

Ref. No. 260a/06 to LPS 1181

Insurer Approved System


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Materials - SteelSubstrate• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminium

alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214: 1995,Grade Fe E220G with a Z275 zinc coating.

• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN10147: 1992. Grade Fe E220G with a Z275 zinc coating.

• Standard external sheet thickness 0.5mm, standard internalsheet thickness 0.4mm. 0.63mm external sheet thicknessrecommended for horizontally laid panels coated with PVDF orCelestia. Other thicknesses can be supplied to special order.

Coatings - External Weather Sheet• HPS200 Plastisol: 200 micron thick high performance coating

applied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.

• PVDF: 27 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as 120°C.

• Celestia: 120 micron thick Plastisol coating. 16 metalliccolours.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Coatings - Internal Liner Sheet• Lining Enamel: 15 micron thick coating developed for use for

the internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.

• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosive environment.

• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Materials - AluminiumSubstrate• Aluminium substrate, Grades 3003/4/5 series.• Standard external sheet thickness 0.7mm, standard internal

sheet thickness 0.5mm.

Coatings - External Weather Sheet• PVDF: 25 micron thick stoved fluorocarbon coating which has

excellent colour stability even at temperatures as high as 120˚C.• ARS Abrasion Resistant: 28 micron thick polyester or

polyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.

Coatings - Internal Liner Sheet• Standard internal facing is white polyester coated, plain or

stucco embossed.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB and FM insurer approved certified product range, please contact Kingspan TechnicalDesign Bureau.

SealsFactory Applied Side Lap TapeAll side laps have a factory applied anti condensation tape.Additionally a specially developed side lap tape is factory appliedto panels for low-temperature chill stores at extra cost.

Factory Applied Side & End Lap ProtectionIf specifiers require additional under lap corrosion protection, thiscan be factory applied at extra cost.


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Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKS1000 RW panels are stacked weather sheet to weather sheet(to minimise pack height). The top, bottom, sides and ends areprotected with foam and timber packing and the entire pack iswrapped in plastic.The number of panels in each pack depends on panel thicknessand length. The table below is shown as a guide. Typical packheight is 1100mm. Maximum pack weight is 1500kg.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from the KingspanTechnical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations.KS1000 RW insurer approved panels are availablewith FM and LPCB certification, with steel facings.Firewall specifications to provide fire resistance ratings to BS 476:Part 22: 1987 are available on request from Kingspan TechnicalDesign Bureau or visit our web site at www.kingspanpanels.com

AcousticsKS1000 RW panels comply with Building Regulations Part E fornon-domestic buildings. For residential, domestic, educationand healthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.

All KS1000 RW panels have a single figure weighted soundreduction Rw = 25dB.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building Standard Part D: Structural Fire Precautions (Scotland)

vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)

vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)

PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2k

40 0.43

50 0.35

60 0.35*

70 0.30*

80 0.25*

100 0.21*

U - Thermal transmittance W/m2K*U Value calculated in accordance with the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)(0.35 U Value not suitable for Scotland)

Panel Core Thickness 40 50 60 70 80 100

No. panel/pack (max.) 18 16 14 13 12 8

Sound Reduction Index (SRI) Tested

Frequency Hz 125 250 500 1k 2k 4k

SRI dB 17.2 20.0 23.2 23.4 23.2 40.5


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Unfactored Load/Span Table (use calculated design windload values unfactored)

SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres

(mm) 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

SINGLE SPAN 40 Pressure 3.62 3.10 2.68 3.32 2.06 1.83 1.63 1.43Suction 3.91 3.34 2.89 2.52 2.22 1.96 1.69 1.43

Outer Sheet 50 Pressure 4.13 3.59 3.14 2.77 2.46 2.19 1.96 1.760.5mm steel Suction 4.68 4.05 3.54 3.12 2.63 2.21 1.89 1.63Inner Sheet 60 Pressure 4.61 4.04 3.57 3.17 2.83 2.54 2.28 2.060.4mm steel Suction 5.46 4.79 4.22 3.45 2.86 2.40 2.05 1.78

70 Pressure 5.05 4.47 3.97 3.55 3.18 2.87 2.59 2.35Suction 6.26 5.53 4.54 3.69 3.06 2.58 2.20 1.91

L 80 Pressure 5.52 4.91 4.40 3.95 3.56 3.21 2.91 2.64Suction 7.08 6.04 4.79 3.89 3.23 2.73 2.33 2.02


DOUBLE SPAN 40 Pressure 3.62 3.10 2.68 2.33 2.04 1.80 1.61 1.44Suction 2.99 2.49 2.11 1.82 1.59 1.41 1.26 1.13

Outer Sheet 50 Pressure 4.10 3.44 2.93 2.54 2.23 1.98 1.77 1.600.5mm steel Suction 3.08 2.58 2.20 1.91 1.68 1.49 1.33 1.20Inner Sheet 60 Pressure 4.36 3.67 3.15 2.74 2.41 2.15 1.93 1.740.4mm steel Suction 3.13 2.64 2.26 1.97 1.74 1.54 1.39 1.25


L L 80 Pressure 4.84 4.11 3.55 3.10 2.75 2.46 2.22 2.01Suction 3.25 2.76 2.38 2.09 1.85 1.65 1.49 1.35


Notes:1. Values have been calculated using the limit state method described in

the “European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailedunder “Structural Performance” in the Building Design Section.

3. The Table is for dark coloured panels.

4. The following deflection limits have been used:

Downward loading L/150

Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. The standard fastener pattern is shown in the construction details. Whenthe panels are valley fixed to 1.6mm thick cold rolled steel side rails at2m centres the allowable suction load is 1.8kN/m2. For other fastenerand rail arrangements the allowable suction load can be calculated usingthe procedure shown in the design example under “Structural Performance”in the Building Design Section.

7. The allowable steelwork tolerance between bearing planes of adjacentsheeting rails is L/600, where L is the purlin spacing.

8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.

Structural


Off-site engineered, single component andsingle fix reduces build time by up to 50%“ ”

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KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-A

Construction ApplicationStandard Environment – Wall – LPS 1181 Grade A

Application The following specification is KS1000 RW/Zero ODP/LPCBTrapezoidal Insulated Wall Panel laid horizontally or vertically onbuildings with internal humidity class environments 1-4 inclusive.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS1000 RW panels are Loss Prevention Certification Board (LPCB)certified to LPS 1181 Grade A, available with a 90 minute firewallwhen one metre or more from a boundary condition.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick. Colour – Standard SC

Reverse to have a light grey polyester coating.

Insulation CoreTo consist of 60mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated steel to BSEN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick.Colour -White.


PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.35 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Part 6: 1989 and Part 7: 1987.

The product has been tested in accordance with BS 476: Part 22:1987 Fire Resistance and achieved.

136 Minutes Integrity.16 Minutes Insulation.

Newton Aycliffe Report No. A220902.

The product has passed all the requirements of LPS 1181: Issue 3wall lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.

Seals & Fillers Side LapAll external side laps to be weather sealed along the full length byan unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.

In addition all side laps have a factory applied anti-condensationtape.

End LapAll external end laps to be 100mm long, and weather sealed alongthe width using two unbroken runs of Scapa Tape 4mm diameterbutyl rubber sealant tape, Ref: 0311.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM faced closed cell polyethylene foam fillers should be usedto seal and close the profile. Seal the top, bottom and sides ofeach profiled filler with non-curing gun-grade sealant, Scapa Tapes, Ref: 0100.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter bead of gun-grade sealant.

FastenersPrimaryAll primary fasteners must be the high threaded typemanufactured from carbon steel, anti-corrosion coated and fittedwith a 16mm diameter bonded stainless steel washer and colourmatched plastic head.

All fasteners to be located through every valley of the profile.

To comply with the requirements of BS 6399: Part 2: 1997, it may be necessary to provide additional fixings in areas of highlocal suction.

SecondarySide laps and flashings to be stitched at 300mm centres(maximum) with carbon steel anti-corrosion coated stitchingscrews, complete with washers and integral colour matched lowprofile heads.

End laps to be stitched with two number stitching screws pervalley (minor crowns) 50mm from end lap.


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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steelto the same specification as the outer sheet of the panel. Colour -to match panel.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm wide x 3mm thick butylrubber sealant tape, Ref: 0311.

All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.

All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the liner sheet of the panel.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrunner sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.

Secondary SupportsThe panel must be limited to a maximum of 2m. The secondarysupport system must be a ’Fire Wall’ system, which containsslotted connections and nylon washers to relieve stresses inducedby thermal expansion.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationPanels to be laid with side lap joints away from prevailing windunless otherwise shown on drawings.

All fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.

Site cut panels must provide accurate, true lines with no distortion.Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

121S - Metal Composite Panel Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled rails maximum spacing 2000mm.

Bearing width: 50mm.• Manufacturer and reference: Kingspan vertically or horizontally

laid cladding system for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade A.

• Test results:• LPS 1181, Issue 3, wall lining tests: Passed all

requirements.• BS 476: Part 22: 1987 Fire Resistance test: 136 minutes

integrity 16 minutes insulation.• Panels:

Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Wall Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN

10214, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, Colour - Standard.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 95mm overall (60mm core)

• End laps: 100mm.• End lap sealant:

• Double line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings.

• Side lap sealant:• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site

applied at lap in external facings.• Anti-condensation tape, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220G.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to each support using not less than threefastenings. Fix through valley of profile, as recommended bycladding manufacturer.

• Secondary fasteners: Stitch external side laps at 300mmmaximum centres. End laps to be stitched with two number stitching screws per valley (minor crowns) 50mmfrom end lap.

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• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance U Value) calculated using the method

required by the Building Regulations Part L2 (England &Wales)): 0.35 W/m2K.

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Internal face of panel to be air sealed along the full lengthby an unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.

• The panel must be limited to a maximum span of 2000mm.The secondary support system must be a ’Fire Wall’system, which contains slotted connections and nylonwashers to relieve stresses induced by thermal expansion.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2Standard Method and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriateto location, exposure, roof height, building shape and sizein accordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6.Dominant opening: _________

220G - Fasteners• Manufacturer: One of the following:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Coloured plastic heads.

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: As primary fasteners.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Scapa Tapes, Ref: 0726, type to

suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade, Scapa Tapes, Ref: 0100.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal Accessories -External

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: Standard.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at max 300mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 9mm x 3mm Scapa Tapes, Ref: 0311,site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories -Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 300mm centres usingsecondary fasteners as specified for the cladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.


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Corner column

Sheeting rail

Internal cleader angle by steel sub-contractor withair seal Vapourflex sealant applied at joints

Zed support lapped 100mm at joints

Air seal - 6mm Ø butyl rubber sealant

External corner flashing with 100mm sealed overlaps

On site remove overlap leg from panel

KS1000 RW/LPCB insulated wall panel vertically laid


9mm x 3mm butyl rubber sealantDirection of lay

PIR insulation board with site applied air seal Alfasbondfire rated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation

Site cut vertical sheeting

Detail 2 - End LapDetail 1 - Side Lap

Detail 4 - Corner Detail

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Stitching screw at300mm centres

Sheeting rail

4mm Ø butyl rubbersealant (site applied)

Note: Panel maximum span 2m

4mm Ø butylrubber sealant

(site applied)To align external laps anygaps between panels tobe filled with site appliedalfasbond (FR) canisterinsulation



Detail 3 - Fastener Locations


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KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-B

Construction ApplicationStandard Environment – Wall – LPS 1181 Grade B

ApplicationThe following specification is KS1000 RW/Zero ODP/LPCBTrapezoidal Insulated Wall Panel laid horizontally or vertically onbuildings with internal humidity class environments 1-4 inclusive.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS1000 RW panels are Loss Prevention Certification Board (LPCB)certified to LPS 1181 Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloy hot-dip zinc coated steel to BS EN10214: 1992. External coating to be Corus UK Limited Colorcoat HPS200Plastisol, 200 microns thick.Colour – Standard SC


Insulation CoreTo consist of 60mm (England & Wales) or 70mm (Scotland) thick,closed cell, with zero ozone depletion (Zero ODP) and LPCBcertified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick. Colour -White.


PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.35 W/m2K (England & Wales) and 0.30 W/m2K (Scotland),calculated using the method required by the Building RegulationsPart L2 (England & Wales) and Building Standards Part J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.

The product has been tested in accordance with LPS1181: Issue3 wall lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.

Seals & Fillers Side LapAll external side laps to be weather sealed along the full length by an unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311.

In addition all side laps have a factory applied anti-condensationtape.

End LapAll external end laps to be 100mm long, and weather sealed alongthe width using two unbroken runs of Scapa Tape 4mm diameterbutyl rubber sealant tape, Ref: 0311.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM faced closed cell polyethylene foam fillers should be usedto seal and close the profile. Seal the top, bottom and sides ofeach profiled filler with non-curing gun-grade sealant, Scapa Tapes, Ref: 0100.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

Internal face of the panel to be air sealed along the full length byan unbroken Scapa Tape 6mm diameter butyl rubber sealant tape.

Fasteners PrimaryAll primary fasteners must be the high threaded typemanufactured from carbon steel, anti-corrosion coated, and fittedwith a 16mm diameter bonded stainless steel washer and integralcolour matched heads.

All fasteners to be located through the valley of the profile.

To comply with the requirements of BS 6399: Part 2: 1997, it may benecessary to provide additional fixings in areas of high local suction.

SecondarySide laps and flashings to be stitched at 300mm centres(maximum) with carbon steel stitching screws, complete withwashers and integral colour matched low profile heads.


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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick coated steel to the same specification as the outer sheet of the panel.Colour - Standard.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 9mm wide x 3mm thick butylrubber sealant tape, Ref: 0311.

All flashing to have butt straps and sealed with two unbroken runsof Scapa Tapes 9mm wide x 3mm thick butyl rubber sealant tape, Ref: 0311.

All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the liner sheet of the panel.

All internal flashings to be air sealed at laps along the full length byan unbroken bead of Scapa Tape, Ref: 0311. End Laps to be airsealed with Vapourflex or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.

Site cut panels must provide accurate, true lines with no distortion.Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

126A - Metal Composite PanelWall Cladding to Walls

• Drawing reference(s): _________• Supports: Cold rolled rails.

Bearing width: 50mm.• Manufacturer and reference: Kingspan vertically or horizontally

laid cladding system for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade B.

• Test results:• LPS 1181, Issue 3, wall lining tests: Passed all

requirements.• Panels:

Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Wall Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN

10212, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, Colour - Standard.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 95mm overall, 60mm core (England & Wales)or 105mm overall, 70mm (Scotland).

• End laps: 100mm.• End lap sealant:

• Double line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings.

• Side lap sealant:• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site

applied at lap in external facings.• Anti-condensation tape, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220G.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to supports at end laps and exposed endsusing not less than three fastenings, and to all othersupports using not less than three fastenings. Fix throughevery valley of profile, as recommended by claddingmanufacturer.

• Secondary fasteners: Stitch external side laps at 300mmmaximum centres.

NBS

P

L U

SP

LU

S


538



• Accessories: Profiled fillers as Clause 300A.• Thermal Transmittance (U Value) calculated using the method

required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.35 W/m2K(England & Wales) or 0.30 W/m2K (Scotland).

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2Standard Method and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriateto location, exposure, roof height, building shape and sizein accordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6.Dominant opening: _________

220G - Fasteners• Manufacturer: One of the following:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Coloured plastic heads.

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: With low profiled heads to match colour of the flashing.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Scapa Tapes, Ref: 0726, type to

suit cladding profile.Material: EPDM faced polyethylene foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade, Scapa Tapes, Ref: 0100.

• Locate where shown on drawings and wherever necessary to close off corrugation cavities from the inside and outside of the building. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal Accessories -External

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at max. 300mmcentres using secondary fasteners as specified for the cladding system.

• Sealing: Single line of 9mm x 3mm Scapa Tapes, Ref: 0311,site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories -Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at max. 300mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311,site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.


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539

Corner column

Sheeting rail








9mm x 3mm butyl rubber sealant


Detail 2 - End Lap

Detail 3 - Fastener Locations

Detail 4 - Corner Detail

100m

men

d la

p

Panel fixing

Stitching screw at300mm centres

Sheeting rail


4mm Ø butylrubber sealant

(site applied)To align external laps anygaps between panels tobe filled with site appliedalfasbond (FR) canisterinsulation



Detail 1 - Side Lap

PIR insulation board with site applied air seal Alfasbondfire rated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation

Direction of lay


ISO 9001: 2000 quality controlled standards apply“ ”

540


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Fast

ener

Sel

ecti

on

541

SFS Intec Fastener Selector Guide

Product: Steel - KS1000 RW Wall System - Valley Fixed (16mm diameter sealing washer)

Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners

Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High humidity, Low temp, Hygiene)

(mm) Sela Moulded Head Irius Powder Coated Head Sela Moulded Head

Cold Rolled 40 SDTP5-T16-5,5x67xcolour SDT5-L12-A16-5,5x67xcolour SXTP5-S16-5,5x77xcolour1.2-5mm 50 SDTP5-T16-5,5x77xcolour SDT5-L12-A16-5,5x77xcolour SXTP5-S16-5,5x87xcolour

60 SDTP5-T16-5,5x97xcolour SDT5-L12-A16-5,5x97xcolour SXTP5-S16-5,5x112xcolour



100 SDTP5-T16-5,5x137xcolour SDT5-L12-A16-5,5x137xcolour SXC5-S16-5,5x154+cap

Hot Rolled 40 SDTP14-T16-5,5x74xcolour SDT14-L12-A16-5,5x74xcolour SXTP14-S16-5,5x76xcolour5-12mm 50 SDTP14-T16-5,5x93xcolour SDT14-L12-A16-5,5x93xcolour SXTP14-S16-5,5x95xcolour(14)





Timber Sela Moulded Head Hexhead + Cap

40 SDTP5-T16-5,5x97xcolour SDT5-L12-A16-5,5x97xcolour SXTP-S16-5,5x107xcolour SXCW-S16-6,5x105xcolour





100 SDT5-T16-5,5x162+cap SXTP-S16-5,5x154xcolour SXCW-S16-6,5x155xcolour

Stitching fasteners for sidelap fixing and general fixing of flashings

Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head

SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-A14-5,5x22xcolour

Coloured rivet option 1661/0619xcolour

RailType & Thickness


542

KS1000 RW insurer approvedsystem provides good economics,superior performance, fast build and long term lifetime durability

“

”


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Panel Dimensions/RecommendedFastener Locations

Not

e:Th

e ex

act n

umbe

r of p

anel

fixi

ngs

will

be d

epen

dant

on

the

desi

gn w

ind

suct

ion

load

s.

Anti

cond

ensa

tion

tape

(fac

tory

app

lied)

333.

333

3.3

333.

3

1000

Cov

er w

idth

30.5

10

20

115°

110°

30.5

75°

65°

115°

115°

75°

30.5

30.5

2758

27

50.5

5616

33.3

33.3

33.3

12

5

30.5

16.1

16.1

Ove

rall

wid

th

Exte

rnal

wea

ther

she

et

Inte

rnal

line

r she

et

31.

0

35 Insu

latio

n co

re

Fast

ener

Pos

ition

(Ver

tical

ly a

nd H

oriz

onta

lly la

id)

Avai

labl

e P

anel

Thi

ckne

sses

Insu

latio

n O

vera

ll P

anel

Ove

rall

Pan

el

Cor

eTh

ickn

ess

Wid

th

4075

1075

5085

1077

6095

1080

7010

510

82

8011

510

85

100

135

1091

4

1.0

Not

e:Tw

o se

ts o

f con

stru

ctio

n de

tails

hav

e be

en p

rodu

ced

to g

ive

the

build

ing

desi

gner

flex

ibilit

yw

ithin

the

Part

L2 c

alcu

latio

n fo

r the

tota

l bui

ldin

g he

at lo

ss A

lpha

(a).

The

deci

sion

on

the

choi

ceof

or

de

tails

is ta

ken

by th

e bu

ildin

g de

sign

er a

ndis

det

erm

ined

from

the

Part

L2 to

tal h

eat l

oss

met

hodo

logy

. A m

ixtu

re o

f bot

h st

anda

rd a

nden

hanc

ed d

etai

ls m

ay b

e re

quire

d fo

r som

e pr

ojec

ts.

STA

ND

AR

DE

NH

AN

CE

D


544

Wall Panel - Vertically Laid

100m

m

Two runs of 4mm Øbutyl rubber sealant


6mm Ø butyl rubber vapour sealwhen required (site applied)

Low profile stitching screw(Maximum 500mm centres,

300mm maximum for LPCB)

Direction of lay

Direction of prevailing wind

Panel End Lap

Panel Side Lap

Sheeting rail

Note: To ensure correct panel installation side wall sheeting rails must be correctly aligned prior to insertion of fixings

To align external lapsany gaps between panelsto be filled with siteapplied insulation

Anti-condensation tape(factory applied)

Minimum10mm

Panel Fastener

KS1000 RW/LPCB vertically laid


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ENHANCED

Drip Detail

Drip Detail


Drip Detail

Sheeting rail

Stanchion

PIR board insulation with Alfasbond (FR)canister applied insulation to fill any gaps ifrequired to maintain continuity of insulation

Panels specified with flushends will have a minimum

cut back of 10mm

Optional internal closure flashingto mask insulation from view

Drip flashing

Air seal - continuous bead of gun-grade sealantBuilding Regulations Part L2 Thermal Data

fmin = 0.64 Y = 0.54 W/mKThe appropriate Y value for the brickwork, blocks or concrete must be added to the above Y value to obtain the total loss through thisjunction detail.

The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

Air seal - 6mm Ø butylrubber sealant

Air seal - continuous bead of gun-grade sealantrequired at angle edge

Internal closure flashing

Mineral fibre insulation site applied

Alfas C foam seal

Galvanised ledger angle


Drip flashingBuilding Regulations Part L2 Thermal Data



STANDARD

Note: In some cases two sets of details have been produced to give the building designer flexibility within the calculation for the total building heat loss.The decision on the choice of standard or enhanced details is taken by the building designer and is determined from the total building heat loss methodology.A mixture of both standard and enhanced details maybe required for some projects.


External Corner Detail

546

External Corner detail

Corner column

Sheeting rail




External corner flashing with 100mmsealed overlaps



9mm x 3mm butyl rubber sealantDirection of lay



Building Regulations Part L2 Thermal Data

fmin = 0.95 Y = 0.02 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

STANDARD

Corner column

Sheeting rail








9mm x 3mm butyl rubber sealant Direction of lay

PIR board insulation with site applied air seal Alfasbondfire rated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation




External Corner detail ENHANCED


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547

Internal Corner Detail

Corner flashing with 100mm sealed overlaps


Alfasbond fire rated (FR) canisterinsulation to fill any gaps if required to

maintain continuity of insulation


Main Column

Sheeting rail

Internal corner flashing with 100mmend laps sealed with Vapourflex orgun-grade sealant


KS1000 RW/LPCBvertically laid

Sheeting rail

Site cut vertical panel to suit






548

Abutment to Brickwork

Abutment to Brickwork Detail

4mm Ø butyl rubber sealant

Air seal - continuous beadof gun-grade sealant

Closure flashing with 100mmair sealed overlapped joints

Alfasbond FR canister applied insulation to fill anygaps if required to maintain continuity of insulation



Flat headed fastener at maximum500mm centres

Trim flashing

Polyethylene backing rod with silicone sealant by others





Alfasbond FR canister appliedinsulation to fill any gaps if required tomaintain continuity of insulation



Trim flashing

Polyethylene backing rod withsilicone sealant by others


fmin = 0.89 Y = 0.07 W/mKThe appropriate Y value for the brickwork or blocks must be added to theabove Y value to obtain the total heat loss through this junction details.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.




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549

Abutment to Brickwork


Trim flashing



Alfasbond FR canister applied insulationto fill any gaps if required to maintain

continuity of insulation







Closure flashing with air seal -Vapourflex applied at joints

Alfasbond FR canister appliedinsulation to fill any gaps if required to

maintain continuity of insulation



Trim flashing








550

Soffit Details

Drip flashing

Galv. steel ledger angle



PIR board insulation

External soffit flashing

Closure flashing

Continuous bead of gun-grade sealant

Alfasbond (FR) canister insulationapplied prior to fixing soffit flashing








Closure flashing

Profiled filler sealed top & bottomwith gun-grade sealant

Internal closure flashing




Alfasbond (FR) canister insulationapplied prior to fixing soffit flashing

Galv. steel ledger angle

Drip flashing





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551

Vertical to Horizontal Break Detail



Drip flashing

Alfasbond FR canister insulationapplied as panel is placed

Min. 35m

m9mm x 3mm butyl rubber sealant

KS1000 RW/LPCB horizontally laid


Air seal - Vapourflex sealant appliedover joints in support

60mm PIR insulation board

Air seal - 6mm Øbead of gun-grade

sealant

Air seal - 6mm Ø beadof gun-grade sealant

Site cut panel to suit


552

Feature Band Detail

Desireddimension to

create featureband

Feature band flashing

Sheeting rail

Note: Galvanised ledger angle optional at horizontal breaks

Alternative Feature Band

Min 35mm




Air seal - Vapourflex sealant appliedover joints in supports


Profiled filler sealed top & bottomwith gun-grade sealant



Alfasbond FR canister insulationapplied as panel is placed


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553

Window Detail

Profiled filler sealed top and bottomwith gun-grade sealant

Mineral fibre insulationsite applied

Window support rail


Internal sill flashing



Optional internal head flashing

External soffit flashing with noconnection to internal

Polyethylene backing rod with siliconesealant by window installer

Head flashing

Win

dow

dep

th to

sui

t pan

el m

odul

e

Window unit by others


Window sill flashing with 3° slope to facilitatedrainage (no connection to internal)

Window Head and Sill Detail


fmin = 0.44 Y = 1.01 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.





Window width

Jamb steelwork


Window unitby others


Window Jamb Detail Option 1 Window Jamb Detail Option 2

Site cut panel

External jamb flashing withno connection to internal


Polyethylene backing rodwith silicone sealant




STANDARD


554

Window Detail

Internal jamb flashing with noconnection to external flashing

Window width

Jamb steelwork

25mm thick PIRboard insulation

Window unitby others


Window Jamb Detail Option 1 Window Jamb Detail Option 2

Site cut panel

External jamb flashingwith no connection tointernal flashing






Profiled filler sealed top and bottomwith gun-grade sealant

Optional internal head flashing

Window support rail

Ferrules used to fix windows




External soffit flashing with no connection to internal flashing

Polyethylene backing rod with siliconesealant by window installer

Site applied Alfasbond fire rated (FR) canister insulation

Head flashing

Win

dow

dep

th to

sui

t pan

el m

odul

e

Window unit by others

25mm thick PIR board insulation


Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)

Window Head and Sill Detail

Internal head flashing(optional) with no connection

to external soffit flashing







ENHANCED


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555

Personnel Door Detail

+2100mm

F.F.L. 0.00mm900mm

A AB

Door frame by others

Pressed metal base channelor RSA by others

Personnel Door Detail (Door Head Panel Site Cut)

Expanding type anchorfixing by others

B


fmin = 0.59 Y = 0.53 W/mKThe appropriate Y value for the door system must be added to theabove Y value to obtain the total heat loss through this junction detail.





9mm x 3mm butylrubber sealant

Site cut panel

External jamb flashing withno connection to internal


External soffit flashing withno connection to internal

Door head flashing

Galvaniseddoor head

Air seal - 6mm Øbutyl rubber sealant

Door Head Detail B-B

Note: For opening outward door ensure drip flashing is clear top of door

Door Jamb Detail A-A

Internal headflashing (optional)



Door & frame byothers fixed to steel

support frame

Galvanised door post bysteel sub-contractorwith Vapourflex sealantapplied to joints

Polyethylene backingrod with silicone sealantby door installer

Mineral fibreinsulation site applied

STANDARD


556

Personnel Door Detail








25mm thick PIR boardinsulation

Ferrules used to fix doors


External jamb flashing with noconnection to internal flashing


External soffit flashingwith no connection to

internal flashing

Door head flashing

Galvaniseddoor head

Air seal - 6mm Øbutyl rubber sealant

Door Head Detail B-B

Note: For opening outward door ensure drip flashing is clear top of door

Door Jamb Detail A-A

PIR boardinsulation

Optional internalhead flashing


25mm thick PIRboard insulation

Internal jamb flashingwith no connectionto external flashing

Galvanised door post bysteel sub-contractor withVapourflex sealant appliedto joints

+2100mm

F.F.L. 0.00mm900mm

A AB

Door frame by others

Pressed metal base channelor RSA by others

Personnel Door Detail (Door Head Panel Site Cut)

Expanding type anchorfixing by others

B

ENHANCED

Door & frame by othersfixed to steel support frame

Internal head flashing(optional) with no

connection toexternal soffit flashing


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557

Roller Shutter Door Detail

Up and Over Door Head Detail

Drum

See

door

man

ufac

ture

rs d

etai

ls fo

r hei

ght r

equi

red

Cle

ar d

oor h

eigh

t

RSC door post

Roller guide supportedfrom main structure

Variable slope



Head flashing



Optional internal closure flashing




Door Jamb Detail

Clear door width9mm x 3mm butylrubber sealant


Door by others

Site cut panel


Internal cleader angle by steel sub-contractorwith Vapourflex seal applied to joints


Sheeting rail

RSC door post

Air seal

Door guide by others

Door jamb flashing




Note: Roller shutter doors to be well insulated andhave sealed joints, head, jamb and at floor.

STANDARD


558

Roller Shutter Door Detail

Up and Over Door Head Detail

Drum

See

door

man

ufac

ture

rs d

etai

ls fo

r hei

ght r

equi

red

Cle

ar d

oor h

eigh

t


RSC door post

60mm return to soffit flashing

Roller guide supportedfrom main structure

Variable slope

70mm thick PIR board insulation


Head flashing



Optional closure flashing




Door Jamb Detail

Clear door width9mm x 3mm butyl rubber sealant 9mm x 3mm butylrubber sealant

Door by others

Site cut panel


Internal cleader angle by steelsub-contractor with Vapourflex

seal applied to joints

Sheeting rail

70mm thick PIR board insulationwith site applied Alfasbond firerated (FR) canister insulation

filling gaps

RSC door post

Air seal

Door guide by others

Door jamb flashing




Note: Roller shutter doors to be well insulated andhave sealed joints, head, jamb and at floor.

ENHANCED


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559

Fixed Wall Louvre Detail

Profiled filler sealed top & bottom

Galvanised pressed metal supportsconnected to sheeting rails



Silicone sealant

Jamb flashing

Galvanised pressed metal supportsconnected to sheeting rails

Variable

Bird mesh screen/insect mesh

Varia

ble

Head flashing

10mm min †

† Panels specified with flush ends willhave a maximum cut back of 10mm





Soffit flashing

Silicone sealant

Silicone sealant

Sill flashing

Section Through Jamb

Section Through Head and Sill


560

Wall Extractor Details

Insulated panel

Pipe/ducting by others

It is advisable to locate pipe/ducting withinthe mini-corrugations of outer sheet profile

“Dektite” (E.P.D.M.) flexible pipe flashing or similar by others

Standard Temperature

Insulated panel



Hole site cut to accommodate pipe/ducting etc.

Galvanised soaker

High Temperature

“Dektite” (silicone) flexible pipe flashing or similarto suit high temperature conditions by others

Site applied non combustible insulation by others

Note: Maximum hole size to be 300mm square or diameter, penetrations greater will require additional supporting steel.

Internal cover flashing to match liner material

Insulated panel



Alternative Standard Temperature

Aperture Ltd GRP insitu weathering system bonded topanels external sheet, colour to match external panel

Moulded GRP pipe outlet (factory produced)

Internal cover flashing to match liner material6mm Ø butyl rubber seal


It is advisable to locate pipe/ducting within themini-corrugations of outer sheet profile


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