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Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary...

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Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps
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Page 1: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Product Lines500 Series

SanitaryQuick Disassembly

Sanitary HP Pressure SensorAugMentor

Sanitary 500

Sanitary Pumps

Page 2: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Sanitary Solutions for Over 50 Years!

• “F” style pump, based on L-Frame, developed in the early ‘50s. Now obsolete.

• “FF” style with 3A acceptance, also based on L-frame; developed in the mid-1960s.

• New Sanitary design, based on 1000 Series, developed in 1995.

• AugMentor developed in 1997.• Sanitary 500, based on 500

wobble stator; developed in 1998.• Sanitary High Pressure based on

the 2000 Series developed in 1999.

Moyno® Sanitary Pump History

Page 3: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

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Moyno Sanitary Pumps Provide High Product Integrity:

• The ability to pump solids up to 1.1”.

• Excellent particle identity; minimal damage.

• The ability to handle a wide range of fluids from thin liquids to high viscous products (10 million + CPS).

• Precise metered flow.• Pulsation free.• Extremely low shear (yogurts,

etc.).• Exceptional CIP cleaning

capabilities.• High suction lift capabilities.

Page 4: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Moyno Sanitary Pumps Have:

• Reduced stress on mechanical seals; one seal on suction side only.

• Abrasive pumping capabilities.• Higher efficiencies than other PD pumps.• Quick disassembly design.• Long, low-cost service life.• Easy to maintain, no timing gears to adjust, no

valves to clog.• Special options to customize the pump to

customer’s application.• Local factory trained stocking distributors.

Page 5: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Configurations and Capacities

• Over 190 standard models. • Capacities from .02 - 325 gpm.• Pressures to 600 psi.• Clean-in-place options.• Single mechanical seal

standard.• Open throat design with built-in

auger. • Close-coupled configuration

with integral gear box.• Double seal and packing

options available.

Page 6: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

• Ultra-Flex® Food Grade Stators– Nitrile synthetic rubber– Natural rubber– EPDM synthetic rubber– Fluoroelastomers– White Nitrile, EPDM, Viton– FDA abrasion-resistant

urethane• Ultra Shield Rotor

– Wear-resistant, hard chrome-plated 316 stainless steel

• Hardened 17-4 PH for high torque– Non-plated 316 SS or 17-4 for

salts/acids

Materials of Construction

Page 7: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

• Dairy Products– Cheese– Ice Cream, Yogurt & Frozen

Desserts

• Pharmaceutical/Cosmetics– Shampoo– Skin Cream– Hand Lotion– Penicillin Slurries

• Chemical– Wastewater Treatment– Cleaning Solutions– Chemical Feed & Metering

Typical Products Handled

• Meat & Poultry– Meat Packing Plants– Sausage & Prepared Meats

• Fruits & Vegetables – Fruit & Vegetable Juices– Pickles, Sauces & Salad

Dressings

• Bakery Products– Bread, Cake, Donuts &

Related Products– Cookies & Crackers– Yeast & Gluten

Page 8: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Moyno® 500 Sanitary Pumps

• Low flows.• Low-to-medium pressures.• 3A sanitary design.• Compact, cost-effective size.• #4 finish 300 Series stainless

steel.• Exclusive quick clamp

assembly.• Economical hygienic model

available.• A positive displacement pump

at centrifugal pump size and price.

Page 9: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Moyno Sanitary QD Pumps

• 3A Sanitary Design– Quick disassembly. No

tools required. Handles on tie rod nuts.

– Modular drive ends in FF, FG, and FH.

– Open throats with FFJ, FGJ and FHJ.

• Elements Sizes– #3 (0.8 GPM/100) to

#66 (66 GPM/100)

• Construction– STD = 316 SS, – #4 Finish– Optional 17-4 Drive

train

Page 10: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Moyno® Sanitary 1000Progressing Cavity Pumps

Page 11: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Sanitary Design Features

• Close-coupled configurations in standard flange and open throat designs.

• Mechanical seals are standard.• Eccentric reducer for self-draining

discharge.• Built-in extension tube on open

throat models.

• Housings - Product– Std = 304 SS, #4 Finish– Optional = 316 SS

• Internals– 17-4 Conrod– 17-4 Intermediate Shaft– 316 SS Rotor, 17-4 Option– 316 SS Drive Shaft

• Bearing Housing– Powder Coated for Chemical

Resistance

Page 12: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Standard Product with CIP

Clean-in-place bypass port

• CIP Bypass Port• Allows for higher velocity

circulation (5 + FT/SEC) throughout the CIP circuit.

• Element won’t impede higher flow based on gearbox ratio.

• Keeps high velocity CIP solution in pin joint and seal area for better cleaning.

Page 13: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Sanitary Drive Train

Sanitary universal joint flushes out extremely well during CIP cleaning.

Page 14: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Performance Features

• Standard auger assembly for positive feed of viscous materials

Page 15: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Sanitary Metering Pump Sizes

• Close-coupled (FB) or bare shaft design (FA)• Sold approximately 40 units on vitamin addition for

cereals

• Standardized Pricing– FB31, FB61, 3- and 6- stage #1 (0.045 GPM/100)– FA32, FA62 ,3- and 6-stage #2 (0.24 GPM/100)

Page 16: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Standard Product Options

• Listed in Price Book, Page: SANI.2.03

Customized stainless steel hopper

Page 17: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Standard Product Options

• Listed in Price Book, Page: SANI.2.01

300 Series stainless steel base

Page 18: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Stator Cradle

Standard Product Options

• Sanitary Options Stator cradle for large elements F,G,H,J,K,or L

• Listed in Price Book, Page: SANI.2.01

• Supports stator weight on larger units for easier assembly.

Page 19: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Standard Product Options

• Listed in Price Book, Page: SANI.1.01

Sanitary Stator Removal Hand Tool

Page 20: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Standard Product Options

• Listed in Price Book, Page: SANI.1.01

Currently designing hydraulic stator removal device for major yogurt manufacturer.

Currently designing hydraulic stator removal device for major yogurt manufacturer.

Sanitary Options2 PC Shaft Alignment Tool

Page 21: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Standard Product Options

• Listed in Accessory Section in the Price Book, Page: ACCESS.2.02

Fluid Detection Control for run-dry protection.

Page 22: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Special Product Options

• Heat Exchange Surface

• Call Applications Engineers for pricing

Page 23: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

• Special suction housings

• Special connections

• Wine pump with 115 element from 2000 Series

Special Product Designs

Page 24: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Special Product Designs – Aseptic Pump

• Quench seal• Steam barrier on

stator• Aseptic clamp

connections

Page 25: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Special Product Designs- Covered Joints

Page 26: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

AugMentor Feed System

• Provides effective pumping for high viscosity and no-flowable products

AugMentor Pump Stuffer

Page 27: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Handles viscous products up to 10,000,000 CPS at very low shear

AugMentor Feed System

• Handles viscous products up to 10,000,000 CPS at very low shear

Page 28: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Applications

• Extrusion • Transfer

Product Used On

AugMentor Feed System

• Applications– Extrusion– Precise Metering– Transfer

• Product Used On– Sausage– Hamburger– Fish Meat– Lobster Meat– Peanut Butter Blocks– Cookie Dough– Ricotta Cheese– Processed Cheese– Dog Food Snacks

• Current Customers– Jimmy Dean– Williams– Wamplers– Swaggerty– JC Potter– Nestle– Nabisco– Kraft– Heinze– Smuckers– Melster– World Pet

Page 29: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

• Application Suggestions• Use Vector controls for exact weight control on

Chubb machines and extrusion processes. • Product testing usually required though trial units

or Moyno Lab tests.• Oversized rotor for temps. below 40°F• Pump taken apart daily, quote stator cradle,

stator removal tool, and 2 piece shaft alignment tool.

Application Suggestions

AugMentor ® Feed System

Page 30: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

• Special Design for Nabisco– Heat jacket on– Hopper– Suction housing

Heat Jacket

AugMentor ® Feed System

Page 31: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

• Special Design For Nestle – Scraper blade on

auger– Safety grate with prox

switch

AugMentor ® Feed System

Page 32: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Special Product Options

• Pharmaceutical Design for Clean Room– Teflon stator– All SS gearmotor– SS Adapter

Page 33: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

The Progressing Cavity

Sanitary Solution!

Moyno® Sanitary High Pressure Pump

Page 34: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

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• Quick Disassembly / Assembly

• Pinned drive train for quick disconnect.

• Two piece drive shaft does not disturb bearings.

• Two piece suction housing for assembling rotor/stator less the drive train.

• Clamped stator connections for quick disconnect.

Moyno Sanitary High Pressure Pump Design Features

Page 35: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

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• Low profile design to allow pump to pull directly from the supply tank.

• No feed pump or stuffing pump required.

• Single mechanical seal located on suction side, not exposed to abuse of the high pressure environment.

• Use of drive heads on the larger models to localize thrust wear in smaller, less expensive parts.

Moyno Sanitary High Pressure Pump Design Features

Page 36: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

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Moyno Sanitary High Pressure Pump Design Features

• Quick Disassembly / Assembly (continued)

• Rigid stator support which supports and aligns stator during assembly.

• Gasket-less stator connections.

Page 37: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

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Moyno Sanitary High Pressure Pump Delivers:

• Pressures to 600 PSI as standard.• Can utilize PowerFlow™ elements.• Flow rates to 225 GPM.• Flow rates to 163 GPM at 500 PSI.

Page 38: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Moyno® Progressing Cavity Sanitary Pumps

• True sanitary design with CIP capabilities

• High pressure with extremely low shear

• High pressure with excellent particulate handling

• High pressure with steady, pulse-less flow

• The capability of high pressure at high flow with high viscosity

Page 39: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Applications

• Extrusion • Transfer

Product Used on

Sanitary High Pressure Pumps

• Applications– Extrusion– Precise Metering– Transfer

• Product Used on– Yogurt Base– Hand Soap– Gelatine through Votators– Fruit Slurry– Peanut Butter– Spinach Dip– Current Customers– Yoplait– Heinz– Smuckers– Cangel– Goio

Page 40: Product Lines 500 Series Sanitary Quick Disassembly Sanitary HP Pressure Sensor AugMentor Sanitary 500 Sanitary Pumps.

Today’s Choice for Efficient, Cost-Effective Sanitary Service!

Moyno® Progressing Cavity Sanitary Pumps


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