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Product manual, spare parts IRB 120
Product manual, spare partsIRB 120
Trace back information:Workspace R16-1 version a2Checked in 2016-02-26Skribenta version 4.6.209
Product manual, spare partsIRB 120 - 3/0.6
IRB 120T - 3/0.6IRC5
Document ID: 3HAC049098-001Revision: C
© Copyright 2016 ABB. All rights reserved.
The information in this manual is subject to change without notice and should notbe construed as a commitment by ABB. ABB assumes no responsibility for any errorsthat may appear in this manual.Except as may be expressly stated anywhere in this manual, nothing herein shall beconstrued as any kind of guarantee or warranty by ABB for losses, damages topersons or property, fitness for a specific purpose or the like.In no event shall ABB be liable for incidental or consequential damages arising fromuse of this manual and products described herein.This manual and parts thereof must not be reproduced or copied without ABB'swritten permission.Additional copies of this manual may be obtained from ABB.The original language for this publication is English. Any other languages that aresupplied have been translated from English.
© Copyright 2016 ABB. All rights reserved.ABB AB
Robotics ProductsSe-721 68 Västerås
Sweden
Table of contents7Overview of this manual ...................................................................................................................8Product documentation, IRC5 ..........................................................................................................
111 Spare part lists and illustrations111.1 Spare parts - Axes 1 and 2 ..................................................................................131.2 Spare parts - Axis 3 ...........................................................................................151.3 Spare parts - Lower arm, side support ...................................................................161.4 Spare parts - Upper arm unit ...............................................................................181.5 Spare parts - Wrist unit .......................................................................................201.6 Spare parts - Cable harness ................................................................................211.7 Spare parts coating ...........................................................................................
Product manual, spare parts - IRB 120 53HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
Table of contents
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Overview of this manualAbout this manual
This manual contains spare parts for:• IRB 120 and all its variants.
UsageThis manual shall be used as a complement to the product manual for IRB 120during:
• maintenance work• repair work.
Who should read this manual?This manual is intended for:
• maintenance personnel• repair personnel.
PrerequisitesA maintenance/repair/installation craftsman working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical andelectrical installation/repair/maintenance work.
Organization of chaptersThe manual is organized in the following chapters:
ContentsChapter
Complete spare part list and complete list of robotcomponents shown in exploded views.
1 Spare part lists and illustrations
References
Document IDReference
3HAC035728-001Product manual - IRB 120
3HAC031408-003Circuit diagram - IRB 120
Revisions
DescriptionRevision
First edition-
This edition contains the following changes:• Spare parts with color GraphiteWhite are added to the spare part lists.
A
New spare part number for timing belts on axis-3 motor and axis-5 motor,and also for battery pack.
B
This edition contains the following changes:• Spare parts with food grade lubrication added.• Minor corrections.
C
Product manual, spare parts - IRB 120 73HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
Overview of this manual
Product documentation, IRC5Categories for user documentation from ABB Robotics
The user documentation from ABBRobotics is divided into a number of categories.This listing is based on the type of information in the documents, regardless ofwhether the products are standard or optional.All documents listed can be ordered from ABB on a DVD. The documents listedare valid for IRC5 robot systems.
Product manualsManipulators, controllers, DressPack/SpotPack, and most other hardware isdelivered with a Product manual that generally contains:
• Safety information.• Installation and commissioning (descriptions of mechanical installation or
electrical connections).• Maintenance (descriptions of all required preventivemaintenance procedures
including intervals and expected life time of parts).• Repair (descriptions of all recommended repair procedures including spare
parts).• Calibration.• Decommissioning.• Reference information (safety standards, unit conversions, screw joints, lists
of tools).• Spare parts list with exploded views (or references to separate spare parts
lists).• Circuit diagrams (or references to circuit diagrams).
Technical reference manualsThe technical reference manuals describe reference information for roboticsproducts.
• Technical reference manual - Lubrication in gearboxes: Description of typesand volumes of lubrication for the manipulator gearboxes.
• Technical reference manual - RAPID overview: An overview of the RAPIDprogramming language.
• Technical referencemanual - RAPID Instructions, Functions and Data types:Description and syntax for all RAPID instructions, functions, and data types.
• Technical reference manual - RAPID kernel: A formal description of theRAPID programming language.
• Technical reference manual - System parameters: Description of systemparameters and configuration workflows.
Continues on next page8 Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C© Copyright 2016 ABB. All rights reserved.
Product documentation, IRC5
Application manualsSpecific applications (for example software or hardware options) are described inApplication manuals. An application manual can describe one or severalapplications.An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).• What is included (for example cables, I/O boards, RAPID instructions, system
parameters, DVD with PC software).• How to install included or required hardware.• How to use the application.• Examples of how to use the application.
Operating manualsThe operating manuals describe hands-on handling of the products. The manualsare aimed at those having first-hand operational contact with the product, that isproduction cell operators, programmers, and trouble shooters.The group of manuals includes (among others):
• Operating manual - Emergency safety information• Operating manual - General safety information• Operating manual - Getting started, IRC5 and RobotStudio• Operating manual - Introduction to RAPID• Operating manual - IRC5 with FlexPendant• Operating manual - RobotStudio• Operatingmanual - Trouble shooting IRC5, for the controller andmanipulator.
Product manual, spare parts - IRB 120 93HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
Product documentation, IRC5Continued
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1 Spare part lists and illustrations1.1 Spare parts - Axes 1 and 2
Spare parts axes 1-2See Illustration axes 1-2 on page 12.
ColorProtectiontype
Spare part num-ber
DescriptionItem
ABB OrangeStandard3HAC049973-001Base with mechanicalstop
1
Graphite WhiteStandard3HAC049974-001Base with mechanicalstop
WhiteClean Room3HAC042144-001Base with mechanicalstop
--3HAC037281-001Rotational AC motor, in-cluding gearbox (axes 1& 2)
2
WhiteClean Room(with foodgrade lubrica-tion)
3HAC057909-001Rotational ACmotor,foodgrade lubrication, includ-ing gearbox (axes 1 & 2)
--3HAC031119-001Cable guide4
-Standard3HAC031694-001Mechanical stop pin6
-Clean Room3HAC042068-001Mechanical stop pin
--3HAA2166-23VK-cover9
ABB OrangeStandard3HAC049975-001Swing plate withmechan-ical stop
10
Graphite WhiteStandard3HAC049976-001Swing plate withmechan-ical stop
WhiteClean Room3HAC042146-001Swing plate withmechan-ical stop
--3HAC031133-001Cable guide11
ABB OrangeStandard3HAC049977-001Swing housing withmechanical stop
15
Graphite WhiteStandard3HAC049978-001Swing housing withmechanical stop
WhiteClean Room3HAC042147-001Swing housing withmechanical stop
--3HAC031871-001Damper16
--3HAC031134-001Cable guide17
--3HAC031135-001Cable guide18
--3HAC033060-001Calibration bracket20
Continues on next pageProduct manual, spare parts - IRB 120 113HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.1 Spare parts - Axes 1 and 2
Illustration axes 1-2See Spare parts axes 1-2 on page 11.
15
1
616
11
2 4
20
2
10
9
17
18
xx0900000498
12 Product manual, spare parts - IRB 1203HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.1 Spare parts - Axes 1 and 2Continued
1.2 Spare parts - Axis 3
Spare parts, axis 3See Illustration, spare parts axis 3 on page 14.
ColorProtectiontype
Spare part num-ber
DescriptionItem
ABB OrangeStandard3HAC049979-001Lower arm with mechan-ical stop i
1
Graphite WhiteStandard3HAC049980-001Lower arm with mechan-ical stop i
WhiteClean Room3HAC042148-001Lower arm with mechan-ical stop i
WhiteClean Room(with foodgrade lubrica-tion)
3HAC057910-001Lower arm with mechan-ical stop, food grade lub-rication ii
--3HAC031904-001Motor unit with timingbelt wheel
2
ABB OrangeStandard3HAC049984-001Motor cover (axis 3)5
Graphite WhiteStandard3HAC049985-001Motor cover (axis 3)
WhiteClean Room3HAC042149-001Motor cover (axis 3)
--3HAC053109-001Timing belt10
-Standard3HAC031694-001Mechanical stop pins iii11
-Clean Room3HAC042068-001Mechanical stop pins iii
--3HAC031871-001Dampers iii13
ABB OrangeStandard3HAC049986-001Lower arm cover6
Graphite WhiteStandard3HAC049987-001Lower arm cover
WhiteClean Room3HAC042151-001Lower arm coveri Including axis-3 gearboxii Including axis-3 gearbox with food grade lubrication.iii Shown in the enlargement in the figure.
Continues on next pageProduct manual, spare parts - IRB 120 133HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.2 Spare parts - Axis 3
Illustration, spare parts axis 3See Spare parts, axis 3 on page 13.
xx0900000493
14 Product manual, spare parts - IRB 1203HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.2 Spare parts - Axis 3Continued
1.3 Spare parts - Lower arm, side support
Spare parts, lower arm side supportSee Illustration, Lower arm side support on page 15.
ColorProtectiontype
Spare part num-ber
DescriptionItem
ABB OrangeStandard3HAC049988-001Lower arm, side support1
Graphite WhiteStandard3HAC049989-001Lower arm, side support
WhiteClean Room3HAC042152-001Lower arm, side support
--3HAC031126-001Cable protection coveraxis 3
2
Illustration, Lower arm side supportSee Spare parts, lower arm side support on page 15.
1
2
xx0900000500
Product manual, spare parts - IRB 120 153HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.3 Spare parts - Lower arm, side support
1.4 Spare parts - Upper arm unit
Spare parts upper arm unitSee Illustration, upper arm unit on page 17.
ColorProtectiontype
Spare part num-ber
DescriptionItem
ABB OrangeStandard3HAC049992-001Upper arm with wrist,mechanical i
A
Graphite WhiteStandard3HAC049993-001Upper arm with wrist,mechanical i
WhiteClean Room3HAC042153-001Upper arm with wrist,mechanical i
WhiteClean Room(with foodgrade lubrica-tion)
3HAC057911-001Upper arm with wrist,mechanical, food gradelubrication ii
--3HAC031121-001Arc shaft cover2
--3HAC031123-001Cable protector13
--3HAC031122-001Housing inner cover23
ABB OrangeStandard3HAC049990-001Housing cover7
Graphite WhiteStandard3HAC049991-001Housing cover
WhiteClean Room3HAC042154-001Housing coveri Includes axis-4 and axis-6 motors and gearboxes.ii Includes axis-4 and axis-6 motors and gearboxes with food grade lubrication.
Continues on next page16 Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.4 Spare parts - Upper arm unit
Illustration, upper arm unitSee Spare parts upper arm unit on page 16.
xx0900000544
Product manual, spare parts - IRB 120 173HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.4 Spare parts - Upper arm unit
Continued
1.5 Spare parts - Wrist unit
Spare parts. wrist unitSee Illustration, spare parts wrist unit on page 19.
ColorProtectiontype
Spare part num-ber
DescriptionItem
--3HAC037303-001Motor unit with timingbelt pulley
7
--3HAC053110-001Timing belt8
ABB OrangeStandard3HAC049994-001Wrist housing, plastic(8)
Graphite WhiteStandard3HAC049995-001Wrist housing, plastic
WhiteClean Room3HAC042155-001Wrist housing, plastic
ABB OrangeStandard3HAC049996-001Wrist side cover(9)
Graphite WhiteStandard3HAC049997-001Wrist side cover
WhiteClean Room3HAC042156-001Wrist side cover
ABB OrangeStandard3HAC049998-001Tilt cover(10)
Graphite WhiteStandard3HAC049999-001Tilt cover
WhiteClean Room3HAC042157-001Tilt cover
See Spare parts -Upper arm unit onpage 16.
Rotational ACmotor withgearbox i
16
i Included in the upper arm.
Continues on next page18 Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.5 Spare parts - Wrist unit
Illustration, spare parts wrist unitSee Spare parts. wrist unit on page 18.
xx0900000551
Product manual, spare parts - IRB 120 193HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.5 Spare parts - Wrist unit
Continued
1.6 Spare parts - Cable harness
IntroductionThe spare parts in this section covers cable harness.
Spare part numberDescriptionItem
3HAC032095-001Cable harness main
3HAC032076-001Cable harness EIB
3HAC032296-001Cable harness CP/CS
3HAC032243-001EIB DSQC401
3HAC051036-001Battery pack
3HAC037038-001Connector set R1.CP/CS
3HAC037070-001Connector set R3.CP/CS
20 Product manual, spare parts - IRB 1203HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.6 Spare parts - Cable harness
1.7 Spare parts coating
Surface treatment
DescriptionPart no.
Touch up paint Clean Room, White3HAC036639-001
Product manual, spare parts - IRB 120 213HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
1 Spare part lists and illustrations1.7 Spare parts coating
Contact us
ABB ABDiscrete Automation and MotionRoboticsS-721 68 VÄSTERÅS, SwedenTelephone +46 (0) 21 344 400
ABB AS, RoboticsDiscrete Automation and MotionNordlysvegen 7, N-4340 BRYNE, NorwayBox 265, N-4349 BRYNE, NorwayTelephone: +47 51489000
ABB Engineering (Shanghai) Ltd.No. 4528 Kangxin HingwayPuDong DistrictSHANGHAI 201319, ChinaTelephone: +86 21 6105 6666
www.abb.com/robotics
3HAC
049098-001,R
evC,
en
